Regency U38-LP, U38-NG User Manual

FOR YOUR SAFETY
www.regency-fire.com
ULTIMATE U38 Freestanding Gas Stove
Owners &
Installation Manual
WARNING: If the information in these instructions are not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
Tested by:
918-026a
MODELS: U38-NG Natural Gas U38-LP Propane
What to do if you smell gas:
Do not try to light any appliance Do not touch any electrical switch: do not use any phone in your building. Immediately call your gas supplier from a neighbour's phone. Follow the gas supplier's instructions. If you cannot reach your gas supplier, call the fire department.
Installer: Please complete the details on the back cover
and leave this manual with the homeowner.
Homeowner: Please keep these instructions for future reference.
FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4
01/09/06
To the New Owner:
Congratulations! You are the owner of a state-of-the-art ULTIMATE Gas Stove by FIREPLACE PRODUCTS INTERNATIONAL LTD. The Regency Gas Series of hand crafted appliances has been designed to provide you with all the warmth and charm of a woodstove, at the flick of a switch. The models U38-NG, and U38-LP of this series has been approved by Warnock Hersey for both safety and efficiency. As it also bears our own mark, it promises to provide you with economy, comfort and security for many trouble free years to follow. Please take a moment now to acquaint yourself with these instructions and the many features of your Regency Gas Stove.
U38-NG & U38-LP
2 Regency U38 ULTIMATE Freestanding Gas Stove
TABLE OF CONTENTS
Page Page
Safety Label
Specifications ........................................................... 2
Safety Label ............................................................. 4
Installation
General Installation Information................................... 5
Installation Checklist ................................................. 5
Minimum Clearances to Combustibles ........................ 6
Optional Outside Air .................................................. 6
- Outside Air through Bottom of Pedestal .................. 6
- Outside Air through Rear of Pedestal ...................... 7
Draft Hood ................................................................ 7
High Elevation........................................................... 7
Venting .................................................................... 7
- Venting Requirements ........................................... 7
- Flue Mounting Bracket .......................................... 7
- Vent Terminations ................................................. 7
- Installation into Existing Woodstove Flue System. ... 7
Gas Connection ........................................................ 8
System Data ............................................................ 8
Gas Pressure Test .................................................... 8
Conversion from Natural Gas to Propane ..................... 9
Conversion to Lower Btu .......................................... 10
Log Installation ....................................................... 10
Door Installation and Door Latch............................... 12
U38 Louver Installation............................................. 12
Test for Flue Spillage............................................... 12
Optional Wall Thermostat ........................................ 12
Optional Remote Control Installation ......................... 13
Final Check ............................................................ 13
Wiring Diagram ....................................................... 13
Operating Instructions
Operating Instructions ............................................. 14
Lighting Instructions ................................................ 14
Shutdown Instructions ............................................. 14
First Fire ................................................................ 14
Convection Fan Operation ........................................ 14
Flame Height Adjustment ........................................ 14
Copy of Lighting Plate Instructions ............................ 15
Pilot Adjustment ..................................................... 16
Aeration Adjustment ................................................ 16
Normal Operating Sounds of Gas Appliances ............ 16
Maintenance
Maintenance Instructions ......................................... 17
Log Replacement .................................................... 17
Gold Plated Doors ................................................... 17
Door and Glass Gasket ........................................... 17
Glass Replacement ................................................. 17
- Mitred Door ........................................................ 17
- Panel Door ......................................................... 18
Fan Maintenance .................................................... 18
- Replacing Fan .................................................... 18
Removing Valve ...................................................... 19
Parts List ............................................................... 20
Warranty
Warranty ................................................................ 23
Regency U38 ULTIMATE Freestanding Gas Heater
3
SAFETY LABEL
This is a copy of the label that accompanies each ULTIMATE Freestanding Gas Stove. We have printed a copy of the contents here for your review. The safety label is located on the inside of the drop down pedestal door.
Copy of the Safety Label for the U38 Freestanding Gas Stove
NOTE: Regency units are constantly being improved. Check the label on the unit and if there is a difference, the label on the unit is the correct one.
For the State of Massachusetts, installation and repair must be done by a plumber or gasfitter licensed in the Commonwealth of Massachusetts. For the State of Massachusetts, flexible connectors shall not exceed 36 inches in length. For the State of Massachusetts, the appliances individual manual shut-off must be a t-handle type valve.
4 Regency U38 ULTIMATE Freestanding Gas Stove
INSTALLATION
BEFORE YOU START
Safe installation and operation of this appliance requires common sense, however, we are required by the Canadian Safety Standards and ANSI Standards to make you aware of the following:
INSTALLATION AND REPAIR SHOULD BE DONE BY A QUALI­FIED SERVICE PERSON. THE AP­PLIANCE SHOULD BE INSPECT­ED BEFORE USE AND AT LEAST ANNUALLY BY A PROFESSIONAL SERVICE PERSON. MORE FRE­QUENT CLEANING MAY BE RE­QUIRED DUE TO EXCESSIVE LINT FROM CARPETING, BEDDING MATERIAL, ETC. IT IS IMPERA­TIVE THAT CONTROL COMPART­MENTS, BURNERS AND CIRCU­LATING AIR PASSAGEWAYS OF THE APPLIANCE BE KEPT CLEAN.
DUE TO HIGH TEMPERATURES, THE APPLIANCE SHOULD BE LO­CATED OUT OF TRAFFIC AND AWAY FROM FURNITURE AND DRAPERIES.
WARNING: FAILURE TO INSTALL THIS APPLIANCE CORRECTLY MAY CAUSE A SERIOUS HOUSE FIRE AND WILL VOID YOUR WAR­RANTY.
IMPORTANT:
SAVE THESE
INSTRUCTIONS
The ULTIMATE Freestanding Gas Stove must be installed in accordance with these instruc­tions. Carefully read all the instructions in this manual first. Consult the "authority having juris­diction" to determine the need for a permit prior to starting the installation.
GENERAL SAFETY
INFORMATION
1) The appliance installation must conform
with local codes or, in the absence of local codes, with the current Canadian or Nation­al Gas Codes, CAN1-B149 or ANSI-223.1 Installation Codes.
2) The appliance when installed, must be elec­trically grounded in accordance with local codes, or in the absence of local codes with the current National Electrical Code, ANSI/ NFPA 70 or CSA C22.1 Canadian Electrical Code.
3) This appliance is Listed for bedroom instal­lations when used with a Listed Millivolt Thermostat. Some areas may have further requirements, check local codes before installation.
4) This appliance is Listed for Alcove installa­tions, maintain minimum Alcove clearances as follows, minimum ceiling height of 66", minimum width of 48" and a maximum depth of 36".
12)Under no circumstances should this appli­ance be modified. Parts that have to be removed for servicing should be replaced prior to operating this appliance.
13)Installation and any repairs to this appliance should be done by a qualified service per­son. A professional service person should be called to inspect this appliance annually. Make it a practice to have all of your gas appliances checked annually.
14)Do not strike the glass door.
15)Under no circumstances should any solid
fuels (wood, paper, cardboard, coal, etc.) be used in this appliance.
16)The appliance area must be kept clear and free of combustible materials, (gases and other flammable vapours and liquids).
17)Do not connect this gas appliance to chim­ney flue serving a separate sold-fuel burn­ing appliance.
18)WARNING: Operation of this appliance when not connected to a properly installed and maintained venting system or tampering with the blocked vent shutoff system can result in carbon monoxide (CO) poisoning and possible death.
19)This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air.
Emissions from burning wood or gas could contain chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERA­TURES, ESPECIALLY THE FIRE­PLACE GLASS, AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION.
YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED WHEN THEY ARE IN THE SAME ROOM AS THE APPLIANCE.
CLOTHING OR OTHER FLAMMA­BLE MATERIAL SHOULD NOT BE PLACED ON OR NEAR THE APPLI­ANCE.
Regency U38 ULTIMATE Freestanding Gas Heater
5) This unit is not approved for installation into a mobile home.
6) See general construction and assembly instructions.
7) This appliance must be connected to a vent and terminate to the outside of the building envelope. Never vent to another room or inside a building.
8) Inspect the venting system annually for blockage and any signs of deterioration.
9) Any safety glass removed for servicing must be replaced prior to operating the appliance.
10)To prevent injury, do not allow anyone who is unfamiliar with the operation to use the fireplace.
11)Wear gloves and safety glasses for pro­tection while doing required maintenance.
INSTALLATION
CHECKLIST
1) Check Clearances to Combustibles, page 6.
2) If you are using outside air, page 6.
3) Install venting, page 7.
4) Make gas connections, page 8. Test the
pilot. Must be as per diagram, page 16.
5) If necessary, convert Natural Gas to Pro­pane (page 9), or convert to lower Btu (page 10).
6) Test Gas Pressure, page 8.
7) Install log set where indicated on page 10.
8) Install Front Door, page 12.
5
INSTALLATION
9) Install Louvers, page 12.
10)Test for flue spillage (draft test), page 12.
11)Install optional Remote Control, or Wall Ther-
mostat, pages 12 and 13.
12)Final check, page 13. Before leaving this unit with the customer, the
installer must ensure that the appliance is firing correctly and operation fully explained to cus­tomer.
This includes:
1) Clocking the appliance to ensure the cor-
rect firing rate (rate noted on label) after burning appliance for 15 minutes.
2) If required, adjusting the primary air to ensure that the flame does not carbon. First allow the unit to burn for 15-20 min. to stabilize.
CAUTION: Any alteration to the product that causes sooting or carboning or that results in damage is not the responsibility of the manu­facturer.
U38-NG & U38-LP Clearances
A Side Wall to Unit 7-1/2" / 190 mm B Back Wall to Unit 6" / 155 mm E Side Wall to Unit 2" / 50 mm
U38-NG & U38-LP REFERENCE
DIMENSIONS
C Back Wall to Flue Centerline 10-3/4" / 273 mm D Side Wall to Flue Centerline 20-1/2" / 520 mm F Side Wall to Flue Centerline 11" / 280 mm
OPTIONAL
OUTSIDE AIR
Outside air for combustion can be brought in either through the bottom of the pedestal or through the rear plate of the pedestal.
For both bottom and rear "outside air" the Pedestal Cover Plate must be installed. Loosen the 4 screws on the rear of the pedestal and slide the cover plate over them. Slide the plate to the left to center it and tighten down the 4 screws.
Outside Air Through
Pedestal Bottom
Once you have properly marked the position of your unit as outlined in "General Information" and "Clearances to Combustibles", cut a prop­erly sized hole though the floor directly under your pedestal base to the outside. Pipe fresh air into the pedestal area by using appropriate metallic duct pipe with a mesh grill at the outside termination. Do not remove the knockout.
CLEARANCES TO
COMBUSTIBLES
The clearances listed below are MINIMUM dis­tances. Measure the clearance to both the appliance and the chimney connector. (The
farthest distance is correct if the two clearances do not coincide.) For example, if
the appliance is set as indicated in one of the figures but the connector is too close, move the stove until the correct clearance to the connec­tor is obtained.
This unit can be installed on a solid combustible surface like a wood floor. This unit can also be installed directly on carpeting or vinyl when the bottom pedestal cover plate (provided with unit) is installed.
This appliance may be installed only with the clearances as shown in the situations pictured. Do not combine clearances from one type of installation with another in order to achieve closer clearances.
Use the minimum clearances shown in the diagrams below for installation with "B" vent.
Minimum ceiling height is 36" / 914 mm from top of unit.
If further reduced clearances are needed, ob­tain requirements for construction of a protect­ed wall from your local building authorities and their allowable reductions of the listed clear­ances.
Rear View
Outside Air Through
Rear of Pedestal
Remove the blanking plate from the rear of the pedestal cover plate and bend the two tabs out 90 degrees. Pipe fresh air into the pedestal area by using duct pipe with a mesh grill at the outside termination. Attach the pipe to the tabs with screws.
Side View
6 Regency U38 ULTIMATE Freestanding Gas Stove
INSTALLATION
DRAFT HOOD
This heater has a draft hood built in. It must not be altered, obstructed, or blocked in any way, and the unit must be installed so that the draft hood is in the same atmospheric pressure zone as the combustion air inlet to the burner. This heater must be properly connected to a venting system. This heater is equipped with a vent safety shutoff system.
WARNING: Operation of this heater when not connected to a properly installed and maintained venting system or tampering with the vent safety shutoff system can result in carbon monoxide (CO) poison­ing and possible death.
HIGH ELEV ATION
The U38 (with 40,000 BTU rating) is approved in Canada for altitude 2000 ft. to 4500 ft. (CAN/ CGA-2.17-M91) with the orifice kit (Part # 591-
975). For Natural Gas installations above 4500 ft. follow current CAN/CGA-B149.1.
In U.S.A., for installations above 2000 ft. refer to current ANSI Z223.1 Sc8-8.1.2a appendix F, for resizing orifice.
VENTING
This heater is a vented appliance and must be connected to a chimney/flue in accordance with the installation codes.
Note: The rear pedestal cover plate is
only required when outside air is being used. If using room air for combustion, remove this plate from the back of the pedestal.
For your safety this heater is equipped with a vent safety switch designed to sense incor­rect venting and react by shutting down the gas supply. This thermally actuated switch is located within the draft hood and will detect either a blocked chimney or backdraft condi­tion where the chimney flow has reversed. If this switch shuts the unit down, it indicates a drafting problem that must be identified and rectified without delay - the thermally activated switch must never be bypassed or discon­nected as a hazardous or deadly condition can result.
Venting Requirements
A four inch diameter vent is required. B-Vent, Class A or Masonry with an approved liner are all acceptable. For cosmetic or aesthetic pur­poses 6" outer vent can be used as long as an approved inner vent is installed. Fasten but do not penetrate the inner sleeve of the B-Vent when tightening the screw.
Follow all venting manufacturer’s requirements and local building codes. In cold climates, we recommend the use of insulated B-vent, chase, and liners. For altitudes above 2000 ft. we recommend that a minimum flue height of 12 ft. is used.
Vent Terminations
Installation into Existing Woodstove Flue System
1) Clean existing Chimney system.
2) Run an approved 4" flex liner or "B" vent into
existing chimney.
Note:
See the chimney systems manufacturer for detailed installation instructions.
Regency U38 ULTIMATE Freestanding Gas Heater
Flue Mounting Bracket
Attach the flue mounting bracket with the enclosed screw as shown in the diagram.
7
INSTALLATION
GAS CONNECTION
The gas line can be rigid pipe, or to make installation easier, use a listed flexible connec­tor if allowed by local codes. Copper may also be used if approved by local codes.
The gas connection at the valve is 3/8" NPT. For minimum and maximum supply pressure see the System Data Table.
System Data
U38 with 40,000 BTU
U38-NG: For 0 to 2000 feet altitude U38-LP: For 0 to 4500 feet alttitude
Burner Inlet Orifice Sizes:
Natural Gas Propane Burner #31 #50
Max. Input
Natural Gas 40,000 Btu/h Propane 38,000 Btu/h
Min. Input
Natural Gas 22,000 Btu/h Propane 20,000 Btu/h
System Data
U38 Converted to 30,000 Btu
For 0 to 4500 feet altitude Burner Inlet Orifice Sizes:
Natural Gas Propane Burner #37 #52
Max. Input
Natural Gas 30,000 Btu/h Propane 30,000 Btu/h
Min. Input
Natural Gas 15,000 Btu/h Propane 15,000 Btu/h
Supply Pressure
Natural Gas min. 5" w.c. Propane min. 12" w.c.
Manifold Pressure
Natural Gas 3.8" +/- 0.2" w.c. Propane 11" +/- 0.2" w.c.
Electrical: 120 V. 1.13A 60Hz. Circulation: Variable speed fan, 125/75 CFM. Log Set: Ceramic fiber, 7 per set.
5) The pressure check should be carried out with the unit burning and the setting should be within the limits specified on the safety label.
6) When finished reading manometer, turn off the gas valve, disconnect the hose and tighten the screw (clockwise) with a 1/8" flat screwdriver. Screw should be snug,
but do not over tighten.
S.I.T. Valve Description
1) Gas cock knob
2) Manual high/low adjustment
3) Pilot Adjustment
4) Thermocouple Connection
5) Main Operator
6) Outlet Pressure Tap
7) Inlet Pressure Tap
8) Pilot Outlet
9) Main Gas Outlet
10)Flange Securing Screw Holes
11)Alternative TC Connection Point
12)Thermoelectric Unit
13)Additional Valve Mounting Hole
Supply Pressure
Natural Gas min. 5" w.c. Propane min. 12" w.c.
Manifold Pressure
Natural Gas 3.8" +/- 0.2" w.c. Propane 11" +/- 0.2" w.c.
Electrical: 120 V. 1.13A 60Hz. Circulation: Variable speed fan, 125/75 CFM. Log Set: Ceramic fiber, 7 per set.
System Data:
HIGH ELEVATION - U38-NG
For 2,000 - 4,500 feet altitude
Burner Inlet Orifice Sizes:
Natural Gas Burner #33
Max. Input Rating 36,000 Btu/h Min. Input Rating 19,000 Btu/h
GAS PIPE PRESSURE
TESTING
The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig. (3.45 kPa). Disconnect piping from valve at pres­sures over 1/2 psig (14" w.c.).
The manifold pressure is controlled by a regu­lator built into the gas control, and should be checked at the pressure test point.
Note: To properly check gas pressure,
both inlet and manifold pressures should be checked using the valve pressure ports on the valve.
1) Make sure the valve is in the "OFF" position.
2) Loosen the "IN" (# 7) and/or "OUT" (# 6)
pressure tap(s), turning counterclockwise with a 1/8" wide flat screwdriver.
3) Attach manometer to "IN" and/or "OUT" pressure tap(s) using a 5/16" ID hose.
4) Light the pilot and turn the valve to "ON" position.
8 Regency U38 ULTIMATE Freestanding Gas Stove
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