Reloop RMP-808-S Service manual

SERVICE MANUAL

RMP-808S

MODEL NO.: RMP-808S

Contents

Specification 1-3

Block Diagram 4

Packing View 5

Packing View Part List 6

Point To Point Wiring Diagram 7

Exploded View 8

Exploded View Part List 9-10

Electrical Part List 11-16

Schematic Diagram 17-19

Printed Circuit Board Diagram 20-22

IC Block Diagram 23-36

Trouble Shooting 37

General Specification

1. MODEL: CDJ-M1100C,CD/MP3 player with wired remote control.

2. POWER SOURCE: AC 230V, 50Hz, 14.5W

3. DIMENSIONS: 348 (W)x 246 (D)x 106 (H) mm

4. WEIGHT: 3.1kgs

5. FEATURES:

(1) Anti-shock Playback

(2) Instant Start

(3) Seamless Loop

(4) Pitch Control

(5) Full Function MP3 Playback

(6) Auto Cue

(7) Good Sound Quality

6. AUDIO CHARACTERISTICS (TEST DISC: TCD-782, LOAD=47KOHM)

ITEM TYPICAL LIMIT CONDITION

(1) OUTPUT LEVEL 2Vrms +/-0.5dB 2Vrms +/-1dB 1KHz, 0dB

(2) CHANNEL BALANCE WITHIN 0.2dB WITHIN 1dB 1KHz, 0dB

(3) FREQUENCY RESPONSE 20-20KHz +/-0.4dB 20-20KHz +/-1dB 0dB OUTPUT

(4) DE-EMPHASIS -19.8~-20.2dB -19~-21dB 16KHz,-20dB

(5) CHANNEL SEPARATION(*2) 97dB 90dB 1KHz, 0dB

(6) THD+N (*1) 0.005% 0.01% 1KHz, 0dB

(7) S/N (*2) 120dB 90dB 1KHZ, OdB

6-2 MP3(TEST DISC:TCD-MP3, LOAD = 47KOHM)

ITEM TYPICAL LIMIT CONDITION

(1) OUTPUT LEVEL 2V+/-1dB 2V+/-1dB TCD-MP3 NO.1

(2) S/N (*2) 101dB 90dB TCD-MP3 NO.2

(3) R CHANNEL SEPARATION (*2) 100dB 90dB TCD-MP3 NO.3

(4) L CHANNEL SEPARATION (*2) 100dB 90dB TCD-MP3 NO.4

(5) THD+N(*1) 0.03% 0.065% TCD-MP3 NO.1

NOTE:

*1: WITH 20KHz LOW PASS FILTER.

*2: WITH 20KHz LOW PASS FILTER, "IHF-A" WEIGHTED.

7. SEARCHING TIME (TEST DISC: TCD-792)

ITEM TYPICAL LIMIT CONDITION

(1) SHORT ACCESS TIME: 2Sec 4Sec PLAY NEXT TRACK

(2) LONG ACCESS TIME: 4Sec 6Sec TRACK 1 TO 20,20 TO 1

1

General Specification

N

8. PLAYABILITY

ITEM TYPICAL LINIT CONDITION

(1) INTERRUPTION 1mm 0.7mm TCD-725

(2) BLACK DOT 1mm 0.6mm TCD-725

(3) FINGER PRINTS 75um 65um TCD-725

(4) ECCENTRICITY 140um 140um TCD-712 W/O TRACK JUMP

(5) VERTICAL DEVIATION 1mm 0.5mm TCD-731R

9 PICK-UP (SONY KSM-213VCS)

(1) System Object lens drive system optical pick-up

(2) Object lens drive system 2 dimensional paralled drive

(3) Tracking detection 3 spot beam detection

(4) Optical source Semiconductor laser

(5) Wave length 780nm

10. GENERAL

(1) System Compact Disc Digital Audio

(2) Disc loading Front loading

(3) Display LCD

(4) Pitch control range Within +/-4%,+/-8%,+/-16%,+/-100%

(5) Pitch bend +/-100%

(6) Pitch accuracy +/-0.15 %

11 ENVIRONME

(1) Operating Temperature 5 to 35 deg. C

(2) Humidity 25 to 85% RH (non-condensing)

(3) Storage Temperature -20 to 60 deg. C

12 ACCESSORIES

(1) 2P RCA path cord L/R 1 pairs

(2) Operating Instruction 1 pc

(3) Auto-start cable 1 pc

(4) AC power cord 1 pc

13 NOTES

(1) The specifications are subject to change to any improvement by negotiations in advance.

(2) The parts are subject to change to any improvement within the range of the specifications.

CONDITION

2

General Specification

14. MP3 FORMAT
Applicable file extensions

ISO9660

Joliet

CD-ROM sector format

Max. number of Folders

Max. number of files

MPEG 1 Layer 3 standard (ISO/IEC 11172-3),
which provides for single channel (‘mono’)
and two-channel (‘stereo’) coding at sampling
rates of 32, 44.1 and 48kHz.

mp3 . MP3 . mP3 . Mp3

Level 1(max. 8”/8.3” character style)

Level 2(max. 31/30 character style)

max. 64/64 character styleDisc Format

mode-1 only

255

max. 999 files (* note #1)

MP3 Format

which provides for similar coding at sampling
rates of 16, 22.05 and 24 kHz.

MPEG 2.5 Layer 3 standard, which provides
for similar coding at sampling rates of 8,

11.025 and 12 kHz.

Disc at Once and Track at Once

MPEG 2 Layer 3 standard (ISO/IEC 13818-3),

Disc Writing Method

Multi Session

Note #1: max.255 files each folder

st

If the 1

session is CDDA, you can playback
Only CDDA track, If the 1st session is MP3,
you can playback only MP3 file.

3

塊

Block Diagram

D

C

B

A

LEC

4

321

CONTROL PCB

SEARCH PCB

PITCH

SEARCH

SLAVE CPU

Drawn By:

AUDIO OUT

PLAY CONTROL

15218

AMP & LPF

DIGITAL OUT

LCD

LCD201

3 1

2

IC206IC201

ST7066USM8954A

IC202

TMP86P202

BUFFER

ROMRAM

29LV1604641632

PCM1716

3.3V

7V

POWER PCB

MAIN CPU LCD PRIVER

MCF5249

FX DSP DAC

CPLD

XC9536

CDJ-M1100

Number RevisionSize

B

Title

5V

POWER SUPPLY

Date: 27-Jun-2005 Sheet of

File:

-5V

PHOTO

INTERRUPTER

74595

LED DRIVER

CD DSP

CXD3068

1 2

KEY & SWIT CH

LED

DRIVER

BA5979

CD ASP

CXA2581

SM8952

DRIVER SERVO CPU

BA6218

1 2

POWER SWITCH

POWER TRANS.

AC CORD

SERVO PCB BUFFER PCB

-

+

M

SWITCHES

LOADING

1 2 3 4

LOADER

DRIVE UNIT

-

+

M

SLED

-

+

M

DISC

CD PICK UP

FOCUS

TRACKING

D

C

B

A

4

Packing View

5

6

4

7

1

3

2

5

Packing View Part List

REF NO. DESCRIPTION PART NO. Q'TY REMARK

1 POLYFOAM L 506-CDJ3300-388L 1
2 POLYFOAM R 506-CDJ3300-388R 1
3 SOFT BAG(345*420+100mm) 509-CDS1000-114 1
4 I/B ASS’Y 701-CDJ1100D-3265 1
5 AC POWER CORD(L=1900+-50mm,CE) 409-DJ5500F-120 1
6 GIFT BOX 507-M1100C-2439 1
7 UNIT CDJ-M1100C 1

6

Point to Point Wiring Diagram

CONTROL PCB

TO S/B(CN11)

CN15

CN16

CN09

IC05

IC01

CN01

BUFFER PCB

CN05

CN12B

SERVO PCB

CN06

CN02

CN02

CN03

7

Exploded View

8

Exploded View Part List

REF NO. DESCRIPTION PART NO. Q'TY REMARK

1 CHASSIS 100-CDJ1100C-2186 1
2 BOTTOM BASE 100-M3300-2187AS 1
3 CONTROL PCB ASS'Y 704-1100D-5061 1
4 ROTATE KNOB(ABS) 100-CMP1000-2283 3
5 CUSHION 612-9800-180 3
6 DECORATION 501-M1100C-1719 1
7 SPEED PUSH BUTTON(ABS) 100-DJ5500-2017 1
8 PLATE & SHAFT ASS'Y 701-CDJ1100A-3225 1

9 LINE FIXER SHEET 300-HM510B-224 1
10 WASHER 606-F200-003 1
13 SPRING 603-CDJ3300-329 1
14 DOOR FRAME 100-CDJ1100E-2189 1
15 SHEET 612-PRODJ2-082 3
16 CD DOOR 100-CDJ1100E-2190 1
17 E RING 606-DJ3000-105 1
20 SEARCH PCB ASS'Y 704-1100-5023 1
21 2 KEY KNOB(KEY LOCK) 604-M1100CA-295 1
22 5 KEY KNOB 604-M1100C-294 1
23 8 KEY KNOB 604-M1100C-292 1
25 2 KEY KNOB(PITCH) 604-M1100CB-295 1
26 KNOB 604-CDJ3300-297 1
28 2 KEY KNOB(TRACK) 604-CDJ3300C-295 1
30 VR CUSHION(0.5t,BLACK) 612-HDJ9700-015 1
32 LED BASE 100-CDJ3300-2191 1
33 KNOB 604-CDJ3300-298 1
34 SCREW(PTB,2*6 ,MC) 602-PROS2-363 2
35 SCREW(M4*10mm) 602-HT8015-191 2
36
37 BOTTOM BOARD 300-M3300-1095A 1
38 MECHA ASS’Y 704-HDJ201-162 1
39 IC(BA05T,3PIN) 417-CDN34A-314 1
40 IC(BA08T 3PIN) 417-HMD5000-282 1
41 SCREW(BTB,3*6NI) 602-SA12-377 2
42 SCREW(PTP,DIA3*14) 602-DJ3000-272 8
43 FOOT 612-HV3500K-054 4
44 AC POWER CORD 409-DJ5500F-120 1
45 BACK COVER 300-M1100C-1096A 1
46 STICKER(52*26mm,t=0.12mm) 501-1420SRD-867 1
47 SERIES NO. LABEL 501-DV300-1067
48 POWER KNOB 100-HDJ2000-1641 1
49 KNOB PROTECTOR 100-HDJ2000-1642 1
50 RATING LABEL 501-M1100C-1249 1
52 NUT 601-A100-004 5
54 SERVO PCB ASS'Y 704-3300A-4985 1

TRANSFORMER(AC115/230V,60/50Hz,EI-57,UL1411) 411-CDJ3300-337 1

9

Exploded View Part List

REF NO. DESCRIPTION PART NO. Q'TY REMARK

55 SPACER SUPPORT(KCA-25) 502-RMX30-157 4
56 BUFFER PCB ASS'Y 704-1100D-5063 1
58 FUSE LABEL 501-PRODJ2-1298A 1
59 SCREW(PTB,∮3*8,ZB) 602-DJ5500-452 20
60 SPRING WASHER ( BLACK ) 606-DJ3000-102 2
61 NUT(4mm,P=0.7 ISO) 601-F200-001 2
62 SCREW(M3*P0.5*L8) 602-HP1010K-178 7
63 SCREW(3*10 ZK PTP) 602-MK7-131 1
64 SCREW (2.6*8 PTP) 602-SL24F-099 21
65 SCREW 602-CDN88-563 1
66 SCREW 602-2002-085 3

10

Control PCB Ass'y Part List

,

REF NO. DESCRIPTION PART NO. Q'TY REMARK

CONTROL PCB ASS'Y 704-M1100-5669 1

SW220,SW221,SW222,SW
219,SW209,SW212

SW205,SW206,SW211,SW
213,SW214,SW225,SW226

W06
LCD201 LCD 410-3300-283 1
LED201 BACKLIGHT(BCS-006401AN) 410-CDJ1100-257 1

D258,D258A,D220,D221,D2
22,D223,D233,D233A,D233
B,D254A,D255A,D256A,D25
7A,D254B,D255B,D256B,D2
57B

RB201
RB202,RB203
R239 CARBON FILM RESISTOR(33 OHM,1/2W,J,T-52) 412-PMSE1-277 1
D259,D260 SENSOR(LTH-301-07u) 417-HDJ2000-411 2
VR201 SLIDE VR(10KB*2,RFA0N12L6503-10KB*2(HF)) 418-HDJ9800-195A 1
SW201,SW202 ENCODER(DC11B2024417(HF)) 418-PS2-150 2
X202 CRYSTAL 8MHZ 427-DV300-5017 1
X201 CRYSTAL(18.432MHZ) 427-DV330-042 1

SW203,SW204,SW207,SW
208,SW210,SW215,SW223,
SW224

C202,C225
R215,R216,R217 CARBON FILM RESISTOR(100 OHM,1/6W,J,T-26) 412-3113-060 3
R212 CARBON FILM RESISTOR(10K OHM,1/6W,J,T-26) 412-3113-068 1

R265,R266,R267,R268,R269,R27
2,R273,R274,R275,R276,R277,R
278,R279,R280,R281,R282,R283
,R285,R286,R287,R288,R289,R2
62

TSSW-YELLOW/GREEN LED 403-CDJ3300-198 6

TSSW-RED LED 403-HPR1-184 7

11P2.5 CONNECTOR WIRE(L=220mm,AWM2877 AWG26)

404-CDJ3300-1785 1

LED(LTL1CHJEDNN,RED) 410-DJ5000-253 17

THICK FILM RESISTOR NETWORKS(10K OHM,J,RA TYPE,8R9P)

THICK FILM RESISTOR NETWORKS(10K OHM,1/8W J,RA TYPE,4R5P)

412-DV300-5143 1
412-HDJ200-264 2

VR CUSHION(0.5t,BLACK) 612-HDJ9700-015 1

TACT SW(SFKHVBL3725-HF) 403-CDJ3300-195 8

ELEC. CAPACITOR(100uF/10V,M,105℃,TAPING 5*7,MINI)(Cd,Pb,Hg,

413-HMA2200-5017 2

CARBON FILM RESISTOR(330 OHM,1/6W,J,T-26) 412-KM300-118 23

L202 BEAD CORE(86-019-A TAPING) 415-HV3500K-090 1
IC201 PLCC IC SOCKET(44PIN,SMD) 404-HDJ7100-788 1

CONTROL PCB 405-3300-1517 1

R292,R293 CHIP RESISTOR( 18K OHM 1/8W 0805 J TP 150V ) 412-AMC110D-5057 2

R220,J36,J38,J88,J89,J90,J
91,J92,J94,J95,J101,J105,J

J113,J02,J31,J79,J80

106

CHIP RESISTOR(0 OHM,1/8W,1206,J,TP ,150V) 412-DJ3000-414 18

R218 CHIP RESISTOR(100 OHM,1/8W,0805,J,TP 150V) 412-DV330-304 1
R208 CHIP RESISTOR(1K OHM,1/8W, 0805,J,TP 150V) 412-DV330-305 1
R202,R237,R238 CHIP RESISTOR(10K OHM,1/8W,0805,J,TP 150V) 412-DV330-306 3
R210 CHIP RESISTOR(100K OHM,1/8W, 0805,J,TP 150V) 412-DV330-307 1
R201 CHIP RESISTOR(1M OHM,1/8W, 0805,J,TP 150V) 412-DV330-308 1

R203,R204,R205,R206,R207

CHIP RESISTOR( 2.2K OHM,1/8W,0805,J,TP 150V ) 412-DV330-313 5
R209 CHIP RESISTOR(3.3K OHM,1/8W, 0805,J,TP,150V) 412-DV330-317 1
R211 CHIP RESISTOR(47K OHM,1/8W,0805,J,TP 150V) 412-DV330-321 1
R290,R291 CHIP RESISTOR(560 OHM,1/8W, 0805,J,TP,150V) 412-DV330-336 2
C233,C234 CHIP CAPACITOR(30pF/50V,J,0805 TYPE,NPO) 413-BJ2300E-628 2
C207,C208 CHIP CAPACITOR(1000pF/50V,J,0805 TYPE,NPO) 413-DV330-311 2

11