Regency GF45 Installation Manual
GF45
WARNING:
Please read this entire manual before installation
and use of this pellet fuel-burning room heater.
Failure to follow these instructions could result in
property damage, bodily injury or even death.
Contact local building or fi re offi cials about
restrictions and installation inspection
requirements in your area.
IMPORTANT: Save these Instructions.
Owners & Installation Manual
918-625
FPI FIREPLACE PRODUCTS INTERNATIONAL, LTD. 6988 Venture St., Delta, BC, Canada V4G 1H4
FOR YOUR SAFETY:
Do not store or use gasoline or other fl ammable
vapours and liquids in the vicinity of this or any other
appliance.
Installation and service must be performed by an
authorized installer or service agency.
11/29/06
GF45
TO THE NEW OWNER
Congratulations! You are the owner of a state-of-the-art stove by FPI.
Thank-you for purchasing a
FPI FIREPLACE PRODUCT.
The pride of workmanship that goes into each of our products will give you years of trouble-free
enjoyment. Should you have any questions about your product that are not covered in this manual,
please contact the FPI DEALER in your area.
Keep those FPI FIRES burning.
Safety Note: If this stove is not properly installed, a house fi re may result. For your safety,
follow the installation instructions, contact local building, fi re offi cials, or authority having jurisdiction
about restrictions and installation inspection requirements in your area.
The authority having jurisdiction should be consulted before installation to determine the need to
obtain a permit.
Greenfi re GF45 BioEnergy Stove2
TABLE OF CONTENTS
SAFETY LABEL
Safety Label ..................................................................4
INSTALLATION
Important: Save these Instructions ................................5
Before You Start ............................................................5
Important Safety Information .......................................5
Unit Location .................................................................5
What is Included with the GF45 ....................................5
Chimney Installation ......................................................6
Venting System ......................................................6
Type of Chimney ..................................................6
Mobile Home Installation ......................................6
High Elevation .......................................................6
Negative Pressure in the House ............................6
Pressure Reducer Plate ......................................... 6
Outside Air Kit Installation .............................................6
First Fire ........................................................................6
Clearances ....................................................................7
Unit Dimensions ............................................................7
Vent Termination Requirements ....................................8
Horizontal Termination ...................................................9
Outside Vertical Termination ........................................ 10
Vertical Termination .....................................................11
Existing Class "A" Chimney .........................................12
Existing Masonry Chimney ..........................................13
Optional Greenkey Installation ........................................ 14
Optional 12 Volt Battery Installation ................................ 14
MAINTENANCE
Clinker Prevention .......................................................17
Maintenance Schedules ..............................................18
Tools Required ............................................................19
Maintenance of the Combustion Chamber ..................19
Maintenance of the Burn-pot .......................................20
Maintenance of the Ash-extraction System .................20
Maintenance on the Combustion Fan .........................21
Maintenance on the Convection Fan ...........................21
Maintenance on the Fuel Feeding System ..................21
Inspection of the Seals ................................................21
Information on How to Clean the Chimney ..................21
Maintenance of the Battery System ............................21
Cleaning Product to use for the Windows ...................21
GF45 Technical Data ...................................................22
TROUBLESHOOTING
Troubleshooting ..........................................................23
Electrical Diagram (12 Volts) .......................................24
WARRANTY
Manufacturers Warranty ..............................................27
OPERATING INSTRUCTIONS
Control Panel Functions ..............................................15
Starting Procedures .....................................................16
To Start Your Stove ......................................................16
Priming Stove: Empty Hopper ....................................16
Burning Wood Pellets: Primed Hopper .......................16
To Stop Stove .............................................................16
Operation Guidelines for Burning Corn & Wheat ........16
Initial Use of GF45 for Burning Corn & Wheat ............16
Burning Corn or Wheat: Primed Hopper ....................17
Selecting Proper Fuel Type .........................................17
Greenfi re GF45 BioEnergy Stove 3
SAFETY LABEL
This is a copy of the label that accompanies each
GF45. We have printed a copy of the contents
here for your review. The safety label is located
on the back panel of the stove.
NOTE: FPI units are constantly being
improved. Check the label on the unit and
if there is a difference, the label on the unit
is the correct one.
Greenfi re GF45 BioEnergy Stove4
INSTALLATION
IMPORTANT: SAVE THESE INSTRUCTIONS
The GF45 Stove must be installed in accordance with these instructions.
Carefully read all the instructions in this manual fi rst. Consult the building
authority having jurisdiction to determine the need for a permit prior to
starting the installation.
NOTE: Failure to follow the instructions could cause a malfunction of the
heater which could result in death, serious bodily injury, and/or property
damage. Failure to follow these instructions may also void your fi re
insurance and/or warranty.
BEFORE YOU START
It is very important to ensure that the stove is installed in a safe manner.
Be aware of fi re prevention rules and laws in your area. All applicable
National and Local codes must be met and complied with.
We recommend that your pellet stove be installed by an authorized
dealer / installer.
The stove’s electrical connection is to a standard grounded wall socket.
Special care should be taken so the connection cable is not damaged
in any way.
It is strongly recommended that you install a smoke detector as well as
an ABC type extinguisher near the stove. A power surge bar is also highly
recommended to protect the electrical components.
If the stove is installed by an uncertifi ed installer, FPI will not be held
responsible for any faulty operation including poor performance of the
stove.
IMPORTANT SAFETY INFORMATION
Only use approved fuels in multi-fuel burning appliances. Failure to comply
with this may create a hazardous situation and will void all warranties.
Never attempt to re-start your stove until it has fully cooled down. Starting
your stove using a gel is only recommended during automatic ignition
failure.
Never use or store fl ammable products close to the stove while it’s in use,
or at any other time.
The Prime button is only used to prime the auger when Hopper is empty.
Do not use the manual feeding procedures to start-up your stove as
these will create smoke in your house.
Ensure that the ash pan door is securely closed at all times when the stove
is in use. Air pressure could ignite the gas accumulated in the burn-pot
creating an overdraft condition in the combustion chamber altering the
performance of the burn-pot.
The GF45 model will not feed fuel if the front door or hopper lid are not
fully closed and the fi rebox in a negative pressure situation. These are
safety functions of the appliance.
IMPORTANT:
Stove must be cold before any attempt to clean the glass is made. Do
not use detergent containing abrasives to clean the windows or any
other parts of the stove. Use only recommended products found at
your local hearth shop for this type of cleaning.
IMPORTANT:
When cleaning the stove, always remove ashes into a steel container
and place outside the residence. Use gloves to handle or to empty
the ash pan.
IMPORTANT:
Before servicing the electrical panel, make sure that all electrical
sources is turned off to the stove and the power disconnected. Do
not forget to disconnect the battery, control board, fans and switches
as well.
UNIT LOCATION
1. For optimum benefi t from your appliance, speak to your professional
for help with your location.
2. The location you choose for your appliance can be a factor in how
it will perform. Choose an interior location where the vent will not
be affected by any external interference, i.e. trees, bushes, walls or
fencing (refer to "Vent Termination Requirements" section). Make
sure, at the time of the installation, that there is the least possible
interference with the existing components of the house. Install a non
fl ammable covering when necessary. Place the stove according to
recommendations made on "Clearances" section or according to the
safety label fi xed on the stove.
3. You can use the wall behind the stove to pass the chimney system
or simply join the stove to an existing chimney or a metal chimney,
with the use of an approved liner.
4. Ensure that all clearances to combustibles are met as per the safety
label and the diagrams on "Clearances" section.
5. This appliance requires outside air. Make sure that the outside
air supply does not come from a garage, an attic or any restricted
non-ventilated space. Air must come from the outside of the house
directly into the back of the stove.
6. This stove is not approved to be installed into a bedroom under any
circumstances.
7. The fl ooring under the stove must be made of a non-combustible
material, i.e. cement, ceramics, etc, and must extend at least 6"
(152mm) all around the stove. Refer to the diagrams on "Clearances"
section.
WHAT IS INCLUDED WITH THE GF45
Qty Description
1 pc User Manual
1 pc AC Power Inlet
1 pc Measuring Cup
1 pc Pipe Adapter Gasket
(for Pressure Reducer Plate)
1 pc Pressure Reducer Plate 1-1/4"
1 pc Pressure Reducer Plate 1-5/8"
1 pc Ash Poker
1 pc 7ft. 6in. Extension Cord
1 pc Outside Air Kit
INSTALLATION
Greenfi re GF45 BioEnergy Stove 5
INSTALLATION
CHIMNEY INSTALLATION
Important: Always use an approved 3” (76mm) PL type vent system
which is approved for venting while burning corn. Using a different
size vent will result in poor performance or eventual malfunction of
your appliance which is not covered under warranty. Never exceed 3"
diameter pipe.
Venting System
In order to get optimum performance from your appliance a good venting
system and positive air supply is essential.
INSTALLATION
Do not install a fl ue damper in the exhaust venting system of this unit.
Do not connect this unit to a chimney fl ue serving another appliance.
Type Of Chimney
Since this is a BioEnergy stove, it is necessary to use only venting recommended and approved for the burning of corn or other agricultural
fuels. Regular pellet vent cannot withstand the continued use of these
BioEnergy fuels and will deteriorate over time. Using recommended corn
vent will prolong the lifetime of your system.
Never use a non-approved pipe for the venting system. i.e. Dryer vent,
"B" vent for gas vent, PVC/plastic pipe or single wall chimney system.
It is very important to take note that for horizontal venting that the vent
length shall not exceed 48" (1219mm) chimney on an installation.
Always vent exhaust air to the outside atmosphere and never into enclosed
spaces, i.e. garage, car port etc. Vent systems can become hot to touch,
warn children of them to avoid the risk of burns.
Mobile Home Installation
The GF45 model is approved for installation in a mobile home of type
(UM) 84-HUD. The outside air connection must always go directly to the
atmosphere outside the building (refer to Diagram 2 in "Unit Dimensions"
section).
2. Install the desire pressure reducer plate to the combustion exhaust
outlet, ensuring that gaskets are replaced on both sides of the pressure
reducer plate. One gasket is placed on each side of the pressure
reducer plate.
3. Reverse step 1.
NOTE: Only 1 of the pressure reducer plates is used (not both). It
is recommended to try the reducer plate with the 1-5/8" opening
fi rst.
OUTSIDE AIR KIT INSTALLATION
Remove the outside air kit package from the ash pan. The outside air kit
includes; 2 - 12" pipes, 2 - couplings and 1 - 90 degree elbow.
1) Secure the already attached coupling with pipe to the outside air
intake pipe.
2) Secure the other coupling with pipe to the pipe from step 1.
3) Secure the 90 degree elbow to the pipe from step 2. Ensure that the
elbow is pointed down and not up.
Back of stove shown
High Elevation
High altitude (6000' / 1828m and more) reduces the air velocity which
is drawn into the burn-pot. To help increase the air velocity, the chimney
must have a minimum of 6' (1.82m) of vertical vent outside the house
to help create a natural draught.
Negative Pressure In The House
The use of a bathroom fan, dryer, cooking hood fan, etc. can cause
negative pressure, especially in new air tight homes. Combined these
fans consume an average of 200 cfm, which is more powerful than the
combustion fan on the GF45, creating negative pressure around the stove.
To overcome this negative pressure, the GF45 requires the installation
of outside air from atmosphere directly to the 1" connector on the back
of the stove. (refer to Diagram 2 in "Unit Dimensions" section).
Pressure Reducer Plate
There are 2 Pressure Reducer Plates, one with a 1-1/4” and one with a
1-5/8" opening. These are sometimes needed in longer chimney runs or
in high altitude installations. The Pressure Reducer Plate is designed to
slow down the draft in your chimney in such situations.
1. Remove the 4 nuts & washers from the bolts from the combustion
exhaust outlet.
FIRST FIRE
The FIRST FIRE in your stove is part of the paint curing process. To
ensure that the paint is properly cured, it is recommended that you burn
your fi replace for at least four (4) hours the fi rst time you use it with the
fan on.
When fi rst operated, the unit will release an odour caused by the curing
of the paint and the burning off of any oils remaining from manufacturing.
Smoke detectors in the house may go off at this time. Open a few
windows to ventilate the room for a couple of hours. The glass may
require cleaning.
NOTE: When the glass is cold and the appliance is lit, it may cause
condensation and fog the glass. This condensation is normal
and will disappear in a few minutes as the glass heats up.
DO NOT ATTEMPT TO CLEAN THE GLASS WHILE IT IS
STILL HOT!
Greenfi re GF45 BioEnergy Stove6
CLEARANCES
INSTALLATION
INSTALLATION
Alcove Ceiling height is 60" (324mm)
(measured from bottom of the unit.)
UNIT DIMENSIONS
Floor Protector of 0.84k factor minimum
is required beneath the Hearth.
(Please check with local authorities and regulations.)
Greenfi re GF45 BioEnergy Stove 7
INSTALLATION
VENT TERMINATION REQUIREMENTS
IT IS RECOMMENDED THAT YOUR PELLET STOVE BE INSTALLED BY AN AUTHORIZED DEALER/INSTALLER.
The diagram below references all horizontal applications. For vertical applications refer to B365 for Canada and NFPA 211 for the US
along with pages 10 to 13 in this manual.
Min. Clearance Description
A 84" (2134mm) Above public walkway, sidewalk or street.
B 72" (1829mm) Within any gas regulator vent or mechanical air inlet to a building.
INSTALLATION
C 36" (914mm) Within a building opening, air inlet of another appliance, an oil tank vent or property boundry
D 36" (914mm) Horizontally of the vertical centerline of a gas meter/regulator and within height of 15ft. (4.5m) above.
E 12" (305mm) Above grade level or any non-combustible surface such as cement or gravel.
F 36" (305mm) To any building projection, adjacent wall or any combustible materials such as grass, trees, fencing, etc.
G 48" (1219mm) From beside/below any door or window that may be opened.
H 12" (305mm) Above any door or window that may be opened.
I 12" (305mm) To inside or outside corner.
J 24" (610mm) Below any eave or roof overhang.
Diagram 3
1. Do not terminate the vent in any enclosed or semi-enclosed areas that can build up a concentration of fumes.
2. Vent surfaces can become extremely hot. Keep children away from such areas. Non-combustible shielding or guards may be required.
3. Termination must exhaust above the inlet elevation. It is recommended to have a short vertical run which will help in the event of total power
failure.
4. If the unit is incorrectly vented or the air to fuel mixture is out of balance, a slight discoloration of the exterior of the house might occur. Since
these factors are beyond the control of FPI we grant no guarantee against such incidents.
5. When installing into an existing masonry chimney, you will probably need a short horizontal section to clear the lintel and allow the hopper lid to
open. See diagram on page 13 for more details.
6. Do not terminate a vent
underneath a veranda porch or deck unless fully open on a minimum of two sides beneath the fl oor.
NOTES:
- Vent terminations shall not be recessed into walls or siding.
- A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings
and serves both dwellings.
- If the vent termination is accessible, a certifi ed guard shall be installed.
- Local codes or regulations such as CAN / CSA B365 or USA NFPA 211 may require different clearances. Check with your local
authorities.
Greenfi re GF45 BioEnergy Stove8
Top View
INSTALLATION
HORIZONTAL TERMINATION
INSTALLATION
Side View
Greenfi re GF45 BioEnergy Stove 9
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