Raypak HD101, HD401 User Manual

USER’S INFORMATION MANUAL

CATALOG NO. 1000.521 Effective: 05-05-09 Replaces: NEW P/N 241368 Rev. 1

Models HD101–HD401

Type H

WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch; do
not use any phone in your building.

• Immediately call your gas supplier
from a neighbor's phone. Follow the
gas supplier's instructions.

• If you cannot reach your gas supplier,
call the fire department.

Do not store or use gasoline or other flammable
vapors and liquids or other combustable
materials in the vicinity of this or any other
appliance. To do so may result in an explosion
or fire.

Installation and service must be performed by a
qualified installer, service agency or the gas
supplier.

WARNING: If the information in this manual is
not followed exactly, a fire or explosion may
result causing property damage, personal
injury or loss of life.

QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE
GAZ:

• Ne pas tenter d’allumer d’appareils.

• Ne touchez à aucun interrupteur. Ne pas
vous servir des téléphones dansle bâtiment
où vous vous trouvez.

• Appelez immédiatement votre fournisseur
de gaz depuis un voisin. Suivez les
instructions du fournisseur.

• Si vous ne pouvez rejoindre le fournisseur
de gaz, appelez le sservice des incendies.

Ne pas entreposer ni utiliser d’essence ni
d’autres vapeurs ou liquides inflammables dans
le voisinage de cet appareil ou de tout autre
appareil.

L’installation et l’entretien doivent être assurés
par un installateur ou un service d’entretien
qualifié ou par le fournisseur de gaz.

AVERTISSEMENT: Assurez-vous de bien
suivres les instructions données dans cette
notice pour réduire au minimum le risque
d’incendie ou d’explosion ou pour éviter tout
dommage matériel, toute blessure ou la mort.

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DANGER:

Indicates the presence of immediate hazards which will cause severe
personal injury, death or substantial property damage if ignored.

WARNING:

Indicates the presence of hazards or unsafe practices which could cause
severe personal injury, death or substantial property damage if ignored.

CAUTION:

Indicates the presence of hazards or unsafe practices which could cause
minor personal injury or product or property damage if ignored.

NOTE:

Indicates special instructions on installation, operation, or maintenance which
are important but not related to personal injury hazards.

DANGER: Make sure the gas on which the boiler
will operate is the same type as that specified on the
boiler rating plate.

WARNING: Do not use this boiler if any part has
been under water. Immediately call a qualified
service technician to inspect the boiler and to
replace any part of the control system and any gas
control which has been under water.

WARNING: To minimize the possibility of improper
operation, serious personal injury, fire, or damage to
the boiler:

• Always keep the area around the boiler free of
combustible materials, gasoline, and other
flammable liquids and vapors.

• Boiler should never be covered or have any
blockage to the flow of fresh air to the heater.

WARNING - CALIFORNIA PROPOSITION
65: This product contains chemicals known to the

State of California to cause cancer, birth defects or
other reproductive harm.

WARNING: Risk of electrical shock. More than one
disconnect switch may be required to de-energize
the equipment before servicing.

CAUTION: This boiler requires forced water
circulation when the burner is operating. Severe
damage will occur if the boiler is operated without
proper water flow circulation.

CAUTION: If this boiler is to be installed above
radiation level, it must be provided with a low water
cut-off device at the time of boiler installation.

CAUTION: If this boiler is to be installed in a
negative or positive pressure equipment room, there
are special installation requirements. Consult factory
for details.

WARNINGS

Pay Attention to These Terms

WARNING: Improper installation, adjustment,

alteration, service or maintenance can cause
property damage, personal injury, exposure to
hazardous materials* or loss of life. Review the
information in this manual carefully. *This unit
contains materials that have been identified as
carcinogenic, or possibly carcinogenic, to humans.

WARNING: Should overheating occur or the gas
supply fail to shut off, do not turn off or disconnect
the electrical supply to the pump. Instead, shut off
the gas supply at a location external to the
appliance.

AVERTISSEMENT: En cas de surchauffe ou si
l’admission de gaz ne peut être coupée, ne pas
couper ni débrancher l’alimentation électrique de la
pompe. Fermer plutôt le robinet d’admission de gaz
à l’extérieur de l’appareil.

NOTE: This manual should be maintained in legible
condition and kept adjacent to the boiler or in
another safe place for future reference.

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Component Locations

Fig. 1: Component Locations – Angle

Fig. 2: Component Locations – Left Side

Fig. 3: Component Locations – Front

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MAINTENANCE

Suggested Minimum
Maintenance Schedule:

Regular service by a qualified service agency and
maintenance must be performed to ensure maximum
heater operating efficiency. Maintenance as outlined
below may be performed by the owner.

Yearly (Beginning of each heating
season):

1. Annual service call by qualified service agency.

2. Visually check top of vent for soot. Call service
person to clean. Some sediment at bottom of vent
is normal.

3. Visually inspect venting system for proper func­tion, deterioration or leakage.

4. Check that heater area is free from combustible
materials, gasoline, and other flammable vapors
and liquids.

5. Check for and remove any obstruction to the flow
of combustion or ventilation air to heater.

6. Follow pre-start-up check in the Initial Start-up
section.

7. Visually inspect burner flame. Should see light
blue flame. Visually inspect hot surface igniter for
damage, cracking or debris build-up.

8. Check operation of safety devices. Refer to manu­facturer’s instructions.

9. Follow oil-lubricating instructions on circulator (if
required). Over-oiling will damage circulator.
Water-lubricated circulators do not need oiling.

10. To avoid potential of severe burn, DO NOT REST
HANDS ON OR GRASP PIPES. Use a light touch

- return piping will heat up quickly.

11. Check blower and blower motor. Clean and oil as
necessary.

12. Check for piping leaks around circulators, relief
valves and other fittings. Repair, if found. DO NOT
use petroleum based stop leak.

13. Check air filter and replace if necessary.

Daily:

1. Check that heater area is free from combustible
materials, gasoline, and other flammable vapors
and liquids.

2. Check for and remove any obstruction to the flow
of combustion or ventilation air to heater.

Monthly:

1. Check for piping leaks around circulators, mixing
valves, relief valves, and other fittings. If found,
repair at once. DO NOT use petroleum-based stop
leak compounds.

2. Visually inspect burner flame.

3. Visually inspect venting system for proper func­tion, deterioration or leakage.

4. Check air vents for leakage.

Quarterly:

1. Check relief valve. Refer to manufacturer’s
instructions on valve.

2. Test low water cut-off, if used. Refer to manufac­turer’s instructions.

3. Check the air filter; replace if necessary.

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www.raypak.com

Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030 [phone] Fax [phone]

Litho in U.S.A.