Regency EX-E33 User Manual

E33 Gas Insert
MODELS: E33-NG1 Natural Gas E33-LP1 Propane
Owners & Installation Manual
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury, property damage, or loss of life. Refer to this manual. For assistance or additional information consult an authorized installer, service agency or the gas supplier. FOR YOUR SAFETY : Do not store or use gasoline or other fl ammable vapours and liquids in the vicinity of this or any other appliance.
Installation and service must be performed by an authorized installer, service agency or the gas supplier.
Tested by:
918-513c
FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC, Canada V4G 1H4
Installer: Please complete the details on the back cover
and leave this manual with the homeowner.
Homeowner: Please keep these instructions for future reference.
Do not try to light any applianceDo not touch any electrical switch:
do not use any phone in your building.
Immediately call your gas supplier
from a neighbour's phone. Follow the gas supplier's instructions.
If you cannot reach your gas
supplier, call the fi re department.
04/12/11
FPI GAS FIREPLACE INSERT
TO THE NEW OWNER
Congratulations! You are the owner of a state-of-the-art Gas Insert by FPI. The E33 Gas Insert has been designed to provide you with all the warmth and charm of a fi replace,
at the fl ick of a switch. The E33-NG1 and E33-LP1 have been approved by Warnock Hersey for both safety and effi ciency. As it also bears our own mark, it promises to provide you with economy, comfort and security for many trouble free years to follow. Please take a moment now to acquaint yourself with these instructions and the many features of your FPI Fireplace.
2
E33 FPI Direct Vent Gas Insert
32-1/4" (819mm) 24-1/2 " (622mm)
45-9/16" (1157mm)
16-1/2" (419mm)
1-3/8"
(35mm)
DIMENSIONS
11-1/4 "
(286mm)
46-15/32” (1180)
42-7/16” (1078mm)
33-5/16” (846mm)
18-7/16” (467mm)
31-1/8" (790mm)
25" (635mm)
26-3/4” (678mm)
28.11/16” (729mm)
16-1/2" (419mm)
10-11/16” (271mm)
23" (583mm)
18" (203mm)
23-13/16" (605mm)
E33 FPI Direct Vent Gas Insert
Low Profi le Faceplate Dimensions
3
TABLE OF CONTENTS
DIMENSIONS
Unit Dimensions ............................................................3
SAFETY LABEL
Copy of Safety Decal .....................................................5
REQUIREMENTS
MA Code - CO Detector.................................................6
INSTALLATION
Important Message ......................................................7
For Your Safety ..............................................................7
Before You Start ............................................................7
Gas Pressure Testing Specifi cations .............................8
Installation Into A Solid Fuel Burning Fireplace Or
Factory Built Fireplace ...................................................8
Installation Checklist ......................................................8
Materials Required ........................................................9
Venting...........................................................................9
Flue Liner Installation ....................................................9
Gas Insert Aeration System ...........................................9
Minimum Fireplace Opening..........................................9
Minimum Fireplace Opening Excalibur® Option .............9
Combustible Mantel Clearances................................10
Minimum Clearances To Combustibles .......................10
Gas Connection ..........................................................11
Gas Pipe Pressure Testing ..........................................12
SIT Valve Description ..................................................12
Optional Brick Panel ....................................................12
Log Set Installation ......................................................14
Conversion from NG to LP ..........................................17
Faceplate & Trim ........................................................20
Contemporary Faceplate & Door Frame .....................21
Low profi le Faceplate installation ................................23
Standard Flush Door ...................................................25
Flush Louvers ..............................................................25
Full Screen doors ........................................................25
Excalibur® Surround ...................................................26
Excalibur Screen Doors ...............................................27
Excalibur Accent Kit ....................................................27
Wiring Diagrams ..........................................................28
Optional Remote Control ............................................29
Optional Wall Thermostat ...........................................29
OPERATING INSTRUCTIONS
First Fire ......................................................................30
Operating Instructions .................................................30
Lighting Procedure ......................................................30
Shutdown Procedure ...................................................30
Final Check..................................................................30
Copy Of Lighting Instruction Plate ..............................31
Automatic Convection Fan Operation..........................31
Normal Operating Sounds Of Gas Appliances ............31
MAINTENANCE
Maintenance Instructions.............................................32
General Vent Maintenance ..........................................32
Log Replacement ........................................................32
Glass Gasket ...............................................................32
Steel Or Gold Trim .......................................................32
Door Glass ..................................................................33
Fan Maintenance .........................................................33
V alve Assembly Removal And Installation ...................34
PARTS LIST
Main Assembly ............................................................35
Burner & Log Assembly ...............................................36
Full Screen Front .........................................................37
Faceplates, Trims And Hearths ...................................38
Contemporary Faceplate & Door Frame .....................39
Low profi le faceplate ...................................................40
WARRANTY
Warranty .....................................................................43
4
4
E33 FPI Direct Vent Gas Insert
This is a copy of the labels that accompany each E33 Gas Insert. We have printed a copy of the contents here for your review. The safety label is located on a plate inside the base of the unit visible when the bottom louver is opened. Ensure that the safety label is attached to the unit.
NOTE: FPI units are constantly being improved. Check the label on the unit and if there is a difference, the label on the unit is the correct one.
SAFETY LABEL
For the State of Massachusetts, installation and repair must be done by a plumber or gasfi tter licensed in the Commonwealth of Massachusetts.
For the State of Massachusetts, fl exible connectors shall not exceed 36 inches in length.
For the State of Massachusetts, the appli­ances individual manual shut-off must be a t-handle type valve.
The State of Massachusetts requires the installation of a carbon monoxide alarm in accordance with NFPA 720 and a CO alarm with battery back up in the same room where the gas appliance is installed.
E33 FPI Direct Vent Gas Insert
5
REQUIREMENTS
MA Code - CO Detector
5.08: Modifications to NFPA-54, Chapter 10
(2) Revise 10.8.3 by adding the following additional requirements:
(a) For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gasfitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors
a. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level.
b. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.
(for the State of Massachusetts only)
3. SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, "GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL
OBSTRUCTIONS".
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR
5.08(2)(a)1 through 4.
(b) EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:
1. The equipment listed in Chapter 10 entitled "Equipment Not Required To Be Vented" in the most current edition of NFPA 54 as adopted by the Board; and
2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.
(c) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
1. Detailed instructions for the installation of the venting system design or the venting system components; and
2. A complete parts list for the venting system design or venting system.
(d) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies "special venting systems", the following requirements shall be satisfied by the manufacturer:
1. The referenced "special venting system" instructions shall be included with the appliance or equipment installation instructions; and
2. The "special venting systems" shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.
(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
6
E33 FPI Direct Vent Gas Insert
INSTALLATION
IMPORTANT MESSAGE
SAVE THESE
INSTRUCTIONS
The FPI Gas Insert must be installed in accordance with these instructions. Carefully read all the instructions in this manual fi rst. Consult the building authority having jurisdiction to determine the need for a permit prior to starting the installation.
NOTE: Failure to follow the instructions could cause a malfunction of the heater which could result in death, serious bodily injury, and/or property damage. Failure to follow these instructions may also void your fi re insurance and/or warranty.
FOR YOUR SAFETY
This appliance requires air for proper combustion. Always provide adequate combustion and ventilation air. Follow instructions and information in CAN/CGA B149 (in Canada) or the National Fuel Gas Code ANSI Z223.1 (in the USA), regarding requirements for combustion and ventilation air.
INSTALLATION AND REPAIR SHOULD BE DONE BY AN AUTHORIZED SERVICE PERSON. THE APPLIANCE SHOULD BE INSPECTED BEFORE USE AND AT LEAST ANNUALLY BY A PROFESSIONAL SERVICE PERSON. MORE FREQUENT CLEANING MAY BE REQUIRED DUE TO EXCESSIVE LINT FROM CARPETING, BEDDING MATERIAL, ETC. IT IS IMPERATIVE THAT CONTROL COMPARTMENTS, BURNERS AND CIRCULATING AIR PASSAGEWAYS OF THE APPLIANCE BE KEPT CLEAN.
DUE TO HIGH TEMPERATURES, THE APPLIANCE SHOULD BE LOCATED OUT OF TRAFFIC AND AWAY FROM FURNITURE AND DRAPERIES.
CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURES, ESPE­CIALLY THE FIREPLACE GLASS, AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION.
YOUNG CHILDREN SHOULD BE CARE­FULLY SUPERVISED WHEN THEY ARE IN THE SAME AREA AS THE APPLI­ANCE. TODDLERS, YOUNG CHILDREN AND OTHERS MAY BE SUSCEPTIBLE TO ACCIDENTAL CONTACT BURNS. A PHYSICAL BARRIERS IS RECOMMEND­ED IF THERE ARE AT RISK INDIVIDUAL IN THE HOUSE. TO RESTRICT ACCESS TO A FIREPLACE OR STOVE, INSTALL AN ADJUSTABLE SAFETY GATE TO KEEP TODDLERS, YOUNG CHILDREN AND OTHER AT RISK INDIVIDUALS OUT OF THE ROOM AND AWAY FROM HOT SURFACES.
CLOTHING OR OTHER FLAMMABLE MATERIAL SHOULD NOT BE PLACED ON OR NEAR THE APPLIANCE.
BEFORE YOU ST ART
Safe installation and operation of this appliance requires common sense, however, we are required by the Canadian Safety Standards and ANSI Stand­ards to make you aware of the following:
General Safety Information
1) The appliance installation must conform with
local codes or in the absence of local codes, with CAN/CGA B149 (in Canada) or the National Fuel Gas Code ANSI Z223.1 in the U.S.A. This appliance should be installed by a qualifi ed gas tter technician only.
2) Installation and repair should be done by a qualifi ed service person.
4) See general construction and assembly
instructions. This appliance may only be installed in a vented, noncombustible fi replace.
5) This appliance is Listed for bedroom installations when used with a Listed Millivolt Thermostat. Some areas may have further requirements, check local codes before installation.
6) Always connect this insert to a vent system venting to the outside of the building envelope. Never vent to another room or inside a building. Make sure that the vent is properly sized and is of adequate height to provide the proper draft.
7) Inspect the venting system annually for blockage and any signs of deterioration.
8) Any glass removed for servicing must be replaced prior to operating the appliance.
9) To prevent injury, do not allow anyone who is unfamiliar with the operation to use the fi replace.
10) Due to high temperatures, the appliance should be located out of high traffi c areas and away from furniture and draperies. Children and adults should be alerted to the hazards of high surface temperatures, especially the fi replace glass and gold trims, and should stay away to avoid burns or clothing ignition. Y oung children should be carefully supervised when they are in the same room as the appliance. Clothing or other fl ammable material should not be placed on or near the appliance.
Emissions from burning wood or gas could contain chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
WARNING: FAILURE TO INSTALL THIS APPLIANCE CORRECTLY WILL VOID YOUR WARRANTY AND MAY CAUSE A SERIOUS HOUSE FIRE.
E33 FPI Direct Vent Gas Insert
3) The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, animal hair, etc. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.
7
INSTALLATION
GAS PRESSURE
TESTING
The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig. (3.45 kPa).
SPECIFICATIONS
At pressures over 1/2 psig, the pipe to the unit must be disconnected. Gas Input Capacity: Natural Gas 38,000 Btu/h Propane 35,500 Btu/h
Min. Input:
Natural Gas 20,000 Btu/h Propane 19,000 Btu/h
Fuels: Approved for use with both natural gas, and propane. Approved as is for use at 0' to 4,500' (0-1370m).
Electrical: 120V A.C. system. Circulation Fan: Variable speed, 127 CFM. Log Set: Ceramic bre, 8 per set. Vent System: 3" co-linear aluminum ex.
INSTALLATION INTO A
SOLID FUEL BURNING
FIREPLACE OR
FACTORY BUILT
FIREPLACE
a proper workmanship like manner. This access hole must be plugged with non-combustible insulation after the gas supply line has been installed.
The fi replace and fi replace chimney must be clean and in good working order and constructed of non-combustible materials and chimney cleanouts must fi t properly. Refractory, glass doors, screen rails, screen mesh, and log grates can be removed from the fi replace before installing the gas fi replace insert. Smoke shelves, shields and baffl es may be removed if attached by mechanical fasteners. A tight connection between the gas fi replace insert fl ue collar and the fi replace chimney must be made.
*Check with your local inspector before commencing with this installation.
INSTALLATION
CHECKLIST
Before installing vent system ensure that the damper plate is open and secure to prevent the damper plate from falling down and crushing the liner.
The FPI Gas Insert is installed as listed below.
1) Check all clearances to combustibles. Refer to the following sections where applicable:
a. Minimum Clearances to Combustibles. b. Regency Flush Combustible Mantel
Clearances
c. Excalibur Surround & Full Screen Doors
Combustible Mantel Clearances
d. Mantel Clearances
the "Flue Liner Installation" section.
6) Slide the unit fully into the replace.
7) Test gas pressure, refer to the "Gas Pipe
Pressure Testing" section. Check aeration system, refer to "Gas Insert Aeration Systems" section.
8) Install standard and optional features. Refer to the following sections where applicable:
a. Brick Panels b. Log Installation c. Faceplate & Trim d. Standard Flush Door e. Flush Louvers f. Full Screen Doors g. Excalibur Surround h. Excalibur Screen Doors i. Excalibur Accent Kit j. Remote Control k. Wall Thermostat
9) Final check. Refer to the "Final Check" section. Before leaving this unit with the
customer, the installer must ensure that the appliance is fi ring correctly. This includes:
a) Clocking the appliance to ensure the
correct fi ring rate.
b) Adjusting the primary air, if required, to
ensure that the fl ame does not carbon. Refer to the "Gas Insert Aeration System" section.
c) Ensuring that the appliance is venting
correctly.
The E33 Gas Inserts have been tested and approved to be vented into any masonry fireplace or approved solid fuel burning factory built fi replace that will allow the insert to physically fi t into the fi rebox. Refer to the "Minimum Fireplace Dimensions" section.
If the factory built fi replace* height is too low for your Insert, you may remove the smoke baffl e plate and damper from the factory built fi replace as long as these items are saved and are reinstalled in the event that the Insert is removed. NOTE: Any alterations made to the listed solid fuel burning factory built fi replace may void the listing of the replace. Cutting any sheet-metal parts of the fi replace, in which the gas fi replace insert is to be installed, is prohibited.
If the factory-built fi replace has no gas access hole(s) provided, an access hole of
1.5" (37.5mm) or less may be drilled through the lower sides or bottom of the fi rebox in
8
2) Make the gas connection. Refer to the "Gas Connection" section.
3) Install the 3" fl ue liner to the sliding connector plate. Refer to the "Flue Liner Installation" section.
4) Slide the unit half way into the replace.
5) Pull the vent connector plate through the tapered
brackets and fasten to the front plate. Refer to
Installer must mechanically attach the supplied label to the inside of the fi rebox of the fi replace into which the gas fi replace insert is installed.
"WARNING: This fireplace has been converted for use with a gas fi replace insert only and cannot be used for burning wood or solid fuels unless all original parts have been replaced, and the fi replace re-approved by the authority having jurisdiction."
E33 FPI Direct Vent Gas Insert
INSTALLATION
7-1/8”
(200mm)
Low prole
MATERIALS
REQUIRED
No electrical power supply is required for the gas control to operate. A 120 Volt AC power cord is hooked up to the fan. Plug the 3 wire cord into a suitable receptacle. Do not cut the ground terminal off under any circumstances. When connected with 120 volts, the appliance must be electrically grounded in accordance with local codes, current version of the Canadian Electrical Code CSA C22.1 (in Canada) or in the absence of local codes, with the National Electrical Code ANSI/NFPA 70.
NOTE: This unit is equipped with a heat sensor thermodisc which will prevent the blower from operating until the unit reaches the correct temperature.
VENTING
This appliance is designed to be attached to two 3" (76mm) co-linear aluminium fl ex running the full length of the chimney. The fl ue length must be a minimum length of 8 ' (2.44m) and a maximum of 35' (10.7m). See chart above for minimum distances from roof. Periodically check that the vent is unrestricted.
Masonry chimneys may take various contours which the fl exible liner will accommodate. However, keep the exible liner as straight as possible, avoid unnecessary bending.
FLUE LINER
INSTALLATION
1) Cut the ex liner as required.
2) Mark the end of one liner with an "E" to
indicate Exhaust.
3) Connect the other end of the above liner to the
exhaust side of the termination adaptor, seal connection with high temperature silicone. Secure with gear clamp.
4) Connect the 2nd liner to the inlet side of the adaptor, seal connection with high temperature silicone. Secure with gear clamp.
GAS INSERT
AERATION SYSTEM
The air shutter can be adjusted by moving the adjusting wire up or down. The wire is accessed through the bottom louver opening. Open the air shutter for a blue fl ame or close for a yellower ame. The burner aeration is factory set but may need adjusting due to either the local gas supply or altitude.
Minimum Air Shutter Opening: 5/16" Natural Gas 7/16" Propane
CAUTION: Carbon will be produced if air shutter is closed too much.
MINIMUM FIREPLACE
OPENING
The minimum replace opening for the FPI gas replace insert is shown in the following diagrams:
MINIMUM FIREPLACE
OPENING EXCALIBUR®
OPTION
The minimum replace opening for the FPI gas replace insert is shown in the following diagrams:
Part # Description
948-305 3" Flex - 35 ft. 946-529 FPI Co-linear DV Vertical Termination Cap
Alternate Approved Caps
46dva-VC Vertical Termination Cap 46dva-VCH High Wind Cap 46dva-GK 3" Co-linear Adaptor with fl ashing
In areas of consistently high winds, we recommend using the Simpson Dura-Vent System (46dva-GK adapter and 46dva-VCH high-wind cap).
The Air Intake pipe must be attached to the inlet air collar of the termination cap.
E33 FPI Direct Vent Gas Insert
Note: Any damage due to carboning resulting
from improperly setting the aeration controls is NOT covered under warranty.
Note: Aeration Adjustment should only be
performed by an authorized FPI Installer at the time of installation or service.
WARNING:
Electrical Grounding
Instructions This appliance is equipped with a three pronged (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.
NOTE: If you are installing the Excalibur®, the
minimum fi replace dimensions are as follows:
Width (at front): 34-1/2" (876mm) Depth: 17-3/4" (451mm) Height: 26" (660mm)
9
INSTALLATION
MINIMUM CLEARANCES TO COMBUSTIBLES
From Unit Side Walls * A 8" (203 mm)
Ceiling B 47" (1194 mm) Min. Mantel Height C 15" (381 mm)
Max. Mantel Depth D 12" (305 mm) Alcove Width E 76" (1930 mm)
Alcove Depth F 36" (914 mm)
Hearth Height G 1-1/4" (32 mm) Hearth Width H 45-1/2" (1156 mm) Hearth Depth I 13" (330 mm)
* Alcove side wall must have a min. of 8" clearance on one side.
COMBUSTIBLE MANTEL CLEARANCES
Because of the extreme heat this fi replace emits, the mantel clear- ances are critical.
Note: A non-combustible mantel may be installed at a lower height
if the framing is made of metal studs covered with a non­combustible board.
Mantel can be installed anywhere in shaded area or higher using the above scale.
Note: Ensure the paint that is used on the mantel and the facing
is "heat resistant" or the paint may discolour.
10
E33 FPI Direct Vent Gas Insert
GAS CONNECTION
GAS CONNECTION
WARNING:
Only persons licensed to work
with gas piping may make the necessary gas connections to
this appliance.
1) If the appliance is to be installed into an existing
chimney system, thoroughly clean the masonry or factory built fi replace.
2) The appliance is provided with an opening on the left hand side of the control compartment. A 3/8" NPT gas supply pipe must be brought near this inlet hole.
3) Locate the center point where the vent will pass through the chimney above the appliance. Move the appliance into the exact location where it is to be installed. Ensure that the Insert is level.
INSTALLATION
5) Install ashing.
6) Insert both liners into chimney , passing through
the damper opening.
7) Install termination cap.
8) Connect the marked end of the liner to the
exhaust collar of the vent connector plate marked with an "E", seal connection with high temperature silicone. Secure with gear clamp.
9) Connect the 2nd liner to the intake collar, seal connection with high temperature silicone. Secure with gear clamp.
NOTE:
10) Align vent connector plate with guides on unit.
11) Slide unit into masonry opening, while ensuring
that the slot at the rear of the connector plate mates up with the hold down plate on the unit.
THE APPLIANCE MUST NOT BE
CONNECTED TO A CHIMNEY FLUE
SERVING A SEPARATE SOLID FUEL
BURNING APPLIANCE.
12) Secure with Screw.
1) Final gas connection should be made after
unit is in place to avoid damage to line when pushing the unit into position.
2) Mill-pac may be used instead of high tempture silicone and screws may be used instead of gear clamps at connections of liner to inlet and vent collars.
E33 FPI Direct Vent Gas Insert
11
INSTALLATION
1
2
3
4
5
6
IN OUT
GAS PIPE
PRESSURE TESTING
The appliance must be isolated from the gas supply piping system by closing its individual manual shut­off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig. (3.45 kPa). Disconnect piping from valve at pressures over 1/2 psig.
The manifold pressure is controlled by a regulator built into the gas control, and should be checked at the pressure test point.
NOTE: To properly check gas pressure, both
inlet and manifold pressures should be checked using the valve pressure ports on the valve.
1) Make sure the valve is in the "OFF" position.
2) Loosen the "IN" and/or "OUT" pressure tap(s),
turning counterclockwise with a 1/8" wide fl at screwdriver.
3) Attach manometer to "IN" and/or "OUT" pressure tap(s) using a 5/16" ID hose.
4) Light the pilot and turn the valve to "ON" position.
7) Pilot Outlet
8) Main Gas Outlet
9) Alternative TC Connection Point
OPTIONAL
BRICK PANEL
Optional Brick Panel Set: Part # Description Qty
Top (brick) panel 1 Back (brick) panel 1 Left (brick) panel 1 Right (brick)panel 1 340-043 Top bracket 1 340-094 Bottom clips 2 511-031 Brick clips 2
5) The pressure check should be carried out with the unit burning and the setting should be within the limits specifi ed on the safety label.
6) When fi nished reading manometer, turn off the gas valve, disconnect the hose and tighten the screw (clockwise) with a 1/8" fl at screwdriver.
Note: Screw should be snug, but do not over tighten.
SIT VALVE DESCRIPTION
1) Gas on/off knob
2) Manual high/low adjustment
3) Pilot Adjustment
4) Thermocouple Connection - option
5) Manifold (Outlet) Pressure Tap
6) Inlet Pressure Tap
12
E33 FPI Direct Vent Gas Insert
INSTALLATION
Installation of Brick Panels:
1) Remove top louver and glass door if installed.
2) Remove the logs if they are already installed.
Note: the grate must be removed in order to remove the bottom log. Ensure you slide the bottom coal off to the right-hand side to avoid chipping.
3) Unwrap the brick pattern panels from the protective wrapping. Handle the panels with care as they can break easily.
4) Remove the two screws from the bottom of the baffl e plate. Install the bottom clips onto the baffl e plate (refer to Diagram 1).
Bottom Clips
6) Slide the top panel and bracket assembly
carefully onto the baffl e plate ensuring the panel is centered. Make sure the tabs of the top bracket fi t into the baffl e openings (refer to Diagram 3).
Diagram 3
7) Insert the back panel by sliding it between the sidewalls of the fi rebox and the rear log support.
8) Before installing the side brick panels,
remove the screws from the side brick clips (refer to Diagram 4).
9) Insert the side panel by positioning it fl at against the side walls. Tilt the panel
towards the middle of the fi rebox, then insert
the bottom front corner. Repeat on the other side.
10) Install the 2 brick retaining clips, one on each side.
Diagram 1
5) Place the top bracket onto the top edge of the top panel (refer to Diagram 2).
Top Bracket
Diagram 2
Completed Installation
Diagram 4
E33 FPI Direct Vent Gas Insert
13
INSTALLATION
LOG SET INSTALLATION
WARNING: Dangerous operating conditions may occur if these logs are not positioned in their correct certifi ed loca­tions. Read the following instructions carefully and refer to the attached diagrams.
Gas Log Kit #340-930 contains the following:
03-17 Bottom Log 03-18 Center Top Log 03-19 Front Log 03-20 Left Log 03-21 Right Log 03-22 Left top Log 03-23 Rear Log 03-24 Right Top Log 946-669 Platinum Embers (supplied in packaged manual)
03-23
03-22
03-18
03-24
3) Remove the grate by removing the two Phillips screws. Slide the grate outwards to remove it from the unit (refer to Diagram 1).
Diagram 1
4) Angle log 03-17 and slide it between the top and bottom burner tube under the "T" section until it touches the left grate support bracket (refer to Diagram 2).
03-20
03-19
03-17
The "03" reference numbers (i.e. 03-23) are molded
into the rear of each log.
1) Remove and carefully unwrap the logs from the box. Please handle with care and do not force them into position to avoid chipping.
2) Remove the top louver and glass door if already installed.
03-21
03-17
Diagram 2
5) Re-install the grate.
6) Line up the pin holes (located at the bottom of log
03-23) to the pins of the rear log support and posi­tion them into place. (refer to Diagram 3)
03-23
Locating Pins
14
Diagram 3
E33 FPI Direct Vent Gas Insert
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