Regency CI2600 User Manual

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Page 1

Owners & Installation Manual

Wood

Fireplace

Insert

Report #219-S-17-2

919-300b

www.regency-ﬁ re.com

MODEL: CI2600/HI400

Installer: Please complete the details on the back cover

and leave this manual with the homeowner.

Homeowner: Please keep these instructions for future reference.

FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4

04.16.14

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Thank-you for purchasing a REGENCY FIREPLACE PRODUCT. The pride of workmanship that goes into each of our products will give you years of trouble-free enjoyment. Should you have any questions about your product that are not covered in this manual, please contact the REGENCY DEALER in your area. Keep those REGENCY FIRES burning.

SAFETY NOTE: If this wood stove is not properly installed, a house ﬁ re may result. For your safety, follow the installation instructions, contact local building, ﬁ re ofﬁ cials, or authority having jurisdiction about restrictions and installation inspection requirements in your area.

The following statements are required by the Environmental Protection Agency:

"This manual describes the installation and operation of the Regency CI2600/HI400 catalytic equipped heater. This heater

meets the U.S. ENVIRONMENTAL PROTECTION AGENCY’s emission limits for wood heaters built on or after July 1 1990. Under speciﬁ c test conditions this heater has been shown to deliver heat at rates ranging from "This wood heater contains a catalytic combustor, which needs periodic inspection and replacement for proper operation. It is against the law to operate this wood heater in a manner inconsistent with operating instructions in this manual, or if the catalytic element is deactivated or removed."

CAUTION: BURN UNTREATED WOOD ONLY. OTHER MATERIALS SUCH AS WOOD PRESERVATIVES, METAL FOILS,

COAL, PLASTIC,GARBAGE, SULPHUR OR OIL MAY DAMAGE THE CATALYST

"This heater is designed to burn natural wood only. Higher efﬁ ciencies and lower emissions generally result when burning air dried seasoned hardwoods, as compared to softwoods or to green or freshly cut hardwoods."

15165 BTU/hr to 27535 BTU/hr.

DO NOT BURN:

• Treated wood

• Coal

• Garbage

• Cardboard

• Solvents

• Colored Paper

• Trash

The authority having jurisdiction (such as Municipal Building Department, Fire Department, Fire Prevention Bureau, etc.) should be consulted before installation to determine the need to obtain a permit.

This unit must be connected to either a listed factory built chimney suitable for use with solid fuels and conforming to, UL1777,ULCS635 and ULCS640, or code approved masonry chimney with ﬂ ue liner. CI2600/HI400 is tested and certiﬁ ed to ULCS-628-93 and UL1482-2011.

SAVE THESE INSTRUCTIONS

CI2600/HI400 | wood insert

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Safety Label For CI2600/HI400 ............................................................................................... 4

Dimensions - contemporary faceplate ..................................................................................... 5

Dimensions - low proﬁ le faceplate ........................................................................................... 6

Dimensions - cast faceplate ....................................................................................................7

Before installing your insert ..................................................................................................... 8

Chimney speciﬁ cations ............................................................................................................8

Wood Insert Speciﬁ cations ...................................................................................................... 8

Masonry And Factory Built Fireplace Clearances ..................................................................9

How To Determine If Alternate Floor Protection Materials Are Acceptable ............................. 9

Installing Your Insert .............................................................................................................. 10

Installation Into A Masonry Fireplace ................................................................................................ 12

Step-by-step Installation Into A Factory Built Fireplace ......................................................... 12

Optional cast grill Installation ................................................................................................. 13

Firebrick Assembly ................................................................................................................ 13

Optional backing plate Installation ......................................................................................... 14

Contemporary Faceplate Installation ..................................................................................... 15

Low proﬁ le Faceplate Installation ..........................................................................................17

Cast Faceplate Installation ....................................................................................................19

Optional Fan/Blower Installation ............................................................................................ 20

Removable door handle ......................................................................................................... 23

Bypass handle ....................................................................................................................... 23

Operating instructions............................................................................................................ 24

Draft control ........................................................................................................................... 24

First ﬁ re .................................................................................................................................. 24

Ash disposal .......................................................................................................................... 25

Fan operation ......................................................................................................................... 25

Creosote ................................................................................................................................ 25

Removal for cleaning ............................................................................................................. 25

Ways to prevent and keep unit free of creosote ....................................................................25

Wood storage ........................................................................................................................ 25

Safety guidelines & warnings ................................................................................................26

Catalytic combustor (Part # 106-534) .................................................................................... 27

Provision for catalytic combustor temperature probe ........................................................... 28

Combustor assembly removal / REPLACEMENT: ................................................................ 29

Bypass door gasket replacement ......................................................................................... 30

Door Gasket ..........................................................................................................................32

Glass cleaning ....................................................................................................................... 32

Glass replacement .................................................................................................................32

Glass removal ........................................................................................................................32

Secondary air tube removal / ................................................................................................33

Door catch Adjustment ..........................................................................................................33

Main Assembly ...................................................................................................................... 34

Brick layout ............................................................................................................................ 35

Warranty ................................................................................................................................39

table of contents

http://oee.nrcan.gc.ca/residential/personal/retroﬁ t-homes/retroﬁ t-qualify-grant.cfm

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INSTALL AND USE ONLY IN ACCORDANCE WITH THE MANUFACTURER'S INSTALLATION AND OPERATING INSTRUCTIONS. INSTALL AND USE ONLY IN MASONRY FIREPLACE OR FACTORY BUILT FIREPLACE. CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION IN YOUR AREA. INSTALLER ET UTILISER SELONS LES INSTRUCTIONS DU FABRICANT. INSTALLER ET UTILISER DANS UN FOYER DE MACONNERIE OU PRÉFABRIQUÉ. APPELER VOTRE INSPECTEUR DE BÂTIMENT OU LE DÉPARTMENT D’INCENDIE LOCAL POUR LES CODES LOCAUX ET POUR INSPECTÉE VOTRE INSTALLATION ET FOYER.

LISTED FACTORY BUILT FIREPLACE INSERT CONSTRUITS EN USINE CHEMINÉE INSERT CERTIFIED FOR USE IN CANADA AND U.S.A CERTIFIÉE POUR: CANADA AND U.S.A. MODEL/ MODÉLE:

CI2600/HI400

TESTED TO: ULC-S628-93 / UL-1482 - 2011

DO NOT REMOVE THIS LABEL

NE PAS ENLEVER CETTE ETQUETTE

429

MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS (MEASURED FROM TOP/SIDE DOOR)

UN MINIMUM DE DÉGAGEMENT DE MATÉRIAUX COMBUSTIBLES (MESURÉE À PARTIR DU HAUT/PORTE LATÉRALE)

ADJACENT SIDEWALL / LATÉRAL ADJACENT MANTLE / MANTEAU TOP FACING/FACE SUPÉRIEUR SIDE FACING / FACE CÔTÉ

A) 12-3/16 in / 310 mm B) 21-5/8 in / 549 mm C) 14 in / 356 mm D) 7-3/8 in / 187 mm

COMPONENTS REQUIRED FOR INSTALLATION: 6" (152mm) STAINLESS STEEL LINER - LISTED TO: UL1777, ULCS635 OR ULCS640. OPTIONAL COMPONENT: FAN (PART# 106-917), ELECTRICAL RATING: VOLTS 115, 60 HZ, 0.6 AMPS, CONTEMPORARY FACEPLATE, CONTOUR FACEPLATE, CAST FACEPLATE, OFFSET FLUE COLLAR, OR BACKER PLATE. DANGER: RISK OF ELECTRIC SHOCK. DISCONNECT POWER BEFORE SERVICING UNIT. DO NOT ROUTE POWER CORD UNDER OR IN FRONT OF APPLIANCE. DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVICING ANOTHER APPLIANCE. DO NOT REMOVE BRICKS OR MORTAR IN MASONRY FIREPLACE. FOR USE WITH SOLID WOOD FUEL ONLY. DO NOT USE GRATE OR ELEVATE FIRE. BUILD WOOD FIRE DIRECTLY ON HEARTH. RISK OF SMOKE AND FLAME SPILLAGE, OPERATE ONLY WITH DOORS FULLY CLOSED. OPEN FEED DOOR TO FEED FIRE ONLY. REPLACE GLASS ONLY WITH CERAMIC GLASS (5MM). INSPECT AND CLEAN CHIMNEY FREQUENTLY. UNDER CERTAIN CONDITIONS OF USE CREOSOTE BUILDUP MAY OCCUR RAPIDLY. DO NOT OVERFIRE, IF INSERT GLOWS, YOU ARE OVER-FIRING. CAUTION: THE COMBUSTOR (PART #106-534 ) IS FRAGILE, HANDLE CAREFULLY. CAUTION: BURNING OF METAL FOILS, COAL, PLASTIC, GARBAGE, SULPHUR AND DIESEL OIL WILL RENDER THE CATALYST IN THE COMBUSTOR INACTIVE. THE PERFORMANCE OF THE CATALYTIC DEVICE OR ITS DURABILITY HAS NOT BEEN EVALUATED AS PART OF THE CERTIFICATION. CAUTION: HOT PARTS-DO NOT OPERATE WITH DOOR REMOVED.

PIÈCES NÉCESSAIRES POUR INSTALLATION : 6" (152MM) CONDUITS EN ACIER INOXYDABLE HOMOLOGUÉ SELON : UL1777, ULCS635 OU ULCS640. COMPOSANT FACULTATIF : VENTILATEUR (PIÈCE 106-917); CARACTÉRISTIQUES ÉLECTRIQUES ASSIGNÉES : 115 V, 60 HZ, 0,6 A; FAÇADE CONTEMPORAINE, FAÇADE BISEAUTÉE, FAÇADE EN FONTE, BUSE DE CONDUIT DE CHEMINÉE COUDÉ OU PLAQUE DE FIXATION. ATTENTION: RISQUE DU CHOC ÉLECTRIQUE. AVANT DE L'ENTRETIEN, DÉBRANCHER L'APPAREIL. NE PLACEZ PAS LE CORDON D'ALIMENTATION EN FACE OU EN DESSOUS DE L'APPAREIL. NE PAS ENLEVER DE BRIQUES OU DE MORTIER D’UNE CHEMINÉE DE MAÇONNERIE. N'UTILISER QUE DU COMBUSTIBLE SOLIDE. REMPLACEZ LA VITRE SEULEMENT PAR DU VERRE EN NEOCERAM . NE PAS SURÉLEVER LES BÛCHES NI LES PLACER SUR DES GRILLES. LES DÉPOSER DIRECTEMENT SUR L’ÂTRE. RISQUE DE DÉGAGEMENT DE FUMÉE OU DE FLAMMES : TOUJOURS GARDER LES PORTES BIEN FERMÉES LORSQUE L’APPAREIL FONCTIONNE. OUVRIR LA PORTE UNIQUEMENT POUR ALIMENTER LE FEU. INSPECTER ET NETTOYER FRÉQUEMMENT LA CHEMINÉE. SELON LE TYPE D’USAGE, LE CRÉOSOTE PEUT S’ACCUMULER RAPIDEMENT. NE PAS SURCHAUFFER; SI L’ENCASTRABLE SE MET À ROUGIR, IL S’AGIT D’UNE SURCHAUFFE. AVERTISSEMENT : LE CATALYSEUR (PIÈCE 106-534) EST FRAGILE ET DOIT ÊTRE MANIPULÉ SOIGNEUSEMENT. LA COMBUSTION DE PAPIER D'ALUMINIUM, DE CHARBON, DE PLASTIQUE, DE DÉCHETS, DE SOUFFRE OU D’ESSENCE DIESEL RENDRA LE CATALYSEUR INACTIF. NI LE RENDEMENT NI LA DURABILITÉ DU CATALYSEUR N’ONT ÉTÉ ÉVALUÉS DANS LE CADRE DU PROCESSUS D’HOMOLOGATION. RE-

MARQUE: TEMPÉRATURES ÉLEVÉES. NE JAMAIS FAIRE FONCTIONNER L’APPAREIL SI LA PORTE VITRÉE N'EST PAS BIEN EN PLACE.

CAUTION

INSTALL ONLY ON A NON-COMBUSTIBLE HEARTH COMBUSTIBLE FLOOR MUST BE PROTECTED BY NON-COMBUSTIBLE MATERIAL EXTENDING (E) 18 IN / 457 MM TO FRONT AND (G) 8 IN / 205 MM TO SIDES FROM FUEL DOOR. IN CANADA, SIDE HEARTH PROTECTION TO BE MEASURED FROM SIDE OF UNIT. FLOOR PROTECTION NEEDS TO BE WITH R VALUE = 2.13 INSTALLER SUR UN ÂTRE DE MATÉRIAU NOM COMBUSTIBLE SURÉLEVÉ COMBUSTIBLE ADJACENT. LE PLANCHER COMBUSTIBLE DOIT ÊTRE PROTÉGÉ PAR LE MATÉRIAU NOM COMBUSTIBLE QUI ÉTENDRE (E) 18 po / 457 MM À L'AVANT ET (G) 8 po / 205 MM SUR LES CÔTÉS DE LA PORTE DE CARBURANT. AU CANADA, LA PROTECTION DE FOYER DE CÔTÉ ÊTRE MESURÉE À PARTIR CÔTÉ DE L'APPAREIL.PROTECTION DE PLANCHER BESOIN D'ÊTRE AVEC LA VALEUR R = 2.13

MADE IN CANADA

919-299a

Manufactured By

: FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 VENTURE ST., DELTA, BC V4G 1H4

HOT WHILE IN OPERATION DO NOT TOUCH. KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. CONTACT MAY CAUSE SKIN BURNS. READ NAMEPLATE AND INSTRUCTIONS.

UNITED STATES ENVIRONMENTAL

PROTECTION AGENCY

CERTIFIED TO COMPLY WITH

July 1990, PARTICULATE

EMISSION STANDARDS.

MANUFACTURED BY FPI LTD.

SIGNATURE

Jan Feb Mar Apr May June

July Aug Sept Oct Nov Dec

DATE OF

MANUFACTURE

(Duplicate Serial #) 429

2013 2014 2015

Report #219-S-17-2

AVERTISSEMENT

CHAUD PENDANT LE FONCTIONNEMENT. NE PAS TOUCHER.GARDER LES ENFANTS, LES VÊTEMENTS ET LES MEUBLES À L’ÉCART.LE CONTACT AVEC LA PEAU PEUT OCCASIONNER DES BRÛLURES. LIRE LA PLAQUE SIGNALÉTIQUE ET LES INSTRUCTIONS.

safety decal

SAFETY LABEL FOR CI2600/HI400

This is a copy of the label that accompanies your Regency Insert. We have printed a copy of the contents here for your review.

NOTE: Regency units are constantly being improved. Check the label on the unit and if there is a difference, the label on the unit is the correct one.

CI2600/HI400 | wood insert

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DIMENSIONS - CONTEMPORARY FACEPLATE

dimensions

CI2600/HI400 | wood insert

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DIMENSIONS - LOW PROFILE FACEPLATE

dimensions

CI2600/HI400 | wood insert

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DIMENSIONS - CAST FACEPLATE

26-1/2"

673mm

dimensions

41-3/8"

1051mm

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installation

Regency Inserts are constructed with the highest quality materials and assembled under strict quality control procedures that insure years of trouble free and reliable performance.

It is important that you read this manual thoroughly and fully understand the safe installation and operating procedures. The more you understand the way your Regency Insert operates, the more enjoyment you will experience from knowing that your unit is operating at peak performance.

BEFORE INSTALLING YOUR INSERT

1. Please read this entire manual before you install

and use your new wood insert. Failure to follow instructions may result in property damage, bodily injury or even death. Install and use only in accordance with manufacturer’s installation and operating instructions.

2. Check your local building codes - Building

Inspection Department. You may require a permit before installing your insert. Be aware that local codes and regulations may override some items in the manual.

WARNING: Careless installation is the ma-

jor cause of safety hazard. Check all local building and safety codes before installation of unit.

CAUTION: Do not conduct any makeshift

compromises during installation. Warranty will be voided.

WHEN THIS ROOM HEATER IS NOT PROP-

ERLY INSTALLED, A HOUSE FIRE MAY RESULT. TO REDUCE THE RISK OF FIRE, FOLLOW THE INSTALLATION INSTRUCTIONS, CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA.

3. Notify your home insurance company that you

plan to install a ﬁ replace insert or hearth heater.

4. Your ﬁ replace insert is heavy and requires two

or more people to move it safely. The insert can be badly damaged by mishandling.

5. If your existing ﬁ replace damper control will

become inaccessible once you have installed your Regency Insert, you should either remove or secure it in the open position.

CHIMNEY SPECIFICATIONS

Before installing, check and clean your chimney system thoroughly. If in doubt about its condition, seek professional advice. Your Regency Insert is designed for installation into a masonry ﬁ replace that is constructed in accordance with the requirements of "The Standard for Chimneys, Fireplaces, Vents, and Solid Fuel Burning Appliance", N.F.P.A. 211, the National Building Code of Canada, or the applicable local code requirements.

The appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical code, CSA C22.1.

Regency Inserts are designed to use 6" (152mm) ﬂ ue.

This ﬁ replace insert must be installed with a continuous chimney liner of 6" diameter extending from the ﬁ replace insert to the top of the chimney. The chimney liner must conform to the Class 3 requirements of CAN/ULC-S635, Standard for Lining Systems for Existing Masonry or Factory- Built Chimneys and Vents, or CAN/ULC S640, Standard for Lining Systems for New Masonry Chimneys,UL1777.

REQUIREMENTS FOR INSTALLING SOLID-FUEL INSERTS IN FACTORYBUILT FIREPLACES.

1. The insert must be tested and meet the require-

ments of UL 1482 (U.S.) and or ULC S628 (Canada) when tested in a masonry ﬁ replace.

2. The factory-built ﬁ replace must be listed per UL

127 or ULC S610.

3. Clearances obtained from the masonry ﬁ replace

tests are also relevant for installation in factorybuilt ﬁ replaces.

4. Installation must include a full height listed chim-

ney liner type HT requirements (2100 degree F.) per UL 1777 (U.S.) or ULC S635, ULCS640 (Canada). The liner must be securely attached to the insert ﬂ ue collar and the chimney top.

5. Means must be provided to prevent room air pas-

sage to the chimney cavity of the ﬁ replace. This may be accomplished by sealing the damper area around the chimney liner, or sealing the ﬁ replace front.

7. Circulating air chambers (i.e. in a steel ﬁ replace

liner or metal heat circulator) shall not be blocked.

8. Means must be provided for removal of the insert

to clean the chimney ﬂ ue.

9. Inserts that project in front of the ﬁ replace must

be supplied with appropriate supporting means.

10. Installer must mechanically attach the supplied

metal tag to the inside of the ﬁ rebox of the ﬁ replace into which the insert is installed.

"WARNING: This fireplace has been converted for use with a wood insert only and cannot be used for burning wood or solid fuels unless all original parts have been replaced, and the ﬁ replace re-approved by the authority having jurisdiction."

In order for a solid-fuel insert to be certiﬁ ed for use in factory-built ﬁ replaces, the above information must be clearly stated in the installation manual and appropriate markings. Final approval is contingent on the authority having jurisdiction.

WOOD INSERT SPECIFICATIONS

Your ﬁ replace opening requires the following minimum sizes:

Height: 21- Width: 28-13/16" Depth: 19"

Three faceplates are available to seal the ﬁ replace opening:

Contemporary Low Proﬁ le Cast

Emissions from burning wood or gas could contain chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

3/4"

40" W x 26" H

41-3/8"W x 26-1/2"H

6. Inspect your ﬁ replace and chimney prior to

installing your insert to determine that it is free from cracks, loose mortar or other signs of damage. If repairs are required, they should be completed before installing your insert. Do not remove bricks or mortar from your masonry ﬁ replace.

7. DO NOT CONNECT THE INSERT TO A CHIMNEY SYSTEM SERVICING ANOTHER APPLIANCE OR AN AIR DISTRIBUTION DUCT.

8. DO NOT INSTALL IN A SLEEPING ROOM.

CI2600/HI400 | wood insert

6. Alteration of the ﬁ replace in any manner is not

permitted with the following exceptions;

a. external trim pieces which do not affect the

operation of the ﬁ replace may be removed providing they can be stored on or within the ﬁ replace for re-assembly if the insert is removed.

b. the chimney damper may be removed to

install the chimney liner.

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installation

MASONRY AND FACTORY BUILT FIREPLACE CLEARANCES

The minimum required clearances to combustible materials when installed into a masonry or factory built ﬁ replace are listed below.

Unit

CI2600/ HI400

Measurements A,B,C,D are from Top/Side of Door

Side and Top facing is a maximum of 1.5" thick.

* Side hearth extension for Canada measured

from side of appliance.

* Hearth to have minimum: R value of 2.13 or greater.

** A non-combustible mantel may be installed

at a lower height if the framing is made of metal studs covered with a non-combustible board.

** Max. mantle depth is 10" (254mm).

Thermal ﬂ oor protection is not required if the unit is raised 6.5" minimum (measured from the bottom of the stove). However, standard ember ﬂ oor protection is required. It will need to be a non-combustible material that covers 16" (406 mm) in the US and 18" (450 mm) in Canada to the front of the unit and 8" (200 mm) to the sides.

Adjacent

Side Wall

(to Side

of Door)

12-3/16" 21-5/8" 14" 7-3/8" US 16"

Mantle **

(to Top of Door)

Top

Facing

(to Top of Door

Side

Facing

(to Side of Door)

Minimum

Hearth

Extension*

Canada 18"

Minimum

Hearth Side

Extension*

All ﬂ oor protection must be non-combustible (i.e., metals, brick, stone, mineral ﬁ ber boards, etc.) Any organic materials (i.e. plastics, wood paper products, etc.) are combustible and must not be used. The ﬂ oor protection speciﬁ ed includes some form of thermal designation similar to R-value (thermal resistance) or k-factor (thermal conductivity). Floor protector listed to UL1618.

Clearance diagram for Installations

Minimum Hearth Extension for the front (E) and sides (F) are measured from the

fuel door opening.

HOW TO DETERMINE IF ALTERNATE FLOOR PROTECTION MATERIALS ARE ACCEPTABLE

The speciﬁ ed ﬂ oor protector should be 3/8" (18mm) thick material with a K - factor of 0.84.

The proposed alternative is 4" (100mm) brick with a C-factor of 1.25 over 1/8" (3mm) mineral board with a K-factor of 0.29.

Step (a):

Use formula above to convert speciﬁ cation

to R-value.

R = 1/k x T = 1/0.84 x .75 = 0.893.

Step (b):

Calculate R of proposed system. 4" brick of C = 1.25, therefore Rbrick = 1/C = 1/1.25 = 0.80 1/8" mineral board of k = 0.29, therefore

Rmin.bd. = 1/0.29 x 0.125 = 0.431

Total R = Rbrick + Rmineral board =

0.8 + 0.431 = 1.231.

Step (c):

Compare proposed system R of 1.231 to

speciﬁ ed R of 0.893. Since proposed system R is greater than required, the system is acceptable.

DEFINITIONS

Thermal Conductance:

C = Btu = W (hr)(ft

Thermal Conductivity:

k = (Btu)(inch) = W = Btu (hr)(ft3)(oF) (m)(K) (hr)(ft)(oF)

Thermal Resistance:

R = (ft2)(hr)(oF) = (m2)(K) Btu W

2 )(o

F) (m2))(K)

CI2600/HI400 | wood insert

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installation

INSTALLING YOUR INSERT

Your insert is very heavy and will require two or three people to move it into position. The insert can be made lighter by removing the cast iron door by opening it and lifting it off its hinges. Be sure to protect your hearth extension with a heavy blanket or carpet scrap during the installation. Evaluate your minimum cavity opening. If the cavity height lends itself to conduct the install without removing the ﬂ ue collar, then just slide the unit into place and position the liner within the ﬂ ue collar and secure.

If the cavity dictates the ﬂ ue collar needs to be removed or the optional offset ﬂ ue adaptor is required, please follow the steps below.

1. Remove door, manual package, and bricks - see instructions in manual.

2. Remove Bypass Rod - turn counter clockwise.

Bypass Rod

5. Install chimney liner, attach connector from ﬂ ex kit with band and screws

(ensure tabs on connector are positioned so they won't get in the way of the Bypass Rod - or remove them) attach ﬂ ue collar with 2 or more screws, to the liner within ﬁ replace cavity.

Ensure to position at the proper height and angle to be able to attach the

unit.

6. Before sliding the unit into place and attaching the collar - the following

parts must be removed to allow access and a positive connection.

a) Primary Air Shield b) Combustor Flame Shield c) Combustor d) Upper Shield - accessed through combustor opening

3. The Bypass Rod was threaded through a "Fork" - access Fork through

the ﬂ ue and remove by bringing it through the front of the unit.

Remove Fork

4. From inside the ﬁ rebox - remove 7/16" bolt at back of ﬁ rebox to remove

the ﬂ ue collar.

A -Primary Air Shield - loosen 2 x 7/16"

bolts - slide forward to remove.

B- Combustor Flame Shield - loosen 2 x 7/16"

bolts to remove.

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installation

C - Combustor- remove with pliers

Tilt down and forward to ease removal.

D - Upper Shield - slide forward and lift up to remove.

7. Slide unit into position- ensure to centre with ﬂ ue collar.

8. From inside the unit - grab the collar by accessing through the bypass

opening.

Pull the collar down and forward - use hook tool (provided with the unit)

to assist removal.

Secure with 7/16" bolt (removed in Step 4) while pulling collar down - to

ensure positive connection.

Ensure bolts is tightly secured and centred.

Upper Shield - center between 2 vertical pins

10. Reinstall "Fork" (removed in Step 4) on the bypass plate. Ensure the 5º angled top portion of the Fork is facing towards the front of the unit. Access through the combustor opening from inside the ﬁ rebox to reinstall. Bypass plate may need centering before proceeding to next step.

11. Reinstall bypass rod through ﬂ ue collar and into "Fork". Ensure bypass rod is screwed in tightly. Test Bypass Rod to ensure positive connection and review bypass opening.

12. Reinstall Combustor/Flame Combustor Shield / Primary Air Shield /Liner Shield.

13. Reinstall Brick Liners and Door - (see detailed instructions in manual).

14. Center unit and install Faceplate (see instructions in manual).

15. Install Ring onto bypass rod.

9. Reinstall the Upper Shield removed in Step 6e.

Ensure Upper Shield is centered in between 2 (two) vertical pins from

front to back. When positioning the upper shield locate the vertical pins by feel. When the shield parts are in place - slide to the back.

E - Upper Shield - orientation for reinstall

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installation

INSTALLATION INTO A MASONRY FIREPLACE

The insert must be installed as per the requirements of your local inspection

authority. A full ﬂ ue liner is required in Canada and the US with this ap-

pliance as it has a catalytic combustor.

1) Positive Flue

Connection with Cleanout

The installation of a full liner not only increases the safety of your insert by directing the hot gases up the ﬂ ue, but will also help increase the unit's efﬁ ciency and decrease creosote deposits in the chimney.

STEP-BY-STEP INSTALLATION INTO A FACTORY BUILT FIREPLACE

1. When installed in a factory built ﬁ replace, a full stainless steel rigid or

ﬂ exible ﬂ ue liner is mandatory, for both safety and performance purposes. When a ﬂ ue or liner is in use, the insert is able to breathe better by allowing a greater draft to be created. The greater draft can decrease problems such as, difﬁ cult start-ups, smoking out the door, and dirty glass.

2. In order to position the ﬂ ue liner, the existing rain cap must be removed

from your chimney system. In most cases the ﬂ ue damper should also be removed to allow passage of the liner.

3. In most cases opening the existing spark screens fully should give enough

room for the insert installation. If it does not, remove and store.

4. If the ﬂ oor of your ﬁ replace is below the level of the ﬁ replace opening,

adjust the insert's levelling bolts to accommodate the difference. When additional shimming is required, use non-combustible masonry or steel shims.

5. Measure approximately the alignment of the ﬂ ue liner with the position of

the smoke outlet hole on the insert to check for possible offset. If an offset is required, use a proper stainless steel unit available with the chimney liner.

6. Once the above items have been checked, slide your insert into position

after ﬁ rst positioning the ﬂ ue liner and offset if required. (Re-install raincap at completion of installation).

NOTE: Refer to "Requirements for Installing Solid-fuel Inserts in Factory-

built Fireplaces" section for the requirements for installing solid fuel inserts in factory built ﬁ replaces.

When a connected ﬂ ue or liner is in use, the inser t is able to “breathe” better by allowing a greater draft to be created. The greater draft can decrease problems such as, difﬁ cult start-ups, smoking out the door, blocked catalyst,unburned wood, and dirty glass.

Flush Inserts

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OPTIONAL CAST GRILL INSTALLATION

GLASS REMOVAL TO INSTALL OPTIONAL DOOR CAST GRILL

1. To remove the glass, loosen the two 7/16" bottom retainer bolts

but do not remove.

2. Remove the sides and top retainer and bolts highlighted in the

diagram and carefully remove glass, it will fall towards you at the top.

3. Place the grill in the door, make sure that the glass gasketing on the

left and right bracket is facing you.

4. Carefully place the glass (black strip up) into the bottom retainer.

Keeping it in place, re-install the sides and top retainer and bolts. Do not tighten bolts, ﬁ nger tight only.

5. Lift the bottom of the glass upwards till it stops, secure glass retainer

using the 8 bolts. Do not wrench down on the bolts, as this may cause the glass to break.

installation

Remove 6 - 7/16" Bolts

Avoid impact on glass doors such as striking or slamming shut.

FIREBRICK ASSEMBLY

Firebrick is included to extend the life of your insert and radiate heat more evenly. Check to see that all ﬁ rebricks are in their correct positions and have not become misaligned during shipping.

CI2600/HI400 | wood insert

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installation

OPTIONAL BACKING PLATE INSTALLATION

An optional backing plate is available in either a standard or custom size.

1. The backing plate is packaged in three pieces and requires assem-

bly. The legs of the backing plate are attached to the top plate with 2 screws on each side. See diagram 1 below.

Top plate

Leg

Diagram 1

3. Slide assembled backing plate over unit. Line up ﬂ ange on backing

plate with ﬂ ange on unit and secure with 2 screws from the underside as shown below.

Proceed with Faceplate install.

Backer Plate

Screws

Diagram 3

2. The pointed end of the screws should be facing the front of the back-

ing plate.

Diagram 2

Flush front face of backing plate

Diagram 4

Completed backing plate shown with Optional Hampton faceplate

CI2600/HI400 | wood insert

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| 15

CONTEMPORARY FACEPLATE INSTALLATION

installation

Remove unit door prior to installation of faceplate. Remove all contents from the package and lay out. NOTE: Bolts may be pre-installed on unit and will need to be removed

prior to each step of the noted instructions. As a result, there may be spare bolts.

1. Install tool and handle holder to the left side of the unit with on - 7/16"

bolt as shown below. (Note: part is packed with the manual package).

Handle / Tool holder

2. Install the upper left and right brackets using the four 7/16" bolts.

4. Attach the left and right side rails to the back of the bottom fascia panel

using four 7/16’’ bolts.

NOTE: Wheels should be facing outward when completed.

Rail system secured with 4 bolts

NOTE: Fan cassette must be installed prior to this step. See fan install

instructions.

5. Remove the ring on the bypass rod by turning counter clockwise and

pull bypass rod forward to the open position. Then take the top fascia panel and gently slide the bypass rod through the hole in the fascia panel. Lift the fascia panel up slightly - push back to engage the brackets installed on step 1.

Brackets with Bolts

3. Install the left and right of the fascia panels using four 7/16’’ bolts.

Fascia side

anels installed with Bolts

CI2600/HI400 | wood insert

Remove Ring from Bypass Rod

Back view of Top Fascia Panel lining up with the

brackets installed in Step 1

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16 |

installation

6. Take the bottom fascia and line up the wheels and rails with the rails on

the unit. Once lined up lift up and into the rail system and slide into position.

Rail System

7. Re-install bypass ring and door.

Final Install

CI2600/HI400 | wood insert

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| 17

LOW PROFILE FACEPLATE INSTALLATION

installation

Remove unit door prior to installation of faceplate. Remove all contents from the package and lay out.

NOTE: Bolts may be pre-installed on unit and will need to be removed

prior to each step of the noted instructions. As a result, there may be spare bolts.

1. Install tool and handle holder to the left side of the unit with on - 7/16"

bolt as shown below. (Note: part is packed with the manual package).

Handle / Tool holder

2. Install the upper left and right brackets using the four 7/16" bolts. Identify proper orientation below before installing.

NOTE: If installing blower, optional Fan cassette must be installed prior at

this point. See fan installation instructions for details.

If not installing blower—proceed to Step 6.

4. Remove dummy plate from left side of faceplate by removing 2 screws. Set screws aside, use to secure the fan switch assembly in Step 5.

Brackets with Bolts

Left Bracket Right Bracket

3. Remove the ring on the bypass rod by turning counter clockwise - pull

bypass rod forward to the open position.

Dummy Plate

5. With fan cassette in position—take the fan switch assembly (attached

to the fan cassette wiring harness) and install into opening created by dummy plate removal. Ensure fan switch assembly is fully seated onto faceplate and secure with 2 screws from Step 4.

Install fan switch assembly

Remove ring from the

bypass rod

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18 |

installation

6. Gently slide the bypass rod through the center hole within the fascia and

also guide the primary air control through the slot in the bottom of the fascia. Push the faceplate towards the unit, ensuring the bolts in Step 2 slide into the brackets installed in Step 1.

Final Install

7. Ensure the left and right side bolts on the top of the Low Proﬁ le Face-

plate are spaced evenly. The spacing of these bolts is critical to ensure the faceplate slides into the brackets installed in Step 1.

7/16" bolts on back of

Faceplate

8. Tighten the 7/16’’ bolts on the back of the Flat Faceplate

9. Re-install bypass ring and door.

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| 19

CAST FACEPLATE INSTALLATION

installation

Remove unit door prior to installation of faceplate. Remove all contents from the package and lay out.

1. Install tool and handle holder to the left side of the unit with on - 7/16"

bolt as shown below. (Note: part is packed with the manual package).

Handle / Tool holder

2. Install the upper left and right brackets using the four 7/16" bolts.

4. Install the left and right of the fascia panels using four 7/16’’ bolts.

Fascia side panels installed with Bolts

NOTE: Fan cassette must be installed prior to this step. See fan install

instructions.

5. Attach the left and right side rails to the back of the bottom fascia panel

using four 7/16’’ bolts.

Brackets with Bolts

3. Install two brackets to the back of each side panel with four 7/16’’ bolts.

CI2600/HI400 | wood insert

Rail system secured w/bolts

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20 |

6. Take the bottom fascia and line up the wheels and rails with the rails on

installation

the unit. Once lined up lift up and into the rail system and slide into position.

Rail System

8. Re-install bypass ring and door.

7. Remove the ring on the bypass rod by turning counter clockwise and

Completed Optional Hampton Cast Faceplate

Note: If installing optional cast grill - follow installation instructions in this

manual.

Back view of Top Fascia Panel lining up with the

brackets installed in Step 1

CI2600/HI400 | wood insert

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installation

OPTIONAL FAN/BLOWER INSTALLATION

Installer: Please record unit serial number here before installing blower—serial number will not be visible after blower

is installed.

Serial No.

The fan should only be installed once the unit is in place in order to prevent any damage to the fan.

1. Remove 2- 5/16" screws from locations

shown below—set aside for installation.

Remove 2 screws from locations shown

2. Slide the fan cassette fully into position.

______________________________

4. Secure using the two (2) 5/16" screws re-

moved from Step 1.

Secure fan with 2 screws removed in Step 1

5. Remove 7/16" bolts from position shown

below.

**See speciﬁ c faceplate installation instructions for detailed instructions of fan switch assembly.

6. Align preset strain relief bracket to bottom

right corner of the faceplate, secure with 7/16" bolt removed in Step 5.

8. Tuck Power Cord to the bottom right hand side

of the faceplate as shown.

Tuck cord to right side of faceplate

Do not turn fan ON until your insert has reached operating temperature or at least 30 minutes after starting ﬁ re.

Line up fan cassette with screw holes.

3. Align screw holes on fan harness bracket

with holes in fan cassette mounting bracket on right and left sides.

CI2600/HI400 | wood insert

Secure preset strain relief

7. Remove the dummy plug from the faceplate

being installed, by removing the 2 screws along with washers and nuts. Discard dummy plug, but keep hardware. Install fan switch assembly with 2 screws, washers and nuts to lower fascia before sliding faceplate into position.

Fan switch assembly

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installation

Neutral

120V AC

60 Hz

Live

Fan Thermodisc

(normally open)

Ground

Green

Black Black

Black

Blower/Fan Wiring Diagram

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.

Manual/

Auto

Switch

Fan

Switch

Low (Red)

High (Black)

Fan Fan

White

Ground

WARNING:

Electrical Grounding

Instructions This appliance is equipped with a three pronged (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.

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installation

REMOVABLE DOOR HANDLE

The CI2600/HI400 has a removable door handle that can be stored when not in use. All the faceplates have a storage hook on the left side that accommodates the handle.

Hook

Handle

The cool to touch door handle is designed to be inserted from the bottom up and slide off when not held in place. Once in position, the door can be opened. After use, store the door handle on the storage hook located on the left side of the faceplate

WARNING: FAILURE TO USE REMOVABLE HANDLE AS PER INSTRUCTIONS MAY CAUSE SERIOUS BURNS.

BYPASS HANDLE

The CI2600/HI400 is supplied with a bypass operating handle. The handle is used to open or close the bypass when re-loading

Bypass Handle

CI2600/HI400 | wood insert

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operating instructions

OPERATING INSTRUCTIONS

With your unit now correctly installed and safety inspected by your local authority, you are now ready to start a ﬁ re. Before establishing your ﬁ rst ﬁ re, it is important that you fully understand the operation of your Catalytic combustor and draft control.

WARNING Fireplace Inserts equipped with doors should be operated only with doors fully closed. If doors are left partly open, gas and ﬂ ame may be drawn out of the ﬁ replace stove opening, creating risks from both ﬁ re and smoke.

DRAFT CONTROL

Both the primary and air wash drafts are controlled by the control slide located on the front left side of the unit (when facing the unit). To increase your draft - slide to the left to open, and to decrease slide to the right closed. The CI2600/HI400 unit has a secondary draft system that continually allows combustion air to the induction ports at the top of the ﬁ rebox, just in front of the catalytic combustor.

Draft is the force which moves air from the appliance up through the chimney. The amount of draft in your chimney depends on the length of the chimney, local geography, nearby obstructions and other factors. Too much draft may cause excessive temperatures in the appliance and may damage the catalytic combustor. Inadequate draft may cause back pufﬁ ng into the room and plugging of the chimney or catalyst.

In - Closed Out - Open

Catalyst Bypass Control

Primary Air Damper

Left - Open Right - Closed

WARNING: To build a ﬁ re in ignorance or to disregard the information contained in this section can cause serious permanent damage to the unit and void your warranty!!

CI2600/HI400 | wood insert

FIRST FIRE

When your installation is completed and inspected you are ready for your ﬁ rst ﬁ re.

THIS UNIT IS DESIGNED TO BURN SEASONED CORDWOOD ONLY. COAL AND BRIQUETTES ARE NOT APPROVED.

1. Open the catalytic by-pass control fully.

(Handle pulled out) and open primary air damper to the full open position

2. The unit is equipped with log andirons to aid

in keeping fuel from sliding, rolling towards the glass. Please ensure all fuel is loaded behind the andirons.

Open ﬁ rebox door and build a small ﬁ re using

paper and dry kindling on the ﬁ rebrick hearth, DO NOT USE A GRATE Secure door on the ﬁ rebox and wait a few minutes for a good updraft in the ﬂ ue to establish the ﬁ re. (Leaving the door slightly open will help your ﬁ re start more rapidly.)

CAUTION: Never leave unit unattended

if door is left open. This procedure is for ﬁ re start-up only, as unit may overheat if door is left open for too long.

3. With the catalytic by-pass damper still in the

fully open position, add two or three seasoned logs to your ﬁ re. Form a trench in the ash bed to allow air to reach the rear of the ﬁ rebox prior to closing the door.

4. The temperature in the stove and the gases

entering the combustor must reach between 5000F - 7000F for catalytic activity to start. From the start up of a cold stove, a medium to high ﬁ ring rate must be maintained for 30 min. This ensures that the stove, catalyst and fuel are all stabilized at proper operating temperatures. Even though it is possible to have temperatures at 6000F within minutes after a ﬁ re has been started, if the ﬁ re is allowed to die down immediately it may go out or the combustor may stop working. Once the combustor starts working, heat generated in it by burning the smoke will keep it working. During re-fueling and rekindling of the cool ﬁ re, or a ﬁ re that has burned down to the charcoal phase, operate the stove at a medium to high ﬁ ring rate for about 10 minutes to ensure that the catalyst reaches operating temperatures

WARNING: Never build a roaring ﬁ re

in a cold stove. Always warm your stove up slowly!

5. When re-fueling, always open by-pass control,

load fuel, then wait for at least 10-15 minutes before closing the by-pass. Reason for the 10-15 min. is the fresh fuel and the opening of the door will cause the catalyst to drop in temperature as well as the moisture within the wood which is the ﬁ rst thing to be released.

6. During the ﬁ rst few ﬁ res, keep the combustion

rate at a moderate level and avoid a large ﬁ re. Only after 5 or 6 such ﬁ res can you operate the stove at its maximum setting, and only after the metal has been warmed.

7. For the ﬁ rst few days, the stove will give off an

odour from the paint. This is to be expected as the high temperature paint becomes seasoned. Windows and/or doors should be left open to provide adequate ventilation while this temporary condition exists. Burning the stove at a very high temperature the ﬁ rst few times may damage the paint. Burn ﬁ res at a moderate level the ﬁ rst few days.

8. Do not place anything on the stove top during

the curing process. This may result in damage to your paint ﬁ nish.

9. During the ﬁ rst few days it may be more difﬁ cult

to start the ﬁ re. As you dry out your ﬁ rebrick and your masonry ﬂ ue, your draft will increase.

10. For those units installed at higher elevations or

into sub-standard masonry ﬁ replaces, drafting problems may occur. Consult an experienced dealer or mason on methods of increasing your draft.

11. Some cracking and popping noises may be

experienced during the heating up process. These noises will be minimal when your unit reaches temperature.

12. Before opening your door to reload, open the

by-pass damper fully for approximately 10 to 15 seconds until the ﬁ re has been re-established. This will minimize any smoking (spilling) back into the room. After loading wood and front door closed, close the by-pass damper

13. All fuel burning appliances consume oxygen

during operation. It is important that you supply a source of fresh air to your unit while burning. A slightly opened window is sufﬁ cient for the purpose. If you also have a ﬁ replace in your home, a downdraft may be created by your Regency Stove causing a draft down your chimney. If this occurs, slightly open a window near your unit.

CAUT ION: If the body of your unit, or any part of the chimney connector starts to glow, you are over ﬁ ring. Stop loading fuel immediately and close the draft control until the glow has completely subsided.

14. Green or wet wood is not recommended for

your unit. If you must add wet or green fuel, open the draft control fully until all moisture has been dispersed by the intense ﬁ re. Once all moisture has been removed, the draft control may be adjusted to maintain the ﬁ re.

15. If you have been burning your stove on a low

draft, use caution when opening the door. After opening the damper, open the door a crack, and allow the ﬁ re to adjust before fully opening the door.

16. The controls of your unit or the air supply pas-

sages should not be altered to increase ﬁ ring for any reason.

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operating instructions

17. If you burn the unit too slowly or at too low a set-

ting your unit will not be operating as efﬁ ciently as it can. An easy rule of thumb says that if your glass is clean, catalytic thermostat is active, then your ﬂ ue is clean and your exhaust is clean. Burn the stove hot enough to keep your glass clean and catalytic combustor ,you won't need to clean your ﬂ ue as often.

HOT WHILE IN OPERATION. KEEP

CHILDREN, CLOTHING AND

FURNITURE AWAY. CONTACT MAY

CAUSE SKIN BURNS.

ASH DISPOSAL

During constant use, ashes should be removed every few days. Please take care to prevent the build-up of ash around the start-up air housing located inside the ﬁ rebox, under the loading door lip.

DO NOT ALLOW ASHES TO BUILD UP TO THE LOADING DOORS.

Only remove ashes when the ﬁ re has died down. Even then, expect to ﬁ nd a few hot embers. Always leave 1 to 2 inches of ash in the bottom of the ﬁ rebox. This helps in easier starting and a more uniform burn of your ﬁ re.

Ashes should be placed in a metal container with a tight ﬁ tting lid. The closed container of ashes should be placed on a noncombustible ﬂ oor or on the ground, well away from all combustible materials, pending ﬁ nal disposal. If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all cinders have thoroughly cooled. Other waste should not be placed in the ash container.

FAN OPERATION

The fan unit must not be turned on until a ﬁ re has been burning for at least 30 minutes and the unit is hot enough. As well, after each fuel loading the fan must be shut off until 30 minutes has elapsed.

To operate fan automatically, push switch on side of fan housing to "Auto" and second switch to either "High" or "Low" for fan speed. The automatic temperature sensor will engage the blower when the unit is at temperature and will shut off the blower once the ﬁ re has gone out and the unit has cooled to below a useful heat output range.

To manually operate the fan system, push the ﬁ rst switch to "Man" and second switch to either "high" or "Low". This will bypass the sensing device and allow full control of the fan. Switching from "Auto" to "Manual" or "High" to "Low" may be done at any time.

To achieve maximum efﬁ ciency and performance, operate the fan in the low speed when the air control is not more than ¼’’ open from its lowest setting. See draft control instructions for operation of air control. When the appliance is cool it is important to clean in and around the fan. Always ensure areas on the hearth are clean and ashes, debris etc. are not pushed towards the bottom of the fascia. Always brush and clean debris away from the unit, not towards.

CREOSOTE

When wood is burned slowly, it produces tar and other organic vapors, which form creosote when combined with moisture. The creosote vapors condense in the relatively cool chimney ﬂ ue of a slow-burning ﬁ re. As a result, creosote residue accumulates on the ﬂ ue lining. When ignited, this creosote can make an extremely hot ﬁ re.

For wood-burning heaters, reference to the formation and removal of creosote buildup in the chimney connector and chimney as follows (the inspection frequency "once every two months' stated below may be a shorter time period at the manufacturer's or private labeler's options):

"Creosote - Formation and Need for Removal

The chimney connector and chimney should be inspected at least once every two months during the heating season to determine if a creosote buildup has occurred. If creosote has accumulated it should be removed to reduce the risk of chimney ﬁ re.

REMOVAL FOR CLEANING

Removal of your insert for cleaning purposes is usually not required if a proper installation has been done. In the event that removal is required, be sure not to damage any parts needed for re-installation. In most cases removal and replacement of the bafﬂ e system should allow full access for cleaning.

WARNING: In case of chimney ﬁ re:

1. Close draft control

2. Call the Fire Department

WAYS TO PREVENT AND KEEP UNIT FREE OF CREOSOTE

1. Burn insert with draft control wide open for

about 45 minutes every morning during burning season. This helps to prevent creosote deposits within the heating system.

2. Burn inser t with draft control wide open for about

10 - 15 minutes every time you add fresh wood. This allows the wood to achieve the charcoal stage faster and burns up any wood vapors which might otherwise be deposited within the system.

3. Only burn seasoned wood! Do not burn wet

or green wood. Seasoned wood that has been dried at least one year must be used.

4. A small hot ﬁ re is preferable to a large smoul-

dering one that can deposit creosote within the system.

5. Check the chimney at least twice a month during

the burning season for creosote build-up.

6. Have chimney system and unit cleaned by competent chimney sweeps twice a year during the ﬁ rst year of use and at least once a year thereafter or when a signiﬁ cant layer of creosote has accumulated (3mm / 1/8" or more) it should be removed to reduce the risk of a chimney ﬁ re.

WOOD STORAGE

Store wood under cover, such as in a shed, or covered with a tarp, plastic, tar paper, sheets of scrap plywood etc., as uncovered wood can absorb water from rain or snow, delaying the seasoning process.

SAFETY GUIDELINES & WARNINGS

DO NOT USE CHEMICALS FOR

CAUTION

1. Never use gasoline, gasoline type lantern fu-

2. Keep the door closed during operation and

3. Do not burn any quantities of paper, garbage, and

4. If you have smoke detectors, prevent smoke

5. Do not overﬁ re heater. If the chimney connector,

6. Do not permit creosote or soot build-up in the

7. Your Regency stove can be very hot. You may be

8. The stove consumes air while operating, provide

FLUIDS TO START FIRE.

els, kerosene, charcoal lighter fuel, or similar liquids to start or ‘freshen up’ a ﬁ re in your heater. Keep all such liquids well away from the heater while it is in use.

maintain all seals in good condition.

never burn ﬂ ammable ﬂ uids such as gasoline, naptha or engine oil in your stove.

spillage as this may set off a false alarm.

ﬂ ue bafﬂ e or the stove top begin to glow, you are over ﬁ ring. Stop adding fuel and close the draft control. Over ﬁ ring can cause extensive damage to your stove including warping and premature steel corrosion. Over ﬁ r ing will void your warranty.

chimney system. Check and clean chimney at regular intervals. Failure to do so can result in a serious chimney ﬁ re.

seriously burned if you touch the stove while it is operating, keep children, clothing and furniture away. Warn children of the burn hazard.

adequate ventilation with an air duct or open a window while the stove is in use.

CI2600/HI400 | wood insert

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operating instructions

SAFETY GUIDELINES & WARNINGS

9. Do not connect this unit to a chimney ﬂ ue serving another appliance.

10. Do not use grates, andirons or other methods for supporting fuel. Burn

directly on the bricks.

11. Open the draft control fully for 10 to 15 seconds prior to slowly opening the

door when refuelling the ﬁ re.

12. Do not connect your unit to any air distribution duct.

13. This heater is designed to burn natural wood only. Higher efﬁ ciencies and

lower emissions generally result when burning air dried seasoned hardwoods, as compared to softwoods or to green or freshly cut hardwoods.

14. Do not store any fuel closer than 2 feet from your unit. Do not place wood,

paper, furniture, drapes or other combustibles near the appliance.

DO NOT BURN:

• Treated wood

• Coal

• Garbage

• Cardboard

• Solvents

• Colored Paper

• Trash

• Salt drift wood

• Cut lumber, plywood, mill ends.

Burning treated wood, garbage, solvents, colored paper or trash may result in release of toxic fumes and may poison or render ineffective the catalytic combustor. Burning coal, cardboard, or loose paper can produce soot, or large ﬂ akes of char or ﬂ y ash that can coat the combustor, causing smoke spillage into the room, and rendering the combustor ineffective.

15. Do not operate with broken glazing.

16. The controls of your unit or the air supply passages should not be altered

to increase ﬁ ring for any reason.

17. If you burn the unit too slowly or at too low a setting your unit will not be

operating as efﬁ ciently as it can. An easy rule of thumb says that if your glass is clean, catalytic thermostat is active, then your ﬂ ue is clean and your exhaust is clean. Burn the stove hot enough to keep your glass clean and catalytic combustor ,you won't need to clean your ﬂ ue as often.

DO NOT BURN GARBAGE OR FLAMMABLE LIQUIDS SUCH

AS GASOLINE, NAPTHA OR ENGINE OIL. SOME FUELS

COULD GENERATE CARBON MONOXIDE AND ARE

CAUTION: DO NOT CONNECT TO, OR USE IN CONJUNC-

TION WITH ANY AIR DISTRIBUTION DUCT WORK UN-

LESS SPECIFICALLY APPROVED FOR SUCH

Troubleshooting Guide

PROBLEM POSSIBLE CAUSE SOLUTION

Crumbling Substrate Extreme Thermal Shock

Fly-Ash Build-up

Fly-Ash Masking

Fly-ash Plugging

Thermal Cracking Uneven temperatures, ﬂ ame impingement

Mechanical Cracks Combustor mishandled or abused.

Plugging (Creosote) Burning wet, pitchy woods or burning large

Masking (Soot) Combustor has not maintained a light-off.

Refueling with Wet Wood High Draft

Combustor has not maintained light-off temperature. Combustor has not maintained light-off temperature.

Burning materials that produce a lot of char and ﬂ y-ash. Closing the bypass too soon

and heat spikes.

Distortion of combustor holder.

loads of small diameter wood with the combustor in the operating position without light-off ever occurring.

Burning coal will cause a sulfur-based compound to coat the catalyst.

Bypass combustor when the stove is running Use seasoned, dried wood. Do not exceed .06" of water draft. Install a manual damper and draft gauge or a barometric damper.

Brush cold combustor with a soft bristled brush or vacuum lightly.

Do not burn cardboard, gift wrap or garbage. Follow instructions for proper light-off.

If cracking causes large pieces to fall out, replace combustor.

Handle combustor with care. Replace if necessary. Replace combustor is large pieces are missing, replace any warped stove parts as well.

Burn dried seasoned wood. Make sure combustor has lightoff before closing the bypass damper. It may be possible to burn off the soot or creosote accumulation by putting the combustor in a partially open and partially closed position after a hot ﬁ re has been started.

Place combustor in a partially open and partially position after a hot ﬁ re has been started to burn off the soot accumulation.

Revert to burning wood and ﬁ re the combustor to elevated temperatures for one hour.

VERY DANGEROUS.

INSTALLATION.

CI2600/HI400 | wood insert

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| 27

CATALYTIC COMBUSTOR (PART # 106-534)

operating instructions

ACHIEVING AND MAINTAINING CATALYST LIGHT-OFF: The temperature in the stove and the gases entering the combustor must be raised to between 500F to 700F for catalytic activity to be initiated. During the start up of a cold stove a medium to high ﬁ ring rate must be maintained for about 30 minutes. This ensures that the stove, catalyst and fuel are all stabilized at proper operating temperatures. Even though it is possible to have temperatures at 600F within minutes after a ﬁ re has been started, if the ﬁ re is allowed to die down immediately it may go out or the combustor may stop working. Once the combustor starts working, heat generated in it by burning the smoke will keep it working. During re-fueling and rekindling of the cool ﬁ re, or a ﬁ re that has burned down to the charcoal phase, operate the stove at a medium to high ﬁ ring rate for about 10 minutes to ensure that he catalyst reaches operating temperatures.

There are some obvious signs of trouble that your inspection may reveal. The temperature in the stove and the gases entering the combustor must be raised to between 500F to 700F for catalytic activity to be initiated. During the start up of a cold stove a medium to high ﬁ ring rate must be maintained for about 30 minutes. This ensures that the stove, catalyst and fuel are all stabilized at proper operating temperatures. Even though it is possible to have temperatures at 600F within minutes after a ﬁ re has been started, if the ﬁ re is allowed to die down immediately it may go out or the combustor may stop working. Once the combustor starts working, heat generated in it by burning the smoke will keep it working. During re-fueling and rekindling of the cool ﬁ re, or a ﬁ re that has burned down to the charcoal phase, operate the stove at a medium to high ﬁ ring rate for about 10 minutes to ensure that he catalyst reaches operating temperatures.

CATALYST MONITORING: It is important to periodically monitor the operation of the catalytic combustor to ensure that it is functioning properly and to determine when it needs to be replaced. A non-functioning combustor will result in a loss of heating efﬁ ciency, and an increase in creosote and emissions. Following is a list of items that should be checked on a periodic basis.

• Combustors should be visually inspected at least three times during the heating season to determine if physical degradation has occurred. Actual removal of the combustor is not recommended unless more detailed inspection is warranted because of decreased performance. If any of these conditions exist, refer to Catalyst trouble shooting section of this owner’s manual.

• A good combustor is designed to withstand approximately 12,000 hours of continuous use. This will translate into ﬁ ve to ten years of use, depending on the length of your heating season and how often you use your stove. Proper maintenance will increase the combustor’s effectiveness and prevent many problems. Inspect your combustor before each heating season, and during the season if your stove’s performance seems to change.

Step 1: Light the stove in accordance with instructions within this

manual.

Step 2: With smoke routed through the catalyst (by-pass closed)

go outside and observe the emissions leaving the chimney.

Step 3: Engage the bypass mechanism and move to by-pass

open position. And again observe the emission leaving the chimney. Signiﬁ cantly more smoke should be seen when the smoke is not routed through the combustor (bypass open). Be careful not to confuse smoke with steam.

ACHIEVING PROPER DRAFT: Draft is the force which moves air from the appliance up through the chimney. The amount of draft in your chimney depends on the length of the chimney, local geography, nearby obstructions and other factors. Too much draft may cause excessive temperatures in the appliance and may damage the catalytic combustor. Inadequate draft may cause back pufﬁ ng into the room and plugging of the chimney or catalyst.

CATALYTIC COMBUSTOR CLEANING:

Method #1 A vacuum cleaner may be used, but never use high pressured air to

blow the cells free of any build-up. This can damage the cell walls. Any cell blockage can be removed with the use of a pipe cleaner or a cotton swab as well.

Method #2

Should the combustor’s cells become covered with ﬂ y-ash, use a paintbrush or soft-bristled brush and dust the combustor gently. Never use anything abrasive to clean the combustor.

Method #3

Normally the catalytic combustor requires little or no maintenance, it generates such high temperatures and therefore is basically self-cleaning. However, should the combustor become covered with soot or creosote, it is possible to burn the accumulation off by opening the bypass and building a hot ﬁ re. Once the hot ﬁ re is created, close the bypass halfway and burn for 30 to 60 minutes with the bypass left in this position. Never use cleaning solvents

to clean it.

Check and clean the combustor, if necessary, before each burning season and inspect the ﬂ ue system for any signs of creosote buildup.

A clean ﬂ ue helps prevent chimney ﬂ ue ﬁ res.

• You can get an indication of whether the catalyst is working by compar-

ing the amount of smoke leaving the chimney when the smoke is going through the combustor and catalyst light – off has been achieved, to the amount of smoke leaving the chimney when the smoke is not routed (bypass open) through the combustor.

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operating instructions

PROVISION FOR CATALYTIC COMBUSTOR TEMPERATURE PROBE

NOTE: 1/4" drill bit required for this installation.

The CI2600/HI400 is equipped with a provision to accept a catalytic temperature monitoring device. Please follow instructions below for the installation of the probe. Follow the user instructions of the catalytic monitoring device for product set up and details.

Device

Probe

1. Remove all packaging from the unit

2. Locate the precut square on the top of the unit. Lift up the metal square to

900 with a ﬂ at head screwdriver.

Locate the 7/16’’ bolt below the metal. Use a 7/16’’ socket and remove the bolt.

5. Take your temperature probe and measure from end 3’’ and make a mark. Insert the temperature probe to the mark.

Install temperature probe

6. Complete the installation of the CI2600/HI400. Ensure temperature probe wire is routed behind the faceplate and to the left side of the unit. Plug the in the monitoring device.

Remove 7/16’’ bolt.

4. Use a ¼’’ drill bit and drill through the hole. Make sure the drill bit size is

correct to ensure a air tight seal when the probe is installed.

Drill hole with 1/4" drill bit

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COMBUSTOR ASSEMBLY REMOVAL / REPLACEMENT:

If the combustor must be examined or replaced, follow this procedure:

1. Allow the stove to burn out and cool down.

2. Open the door and loosen the two 7/16” bolts -see locations below.

maintenance

Lid for Bypass Door

TO REPLACE THE COMBUSTOR:

First clean the combustor area and the area around the by-pass,use a vacuum cleaner.

3. Lift ﬂ ame shield slightly upwards in keyhole slot and pull it forward and down.

4. Use a pair of pliers and gently slide out the band at each end. The assembly

will loosen enough that it can be pulled forward, lowered, and pulled out through the door.

CI2600/HI400 Airtube

NOTE: If also replacing the gasket in the bypass door (see next page), remove the lid of the bypass door while it is accessible and complete steps in Bypass Door Gasket Replacement.

Lift the new combustor into position, with the stainless ﬂ anges on each end facing forward. The combustor should slide easily into position, you may need to pinch down the top center with your ﬁ nger to start, gently push as far to the back of the stove as possible.

Replace the ﬂ ame shield in the orientation shown below.

Lift it into position, place the key slot opening over the bolt and push the ﬂ ame shield down to seat. Tighten the bolt till its SNUG only, do not over tighten. The ﬂ ame shield should rest at an angle (about 45 degrees) with the thin end at the bottom and the thick end near the top of the stove.

NOTE: Replacement combustors can be retrieved from Applied Ceramics

or Contact your local Regency Dealer for details.

DO NOT OPERATE THE APPLIANCE IF COMBUSTOR BECOMES INACTIVE - DO NOT OPERATE WITHOUT COMBUSTOR.

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maintenance

BYPASS DOOR GASKET REPLACEMENT

1. Remove Bypass Rod - turn counter clockwise.

Bypass Rod

D - Combustor- remove with pliers

Tilt down and forward to ease removal.

2. The following parts must be removed to allow access and a positive connection.

a) Primary Air Shield b) Combustor Flame Shield c) Combustor d) Upper shield

A -Primary Air Shield - loosen 2 x 7/16"

bolts - slide forward to remove.

E - Upper Shield - slide forward and lift up to remove.

3. Lift off bypass plate, remove bypass gasket and replace with a new one.

Bypass plate

Bypass gasket

B- Combustor Flame Shield - loosen 2 x 7/16"

CI2600/HI400 | wood insert

bolts to remove.

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4. Reinstall bypass plate.

5. Reinstall the Upper Shield removed in Step 2d.

Ensure Upper Shield is centered in between 2 (two) vertical pins from

front to back. When positioning the upper shield locate the vertical pins by feel. When the shield parts are in place - slide to the back.

E - Upper Shield - orientation for reinstall

maintenance

Upper Shield - center between 2 vertical pins

Reinstall Combustor/Flame Combustor Shield / Primary Air Shield and

Bypass Rod.

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maintenance

DOOR GASKET GLASS CLEANING GLASS REMOVAL

If the door gasket requires replacement, 7/8" diameter material must be used. A proper high temperature gasket adhesive is required. A gasket repair kit, Part # 846-570 is available from your local Regency dealer.

Only clean your glass window when it is cool. Your local retailer can supply you with special glass cleaner if plain water and a soft cloth does not remove all deposits. Regular cleaning will prevent the build up of carbon and allow full view of ﬁ re.

CAUTION: Do not build ﬁ re too close to glass window. WARNING: Do not use abrasive cleaners. WARNING: Do not clean glass when hot. WARNING: Do not operate unit with broken glass

Allow the stove to cool before removing or replacing glass. Remove the door from the insert and remove the glass retainer. Use caution when removing broken glass to prevent injury.

When placing the replacement glass in the door, make sure the glass gasket will properly seal your unit. Replace the retainer and tighten securely, but do not wrench down on the glass as this may cause breakage. Do not substitute materials. If your glass door does break, do not continue to use your unit until it has been replaced.

GLASS REPLACEMENT

Your Regency Insert is supplied with 5mm Neoceram ceramic glass (Part #940-420/P) that will withstand the

Cleaning & Maintaining Your Wood Stove

highest heat that your unit will produce. In the event that you break your glass by impact - purchase your replacement from an authorized Regency dealer only, and follow our step-by-step instructions.

WARNING: Do not use substitute materials.

WARNING: Avoid impact on glass doors such as striking or slamming shut.

Annual Maintenance

Completely clean out entire unit Annually

Inspect air tubes, bafﬂ es and bricks Replace any damaged parts.

Adjust door catch / latch If unable to obtain a tight seal on the door - replace door gasket seal.

Readjust latch after new gasket installed.

Inspect condition and seal of: Glass Gasket Door Gasket Perform paper test - replace gasket if required

Paper Test Test the seal on the loading door with a paper bill.

Place a paper bill in the gasketed area of the door on a cold stove–close the door. Try to remove the paper by pulling. The paper should not pull out easily, if it does, try adjusting the door latch, if that doesn't solve the problem replace the door gasket.

Check and lubricate door hinge + latch Use only high temperature anti seize lube. (ie. never seize)

Check glass for cracks Replace if required.

Clean blower motor Disconnect power supply.

Remove and clean blower.

*DO NOT LUBRICATE*

Inspect and clean chimney Annual professional chimney cleaning recommended.

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maintenance

SECONDARY AIR TUBE REMOVAL / INSTALLATION

1. Allow the stove to burn out and cool down, until cool to touch.

2. Open stove door to access secondary air tube.

Secondary Air

Tube

DOOR CATCH ADJUSTMENT

The door catch may require adjustment as the door gasket compresses after a few ﬁ res. The door catch compression may require adjustment to renew seal. Removal of the spacer washer, shown in the diagram below, will allow the catch to be moved closer to the door frame, causing a tighter seal. Remove and replace the nuts, washer and spacer as shown

Spacer washers

3. Grasp secondary air tube ﬁ rmly with vise grips, using a hammer tap vise

grips from right to left until air tube is released from grip. Remove.

3. To reinstall or replace, ﬁ rst slide left side of tube into hole on left side air

channel. Align tab on right side air channel with notch on right hand end of

air tube. Firmly grip center of air tube with vise grips, use hammer to tap vise

grips from left to right until the tube bottoms out into the air channel on right.

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MAIN ASSEMBLY

Part # Description

1 Catalytic Firebox Assembly

2 106-517 Stove Top Assembly

3 106-917 Fan Assembly

4 106-525 Rear Panel Assembly

5 106-038 Outer Shield L

6 106-520 Flat cast door Assembly

7 106-039 Outer Shield R

8 106-096 CI2600/HI400 Handle Hook / Tool holder

9 106-529 Curved Sheet Metal Facia

10 156-241 Cast Handle

11 156-514 Handle Assembly

12 106-561 Catch Assembly

13 106-043 Andirons (ea)

14 106-016 Bypass rod

15 106-017 Bypass ring

Part # Description

16 106-516 Flue Collar Assembly

17 106-062F Fork

* 910-138 Auto/manual switch

* 910-140 Fan Hi/Off/Low switch

* 910-142 Fan Thermodisc

* 910-157/P Fan motor only

* 940-420/P Replacement Glass

* 106-095 Primary Air Shield

* 106-057 Combustor Flame Shield

* 106-060 Upper Shield

* 106-067F Bypass Damper Tool

* 033-953 Secondary Air Tube

919-300 Manual

Part not shown

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BRICK LAYOUT

106-960 Brick Set - Complete

parts list

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Regency Fireplace Products are designed with reliability and simplicity in mind. In addition, our internal Quality Assurance Team carefully inspects each unit thoroughly before it leaves our door. FPI Fireplace Products International Ltd. is pleased to extend this limited lifetime warranty to the original purchaser of a Regency Product. This warranty is not transferable.

The Warranty: Limited Lifetime

Covered under the agreement are the following components:

Steel Firebox, glass (thermal breakage), door handle, stainless steel smoke deﬂ ector, stainless steel ﬁ llers, and stainless steel ﬂ ame guard.

The above will be covered for parts and subsidized labour for the ﬁ rst ﬁ ve years and parts only thereafter with the exception of the ﬁ reboxes (see below).

NOTE: The Catalytic Combustor warranty is covered by the supplier, Applied Ceramics. See warranty details on next page.

FPI is not liable for freight or labor on any wood burning appliance replaced in ﬁ eld.

Cast components such as the front door, including damper arm mechanism, will be covered for ﬁ ve years against defect in manufacture, three years parts and subsidized labor the remaining two years parts only.

Electrical components such as blowers, switches and thermodisc's are covered for two years parts and one year subsidized labour* from date of purchase.

Repair/replacement parts purchased by the consumer from FPI after the original coverage has expired on the unit will carry a 90 day warranty, valid with a receipt only. Any item shown to be defective will be repaired or replaced at our discretion. No labor coverage is included with these parts.

Conditions:

Any part or parts of this unit which in our judgement show evidence of such defects will be repaired or replaced at FPI's option, through an accredited distributor or agent provided that the defective part be returned to the distributor or agent Transportation Prepaid, if requested.

It is the general practice of FPI to charge for larger, higher priced replacement parts and issue credit once the replaced component has been returned to FPI and evaluated for manufacturer defect.

The authorized selling dealer is responsible for all in-ﬁ eld service work carried out on your Regency product. FPI will not be liable for results or costs of workmanship from unauthorized service persons or dealers.

At all times FPI reserves the right to inspect product in the ﬁ eld which is claimed to be defective.

All claims must be submitted to FPI by authorized selling dealers. It is essential that all submitted claims provide all of the necessary information including customer name, purchase date, serial #, type of unit, problem, and part or parts requested, without this information the warranty will be invalid.

Exclusions:

This limited Lifetime Warranty does not extend to or include, paint, door or glass gasketing, ﬁ rebrick or trim. It does not cover installation and operational related problems such as creosote or similar, over-ﬁ ring, use of corrosive driftwood, chemically treated wood, mill ends, coal, or unseasoned wood, downdrafts or spillage caused by environmental conditions, nearby trees, buildings, hilltops, mountains, inadequate venting or ventilation, excessive offsets, negative air pressures caused by mechanical systems such as furnaces, fans, clothes dryers etc.

At no time will FPI be liable for any consequential damages which exceed the purchase price of the unit. FPI has no obligation to enhance or modify any unit once manufactured. ie. as products evolve, ﬁ eld modiﬁ cations or upgrades will not be performed.

FPI will not be liable for travel costs for service work.

Annual maintenance must be completed as per the manual. The lack of annual maintenance on this appliance will void your warranty. For Service and Maintenance video's for this appliance, visit our website: www.regency-ﬁ re.com.

Installation and environmental problems are not the responsibility of the manufacturer and therefore are not covered under the terms of this warranty policy.

Any unit which shows signs of neglect or misuse is not covered under the terms of this warranty policy. Damage caused by improper use, not covered under terms of warranty.

The warranty will not extend to any part which has been tampered with or altered in any way, or in our judgment has been subject to misuse.

Freight damage to stoves and replacement parts is not covered by warranty and is subject to a claim against the freight carrier by the dealer.

FPI will not be liable for acts of God, or acts of terrorism, which cause malfunction of the appliance.

Performance problems due to operator error will not be covered by this warranty policy.

Products made or provided by other manufacturers and used in conjunction with the operation of this appliance without prior authorization from FPI, may nullify your warranty on this product.

* Subsidy according to job scale as predetermined by FPI.

warranty

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APPLIED CERAMICS IMPORTANT WARRANTY INFORMATION FOR CATALYTIC CONVERTER

Any and all claims for catalytic combustor must be ﬁ led by the consumer directly with APPLIED CERAMICS (full address below). FPI/Regency does not handle these claims.

Please follow the instructions below for returning your catalytic converter under warranty. To learn more about the care and maintenance or the catalytic converter, please visit our website: www.ﬁ recatcombustors.com.

Original Limited Lifetime warranty (ﬁ rst six (6) years).

APPLIED CERAMICS warrants to the consumer who purchases a VERSAGRID CATALYTIC CONVERTER as a component in an E.P.A. certiﬁ ed solid fuel appliance, to replace at no charge to the consumer, the VERSAGRID CATALYTIC CONVERTER that ceases to function with three (3) years from the date of purchase by the original consumer, provided that the following conditions are met:

(1) A copy of the original bill of sale that include place and date of purchase must be submitted with the warranty claim. (THIS IS THE RECEIPT FOR THE PURCHASE OF YOUR WOOD BURNING APPLIANCE).

warranty

(2) The original Versagrid catalytic converter must be returned to Applied Ceramics.

(3) The Versagrid Catalytic Converter must not have been mechanically abused, nor must the wrong fuels have been

used in the appliance.

If after three years the Versagrid Catalytic Converter fails to function, the Prorated Warranty will allow replacement at the following special price schedule:

Year 4.....................$90*

Year 5.....................$100*

Year 6.....................$110*

Year 7.....................current retail price.

Conditions 1,2, and 3 also apply to the Prorated portion of the warranty.

Any E.P.A. certiﬁ ed solid fuel appliance will receive one replacement catalyst converter only during the three-year period. The consumer will be responsible for removal, any servicing, and return of any items required for ﬁ ling the warranty claim. This warranty is APPLIED CERAMICS exclusive warranty and APPLIED CERAMICS d isclaims any other express or implied warranty for the Versagrid Catalytic Converter, including any warranty or merchantability of ﬁ tness for a particular use. NO LABOR WILL APPLY.

All warranty claims must include $12.50 for postage and handling within the continental US. Alaska and Canada must include $35 for cover shipping and handling. Please allow 2-4 for delivery.

All warranty claims must be sent to: APPLIED CERAMICS Customer Service Department 5555 Pleasantdale Road Doraville, GA 30340

* Prices subject to change.

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notes

CI2600/HI400 | wood insert

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notes

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Page 40

www.regency-ﬁ re.com

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Dealer Name & Address: ______________________________________________ ___________________________________________________________________ Installer: ___________________________________________________________ Phone #: ___________________________________________________________ Date Installed: ______________________________________________________ Serial No.: __________________________________________________________

Printed in Canada

Regency CI2600 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual