OWNER/OPERATOR MANUAL
CUT-OFF SAW
T2069-93110 (310)
HC510DV
The engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects or other reproductive harm.
WARNING
Before using our products, please
read this manual carefully to
understand the proper use of your
unit.
WARNING
Diamond wheel use only, Do not use
abrasive wheels with this product.
WARNING
APPLICABLE SERIAL NUMBERS : 200101 and up
Dust Collection Type
SAFETY FIRST
Instructions contained in warnings within this
manual marked with a symbol concern
critical points which must be taken into
consideration to prevent possible serious
bodily injury, and for this reason you are
requested to read all such instructions
carefully and follow them without fail.
■ WARNINGS IN THE MANUAL
This mark indicates instructions which must be
followed in order to prevent accidents which could
lead to serious bodily injury or death.
This mark indicates instructions which must be
followed, or it leads to mechanical failure,
breakdown, or damage.
This mark indicates hints or directions useful in the
use of the product.
NOTE
CONTENTS
1. Parts location …………………………………4
2. Specifications …………………………………4
3. Warning labels on the machine ……………5
4. Symbols on the machine ……………………6
5. For safe operation ……………………………7
6. Set up …………………………………………12
7. Fuel……………………………………………14
8. Operation ……………………………………16
9. Maintenance …………………………………20
10. Storage ………………………………………31
11. Troubleshooting guide ………………………32
12. Parts list ………………………………………33
WARNING
IMPORTANT
2. Specifications
Model Name and Number ···································································CUT-OFF SAW, HC510DV
Overall Size (with 14 in. Blade)(LxWxH) ························· 29.4(735)x9.4(235)x19.8(495) in. (mm)
Dry Weight (excluding Blade) ··············································································· 29.0 lbs (13 kg)
Engine
Type ··············································· Single-Cylinder Air-Cooled 2-Cycle Gasoline Engine
Displacement ······················································································ 3.1cu-in. (49.3cm3)
Max. Speed ···························································································· 12500 1/min (rpm)
Fuel ······················································································· Mixture(Gasoline 50 : Oil 1)
Carburetor ········································································· Diaphragm Type (Walbro WT)
Ignition System······································································Electronic Controlled (C.D.I)
Spark Plug·····································································································NGK BPM8Y
Starter System······························································································Recoil Starter
Stopping System ······································································ Earth Type (Push Button)
Fuel Tank Capacity·····························································································18.5 fl.oz (0.55 )
Transmission········································································ Centrifugal Clutch, Belt Pulley, Gear
Blade Rotating Direction························································ Clockwise (From Clutch Side View)
Reduction Ratio······················································································································ 4 : 1
Max Spindle Speed ······························································································ 3100 1/min (rpm)
Vibration Isolation Mechanism····························· 8 Point Support Vibration Free Handle System
Dust Collection Mechanism································Turbo Fan Drive Forced Dust Collection System
Applicable Cutter Blade
Type ·····························································································Dry type diamond blade
Size··················································································12 in. (305mm), 14 in. (355mm)
Maximum Cut in Depth (by 14 in. Blade) ··········································································135 mm
Specifications are subject to change without notice.
1. Parts location
1. Rear handle
2. Safety lock
3. Choke knob
4. Air Cleaner cover
5. Front handle
6. Pulley cover
7. Stand
8. Decomp valve
9. Drive case
10. Throttle lever
11. Cutter blade
12. Blade cover
13. Muffler
14. Starter knobs
15. Engine stop
switch
16. Start set button
17. Fuel tank cap
18. Flange bolt
4
If warning label peel off or become
soiled and impossible to read, you
should contact the dealer from which
you purchased the product to order
new labels and affix them in the
required location(s).
Never modify your machine.
We won't warrant the machine, if
you use the remodeled machine
or you don't observe the proper
usage written in the manual.
WARNING
3. Warning labels on the machine
5
IMPORTANT
6
For safe operation and maintenance, symbols are
indicated on the machine. According to these
indications, please be careful not to take a mistake.
(a) The port to refuel the "MIX GASOLINE"
Position: FUEL TANK CAP
(b) Choke will close when pulling the choke knob
Position: CHOKE KNOB
(c) It indicates the start (I) and stop (O) direction
Position: SWITCH
WARNING
4. Symbols on the machine
Made in Japan
RedMax
IMPORTANT ENGINE INFORMATION
THIS ENGINE CONFORMS TO U.S. EPA
PH1 FOR SMALL OFF-ROAD ENGINES.
ENGINE FAMILY : 3KZXS. 0494LM ; EM
ENGINE DISPLACEMENT : 49.3cm
3
REFER TO OWNER’S MANUMAL FOR MAINTENANCE SPECIFICATIONS AND ADJUSTMENTS.
MANUFACTURED:
INFORMATION IMPORTANTE CONCERNANT LE MOTEUR
Ce moteur conformc aux normcs U.S. EPA
PH1 pour les petits moteurs tout-terrain.
Type de moteur :
3KZXS. 0494LM ; EM
Cylindrée du moteur :
49.3cm
3
Se référer au Manuel de l'utilisateur pour les
spécifications d'entretien et les réglages.
Made in Japan
RedMax
Manufacturé :
(a)
(b)
(c)
7
5. For safe operation
■ BEFORE USING THE MACHINE
a. Cut-off saws are high-speed cutting tools and
very dangerous to operate; therefore it is very
important that you read and fully understand the
contents of the owner’s manual before using.
b. This unit has been designed for use in cutting
concrete products, stone and cast-iron pipe at
outside construction site. Never use this product
for any other purpose since doing so could result
in unforeseen accidents and injuries occurring.
c. You must be certain that your physical and
mental condition is satisfactory to operate this
unit. Never attempt to operate it under the
influence of drugs or alcohol, or when fatigued.
d. Never allow children or anyone unable to fully
understand the directions given in this manual to
use this machine.
e. Avoid running the engine indoors. The exhaust
gases contain harmful carbon monoxide.
f. Never use this unit under circumstances like
those described below:
1. When the ground is slippery or when other
conditions exist which might make it not
possible to maintain a steady posture.
2. At night, at times of heavy fog, or at any other
times when you’re your field of vision might be
limited and it would be difficult to gain a clear
view of the area.
3. During rain storms, during lightning storms, at
times of strong or gale-force winds, or at any
other times when weather conditions might be
unsafe.
4. When you cannot fix cutting material.
5. Near the combustible materials such as:
petrol (gas), wood, dry grass etc.
g. When planning your work schedule, allow plenty
of time to perform the work of cutting and allow
plenty of time for rest.
Limit the amount of time over which this unit is to
be used continuously to somewhere around 10
minutes per session, and take 10~20 minutes of
rest between work sessions. Also try to keep the
total amount of work performed in a single day
under 2 hours or less.
Operating this unit over a long period of time
8
exposes the operator to Whitefinger disease.
This condition produces numerous burning
sensations and interferes with the ability to feel
and regulate temperature. Get medical advise at
once if you experience these symptoms.
h. Be sure to keep this manual handy so that you
may refer to it later whenever any questions
arise.
i. Always be sure to include this manual when
selling, lending, or otherwise transferring the
ownership of this product.
■ WORKING GEAR AND CLOTHING
a. When using this unit, you should wear proper
clothing and protective equipment as follows;
1) Sturdy long pants and sturdy long-sleeved
shirt
2) Helmet
3) Anti-dust goggles
4) Anti-dust musk
5) Vibration-proof, non-slip gloves
6) Steel-toed safety boots
7) Ear protectors
b. And you should carry with you things as follows.
1) Attached tools
2) Properly reserved fuel
3) Spare wheel
4) Things to notify your working area ( Rope,
warning signs )
Never cut any material containing asbestos without
using a respirator specifically approved for that
purpose.
Some materials throw off dangerous sparks when
cut. You should wear non-flammable clothing and
gloves free of fuel, oil, or grease under these
conditions.
■
WARNING CONSIDERING HANDLING OF FUEL
1. The engine of the RedMax product is designed
to run on a mixed fuel which contains highly
flammable gasoline. Never store cans of fuel or
WARNING
5. For safe operation
refill the tank of the unit in any place where there
is a boiler, stove, wood fire, electrical sparks,
welding sparks, or any other source of heat or
fire which might ignite the fuel.
2. Never smoke while operating the unit or refilling
its fuel tank.
3. When refilling the tank, always turn off the
engine and allow it to cool down. Take a careful
look around to make sure that there are no
sparks or open flames anywhere nearby before
refueling.
4. Wipe spilled fuel completely using a dry rag if
any fuel spillage occurs during refueling.
5. After refueling, screw the fuel cap back tightly
onto the fuel tank and then carry the unit to a
spot 10feet (3m) or more away from where it
was refueled before turning on the engine.
■ WARNING CONSIDERING CUTTING BLADE
a. Diamond wheel use only. Do not use abrasive
wheels with this product.
b. Treat the wheel with special care. Never roll,
drop or bump the wheel.
c. Use proper wheel for the cutting material.
Improper wheels may shatter or break, exposing
the operator to serious injury or death.
d. Check the wheel for broken, loose, or damaged
parts before attaching it to the engine unit.
Repair or replace before using.
e. When replacing the blade, run the engine
without load in low speed for more than 3
minutes so as to check the unit for abnormal
noise or vibration before the actual cut.
f. Never do the zigzag cut, curve cut, diagonal cut
(without guide) or chape. Never use the side
surface of the wheel.
■ WARNING ON STARTING THE ENGINE
a. Check the condition and safety of working area
and cutting object.
b. Remove any obstacle from working area.
Warning signs should be placed around the
hazardous area (within a perimeter of 50 feet of
the operator) into which no one should enter.
c. When work is to be performed simultaneously by
two or more persons, preconcert how to check
5. For safe operation
9
10
the other one’s presence and how to sign the
danger etc.
d. Fix the cutting object if it is unfixed.
e. Never operate the engine without wheel guard.
f. Adjust the wheel guard to deflect sparks, dust,
and material away from the operator and
flammable materials.
g. Inspect the entire unit for loose fasteners and
fuel leakage. Make sure that the blade is
properly installed and securely fastened.
h. The product is equipped with a centrifugal clutch
mechanism, so the wheel begins to rotate as
soon as the engine is started when the throttle is
in the start position. When starting the engine,
place the unit on firm ground or other solid
surface in an open area and hold it firmly in
place so as to ensure that neither the wheel
comes into contact with any obstacle when the
engine starts.
i. Never attempt to drop-start the engine.
j. Be sure the wheel does not turn while the engine
is idling. Adjust the carburetor if necessary.
■ OPERATION SAFETY PRECAUTIONS
a. Grip the handles firmly with both hands. Place
your feet slightly apart so that your weight is
distributed evenly across both legs, and always
be sure to maintain a steady, even posture while
working.
b. Keep all parts of your body away from rotating
wheel.
c. Never raise the engine speed above the
maximum spindle speed (3000 1/min(rpm)).
d. If the unit start to shake or vibrate, turn off the
engine and check the whole unit. Do not use it
until the trouble has been properly corrected.
e. Keep the wheel always sharp. While using the
unit, if the wheel won’t cut well caused by
clogging, set the teeth of the saw by cutting
concrete block, clayware or sandstone.
f. Avoid standing in a direct line with the cutting
wheel.
g. Never force to push off the wheel on the cutting
object.
h. Use only downward pressure on the saw, as
lateral pressure may cause the blade to brake
and shatter.
5. For safe operation
i. Do not cut above shoulder height.
j. If someone calls out while working or if you wish
to continue work in another spot, or if you want
to check the unit, always be sure to turn off the
engine before making your next move.
k. Never touch the spark plug or plug cord while
the engine is in operation. Doing so may result in
being subjected to an electrical shock.
l. Never touch the muffler, spark plug, or other
metallic parts of the engine while the engine is in
operation or immediately after shutting down the
engine. Doing so may result in serious burns.
■ MAINTENANCE SAFETY PRECAUTION
a. In order to maintain unit in proper working order,
perform the maintenance and checking
operations described in this manual at regular
intervals.
b. In the event that any parts must be replaced or
any maintenance or repair work not described in
this manual must be performed, please contact a
representative from the store nearest RedMax
authorized servicing dealer for assistance.
c. Under no circumstances should you ever take
apart the product or alter it in any way.
d. When replacing any parts or when replacing the
oil or any lubricants, always be sure to use only
RedMax products or products which have been
certified by RedMax.
e. On checking or servicing, be sure to wear thick,
sturdy gloves and use only proper tools and
equipment, shut off the engine and remove the
spark plug wire to prevent injury.
■ AFTER USING THE SAW
a. Remove the cutting wheel when transporting the
unit.
b. Store the unit, with cutting wheel removed,
safely away from children.
5. For safe operation
11
Use adequate cutter blades suited to materials
to be cut. Use of inadequate cutter blades may
cause irregular wear of blades, poor cutting
performances, or irregular overheating, etc.
Continuance of those inadequate operations
may damage the blades and cause serious
accidents.
■ CHANGE OF DUST STOPPER
• To apply 12 inch blades, the dust stopper L (on
the engine starter side) shall be exchanged with
an attached 12 inch version before fitting blades.
• In case the dust stopper is unchanged, dust
collection performances become poor.
(1) 14 inch version dust stopper
(2) Screw
(3) Mounting bracket
(a) Remove 14 inch version dust stopper
(b) Fix 12 inch version dust stopper
1. Remove a dust stopper fixed left inside of the
blade cover.
2. Remove a stopper element from a dust stopper
mounting bracket. Properly fix an attached 12
inch version stopper element on the mounting
bracket.
3. Reassemble the dust stopper to the blade cover
as original.
Securely keep the removed dust stopper element
as it is required for 14 inch blade operations.
NOTE
6. Set up
SE1
12
WARNING
IMPORTANT
■ MOUNTING OF CUTTER BLADE
The flange bolt shall be securely fixed.
(Fixing torque: 266~434 in-lbs (30~50 N·m))
Insufficient fixing of the bolt may cause brake
away of the blade and is extremely dangerous.
1. Unscrew a flange bolt and remove flange
washer (A).
2. Mount a cutter blade on flange washer (B)
aligning its centre hole correctly with a projection
of the washer. Holding the blade with flange
washer (A), screw in the flange bolt.
(1) Cutter blade (2) Flange bolt
(3) Flange washer (A) (4) Flange washer (B)
3. Insert an attached bar (6mm diameter) to a hole
on pulley cover as shown in the left Fig. Slowly
turn the blade to find a hole on a belt pulley, and
apply locking of the pulley.
4. Securely tighten the flange bolt with an attached
eye wrench of 17mm diagonal size. (Specified
torque: 266~434 in-lbs (30~50 N·m))
(1) Pulley cover (2) Cutter blade
(3) Bar (4) Flange bolt
(5) Eye wrench (6) Tighten
These attached tools must be used also to remove
the cutter blade.
■ FITTING DUST HOSE AND DUST BAG
1. Connect an attached dust hose on an exhaust
outlet behind a fan cover of the machine.
Tighten the hose with a metal band securely.
2. Insert the end of the dust hose to the inlet of
dust bag and securely fix with a cord on the bag.
(1) Dust hose (2) Metal band
(3) Dust bag (4) Tying Cord
IMPORTANT
6. Set up
SE2
SE3
13
SE4
WARNING
14
7. Fuel
■ RECOMMENDED MIXING RATIO
GASOLINE 50:OIL 1
• Exhaust emission are controlled by the
fundamental engine parameters and
components(eq., carburation, ignition
timing and port timing) without
addition of any major hardware or the
introduction of an inert material during
combustion.
• These engines are certified to operate on
unleaded gasoline.
• Make sure to use gasoline with a
minimum octane number of 89 RON
(USA/Canada: 87AL)
• If you use a gasoline of a lower octane
value than prescribed, there is a danger
that the engine temperature may rise and
an engine problem such as piston seizing
may consequently occur.
• Unleaded gasoline is recommended to
reduce the contamination of the air for the
sake of your health and the environment.
• Poor quality gasolines or oils may damage
sealing rings, fuel lines or fuel tank of the
engine.
■ HOW TO MIX FUEL
Pay attention to agitation.
1. Measure out the quantities of gasoline
and oil to be mixed.
2. Put some of the gasoline into a clean,
approved fuel container.
3. Pour in all of the oil and agitate well.
4. Pour In the rest of gasoline and agitate
IMPORTANT
• Gasoline is very flammable. Avoid
smoking or bringing any flame or
sparks near fuel. Make sure to stop the
engine and allow it cool before
refueling the unit. Select outdoor bare
ground for fueling and move at least
3m (10ft) away from the fueling point
before starting the engine.
• The RedMax engines are lubricated by oil
specially formulated for air-cooled 2-cycle
gasoline engine use. If RedMax oil is not
available, use an anti-oxidant added
quality oil expressly labeled for air-cooled
2-cycle engine use. (JASO FC GRADE
OIL or ISO EGC GRADE)
• Do not use BIA or TCW (2-stroke watercooling type) mixed oil.
WARNING
50:1 MIXING CHART
GASOLINE gal. 1 2345
2-CYCLE OIL fl.oz 2.6 5.2 7.8 10.4 13
GASOLINE liter 1 2345
2-CYCLE OIL ml 20 40 60 80 100
7. Fuel
15
again for at least one minute. As some
oils may be difficult to agitate depending
on oil ingredients, sufficient agitation is
necessary for the engine to last long. Be
careful that, if the agitation is insufficient,
there is an increased danger of early
piston seizing due to abnormally lean
mixture.
5. Put a clear indication on the outside of the
container to avoid mixing up with gasoline
or other containers.
6. Indicate the contents on outside of
container for easy identification.
■ FUELING THE UNIT
1. Untwist and remove the fuel cap. Rest the
cap on a dustless place.
2. Put fuel into the fuel tank to 80% of the full
capacity.
3. Fasten the fuel cap securely and wipe up
any fuel spillage around the unit.
1. Select bare ground for fueling.
2. Move at least 10feet (3meters) away from
the fueling point before starting the
engine.
3. Stop the engine before refueling the unit.
At that time, be sure to sufficiently agitate
the mixed gasoline in the container.
FOR YOUR ENGINE LIFE, AVOID;
1. FUEL WITH NO OIL(RAW GASOLINE) –
It will cause severe damage to the internal
engine parts very quickly.
2. GASOHOL – It can cause deterioration of
rubber and/or plastic parts and disruption
of engine lubrication.
3. OIL FOR 4-CYCLE ENGINE USE – It can
cause spark plug fouling, exhaust port
blocking, or piston ring sticking.
4. Mixed fuels which have been left
unused for a period of one month or
more may clog the carburetor and result
in the engine failing to operate properly.
5. In the case of storing the product for a
WARNING
long period of time, clean the fuel tank
after rendering it empty. Next, activate the
engine and empty the carburetor of the
composite fuel.
6. In the case of scrapping the used mixed
oil container, scrap it only at an authorized
repository site.
As lot details of quality assurance, read the
description in the section Limited Warranty
carefully. Moreover, normal wear and
change in product with no functional
influence are not covered by the warranty.
Also, be careful that, if the usage in the
instruction manual is not observed as to fhe
mixed gasoline, etc. described therein, if
may not be covered by the warranty.
NOTE
16
■ STARTING ENGINE
•Before starting the engine, check if there is
any problem such as loose fitting of cutter
blade or fuel leakages.
•Place the machine on the ground and hold
securely when starting. Do not start the
engine while hanging it by one hand because
the cutter blade may contact with the ground
or other obstacles.
• As the engine starts with throttle lever locked
in a starting position, the cutter blade starts
to turn at the same time. Avoid the cutter
blade from contacting the ground and keep
surrounding obstacles away.
• Confirm if the cutter blade stops to turn
when the throttle lever is fully retarded. In
case the blade continues to turn, stop the
operation and adjust or maintain to the
proper operation.
• To avoid accidents, do not lock the throttle
lever during operation.
• Be sure to hold the handle by both hands
during operation. Left hand shall always hold
a front handle with the thumb downward.
Continuous high speed idling will apply extra load
to the engine. Release the throttle lever when
cutting operation is not continued. Especially
during a running-in period, avoid high speed idling
as the engine is exposed to a heavy load.
1. Apply fuel in a tank and secure a cap. (OP1)
(1) Fuel inlet (2) Fuel tank cap
2. Power switch to ON position.
3. Pull a choke knob on rear right side of the
machine for choke closing. (OP2)
(1) Switch (2) Choke knob
(3) OPEN (4) CLOSE
IMPORTANT
8. Operation
OP1
OP2
WARNING
8. Operation
In case of restarting immediately after stopping the
engine, pull the starter knob with the choke knob
pushed in (choke open).
4. Push down a safety lock above the rear handle
and pull the throttle lever.
Push in a start setting button and set the throttle
lever to a starting position. (OP3)
(1) Safety lock (2) Start setting button
(3) Throttle lever
5. Push in a decomp valve on right side of the
machine. (OP4)
(1) Decomp valve
In case a starter rope felt to be heavy, check if the
decomp valve is pushed in.
6. Place the machine on stable ground and confirm
that there is no obstacle around the cutter blade.
As in the left Fig., securely hold the machine
with left hand and right foot, and pull the starter
knob. Pull the knob lightly in the beginning and
then hard when it becomes heavy. (OP5)
Do not fully pull out the rope at once or let the knob
go for free return as those may cause failure of the
starter.
7. When initial combustion noise is heard, push in
the choke knob, press the decomp valve, and
pull the starter knob again.
By pulling the starter rope repeatedly with choke
knob pulled out position, the engine may have
difficulty to start due to excess fuel. In case the
engine does not start though the rope is repeatedly
IMPORTANT
OP5
17
OP3
OP4
NOTE
NOTE
IMPORTANT
18
pulled, push in the choke knob and pull the rope
until it starts. Otherwise, remove a spark plug to
dry its electrode, and reassemble. Try again the
starting operation.
8. When the engine is started, lightly pull the
throttle lever and unlock the start setting button.
In case of cold start of the engine, apply 1~2
minutes of warming up operation before use.
■ STOPPING ENGINE
• In an emergency, immediately stop the
engine.
• Even after stopping the engine, the cutter
blade continues to turn awhile by inertia. Do
not touch the blade until it is fully stopped.
• Do not touch a muffler or the spark plug by
bare hands immediately after stopping the
engine. There is a danger of burn for its high
temperature.
1. Return the throttle lever and operate for a while
at low speed.
2. OFF the power switch.
(1) ON (2) OFF
(3) Switch
Stopping operation at high engine speed causes
extra stress on the engine. Except for emergency,
reduce the engine speed by returning the throttle
lever, and then apply stop operations.
IMPORTANT
8. Operation
OP6
WARNING
19
8. Operation
■ CUTTING OPERATION
• For cutting, hold the machine in your body
centre and lead the dust hose through both legs.
Lightly bend the knees and keep a stable
posture.
•When applying the cutter blade to a work, start
with low speed to form a guide notch, and then
cut with full throttle.
Do not forcedly press the cutter blade during
cutting. It may end up with quick wear of blade or
troubles on a drive mechanism.
■ FOR AN EFFICIENT CUTTING OPERATION
• In case the front guide tip is not contacting a
work, capture of dusts becomes insufficient
and its dust collection performance is
spoiled.
•A front guide under the blade cover can slide.
For cutting operation, press the front guide tip
onto a work.
• Dusts are sucked from the front guide tip and
collected in a dust bag after passing through
inside of the blade cover, a dust collection fan
and the dust hose.
• The dust collection performance is dependable
to cutting direction. Before stating the operation,
refer (OP8) and decide a cutting direction so that
dusts are efficiently collected thorough the front
guide
• Dust collection performance is spoiled if the
dust bag is full with dusts or clogged with
water.
• At least once in every day, remove the dusts in
the dust bag by opening the fastener. In case
the bag is wet with water, dry it thoroughly for
next use.
(1) Front guide
(A) Horizontal Cutting
Move cutter back from forward.
(B) Vertical Cutting
Move cutter downward.
IMPORTANT
OP8
OP7
20
9. Maintenance
• Be sure to stop the engine for check and
maintenance.
• Do not modify the machine nor disassemble
the engine.
•Use RedMax genuine or specified spare parts
and oils.
■ AIR CLEANER
The air cleaner is adhered with much dusts
produced by a cutting operation. At the end of day’s
operation, be sure to check and clean it as follows:
1. Remove 2 screws above the air cleaner cover
and remove the cover.
2. Remove 2 screws above a top plate and remove
the plate.
3. Remove a main filter together with a felt filter.
4. Remove the felt filter from the main filter.
5. Remove adhered dusts on the main filter by
tapping the edge of the filter on a hard plane, for
example.
• The main and felt filters are of dry type. Do not
wet with water nor apply oils. Those will degrade
the performance.
• Do not apply high pressure air blows or a wire
brush to clean the main filter. These will quicken
clogging or damaging of the filter.
6. Dusts adhered on the felt filter are removed by
gently needing it. For heavy contamination, wash
in warm detergent water and dry thoroughly.
Then reassemble to the main filter as original.
(1) Air cleaner cover (2) Top plate
(3) Felt filter (4) Main filter
• Clogging of air filter reduces engine
performances. Inside of an engine will quickly
wear by dusts if an air cleaner cover is not
correctly fitted or if a filter is missed, deformed,
IMPORTANT
MA1
WARNING
IMPORTANT
or damaged.
• Avoid dusts to penetrate into the engine when
removing the air filter. Cover an air inlet with a
cloth after removing the filter.
• To keep the engine performance, change the air
filter at every 20 hours of operation.
■ SPARK PLUG
Do not touch the spark plug by bare hands
immediately after stopping the engine. There is
a danger of burn for its high temperature.
About every 25 hours of operation, remove the
spark plug and clean contaminant on electrodes
with a wire brush, etc.
Applicable gap between the electrodes is
0.6~0.7mm.
Use specified spark plug for exchange.
Specified Spark Plug:
NGK BPM8Y
Electrodes of the spark plug are contaminated by
over sucking of fuel or by poor quality oil. This may
cause the engine start difficult.
■ FUEL FILTER
About every 25 hours of operation, remove a fuel
filter from the fuel tank and remove adhered debris.
In case the filter is clogged, exchange with a new
one.
Care should be taken not to bend a fuel pipe when
setting the filter back into the tank.
(1) Fuel filter
In case the fuel filter is clogged or the fuel pipe is
bent, engine speed may not increase or may
become unstable.
IMPORTANT
9. Maintenance
MA3
0.6~0.7mm
MA2
21
WARNING
IMPORTANT
22
■ COOLING AIR PASSAGE
• Do not touch the cylinder, muffler or spark
plug by bare hands immediately after
stopping the engine. There is a danger of
burn for its high temperature.
• On the starting inspection, check the muffler
and clean if there are adhered wood chips or
dry leaves. Those may cause overheating of
the muffler. Also to avoid fire, keep clean the
muffler area.
This engine is an air cooling type. If cooling air inlet
or cylinder fins are choked with debris, the engine
may overheat and cause troubles. Check and
remove debris from time to time. (MA4)
(1) Air Inlet
(2) Cylinder fin
•When the spark plug or air filter is removed for
cleaning, cover the fixing hole or the air inlet with
cloth to avoid dusts.
• The covers shall be reassembled correctly as
original. Failure in assembling may result in
irregular wear or damage of components by
machine vibrations.
■ BLADE DRIVE BELT
On the starting inspection, check tension and wear
status of a blade drive belt. Adjust or exchange it if
necessary.
Belt Tension
The belt is normal if it sags about 5mm by pushing
the belt outward with a finger. (MA5)
(1) Blade drive belt
IMPORTANT
9. Maintenance
MA5
MA4
WARNING
9. Maintenance
This machine is equipped with a spring loaded
semi-automatic tensioner. Therefore, by slackening
cutting head fixing nuts and bolts, correct tension is
always maintained. (MA6)
Apply following procedures if readjustment is
required:
(1) Cutting head
(2) Spring
(3) Drive case
1. Slacken 3 pieces of flange nuts which are
holding the cutting head. (MA7)
(1) Slacken
2. Slacken a bracket bolt on the starter side. (MA8)
(1) Slacken
3. By up and down the cutting head several times,
belt tension is regulated automatically by a
spring force.
4. Tighten those slacken bolt and nuts as original.
■ BELT EXCHANGE
As the belt wears out, correct tension cannot be
maintained just by its adjustment. In such a case,
ask your sales dealer to exchange, or purchase
new belt and exchange in following procedure:
The belt for exchange shall be a genuine part (Part
No. 2884-61510).
DISASSEMBLING PROCEDURE
1. Slacken 2 screws and remove a pulley cover.
2. By plug wrench, slacken 3 nuts which are
holding the cutting head. (MA9)
(1) Cutting head (2) Pulley cover
IMPORTANT
MA7
MA8
MA9
MA6
23
24
MA11
9. Maintenance
3. Slacken a stay bolt on opposite side and remove
together with a washer. (MA10)
(1) Stay
(2) Washer
(3) Bolt
4. Slacken a semi-auto tensioner bolt using angle
wrench. Push the cutting head toward the
engine while swinging it up and down to slacken
the belt tension. (MA11)
(1) Push toward the engine
(2) Bolt
(3) Slacken
5. Remove the belt out from groove of pulley on the
cutting head.
6. Remove a belt cover on the drive case.
7. Slacken and remove 4 screws and 2 nuts which
are fixing the drive case on the main body.
(MA12)
(1) Drive case (2) Drive belt
(3) Pulley (4) Belt cover
8. As removing the drive case and cutting head
together from the main body, remove the belt out
from a pulley on the main body.
9. Slacken 3 nuts which are fixing the cutting head,
then separate the drive case and the cutting
head. Remove the belt. At this time, a belt
tensioner spring and a boss built into the cutting
head come out together. (MA13)
(1) Clutch drum (2) Drive case
(3) Cutting head (4) Spring
(5) Boss
ASSEMBLING PROCEDURE
1. Lay the belt inside the drive case temporarily.
Temporarily fix the cutting head with built-in belt
tensioner spring and a guide to the drive case
using 3 nuts.
MA10
MA12
MA13
MA14
9. Maintenance
2. Put the belt into a pulley groove on the main
body. Then engage fan drive spline axle of the
drive case with splines on the main body.
3. Assemble the drive case to the main body with 2
nuts and 4 screws.
4. Put the belt into the cutting head pulley.
5. Apply tension on the belt by screwing in the belt
tensioner bolt to the end of the case.
6. Tighten 3 nuts and fix stay bolt on the opposite
side as original.
7. Fit the belt cover and the pulley cover as
original.
8. Finally, turn the cutter blade 1~2 times by hand
and check belt tension by pushing it with a finger
from backside of the drive case.
■ FAN DRIVE BELT
BELT TENSION ADJUSTMENT AND EXCHANGE
The belt is normal if it sags about 5mm by pushing
the belt outward with a finger. Apply following
procedures if readjustment is required:
1. Slacken 5 screws on the belt cover and remove
the belt cover.
2. Slacken centre bolt of an idler pulley.
3. Apply plug wrench to a hex nut on belt
adjustment plate and turn left (counter
clockwise) to increase tension or right
(clockwise) to decrease tension. (MA14)
(1) Idler pulley (2) Belt adjustment plate
(3) Belt (4) Bolt
(5) Tighten (6) Slacken
To exchange the belt, fully loosen the belt by
turning the belt adjustment plate right to the end
and take it off.
The belt for exchange shall be a genuine part (Part
No. 2894-64710).
IMPORTANT
25
NOTE
26
9. Maintenance
4. Tighten the centre bolt of the idler pulley to fix
the belt adjustment plate.
5. Fit the belt cover as original.
■ ENGINE ADJUSTMENT (MA15)
It is dangerous if the cutter blade continues to
turn even fingers are removed from the throttle
lever. In case it is not solved by readjusting an
idle adjust screw with following procedure,
there are possibility of throttle lever failure or
clutch failure. Ask sales dealer for check and
repair.
The carburetor on your unit has been factory
adjusted, but may require fine tuning due to
change in operating conditions.
Before adjusting the carburetor, make sure that
provided are clean air/fuel filters and fresh,
properly mixed fuel.
When adjusting, take the following steps:
Be sure to adjust the carburetor with the cutter
blade attached.
1. H and L needles are restricted within the number
of turn as shown below.
H needle: 0 ~ -1/4
L needle: 0 ~ -1/4
2. Start engine and allow it to warm up in low
speed for a few minutes.
3. Turn idle adjusting screw (T) counter-clockwise
so that saw chain does not turn. If idling speed is
too slow, turn the screw clockwise.
NOTE
MA15
WARNING
4. Make a test cut adjust the H needle for best
cutting power, not for maximum speed.
Standard Idle Speed: 2300~2700 rpm.
(1) Idle adjust screw (T)
(2) Low speed needle (L)
(3) High speed needle (H)
9. Maintenance
27
28
9. Maintenance
■ STARTER ROPE EXCHANGE
When exchanging the starter rope, pay
attention so that built-in recoil spring does not
jump out. Mistake in operation may end up with
injury to the eye, etc. by jumped out spring.
The starter rope wears and deteriorates with
usage. In case the rope becomes shaggy or
partially worn, suggest exchanging it soon to avoid
rope cut on operation site.
To exchange rope, ask sales dealer or obtain
RedMax genuine part and go through following
procedure:
1. Remove a recoil case from the machine. (MA16)
(1) Recoil case
2. Pull out the starter rope and make a temporary
knot in the middle. Pull out the rope from the
starter knob and unknot its end knot. (MA17)
(1) Starter rope
(2) Temporary knot
(3) Starter knob
(4) Washer
3. Unknot the temporary knot and slowly retract the
rope.
4. After removing a reel fixing screw, take out a
reel, spacer and washer from the recoil case
while holding a recoil spring by left hand. (MA18)
(1) Recoil spring
(2) Reel
(3) Spacer
WARNING
MA18
MA17
MA16
9. Maintenance
In case irregular wear is observed on a recoil boss
or reel bore, exchange for new components.
5. Remove the rope from the reel.
6. Make a knot in end of new rope and lead it
through a reel hole from outside. Pull the rope
hard to engage the knot into a reel pit and put
end of the knot into a reel notch. (MA19)
(1) Notch
In case the rope knot is too large or the rope end is
protruded from the reel, the rope retraction may
become difficult.
7. After leading the rope through a guide of recoil
case, align a notch in the back of reel with end
of the coil spring. Assemble a spacer and the
reel to the recoil boss. By turning the reel left
and right, engage the reel notch with the spring
end.
8. Put a washer on the recoil boss and fix the
screw as original.
9. Lead the rope through a guide hole on the
starter case, starter knob and a washer and
make a knot (double overhand knot). (MA20)
10.Pull out the rope from a notch in the reel rim
and turn the reel 4~5 turns clockwise. (MA21)
(1) Notch
11.Holding the reel with left hand, pull out the rope
with right hand. Ease the left hand and let the
IMPORTANT
29
MA19
MA20
MA21
NOTE
30
9. Maintenance
rope slowly be retracted to the reel.
12.Pull the rope 2~3 times to confirm if it is fully
retracted. If it is not fully retracted, pull it out
halfway and while holding the reel with left
hand, hitch the rope to the reel notch and turn
additional 2~3 turns clockwise.
Excessive turns of reel cause overload on the coil
spring and may break it in short time.
As a guideline, retraction of the recoil spring is that
the reel can be turned 1~2 turns further with the
rope completely drawn out.
13.Reassemble the recoil case to the main body as
original.
IMPORTANT
10. Storage
When discharging fuel, be careful not to spill
fuel and completely wipe off if spilled. Also,
securely close a cap of storage tank.
• In case the machine is left for long time, inside of
the carburetor may be clogged and cause
engine failure (starting failure or poor output
power).
• During storage, make fuel tank cap loose. If it is
tighten too much, cap packing may deform by
temporal change.
1. Remove the dust hose and the dust bag from
the body.
2. Open the dust bag fastener and remove internal
dusts completely.
3. Remove debris and dirt on the machine body.
4. After discharging fuel from the fuel tank, start the
engine and run until it stops.
5. Remove the spark plug and drop 1~2 cc of 2
cycle engine oil into the plug hole, then pull the
starter rope for 2~3 times. After fitting the spark
plug as original, pull the starter rope and stop at
compression position.
6. Fully slack the tension of pulley drive belt.
7. Fully slack the tension of fan drive belt.
8. Dismount the cutter blade.
9. After applying appropriate cover on the machine,
store it in an adequate place such as storage
shelf, keeping moisture, dusts and children
away.
IMPORTANT
31
WARNING
32
11. Troubleshooting guide
Case 1. Starting failure
CHECK PROBABLE CAUSES ACTION
fuel tank ➞ incorrect fuel ➞ drain it and with correct fuel
fuel filter ➞ fuel filter is clogged ➞ clean
carburetor adjustment screw ➞ out of normal range ➞ adjust to normal range
sparking (no spark) ➞ spark plug is fouled/wet ➞ clean/dry
➞ plug gap is incorrect ➞ correct (GAP: 0.6~0.7mm)
spark plug ➞ disconnected ➞ retighten
Case 2. Engine starts but does not keep running/Hard re-starting.
CHECK PROBABLE CAUSES ACTION
fuel tank ➞ incorrect fuel or staled fuel ➞ drain it and with correct fuel
carburetor adjustment screw
➞ out of normal range ➞ adjust to normal range
muffler,cylinder (exhaust port)
➞ carbon is built-up ➞ wipe away
air cleaner ➞ clogged with dust ➞ wash
cylinder fin, fan cover ➞ clogged with dust ➞ clean
When your unit seems to need further service, please consult with our RedMax service shop in your area.
12. Parts list
NOTE :
1. Use KOMATSU ZENOAH genuine parts as specified in the parts list for repair and/or
replacement.
2. KOMATSU ZENOAH does not warrant the machines, which have been damaged by the
use of any parts other than those specified by the company.
3. When placing parts orders for repair and/or replacement, check if the model name and the
serial number are applicable to those specified in the parts list, then use parts number
described in the parts list.
4. The contents described in the parts list may change due to improvement.
5. The parts for the machine shall be supplied seven (7) years after the machine is
discontinued. [It is possible that some specific parts may be subject to change of their
delivery term and list price within the limit of seven (7) years after the machine is
discontinued. It is also possible that some parts may be available even after the limit of
seven (7) years.]
CUT-OFF SAW
Dec 2002
HC510DV
APPLICABLE SERIAL NUMBERS : 200101 and up
33
12. Parts list
Fig.1 CUTTER UNIT HC510DV (S/N 200101 and up)
34
Key# Part Number Description Q'ty
1 2894-61100 CASE COMP 1
2 01252-60510 • BOLT 1
3 06004-06001 • BEARING 4
4 2670-21220 • SEAL 1
5 2894-64110 SHAFT, inlet 1
6 2894-64120 PULLEY 1
7 2894-64210 FAN 1
8 2894-64250 SPACER 1
9 2894-64300 SHAFT COMP 1
10 01643-30823 WASHER 1
11 3350-43231 NUT 1
12 2894-64410 COVER, fan 1
13 2894-64420 SEAL 1
14 2894-64450 SCREEN 1
15 2670-14220 SCREW M5x20 6
16 2894-64501 IDLER PULLEY COMP 1
17 2894-64610 SHAFT, idler 1
18 2894-64620 CAM PLATE 1
19 01643-30623 WASHER 1
20 01252-60614 BOLT 1
21 2894-64710 BELT 1
22 2894-64811 COVER BELT 1
23 2670-14320 SCREW M5x14 5
24 T2069-64850 LABEL 1
25 2891-61730 LABEL 1
26 2670-21320 SCREW M5x25 1
27 2894-61180 SCREW M5x55 2
28 3350-53410 NUT M8 2
29 2884-61310 COVER, pulley 1
30 2884-61320 PLATE 1
31 2670-14130 SCREW M5x10 2
32 3350-53410 NUT M8 3
33 01643-30823 WASHER 1
34 2884-61510 V-BELT 1
51 2894-61610 SPRING 1
52 2894-61620 GUIDE 1
53 2894-61640 BOLT M8x60 1
54 2894-61650 GUIDE NUT 1
55 3350-43231 NUT 1
56 2894-61710 COVER, spring 1
57 2670-14320 SCREW M5x14 3
58 2894-62100 GEARCASE COMP 1
59 0305-00512 • PIN 2
60 2884-62310 • SEAL 1
61 2884-62320 • SEAL 1
62 06000-06001 • BEARING 3
63 06000-06002 • BEARING 2
64 06000-06201 • BEARING 1
65 04065-03212 • SNAPRING 1
66 2884-62380 • STUD 2
67 0230-50825 • STUD 1
68 2884-62410 GASKET 1
69 2850-14220 BOLT M5x20 4
70 2884-62430 SCREW M5x25 4
71 2884-62450 O-RING 1
72 07005-00812 WASHER 1
Key# Part Number Description Q'ty
73 01010-80810 BOLT M8x10 1
74 2884-62500 SHAFT COMP 1
75 2884-62600 GEAR COMP 1
76 2884-62710 BEARING 1
77 2884-62720 WASHER 2
78 2884-62800 SHAFT COMP 1
79 2885-63110 PULLEY 1
80 2884-63120 SPACER 1
81 0290-20820 WASHER 1
82 3350-43231 NUT 1
83 2884-65710 PLATE, end 1
84 2894-65730 END RING 1
85 2670-25430 SCREW M4x10 3
86 T2069-63210 WASHER 1
87 2884-63220 SPACER 1
88 T2069-63310 WASHER 1
89 2884-63350 BOLT 1
101 T2069-65100 COVER ASSY 1
102 T2069-65110 • BLADECOVER 1
103 01252-60510 • BOLT 1
104 2894-65210 • SEAL for 14" 2
105 2894-65220 • PLATE 2
106 2670-25430 • SCREW 4
107 3388-23110 • GROMMET 1
108 T2069-65120 • COVER UPPER 1
109 2670-14320 • SCREW 7
110 2670-14220 • SCREW 1
111 01252-60620 BOLT 5
112 2894-66110 FRONT GUIDE (R) 1
113 2894-66120 FRONT GUIDE (L) 1
114 2894-66150 CUSHION 1
115 2894-66210 JOINT BOLT 1
116 2894-66220 NUT 2
117 2894-66250 JOINT BOLT 1
118 2670-14130 SCREW 1
119 2894-66310 ROLLER 2
120 2894-66400 SLIDE GUIDE COMP 1
121 2894-66450 • ROLLER 2
122 2894-66460 • SPRING PIN 1
123 2894-66510 RETURN SPRING 1
124 2894-66460 SPRING PIN 1
125 2894-66610 RETURN SPRING 1
126 2894-66820 NUT 1
127 2894-66630 SPACER 1
128 01252-60620 BOLT 1
129 2894-66650 NUT 1
130 2894-66660 WASHER 1
131 01252-60620 BOLT 1
132 2894-66680 STOPPER BOLT 1
133 01252-60620 BOLT 1
134 T2069-65150 LABEL, caution 1
35
Fig.1 CUTTER UNIT HC510DV (S/N 200101 and up)
Fig.2 POWER UNIT (1) HC510DV (S/N 200101 and up)
36
12. Parts list
Key# Part Number Description Q'ty
61 2810-72110 • CAP 1
62 1400-72121 • SPRING 1
63 2670-71320 • TUBE 1
64 2810-71250 • GROMMET 1
65 2670-14220 SCREW M5x20 2
66 2670-71510 CORD 1
67 T2069-71600 SWITCH ASS'Y 1
71 2670-14130 SCREW 1
72 3699-90512 SPARKPLUG NGK BPM8Y 1
73 2810-21270 PLATE 1
74 0260-30410 SCREW 2
75 2884-75000 STARTER ASS'Y 1
76 2810-75110 • CASE 1
77 2810-75120 • GUIDE 1
78 2810-75150 • BOSS 1
79 2670-75212 • REEL 1
80 3317-75300 • SPRING COMP 1
81 2884-75410 • ROPE 1
82 1400-75170 • KNOB 1
83 3310-75431 • WASHER 1
84 1400-86280 • WASHER 1
85 2670-14220 • SCREW M5x20 1
86 2880-75600 FAN COVER COMP 1
87 2670-14320 SCREW M5x14 3
88 T2069-75130 LABEL 1
91 2616-51202 CLUTCH ASS'Y 1
92 2616-51210 • CLUTCH PLATE 1
93 3350-51231 • SPRING 1
94 2894-51310 COLLAR 1
95 2884-51330 SPACER 1
96 2894-51350 WASHER 1
97 01240-00616 SCREW 1
98 2894-51100 CLUTCH DRUM ASS'Y 1
99 06004-06200 • BEARING 1
100 04065-03012 • SNAPRING 1
101 2884-82131 MANIFOLD 1
102 2884-82140 O-RING 1
103 2884-82153 SEAL 1
104 2810-82141 SUPPORTER 1
105 2880-82210 SCREW 2
106 2880-82410 ROD, choke 1
107 2670-82421 GROMMET 1
108 2670-82430 GUIDE 1
109 2880-82511 ROD, throttle 1
110 2884-82520 GROMMET 1
111 2810-34303 FUEL PIPE ASS'Y 1
112 2810-34312 • PIPE 1
113 2810-34350 • COLLER 1
114 3302-85400 • FILTER ASS'Y 1
115 2670-34401 TANK CAP ASS'Y 1
116 2670-34430 • GASKET 1
117 2884-34500 BREATER ASS'Y 1
118 2850-34501 • BREATER 1
119 3356-34310 • PIPE 1
120 2670-82421 • GROMMET 1
Key# Part Number Description Q'ty
1 2884-12110 CYLINDER 1
2 2884-14100 VALVE ASS'Y 1
3 3388-23110 GROMMET 1
4 2880-14111 PIPE 1
5 2880-14120 SPRING 1
6 2880-14150 GUIDE 1
7 2670-14311 BRACKET 1
8 2670-14320 SCREW M5x14 2
9 2880-14350 SPACER 1
10 2880-14361 GASKET 1
11 2670-14211 GASKET, cylinder 1
12 2850-14220 BOLT M5x20 4
13 2810-15220 BOLT 2
14 2850-15230 NUT M5 2
15 2810-15113 MUFFLER 1
16 2670-14130 SCREW M5x10 1
17 3356-15210 GASKET 1
18 2880-82310 GUIDE (I) 1
19 2880-82350 GUIDE (HL) 1
20 2884-21000 CRANKCASE ASS'Y 1
21 3356-21130 • SPRING PIN 3
22 T4012-21240 BEARING 2
23 04065-03515 SNAP RING 1
24 2670-21210 SEAL 1
25 2670-21220 SEAL 1
26 2884-21230 STUD 2
27 2670-21250 ELBOW 1
28 2810-22511 STOPPER 1
29 2810-22521 STOPPER 1
30 2670-21311 GASKET 1
31 2670-21320 SCREW M5x25 4
32 2810-22210 PIPE 1
33 3310-82230 CLIP 1
34 2810-22411 MAT 1
35 3388-23110 GROMMET 1
36 3330-23121 VALVE 1
37 3350-26230 CLIP 1
38 2884-23310 GROMMET 1
39 2880-41110 PISTON 1
40 2880-41210 PISTON RING 2
41 2880-41310 PISTON PIN 1
42 3350-41320 SNAP RING 2
43 1400-41410 BEARING 1
44 2670-41510 WASHER 2
45 2884-42000 CRANKSHAFT COMP 1
46 1000-43240 KEY 1
47 2894-21280 PLATE 1
48 2670-25430 SCREW M5x10 2
51 2670-71101 ROTOR ASS'Y 1
52 1850-75220 • RATCHET 2
53 2670-71130 • SPRING 2
54 0308-00040 • RING 2
55 0290-20820 WASHER 1
56 3350-43231 NUT 1
57 2880-71300 COIL ASS'Y 1
58 2810-71204 • COIL COMP 1
59 2810-71220 • • CORD 1
60 2670-71230 • • GROMMET 1
37
Fig.2 POWER UNIT (1) HC510DV (S/N 200101 and up)
12. Parts list
Fig.3 POWER UNIT (2) HC510DV (S/N 200101 and up)
38
Key# Part Number Description Q'ty Key# Part Number Description Q'ty
1 2884-31110 COVER, cylinder 1
2 2670-14320 SCREW M5x14 5
3 2884-82603 PLATE COMP 1
4 2884-82630 • SEAL 1
5 2884-82640 • SEAL, plate 1
6 2670-14320 SCREW M5x14 4
7 2884-83100 CLEANER COMP 1
8 2884-83121 • ELEMENT 1
9 2884-83301 PLATE ASS'Y 1
10 2884-83320 • BRACKET 1
11 2880-32270 • SCREW 1
12 3310-31720 BOLT M5x14 2
13 2884-83410 COVER COMP 1
14 T1000-13170 • BOLT M5x18 1
15 2813-31210 LABEL 1
16 T2069-85310 LABEL 1
17 T2069-85320 LABEL 1
18 2884-83610 HOLDER 1
19 2884-83620 ELEMENT 1
20 2670-75520 SCREW 3
21 T2062-31410 LABEL, EPA 1
51 2884-31310 DAMPER 1
52 2884-31321 STAY 1
53 2670-14130 SCREW M5x10 1
54 2670-14320 SCREW M5x14 2
55 2894-32100 LEFT HANDLE COMP 1
56 2671-32210 SCREW TP5x19 2
57 2884-32210 STAY 1
58 2670-14130 SCREW M5x10 2
59 2884-32250 SPACER 1
60 2670-21320 SCREW M5x25 1
61 2810-33007 RIGHT HANDLE ASS'Y 1
62 2810-33102 • HANDLE COMP 1
63 3330-33250 • STOPPER 1
64 3310-33262 • SPRING 1
65 3310-33271 • KNOB 1
66 2810-33280 • DAMPER 1
67 2670-75520 • SCREW TP4x16 1
68 2810-33211 • GASKET 1
69 2670-33311 • LEVER 1
70 3356-33321 • SPRING 1
71 04025-00524 • SPRING PIN 1
72 3356-33352 ARM 1
73 2670-34110 COVER 1
74 2671-32210 SCREW TP5x19 1
75 2880-35111 DAMPER 4
76 2670-35120 SCREW TP5x16 4
77 2810-35150 CAP 4
78 2880-35211 DAMPER 2
79 3350-35170 BOLT 2
80 2880-35250 CAP 2
81 2894-53110 BRACKET 1
82 2894-53120 PLATE inner 1
83 2670-55410 SCREW M4x14 2
84 2894-53210 DAMPER 1
85 2894-53310 STAND 1
86 2670-14130 SCREW M5x10 3
87 2894-53410 BRACKET 1
88 2671-32210 SCREW TP5x19 2
89 2894-53450 STAND, end 1
90 2670-35120 SCREW TP5x16 2
91 2894-53510 STAND 1
92 2884-53550 SCREW M5x40 2
93 3310-53331 NUT 2
94 01252-60614 BOLT M6x14 1
95 2894-53710 BRACKET, under 1
96 2671-32210 SCREW TP5x19 2
97 2894-54110 BRACKET 1
98 2894-54120 BOSS 1
99 2894-54210 BOLT 1
100 2670-14320 SCREW M5x14 1
101 2670-21320 SCREW M5x25 2
102 01643-30823 WASHER 1
103 01010-80820 BOLT M8x20 1
39
Fig.3 POWER UNIT (2) HC510DV (S/N 200101 and up)
Key# Part Number Description Q'ty
1 T2069-81000
CARBURETOR ASS’Y (WT-648)
–
2 3306-81380 • SCREEN 1
3 2810-81120 • COVER 1
4 3310-81130 • SCREW 1
5 T2050-06020 • GASKET KIT 1
6 3310-81230 • LEVER 1
7 3310-81240 • SCREW 1
8 2841-81270 • SPRING 1
9 3310-81250 • PIN 1
10 3310-81280 • COVER 1
11 3356-81310 • INLET VALVE 1
12 3356-81340 • THROTTLE VALVE 1
13 2670-81410 • SPRING 1
14 T2108-81370 • THROTTLE SHAFT 1
15 2630-81460 • SPRING 1
16 2670-81430 • SCREW 1
17 2880-81470 • SCREW 3
18 3310-81351 • SCREW 4
19 2880-81460 • CHOKE SHAFT 1
20 1148-81390 • RING 1
21 3350-81350 • SPRING 1
22 3350-81220 • BALL 1
Key# Part Number Description Q'ty
23 2670-81450 • CHOKE VALVE 1
24 2810-81440 • LEVER 1
12. Parts list
Fig.4 CARBURETOR HC510DV (S/N 200101 and up)
40
41
Key# Part Number Description Q'ty
1 2894-92310 PLATE for 12" 1
2 2894-68310 CLUMP 1
3 2894-68210 DUST HOSE 1
4 2894-68110 DUST BAG 1
5 3388-92110 MASK 1
6 6242-92110 GOGGLE 1
7 2894-91000 TOOL SET 1
8 3345-91110 • BAG 1
9 3320-91140 • PLUG WRENCH 1
10 3582-91330 • BAR 1
11 2670-91150 • DRIVER 1
12 3388-91310 • WRENCH 13x17 1
13 0901-00810 • SPANNER 8x10 1
14 09007-00528 • WRENCH 5 1
15 09007-00632 • WRENCH 6 1
16 2670-96310 • WRENCH T25 1
17 2670-96320 • WRENCH T20 1
31 2894-96000 SPACIAL TOOL SET (OP) 1
32 2890-96100 • PULLER ASS'Y (OP) 1
33 2616-96210 • WRENCH (OP) 1
34 2670-96220 • STOPPER (OP) 1
Key# Part Number Description Q'ty
35 3350-96230 • GUIDE (OP) 1
36 3350-96620 • GUIDE (OP) 1
37 2670-96660 • HOLDER (OP) 1
38 3350-96240 • GAUGE (OP) 1
39 2670-96410 • WRENCH (OP) 1
40 2810-96710 • GUIDE (OP) 1
41 2894-96810 • WRENCH (OP) 1
12. Parts list
Fig.5 ACCESSORIES & TOOL SET HC510DV (S/N 200101 and up)
The California Air Resources Board and KOMATSU ZENOAH are pleased to explain the
emission control system warranty on your 1995 and later small off-road engine. In California,
new small off-road engines must be designed, built and equipped to meet the state’s stringent
anti-smog standards. KOMATSU ZENOAH must warrant the emission control system on your
small off-road engine for the periods of time listed below provided there has been no abuse,
neglect or improper maintenance of your small off-road engine.
Your emission control system may include parts such as the carburetor and the ignition system.
Where a warrantable condition exists, KOMATSU ZENOAH will repair your small off-road engine
at no cost to you including diagnosis, parts and labor.
Manufacturer’s warranty coverage:
The 1995 and later small off-road engines are warranted for two years. If any emissionrelated part on your engine is defective, the part will be repaired or replaced by
KOMATSU ZENOAH.
Owner’s warranty responsibilities:
– As the small off-road engine owner, you are responsible for the performance of the
required maintenance listed in your owner’s manual. KOMATSU ZENOAH
recommends that you retain all receipts covering maintenance on your small off-road
engine, but KOMATSU ZENOAH can not deny warranty solely for the lack of receipts or
for your failure to ensure the performance of all scheduled maintenance.
– As the small off-road engine owner, you should be aware, however, that KOMATSU
ZENOAH may deny you warranty coverage if your small off-road engine or a part has
failed due to abuse, neglect, improper maintenance or unapproved modification.
– You are responsible for presenting your small off-road engine to a KOMATSU ZENOAH
distribution center as soon as a problem exists. The warranty repairs should be
completed in e reasonable amount of time, not to exceed 30 days.
If you have any questions regarding your warranty rights and responsibilities, you should
contact KOMATSU ZENOAH AMERICA INC. at (770)-381-5147 or you can write to
KOMATSU ZENOAH AMERICA INC.
4344 Shackleford Road Suite 500
Norcross, Georgia 30093
CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT
YOUR WARRANTY RIGHTS AND OBLIGATIONS
EMISSION-RELATED PARTS, FOR TWO (2) YEARS FROM THE DATE OF ORIGINAL DELIVERY OF THE UNIT,
KOMATSU ZENOAH AMERICA INC. (THE COMPANY),
THROUGH ANY RedMax DEALER, WILL REPAIR OR REPLACE, FREE OF CHARGE, FOR THE ORIGINAL AND EACH
SUBSEQUENT PURCHASER, ANY PART OR PARTS FOUND TO BE DEFECTIVE IN MATERIAL AND/OR
WORKMANSHIP. EMISSION-RELATED PARTS ARE:
THE CARBURETOR ASSY, COIL ASSY, ROTOR, SPARKPLUG,
AIR FILTER, FUEL FILTER, INTAKE MANIFOLD, AND THE GASKETS
ALL OTHER PARTS EXCEPT ABOVE PARTS, FOR NINETY (90) DAYS FOR COMMERCIAL USE [THIRTY (30) DAYS FOR
RENTAL USE] FROM THE DATE OF ORIGINAL PURCHASE, THE COMPANY, THROUGH ANY RedMax DEALER, WILL
REPAIR OR REPLACE, FREE OF CHARGE, FOR THE ORIGINAL PURCHASER, ANY PART OF PARTS FOUND TO BE
DEFECTIVE IN MATERIAL AND/OR WORKMANSHIP. THIS IS THE EXCLUSIVE REMEDY.
THE PURCHASER SHALL BEAR COSTS OF TRANSPORTING THE UNIT TO AND FROM THE RedMax DEALER.
THE PURCHASER SHALL NOT BE CHARGED FOR DIAGNOSTIC LABOR WHICH LEADS TO THE DETERMINATION
THAT A WARRANTED PART IS DEFECTIVE, IF THE DIAGNOSTIC WORK IS PERFORMED AT THE RedMax DEALER.
THE PURCHASER OR OWNER IS RESPONSIBLE FOR THE PERFORMANCE OF THE REQUIRED MAINTENANCE AS
DEFINED BY THE MANUFACTURER IN THE OWNER/OPERATOR MANUAL.
ANY WARRANTED PART WHICH IS NOT SCHEDULED FOR REPLACEMENT AS REQUIRED MAINTENANCE, OR
WHICH IS SCHEDULED ONLY FOR REGULAR INSPECTION TO THE EFFECT OF "REPAIR OR REPLACE AS
NECESSARY" SHALL BE WARRANTED FOR THE WARRANTY PERIOD.ANY WARRANTED PART WHICH IS
SCHEDULED FOR REPLACEMENT AS REQUIRED MAINTENANCE SHALL BE WARRANTED FOR THE PERIOD OF
TIME UP TO THE FIRST SCHEDULED REPLACEMNET POINT FOR THE PART.
ANY REPLACEMENT PART THAT IS EQUIVALENT IN PERFORMANCE AND DULABILITY MAY BE USED IN NONWARRANTY MAINTENANCE OR REPAIRS, AND SHALL NOT REDUCE THE WARRANTY OBLIGATION OF THE
COMPANY.
THE COMPANY IS LIABLE FOR DAMAGES TO OTHER ENGINE COMPONENTS CAUSED BY THE FAIRURE OF A
WARRANTED PARTS STILL UNDER WARRANTY.
THE WARRANTY DOES NOT APPLY TO THOSE UNITS WHICH HAVE BEEN DAMAGED BY NEGLIGENCE OF
INSTRUCTION LISTED IN THE OWNER/OPERATOR MANUAL FOR PROPER USE AND MAINTENANCE OF THE UNITS,
ACCIDENT MISHANDLING, ALTERATION, ABUSE, IMPROPER LUBULICATION, USE OF ANY PARTS OR ACCESSARIES
OTHER THAN THOSE SPECIFIED BY THE COMPANY, OR OTHER CAUSES BEYOND THE CONPANY'S CONTROL.
THIS WARRANTY DOES NOT COVER THOSE PARTS REPLACED BY NORMAL WEAR OR HARMLESS CHANGES IN
THEIR APPEARANCE.
THERE ARE NO OTHER EXPRESS WARRANTIES.
IMPLIED WARRANTIES INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE
ARE LIMITED TO NINETY (90) DAYS FOR COMMERCIAL USE [THIRTY (30) DAYS FOR RENTAL USE] FROM THE
ORIGINAL DELIVERY DATE.
LIABILITIES FOR INCIDENTAL OR CONSEQUENTIAL DAMAGE UNDER ANY AND ALL WARRANTIES
ARE EXCLUDED.
SOME STATES DO NOT ALLOW LIMITATION ON HOW LONG AN IMPLIED WARRANTY LASTS OR EXCLUSION OR
LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMINATION OR EXCLUSION MAY
NOT APPLY TO YOU.
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY
FROM STATE TO STATE.
IF YOU NEED TO OBTAIN INFORMATION ABOUT THE NEAREST SERVICE CENTER, PLEASE CALL KOMATSU
ZENOAH AMERICA INC. AT (770)-381-5147.
IMPORTANT: YOU WILL RECEIVE A WARRANTY REGISTRATION CARD AT TIME OF PURCHASE.PLEASE FILL
OUT THE CARD AND SEND IT TO RedMax / KOMATSU ZENOA AMERICA WITHIN SEVEN (7) DAYS.BE SURE TO KEEP
A COPY FOR YOUR RECORDS.
RedMax
LIMITED WARRANTY
KOMATSU ZENOAH AMERICA INC.
4344 Shackleford Road Suite 500
Norcross, Georgia 30093
Pièces en rapport avec les émissions de gaz d'échappement : KOMATSU ZENOAH AMERICA INC., par
l'intermédiaire de n'importe quel revendeur RedMax, réparera gratuitement ou remplacera gratuitement pour
l'acheteur initial et chaque acheteur successif toute(s) pièce(s) se révélant de constitution et/ou de montage
défectueux pendant deux (2) ans à compter de la date initiale de livraison d’une unité. Les pièces en rapport avec les
émissions de gaz d'échappement sont:
l'assemblage carburateur, l'assemblage bobine, le rotor, la bougie,
le filtre à air, le filtre à carburant, la tubulure d'admission et les joints
Toutes les pièces autres que celles mentionnées ci-dessus, 90 jours pour toute utilisation commerciale [30 jours
pour toute utilisation en location] à compter de la date d’achat initial. La société, par l’intermédiaire d’un distributeur
RedMax, réparera ou remplacera toute(s) pièce(s), sans frais et au bénéfice de l’acheteur original, en prenant en
charge les frais de pièces et/ou de main d’œuvre. Telles sont les limites de la garantie.
Le coût du transport de l'unité jusqu'au revendeur RedMax et depuis celui-ci sera à la charge de l'acheteur.
L'acheteur ne supportera pas le coût de main d'oeuvre du diagnostic qui amène à la conclusion qu'une pièce
garantie est défectueuse, si ce diagnostic est effectué chez le revendeur RedMax.
L’acheteur ou propriétaire a pour responsabilité d’effectuer l’entretien obligatoire tel que défini par le fabricant dans le
manuel du propriétaire/de l'utilisateur.
Toute pièce garantie dont le remplacement n'est pas prévu dans le cadre de l’entretien obligatoire, ou pour laquelle
est seulement prévue une inspection périodique pour "remplacement ou réparation si nécessaire" sera garantie pour
la période de garantie. Toute pièce garantie arrivée à l’échéance de son premier remplacement prévu sera garantie
jusqu’à celui-ci.
Toute pièce de rechange équivalente en performance ou en durabilité peut être utilisée pour l’entretien hors-garantie
ou les réparations hors-garantie, et ce sans réduire l’obligation de garantie incombant à la société.
La société sera tenue responsable des dommages aux autres composants du moteur causés par la défaillance de
pièce(s) garantie(s) en période de garantie.
La garantie ne s'applique pas aux unités endommagées par suite de: négligence dans la mise en oeuvre des
instructions spécifiées dans le manuel du propriétaire/de l'utilisateur en vue d’une utilisation et d’un entretien correct,
fausse manœuvre accidentelle, modification, utilisation abusive, lubrification incorrecte, utilisation de pièces ou
d’accessoires autres que ceux spécifiés par la société, ou autres causes hors du contrôle de la société.
Cette garantie ne couvre pas les pièces remplacées en raison de leur usure normale ou de changements
d’apparence sans effets.
Il n'existe aucune autre garantie explicite.
Les garanties implicites, y compris la valeur marchande et la valeur d’usage pour une utilisation particulière, sont
limitées à 90 jours pour toute utilisation commerciale [30 jours pour toute utilisation en location] à compter de la date
originale de livraison.
Les responsabilités pour les dommage conséquents ou incidents sont exclues de toutes les garanties.
Certaines provinces n'autorisant pas les limitations à la durée des garanties implicites, ou les exclusions ou
limitations relatives aux dommages incidents ou conséquents, la limitation indiquée ci-dessus peut ne pas vous être
applicable.
Cette garantie vous donne des droits juridiques spécifiques, et vous pouvez également jouir d’autres droits variant
d'une province à l'autre.
Si vous désirez obtenir des informations sur le centre de service le plus proche, veuillez appeler KOMATSU
ZENOAH AMERICA INC. au (770)-381-5147
Note importante: vous recevrez une carte d'enregistrement de garantie au moment de l'achat. Veuillez la remplir et
l'adresser à RedMax / KOMATSU ZENOAH AMERICA sous sept (7) jours en prenant soin de conserver une copie
pour vous.
RedMax
Garantie limitée
KOMATSU ZENOAH AMERICA INC.
4344 Shackleford Road Suite 500
Norcross, Georgia 30093
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