Reliable 5400SW User Manual

5400SW/5400TW

INDUSTRIAL SEWING MACHINE INSTRUCTION MANUAL

CONTENTS

Operation instruction

1. Brief introduction 1

2. Main specifications 1

3. Machine installation and operation preparation 1

1. Machine installation 1-3

2. Operation preparation and notice before running 3-4

4. Machine operation 5-6

1. Coordination among needle, thread and materials 5

2. Install the needle 5

3. Winding the bobbin thread 5-6

5. Machine adjustment 6-9

1. Adjust the needle thread tension and bobbin thread tension 6-7

2. Adjust the pressure of presser foot 7

3. Adjust the safety clutch device 7-9

Parts manual

1.

5400TW machine casting components

2.

5400SW machine casting components

3. Upper shaft and presser foot components 18-19

4. Needle bar and lower feed components 20-23

5. Lower shaft thread looping components 24-25

6. Stitch length adjustment components 26-27

7. Knee lifter and winding components 28-29

8. Lubrication components 30-31

9. Accessories 32-33

10-13

14-17

Operation instructions

5400TW machine adopts straight double needle and two vertical auto-lubricating hooks for thread looping, sliding lever for thread take up to form two lines of lockstitch seam. The upper and lower shafts are supported by needle bearing and driven by

toothed belt, plunger oil pump lubrication system, compound feed mechanism of feed dog, walking

foot and needle, so even if for long stitch length or sewing long materials, it can deal with them freely. .

5400SW sewing machine adopts single

straight needle and vertical auto-lubricating hook for

thread looping, it has all of the advantages of

5400TW. .

Model

Applications

Max. Sewing speed

Max. Stitch length

Needle bar stroke

Presser foot lift height

Hook

Needle

Needle gauge

Lubrication

5400TW

Medium and heavy weight materials

1200s.p.m

9mm

36mm

8mm by hand

More than 16mm by pedal

Large vertical auto-lubricating hook

DP 17 Nm125 180

6.4mm (standard)

Auto-lubricating

5400SW

Both of the models are widely used in the factories

of suitcase, tent, cushion, leather goods, apparel,

mat, etc.

1. Machine installation

1.1 Location of the machine The machine must be located on the rigid and flat floor for ensuring its smooth operation and reducing its vibration. Meanwhile, a rubber mat should be inserted between the machine stand and the floor for further reducing the running noise. .

1.2 Install the oil pan (Fig. 1) Put the oil pan into the table cutout and place the four cushions on the four corners of the cutout, finally fix the cushion and oil pan on the table by nail. .

Special needle gauge available (mm):3.2,4,4.8,8,

9.5,12.7,16,19,25.4.

.

1

2

1.3 Install the machine head (Fig. 2) Make the hinge A of machine head engaged with hinge socket B on the table, then turn the machine head till it is seated on the frame of table cutout, please keep the turning freely. .

B

A

E

D

A

B

C

3

1.4 Install the presser foot lifting controller (Fig. 3)

First connect the chain B with presser foot lift lever C by hooks A, then install the pedal assembly D on the rung of the stand, move the controller E leftward or rightward to make the chain in one line, fix it with bolt and nut, finally connect the hook with the controller E. (An automatic presser foot lifter is also available, please refer to parts manual Part 7. "Knee lifter and winding components") . .

A

4

5

1.5 Install the thread stand (Fig. 4)

The thread stand should be located on the right backside of the table. Threading should be smooth when sewing. When the machine head is turned backward, it should not be touched with the thread stand, then tighten the nut A. .

1.6 Install the motor (Fig. 5)

Move the motor C leftward or rightward to make the hand wheel belt groove A and motor pulley belt groove B run in line. .

A

B

C

1.7 Connecting the clutch lever to the pedal (Fig. 6) A. The optimum tilt angle of pedal against floor is approx. 20 30 . . B. Adjust the clutch of motor so that the clutch lever C and draw bar B run in line. . C. The machine hand wheel should rotate counter-clockwise for normal sewing when view from opposite side of balance wheel. The motor should rotate in the same direction. The rotation can be reversed by reversing the plug of motor (turn over 180 ) . D. Adjust the tension of V-belt F by moving the motor up and down. The proper tension of V-belt is a slack of 10 12mm when the belt is depressed at the belt span by finger. .

G

F

E D

C

B A

6

10~12mm

20 ~30

2. Operation preparation and notice before running

2.1 Clearing the machine Before the head is packed, all of the parts of the machine are coated with anti-rust grease, meanwhile the grease can harden and the dust can cover the machine, surface during long time storage and shipment, so, the dust and grease must be cleared by clean cloth with gasoline. .

2.2 Examination Although every machine is conformed by strict inspection and test before delivery, the parts of the machine may be loose and deformed after long distance transportation with jolt. A thorough examination must be performed. Turn the balance wheel slightly by hand to check if there is running obstruction, parts collision, uneven resistance and abnormal noise. If any of these exist, adjustment must be made accordingly before running. .

2.3 Notice before running A. Oiling (Fig. 7) Oil amount should be filled according to the marks in the oil pan, Mark A refers to the highest of oil amount; Mark B refers to the lowest, be careful that the oil amount should not be lower than Mark B, otherwise the machine parts can not be fed with oil and cause overheat and collision. . Please be sure to use machine oil 18# or HJ-7.

7

A

B

8

3

Oil screen

9

10

B. When the machine starts for initial time or reuse

after a long time, the proper oil amount should be filled

in the sections of machine shown by arrows in Fig. 8,9.

When it is in operation, please observe the oil sparking

in oil screen to check the oil condition. .

C. When a new machine starts running, for extending its

lift, please run at a medium and low speed (1000s.p.m)

for about a month and then raise the speed gradually. .

D. Please turn off the power when it is not in use or the

operator leaves away from it.

E. Replace the oil every month, when replacing, fully

drain off the old oil in the oil pan and add the new one.

F. For 5400TW, the needle gauge options are: 6.4,

3.2,4,4.8,8,9.5,12.7,16,19,24.5mm. To get it, the needle

plate, inner and outer presser foot, needle holder, feed

dog, left and right sliding plate, thread guide should be

changed, the standard needle gauge is 6.4mm, for the

other needle gauge, the relevant parts can be ordered

from the factory. .

.

A

Clearance

Single needle

Long groove leftward

11

1. Coordination among needle, thread and materials

Please use needle DP 17 or 135 17, Nm125 180, the coarseness of needle should be in accordance with the nature of materials. If stitching on heavy weight materials with a slim needle, the needle will be broken easily. Needle skipping or thread breakage will also occur. On the contrary, stitch on tightly materials with a very coarse needle, the materials will be destroyed because of over-big needle hole, so the needle and thread should be properly selected. .

2. Install the needle (Fig. 11)

Turn the hand wheel to lift the needle bar to its highest position, loosen the needle set screw A, fully insert the needle shank up to the bottom of needle holder, keep the long grooves of the two needles opposite with each other, then tighten the set screw as shown in Fig.(a), For single needle, keep the long groove of needle facing the left of the operator as shown in Fig.(b). Note: Fig.(c) insufficient insertion or Fig. (D) wrong direction of needle groove is incorrect.

.

4

3. Winding the bobbin thread

3.1 The method of winding Insert the bobbin B into winder shaft, threading the thread A to upper and lower holes of pin E, then to thread tension disc F, draw the thread tip and wind thread several circles around bobbin B, put the winding lever D into bobbin B, then it can automatic winding when sewing. (If only winding, not sewing, please lift the presser foot.) Please don't overfill the bobbin thread, otherwise the thread will loosen down from the bobbin. The optimum capacity of bobbin thread is fill about 80% of bobbin outside diameter, and this can be adjusted by screw D. After finish, thread can be cut by thread cutter shown in Fig. 12. Wind the thread A several circles around cutter C, draw the thread and the thread is cut.

.

12

A

E

C

.

D

F

B

3.2 Threading (Fig. 13) A. Every thread should be drawn through thread hole A, when using light and smooth thread (polyester or long silk thread), it should be drawn through thread hole B. B. Keep the thread take-up lever at its highest position, threading the needle thread in the following numerical order.

3.3 Stitch length (Fig.14) The stitch length can be regulated by stitch length dial A. Turn it counter-clockwise to expand its length and clockwise to shorten its length. The numbers on dial show the sizes of the stitch length in mm. For reverse feed, press down feed lever B to perform reverse sewing. Release the lever, the feed lever can reset automatic and the forward sewing is resumed.

.

13

Detailed picture

Thread

B

A

B

A

14

B

A

5

Sliding plate

Thread

Hook

15

3.4 Placing bobbin (Fig. 15) Note: when bobbin is placed into the bobbin case, the thread should be wound properly in the correct direction shown in the figure. .

Hook

Thread

Inner stop piece

Sliding plate

Thread

16

3.5 Drawing thread from the bobbin (Fig. 16) A. Draw the thread end to bobbin slot shown in the figure, and pull it out down through the inner bobbin stop piece. B. Hold the thread end with left hand, turn the hand wheel slowly and get the bobbin thread, then draw them a little apart from the presser foot.

.

A

B

C

Normal stitch seam

Needle thread too tight or bobbin thread too loose

Needle thread too loose or bobbin thread too tight

17

1. Adjust the needle thread tension and bobbin thread tension

All forms of stitches are shown in Fig. 20 The normal stitch of sewing machine is shown in Fig.

17A. If stitch is abnormal, the puckering and thread breakage will occur, the needle thread tension and bobbin thread tension should be adjusted so that the normal stitch can be obtained. .

6

A. If the stitch seam shows as Fig. 17B, indicates

that the needle thread tension is too tight or the

bobbin thread tension is too loose. Please turn the

thread tension nut counter-clockwise to release the

needle thread pressure; or turn the bobbin lace

adjusting screw with a screwdriver to increase the

18

Loosen

bobbin thread tension.( See Fig. 18,19)

B. If the needle thread tension is too loose or the

bobbin thread tension is too tight shown as Fig. 17C.

Please turn the thread tension nut clockwise to

increase the needle thread pressure; or turn the

bobbin lace adjusting screw with a screwdriver to

decrease the bobbin thread tension. (See Fig. 18,19)

For special sewing with special thread, the tension

needed can be obtained by adjusting the power and

stroke of the thread take-up spring.

2. Adjust the pressure of presser foot (Fig.20)

The pressure of presser foot should be adjusted

according to the thickness of the sewing materials. If

stitch on heavy weight materials, the pressure should

be increased by turning the pressure adjusting screw

on the back of machine head clockwise, on the

contrary, turn it counter-clockwise. .

.

Adjusting screw

Tighten

19

.

Nut

Increase

.

Decrease

20

Increase

Decrease

Pressure adjusting screw

3. Adjust the safety clutch device

The function of safety clutch device is to prevent the

hook and toothed belt from being damaged when the

needle thread is drawn into the hook for abnormal

load during the operation. .

3.1 The function of safety clutch device (Fig.21) A. When the safety clutch is functioning, the toothed belt will remove the load and the hook shaft will stop rotating, only the upper shaft still rotates, and the machine stops work. B. Clean off the needle thread which is draw into the hook. C. Turn the toothed belt shaft by hand to check if the hook shaft can turn smoothly, then reset the safety clutch device.

.

21

Safety clutch device

Toothed-belt pulley

Shaft

Stopper

7

Button

22

Handwheel

3.2 How to reset the safety clutch device (Fig.22)

A. While press down the button on the bed surface with

left hand, turn the hand wheel slowly with right hand in

the direction shown in Fig. 22 (clockwise).

B. When the stopper brakes the hand wheel, more

strength is needed to turn the balance wheel to reset the

safety clutch device.

C. Release the button.

D. So the resetting is OK and put the bobbin into hook.

(See Fig.15)

.

White mark

Tighten

Loosen

Lower shaft

Set screw

Link

Reference line

Special stud

Eccentric pin

Horizontal shaft crank (right)

23

Belt

24

Upper layer feed decreaseUpper layer feed decreaseUpper layer feed decrease

Upper layer feed increaseUpper layer feed increaseUpper layer feed increase

3.3 How to adjust the strength on the safety clutch

device (Fig.23)

A. When the white mark of the eccentric pin aims at the

centre of the lower shaft, indicates that the strength on

the safety clutch is the minimum. When the white mark

points outward, the strength is properly increased.

B. For adjusting the strength of it, move the belt and

loosen the set screw of eccentric pin, and turn the

eccentric pin.

C. After adjustment, please tighten the set screw.

3.4 Adjust the upper feed mechanism (Fig.23)

If the upper and lower feed are not in timing during

sewing, the long hole of the horizontal feed crank(right)

should be adjusted to get the length of upper feed.

Adjusting as follows:

A. Loosen the special stud.

B. Move the stud upward to decrease the amount of

upper feed.

C. Move the stud downward to increase the amount of

upper feed. Theoretically, when it is on the reference

line of the horizontal feed crank, the upper feed amount

equals to the lower feed amount.

D. After adjustment, tighten the special stud.

.

8

3.5 Adjust the vertical stroke of presser foot (Fig. 25) When stitch on the very elastic materials or the

thickness of sewing materials changes, the adjustment should be done in the following order: . A. Loosen the special stud. B. When the central line distance between the special stud and the presser foot lifting rear crank becomes shorter, the vertical stroke of presser foot will become longer, on the contrary, the distance becomes longer, the stroke will become shorter. C. After adjustment, tighten the special stud. The common vertical stroke of presser foot can be adjusted within the range of 2 6mm.

.

25

.

Increase Increase Increase

DecreaseDecreaseDecrease

.

Special stud

Crank

Crank link

3.6 Adjust the hook oil amount (Fig. 26) It adopts plunger full auto-lubricating system, even

at a very low speed, it still can supply and suck oil very well. Generally, only the hook oil amount can be adjusted, the others cannot be adjusted. The hook oil amount can be controlled by the oil amount adjusting screw. First loosen the nut of adjusting screw, turn the screw clockwise to increase the oil amount, on the contrary, decrease the oil amount. After adjustment, tighten the nut. .

Oil amount

adjusting screw

Increase Increase Increase

26

Decrease

9

Parts manual

1.

5400TW

machine casting components

12

11

67

9

10

68

12

13

48

45

47

44

64 63

45

55

46

14

58

49

62

60

61

57

7

2

8

1

6

14

4

5

3

50

51

52

53

54

56

59

41

42

43

17

18

28

34

33

32

37

31

30

40

29

19

23

66

22

27

65

20

21

36

26

35

15

16

38

24

25

39

10

1.

5400TW machine casting components

No .

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

Part number

43WF1-001

43WF1-002

43WF1-003B

43WF1-004B

1WF1-015

1WF1-016

1WF1-017

1WF1-011

22T1-007

1WF1-032

1WF1-038

1WF1-039

1WF1-019

1WF1-030

1WF1-027

1WF1-028

1WF1-003

1WF1-004

1WF1-005

1WF1-034

1WF1-036

1WF1-007

1WF1-006

1WF1-018

1WF1-013

1WF1-009

1WF1-008

1WF1-012

1WF1-021

1WF1-020

1WF1-035

1WF1-037

1WF1-023

1WF1-033

1WF1-040

1WF1-029

1WF1-022

1WF1-031

1WF1-014

Name

Machine bed

Machine arm

Screw

Model label

Brand label

Rivet

Upper thread guide

Screw

Back cover

Screw

Washer

Cover

Front slide plate

Screw

Thread take-up lever cover

Back front cover

Screw

Spring

Thread retainer

Lower thread finger

Screw

Middle thread finger

Rubber plug

Face plaft

Screw

Upper thread finger

Guide set plate

Oil stopper set plate

Oil stopper

Needle plate

Pin shaft

Thread releasing lever

Right sliding plate

Left sliding plate

Rubber plug 14.5

Rubber plug 12.7

Back fitting cover

Rubber plug 12.7

8.5

Qt.

1

2

1

3

1

4

1

2

1

15

2

1

2

1

2

1

Remark

A6 30 GB117-86

M10 35 GB70-85

M10 35 GB5781-85

2.5 5 GB827-86

SM11/64" 40/8

SM11/64" 40/9

PE

SM11/64" 32/5.4

SM9/64" 40/6.5

SM11/64" 40

SM9/64" 40

SM3/16" 28

11

1.

5400TW m

achine casting components

12

11

67

9

10

68

12

13

48

45

47

44

64 63

45

55

46

14

58

49

62

60

61

57

7

2

8

1

6

14

4

5

3

50

51

52

53

54

56

59

41

42

43

17

18

28

34

33

32

37

31

30

40

29

19

23

66

22

27

65

20

21

36

26

35

15

16

38

24

25

39

12

1.

5400TW machine casting components

No .

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

60

61

62

63

64

65

66

67

68

Part number

1WF1-010A

1WF1-010B

1WF1-010C

1WF1-010D

1WF1-010E

1WF1-010M

1WF1-010H

1WF1-010G

1WF1-010S

1WF1-010F

1WF1-010R

1WF1-010Q

1WF1-010J

1WF1-026

1WF1-025

1WF1-010K

1WF1-010I

1WF1-024

1WF1-010L

1WF1-010W

1WF1-010P

1WF1-043

22T2-004

43WF1-006

35WF1-006

Name

Thread tension fixing bracket assembly

Thread guide bracket

Thread guide plate

Spring

Thread guide b acket screw assembly

Thread releasing pin (short)

Thread tension nut

Thread tension spring

Thread releasing disc

Thread tension disc

Screw

Thread controlling disc assembly

Screw

Stop plate

Thread take-up spring

Thread take-up spring shaft

Screw

Thread releasing pin (long)

Thread tension retaining plate

Thread releasing spring

Spring retaining plate

Screw

Rubber plug

Thread guide pin

r

1

2

1

3

2

4

1

2

1

Qt.

Remark

SM9/64" 40/4.5

SM/64" 40/4.5

13

2.

5400SW m

achine casting components

12

11

64

9

10

65

12

13

46

43

45

42

62

61

43

53

44

14

56

47

60

58

59

55

7

2

8

1

6

14

4

5

3

48

49

50

51

52

54

57

39

40

41

17

18

26

32

31

30

35

29

28

38

27

21

20

63

25

34

19

24

33

15

16

36

22

23

37

14

2.

5400

SW ma

chine casting components

No .

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

Part number

44WF1-003

43WF1-002

44WF1-002

44WF1-005

1WF1-015

1WF1-016

1WF1-017

1WF1-011

22T1-007

1WF1-032

1WF1-038

1WF1-039

1WF1-019

1WF1-030

1WF1-005

9WF1-001

9WF1-002

1WF1-034

1WF1-036

1WF1-007

1WF1-006

1WF1-018

1WF1-013

1WF1-009

1WF1-008

1WF1-012

1WF1-021

1WF1-020

9WF1-004A

1WF1-043

1WF1-023

1WF1-033

1WF1-040

1WF1-029

1WF1-022

1WF1-031

1WF1-034

Name

Machine bed

Machine arm

Screw

Model label

Brand label

Rivet

Upper thread guide

Screw

Back cover

Screw

Washer

Cover

Front slide plate

Screw

Thread take-up lever cover

Back front cover

Screw

Lower thread finger

Oil felt

Screw

middle thread finger

Rubber plug

Face plate

Screw

Upper thread finger

Guide set plate

Oil stopper set plate

Oil stopper

Needle plate

Right sliding plate spring retainer

Thread releasing lever

Right sliding plate

Left sliding plate

Rubber plug

Back fitting cover

Rubber plug 12.7

8.5

14.5

12.7

Qt.

1

2

1

3

1

4

1

2

1

15

2

1

2

1

Remark

A6 30 GB117-86

M10 35 GB70-85

M10 35 GB5781-85

2.5 5 GB827-86

SM11/64" 40/8

SM11/64" 40/9

PE

SM11/64" 32/5.4

SM3/16" 28

15

2.

5400SW machine

casting components

12

11

64

9

10

65

12

13

46

43

45

42

62

61

43

53

44

14

56

47

60

58

59

55

7

2

8

1

6

14

4

5

3

48

49

50

51

52

54

57

39

40

41

17

18

26

32

31

30

35

29

28

38

27

21

20

63

25

34

19

24

33

15

16

36

22

23

37

16

2.

5400SW ma

chine casting components

No .

42

43

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

60

61

62

63

64

65

Part number

1WF1-010A

1WF1-010B

1WF1-010C

1WF1-010D

1WF1-010E

1WF1-010M

1WF1-010H

1WF1-010G

1WF1-010S

1WF1-010F

1WF1-010R

1WF1-010Q

1WF1-010J

1WF1-026

1WF1-025

1WF1-010K

1WF1-003A

1WF1-024

1WF1-010I

1WF1-010W

1WF1-010P

22T2-004

43WF1-006

35WF1-006

Name

Thread tension fixing bracket assembly

Thread guide bracket

Thread guide plate

Spring

Thread guide bracket screw assembly

Thread releasing pin (short)

Thread tension nut

Thread tension spring

Thread releasing disc

Thread tension disc

Screw

Thread controlling disc assembly

Screw

Stop plate

Thread take-up spring

Thread take-up spring shaft

Screw

Thread releasing pin (long)

Thread tension retaining plate

Thread releasing spring

Screw

Rubber plug

Thread guide pin

Qt.

1

2

1

2

1

Remark

SM9/64" 40/4.5

SM/64" 40/4.5

17

18

46

49

45

44

48

51

47

50

41 42

6

12

33

131415 16

54

8

55

14

56

13

53

32

20

52

29

31

21

22

30

17

19

23

24 25 26

27

28

36

35 37 3839 40

4

2

1

34

11

10

43

7

3

5

8

9

18

No .

Part number

Name

Qt.

Remark

1 2 3 4 5 6 7 8

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56

43WF2-001 1WF2-022 1WF2-023 1WF2-024 1WF2-021 1WF2-020 1WF2-007 1WF2-010 1WF2-009 1WF5-026

1WF5-041 1WF2-026 1WF2-030 1WF2-029

1WF2-031 1WF2-019 1WF2-032 1WF2-044 1WF2-028 1WF2-039 1WF2-037 1WF2-041

1WF2-040 1WF2-048 1WF2-045 1WF2-042 1WF2-046 1WF2-047 1WF2-038 1WF5-001 1WF5-025 1WF5-044

1WF5-023 1WF5-024 1WF5-045 1WF4-018 1WF5-038 1WF5-028 1WF5-037 1WF5-030 1WF5-029 1WF5-032 1WF5-033 1WF5-034 1WF5-035

1WF5-042 1WF2-027 1WF2-037 43WF3-004 JO.0.40 43WF2-003

Upper shaft Upper shaft bushing (front) Screw Oil felt Needle crank Screw Screw Screw Screw Eccentric cam Stop ring Slot for front crank sliding block Stop ring Screw Screw Ball bearing Upper shaft bushing (rear) Screw Hand wheel Screw Toothed belt Spring plate Pin Spring Split stop ring Stop plate Nail Braking plate Connector Bushing Screw Screw Nut Link lever Bolt Washer Oil pipe assembly Spring Presser foot lifting crank (rear) Screw Presser foot lifting c ank (front) Screw Bushing Link lever Screw Screw Presser foot lifting movable plate Rolling ball shaft Rolling ball Washer Screw Upper shaft timing pulley Lower shaft timing pulley Bobbin winding shaft Screw Upper shaft bushing (middle)

r

1 1 1 1 1 1 1 3 1 1 1 1 3 3 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 2 2 1 1 1 1 1 1 2 2 1 1 1 2 1

SM1/4" 24/13 Wool felt

SM9/32"/28

SM1/4" 40/7 SM1/4" 40/4

25 GB894.1-86

SM15/64" 28/8.5 SM15/64" 28/15

SM15/64" 28/12

SM15/64" 28/4.5

3 GB896-86

SM15/64" 28/10.5 SM15/64" 28/10

Washer 6 GB95-85

SM1/4" 24/16

SM1/4" 24/8

SM11/64" 40/6

Washer 4 GB848-85 SM11/64" 40/10

19

30 29

28

1 2

3

5 6

4

7

8 9 10

12

13

27

26

25

24

32

31

22

23

75 76

74

73

5400TW

70

72

33 34

35

14 15

16 17

18 19

20

21

36

37

5400SW

33

35

6869

11

383940

34

41

59

424344

61

43 45

5960

464748 49

42

63

1

5253

77 78

79

71

51

50

80

58

64 656667

62

45565754

54555657

45

20

No .

Part number

Name

Qt.

Remark

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

1WF5-017

1WF5-018

1WF5-031

1WF5-019

1WF2-018

1WF2-017

1WF2-016

1WF2-011

1WF2-019

1WF2-012

1WF2-013

1WF2-014

1WF2-015

1WF2-008

1WF5-011

1WF5-013

1WF5-012

1WF2-007

1WF2-005

1WF2-006

1WF2-004

1WF2-001

1WF2-006

1WF5-010

22T1-007

1WF5-009

1WF5-036

1WF3-009

1WF5-014

1WF5-016

1WF5-015

1WF5-043

35T5-502

22T2-004

1WF2-003

35T1-103

1WF2-002

22T2-017

1F-009

1WF5-007

1WF5-008

1WF5-020

1WF5-021

Oil wick

Shaft for needle bar rocking frame

Screw

Oil wick

Bushing

Thread take-up lever

Thread take-up lever sliding block

Screw

Oil wick

Plug

Needle bar crank pin

Oil wick

Needle bar link

Needle bar rocking frame

Screw

Shim needle bar rocking frame

Oil felt

Needle bar connector

Screw

Needle bar

rocking pressing bar

Screw

Washer

Needle bar holder guide

Pressing bar link

Screw

Guiding plate

Spring

Spring bar

Inner presser foot

Screw

Needle holder

Needle bar thread guide

Needle holder screw

Needle set screw

Needle

Needle bar rocking sliding block

Sliding block shaft

Needle bar rocking left crank

Washer

2

1

6

2

1

2

1

2

1

2

1

2.5 80

SM5/16" 28/10

SM15/64" 28/8

2.5 240

SM15/64" 28/12

325

3 80 cotton thread

SM3/32" 56/4.6

SM9/64" 40/8.5

400TW

5

5400SW

SM11/64" 40/12

Washer GB848-85

SM11/64" 40/15

MSK-8420BL-18

MSK-8400BL-18

MSK-8420BL-18

MSK-8400BL-18

SM9/64" 40/4.3

MSK-8400BL-L18

DP 17 23#

A4 24 GB117-86

cotton thread

21

30 29

28

1 2

3

5 6

4

7

8 9 10

12

13

27

26

25

24

32

31

22

23

75 76

74

73

5400TW

70

72

33 34

35

14 15

16 17

18 19

20

21

36

37

5400SW

33

35

6869

11

383940

34

41

59

424344

61

43 45

5960

464748 49

42

63

1

5253

77 78

79

71

51

50

80

58

64 656667

62

45565754

54555657

45

22

No .

Part number

Name

Qt.

Remark

41

42

43

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

60

61

62

63

64

65

66

67

68

69

70

71

72

73

74

75

76

77

78

79

80

1WF5-022

1WF5-027

1WF5-028

43WF5-001

1WF4-018

1WF5-005

1WF5-004

1WF5-003

1WF5-049

1WF5-002

1WF5-046

1WF5-047

1WF5-001

1WF4-052

1WF2-023

1WF4-054

1WF2-009

1WF4-017

1WF4-019

1WF4-020

43WF4-001

1WF4-038

1WF4-035

1WF4-034

1WF4-030

1WF4-029

1WF4-036

1WF4-031

1WF4-001

9WF4-001

1WF4-032

1WF4-005

1WF4-004

9WF4-002A

1WF4-007

1WF4-008

1WF4-009

1WF4-002

1WF4-003

1WF4-033

Screw

Bushing

Screw

Needle bar rocking shaft

Screw

Rear crank

Nut

Link lever

Screw

Feed shaft right crank

Washer

Nut

Feed shaft bushing

Screw

Collar

Screw

Feed crank

Split stop ring

Crank pin

Oil wick

Feed shaft

Oil felt

Connecting crank (left)

Screw

Oil wick

Oil wick clamp

Crank shaft

Oil wick

Feed dog support

Screw

Washer

Screw

Feed dog

Screw

Oil felt Feed dog lifting fork

Nut

Screw

2

1

3

1

2

4

1

2

1

2

1

2

1

2

1

SM1/4" 24/8

SM1/4" 40/4

Stop ring 5 GB896-86

3 55 cotton thread

Wool felt

SM3/16" 28/12

2.5 430 cotton thread

5400

TW

5400SW

M15/64" 28/16

S

Washer 6 GB95-85

SM1/8" 40/7

5400TW

5400SW

SM1/8" 44/4 Wool

felt

SM1/8" 40/13.5

SM11/64" 40/6

23

28

27

7 8

6

5

4

3

2

9 10

11

12 13 14

15 16

17 18

29

28

25

31 32 33 34 35 36 37

26

40

39 38

41

24

42

19 20

23

1

43

44

22

45 46

47

21

484950 51 52

24

53

30

54

No .

Part number

Name

Qt.

Remark

1

2

3

4

5

6

7

8

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54

1WF2-063 1WF2-060 1WF2-059 1WF2-061 1WF2-064 1WF2-065 1WF2-070 1WF2-069 1WF2-072 1WF2-071 1WF2-075 1WF2-026

1WF2-076

1WF2-074 1WF2-062 1WF2-034

1WF2-033 1WF2-077 1WF2-067 1WF2-066 1WF2-044 1WF2-068 1WF2-052 1WF2-078 1WF2-009 1WF2-079 1WF2-055 1WF2-035 1WF2-036 43WF2-002 1WF2-006 1WF2-019 43WF2-004 1WF2-058

1WF4-041 1WF4-042 1WF4-010 1WF4-011 1WF4-012

1WF2-055 1WF2-051 1WF2-009 1WF2-052

1WF2-050 1WF2-049 1WF4-044 1WF4-043

Right hook saddle Screw Upper bushing Lower bushing Rotary hook assembly Bobbin Oil wick Hinge shaft Screw Link lever Inner hook finger bracket Screw Washer Inner hook finger Washer Nut Upper bushing Screw Washer Screw Lower bushing Nut Screw Screw Left hook saddle Screw Spiral gear Screw Spiral gaer Feed link Lower shaft bushing (left) Oil wick Lower shaft Feed dog lifting cam Screw Lower shaft bushing (right) Oil wick Stop ring Spring Button Screw Feed cam Feed link Needle bearing Stop ring Lower shaft bushing assembly (middle) Lower shaft bushing (rear) Screw Screw Bearing Bearing pressing ring Screw Oil wick Pin

SM14/64" 28

2.5 14 cotton thread

SM3/16" 32

SM9/64" 40/4.5 Washer 4 GB848-85

Washer 4 GB848-85 SM3/16" 32

SM3/16" 28/14.5 Stop ring SM1/4" 24/20

SM3/16" 28 SM3/16" 28/25.5 SM1/4" 40/5

SM1/4" 40/4

25 45

SM15/64" 28/12

2.5 85 cotton thread

Stop ring 5 GB896-86

SM15/64" 28/13.5

Stop ring

SM1/4" 40/4 SM1/4" 40/5

SM9/64" 40/7

6 GB95-85

cotton thread

26 GB894.1-86

Note: the figure in the bracket is the parts quantity of 5400SW

25

3

2

1

4

5 6

16

15

12

18

8

19

10

7

2

9

13

14

28

11

29

30

27

24

2526

17

20

23

2

2122

26

No .

Part number

Name

Qt.

Remark

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

1WF4-025

1WF4-030

1WF4-026

1WF4-014

1WF4-028

1WF4-046

1WF4-047

1WF4-027

1WF4-021

1WF4-048

1WF4-040

1WF4-049

1WF4-050

1WF4-051

1WF4-024

1WF5-006C3

Stitch length adjusting rocking lever

Screw

Set screw

Stitch length link

Eccentric shaft

Reverse feed shaft

Reverse feed crank

Screw

Reverse feed lever

Sliding block

Crank spring

Spring bracket

Screw

Stop pin

Spring

1

SM15/64" 28/8.5

5

SM15/64" 28/12

1

SM15/64" 28/13

1

SM15/64" 40/10.5

1

2

1

SM11/64" 40/8

1

17

18

19

20

21

22

23

24

25

26

27

28

29

30

43WF4-002

1WF4-022

1WF5-009

1WF4-013

1WF4-015

1WF2-038

1WF4-016

1WF4-053

1WF4-057

1WF4-045

1WF4-039

1WF4-056

1WF1-011

Screw bar

'O' type seal

Stitch length dial

Screw

Stitch length adjusting crank shaft

Stitch length adjusting crank

Screw

Collar

Reverse feed adjusting bracket

Oil wick

Guiding plate

Screw

1

44

1 2. GB1235-86

1

SM15/64" 28/10

1

SM15/64" 28/6

3

1

2

4

3 26 cotton thread

4 16 cotton thread

SM11/64" 40/9

27

23

22

14

19

15

16

17

50

44

49

48

25

24

26

11 28

27

18

2 21

20

29

33

34

12

13

9

10

3637

35

6

7

8

30

31

32

3

4

5

1

52

47

46

45

44

43

42

41

40

39

51

38

Automatic presser foot lifter components

56

55

57

54

59

58

36 53

28

No .

Part number

Name

Qt.

Remark

1 2 3 4 5 6 7 8

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

37 38 39

40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59

13WF4-027 13WF6-029 33T4-008C1 22T1-012F5 13WF6-028 13WF6-012 13WF6-014 13WF6-017 13WF6-018 13WF6-019 13WF6-001 13WF6-021 13WF6-022 13WF6-002 13WF6-006 13WF6-007 13WF6-008 13WF6-009 13WF6-010 13WF6-011

13WF6-015 13WF6-016 13WF6-005 13WF6-003 13WF6-004 13WF6-025 33WF6-020 13WF6-013 1WF5-040 1WF5-039 1WF3-011 1WF3-010 1WF3-013 1WF -0

314 43WF3-001 1WF3-012-D 1WF3-015 1WF3-016 1WF3-001 9WF3-001 1WF3-002 1WF3-004 1WF3-005 1WF2-006 1WF3-023 1WF3-022 1WF3-007 1WF3-008 1WF3-009 1WF3-003 1WF3-023 1WF3-006 1WF3-018 1WF3-019-D 1WF3-017-D 43WF3-01-DB

43WF3-01-DA

Screw Nut Thread tension spring Thread tension disc Thread tension shaft Crank Screw Bobbin winding pulley Screw Friction ring Winder base Winding crank Pin Screw (lower) Winding spanner Spring lever Screw Screw Screw Winding spanner shaft Stop ring Winder shaft Locking ring Bobbin thread trimmer Screw (upper) Spring Spring Positioning pin Positioning pin Slot for sliding block Screw Screw Nut Screw Spring Knee lifting lever Knee lifting lever Screw Presser bar spring lever Outer presser foot Outer presser foot Screw Presser bar bushing Presser bar spring lever bracket Screw Presser foot lifting bar Screw Thread releasing plate Presser bar guiding bracket Screw Presser bar Screw Thread releasing spring lever Screw Crank assembly Screw Block Solenoid assembly Screw Washer Washer

1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1

Stop ring 3.5 GB896-86

1 1 1 1 1 1 1 1 1 1

SM1/64" 40/12

2

SM1/4" 24/16.5

1 1 1 1

(For presser foot lifter by pedal)

1

(For automatic presser foot lifter)

1 1 1 1

5400TW

1

5

400SW

1 2 1

SM9/64" 40/8.5

1 1 1 1 1

SM11/64" 40/15

1 1

SM1/4" 24 23

2 1 1 1 1 1

PF-9

1 2

GB93-8

2

GB97.1-8

2

29

3

6

4

8910

7

11 12

13

14

39

5

2

464748

1

41

40

42

23

16 202126 20

44 43 45

49

21

24

23

22

25

26

27

28

3435363738

1616 2323

32 33

293031

15

16

17

18

19

20

21

30

No .

Part number

Name

Qt.

Remark

1 2 3 4 5 6 7 8

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

39 40 41 42 43 44 45 46 47 48 49

1WF6-001 1WF6-034 1WF6-003 1WF6-005A 1WF6-004 1WF6-007 1WF6-008

1WF6-009 1WF6-006 1WF6-010 1WF6-011 1WF6-002 1WF6-013 1WF6-012 1WF1-024

1WF6-042 1WF6-014 1WF1-011 22T1-007 1WF6-021 1WF1-026 1WF2-053 1WF2-054 1WF6-027 1WF6-025 1WF6-024 1WF6-023 1WF6-026 1WF6-018 1WF6-019 1WF6-020 1WF6-017 1WF6-028 1WF6-035

636

1WF -0 1WF6-038

1WF6-041 1WF6-040 1WF6-039 1WF6-034 1WF6-032 1WF6-037 1WF6-033 1WF6-030 1WF6-031 1WF6-029 1WF6-015

Oil felt press spring Screw Oil felt Oil pipe Oil wick Oil cup Oil cup cover Screw Pin Oil wick press spring Oil pipe Oil draining pipe Oil wick Oil pipe positioning clamp Needle bar oil returning pipe Screw Washer Oil returning pipe clamp Set spring Screw Washer Oil draining pipe end clamp Screw Screw Bushing Oil pipe Plunger Plunger spring Plunger spring stopper Screw Oil filter Washer Filter net Oil filter fixing plate Oil pipe clamp Oil pipe for right hook saddle Oil pipe clamp Oil tray assembly Oil tray assembly Oil wick Oil pipe Oil pipe Oil pipe clamp Oil pipe Oil wick Oil wick Clamp Oil pipe clamp Oil nozzle assembly Oil filter fixing bracket

1 1 1 1 1 1 1 2 1 1 1 1 1 1 1

10

1 1 1 4 4 1 8 2 1 2 1 1 1 1 1 1 1 1 1 1 3 2 1 1 1 1 3 2 1 1 1 1 1 1

SM3/16" 28/12 Wool felt 3D 0.5 60 Cotton thread

M4 16 GB69-85

3D 1 400 5D 1 400

2.5 550 cotton thread

3D 0.5 150 SM9/64" 40/9 Washer 4 GB7246-87

SM /64" 40/

11 9

SM /64" 40/

9 4.5

SM 1/ 4"

1 6 40/10

3D190

SM1/8" 44/4.5

H62 brassiness

400TW

5

400SW

5

2.5 430 cotton thread

3D 0.5 410 3D 1 445 MSK-8420BL-( 18)

3D 0.5 220

2.5 300

2.5 240

(MSK-8420BL-18)

31

6

7

1

12

10

11

8

18

9

2

19

3

4

5

16

15

13

14

20

21

22

17

32

No .

Part number

Name

Qt.

Remark

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

33TF-010

22T9-007F1

22T9-007F2

22T9-009

22T9-010

1WF2-065

33TF-011

33TF-016

1F-009

1F-011

1F-010

33TF-012

33TF-013

33TF-014

58T0-007C

22T9-018

1F-012

1F-014

33TF-019

22F9-012

22T9-001A2

22T9-001A3

43WF3-002

Parts bag

Casting hinge

Casting hinge cushion

Casting cushion (big)

Casting cushion

Bobbin

Oil pot

V-belt

Needle

Hexagon wrench

Screwdriver (big)

Screwdriver (middle)

Screwdriver (small)

Needle thread guide assembly

Machine head cover

Oil tank

Thread stand

Magnet

Oil draining screw

Was h

Oil pan

1

2

4

1

1 bag

1

'O' type 1050

DP 17 23#

S=2.5MM

S=3MM

5400TW

5400SW

SM5/16" 25/10

33

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