Regency EX-U31 User Manual

U31 Gas Insert
Owners &
Installation Manual
MODELS: U31-NG3 Natural Gas U31-LP3Propane
WARNING: If the information in these instructions are not followed ex­actly , a fi re or explosion may result causing property damage, personal injury or loss of life.
FOR YOUR SAFETY Do not store or use gasoline or other fl ammable vapors and liquids in the vicinity of this or any other appliance.
Installation and service must be performed by a qualifi ed installer, service agency or the gas supplier.
Tested by:
Installer: Please complete the details on the back cover
and leave this manual with the homeowner.
Homeowner: Please keep these instructions for future reference.
919-099
FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4
www.regency-fi re.com
FOR YOUR SAFETY What to do if you smell gas:
Do not try to light any applianceDo not touch any electrical switch:
do not use any phone in your build­ing.
Immediately call your gas supplier
from a neighbour's phone. Follow the gas supplier's instructions.
If you cannot reach your gas
supplier, call the fi re department.
10/17/12
FPI GAS
FIREPLACE INSERT
TO THE NEW OWNER
Congratulations! You are the owner of a state-of-the-art Gas Insert by FPI.
The FPI Gas Insert Series of hand crafted appliances has been designed to provide you with all the warmth and charm of a fi replace, at the fl ick of a switch. The models U31-NG3 and U31-LP3 of this series have been approved by Warnock Hersey for both safety and ef­ ciency. As it also bears our own mark, it promises to provide you with economy, comfort and security for many trouble free years to follow. Please take a moment now to acquaint yourself with these instructions and the many features of your FPI Fireplace.
2
Regency U31-3 Gas Fireplace Insert
DIMENSIONS
Note: Oversize faceplate is 44" x 28" (1118 mm x 711mm)
22 (559mm)
14-7/8 (378mm)
27-15/16 (710mm)
35-15/16 (912mm)
40-3/4 (1036mm)
23-15/16 (607mm)
Low Profi le Faceplate Dimensions
10-7/8”
(276mm)
* Standard size shown, custom size also available.
Regency U31-3 Gas Fireplace Insert
3
TABLE OF CONTENTS
Unit Dimensions ........................................................3
Safety Label...............................................................5
INSTALLATION
For Your Safety ..........................................................7
Specifi cations ............................................................8
Installation into a Solid Fuel Fireplace .......................8
General Safety Information........................................8
Installation Checklist ..................................................9
Materials Required ...................................................9
Minimum Fireplace Clearances .................................9
Clearances to Combustibles......................................9
Conversion to Propane Kit.......................................10
Gas Connection .......................................................10
High Elevation .........................................................10
Draft Hood Connection ............................................10
Venting .............................................................11
Combustion & Ventilation ..................................11
Gas Pressure Test ...................................................11
Gas Insert Aeration System .....................................11
Test for Flue Spillage ...............................................11
Optional Brick Panel ...............................................12
Log Installation ........................................................13
Faceplate & Trim .....................................................16
Glass Front Installation
Standard Flush Door (1 panel) ..........................16
Flush Louvers ...................................................17
Wiring Diagram ........................................................18
Full Screen Front .....................................................19
Excalibur Surround ..................................................20
Low Profi le Faceplate Installation............................22
Optional Wall Thermostat ........................................27
Optional Remote Control ........................................27
Final Check .............................................................27
OPERATING INSTRUCTIONS
Operating Instructions .............................................24
Lighting Procedure ..................................................24
Shutdown Procedure ...............................................25
First Fire .............................................................25
Automatic Convection Fan Operation......................25
Normal Operating Sounds of Gas Appliances .........25
Copy of Lighting Instruction Plate ............................27
MAINTENANCE
Maintenance ............................................................26
Gold Plated Trim ...............................................26
Log Replacement ..............................................26
Glass Gasket ....................................................26
Door Glass Replacement ..................................27
Flush Glass Replacement .................................27
Fan Maintenance .....................................................27
PARTS
Parts List .............................................................28
WARRANTY
Warranty .............................................................35
4
Regency U31-3 Gas Fireplace Insert
This is a copy of the labels that accompany
DO NOT REMOVE THIS LABEL /
NE PAS ENLEVER CETTE ETIQUETTE
Serial No. / No de serie
400
400
Min. supply pressure 5" WC (1.25kPa) Low Setting Man. pressure 1.6" WC (0.40kPa) Max. Manifold pressure 3.5" WC (0.87kPa) Orifice size 37 DMS (2.64mm) Minimum input 20,600 Btu/h (6.04kW) Altitude 0-2000ft (0-610m) Maximum input 30,000 Btu/h (8.79kW)
Use Conversion Kit (Part #400-970) Min. supply pressure 5" WC (1.25 kPa) Low Setting Man. pressure 1.6" WC Max. Manifold pressure 3.5" WC Orifice size 40 DMS (2.49 mm) Minimum input 19,200 Btu/h (5.62kW) Altitude 2000-4500ft (610-1370m) Maximum input 27,200 Btu/h (7.97kW)
(0.40kPa) (0.87kPa)
919-098
Mantel Clearances in Masonry Fireplace Installation
NATURAL GAS FIREPLACE INSERT:
MODEL U31-NG3
PROPANE FIREPLACE INSERT:
MODEL U31-LP3
1
12" WC (2.99 kPa)
6.4" WC (1.59 kPa) 10" WC (2.49 kPa) 52 DMS (1.6mm) 22,000 Btu/h (6.45kW) 0-2000ft (0-610m) 28,000 Btu/h (8.21kW)
2" WC (2.99 kPa)
53 DMS (1.5mm) 20,000 Btu/h (5.86 kW) 2000-4500ft (610-1370m) 25,000 Btu/h (7.33 kW)
Use Conversion Kit (Part #400-971)
6.4" WC (1.59 kPa) 10" WC (2.49 kPa)
FPI Fireplace Products International Ltd.
Delta BC, CANADA
MADE IN CANADA / FABRIQUE AU CANADA
Model: U31-NG3
Model: U31-LP3
Factory Equipped For Altitude 0-2000ft. (0-610m)
Field Convertible For Altitude 2000-4500ft.(610-1370m)
Duplicate Serial number
K
L
A
B
O
N
P
Q
M
R
This appliance must be installed in accordance with local codes, if any; if none, follow the National Fuel Gas Code, ANSI Z223.1, or Natural Gas and Propane Installation Code, CSA B149.1. This appliancemust beinstalled in accordance withthe Standard CAN/CSAZ240 MH,Mobile Housing, in Canada,or with the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, in the United States, or when such a standard is not applicable, ANSI/NCSBCS A225.1/NFPA 501A, Manufactured Home Installations Standard or ANSI A119.2 ou NFPA 501C Standard for Recreational Vehicles This appliance is onlyfor use with the type of gasindicated on the rating plate and maybe installed in an aftermarket, permanently located, manufactured (mobile)home wherenot prohibited bylocal codes.See owner's manualfor details. WARNING.This fireplace hasbeen convertedfor use witha gasfireplace insert onlyand cannotbe used forburning woodor solid fuelsunless all originalparts havebeen replaced, andthe fireplacere-approved by theauthority havingjurisdiction. Installer l'appareil selon les codes ou règlements locaux, ou, en l'absence de tels règlements, selon les codes d'installation ANSI Z223.1, National FuelGas Codeou CSA-B149.1 envigueur. Installer l'appareilselon la normeCAN/CSA-Z240, Série MM,Maison mobilesou CAN/CSA-Z240 VC,Véhicules de camping,ou la norme24 CFR Part 3280, Manufactured Home Construction and Safety Standard. Si ces normes ne sont pas pertinentes, utilisez la norme ANSI/NCSBCS A225.1/NFPA 501A, Manufactured HomeInstallations Standard, ouANSI A119.2ou NFPA 501C Standard for Recreational Vehicles.
AVERTISSEMENT : Ce foyer a été converti pour utilisation avec un foyer au gaz encastrable et ne peut être utiliser pour brûler du bois ou d'autres combustibles solides àmoins que toutes les pièces d'origine aientété remplacées et que le foyer aitété approuvé de nouveau par l'autorité compétente.
For usewith glassdoors certified withthe applianceonly
This ventedgas fireplaceheater is notfor usewith air filters. Ne pasutiliser de filtreà airavec ce foyerau gazà évacuation.
Cet appareildoit êtreutilize uniquement avecle typede gaz indiquésur laplaque signalétique. Cetappareil peutêtre installé dansune maison préfabriquée oumobile (É.-U.seulement) installée àdemeure si les règlementslocaux lepermettent. Voirla notice del'utilisateur pourplus de renseignements. Cetappareil nepeut pas êtreutilisé avecd'autres gaz saufsi unetrousse de conversioncertifiée estfournie.
Pour utilisationuniquement avecles portes enverre certifiéesavec l'appareil
Minimum Clearances to Combustibles from Insert
Side wall A 10"(255mm) Ceiling B 47-1/2"(1205mm) Alcove Width K 48"(1220mm) Max. Alcove Depth L 36"(915mm)
NOTE: for Zero Clearance Kit clearances to Combustibles. See manual for details.
Max. Mantel depth M 12"(305mm) Mantel height N 17"(432mm) Mantel depth O 3-1/2"(89mm) Mantel height P 13"(330mm) Floor Q 19-1/2"(495mm)
Mantel Clearances in Zero Clearance Kit Installations
Max. Mantel depth M 12"(305mm) Mantel height N 22"(432mm)
Listed:
Certified for/Certifi e pour: Tested to:
CANADA and U.S.A.
VENTED GAS FIREPLACE HEATER
/
Tested to:
FOYER AU GAZ À ÉVACUATION
é
CAN/CGA-2.17-M91(R2009)
ANSI Z21.88-2009/CSA 2.33-2009
Electrical supply / Électrique 115VAC, 2.5 A, 60Hz, Less than 10A Fan Part # 911-071
VENTED GAS FIREPLACE HEATER - NOT FOR USE WITH SOLID FUELS. /
NE PAS UTILISER AVEC DUCOMBUSTIBLE SOLIDE.
FOYER AU
GAZ À ÉVACUATION -
4001172
each U31-3Gas Insert. We have printed a copy of the contents here for your review. The safety label is located on a plate inside the base of the unit visible when the bottom louver is opened.
NOTE: FPI units are constantly being im-
proved. Check the label on the unit and if there is a difference, the label on the unit is the correct one.
Regency U31-3 Gas Fireplace Insert
For the State of Massachusetts, installation and repair must be done by a plumber or gasfi tter licensed in the Commonwealth of Massachusetts.
For the State of Massachusetts, fl exible connectors shall not exceed 36 inches in length. For the State of Massachusetts, the appliances individual manual shut-off must be a t-handle type valve.
The State of Massachusetts requires the installation of a carbon monoxide alarm in accordance with NFPA 720 and a CO alarm with battery back up in the same room where the gas appliance is installed.
5
REQUIREMENTS
5.08: Modifications to NFPA-54, Chapter 10
(2) Revise 10.8.3 by adding the following additional requirements:
(a) For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gasfitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors
a. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level.
b. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.
MA Code - CO Detector
(for the State of Massachusetts only)
3. SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, "GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL
OBSTRUCTIONS".
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR
5.08(2)(a)1 through 4.
(b) EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:
1. The equipment listed in Chapter 10 entitled "Equipment Not Required To Be Vented" in the most current edition of NFPA 54 as adopted by the Board; and
2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.
(c) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
1. Detailed instructions for the installation of the venting system design or the venting system components; and
2. A complete parts list for the venting system design or venting system.
(d) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies "special venting systems", the following requirements shall be satisfied by the manufacturer:
1. The referenced "special venting system" instructions shall be included with the appliance or equipment installation instructions; and
2. The "special venting systems" shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.
(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
6
Regency U31-3 Gas Fireplace Insert
INSTALLATION
FOR YOUR SAFETY
This appliance requires air for proper combustion. Always provide adequate combustion and ventilation air. Follow instructions and information in CSA B149.1 (in Canada) or the National Fuel Gas Code ANS Z223.1/NFPA (in the USA), regarding requirements for combustion and ventilation air.
INSTALLATION AND REPAIR SHOULD BE DONE BY AN AUTHORIZED SERVICE PERSON. THE APPLIANCE SHOULD BE INSPECTED BEFORE USE AND AT LEAST ANNUALLY BY A PROFESSIONAL SERVICE PERSON. MORE FREQUENT CLEANING MAY BE REQUIRED DUE TO EXCESSIVE LINT FROM CARPETING, BEDDING MATERIAL, ETC. IT IS IMPERATIVE THAT CONTROL COMPARTMENTS, BURNERS AND CIRCULATING AIR PASSAGEWAYS OF THE APPLIANCE BE KEPT CLEAN.
DUE TO HIGH TEMPERATURES, THE APPLIANCE SHOULD BE LOCATED OUT OF TRAFFIC AND AWAY FROM FURNITURE AND DRAPERIES.
YOUNG CHILDREN SHOULD BE CARE­FULLY SUPERVISED WHEN THEY ARE IN THE SAME AREA AS THE APPLI­ANCE. TODDLERS, YOUNG CHILDREN AND OTHERS MAY BE SUSCEPTIBLE TO ACCIDENTAL CONTACT BURNS. A PHYSICAL BARRIERS IS RECOMMEND­ED IF THERE ARE AT RISK INDIVIDUAL IN THE HOUSE. TO RESTRICT ACCESS TO A FIREPLACE OR STOVE, INSTALL AN ADJUSTABLE SAFETY GATE TO KEEP TODDLERS, YOUNG CHILDREN AND OTHER AT RISK INDIVIDUALS OUT OF THE ROOM AND AWAY FROM HOT SURFACES.
CLOTHING OR OTHER FLAMMABLE MATERIAL SHOULD NOT BE PLACED ON OR NEAR THE APPLIANCE.
WARNING: FAILURE TO INSTALL THIS APPLIANCE CORRECTLY WILL VOID YOUR WARRANTY AND MAY CAUSE A SERIOUS HOUSE FIRE.
CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURES, ESPE­CIALLY THE FIREPLACE GLASS, AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION.
Regency U31-3 Gas Fireplace Insert
7
INSTALLATION
IMPORTANT:
SAVE THESE
INSTRUCTIONS
The Regency Gas Insert must be installed in accordance with these instructions. Carefully read all the instructions in this manual fi rst. Consult the building authority having jurisdic­tion to determine the need for a permit prior to starting the installation.
NOTE: Failure to follow the instructions
could cause a malfunction of the heater which could result in death, serious bodily injury, and/or prop­erty damage. Failure to follow these instructions may also void your fi re insurance and/or warranty. This appli­ance can be used with a thermostat.
FOR YOUR SAFETY
This appliance requires air for proper combus­tion. Always provide adequate combustion and ventilation air. Follow instructions and information in CAN/CGA B149 (in Canada) or the National Fuel Gas Code ANSI Z223.1 (in the USA), regarding requirements for combustion and ventilation air.
SPECIFICATIONS
At pressures over 1/2 psig, the pipe to the unit must be disconnected.
Gas Input Capacity: Natural Gas 30,000 Btu/h Propane 28,000 Btu/h
Fuels: Approved for use with both natural gas, and propane. Approved as is for use at 0' to 2,000'. With a fi eld installed conversion kit 0' - 4,500'.
Electrical: 120V A.C. system.
Circulation Fan: Variable speed, 127 CFM.
Log Set: Ceramic bre, 7 per set.
Vent System: Minimum 4" B-Vent or listed
gas fuel vent liner.
GAS PRESSURE TESTING
The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig. (3.45 kPa). Disconnect piping from valve at test pres­sures over 1/2 psig (3.45 kPa).
POLICY FOR SOLID FUEL
BURNING AND FACTOR Y
BUILT
FIREPLACES
The FPI U31-3 may be installed and vented into any solid fuel fi replace that has been installed in accordance with the National, Provincial and local building codes and is constructed of non­combustible materials.
1) Installer must mechanically attach the supplied label to the inside of the fi rebox of the fi replace into which the gas fi replace insert is installed.
WARNING: This fi replace has been con-
verted for use with a gas fi replace insert only and cannot be used for burning wood or solid fuels unless all original parts have been replaced, and the fi replace re-ap- proved by the authority having jurisdiction.
2) Do not cut any sheet-metal parts of the fi replace, in which the gas fi replace insert is to be installed.
3) If the factory-built fi replace has no gas access hole(s) provided, an access hole of 1-1/2" (37.5mm) or less may be drilled though the lower sides or bottom of the fi rebox in a proper work- manship like manner. This access hole must be plugged with a non-combustible insulation after the gas supply line has been installed.
4) The fi replace fl ue damper can be fully blocked open or removed for installation of the gas replace insert.
5) The fi replace and fi replace chimney must be clean and in good working order and constructed of non-combustible materials.
6) The chimney cleanouts must t properly.
7) Refractory ( rebricks), glass doors, screen rails,
screen mesh and log grates can be removed from the fi replace before installing the gas replace insert.
8) Smoke shelves, shields and baffl es may be removed if attached by mechanical fasteners. If any part is removed it must not weaken the structural integrity of the factory built.
9) Trim panels or surrounds shall not seal ventila­tion openings in the fi replace.
BEFORE YOU ST ART
Safe installation and operation of this appliance requires common sense, however, we are required by the Canadian Safety Standards and ANSI Stand­ards to make you aware of the following:
General Safety Information
1) The appliance installation must conform with
local codes or in the absence of local codes, with CAN/CGA B149 (in Canada) or the National Fuel Gas Code ANSI Z223.1. This appliance should be installed by a qualifi ed gas fi tter technician only.
2) Installation and repair should be done by a qualifi ed service person.
3) The appliance should be inspected before use
and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, animal hair, etc. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.
4) See general construction and assembly instruc­tions. This appliance may only be installed in a vented, noncombustible fi replace.
5) This appliance is Listed for bedroom installa­tions. In Canada room heaters must be installed with a Listed Millivolt Thermostat. Some areas may have further requirements, check local codes before installation.
6) This unit is not approved for installation into a mobile home.
7) Always connect this insert to a vent system venting to the outside of the building envelope. Never vent to another room or inside a building. Make sure that the vent is properly sized and is of adequate height to provide the proper draft.
8) Inspect the venting system annually for blockage and any signs of deterioration.
9) Any glass removed for servicing must be re­placed prior to operating the appliance.
10) To prevent injury, do not allow anyone who is unfamiliar with the operation to use the fi replace.
11) Failure to position the parts in accordance with the diagrams in this manual or failure to use only parts specifi cally approved with this appliance may result in property damage or personal injury.
12) Due to high temperatures, the appliance should be located out of high traffi c areas and away from furniture and draperies. Children and adults should be alerted to the hazards of high surface temperatures, especially the fi replace glass and gold trims, and should stay away to avoid burns or clothing ignition. Y oung children should be carefully supervised when they are in the same room as the appliance. Clothing or other fl ammable material should not be placed on or near the appliance.
Emissions from burning wood or gas could contain chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
8
Regency U31-3 Gas Fireplace Insert
INSTALLATION
INSTALLATION
CHECKLIST
The Regency Gas Insert is installed as listed below.
1) Unit Location - check Clearances to Combus­tibles.
2) Make the gas connections.
Convert to Propane Gas if necessary.
3) Install the ue or liner to the sliding draft hood.
4) Install Venting. Slide the unit into the replace.
Attach draft hood to the insert.
5) Test gas pressure.. Check aeration
6) Test for ue spillage.
7) Install the optional brick panels.
8) Install the log set.
9) Assemble and install the faceplate and trim.
10) Install the glass front.
11) Install louvers.
MINIMUM FIREPLACE
DIMENSIONS
The minimum fi replace dimensions for the FPI gas fi replace insert are shown in the following diagrams:
8-1/8”
Low prole
CLEARANCES TO
COMBUSTIBLES
From Unit Sides A 10" / 255 mm Ceiling B 47.5" / 1205 mm Mantle C See mantle
clearances
Max. Mantel Depth G 12" / 305 mm Min. Alcove Width K 48" / 1220 mm
Max. Alcove Depth L 36" / 915 mm
* No Hearth Required
12) Install Optional Double Screen Door.
13) Install Optional Remote Control and Optional
Wall Thermostat.
14) Final check: Before leaving this unit with the customer, the installer must ensure that the appliance is fi ring correctly. This includes:
a) Clocking the appliance to ensure the
correct fi ring rate.
b) Adjusting the primary air, if required, to
ensure that the fl ame does not carbon.
c) Ensuring that the appliance is venting
correctly.
MATERIALS REQUIRED
No electrical power supply is required for the gas control to operate. A 120 Volt AC power cord is hooked up to the fan. Plug the 3 wire cord into a suitable receptacle. Do not cut the ground terminal off under any circumstances. When connected with 120 volts, the appliance must be electrically grounded in accordance with local codes, or in the absence of local codes, with the current Canadian Electrical Code CSA C22.1 (in Canada) or with the current National Electrical Code ANSI/ NFPA 70-1987 (in U.S.A.).
NOTE: This unit is equipped with a heat sensor
thermodisc which will prevent the blower from operating until the unit reaches the correct temperature.
Note: If you are installing the Excalibur Surround,
the minimum fi replace dimensions are as follows: Width (at front): 29" (737mm) Depth: 16" (406mm)
Combustible Mantel Clearances in
Masonry Installation
Note: A non-combustible mantel may be in-
stalled at a lower height if the framing is made of metal studs covered with a non­combustible board.
NOTE: Mantel clearances for Installation into a Zero Clearance Kit are different. Please refer to the Zero Clearance Kit Manual for details.
Regency U31-3 Gas Fireplace Insert
9
INSTALLATION
Conversion Kit from Natural Gas to Propane
Model #404-969 for: U31-NG3 Units
THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS
FITTER IF IN DOUBT DO NOT DO THIS CONVERSION !!
1) Turn the unit off and allow it to cool to room
temperature.
2) Unplug or disconnect power source to stove.
3) Remove glass front (see manual).
4) Remove logs and brick panels (if installed).
5) Remove the Grate by removing the screws
on each side of the grate.
Remove the 2 screws holding
the grate in position.
6) Remove the Burner Tray by removing the screws on each side of the tray. Push the tray to the left and lift up.
8) Turn control knob to the “OFF” position
9) Remove the black
protection cap by hand from the hi-low knob (Fig.1).
Fig. 1
10) Insert a 5/32” or 4mm Allen wrench into the hexagonal key-way of the screw (Fig. 2), rotate it counter-clockwise until it is free and extract it.
Fig.2
11) Check that the screw is clean and if necessary remove dirt.
14) Verify that if the conversion is from NG to LPG, the screw must be re-assembled with the red o-ring visible (Fig. 5).
Red o-ring visible
Fig.5
15) Re-assemble the black protection cap (Fig. 6).
16) Reverse steps 6 - 1.
17) Pull off the pilot cap to expose the pilot ori ce.
LPG Configuration
Remove the 2 screws,
push Burner Tray to the left, and lift off.
7) Remove burner orifi ce with 1/2" wrench and replace with the #52 orifi ce in the Kit.
Burner
Orifi ce
12) Flip the screw (Fig. 3).
Fig.3
13) Using the Allen wrench as shown in Fig.4, rotate the screw clockwise until snug, do not overtighten.
Fig.4
WARNING!
Do not over tighten the screw.
Recommended to
grip the wrench by the short side.
18) Unscrew the pilot ori ce with the allen key and
replace with the LP pilot orifi ce in the kit.
19) Replace Burner Tray and reverse steps 5) to
1).
20) Adjust the burner aeration setting to 3/8" to 3/8" as required for the best fl ame picture.
10
Regency U31-3 Gas Fireplace Insert
INSTALLATION
GAS CONNECTION
GAS CONNECTION WARNING: Only persons licensed to work with gas piping may make the necessary gas connections to this appliance.
1) If the appliance is to be installed into an
existing chimney system, thoroughly clean the masonry or factory built fi replace.
2) The appliance is provided with an opening on the left hand side of the control com­partment. A 1/2" gas supply pipe must be brought near this inlet hole. (See Diagram 3 on page 11).
3) Locate the center point where the vent will pass through the chimney above the appli­ance. Move the appliance into the exact location where it is to be installed. Ensure that the Insert is level.
4) The installer must provide a valve with a plugged tapping, accessible for test gauge connection, immediately upstream of the gas supply connection to the appliance.
HIGH ELEVATION
This unit is approved in Canada for altitude 0 to 2000 ft. with the orifi ce supplied. For 0' - 4500' use the optional fi eld conversion kit (Part #400- 970 for Natural Gas units and Part #400-971 for Propane units). In USA refer to ANSI Z223.1­1988, Appendix F, for re-sizing orifi ce.
Periodically check that the vent is unrestricted and an adequate draft is present when the unit is in operation. (See page 8 for spillage test.) Before installing vent system ensure that the damper plate is open and secure to prevent the damper plate from falling down and crushing the liner.
DRAFT HOOD CONNECTION
1) Attach the vent to the ue collar on the detach-
able draft hood. The fl ue collar of the appliance will fi t inside a standard vent and may be fas- tened directly to the vent by sheet metal screw. Diagram 1.
2) Before pushing the appliance into position inside the fi replace, align the draft hood with the guides on the insert top and pull forward. While pushing the unit back into place, keep pulling the draft hood forward until the screw hole in the spill tube aligns with the screw hole in the draft hood locking tab on the underside of fi rebox top. The screw is secured through the draft hood locking tab into the front of the spill tube. (If screw holes do not line up then draft hood is not positioned correctly.
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WARNING: Operation of this appli­ance when not connected to a prop­erly installed and maintained venting system or tampering with the blocked vent shutoff system can result in carbon monoxide (CO) poisoning and possible death.
Combustion and Ventilation Air
WARNING: This appliance needs fresh air for safe operation and must be installed with provisions for ad­equate combustion and ventilation air available to the room in which it is to be operating.
Follow CAN/CGA B149 (in Canada) or ANSI Z223.1 (in the USA) requirements, and any local codes or regulations of the enforcing authority.
Air for combustion is drawn in through the front of the unit, therefore, the front of the unit must be kept clear of any obstructions.
VENTING
This appliance is designed to attach to a 4" diam­eter type B-Vent or listed gas fuel type vent liner running the full length of the chimney. A minimum ue height of 12 feet is recommended. B-Vent must be supported by a vent support - supplied by vent manufacturer. See chart on this page for minimum distances from roof.
The Regency Insert incorporates its own internal draft hood, so no additional external draft hood is required.
Regency U31-3 Gas Fireplace Insert
Diagram 1
NOTE: fi nal gas connection should be after
unit is in place to avoid damage to line when pushing the unit into position.
GAS PRESSURE TEST
The unit is preset to give the correct gas input at the specifi ed manifold pressures shown on the label. The maximum gas manifold pressure is: Natural Gas 3.5" w.c. Propane 10" w.c. The manifold pressure is controlled by a regulator built into the gas control, and should be checked at the pressure test point. The pressure check should be carried out with the unit burning and
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