Regency Classic I2400 Installation Manual

www.regency-fi re.com
Owners & Installation Manual
WOOD
Fireplace
Insert
Tested by:
918-171a
MODELS: I2400M
and leave this manual with the homeowner.
Homeowner: Please keep these instructions for future reference.
FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4
01/06/10
WARNING
HOT GLASS
CAUSE BURNS
DO NOT TOUCH
UNTIL COOLED
NEVER
TO TOUCH GLASS
CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURES, ESPECIALLY THE FIREPLACE GLASS, AND SHOULD ST AY AWA Y TO AVOID BURNS OR CLOTHING IGNITION.
ALLOW CHILDREN
WILL
GLASS
Thank-you for purchasing a
REGENCY FIREPLACE PRODUCT.
The pride of workmanship that goes into each of our products will give you years of trouble-free enjoyment. Should you have any questions about your product that are not covered in this manual, please contact the REGENCY DEALER in your area.
Keep those REGENCY FIRES burning.
SAFETY NOTE: If this Insert is not properly installed, a house fi re may result. For your safety, follow the installation instructions, contact local building, fi re offi cials, or authority having jurisdiction about restrictions and installation inspection requirements in your area.
The authority having jurisdiction should be consulted before installation to determine the need to obtain a permit.
Regency I2400M 2
THE REGENCY
I2400 WOOD INSERT
TABLE OF CONTENTS
SAFETY LABEL
Safety Label ..................................................................4
UNIT DIMENSIONS
Unit Dimensions ...........................................................5
INSTALLATION
Before InstallingYour Insert ...........................................6
Chimney Specifi cations .................................................6
Wood Insert Specifi cations ............................................6
Installing Your Insert ......................................................7
Optional Flue Connector Kit ..........................................7
Masonry And Factory Built Fireplace Clearances .........8
How To Determine If Alternate
Floor Protection Materials Are Acceptable.....................8
Flue Connector Bracket .................................................9
Installation Into a Masonry Fireplace .............................9
Installation Into a Factory Built Fireplace.......................9
Installation of the Faceplate and Trim..........................10
Installation of the Fan/blower.......................................11
Floor Protection ...........................................................12
Firebrick Assembly ......................................................12
Draft Control ................................................................12
Flue Baffl e & Secondary Air Tube Installation .............12
Door Handle ................................................................12
Screen Door ................................................................12
First Fire ......................................................................13
OPERATING INSTRUCTIONS
Some Safety Guidelines ..............................................13
Wood Storage ..............................................................14
Ash Disposal................................................................14
Fan Operation .............................................................14
Creosote ......................................................................14
MAINTENANCE
Maintenance of Gold-Plated Doors .............................15
Door Gasket ................................................................15
Door Latch Adjustment ................................................15
Glass Cleaning ............................................................15
Glass Replacement .....................................................15
Glass Removal ............................................................15
PARTS LIST
Main Assembly & Options............................................16
Faceplates ..................................................................17
Brick Panels ................................................................18
WARRANTY
Warranty .....................................................................19
Regency I2400M 3
SAFETY LABEL
UNITED STATES ENVIRONMENTAL
PROTECTION AGENCY
CERTIFIED TO COMPLY WITH
July 1990, PARTICULATE
EMISSION STANDARDS.
MANUFACTURED BY FPI LTD.
SIGNATURE
Jan Feb Mar Apr May June
July Aug Sept Oct Nov Dec
2009
2010
2011
DATE OF
MANUFACTURE
INSTALL AND USE ONLY IN ACCORDANCE WITH THE MANUFACTURER'S INSTALLATION AND OPERATING INSTRUCTIONS. INSTALL AND USE ONLY IN MASONRY
FIREPLACE OR FACTORY BUILT FIREPLACE. CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION IN
YOUR AREA.
LISTED FACTORY BUILT FIREPLACE INSERT
CERTIFIED FOR USE IN CANADA AND U.S.A.
MODEL:
I2400M
TESTED TO: ULC-S628-93 / UL-1482 / UL-737
REPORT NO.: 219-S-03-2
THE I2400M MEETS UL-737 STANDARD FOR FIREPLACE STOVES WHEN A FIRESCREEN IS PROVIDED.
DO NOT REMOVE THIS LABEL
246
MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS (MEASURED FROM INSERT BODY)
ADJACENT SIDEWALL A) 11 in / 280 mm
MANTLE B) 20 in / 508 mm
TOP FACING C) 12 in / 305 mm
SIDE FACING D) 8 in / 200 mm
COMPONENTS REQUIRED FOR INSTALLATION: 6IN / 150MM STAINLESS STEEL LINER.
OPTIONAL COMPONENT: FAN (142-917), ELECTRICAL RATING: VOLTS 115, 60 HZ, 0.6 AMPS, SCREEN DOOR (846-102)
DANGER: RISK OF ELECTRIC SHOCK. DISCONNECT POWER BEFORE SERVICING UNIT. DO NOT ROUTE POWER CORD UNDER OR IN FRONT OF APPLIANCE. DO NOT CONNECT THIS UNIT
TO A CHIMNEY FLUE SERVICING ANOTHER APPLIANCE. DO NOT REMOVE BRICKS OR MORTAR IN MASONRY FIREPLACE. FOR USE WITH SOLID WOOD FUEL ONLY. DO NOT USE GRATE
OR ELEVATE FIRE. BUILD WOOD FIRE DIRECTLY ON HEARTH. RISK OF SMOKE AND FLAME SPILLAGE, OPERATE ONLY WITH DOORS FULLY OPEN OR FULLY CLOSED. IF INSTALLED IN
A MOBILE HOME OPERATE ONLY WITH DOORS FULLY CLOSED - OPEN FEED DOOR TO FEED FIRE ONLY. WHEN OPERATED WITH DOORS OPEN THE MANUFACTURER SUPPLIED SCREEN
MUST BE USED. REPLACE GLASS ONLY WITH CERAMIC GLASS (5MM). INSPECT AND CLEAN CHIMNEY FREQUENTLY. UNDER CERTAIN CONDITIONS OF USE CREOSOTE BUILDUP MAY
OCCUR RAPIDLY. DO NOT OVERFIRE, IF INSERT GLOWS YOU ARE OVER-FIRING.
CAUTION
HOT WHILE IN OPERATION
DO NOT TOUCH. KEEP CHILDREN,
CLOTHING AND FURNITURE AWAY.
CONTACT MAY CAUSE SKIN BURNS.
READ ABOVE INSTRUCTIONS.
INSTALL ONLY ON A NON-COMBUSTIBLE HEARTH RAISED (F) 0.5IN / 13MM ABOVE AN
ADJACENT COMBUSTIBLE FLOOR. COMBUSTIBLE FLOOR MUST BE PROTECTED BY NON-
COMBUSTIBLE MATERIAL EXTENDING (E) 18 IN / 457 MM TO FRONT AND (G) 8 IN / 205 MM
TO SIDES FROM FUEL DOOR. 0.5" FLOOR PROTECTION NEEDS TO BE WITH k=0.84.
MADE IN CANADA 918-176c
(Duplicate Serial #) 246
Manufactured By
:
FIREPLACE PRODUCTS INTERNATIONAL LTD.
6988 VENTURE ST., DELTA, BC V4G 1H4
This is a copy of the label that accompanies your Regency Insert. We have printed a copy of the contents here for your review.
NOTE: Regency units are constantly being improved. Check the label on the unit and if there is a difference, the label on the unit is the correct one.
SAFETY LABEL FOR I2400M
Regency I2400M 4
UNIT DIMENSIONS
Regency I2400M 5
INSTALLATION
Regency Inserts are constructed with the high­est quality materials and assembled under strict quality control procedures that insure years of trouble free and reliable performance.
It is important that you read this manual thor­oughly and fully understand the safe instal­lation and operating procedures. The more you understand the way your Regency Insert operates, the more enjoyment you will experi­ence from knowing that your unit is operating at peak performance.
BEFORE INSTALLING
YOUR INSERT
1) Please read this entire manual before you
install and use your new wood insert. Failure to follow instructions may result in property damage, bodily injury or even death. Install and use only in accordance with manufactur­er’s installation and operating instructions.
2) Check your local building codes - Building Inspection Department. You may require a permit before installing your insert. Be aware that local codes and regulations may override some items in the manual.
WARNING: Careless installation is the
major cause of safety hazard. Check all local building and safety codes before installation of unit.
3) Notify your home insurance company that
you plan to install a fi replace insert or hearth heater.
4) Your fi replace insert is heavy and requires two or more people to move it safely. The insert can be badly damaged by mishan­dling.
5) If your existing fi replace damper control will become inaccessible once you have installed your Regency Insert, you should either remove or secure it in the open posi­tion.
6) Inspect your fi replace and chimney prior to installing your insert to determine that it is free from cracks, loose mortar or other signs of damage. If repairs are required, they should be completed before installing your insert. Do not remove bricks or mortar from your masonry fi replace.
7) Do not connect the insert to a chimney system servicing another appliance or an air distribution duct.
CHIMNEY
SPECIFICATIONS
Before installing, check and clean your chimney system thoroughly. If in doubt about its condi­tion, seek professional advice. Your Regency Insert is designed for installation into a masonry replace that is constructed in accordance with the requirements of "The Standard for Chimneys, Fireplaces, Vents, and Solid Fuel Burning Ap­pliance", N.F.P.A. 211, the National Building Code of Canada, or the applicable local code requirements.
The appliance, when installed, must be electri­cally grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFP A 70, or the Canadian Electrical code, CSA C22.1.
Regency Inserts are designed with a 6" (152mm) ue.
Requirements for Installing
Solid-fuel Inserts in Factory-built
Fireplaces.
1) The insert must be tested and meet the
requirements of UL 1482 (U.S.) and or ULC S628 (Canada) when tested in a masonry replace built per ULC S628.
2) The factory-built fi replace must be listed per UL 127 or ULC S610.
3) Clearances obtained from the masonry fi re- place tests are also relevant for installation in factory-built fi replaces.
4) Installation must include a full height listed chimney liner type HT requirements (2100 degree F.) per UL 1777 (U.S.) or ULC S635 (Canada). The liner must be securely attached to the insert fl ue collar and the chimney top.
5) Means must be provided to prevent room air passage to the chimney cavity of the replace. This may be accomplished by sealing the damper area around the chimney liner, or sealing the fi replace front.
6) Alteration of the fi replace in any manner is not permitted with the following exceptions;
a. external trim pieces which do not affect
the operation of the fi replace may be removed providing they can be stored on or within the fi replace for re-assembly if the insert is removed.
7) Circulating air chambers (i.e. in a steel replace liner or metal heat circulator) shall not be blocked.
8) Means must be provided for removal of the insert to clean the chimney fl ue.
9) Inserts that project in front of the fi replace must be supplied with appropriate supporting means.
10) Installer must mechanically attach the sup­plied label to the inside of the fi rebox of the replace into which the insert is installed.
"WARNING: This fi replace has been converted for use with a wood insert only and cannot be used for burning wood or solid fuels unless all original parts have been replaced, and the replace re-approved by the authority having jurisdiction."
In order for a solid-fuel insert to be certifi ed for use in factory-built fi replaces, the above information must be clearly stated in the instal­lation manual and appropriate markings. Final approval is contingent on the authority having jurisdiction.
WOOD INSERT
SPECIFICATIONS
Your fi replace opening requires the following minimum sizes:
Height: 21.5" Width: 25" Depth: 17"
Two faceplates are available to seal the fi replace opening:
Standard Oversize
40" W x 30" H 48" W x 33" H
Emissions from burning wood or gas could contain chemicals known to the State of Cali­fornia to cause cancer, birth defects or other reproductive harm.
b. the chimney damper may be removed
to install the chimney liner.
Regency I2400M 6
INSTALLATION
INSTALLING YOUR
INSERT
Your insert is very heavy and will require two or three people to move it into position. The insert can be made a little lighter by removing the cast iron door by opening it and lifting it off its hinges. Be sure to protect your hearth extension with a heavy blanket or carpet scrap during the installation.
Convection Grills
The convection grills are installed before the unit is positioned inside the fi replace.
Position the grill on the inside bodyface side and fasten using the bolts, washers and nuts provided (2 per side) as shown in the diagrams.
OPTIONAL FLUE
CONNECTOR KIT
The Straight Flue Adaptor (Part #846-504) shown here, may be used to produce a secure connection between your fl ue connector and the insert collar. Detailed installation instructions are included with the kit.
View from Rear of Insert
Note: The grill has a front and rear, the holes
on the front side have rounded edges and the rear holes have fl at edges.
Regency I2400M 7
INSTALLATION
MASONRY AND FACTORY BUILT FIREPLACE CLEARANCES
The minimum required clearances to combustible materials when installed into a masonry or factory built fi replace are listed below.
Adjacent Mantle** Top Side Minimum Minimum Minimum Unit Side Wall (to Top) Facing Facing Hearth Hearth Hearth Side (to Side) (to Top) (to Side) Extension* Thickness* Extension A B C D E F G
Medium Flush Insert (I2400) 11"/280mm 20"/508mm 12"/305mm 8"/200mm 18"/455mm 0.5"/13mm 8"/200mm
Side and Top facing is a maximum of 1.5" thick. Floor protection must be non-combustible, insula­tive material with an R value of 1.1 or greater.
* Hearth thickness of 0.5" with k value = 0.84",
r value = 0.6 or greater.
** A non-combustible mantel may be installed
at a lower height if the framing is made of metal studs covered with a non-combustible board.
** Max. mantle depth is 10" (254mm).
Thermal fl oor protection is not required if the unit is raised 3.5" minimum (measured from the bottom of the stove). However, standard ember fl oor protec- tion is required. It will need to be a non-combustible material that covers 16" (406 mm) in the US and 18" (450 mm) in Canada to the front of the unit and 8" (200 mm) to the sides.
If the unit is not raised, thermal fl oor protection required is 18" (450 mm) in the US and Canada.
All fl oor protection must be non-combustible (i.e., metals, brick, stone, mineral fi ber boards, etc.) Any organic materials (i.e. plastics, wood paper prod­ucts, etc.) are combustible and must not be used. The fl oor protection specifi ed includes some form of thermal designation such as R-value (thermal resistance) or k-factor (thermal conductivity).
HOW TO DETERMINE IF ALTERNATE
FLOOR PROTECTION MATERIALS ARE ACCEPTABLE
The specifi ed fl oor protector should be 3/8" (18mm) thick material with a K - factor of
0.84. The proposed alternative is 4" (100mm) brick
with a C-factor of 1.25 over 1/8" (3mm) mineral board with a K-factor of 0.29.
Step (a):
Use formula above to convert specifi cation
to R-value.
R = 1/k x T = 1/0.84 x .75 = 0.893.
Clearance diagram for Installations
Minimum Hearth Extension for the front
(E) and sides (G) are measured from the
fuel door opening.
Step (b):
Calculate R of proposed system. 4" brick of C = 1.25, therefore Rbrick = 1/C = 1/1.25 = 0.80 1/8" mineral board of k = 0.29, therefore
Rmin.bd. = 1/0.29 x 0.125 = 0.431
Total R = Rbrick + Rmineral board =
0.8 + 0.431 = 1.231.
Step (c):
Compare proposed system R of 1.231 to
specifi ed R of 0.893. Since proposed system R is greater than required, the system is acceptable.
DEFINITIONS
Thermal Conductance: C = Btu = W
(hr)(ft
Thermal Conductivity:
k = (Btu)(inch) = W = Btu (hr)(ft3)(oF) (m)(K) (hr)(ft)(oF)
Thermal Resistance: R = (ft2)(hr)(oF) = (m2)(K)
Btu W
2 )(o
F) (m2))(K)
Regency I2400M 8
INSTALLATION
FLUE CONNECTOR
BRACKET
Package contains: 3 brackets and 6 screws. These brackets are to be used to hold the fl ue
liner (not supplied) to the Insert and keep the connection. The brackets are screwed into the top of the Insert in the pre-punched holes and then screwed into the fl ue liner.
INSTALLATION INTO A
MASONRY FIREPLACE
The insert must be installed as per the require­ments of your local inspection authority. Three methods of fl ue connection are acceptable in most areas in the US, however a full ue liner
is required in Canada.
1) Positive ue connection, where a large
blocking plate and a short connector pipe is used.
2) Direct fl ue connection, where a smaller blocking plate and a connector pipe to the rst fl ue liner tile is used.
3) Full fl ue liner, where a stainless steel rigid or fl exible liner pipe is routed from the insert outlet collar to the top of the chimney.
Regency highly recommends the use of a full liner as the safest installation and provides the most optimum performance. Y our retailer should be able to help you decide which system would be the best for your application.
1) Positive Flue Connection with Cleanout
3a) Full Flue Liner (No Cleanout Required)
Note: A clean-out door is sometimes
required, by your inspector, to be installed when either the Positive fl ue connection or Direct fl ue connection method is used.
The use of one of the connection methods listed on this page not only increases the safety of your insert by directing the hot gases up the fl ue, but will also help increase the unit's effi ciency and decrease creosote deposits in the chimney.
When a connected fl ue or liner is in use, the insert is able to “breathe” better by allowing a greater draft to be created. The greater draft can decrease problems such as, diffi cult start-ups, smoking out the door, and dirty glass.
2) Direct Flue Connection with Cleanout
STEP-BY-STEP
INSTALLATION INTO A
FACTORY BUILT
FIREPLACE
1) When installed in a factory built replace, a
full stainless steel rigid or fl exible fl ue liner is mandatory, for both safety and perform­ance purposes. When a fl ue or liner is in use, the insert is able to breathe better by allowing a greater draft to be created. The greater draft can decrease problems such as, diffi cult start-ups, smoking out the door, and dirty glass.
2) In order to position the fl ue liner, the exist- ing rain cap must be removed from your chimney system. In most cases the fl ue damper should also be removed to allow passage of the liner.
3) In most cases opening the existing spark screens fully should give enough room for the insert installation. If it does not, remove and store.
4) If the fl oor of your fi replace is below the level of the fi replace opening, adjust the insert's levelling bolts to accommodate the difference. When additional shimming is required, use non-combustible masonry or steel shims.
5) Measure approximately the alignment of the fl ue liner with the position of the smoke outlet hole on the insert to check for pos­sible offset. If an offset is required, use a proper stainless steel unit available with the chimney liner.
6) Once the above items have been checked, slide your insert into position after fi rst po- sitioning the fl ue liner and offset if required. (Re-install raincap at completion of installa­tion).
NOTE: Refer to "Requirements for Installing
Solid-fuel Inserts in Factory-built Fire­places" section for the requirements for installing solid fuel inserts in factory built fi replaces.
Flush Inserts
Regency I2400M 9
INSTALLATION
STEP-BY-STEP INSTALLATION
OF THE FACEPLATE AND TRIM
Prior to sliding your insert into its fi nal position and attaching the connector or liner pipe, the faceplate side panel plates must be installed as follows:
1) Slide the spring nuts (supplied) over the slots in the insert’s side convection panels (the spring nuts may need to be squeezed with a pair of pliers fi rst, to help them stay in position).
2) Screw the side faceplate panels, (item A in the diagram) one to each side.
3) Using the top panel (item B in the diagram) as a gauge, check that the side panels are within approximately 1/4" of the overall width. If the difference is greater than this, use the supplied washers to attain the required width.
4) The unit may now be slid into fi nal position and attached to the connection system.
5) Once connection is made, the insulation strips should be installed between the insert face­plates and the fi replace face. The faceplate top may now be installed (with insulation strip behind) by aligning its brackets with the top fl ange on the side shields and the angle iron bar on the insert top. The faceplate trim may be installed to the edge
of the faceplate at this time.
Note: It may be easier to install the insula-
tion, faceplate top and faceplate trim with the unit pulled slightly away from the fi replace face. If this is done, be very careful not to disturb the con­nector when shifting the unit to its nal position.
Now that your insert is installed, check once more that all the clearances from the unit to any combustible materials are correct as listed earlier.
Faceplate Assembly
Regency I2400M 10
Thermo Switch Sensor
INSTALLATION
STEP-BY-STEP INSTALLATION
OF THE FAN/BLOWER
Installer: Please record unit serial number here before installing blower.
Serial No.______________________________
Y our fan should only be installed once the unit is in place in order to prevent any damage to the fan. To attach, follow the instructions provided with the fan.
1) Align the fan support with the offset clip on the bottom of the ashlip.
2) Slide the supports into the clips. The tension holding the clips in place may be adjusted by increasing or decreasing the offset spacing of the clips.
3) Ensure that the power cord is not in
contact with any hot stove surfaces.
NOTE: DO NOT ROUTE POWER CORD
UNDER OR IN FRONT OF UNIT.
4) Push the Regency logo plate into the two
holes in the front bottom left corner of the fan.
Do not turn fan ON until your insert has reached operating temperature or at least 30 minutes after starting fi re.
CAUTION: Label all wires prior to disconnection when servic­ing controls. Wiring errors can cause improper and dangerous operation.
WARNING:
Electrical Grounding Instructions This appliance is equipped with a three pronged (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.
Neutral
120V AC
Live
60 Hz
Fan Thermodisc
(normally open)
Regency I2400M 11
Ground
Green
Black Black
Black
Manual/
Auto
Switch
Blower/Fan Wiring Diagram
Fan
Switch
High (Black)
Fan Fan
White
Low (Red)
Ground
INSTALLATION
FLOOR PROTECTION
Please check to ensure that your fl oor protection and hearth will meet the standards for clearance to combustibles. Y our hearth extension must be made from a non-combustible material.
FIREBRICK ASSEMBLY
Firebrick is included to extend the life of your insert and radiate heat more evenly. Check to see that all fi rebricks are in their correct posi- tions and have not become misaligned during shipping.
ensure the tube will not move when the unit is burning. Though there are four air tubes in the medium units.
2) Slide the left baffl e over the air tubes from the front and then push it to the back.
Side View
3) Tilt the left baffl e up on top of the side chan- nel and it will leave enough room to position the right baffl e in the same manner as Step
1) above. Then reposition the left baffl e fl at on the air tubes.
DRAFT CONTROL
Before establishing your fi rst fi re, it is important that your fully understand the operation of you draft control. The draft rod is on the left side of the Inserts and it controls the intensity of the fi re by increasing or decreasing the amount of air allowed into the fi rebox. To increase your draft
- pull open, and to decrease - push closed.
Pull Open Push Closed
As well as a primary and glass wash air system, the unit has a full secondary draft system that allows air to the induction ports at the top of the rebox, just below the fl ue baffl e.
WARNING: T o build a fi re in ignorance or to disregard the informa tion contained in this section can cause serious permanent dam­age to the unit and void your warranty.
SCREEN DOOR
FLUE BAFFLE &
SECONDARY AIR TUBE
INSTALLATION
The fl ue baffl e system located in the upper area of the fi rebox is removable to make cleaning your chimney system easier. The baffl es must be installed prior to your fi rst fi re. Smoke spill-
age and draft problems may occur if the baffl es are improperly positioned. Check
the position of the baffl es on a regular basis as they can be dislodged if too much fuel is forced into the fi rebox.
The unit arrives with the 2 baffl e plates on the oor of the fi rebox.
1) If all 4 air tubes are installed continue on to Step 2), if not, follow the instructions below. Install the air tube into the holes in the side channels. The notch goes on the right hand side with the air holes facing toward the door. Slide the tube into the left hand side, as far as possible and then bring it back into the hole on the right hand side. Use a pair of vise grips or pliers and tap it into place with a hammer. A tighter fi t will
Front View
4) Important: push both baffl es so they are tight against the side walls.
Front View
DOOR HANDLE
Attach spring handle by rotating counter clock­wise onto rod. Ensure that the rod fi ts into the entire length of the spring handle.
Hook screen to the inside on the right side of the fi rebox door opening. Lock in place by turning handle.
Hooks
Back Side of Screen Shown
NOTE: The handle must be positioned at 10 o'clock when closed to avoid the handle from getting hot and to ensure the screen stays in place.
Handle at 10 o'clock position.
Handle Lock
Regency I2400M 12
OPERATING INSTRUCTIONS
SOME SAFETY
GUIDELINES
1) Never use gasoline, gasoline type lantern
fuels, kerosene, charcoal lighter fuel, or similar liquids to start or ‘freshen up’ a fi re in your heater. Keep all such liquids well away from the heater while it is in use.
2) Keep the door closed during operation and maintain all seals in good condition.
3) Do not burn large quantities of paper in your insert.
4) If you have smoke detectors, prevent smoke spillage as this may set off a false alarm.
5) Do not overfi re your insert. If the insert begin to glow, you are overfi ring. Stop adding fuel and close the draft control. Overfi ring can cause extensive damage to your stove including warpage and premature steel cor­rosion. Overfi ring will void your warranty.
6) Do not permit creosote or soot buildup in the chimney system. Check and clean chimney at regular intervals.
7) Your Regency Insert can be very hot. You may be seriously burned if you touch the insert while it is operating. Warn children of the burn hazard.
8) The insert consumes air while operating, provide adequate ventilation with an air duct or open a window while the insert is in use.
9) Do not use grates, irons or other methods for supporting fuel. Burn directly on the bricks.
10) Open the draft control fully for 10 to 15 seconds prior to slowly opening the door when refuelling the fi re.
11) Do not connect your unit to any air distribu­tion duct.
12) Your insert should burn dry, standard fi re- wood only. The use of “mill ends” is discour­aged as this fuel can easily overheat your insert. Evidence of excessive overheating will void your warranty. As well, a large por­tion of sawmill waste is chemically treated lumber, which is illegal to burn in many areas. Chemically treated fi re logs also must not be burned in your insert.
13) Do not store any fuel closer than 2 feet from your unit.
14) Do not burn salt drift wood as it will corrode your unit and void the warranty.
15) Do not operate the unit if the glass is broken or missing. Do not operate the unit if the gasketing is worn out and not sealing the door or the glass.
It is very important to carefully maintain your insert, including burning seasoned wood and maintaining a clean stove and chimney system. Have the chimney cleaned before the burning season and as necessary during the season, as creosote deposits may build up rapidly. Moving parts of your insert require no lubrication.
WARNING Fireplace Stoves equipped with doors should be operated only with doors fully open or doors fully closed. If doors are left partly open, gas and fl ame may be drawn out of the fi replace stove open- ing, creating risks from both fi re and smoke.
When operated with doors open the manufacturer supplied screen must be used.
FIRST FIRE
When your installation is completed and in­spected, you are ready for your fi rst fi re.
1) Open draft control fully.
2) Open rebox door and build a small re using
paper and dry kindling on the fi rebrick hearth, wait a few minutes for a good updraft in the ue to establish the fi re. Leaving the door slightly open will help your fi re start more rapidly.
CAUTION: Never leave unit unat­tended if door is left open. This procedure is for fi re start-up only, as unit may over-heat if door is left open for too long.
3) With the draft still in the fully open position,
add two or three seasoned logs to your fi re. Form a trench in the ash bed to allow air to reach the rear of the fi rebox prior to closing the door.
4) After about 15 to 20 minutes, when your wood has begun to burn strongly, adjust your draft control down to keep the fi re at a moderate level.
WARNING: Never build a roaring re in a cold stove. Always warm your stove up slowly!
5) Once a bed of coals has been established,
you may adjust the draft control to a low setting to operate the unit in its most effi cient mode.
6) During the fi rst couple of hours, keep the combustion rate at a moderate level and avoid a large fi re until the paint is cured. Only then can you operate the insert at its maximum setting, and only after the metal has been warmed.
7) For the fi rst few hours, the insert will give off an odor from the paint. This is to be expected as the high temperature paint becomes sea­soned. Windows and/or doors should be left open to provide adequate ventilation while this temporary condition exists. Burning the insert at a very high temperature the fi rst few times may damage the paint. Burn fi res at a moderate level the fi rst few days.
8) Do not place anything on the insert top during the curing process. This may result in damage to your paint fi nish.
Regency I2400M 13
OPERATING INSTRUCTIONS
9) During the rst few hours it may be more
diffi cult to start the fi re. As you dry out your fi re brick and your masonry fl ue (if applicable), your draft will increase.
10) For those units installed at higher elevations or into sub-standard masonry fi replaces, drafting problems may occur. Consult an experienced dealer or mason on methods of increasing your draft.
11) Some cracking and popping noises may be experienced during the heating up process. These noises will be minimal when your unit reaches temperature.
12) Before opening your door to reload, open draft fully for approximately 10 to 15 seconds until fi re has been re-established. This will minimize any smoking.
13) All fuel burning appliances consume oxygen during operation. It is important that you supply a source of fresh air to your unit while burning. A slightly opened window is suffi cient for this purpose.
CAUTION: If the body of your unit starts to glow you are overfi ring. Stop loading fuel immediately and close the draft control until the glow has completely subsided.
14) Green or wet wood is not recommended for
your unit. If you must add wet or green fuel, open the draft control fully until all moisture has been dispersed by the intense fi re. Once all moisture has been removed, the draft control may be adjusted to maintain the fi re.
15) If you have been burning your insert on a low draft, use caution when opening the door. After opening the damper, open the door a crack, and allow the fi re to adjust before fully opening the door.
16) The controls of your unit should not be altered to increase fi ring for any reason.
WOOD STORAGE
Store wood under cover, such as in a shed, or covered with a tarp, plastic, tar paper, sheets of scrap plywood etc., as uncovered wood can absorb water from rain or snow, delaying the seasoning process.
ASH DISPOSAL
During constant use, ashes should be removed every few days. Please take care to prevent the build-up of ash around the start-up air housing located inside the fi rebox, under the loading door lip.
DO NOT ALLOW ASHES TO BUILD UP TO THE LOADING DOORS.
Only remove ashes when the fi re has died down. Even then, expect to fi nd a few hot embers. Always leave 1 to 2 inches of ash in the bottom of the fi rebox. This helps in easier starting and a more uniform burn of your fi re.
Ashes should be placed in a metal container with a tight fi tting lid. The closed container of ashes should be placed on a noncombustible fl oor or on the ground, well away from all combustible materials, pending fi nal disposal. If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all cinders have thoroughly cooled. Other waste should not be placed in the ash container.
FAN OPERATION
The fan is to be operated only with the draft control rod pulled out at least 1/2" from the fully closed position. The fan is not to be oper­ated when the draft control rod is in the closed position (pushed in). The fully closed position is the low burn setting.
The fan unit must not be turned on until a fi re has been burning for at least 30 minutes and the unit is hot enough. As well, after each fuel loading the fan must be shut off until 30 minutes has elapsed.
To operate fan automatically, push switch on side of fan housing to "Auto" and second switch to either "High" or "Low" for fan speed. The automatic temperature sensor will engage the blower when the unit is at temperature and will shut off the blower once the fi re has gone out and the unit has cooled to below a useful heat output range.
To manually operate the fan system, push the rst switch to "Man" and second switch to either "high" or "Low". This will bypass the sensing device and allow full control of the fan. Switching from "Auto" to "Manual" or "High" to "Low" may be done at any time.
CREOSOTE
When wood is burned slowly, it produces tar and other organic vapors, which form creosote when combined with moisture. The creosote vapors condense in the relatively cool chimney fl ue of a slow-burning fi re. As a result, creosote residue accumulates on the fl ue lining. When ignited, this creosote can make an extremely hot fi re.
Removal for Cleaning
Removal of your insert for cleaning purposes is usually not required if a proper installation has been done. In the event that removal is re­quired, be sure not to damage any parts needed for re-installation. In most cases removal and replacement of the baffl e system should allow full access for cleaning.
WARNING: Things to remember in case of chimney fi re:
1) Close draft control
2) Call the Fire Department
Ways to Prevent and
Keep Unit Free of Creosote
1) Burn insert with draft control wide open for
about 45 minutes every morning during burn­ing season. This helps to prevent creosote deposits within the heating system.
2) Burn insert with draft control wide open for about 10 - 15 minutes every time you add fresh wood. This allows the wood to achieve the charcoal stage faster and burns up any wood vapors which might otherwise be deposited within the system.
3) Only burn seasoned wood! Do not burn wet or green wood. Seasoned wood that has been dried at least one year must be used.
4) A small hot fi re is preferable to a large smouldering one that can deposit creosote within the system.
5) Check the chimney at least twice a month during the burning season for creosote build-up.
6) Have chimney system and unit cleaned by competent chimney sweeps twice a year during the fi rst year of use and at least once a year thereafter or when a signifi cant layer of creosote has accu- mulated (3mm / 1/8" or more) it should be removed to reduce the risk of a chimney re.
Regency I2400M 14
MAINTENANCE
MAINTENANCE OF
GOLD-PLATED DOORS
The gold electroplated fi nish on the doors requires little maintenance, and need only be cleaned with a damp cloth. DO NOT use abrasive materials or chemical cleaners, as they may harm the fi nish and void the warranty.
DOOR GASKET
If the door gasket requires replacement, 7/8" diameter material must be used. A proper high temperature gasket adhesive is required. A gasket repair kit, Part # 846-570 is available from your local Regency dealer.
DOOR LATCH
ADJUSTMENT
The door latch may require adjustment as the door gasket material compresses after a few res. Removal of the spacer washer, shown in the diagram below, will allow the latch to be moved closer to the door frame, causing a tighter seal. Remove and replace the nuts, washer as shown.
GLASS CLEANING
Only clean your glass window when it is cool. Your local retailer can supply you with special glass cleaner if plain water and a soft cloth does not remove all deposits.
GLASS REPLACEMENT
Your Regency Insert is supplied with 5 mm. Neoceram ceramic glass (Part #846-304) that will withstand the highest heat that your unit will produce. In the event that you break your glass by impact - purchase your replacement from an authorized Regency dealer only, and follow our step-by-step instructions.
GLASS REMOVAL
Allow the stove to cool before removing or replac­ing glass. Remove the door from the insert and remove the glass retainer. Use caution when removing broken glass to prevent injury.
When placing the replacement glass in the door, make sure that the glass gasketing will properly seal your unit. Replace the retainer and tighten securely, but do not wrench down on the glass as this may cause breakage. Do not substitute materials. If your glass door does break, do not continue to use your unit until it has been replaced.
Avoid impact on glass doors such as striking or slamming shut.
Regency I2400M 15
PARTS LIST
MAIN ASSEMBLY & OPTIONS - I2400M
Part # Description
1) 850-152 Door Assy - Large Gold 850-151 Door Assy - Large Black 850-153 Door Assy - Large Nickel Accent 850-154 Door Assy - Large Gold Accent
2) 846-304 Glass - Replacement
4) 936-243 7/8" Adhesive Tape Gasket
5) 846-920 Glass Retainer Clips (8/set)
6) * Screw 1/4-20 x 3/8"
7) 948-172/P Glass Retainer - Large
9) 846-973 Door Handle Assembly
16) 846-570 Door Gasket Kit
17) 846-918 Hinge Caps - Gold Plated (2/set) 948-079 Hinge Caps - Nickel (each)
19) 948-101 Spring Handle - Large Gold
20) 948-102 Spring Handle - Small Gold 948-135 Spring Handle - Large Nickel 948-136 Spring Handle - Small Nickel
23) 846-235 Flue Brackets Package
Part # Description 142-917 Fan Assembly
24) 910-157/P Fan Motor 120 Volts
25) 910-678 Power Cord 120 Volts
27) 910-142 Fan Thermodisc
28) 910-140 Fan Speed Hi / OFF / Low Switch (3-way)
29) 910-138 Auto / Manual On /
OFF Switch
30) * Grommet Strain Relief
36) 033-953 Air Tube 3/4" (Qty:4) (each)
37) 020-957 Baffl e (2/set)
Part # Description
42) 163-932 Convection Grill - Gold (Opt) 163-930 Convection Grill - Blk (Opt)
43) * Hex Nut 10-24 Zinc Coated
44) * Washer #10 Flat
45) * Bolt, 10-24 x 3/4" Blk Carriage
47) 846-102 Screen Door 948-223 Regency Logo - Nickel 948-216 Regency Logo - Gold 918-171 Manual
*Not available as a replacement part.
Regency I2400M 16
Part # Description
140-911 Faceplate & Trim Set - Regular 180-570 Black Trim Regular (set of 3)
285) * Trim Right Regular
286) * Trim Top Regular
287) * Trim Left Regular
288) * Faceplate Side Regular
289) * Faceplate T op Regular 140-913 Faceplate & Trim Set - Oversize
180-572 Black Trim Oversize (set of 3)
295) * Trim Right Oversize
296) * Trim Top Oversize
297) * Trim Left Oversize
298) * Faceplate Side Oversize
299) * Faceplate T op Oversize
*Not available as a replacement part.
PARTS LIST
FACEPLATES - I2400M
297
299
298
OVERSIZE
296
298
286
295
285
289
288
287
288
REGULAR
Regency I2400M 17
PARTS LIST
BRICK PANELS - I2400M
Part # Description
180-960 Firebrick - Complete Set
70) 902-111 Brick Regular Full Size: 1-1/4" x 4-1/2" x 9"
75) * Brick Partial: 1-1/4 x 4-1/2" x 2"
76) * Brick Partial: 1-1/4" x 2" x 9"
Regency I2400M 18
WARRANTY
Regency Fireplace Products are designed with reliability and simplicity in mind. In addition, our internal Quality Assurance Team carefully inspects each unit thoroughly before it leaves our door. FPI Fireplace Products International Ltd. is pleased to extend this limited lifetime warranty to the original purchaser of a Regency Product. This warranty is not transferable.
The Warranty: Lifetime
Covered under the agreement are the following components:
Firebox, ceramic baffl e, vermiculite baffl e, steel baffl es (H2100), convector airmate, castings, ashdrawer, glass (thermal breakage), gold plating (against defective manufacture), airtubes (against warpage) and door handles.
The above will be covered for parts and subsidized labour for the fi rst fi ve years and parts only thereafter with the exception of the fi reboxes (see below).
FPI is not liable for freight or labor on any wood burning appliance replaced in fi eld.
Electrical components such as blowers, switches and thermodisc's are covered for two years parts and one year subsidized labour* from date of purchase.
Repair/replacement parts purchased by the consumer from FPI after the original coverage has expired on the unit will carry a 90 day warranty, valid with a receipt only. Any item shown to be defective will be repaired or replaced at our discretion. No labor coverage is included with these parts.
Conditions:
Any part or parts of this unit which in our judgement show evidence of such defects will be repaired or replaced at FPI's option, through an accredited distribu­tor or agent provided that the defective part be returned to the distributor or agent Transportation Prepaid, if requested.
It is the general practice of FPI to charge for larger, higher priced replacement parts and issue credit once the replaced component has been returned to FPI and evaluated for manufacturer defect.
The authorized selling dealer is responsible for all in-fi eld service work carried out on your Regency product. FPI will not be liable for results or costs of workmanship from unauthorized service persons or dealers.
At all times FPI reserves the right to inspect product in the fi eld which is claimed to be defective.
All claims must be submitted to FPI by authorized selling dealers. It is essential that all submitted claims provide all of the necessary information including customer name, purchase date, serial #, type of unit, problem, and part or parts requested, without this information the warranty will be invalid.
Exclusions:
This limited Lifetime Warranty does not extend to or include paint, door or glass gasketing, fi rebrick or trim. It does not cover installation and operational related problems such as over-fi ring, use of corrosive driftwood, downdrafts or spillage caused by environmental conditions, nearby trees, buildings, hilltops, mountains, inadequate venting or ventilation, excessive offsets, negative air pressures caused by mechanical systems such as furnaces, fans, clothes dryers etc.
At no time will FPI be liable for any consequential damages which exceed the purchase price of the unit. FPI has no obligation to enhance or modify any unit once manufactured. ie. as products evolve, fi eld modifi cations or upgrades will not be performed.
FPI will not be liable for travel costs for service work.
Installation and environmental problems are not the responsibility of the manufacturer and therefore are not covered under the terms of this warranty policy.
Any unit which shows signs of neglect or misuse is not covered under the terms of this warranty policy.
The warranty will not extend to any part which has been tampered with or altered in any way, or in our judgment has been subject to misuse.
Freight damage to stoves and replacement parts is not covered by warranty and is subject to a claim against the freight carrier by the dealer.
FPI will not be liable for acts of God, or acts of terrorism, which cause malfunction of the appliance.
Performance problems due to operator error will not be covered by this warranty policy.
Products made or provided by other manufacturers and used in conjunction with the operation of this appliance without prior authorization from FPI, may nullify your warranty on this product.
* Subsidy according to job scale as predetermined by FPI.
Regency I2400M 19
Regency fi replace products are designed
with reliability and simplicity in mind. In
addition, our internal Quality Assur-
ance Team carefully inspects each
unit thoroughly before it leaves our
door.
Fireplace Products Interna-
tional Ltd. is pleased to extend
this
Limited Lifetime Warranty to the origi-
nal purchaser of a Regency Product.
See the inside back cover for details.
Register your Regency online at
http://www.regency-fi re.com
Installer: Please complete the following information
Dealer Name & Address: ______________________________________________ ___________________________________________________________________ Installer: ___________________________________________________________ Phone #: ___________________________________________________________ Date Installed: ______________________________________________________ Serial No.: __________________________________________________________
Regency and Classic are trademarks of FPI Fireplace Products International Ltd. © Copyright 2008, FPI Fireplace Products International Ltd. All rights reserved.
Printed in Canada
Printed in Canada
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