Regency Sunrise U32S Installation Manual

U32 Sunrise
Gas Insert
Owners &
Installation Manual
MODELS: U32S-NG5
U32S-LP5
www.regency-fi re.com
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information consult an authorized installer, service agency or the gas supplier.
FOR YOUR SAFETY Do not store or use gasoline or other fl ammable vapours and liquids in the vicinity of this or any other appliance.
Installation and service must be performed by an authorized installer, service agency or the gas supplier.
918-788
Tested by:
FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4
Installer: Please complete the details on the back cover
and leave this manual with the homeowner.
Homeowner: Please keep these instructions for future reference.
FOR YOUR SAFETY What to do if you smell gas: Do not try to light any appliance Do not touch any electrical switch:
do not use any phone in your building.
Immediately call your gas supplier
from a neighbour's phone. Follow the gas supplier's instructions.
If you cannot reach your gas
supplier, call the fi re department.
10/21/09
TO THE NEW OWNER
®
Congratulations! You are the owner of a state-of-the-art Gas Insert by Regency
.
The U32 Sunrise Gas Insert has been designed to provide you with all the warmth and charm of a fi replace, at the fl ick of a switch. The U32S-NG5 and U32S-LP5 have been approved by Warnock Hersey/Intertek for both safety and effi ciency. As it also bears our own mark, it promises to provide you with economy, comfort and security for many trouble free years to follow.
Please take a moment now to acquaint yourself with these instructions and the many features of your Regency® Fireplace.
INFORMATION FOR MOBILE/MANUFACTURED HOMES AFTER FIRST SALE
This FPI product has been tested and listed by Warnock Hersey as a Direct Vent Wall Furnace to the following standards: CAN/ CGA-2.17-M91, and ANSI Z21.88b-2007/CSA 2.33b-2007.
This Direct Vent System Appliance must be installed in accordance with the manufacturer's installation instructions and the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or the current Standard of Fire Safety Criteria for Manufactured Home Installations, Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240-MH Mobile Home Standard in Canada. See section "Manufactured Mobile Home Additional Requirements" for additional requirements.
This appliance installation must comply with the manufacturer's installation instructions and local codes, if any. In the absence of local codes follow the current National Fuel Gas Code, ANSI Z223.1 and the current National Electrical Code ANSI/NFPA 70 in the U.S.A., and the current CAN/CGA B149 Gas Installation Code and the current Canadian Electrical Code CSA C22.1 in Canada.
This FPI Mobile/Manufactured Home Listed appliance comes
factory equipped with a means to secure the unit.
This FPI Mobile/Manufactured Home listed appliance comes equipped with a dedicated #8 ground lug to which an 18 gauge copper wire from the steel chassis ground must be attached.
2 U32S-5 FPI Direct Vent Gas Insert
TABLE OF CONTENTS
SAFETY LABEL
Serial No. Decal.............................................................4
REQUIREMENTS
MA Code - CO Detector.................................................5
UNIT DIMENSIONS
Dimensions ....................................................................6
INSTALLATION
Important Message ......................................................7
For Your Safety ..............................................................7
Specifi cations ................................................................7
Gas Pressure Testing ....................................................7
Installation Into A Solid Fuel Burning Fireplace
Or Factory Built Fireplace ..............................................7
Before You Start ............................................................7
Minimum Fireplace Dimensions ....................................8
Clearances to Combustibles..........................................8
Installation Checklist ......................................................8
Manufactured Mobile Home Additional Requirements ..8
Materials Required ........................................................8
Combustible Mantel ......................................................9
Clearances ....................................................................9
Gas Connection ............................................................9
Venting...........................................................................9
Flue Liner Installation ..................................................10
Gas Pipe Pressure Testing ..........................................10
Gas Insert Aeration System .........................................10
Conversion Kit #434-969 from NG to LP ....................11
Optional Wall Thermostat ...........................................15
Optional Remote Control ............................................15
Final Check..................................................................15
Wiring Diagrams ..........................................................16
Glass Crystal or Optional Ceramic Stones ..................18
Optional Refl ective Panel Installation ..........................19
Standard Flush Door ...................................................21
Faceplate and Door Frame Installation .......................22
Optional Hearth Trim Installation .................................24
OPERATING INSTRUCTIONS
Operating Instructions ................................................25
Lighting Procedure ......................................................25
Shutdown Procedure ...................................................25
First Fire ......................................................................25
Automatic Convection Fan Operation.........................25
Normal Operating Sounds of Gas Appliances .............25
Copy of Lighting Instruction Plate ................................26
Maintenance Instructions............................................26
MAINTENANCE
General Vent Maintenance ..........................................27
Glass Gasket ...............................................................27
Door Glass ..................................................................27
Fan Maintenance .........................................................28
Fan Removal ...............................................................28
V alve Assembly Replacement .....................................31
PARTS LIST
Main Assembly ............................................................33
Burner Assembly .........................................................34
Faceplate and Door Frame..........................................35
WARRANTY
The Warranty: Limited Lifetime ...................................39
3U32S-5 FPI Direct Vent Gas Insert
SAFETY LABEL
This is a copy of the label that accompanies each U32S-5 Gas Insert. We have printed a copy of the contents here for your review. The safety label is located on a plate inside the base of the unit visible when the bottom louver is opened.
NOTE: Regency®units are constantly being improved. Check the
label on the unit and if there is a difference, the label on the unit is the correct one.
For the State of Massachusetts, installation and repair must be done by a plumber or gasfi tter licensed in the Commonwealth of Massachusetts.
For the State of Massachusetts, fl exible connectors shall not exceed 36 inches in length. For the State of Massachusetts, the appliances individual manual shut-off must be a t-handle type valve.
The State of Massachusetts requires the installation of a carbon monoxide alarm in accordance with NFPA 720 and a CO alarm with battery back up in the same room where the gas appliance is installed.
4 U32S-5 FPI Direct Vent Gas Insert
REQUIREMENTS
MA Code - CO Detector
(for the State of Massachusetts only)
5.08: Modifications to NFPA-54, Chapter 10
(2) Revise 10.8.3 by adding the following additional requirements:
(a) For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gasfitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors
a. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level.
b. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.
3. SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, "GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL
OBSTRUCTIONS".
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR
5.08(2)(a)1 through 4.
(b) EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:
1. The equipment listed in Chapter 10 entitled "Equipment Not Required To Be Vented" in the most current edition of NFPA 54 as adopted by the Board; and
2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.
(c) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
1. Detailed instructions for the installation of the venting system design or the venting system components; and
2. A complete parts list for the venting system design or venting system.
(d) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies "special venting systems", the following requirements shall be satisfied by the manufacturer:
1. The referenced "special venting system" instructions shall be included with the appliance or equipment installation instructions; and
2. The "special venting systems" shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.
(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
5U32S-5 FPI Direct Vent Gas Insert
UNIT DIMENSIONS
6 U32S-5 FPI Direct Vent Gas Insert
INSTALLATION
IMPORTANT MESSAGE
SAVE THESE
INSTRUCTIONS
The FPI Gas Insert must be installed in accordance with these instructions. Carefully read all the instructions in this manual fi rst. Consult the building authority having jurisdiction to determine the need for a permit prior to starting the installation.
NOTE: Failure to follow the instructions could cause a malfunction of the heater which could result in death, serious bodily injury, and/or property damage. Failure to follow these instructions may also void your fi re insurance and/or warranty.
FOR YOUR SAFETY
This appliance requires air for proper combustion. Always provide adequate combustion and ventilation air. Follow instructions and information in CAN/CGA B149 (in Canada) or the National Fuel Gas Code ANSI Z223.1 (in the USA), regarding requirements for combustion and ventilation air.
SPECIFICATIONS
At pressures over 1/2 psig, the pipe to the unit must be disconnected.
Gas Input Capacity: Natural Gas 24,500 Btu/h Propane 20,500 Btu/h
Min. Input
Natural Gas 16,500 Btu/h Propane 17,000 Btu/h
Fuels: Approved for use with both natural gas, and propane. Approved as is for use at 0' to 4,500' (0-1370m).
Electrical: 120V A.C. system.
Circulation Fan: Variable speed, 110 CFM.
Vent System: 3" co-linear aluminum ex.
The effi ciency rating of the appliance is a product thermal effi ciency rating determined under continuous operating conditions and was determined independent of any installed system.
GAS PRESSURE
TESTING
The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig. (3.45 kPa).
INSTALLATION INTO A
SOLID FUEL BURNING
FIREPLACE OR
FACTORY BUILT
FIREPLACE
The U32S Gas Insert has been tested and approved to be vented into any masonry fi replace or approved solid fuel burning factory built
replace that will allow the insert to physically t into the fi rebox. Refer to "Minimum Fireplace
Dimensions" section for minimum fi replace clearances.
If the factory built fi replace* height is too low for your Insert, you may remove the smoke baffl e plate, damper, refractory (fi rebricks), glass doors, screen rails, screen mesh and log grates from the factory built fi replace as long as these items are saved and are reinstalled in the event that the Insert is removed.
Smoke shelves, shields and baffl es may be removed if attached by mechanical fasteners. If any part is removed it must not weaken the structural integrity of the factory built fi replace.
NOTE: Any alterations made to the listed solid fuel burning factory built fi replace may void the listing of the fi replace.
*Check with your local inspector before commencing with this installation.
Installer must mechanically attach the supplied label to the inside of the fi rebox of the fi replace into which the gas fi replace insert is installed.
"WARNING: This fi replace has been converted for use with a gas fi replace insert only and cannot be used for burning wood or solid fuels unless all original parts have been replaced, and the fi replace re-approved by the authority having jurisdiction."
BEFORE YOU ST ART
Safe installation and operation of this appliance requires common sense, however, we are required by the Canadian Safety Standards and ANSI Standards to make you aware of the following:
General Safety Information
1) The appliance installation must conform
with local codes or in the absence of local codes, with CAN/CGA B149 (in Canada) or the National Fuel Gas Code ANSI Z223.1 in the U.S.A. This appliance should be installed by a qualifi ed gas fi tter technician only.
2) Installation and repair should be done by a qualifi ed service person.
3) The appliance should be inspected before
use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, animal hair, etc. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.
4) See general construction and assembly instructions. This appliance may only be installed in a vented, noncombustible replace.
5) This appliance is Listed for bedroom installations when used with a Listed Millivolt Thermostat. Some areas may have further requirements, check local codes before installation.
6) Always connect this insert to a vent system venting to the outside of the building envelope. Never vent to another room or inside a building. Make sure that the vent is properly sized and is of adequate height to provide the proper draft.
7) Inspect the venting system annually for blockage and any signs of deterioration.
8) Any glass removed for servicing must be replaced prior to operating the appliance.
9) To prevent injury, do not allow anyone who is unfamiliar with the operation to use the replace.
10) Due to high temperatures, the appliance should be located out of high traffi c areas and away from furniture and draperies. Children and adults should be alerted to the hazards of high surface temperatures, especially the fi replace glass and gold trims, and should stay away to avoid burns or clothing ignition. Young children should be carefully supervised when they are in the same room as the appliance. Clothing or other fl ammable material should not be placed on or near the appliance.
Emissions from burning wood or gas could contain chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
7U32S-5 FPI Direct Vent Gas Insert
INSTALLATION
INSTALLATION
CHECKLIST
Before installing vent system ensure that the damper plate is open and secure to prevent the damper plate from falling down and crushing the liner.
The FPI Gas Insert is installed as listed.
1) Check all clearances to combustibles, (Refer to sections "Minimum Fireplace Dimensions and Clearances to Combustibles)
2) Make the gas connection. (Refer to section "Gas Connection")
MANUFACTURED
MOBILE HOME
ADDITIONAL
REQUIREMENTS
1) Ensure that structural members are not cut
or weakened during installation.
2) Ensure proper grounding using the #8 ground lug provided.
3) Appliance must be anchored to the fl oor with the supplied anchoring methods.
CLEARANCES TO
COMBUSTIBLES
Minimum Clearances to Combustibles
From Unit Sides A 10" / 255 mm Ceiling B 47.5" / 1205 mm Mantel C 13" / 330mm
Max. Mantle Depth G 12" / 305 mm Min. Alcove Width K 48" / 1220 mm
Max. Alcove Depth L 36" / 915 mm
3) Install the 3" flue liner to the sliding
connector plate. (Refer to section "Flue Liner Installation.")
4) Slide the unit half way into the replace.
5) Pull the vent connector plate through the
tapered brackets and fasten to the front plate. Refer to section "Flue Liner Installation.")
6) Slide the unit fully into the replace.
7) Test gas pressure (Refer to section "Gas
Pipe Pressure Testing"). Check aeration system (Refer to section "Gas Insert Aeration System").
8) Install standard and optional features. Refer to the following sections:
a. LP Conversion Kit b. Glass Crystals c. Optional Ceramic Spa Stones d. Standard Flush Door e. Contemporary Faceplate & Door Frame f. Wall Thermostat g. Remote Control
9) Final check: Before leaving this unit with the customer, the installer must ensure that the appliance is fi ring correctly. This includes:
MATERIALS REQUIRED
No electrical power supply is required for the gas control to operate. A 120 V olt AC power cord is hooked up to the fan. Plug the 3 wire cord into a suitable receptacle. Do not cut the ground terminal off under any circumstances. When connected with 120 volts, the appliance must be electrically grounded in accordance with local codes, current version of CSA C22.1 (in Canada) or in the absence of local codes, with the National Electrical Code ANSI/NFPA 70-1987.
NOTE: This unit is equipped with a heat
sensor thermodisc which will prevent the blower from operating until the unit reaches the correct temperature.
MINIMUM FIREPLACE
DIMENSIONS
The minimum fi replace clearances & dimensions for the FPI gas insert are shown in the following diagrams:
A
B
G
L
A
C
K
a) Clocking the appliance to ensure the
correct fi ring rate.
b) Adjusting the primary air, if required, to
ensure that the fl ame does not carbon. See "Gas Insert Aeration System" section.
c) Ensuring that the appliance is venting
correctly.
Max. Lentil
Bar Depth
A
9" 22" 14" 22-1/2" 26-1/2"
8 U32S-5 FPI Direct Vent Gas Insert
B
C
D
E
HeightBDepthCWidth
(rear)
D
Width (front)
E
INSTALLATION
12" Mantel
3-1/2" Mantel
47”
(1194mm)
to ceiling
17"
13"
20“
to floor
2
0
12
6
4
810
2
0
12
6
16
4
14
8
18
10
Side View
Top of
Unit
Faceplate
Top
G
C
L
Gas Inlet
COMBUSTIBLE MANTEL
CLEARANCES
Due to the extreme heat this fi replace emits, the mantel clearances are critical.
GAS CONNECTION
GAS CONNECTION WARNING: Only persons licensed to work
with gas piping may make the
necessary gas connections
to this appliance.
1) If the appliance is to be installed into an
existing chimney system, thoroughly clean the masonry or factory built fi replace.
2) The appliance is provided with an opening on the left hand side of the control compartment. A 3/8" NPT gas supply pipe must be brought near this inlet hole.
3) Locate the center point where the vent will pass through the chimney above the appliance. Move the appliance into the exact location where it is to be installed. Ensure that the Insert is level.
Alternate Approved Caps
46dva-VC Vertical Termination Cap 46dva-VCH High Wind Cap 46dva-GK 3" Co-linear Adaptor with fl ashing
In areas of consistently high winds, we recommend using the Simpson Dura-Vent System (46dva-GK adapter and 46dva-VCH high-wind cap).
Note: A non-combustible mantel may be
installed at a lower height if the framing is made of metal studs covered with a non-combustible board.
Mantel can be installed anywhere in shaded area or higher using the above scale.
Note: Ensure the paint that is used
on the mantel and the facing is "heat resistant" or the paint may discolour.
The Air Intake pipe must be attached to the inlet air collar of the termination cap.
VENTING
THE APPLIANCE MUST NOT BE
CONNECTED TO A
CHIMNEY FLUE SERVING A
SEPARATE SOLID FUEL
BURNING APPLIANCE.
This appliance is designed to be attached to two 3" (76mm) co-linear aluminium fl ex running the full length of the chimney. The fl ue length must be a minimum length of 8 ' (2.44m) and a maximum of 35' (10.7m). See chart below for minimum distances from roof. Periodically check that the vent is unrestricted.
Masonry chimneys may take various contours which the fl exible liner will accommodate. However, keep the exible liner as straight as possible, avoid unnecessary bending.
The Air Intake pipe must be attached to the inlet air collar of the termination cap.
Part # Description
948-305 3" Flex - 35 ft. 946-529 Co-linear DV Vertical Termination Cap
9U32S-5 FPI Direct Vent Gas Insert
INSTALLATION
FLUE LINER
INSTALLATION
1) Cut the ex liner as required.
2) Mark the end of one liner to indicate Inlet.
3) Connect the other end of the above liner to
the inlet side of the termination adaptor, seal connection with high temperature silicone. Secure with gear clamp.
4) Connect the 2nd liner to the exhaust side of the adaptor, seal connection with high temperature silicone. Secure with gear clamp.
5) Install fl ashing.
Be careful not to damage thermal insula-
tion when sliding on vent connector plate.
This could cause blockage.
5) The pressure check should be carried out with the unit burning and the setting should be within the limits specifi ed on the safety label.
6) When fi nished reading manometer, turn off the gas valve, disconnect the hose and tighten the screw (clockwise) with a 1/8"
at screwdriver . Note: Screw should be snug, but do not over tighten.
GAS INSERT
AERATION SYSTEM
The burner aeration is factory set but may need adjusting due to either the local gas suppply or altitude. Open the air shutter for a blue fl ame or close for a yellow fl ame.
The burner assembly will need to be removed in order to adjust burner aeration if required. See steps 1-4 in 'Conversion from NG to LP.
Minimum Air shutter Opening
Glass
Crystals
Natural Gas 3/8" 1/8"
Propane 1/2" 3/8"
Ceramic
Stones
6) Insert both liners into chimney, passing through the damper opening.
7) Install termination cap.
8) Connect the marked end of the liner to
the inlet collar of the vent connector plate marked with an "I", seal connection with high temperature silicone. Secure with gear clamp.
9) Connect the 2nd liner to the exhaust collar marked with an "E", seal connection with high temperature silicone. Secure with gear clamp.
NOTES:
1) Final gas connection should be made after
unit is in place to avoid damage to line when pushing the unit into position.
2) Mill-pac may be used instead of high temperature silicone and screws may be used instead of gear clamps at connections of liner to inlet and vent collars.
GAS PIPE
PRESSURE TESTING
The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig. (3.45 kPa). Disconnect piping from valve at pressures over 1/2 psig.
The manifold pressure is controlled by a regulator built into the gas control, and should be checked at the pressure test point.
Note: To properly check gas pressure, both
inlet and manifold pressures should be checked using the valve pressure ports on the valve.
1) Make sure the valve is in the "OFF"
position.
2) Loosen the "IN" and/or "OUT" pressure tap(s), turning counterclockwise with a 1/8" wide fl at screwdriver.
3) Attach manometer to "IN" and/or "OUT" pressure tap(s) using a 5/16" ID hose.
4) Light the pilot and turn the valve to "ON" position.
CAUTION: Carbon will be produced if air shutter is closed too much.
Note: Any damage due to carboning resulting from setting the aeration controls improperly is NOT covered under warranty.
Note: Aeration Adjustment should only
be performed by an authorized FPI Installer at the time of installation or service.
10 U32S-5 FPI Direct Vent Gas Insert
INSTALLATION
CONVERSION KIT # 434-969 FROM NG TO LP
THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER
IF IN DOUBT DO NOT DO THIS CONVERSION!!
NOTE: See page 1 for H25 / H27 conversion instructions and page 4 for P33S-4 conversion instructions.
Each Kit contains one LP Conversion Kit and one DC Sparker Kit.
LP Conversion Kit Contains: Qty. Part # Description
1 904-163 Burner Orifi ce #54 1 918-590 Decal "Converted to
LPG" 1 908-528 Red "LPG" label 1 904-529 5/32" Allen Key 1 910-037 LPG Injector
(Pilot Orifi ce) 1 918-480 Instruction Sheet
DC Sparker Kit Contains: Qty. Part # Description
1 820-475 Bracket DC Sparker 1 820-476 Bracket DC Sparker 1 904-153 Washer #8 External Star 1 904-330 Nut 8-32 Hex 1 904-438 Plug Nylon 0.750 Hole, Black (for H25 only) 1 904-531 Bushing Split Plastic
0.500 in.
1 904-543 Screw 8-32 x 3/4 Pan
Head
2 904-553 Screw #8 x 1/2 Type
"B", Black Oxide
1 910-073 Spark Generator
Battery Holder
1 910-074 Spark Generator
Switch C/W Wire
1 910-078 Battery Size AA
Energizer En91
2 910-199 Clip Wire Holder 1 910-903 Wire Fan To Power Cord
Ground 30 in.
904-781 Velcro Hook, Black 904-782 Velcro Hook, Black
1) Turn off the gas supply.
U32S only:
a) Release the two hooks from the
bottom of the glass door.
b) Swing the door out 45 degrees from
the bottom and lift up and out (applies
to both units).
3) Remove the back shield by undoing the 2 screws and lift out (E33S unit only).
Back Shield
4) Remove the burner by undoing the 2
screws as shown below.
Burner screws on E33S
Burner screws on U32S
5) After screws have been removed,
slide the burner to the left, then lift out carefully (U32S unit only.)
(E33S - lift burner directly out).
U32S burner shown
6) Remove the base cover by lifting up
from the back and maneover out.
2) Remove the glass door.
E33S only:
a) Remove the 2 screws at the bottom
of the glass door.
Base Cover
Burner
11U32S-5 FPI Direct Vent Gas Insert
INSTALLATION
Lift up from the back.
7) Remove burner orifi ce with a 1/2" wrench
and discard.
8) Install the new LP burner orifi ce stamped
#54 and tighten.
9) Remove the pilot shield by removing the
2 screws as shown below.
10) Pull off the pilot cap to expose the pilot orifi ce.
15) From the valve remove the black protec-
tion cap by hand from the high-low knob
(Fig.1).
Fig. 1
16) Insert the allen key
into the hexagonal key-way of the screw (Fig. 2), rotate it counter­clockwise until it is free and extract it.
Fig.2
17) Check that the screw is clean and if
necessary remove dirt.
Burner Orifi ce - E33S
Burner Orifi ce -U32S
18) Flip the screw (Fig. 3).
11) Unscrew the pilot orifi ce with the
supplied allen key and replace it with
the LP pilot orifi ce and re-install the pilot cap.
Fig.3
19) Using the allen key as shown in Fig.4,
rotate the screw clockwise until snug, do not overtighten.
12) Re-install base cover.
13) Re-install burner and back shield.
14) Reinstall pilot cover
LP Aeration Settings - set before
reinstalling burner.
E33S 1/4"
U32S Glass Crystals Spa Stones
1/2" 3/8"
Fig.4
12 U32S-5 FPI Direct Vent Gas Insert
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