Regency U35-NG1, U35-LP1 User Manual

U35 Gas Insert

MODELS: U35-NG1 Natural Gas U35-LP1 Propane

Owners & Installation Manual

WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury, property damage, or loss of life. Refer to this manual. For assistance or additional information consult an authorized installer, service agency or the gas supplier.

FOR YOUR SAFETY Do not store or use gasoline or other ﬂ ammable vapours and liquids in the vicinity of this or any other appliance.

Installation and service must be performed by an authorized installer, service agency or the gas supplier.

Tested by:

918-528a

FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4

Installer: Please complete the details on the back cover

and leave this manual with the homeowner.

Homeowner: Please keep these instructions for future reference.

FOR YOUR SAFETY What to do if you smell gas:

Do not try to light any appliance Do not touch any electrical switch:

do not use any phone in your building.

Immediately call your gas supplier

from a neighbour's phone. Follow the gas supplier's instructions.

If you cannot reach your gas

supplier, call the ﬁ re department.

03/04/08

FPI GAS FIREPLACE INSERT

TO THE NEW OWNER

Congratulations! You are the owner of a state-of-the-art Gas Insert by FPI.

The U35 Gas Insert has been designed to provide you with all the warmth and charm of a ﬁ replace, at the ﬂ ick of a switch. The U35-NG1 and U35-LP1 have been approved by Warnock Hersey for both safety and efﬁ ciency. As it also bears our own mark, it promises to provide you with economy, comfort and security for many trouble free years to follow. Please take a moment now to acquaint yourself with these instructions and the many features of your FPI Fireplace.

2 U35 FPI Direct Vent Gas Insert

TABLE OF CONTENTS

FPI GAS FIREPLACE INSERT

SAFETY LABEL

Serial No. Decal ...........................................................4

REQUIREMENTS

MA Code - CO Detector

(for state of Massachusetts only)...................................5

INSTALLATION

Important Message ......................................................6

For Your Safety ..............................................................6

Gas Pressure Testing ....................................................6

Speciﬁ cations ................................................................6

Installation Into A Solid Fuel Burning

Fireplace Or Factory Built Fireplace ..............................6

Before You Start ............................................................6

Installation Checklist ......................................................7

Materials Required ........................................................7

Minimum Fireplace Dimensions ....................................7

Minimum Clearances To Combustibles .........................8

Venting...........................................................................9

Flue Liner Installation ....................................................9

Gas Connection ............................................................9

Gas Insert Aeration System .........................................10

Gas Pipe Pressure Testing .......................................... 10

Optional Brick Panel ....................................................10

Log Installation ............................................................11

Faceplate & Trim Installation ....................................... 11

Standard Flush Door ...................................................12

Optional Flush Trim ..................................................... 12

Flush Louvers ..............................................................12

Optional Bay Door ....................................................... 13

Optional Bay Trim ........................................................13

Bay Louvers.................................................................13

Double Screen Doors ................................................. 13

The Kensington Front Installation ................................14

Full Screen Doors ........................................................16

Wiring Diagrams ..........................................................18

Optional Remote Control ............................................19

Optional Wall Thermostat ...........................................19

OPERATING INSTRUCTIONS

First Fire ......................................................................20

Operating Instructions .................................................20

Lighting Procedure ......................................................20

Shutdown Procedure ...................................................20

Final Check..................................................................20

Copy of Lighting Instruction Plate ................................21

Automatic Convection Fan Operation..........................21

Normal Operating Sounds Of Gas Appliances ............21

MAINTENANCE

Maintenance Instructions.............................................22

General Vent ...............................................................22

Maintenance ................................................................ 22

Log Replacement ........................................................22

Glass Gasket ...............................................................22

Steel or Gold Trim........................................................22

Door Glass ..................................................................23

Fan Maintenance .........................................................23

Removing Valve ...........................................................24

Installing Valve .............................................................25

PARTS LIST

Main Assembly ............................................................26

Burner & Log Assembly ...............................................27

Flush Door And Bay Front Assembly ..........................28

Faceplates, Trims, And Hearths ..................................29

WARRANTY

Warranty ....................................................................31

U35 FPI Direct Vent Gas Insert

SAFETY LABEL

This is a copy of the labels that accompany each U35 Gas Insert. We have printed a copy of the contents here for your review. The safety label is located on a plate inside the base of the unit visible when the bottom louver is opened.

NOTE: FPI units are constantly being improved. Check the label on the unit and if there is a difference, the label on the unit is the correct one.

For the State of Massachusetts, installation and repair must be done by a plumber or gasﬁ tter licensed in the Commonwealth of Massachusetts.

For the State of Massachusetts, ﬂ exible connectors shall not exceed 36 inches in length.

For the State of Massachusetts, the appliances individual manual shut-off must be a t-handle type valve.

The State of Massachusetts requires the installation of a carbon monoxide alarm in accordance with NFPA 720 and a CO alarm with battery back up in the same room where the gas appliance is installed.

4 U35 FPI Direct Vent Gas Insert

REQUIREMENTS

MA Code - CO Detector

(for the State of Massachusetts only)

5.08: Modifications to NFPA-54, Chapter 10

(2) Revise 10.8.3 by adding the following additional requirements:

(a) For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:

1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gasfitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors

a. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level.

b. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.

2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.

3. SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, "GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL

OBSTRUCTIONS".

4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR

5.08(2)(a)1 through 4.

(b) EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:

1. The equipment listed in Chapter 10 entitled "Equipment Not Required To Be Vented" in the most current edition of NFPA 54 as adopted by the Board; and

2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.

(c) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:

1. Detailed instructions for the installation of the venting system design or the venting system components; and

2. A complete parts list for the venting system design or venting system.

(d) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies "special venting systems", the following requirements shall be satisfied by the manufacturer:

1. The referenced "special venting system" instructions shall be included with the appliance or equipment installation instructions; and

2. The "special venting systems" shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.

(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.

U35 FPI Direct Vent Gas Insert

INSTALLATION

IMPORTANT MESSAGE

The FPI Gas Insert must be installed in accordance with these instructions. Carefully read all the instructions in this manual ﬁ rst. Consult the building authority having jurisdiction to determine the need for a permit prior to starting the installation.

NOTE: Failure to follow the instructions could cause a malfunction of the heater which could result in death, serious bodily injury, and/or property damage. Failure to follow these instructions may also void your ﬁ re insurance and/or warranty.

FOR YOUR SAFETY

This appliance requires air for proper combustion. Always provide adequate combustion and ventilation air. Follow instructions and information in CAN/CGA B149 (in Canada) or the National Fuel Gas Code ANSI Z223.1 (in the USA), regarding requirements for combustion and ventilation air.

GAS PRESSURE

TESTING

The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig. (3.45 kPa).

SPECIFICATIONS

At pressures over 1/2 psig, the pipe to the unit must be disconnected. Gas Input Capacity: Natural Gas 35,000 Btu/h Propane 35,000 Btu/h

Min. Input (Fan Off)

Natural Gas 17,500 Btu/h Propane 17,500 Btu/h

Max. Output Fan On Fan Off

Natural Gas 26,800 Btu/h 26,300 Btu/h Propane 27,500 Btu/h 27,000 Btu/h

Fuels: Approved for use with both natural gas, and propane. Approved as is for use at 0' to 4,500' (0-1370m).

Electrical: 120V A.C. system. Circulation Fan: Variable speed, 127 CFM. Log Set: Ceramic ﬁ bre, 3 per set. Vent System: 3" co-linear aluminum ﬂ ex.

The efﬁ ciency rating of the appliance is a product thermal efﬁ ciency rating determined under continuous operating conditions and was determined independent of any installed system.

INSTALLATION

INTO A SOLID FUEL

BURNING FIREPLACE

OR FACTORY BUILT

FIREPLACE

The U35 Gas Inserts have been tested and approved to be vented into any masonry fireplace or approved solid fuel burning factory built ﬁ replace that will allow the insert to physically ﬁ t into the ﬁ rebox. Refer to the "Minimum Fireplace Dimensions" section for minimum ﬁ replace clearances.

If the factory built ﬁ replace* height is too low for your Insert, you may remove the smoke bafﬂ e plate and damper from the factory built ﬁ replace as long as these items are saved and are reinstalled in the event that the Insert is removed. NOTE: Any alterations made to the listed solid fuel burning factory built ﬁ replace may void the listing of the ﬁ replace.

*Check with your local inspector before commencing with this installation.

Installer must mechanically attach the supplied label to the inside of the ﬁ rebox of the ﬁ replace into which the gas ﬁ replace insert is installed.

"WARNING: This ﬁ replace has been converted for use with a gas ﬁ replace insert only and cannot be used for burning wood or solid fuels unless all original parts have been replaced, and the ﬁ replace re-approved by the authority having jurisdiction."

BEFORE YOU START

Safe installation and operation of this appliance requires common sense, however, we are required by the Canadian Safety Standards and ANSI Standards to make you aware of the following:

General Safety Information

1) The appliance installation must conform

with local codes or in the absence of local codes, with CAN/CGA B149 (in Canada) or the National Fuel Gas Code ANSI Z223.1 in the U.S.A. This appliance should be installed by a qualiﬁ ed gas ﬁ tter technician only.

2) Installation and repair should be done by a qualiﬁ ed service person.

3) The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, animal hair, etc. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.

4) See general construction and assembly

instructions. This appliance may only be installed in a vented, noncombustible ﬁ replace.

5) This appliance is Listed for bedroom installations when used with a Listed Millivolt Thermostat. Some areas may have further requirements, check local codes before installation.

6) Always connect this insert to a vent system venting to the outside of the building envelope. Never vent to another room or inside a building. Make sure that the vent is properly sized and is of adequate height to provide the proper draft.

7) Inspect the venting system annually for blockage and any signs of deterioration.

8) Any glass removed for servicing must be replaced prior to operating the appliance.

9) WARNING: Failure to position the parts in accordance with the diagrams in this manual or failure to use only parts speciﬁ cally approved with this appliance may result in property damage or personal injury.

10) To prevent injury, do not allow anyone who

is unfamiliar with the operation to use the ﬁ replace.

11) Due to high temperatures, the appliance should be located out of high trafﬁ c areas and away from furniture and draperies. Children and adults should be alerted to the hazards of high surface temperatures, especially the ﬁ replace glass and gold trims, and should stay away to avoid burns or clothing ignition. Young children should be carefully supervised when they are in the same room as the appliance. Clothing or other ﬂ ammable material should not be placed on or near the appliance.

Emissions from burning wood or gas could contain chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

6 U35 FPI Direct Vent Gas Insert

INSTALLATION

CHECKLIST

Before installing vent system ensure that the damper plate is open and secure to prevent the damper plate from falling down and crushing the liner.

The FPI Gas Insert is installed as listed below.

1) Locate insert, refer to the following

sections:

a) Installation Into a Solid Fuel Burning

Fireplace or Factory Built Fireplace b) Minimum Fireplace Dimensions c) Minimum Clearnces to Combustibles d) Venting

2) Make the gas connection. Refer to the "Gas

Connection" section.

3) Install the 3" ﬂ ue liner to the sliding connector

plate. Refer to the "Flue Liner Installation"

section.

4) Slide the unit half way into the ﬁ replace.

5) Pull the vent connector plate through the

tapered brackets and fasten to the front

plate. Refer to the "Flue Liner Installation"

section.

6) Slide the unit fully into the ﬁ replace.

7) Test gas pressure. Refer to the "Gas Pipe

Pressure Testing" section. Check aeration

system. Refer to the "Gas Insert Aeration

System" section.

8) Install the standard and optional features.

Refer to the following sections where

applicable:

a. Log Installation b. Faceplate & Trim Installation c. Standard Flush Door d. Flush Trim e. Flush Louvers f. Bay Door g. Bay Trim h. Bay Louvers i. Double Screen Doors j. The Kensington Front k. Full Screen Doors l. Remote Control m. Wall Thermostat.

9) Final check: Before leaving this unit with

the customer, the installer must ensure that the appliance is ﬁ ring correctly. This includes:

a) Clocking the appliance to ensure the

correct ﬁ ring rate.

b) Adjusting the primary air, if required,

to ensure that the ﬂ ame does not carbon. Refer to the "Gas Insert Aeration System" section.

c) Ensuring that the appliance is venting

correctly.

MATERIALS

REQUIRED

No electrical power supply is required for the gas control to operate. A 120 Volt AC power cord is hooked up to the fan. Plug the 3 wire cord into a suitable receptacle. Do not cut the ground terminal off under any circumstances. When connected with 120 volts, the appliance must be electrically grounded in accordance with local codes, current version of the Canadian Electrical Code CSA C22.1 (in Canada) or in the absence of local codes, with the National Electrical Code ANSI/NFPA 70.

NOTE: This unit is equipped with a heat sensor thermodisc which will prevent the blower from operating until the unit reaches the correct temperature.

WARNING:

Electrical Grounding Instructions This appliance is equipped with a three pronged (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.

MINIMUM FIREPLACE

DIMENSIONS

The minimum ﬁ replace clearances & dimensions for the FPI gas ﬁ replace are shown in the following diagrams:

Regency Countour

Faceplate

Regency

Molded

Faceplate

Palace

Front

Max Lentil Bar DepthAHeightBDepth

9" 25" 17" 25" 32-1/4"

10" 26-3/4" 18" 25" 34-1/2"

Width

(rear)

(front)

U35 FPI Direct Vent Gas Insert

INSTALLATION

MINIMUM CLEARANCES TO COMBUSTIBLES

From Unit Sides A 8" / 203 mm Ceiling B 34" / 834 mm

From Standard Surround 31-1/8" x 44-1/8" (791mm x 1121mm) Sides D 1-15/16" / 49 mm Ceiling E 28-7/8" / 733 mm

Max. Mantel Depth G 12" / 305 mm

Min. Alcove Width K 48" / 1220 mm Max. Alcove Depth L 36" / 915 mm

* No Hearth Required

REGENCY BAY & FLUSH

COMBUSTIBLE MANTEL CLEARANCES

KENSINGTON FRONT

COMBUSTIBLE MANTEL CLEARANCES

Because of the extreme heat this insert emits, the mantel clearances are critical.

Combustible mantel clearances from top of unit are shown in the above diagrams.

Note: A non-combustible mantel may be installed at a lower height if the framing is made of metal studs covered with a non-combustible

board.

Mantel can be installed anywhere in shaded area or higher using the above scale.

Note: Ensure the paint that is used on the mantel and the facing is "heat resistant" or the paint may discolour.

8 U35 FPI Direct Vent Gas Insert

INSTALLATION

GAS CONNECTION

GAS CONNECTION WARNING: Only persons licensed to work

with gas piping may make the necessary gas connections to

this appliance.

1) If the appliance is to be installed into an

existing chimney system, thoroughly clean the masonry or factory built ﬁ replace.

2) The appliance is provided with an opening on

the left hand side of the control compartment. A 3/8" NPT gas supply pipe must be brought near this inlet hole.

3) Locate the center point where the vent

will pass through the chimney above the appliance. Move the appliance into the exact location where it is to be installed. Ensure that the Insert is level.

In areas of consistently high winds, we recommend using the Simpson Dura-Vent System (923GK adapter and 991 high-wind cap).

The Air Intake pipe must be attached to the inlet air collar of the termination cap.

5) Install ﬂ ashing.

6) Insert both liners into chimney, passing

through the damper opening.

7) Install termination cap.

8) Connect the marked end of the liner to the

exhaust collar of the vent connector plate marked with an "E", seal connection with high temperature silicone. Secure with gear clamp.

9) Connect the 2nd liner to the intake collar

marked with an "I", seal connection with high temperature silicone. Secure with gear clamp.

VENTING

THE APPLIANCE MUST NOT BE

CONNECTED TO A CHIMNEY FLUE

SERVING A SEPARATE SOLID FUEL

BURNING APPLIANCE.

This appliance is designed to be attached to two 3" (76mm) co-linear aluminium ﬂ ex running the full length of the chimney. The ﬂ ue length must be a minimum length of 8 ' (2.44m) and a maximum of 35' (10.7m). See chart below for minimum distances from roof. Periodically check that the vent is unrestricted.

Masonry chimneys may take various contours which the ﬂ exible liner will accommodate. However, keep the ﬂ exible liner as straight

as possible, avoid unnecessary bending.

Part # Description

948-305 3" Flex - 35 ft. 946-529 Co-linear DV Vertical Termination Cap

Alternate Approved Caps

980 Vertical Termination Cap 991 High Wind Cap 923GK 3" Co-linear Adaptor with ﬂ ashing

U35 FPI Direct Vent Gas Insert

FLUE LINER

INSTALLATION

1) Cut the ﬂ ex liner as required.

2) Mark the end of one liner with an "E" to indicate exhaust.

3) Connect the other end of the above liner to

the exhaust side of the termination adaptor, seal connection with high temperature silicone. Secure with gear clamp.

4) Connect the 2nd liner to the inlet side of the adaptor, seal connection with high temperature silicone. Secure with gear clamp.

NOTE: 1) Final gas connection should be

made after unit is in place to avoid damage to line when pushing the unit into position.

2) Mill-pac may be used instead of

high temperature silicone and screws may be used instead of gear clamps at connections of liner to inlet and vent collars.

INSTALLATION

GAS PIPE

PRESSURE TESTING

The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig. (3.45 kPa). Disconnect piping from valve at pressures over 1/2 psig.

The manifold pressure is controlled by a regulator built into the gas control, and should be checked at the pressure test point.

Note: To properly check gas pressure, both

inlet and manifold pressures should be checked using the valve pressure ports on the valve.

1) Make sure the valve is in the "OFF"

position.

2) Loosen the "IN" and/or "OUT" pressure

tap(s), turning counterclockwise with a 1/8" wide ﬂ at screwdriver.

3) Attach manometer to "IN" and/or "OUT"

pressure tap(s) using a 5/16" ID hose.

4) Light the pilot and turn the valve to "ON"

position.

CAUTION: Carbon will be produced if air shutter is closed too much.

Note: Any damage due to carboning

resulting from improperly setting the aeration controls is NOT covered under warranty.

Note: Aeration Adjustment should only

be performed by an authorized FPI Installer at the time of installation or service.

OPTIONAL

BRICK PANEL

1) Unwrap the brick pattern panels from the

protective wrapping.

2) Remove the glass front if it is already

installed (see manual).

3) Put the rear brick panel ﬂ at against the back

of the unit.

4) Before installing the side brick panels,

loosen the screws for the brick tabs enough so that you can slide the brick tabs on to the screws easily but that the tabs are secure. For the location of the side brick tab screws see diagram 1.

5) The pressure check should be carried out

with the unit burning and the setting should be within the limits speciﬁ ed on the safety label.

6) When ﬁ nished reading manometer, turn

off the gas valve, disconnect the hose and tighten the screw (clockwise) with a 1/8"

ﬂ at screwdriver. Note: Screw should be snug, but do not over tighten.

SIT Valve Description

1) Gas on/off knob

2) Manual high/low adjustment

3) Pilot Adjustment

4) Thermocouple Connection - option

5) Outlet Pressure Tap

6) Inlet Pressure Tap

7) Pilot Outlet

8) Main Gas Outlet

9) Alternative TC Connection Point

GAS INSERT

AERATION SYSTEM

The air shutter can be adjusted by moving the adjusting wire up or down. The wire is accessed through the bottom louver opening. Open the air shutter for a blue ﬂ ame or close for a yellower ﬂ ame. The burner aeration is factory set but may need adjusting due to either the local gas supply or altitude.

Minimum Air Shutter Opening: 1/8" Natural Gas 1/4" Propane

Diagram 1

5) Remove the brick tabs and slide the side

brick panels into position. Install the brick tabs. See diagrams 1 and 2.

Diagram 2

10 U35 FPI Direct Vent Gas Insert

LOG INSTALLATION

WARNING: Dangerous operating conditions may occur if these logs are not positioned in their correct certiﬁ ed locations. Read the following instructions carefully and refer to the attached diagram.

1) Remove the logs from the box and carefully

unwrap them. The logs are fragile, handle with care. Do not force into position.

2) Sprinkle the vermiculite and ember on the

sides of the ﬁ rebox base.

3) Place the rear log on the rear log support at

the back of the unit with the ﬂ at side of the log facing the back of the unit. Gently push the log down onto the pins.

INSTALLATION

4) Place the front logs in the unit, aligning

the holes on the underside of the logs with the log support pins in the front of the unit. Carefully push the logs down onto the pins.

(Hint: Install the front right side ﬁ rst.)

5) Separate platinum embers (supplied with

packaged manual) and spread loosely in front of and inbetween the front logs and in front of the rear log on the burner. Avoid stacking platinum embers.

6) Install the door and louvers

FACEPLATE & TRIM

INSTALLATION

1) Lay the faceplate panels ﬂ at, face down on

something soft so they don't scratch.

2) Take the top faceplate and align the holes in

it with the holes in the side panels. Using the screws provided, attach from the top of the panel (the holes in the top panel are slightly larger than the holes in the side panel to facilitate easier installation). Diagram 1.

Hint: Don't tighten the screws down

completely at this point, continue on with steps 3 and 4 and do a trial ﬁ t to the unit. Make any necessary adjustments and when it ﬁ ts properly then tighten down the screws.

3) Using the connectors provided, join the left

side trim (with the ON/OFF switch) to the top trim. Diagram 2. Connect the right side trim to the top trim.

4) Place the trim on the assembled faceplate

panels, aligning the wire connections from the switches with the notch on the left side panel.

Rear View: Faceplate Assembly

Diagram 1

Rear View: Trim Assembly

Diagram 2

5) Connect the fan switch wires by taking the

black and red wires with the male ends (in the grey harness) and connect them with the wire connectors from the fan speed control.

6) Connect the ON/OFF switch wires by taking

the black and red wires with the female ends and connect them to the ON/OFF switch.

7) Tuck the wires into the faceplate to keep

them away from the insert using the clip provided. Attach the clip to the rear of the faceplate to ensure that the wires do not touch the side of the unit.

Diagram 3.

8) The power cord should be run behind the

faceplate panel.

U35 FPI Direct Vent Gas Insert

INSTALLATION

Diagram 3

9) Attach the brass trim to the faceplate by

drilling a 1/8" hole through into the faceplate using the hole in the trim as a guide. Fasten the trim to the faceplate panels using the plated screws. Diagram 4.

STANDARD

FLUSH DOOR

The standard ﬂ ush door comes with a black

frame. To install the frame, simply hook the top door ﬂ ange onto the top of the unit and swing the door towards the unit, diagram 6. Be careful that the glass gasket does not roll up; there must

be a gap between the gasket and the door lip to ensure that the door sits securely on the unit. Diagram 7.

Diagram 6

OPTIONAL FLUSH TRIM

Attach 2 round magnets to the back of the top trim piece and the other 2 to the bottom trim piece, then attach trim to the top and bottom of Flush door.

Diagram 4

10) Attach the faceplate panels to the insert

body using the 4 remaining black screws. Diagram 5.

Diagram 5

11) Push the Regency logo plate into the

two holes in the bottom left corner of the faceplate. See Diagram 4.

Diagram 7

Use the hook to pull the spring out until you can put the hook into the slot on the bottom door bracket. Repeat for 2nd spring. See diagram 8.

Diagram 8

To remove the ﬂ ush door, reverse the above steps.

NOTE: The chain must rest on TOP of the gas inlet pipe never under it.

FLUSH LOUVERS

1) The top louver is held in place by friction ﬁ t,

if the louver needs to be adjusted; bend the bracket out as shown in the diagram.

2) Install the Spring Hinges on the left and right

side of the bottom of the Firebox using 2 screws per hinge.

3) Place the Bottom Louver near the hinge. Flip

hinge over the Bottom Louver and secure using 3 screws.

Hinge

Location

Bottom Louver

12 U35 FPI Direct Vent Gas Insert

INSTALLATION

OPTIONAL BAY DOOR

The Bay louvers MUST be used

with the Bay glass option.

The optional Bay door is an overlay on the

ﬂ ush front. The standard ﬂ ush door and glass must remain on the unit. Hook the top of the bay door over the ﬂ ush door ﬂ ange and swing the bottom against the bottom ﬂ ange of the ﬂ ush door. Press down on the Bay Bottom bracket and push in until it clips behind the bottom of the ﬂ ush front.

OPTIONAL BAY TRIM

Attach 4 supplied magnets each to the back of the top and bottom trim pieces, and attach trim to the top and bottom of Bay door. See diagrams 3 and 4.

Diagram 3

3) Slide the valve extension knobs onto the valve

knobs. Match each extension knob with the corresponding valve knob. Extension knobs

are for Bay Front installations only.

DOUBLE SCREEN

DOORS

1) Pull out the top louver.

Removing Bay Door

To remove only the Bay Door - use a screwdriver to unclip the Bay Bottom bracket from the ﬂ ush door and then swing up and unhook from the top ﬂ ush door ﬂ ange.

To remove the Bay Door & the Flush Front together, pull the hook from the slot in the bottom door bracket under the unit (see Standard Flush Door instructions above). Then pull the Bay Door and Flush door out and lift off of the ﬂ ange at the top of the unit.

Note: If any maintenance etc. must be done

in the ﬁ rebox, ﬁ rst remove the Bay louvers and door.

Diagram 4

BAY LOUVERS

1) Install top louver by sliding the two bracket

clips into the brackets located on top of the bay door. See below. The ﬁ tted louver leaves a small gap between faceplate bottom and louver top.

2) Install bottom louver by sliding the two bracket clips into the brackets located underneath the bay door. Secure with 1 screw into each Bottom Louver Mounting Bracket as per diagram below. Use the bottom hole in the bracket.

2) Center the screen door and hook over the ﬂ ush door.

3) Open the screen door(s) and secure the screen door to the ﬂ ush door front with 2 clips on the bottom left and right side.

Clip locations

Clip installed on right side.

U35 FPI Direct Vent Gas Insert

INSTALLATION

THE KENSINGTON FRONT INSTALLATION

IMPORTANT: Please use the gloves provided when handling the Kensington Front to avoid ﬁ ngerprints.

1) Place the Kensington Front up against the unit, but do not secure.

Make the following wire connections:

Connect the fan switch wires by taking the black and red wires with

the male ends (in the grey harness) and connect them with the wire connectors from the fan speed control.

Connect the ON/OFF switch wires by taking the black and red wires

with the female ends and connect them to the ON/OFF switch.

Tuck the wires into the faceplate to keep them away from the insert

using the clip provided. Attach the clip to the rear of the faceplate to ensure that the wires do not touch the side of the unit.

The power cord should be run behind the faceplate panel.

2) Mount the Kensington Front onto the ﬁ rebox by securing in place

using 4 screws, 2 per side.

Kensington

Front

Screws

Left Side Shown

3) Slide the Tabs on the Blanking Plate into the slots located on

Front and secure using 2 screws.

Blanking Plate Tabs

Kensington

Front

Blanking

Plate

Screw Screw

14 U35 FPI Direct Vent Gas Insert

THE KENSINGTON FRONT INSTALLATION

1) Install the Sub-Frame by hooking the top ﬂ ange onto the top of the

Glass Door and swing the Sub-Frame towards the unit. Pull out the hooks which already secure the Glass Door and place them thru the holes in the bottom of the Sub-Frame to secure both the Glass Door and Sub-Frame in place together.

Glass Door

Sub-Frame

Hook

INSTALLATION

3-Panel Door Installation:2-Panel Door Installation:

1) Install the Sub-Frame by hooking the top ﬂ ange onto the top of the

Glass Door

Sub-Frame

2) Mount the 2-panel Door Frame to the ﬂ ange on Sub-Frame, ensuring

to line up holes. Secure using the 6 screws provided.

3) Hook the Left Side Screen Door to the Door Frame by placing the

door hinges (top & bottom) over the pins on the Door Frame. Repeat for Right Side Screen Door.

Note: It will be easier to put the Screen Door in place by starting with

the bottom hinge.

Left Side Door

Sub-Frame

Hook

2) Mount the 3-panel Screen Door / Frame Assembly to the ﬂ ange on

Sub-Frame, ensuring to line-up holes. Secure using the 4 screws provided.

Pin on Door Frame

Note: If you ﬁ nd that the Left or Right Side Screen Door is lower then

the other, use the spacer provided to help align the Doors.

The spacer is to be placed over the bottom pin before installing the

Screen Door.

U35 FPI Direct Vent Gas Insert

INSTALLATION

FULL SCREEN DOORS

1) Hold the full screen faceplate up against the unit in order to make

the following wire connections.

Pull the ON/OFF connector wires thru the box and connect them to

the switch.

Connect the fan switch wires with the wire connectors from the fan

speed control. Place clips over wires and tuck into side trim.

3) Completely secure faceplate to the unit by securing 4 screws to the

Left and Right Side Trim.

4) Secure the Top Frame by sliding it on the screws at the top of the

full screen door. It is held in place by magnets.

2) Lift the unit up slightly and push down on the corners of the Bottom

Trim Bracket and slide under unit.

Push in Corners

Bottom Trim

Bracket

Screw

Top Frame

16 U35 FPI Direct Vent Gas Insert

INSTALLATION

5) Install Spring Hinges to the Left and Right Side of the bottom of the

ﬁ rebox using 2 screws per hinge.

6) Place Bottom Frame near hinge. Flip hinge over Bottom Frame and

secure with 3 screws each.

Hinge Location

Bottom Frame

7) Install the Left and Right Side Screen Doors by placing over top of

the hinges on the faceplate.

Hold the door at a 45 degree angle to avoid scratching the

faceplate.

Hinge

Screen Door

8) Close screen doors.

U35 FPI Direct Vent Gas Insert

INSTALLATION

WIRING DIAGRAMS

This heater does not require a 120V A.C. supply for operation. However, a 120V A.C. power supply is needed for the fan/blower operation.

For NATURAL GAS Units and Units NOT Equipped with DC Spark Boxes

Caution: Ensure that the wires do not touch any hot surfaces and are away from sharp edges.

WARNING: Electrical Grounding Instructions This appliance is equipped with a three pronged (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.

18 U35 FPI Direct Vent Gas Insert

INSTALLATION

For PROPANE Units and Units Equipped with DC Spark Boxes

OPTIONAL REMOTE CONTROL

Use the FPI Remote Control Kit approved for this unit. Use of other systems may void your warranty.

The remote control kit comes with a hand held transmitter, a receiver and a wall mounting plate.

1) Choose a convenient location on the wall

to install the receiver and the receptacle box (protection from extreme heat is very important). Run wires from the ﬁ replace to that location. Use Thermostat Wire Table.

2) Connect the wires as per the wiring diagrams

below.

U35 FPI Direct Vent Gas Insert

CAUTION

Do not connect the millivolt

remote control wires

to the 120V wires.

3) Install 3 AAA alkaline batteries in transmitter

and 4 AA alkaline batteries in the receiver. Install the receiver and its cover in the wall. Switch the remote receiver to "remote" mode. The remote control is now ready for operation.

OPTIONAL WALL

THERMOSTAT

A wall thermostat may be installed if desired, follow the wiring diagram below. Note: the wires are connected to the "TH" on the gas valve. Use the table below to determine the maximum wire length. FPI offers an optional programmable thermostat but any 250-750 millivolt rated nonanticipator type thermostat that is CSA, ULC or UL approved may be used.

It is recommended that the thermostat be installed on an interior wall.

CAUTION

Do not connect the millivolt

wall thermostat wires

to the 120V wires.

OPERATING INSTRUCTIONS

Thermostat Wire Table

Recommended Maximum Lead Length

(Two-Wire) When Using Wall

Thermostat (CP-2 System)

Wire Size Max. Length

14 GA. 16 GA. 18 GA. 20 GA. 22 GA.

50 Ft. 32 Ft. 20 Ft. 12 Ft.

9 Ft.

FINAL CHECK

Before leaving this unit with the customer, the installer must ensure that the appliance is ﬁ ring correctly. This includes:

1) Clocking the appliance to ensure the

correct ﬁ ring rate (rate noted on label) at 15 minutes.

2) If required, adjusting the primary air to ensure

that the ﬂ ame does not carbon. First allow the unit to burn for 15 min. to stabilize.

3) Check for proper draft.

DO NOT BURN THE APPLIANCE WITHOUT THE GLASS FRONT IN PLACE.

During the ﬁ rst few ﬁ res, a white ﬁ lm may develop on the glass front as part of the curing process. The glass should be cleaned or the ﬁ lm will bake on and become very difﬁ cult to remove. Use a non-abrasive cleaner and NEVER clean the glass while it is hot.

OPERATING

INSTRUCTIONS

1) Read and understand these instructions

before operating this appliance.

2) Check to see that all wiring is correct and

enclosed to prevent possible shock.

3) Check to ensure there are no gas leaks.

4) Make sure the glass in the door frame is

properly positioned. Never operate the appliance with the glass removed.

5) Verify that the venting and cap are

unobstructed.

IMPORTANT: Gas on/off knob cannot be turned from "PILOT" to "OFF" unless it is partially depressed.

1) Turn burner OFF using "ON/OFF" switch.

2) Turn gas control knob so indicator points

to "OFF" position and allow 5 minutes for any gas in the combustion chamber to escape.

3) Turn gas control knob counterclockwise

so indicator points to the "PILOT" position. Depress the gas control knob fully. Depress the ignitor button several times until the pilot lights. After approximately one minute, release the gas control knob. The pilot ﬂ ame should continue to burn. If the pilot does not remain lit, repeat operation allowing a longer period before releasing gas control knob.

4) When the pilot stays lit, turn the gas knob

further counterclockwise to the "ON" position.

5) Use the wall switch, thermostat or remote

control to turn on the unit.

6) Rotate the ﬂ ame height regulator to adjust

the ﬂ ame height higher or lower.

CAUTION

Any alteration to the product that causes sooting or carboning that

results in damage to the exterior facia

is not the responsibility of

FIRST FIRE

The ﬁ rst ﬁ re in your insert is part of the paint curing process. To ensure that the paint is properly cured, it is recommended that you burn your ﬁ replace for at least four (4) hours the ﬁ rst time you use it with the fan on. When ﬁ rst operated, the unit will release an odour caused by the curing of the paint, the burning off of any oils remaining from manufacturing. Smoke detectors in the house may go off at this time. Open a few windows to ventilate the room for a couple of hours.

The glass panel may require cleaning after the unit has cooled down.

DO NOT ATTEMPT TO CLEAN THE GLASS WHILE IT IS HOT.

Note: When the glass is cold and the

appliance is lit, it may cause condensation and fog the glass. This condensation is normal and will disappear in a few minutes as the glass heats up.

6) Ensure that the brick panels, if used, are

installed.

7) Verify log placement. If the pilot cannot be

seen when lighting the unit, the logs have been incorrectly positioned.

8) The unit should never be turned off, and on

again without a minimum of a 60 second wait.

LIGHTING

PROCEDURE

IMPORTANT

To ignite or reignite the pilot,

you must ﬁ rst release the ten-

sion springs below the door.

NOTE: For all propane units and units

equipped with electric spark boxes, see "Copy of Lighting Plate Instructions" section for more details.

Only when the pilot holds, without pressure being applied to the control knob, reapply the tension springs to the door. The unit must not be operated with the tension springs unattached.

SHUTDOWN

PROCEDURE

1) Use the wall switch, thermostat or remote

control to turn off the main burner.

2) Turn the main gas control clockwise to the

"OFF" position to turn off the pilot.

3) Turn off all electric power to appliance if

service is to be performed.

20 U35 FPI Direct Vent Gas Insert

OPERATING INSTRUCTIONS

COPY OF LIGHTING INSTRUCTION PLATE

OFF

AUTOMATIC

CONVECTION

FAN OPERATION

The fan operates automatically, turn the knob on the side of the faceplate to adjust to the desired speed. The fan will turn on as the stove comes up to operating temperature. After the unit has been turned off and the unit cooled to below a useful heat output range the fan will shut off automatically.

NORMAL OPERATING

SOUNDS OF

GAS APPLIANCES

It is possible that you will hear some sounds from your gas appliance. This is perfectly normal due to the fact that there are various gauges and types of steel used within your appliance. Listed below are some examples. All are normal operating sounds and should not be considered as defects in your appliance.

Blower:

FPI gas appliances use high tech blowers to push heated air farther into the room. It is not unusual for the fan to make a "whirring" sound when ON. This sound will increase or decrease in volume depending on the speed setting of your fan speed control.

Burner Tray:

The burner tray is positioned directly under the burner tube(s) and logs and is made of a different gauge material from the rest of the ﬁ rebox and body. Therefore, the varying thicknesses of steel will expand and contract at slightly different rates which can cause "ticking" and "cracking" sounds. You should also be aware that as there are temperature changes within the unit these sounds will likely re-occur. Again, this is normal for steel ﬁ reboxes.

Blower Thermodisc:

When this thermally activated switch turns ON it will create a small "clicking" sound. This is the switch contacts closing and is normal.

Pilot Flame: While the pilot ﬂ ame is on it can make a very slight "whisper" sound.

Gas Control Valve: As the gas control valve turns ON and OFF, a

dull clicking sound may be audible, this is normal operation of a gas regulator or valve.

Unit Body/Firebox: Different types and thicknesses of steel will expand and contract at different rates resulting in some "cracking" and "ticking" sounds will be heard throughout the cycling process.

U35 FPI Direct Vent Gas Insert

MAINTENANCE

INSTRUCTIONS

1) Always turn the gas valve to off before

cleaning. For relighting, refer to lighting instructions. Keep the burner and control compartment clean by brushing and vacuuming at least once a year.

When cleaning the logs, use a clean soft

paint brush as the logs are fragile and easily damaged.

2) Clean (never when unit is hot) appliance,

door and louvers with a damp cloth. Never use an abrasive cleaner. The gold louvers (and optional gold door) may be scratched if abrasives are used to clean them.

The heater is ﬁ nished in a heat resistant

paint and should only be reﬁ nished with heat resistant paint (not with wall paint). FPI uses StoveBrite Paint - Metallic Black #6309.

3) Make a periodic check of burner for proper

position and condition. Visually check the ﬂ ame of the burner periodically, making sure the ﬂ ames are steady; not lifting or ﬂ oating. If there is a problem, call a qualiﬁ ed service person.

4) The appliance and venting system must be

inspected before use, and at least annually, by a qualiﬁ ed ﬁ eld service person, to ensure that the ﬂ ow of combustion and ventilation air is not obstructed.

During the annual service call, the burners

should be removed from the burner tray and cleaned. Replace the embers but do not block the pilot.

5) Keep the area near the appliance clear and

free from combustible materials, gasoline and other ﬂ ammable vapours and liquids.

WARNING: CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURE AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION. YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED WHEN THEY ARE IN THE SAME ROOM AS THE APPLIANCE.

CAUTION: ANY SAFETY SCREEN OR GUARD REMOVED FOR SERVICING AN APPLIANCE MUST BE REPLACED PRIOR TO OPERATING THE APPLIANCE.

CLOTHING OR OTHER FLAMMABLE MATERIAL SHOULD NOT BE PLACED ON OR NEAR THE APPLIANCE.

6) Each time the appliance is lit, it may cause

condensation and fog the glass. This condensation and fog is normal and will disappear in a few minutes as the glass heats up.

Never operate the appliance without the

glass properly secured in place or with the door open.

7) Do not use this appliance if any part has

been under water. Immediately call a qualiﬁ ed service technician to inspect the appliance and to replace nay part of the control system and any gas control which has been under water.

8) Periodically check the pilot ﬂ ames. Correct

ﬂ ame pattern has three strong blue ﬂ ames: 1 ﬂ owing around the thermopile and 1 around

the thermocouple, and 1 ﬂ owing across the rear of the burner (it does not have to be touching the burner).

Note: If you have an incorrect ﬂ ame pattern,

contact your FPI dealer for further instructions.

Top View of pilot ﬂ ame

Incorrect ﬂ ame pattern will have small, probably yellow ﬂ ames, not coming into proper contact with the rear of the burner or thermopile.

GENERAL VENT

MAINTENANCE

Conduct an inspection of the venting system semi-annually. Recommended areas to inspect as follows:

1) Check the Venting System for corrosion in areas

that are exposed to the elements. These will appear as rust spots or streaks, and in extreme cases, holes. These components should be replaced immediately.

2) Remove the Termination Cap, and shine a

ﬂ ashlight down the Vent. Remove any bird nests, or other foreign material.

3) Check for evidences of excessive condensation,

such as water droplets forming in the inner liner, and subsequently dripping out the joints, Continuous condensation can cause corrosion of caps, pipe, and ﬁ ttings. It may be caused by having excessive lateral runs, too many elbows, and exterior portions of the system being exposed to cold weather.

4) Inspect joints, to verify that no pipe sections or

ﬁ ttings have been disturbed, and consequently loosened. Also check mechanical supports such as Wall Straps, or plumbers' tape for rigidity.

LOG REPLACEMENT

The unit should never be used with broken logs. Turn off the gas valve and allow the unit to cool before opening door to carefully remove the logs. The pilot light generates enough heat to burn someone. If for any reason a log should need replacement, you must use the proper replacement log. The position of these logs must be as shown in the diagram under Log Installation.

NOTE: Improper positioning of logs may create carbon build-up and will alter the unit’s performance which is not covered under warranty.

GLASS GASKET

If the glass gasket requires replacement use glass gasket (Part # 936-265) for the Bay Front and a tadpole gasket for the Flush Front (Part # 936-155).

STEEL OR GOLD TRIM

The steel or 24 carat gold plated ﬁ nish on the trim requires little maintenance, and need only be cleaned with a damp cloth. DO NOT use abrasive materials or chemical cleaners, as they may harm the ﬁ nish and void the warranty.

Top View of pilot ﬂ ame

22 U35 FPI Direct Vent Gas Insert

MAINTENANCE

Clean any ﬁ ngerprints off before turning the unit on. If the top louvers start to discolour, check the door gasket seal and replace if necessary.

DOOR GLASS

Your FPI insert is supplied with high temperature, 5 mm Neoceram ceramic glass that will withstand the highest heat that your unit will produce. Do not abuse the glass by striking the surface or by slamming the door shut.

If your glass requires cleaning, we recommend using an approved glass cleaner available at all authorized dealers. Do not use abrasive

materials. Do not clean the glass when hot.

In the event that you break your glass by impact, purchase your replacement from an authorized FPI dealer only, do not use substitute materials. Follow our step-by-step instructions for replacement. Caution: Wear gloves when

removing damaged or broken glass.

Warning: Do not operate appliance with glass panels removed, cracked or broken. Replacement of the glass should be done by a licensed or qualiﬁ ed service person.

Bay Glass Replacement

1) Remove the door from the unit and place

on a soft surface to prevent scratching.

2) Remove the nuts holding the glass clips in

place and remove.

3) Replace the glass. The glass must have gasketing around it.

5) Reverse the previous steps, replace the

glass clips and fasten with the nuts but do not over tighten, as this can break the glass.

6) Replace door on the stove and check the seal.

2) Unplug or disconnect power source to

stove.

3) Remove glass front (See the "Standard Flush

Door" section).

4) Remove logs.

5) Remove brick panels, if used.

6) Straighten the adjustment wire under the

ﬁ rebox base.

Straighten adjustment wire.

7) Remove the Burner/Rear Log Support

assembly by removing the 2 screws (1 on each side) and sliding the assembly to the left to free the bottom brackets from the screws on the ﬁ rebox base.

Flush Glass Replacement

Remove the ﬂ ush door front. Remove the 4 glass clips from each corner. Slide in the new replacement glass. Push the 4 glass clips back onto the frame.

FAN MAINTENANCE

If your fan requires maintenance or replacement, access to the fan is through the plate on the

ﬂ oor of the ﬁ rebox. NOTE: the unit MUST NOT be operated without the fan access panel securely in place.

Caution: Label all wires prior to disconnecting when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.

To Remove Fan:

1) Turn the unit off and allow it to cool to room

temperature.

Left Side Burner

Bracket

Burner/Rear Log Support Assembly: After

removing the screws slide to the left to

remove the assembly from the ﬁ rebox base.

8) Lift the Burner/Rear Log Support assembly

up and away from the oriﬁ ce.

Burner Oriﬁ ce

Lift Burner/Rear Log Support assembly up

and away from the burner oriﬁ ce.

9) Remove the 8 screws holding the Access

Panel in place.

U35 FPI Direct Vent Gas Insert

MAINTENANCE

10) Unplug the wires from the fan motor (from

inside the stove).

11) Remove the 2 screws from the fan

bracket.

6) Remove the Burner/Rear Log Support

assembly by removing the 2 screws (1 on each side) and sliding the assembly to the left to free the bottom brackets from the screws on the ﬁ rebox base.

13) Disconnect green wire from power cord.

Burner/Rear Log

Support Assembly:

After removing the

screws slide to the

left to remove the

assembly from the

ﬁ rebox base.

Left Side Burner

Bracket

Replacing fan:

12) Pull Fan Assembly forward, to disenagage

the fan clip on the rear wall. Then lift the Fan Assembly up and pull through ﬁ rebox opening.

Reverse above steps.

Seal fan access panel using high temperature

REMOVING VALVE

1) Shut off the gas supply.

2) Remove the louvers (and bay door if it is

on).

3) Open the ﬂ ush door and remove the door.

4) Remove the logs and brick panels if

installed.

5) Straighten the adjustment wire under the

ﬁ rebox base.

7) Lift the Burner/Rear Log Support assembly

up and away from the oriﬁ ce.

Burner Oriﬁ ce

Lift Burner/Rear Log Support assembly up

and away from the burner oriﬁ ce.

Straighten adjustment wire.

24 U35 FPI Direct Vent Gas Insert

MAINTENANCE

8) Remove the Front Grate by removing the 2

screws.

9) Disconnect the inlet gas line.

10) Disconnect the 2 TP wires and the 2 TH

wires from the valve.

11) Remove the 10 Phillips head screws

securing the valve access plate in place and then lift the entire assembly out.

12) Undo the pilot tube from the valve with a 7/16" wrench.

13) Undo the quick drop out thermocouple nut

on the valve with a 9mm (metric) wrench.

14) Remove the Piezo ignitor wire and push button assembly.

15) Undo the "gas out" ﬂ are nut with a 13/16" wrench.

Undo the "gas out" ﬂ are ﬁ tting with an 11/16"

16) wrench.

17) Remove the 4 Phillips head screws from the sides of the valve bracket and remove valve.

Left

Valve

Bracket

Right Valve

Bracket

INSTALLING VALVE

1) Attach the valve to the valve bracket with

the 4 (m5x8 metric) screws provided.

2) Reconnect the "gas out" ﬂ are ﬁ tting with

an 11/16" wrench.

3) Reconnect the "gas out" ﬂ are nut with a

13/16" wrench.

4) Install piezo ignitor push button assembly

and reconnect wire.

5) Reconnect the quick drop out thermocouple

nut with a 9mm wrench.

6) Reconnect the pilot tube nut with a 7/16"

wrench.

7) Scrape off the old gasket from the ﬂ oor

of the ﬁ rebox and from the valve access plate.

8) Install a new gasket and reinstall the valve

assembly.

Note: Failure to install a new gasket

may severely affect the appliance performance.

9) Reinstall the 10 hold down screws.

10) Hook up the 2 TP and 2 TH wires to the

appropriate connections on the valve.

11) Reinstall the Front Grate.

12) Attach the burner cap to the burner tube

and secure with the screw on the back of the cap.

U35 FPI Direct Vent Gas Insert

Hint: If you are using black pipe, ensure that

there is a union by the valve, otherwise removal will be almost impossible.

13) Install Burner/Rear Log Support assembly

and secure with the 8 screws.

14) Hook up the gas line and check for gas

leaks with a soap and water solution or a gas leak detector. (Do not use open ﬂ ame for leak testing.)

15) Fire up the unit temporarily

16) Check the manifold pressure.

17) Reinstall the logs and brick panels as

needed.

18) Close the door and replace the louvers.

19) Fire up the unit again and check for proper

ﬂ ame appearance and glow on logs.

PARTS LIST

Part # Description

1) 320-009 Fan Access Plate

2) 320-079 Gasket - Fan Access Plate

320-517/P Fan Assembly 120 V

3) 910-331/P Fan Motor 120 V

5) 910-750 Power Cord 910-752 Wire Harness (Faceplate)

7) 910-142 Fan Auto On/Off Thermodisc

8) * Thermodisc Bracket

9) 320-070 Fan Switch Cover

13) * Bafﬂ e Plate

14) 948-045 #12 Jack Chain

15) 948-247 Door Handle

16) 948-025 Door Spring

17) * Wire Holder Clip

18) * Strain Relief

19) * Grommet for Power Cord

320-924 Flush Louvers (Set) - Black/Gold 320-922 Flush Louvers (Set) - Black 320-925 Flush Louvers (Set) - Black/Steel

21) * Top Flush Louver

23) * Bottom Flush Louver

MAIN ASSEMBLY

320-932 Bay Louvers (Set) - Black/Gold 320-934 Bay Louvers (Set) - Black 320-935 Bay Louvers (Set) - Black/Steel

25) * Top Bay Louver

27) * Bottom Bay Louver

320-901 Brick Panel Set - Standard Brown 320-902 Brick Panel Set - Standard Red 320-903 Brick Panel Set - Herringbone Brown

33) * Brick Panel - Right

34) * Brick Panel - Left

35) * Brick Panel - Back

36) 400-090 Brick Clip

40) * Top Support

41) * Collar Support

42) 320-077 Collar Gasket

43) * Stove Top

44) 420-048 Thermal Insulation

45) * Adaptor Stop

46) * Adaptor Holding Brkt - Left

47) * Adaptor Holding Brkt - Right

48) 320-518 Flue Adaptor Assembly

50) * Insulation Hold Down Bracket

51) * Louver Hold Down - Top

918-528 Manual

* Not available as a replacement part.

26 U35 FPI Direct Vent Gas Insert

BURNER & LOG ASSEMBLY

Part # Description

52) 320-078 Gasket - Valve Tray

54) 910-421 Pilot ON/OFF 3" Extension Knob (with Bay Front)

55) 910-422 Flame Hi/Low 3" Extension Knob (with Bay Front)

320-563/P Valve Assembly - NG 320-564/P Valve Assembly - LP

56) 910-190 Piezo Ignitor and Nut

57) 910-478 Valve - S.I.T. - NG/LPG

59) * Valve Tray

66) 910-034 Pilot Assy-3 Flame-S.I.T.-NG 910-035 Pilot Assy - 3 Flame - S.I.T. - LP

67) 904-689 Oriﬁ ce #33 - NG 904-641 Oriﬁ ce #50 - LP 936-170 Oriﬁ ce Gasket

79) 320-550 Burner Assy - NG 320-551 Burner Assy - LP

82) 320-001 Burner Grate

84) 320-034 Log Tray Rear

PARTS LIST

600-964 Log Set

86) * Front Log - Right

87) * Front Log - Left

88) * Rear Log

* Not available as a replacement part.

U35 FPI Direct Vent Gas Insert

PARTS LIST

FLUSH DOOR AND BAY FRONT ASSEMBLY

Part # Description Part # Description

Bay Front

320-930 Bay Front Complete

102) * Flush Glass Retainer

106) 940-318/P Side Glass

107) 936-243 Gasket

108) 940-317/P Center Glass

111) * Door Trim

112) 904-196 Magnet 1" Round

910-421 Pilot On/Off 3" Extension Knob 910-422 Flame Hi/Low 3" Extension Knob 320-936 Optional Bay Door Trim - Gold

112

111

102

110

102

107

102

Flush Front

320-530 Flush Door Assy Complete with glass

131) * Flush Door Frame

135) 940-316/P Glass - Flush

137) 904-691 U-Clip

139) 936-155 Glass Gasket 320-943 Double Door Screen Complete

173) 904-712 U-Clip for Frame

174) 511-085 Door Handle

175) 511-084 Door Latch

* Not available as a replacement part.

106

102

107

102

108

102

107

BAY FRONT

102

106

107

102

173

174

175

174

137

139

112

137

149

131

112

FLUSH FRO N T

SCR EEN DOOR

135

137

28 U35 FPI Direct Vent Gas Insert

PARTS LIST

FACEPLATES, TRIMS, AND HEARTHS

Part # Description Part # Description

320-917 Complete Custom Faceplate (Set)

71) * Faceplate Side Right - Custom

72) * Faceplate Top - Custom

73) * Faceplate Side Left - Custom 320-948 Faceplates and Trim (Complete) with Black Trim

74) 904-569 Fan Speed Control Knob

91) * Faceplate Side - Right

92) * Faceplate - Top

93) * Faceplate Side - Left Assy

320-553 Trim Set Packaged - Black

94) * Trim Side - Right

95) * Trim - Top

96) * Trim Side - Left Assy

97) 910-246 Burner ON/OFF Switch

98) 910-330 Fan Speed Control 120 V

99) * Faceplate Filler

320-933 Molded Faceplate (Complete)

141) * Molded Faceplate - Right

142) * Molded Faceplate - Top

143) * Molded Faceplate - Left

144) * Mounting Bracket - Right

145) * Filler Bracket

146) * Mounting Bracket - Left

147) * Screw #8 - 3/4" Pan Head

172) 320-940 Hearth Trim - 1"

176) 320-942 Hearth Trim - 2"

180) 320-944 Hearth Trim - 4"

184) 320-946 Hearth Trim - 6"

186) 904-586 Speed Control Knob c/w Spring Clip

190) * Screw #8 x 1/2" Black Self-tapping

191) * Screw #8 x 1/2" Brass Plated Self-tapping

199) 948-216 Regency

* Not available as a replacement part.

Logo

U35 FPI Direct Vent Gas Insert

NOTES

___________________________________________________

30 U35 FPI Direct Vent Gas Insert

WARRANTY

Regency Fireplace Products are designed with reliability and simplicity in mind. In addition, our internal Quality Assurance Team carefully inspects each unit thoroughly before it leaves our facility. FPI Fireplace Products International Ltd. is pleased to extend this limited lifetime warranty to the original purchaser of a Excalibur Product. This warranty is not transferable.

The Warranty: Limited Lifetime

The combustion chamber, heat exchanger, burner tubes/pans, logs, brick panels and gold plating (against defective manufacture only) are covered under the Limited Lifetime Warranty for ﬁ ve (5) years for parts and subsidized labour* and parts only thereafter.

Glass is covered for lifetime against thermal breakage only, parts and subsidized labour* for ﬁ ve (5) years and parts only thereafter from date of purchase.

External casting, surrounds and grills are covered against cracks and warps resulting from manufacturer defects, parts and subsidized labour* for three (3) years from the date of purchase and parts only thereafter.

Special Finishes - One year on brushed nickel and antique copper full screens and doors. You can expect some changes in color as the product "ages" with constant heating and cooling. FPI warranties the product for any manufacturing defects on the original product. However, the manufacturers warranty does not cover changing colors and marks, ie. ﬁ nger prints, etc applied after the purchase of the product. Damage from the use of abrasive cleaners is not covered by warranty.

Electrical and mechanical components such as blowers, switches, wiring, thermodiscs, FPI remote controls, spill switches, thermopiles, thermocouples, pilot assembly components, and gas valves are covered for two years parts and one year subsidized labour* from the date of purchase. Blowers and valves replaced under warranty are considered repairs and continue as if new with appliance. ie. twelve (12) months from original purchase date of appliance with a minimum of three (3) months coverage from date of replacement.

FPI venting components are covered parts and subsidized labour* for three (3) years from date of purchase.

Simpson Dura-Vent venting components (Direct Vent units) are covered by Simpson Dura-Vent Inc. warranty.

Repair/replacement parts purchased by the consumer from FPI after the original coverage has expired on the unit will carry a 90 day warranty, valid with a receipt only. Any item shown to be defective will be repaired or replaced at our discretion. No labor coverage is included with these parts.

Conditions:

Any part or parts of this unit which in our judgement show evidence of such defects will be repaired or replaced at FPI's option, through an accredited distributor or agent provided that the defective part be returned to the distributor or agent Transportation Prepaid, if requested.

Porcelain/Enamel - Absolute perfection is either guaranteed nor commercially possible. Any chips must be reported and inspected by an authorized dealer within three days of installation. Reported damage after this time will be subject to rejection.

It is the general practice of FPI to charge for larger, higher priced replacement parts and issue credit once the replaced component has been returned to FPI and evaluated for manufacturer defect.

The authorized selling dealer is responsible for all in-ﬁ eld service work carried out on your Regency product. FPI will not be liable for results or costs of workmanship from unauthorized service persons or dealers.

At all times FPI reserves the right to inspect product in the ﬁ eld which is claimed to be defective.

All claims must be submitted to FPI by authorized selling dealers. It is essential that all submitted claims provide all of the necessary information including customer name, purchase date, serial #, type of unit, problem, and part or parts requested, without this information the warranty will be invalid.

Exclusions:

This limited Lifetime Warranty does not extend to or include paint, door or glass gasketing or trim.

At no time will FPI be liable for any consequential damages which exceed the purchase price of the unit. FPI has no obligation to enhance or modify any unit once manufactured. ie. as products evolve, ﬁ eld modiﬁ cations or upgrades will not be performed.

FPI will not be liable for travel costs for service work.

Installation and environmental problems are not the responsibility of the manufacturer and therefore are not covered under the terms of this warranty policy.

Embers, rockwool, gaskets, door handles and paint are not covered under the terms of this warranty policy.

Any unit which shows signs of neglect or misuse is not covered under the terms of this warranty policy.

The warranty will not extend to any part which has been tampered with or altered in any way, or in our judgment has been subject to misuse, improper installation, negligence or accident, spillage or downdrafts caused by environmental or geographical conditions, inadequate ventilation, excessive offsets, negative air pressure caused by mechanical systems such as furnaces, fans, clothes dryer, etc.

Freight damage to stoves and replacement parts is not covered by warranty and is subject to a claim against the freight carrier by the dealer.

FPI will not be liable for acts of God, or acts of terrorism, which cause malfunction of the appliance.

Performance problems due to operator error will not be covered by this warranty policy.

Products made or provided by other manufacturers and used in conjunction with the operation of this appliance without prior authorization from FPI, may nullify your warranty on this product.

Any alteration to the unit which causes sooting or carboning that results in damage to the interior / exterior facia is not the responsibility of FPI.

* Subsidy according to job scale as predetermined by FPI.

U35 FPI Direct Vent Gas Insert

FPI ﬁ replace products are designed with

reliability and simplicity in mind. In addition,

our internal Quality Assurance Team

carefully inspects each unit thoroughly

before it leaves our door.

Fireplace Products International Ltd. is pleased to extend this

Limited Lifetime Warranty to the

original purchaser of a FPI Product.

See the inside back cover for details.

http://www.regency-ﬁ re.com

http://www.palace-ﬁ re.com

Installer: Please complete the following information

Dealer Name & Address: ______________________________________________

___________________________________________________________________

Installer: ___________________________________________________________

Phone #: ___________________________________________________________

Date Installed: ______________________________________________________

Serial No.: __________________________________________________________

Printed in Canada

Regency U35-NG1, U35-LP1 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual