Ransburg RansFlex 80520 RFXw Service Manual
SERVICE MANUAL
AH-16-02.1
AUGUST - 2017
®
By Ransburg
APPLICATORS
FOR DIRECT CHARGE
WATER BASED APPLICATORS
MODEL: 80520 RFXw
IMPORTANT: Before using this equipment, carefully read SAFETY
PRECAUTIONS, starting on page 1, and all instructions in this manual.
Keep this Service Manual for future reference.
Service Manual Price: $50.00 (U.S.)
RansFlex Applicators - MANUAL CHANGES
NOTE: This manual has been changed from revision AH-16-02 to revision AH-16-02.1.
Reasons for this change are noted under “Manual Change Summary” on page 59
of this manual.
AH-16-02.1
RansFlex Applicators - CONTENTS
CONTENTS
PAGE
SAFETY: 1-5
Safety Precautions .......................................................................................................................................1
Hazards / Safeguards ....................................................................................................................................2
ATEX/FM REQUIREMENTS: 6-11
European ATEX Directive .............................................................................................................................6
RansFlex RFXw - Water Base Only ..............................................................................................................8
INTRODUCTION: 12-15
General Description ......................................................................................................................................12
RansFlex New Features ...............................................................................................................................12
Specications ...............................................................................................................................................13
RansFlex Water Base Direct Charge Applicator ............................................................................................14
Typical Installation ........................................................................................................................................15
INSTALLATION: 16-18
80520 RansFlex Direct Charge Installation ..................................................................................................16
General Installation Requirements ................................................................................................................16
Waterborne Isolation System Installation Guidelines ....................................................................................17
Applicator Installation ....................................................................................................................................17
OPERATION: 19-25
Applicator Operation ..................................................................................................................................... 19
Flushing / Color Change Procedure ..............................................................................................................21
Fluid Nozzle / Air Cap ....................................................................................................................................22
New Nozzle Design .......................................................................................................................................22
Air Cap / Nozzle Performance ....................................................................................................................... 25
MAINTENANCE: 26-40
Suitable Solvents for Cleaning RansFlex Applicators....................................................................................26
Routine Schedule .........................................................................................................................................27
Troubleshooting Guide ..................................................................................................................................40
PARTS IDENTIFICATION: 41-57
RansFlex RFXw Direct Charge Water Base .................................................................................................41
Items for RFXw (65KV) Unit ..........................................................................................................................44
Handle Components For All Models ..............................................................................................................46
Accessories / Spare Parts Kits ......................................................................................................................55
Recommended Spare Parts ..........................................................................................................................57
WARRANTY POLICIES: 58
Limited Warranty ..........................................................................................................................................58
MANUAL CHANGE SUMMARY: 59
Manual Changes ..........................................................................................................................................59
AH-16-02.1
SAFETY
RansFlex Applicators - CONTENTS
SAFETY PRECAUTIONS
Before operating, maintaining or servicing any Ransburg
electrostatic coating system, read and understand all
of the technical and safety literature for your Ransburg
products. This manual contains information that is
important for you to know and understand. This
information relates to USER SAFETY and PREVENTING
EQUIPMENT PROBLEMS. To help you recognize this
information, we use the following symbols. Please pay
particular attention to these sections.
A WARNING! states information to alert you to
a situation that might cause serious injury if
instructions are not followed.
A CAUTION! states information that tells how to
prevent damage to equipment or how to avoid a
situation that might cause minor injury.
A NOTE is information relevant to the procedure
in progress.
While this manual lists standard specications and
service procedures, some minor deviations may be
found between this literature and your equipment.
Dierences in local codes and plant requirements,
material delivery requirements, etc., make such
variations inevitable. Compare this manual with your
system installation drawings and appropriate Ransburg
equipment manuals to reconcile such dierences.
W A R N I N G
!
The user MUST read and be familiar with the
Safety Section in this manual and the Ransburg
safety literature therein identied.
This manual MUST be read and thoroughly
understood by ALL personnel who operate, clean
or maintain this equipment! Special care should be
taken to ensure that the WARNINGS and safety
requirements for operating and servicing the
equipment are followed. The user should be aware
of and adhere to ALL local building and re codes
and ordinances as well as NFPA-33 SAFETY
STANDARD, LATEST EDITION, prior to installing,
operating, and/or servicing this equipment.
W A R N I N G
!
The hazards shown on the following pages
may occur during the normal use of this equipment.
Please read the hazard chart beginning on page 2.
Careful study and continued use of this manual will
provide a better understanding of the equipment and
process, resulting in more ecient operation, longer
trouble-free service and faster, easier troubleshooting.
If you do not have the manuals and safety literature for
your Ransburg system, contact your local Ransburg
representative or Ransburg.
AH-16-02.1
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1
RansFlex Applicators - SAFETY
AREA
Tells where hazards
may occur.
Spray Area
HAZARD
Tells what the hazard is.
Fire Hazard
Improper or inadequate
operation and maintenance
procedures will cause a re
hazard.
Protection against inadvertent
arcing that is capable of causing
re or explosion is lost if any
safety interlocks are disabled
during operation. Frequent
Power Supply or Controller
shutdown indicates a problem in
the system requiring correction.
SAFEGUARDS
Tells how to avoid the hazard.
Fire extinguishing equipment must be present in the
spray area and tested periodically.
Spray areas must be kept clean to prevent the
accumulation of combustible residues.
Smoking must never be allowed in the spray area.
The high voltage supplied to the atomizer must be turned off
prior to cleaning, ushing or maintenance.
When using solvents for cleaning:
• Those used for equipment ushing should have ash
points equal to or higher than those of the coating
material.
• The ash point of the cleaning solvent shall be at
least 15° C (27° F) above the ambient temperature.
Otherwise, the cleaning process must be carried
out in an area with forced air ventilation. It is the end
users responsibility to insure this condition is met.
Spray booth ventilation must be kept at the rates
required by NFPA-33, OSHA, country, and local codes.
In addition, ventilation must be maintained during
cleaning operations using ammable or combustible
solvents.
Electrostatic arcing must be prevented. Safe sparking
distance must be maintained between the parts being
coated and the applicator. A distance of 1 inch for every
10KV of output voltage is required at all times.
Test only in areas free of combustible material.
Testing may require high voltage to be on, but only as
instructed.
Non-factory replacement parts or unauthorized
equipment modications may cause re or injury.
If used, the key switch bypass is intended for use only
during setup operations. Production should never be done
with safety interlocks disabled.
Never use equipment intended for use in waterborne
installations to spray solvent based materials.
The paint process and equipment should be set up and
operated in accordance with NFPA-33, NEC, OSHA,
local, country, and European Health and Safety Norms.
AH-16-02.1
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2
RansFlex Applicators - SAFETY
AREA
Tells where hazards
may occur.
Spray Area
HAZARD
Tells what the hazard is.
Explosion Hazard
Improper or inadequate
operation and maintenance
procedures will cause a re
hazard.
Protection against
inadvertent arcing that is
capable of causing re or
explosion is lost if any safety
interlocks are disabled
during operation.
Frequent Power Supply or
Controller shutdown indicates
a problem in the system
requiring correction.
SAFEGUARDS
Tells how to avoid the hazard.
Electrostatic arcing must be prevented. Safe sparking
distance must be maintained between the parts being
coated and the applicator. A distance of 1 inch for
every 10KV of output voltage is required at all times.
Unless specically approved for use in hazardous
locations, all electrical equipment must be located
outside Class I or II, Division 1 or 2 hazardous areas,
in accordance with NFPA-33.
Test only in areas free of ammable or combustible
materials.
The current overload sensitivity (if equipped) MUST
be set as described in the corresponding section of
the equipment manual. Protection against inadvertent
arcing that is capable of causing re or explosion is
lost if the current overload sensitivity is not properly
set. Frequent power supply shutdown indicates a
problem in the system which requires correction.
General Use and
Maintenance
Improper operation or
maintenance may create a
hazard.
Personnel must be properly
trained in the use of this
equipment.
Always turn the control panel power off prior to ushing,
cleaning, or working on spray system equipment.
Before turning high voltage on, make sure no objects
are within the safe sparking distance.
Ensure that the control panel is interlocked with the
ventilation system and conveyor in accordance with
NFPA-33, EN 50176.
Have re extinguishing equipment readily available and
tested periodically.
Personnel must be given training in accordance with
the requirements of NFPA-33, EN 60079-0.
Instructions and safety precautions must be read and
understood prior to using this equipment.
Comply with appropriate local, state, and national
codes governing ventilation, re protection, operation
maintenance, and housekeeping. Reference OSHA,
NFPA-33, EN Norms and your insurance company
requirements.
AH-16-02.1
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3
RansFlex Applicators - SAFETY
AREA
Tells where hazards
may occur.
Spray Area /
High Voltage
Equipment
HAZARD
Tells what the hazard is.
Electrical Discharge
There is a high voltage device
that can induce an electrical
charge on ungrounded objects
which is capable of igniting
coating materials.
Inadequate grounding will
cause a spark hazard. A
spark can ignite many coating
materials and cause a re or
explosion.
SAFEGUARDS
Tells how to avoid the hazard.
Parts being sprayed and operators in the spray area
must be properly grounded.
Parts being sprayed must be supported on conveyors
or hangers that are properly grounded. The resistance
between the part and earth ground must not exceed 1
meg ohm. (Refer to NFPA-33.)
Operators must be grounded. Rubber soled insulating shoes should not be worn. Grounding straps on
wrists or legs may be used to assure adequate ground
contact.
Operators must not be wearing or carrying any un-
grounded metal objects.
When using an electrostatic handgun, operators must
assure contact with the handle of the applicator via
conductive gloves or gloves with the palm section cut
out.
NOTE: REFER TO NFPA-33 OR SPECIFIC COUNTRY SAFETY CODES REGARDING PROPER OPERATOR GROUNDING.
All electrically conductive objects in the spray area,
with the exception of those objects required by the
process to be at high voltage, must be grounded.
Grounded conductive ooring must be provided in the
spray area.
Always turn off the power supply prior to ushing,
cleaning, or working on spray system equipment.
Unless specically approved for use in hazardous
locations, all electrical equipment must be located
outside Class I or II, Division 1 or 2 hazardous areas,
in accordance with NFPA-33.
AH-16-02.1
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4
RansFlex Applicators - SAFETY
AREA
Tells where hazards
may occur.
Electrical
Equipment
HAZARD
Tells what the hazard is.
Electrical Discharge
High voltage equipment is
utilized in the process. Arcing
in the vicinity of ammable
or combustible materials
may occur. Personnel are
exposed to high voltage during
operation and maintenance.
Protection against inadvertent
arcing that may cause a re
or explosion is lost if safety
circuits are disabled during
operation.
Frequent power supply shutdown indicates a problem in
the system which requires
correction.
An electrical arc can ignite
coating materials and cause a
re or explosion.
SAFEGUARDS
Tells how to avoid the hazard.
Unless specically approved for use in hazardous
locations, the power supply, control cabinet, and all
other electrical equipment must be located outside
Class I or II, Division 1 and 2 hazardous areas in
accordance with NFPA-33 and EN 50176.
Turn the power supply OFF before working on the
equipment.
Test only in areas free of ammable or combustible
material.
Testing may require high voltage to be on, but only
as instructed.
Production should never be done with the safety
circuits disabled.
Before turning the high voltage on, make sure no
objects are within the sparking distance.
Toxic
Substances
Spray Area
Certain material may be harmful
if inhaled, or if there is contact
with the skin.
Explosion Hazard –
Incompatible Materials
Halogenated hydrocarbon
solvents for example:
methylene chloride and
1,1,1,-Trichloroethane are not
chemically compatible with the
aluminum that might be used
in many system components.
The chemical reaction
caused by these solvents
reacting with aluminum can
become violent and lead to an
equipment explosion.
Follow the requirements of the Material Safety Data
Sheet supplied by coating material manufacturer.
Adequate exhaust must be provided to keep the air
free of accumulations of toxic materials.
Use a mask or respirator whenever there is a chance
of inhaling sprayed materials. The mask must be
compatible with the material being sprayed and its
concentration. Equipment must be as prescribed
by an industrial hygienist or safety expert, and be
NIOSH approved.
Aluminum is widely used in other spray application
equipment - such as material pumps, regulators,
triggering valves, etc. Halogenated hydrocarbon
solvents must never be used with aluminum
equipment during spraying, ushing, or cleaning.
Read the label or data sheet for the material you
intend to spray. If in doubt as to whether or not a
coating or cleaning material is compatible, contact
your coating supplier. Any other type of solvent may
be used with aluminum equipment.
AH-16-02.1
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5
RansFlex Applicators - ATEX/FM
EUROPEAN ATEX DIRECTIVE 2014/34/EU
The following instructions apply to equipment
covered by certicate number Sira 14ATEX 5343:
1. The equipment may be used with ammable
gases and vapors with apparatus groups II and
with temperature class T6.
2. The equipment is only certied for use in ambient temperatures in the range +0°C to +40°C
and should not be used outside this range.
3. Installation shall be carried out by suitably trained
personnel in accordance with the applicable code
of practice e.g. EN 60079-14:1997.
4. Inspection and maintenance of this equipment
shall be carried out by suitably trained personnel
in accordance with the applicable code of practice
e.g. EN 60079-17.
5. Repair of this equipment shall be carried out by
suitable trained personnel in accordance with the
applicable code of practice e.g. EN 60079-19.
6. Putting into service, use, assembling, and
adjustment of the equipment shall be tted by
suitably trained personnel in accordance with the
manufacturer's documentation.
Refer to the "Table of Contents" of this service
manual:
a. Installation
b. Operation
c. Maintenance
d. Parts Identication
7. Components to be incorporated into or used as
replacement parts of the equipment shall be tted
by suitably trained personnel in accordance with
the manufacturer's documentation.
8. The certication of this equipment relies upon
the following materials used in its construction:
If the equipment is likely to come into contact with
aggressive substances, then it is the responsibility
of the user to take suitable precautions that prevent
it from being adversely affected, thus ensuring that
the type of protection provided by the equipment
is not compromised.
Aggressive substances: e.g. acidic liquids or
gases that may attack metals, or solvents that
may affect polymeric materials.
Suitable precautions: e.g. regular checks as
part of routine inspections or establishing from
the material's data sheets that it is resistant to
specic chemicals.
Refer to "Specications" in the "Introduction"
section:
a. All uid passages contain stainless steel or
nylon ttings.
b. High voltage cascade is encapsulated with
a solvent resistant epoxy.
9. A recapitulation of the certication marking is
detailed in the "ATEX" section, on the next page,
drawing number: 80528-00 and 80528-01.
10. The characteristics of the equipment shall
be detailed e.g. electrical, pressure, and voltage
parameters.
The manufacturer should note that, on being
put into service, the equipment must be accompanied by a translation of the instructions
in the language or languages of the country in
which the equipment is to be used and by the
instructions in the original language.
AH-16-02.1
6
RansFlex Applicators - ATEX/FM
ATEX REQUIREMENTS
Atex Requirements
This product provides an direct charge to water
based materials that will improve the transfer
efficiency over non-electrostatic products.
Because this product uses water based materials
only, there may be no requirement for an Atex
approval except for the hose test. As long as
the material being used meets the ammability
denition as stated in EN 50 059: 1991**, there
is no hazardous area that must be zoned around
the applicator. No Atex approval is required. It is
the end users responsibility to insure all of these
conditions are met.
FM REQUIREMENTS
Requirements
**EN 50 059: 1991 Denition of
non-ammable spraying material
The material applied by means of electrostatic
hand held spraying equipment and which cannot
be ignited, when in any mixture with air, by an
energy source less than 500 mJ.
When this product is installed in a system, the
maximum discharge energy must be less than
350 mJ. (EN 50 059: 1990)
These applicators are FM approved when the
product setup is congured to drawings shown on
page 8. This product is approved for use only with
non-ammable water based materials when the
materials meet the FM denition for a water based
spray material*. It is the end users’ responsibility
to insure the material that is sprayed meets this
requirement.
* FM 7260 water based spray material - a material
that does not sustain burning when tested in
accordance with ASTM D 4206.
Label 80528-00
Label 80528-01
AH-16-02.1
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7
RansFlex Applicators - ATEX/FM
RANSFLEX RFXw - WATER BASE ONLY
80520 -
Base
Model No.
(Ordering Information Only)
B
ABC0EF
Optional
Designations
A
C
AH-16-02.1
E
F
CONFIGURATION DWG. 80521-00
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REV. A
8
RansFlex Applicators - ATEX/FM
“S” (Fluid Nozzle)“R” (Air Cap)
“T” (Pressure Reducer)
ATOMIZATION - TABLE OF “A” DASHES
“A” Dash No.
“A” Description
“R”
0 V SERIES 1.2mm 80265-00 80264-12 79809-00
1 V SERIES 1.4mm 80265-00 80264-14 79809-00
2 V SERIES 1.8mm 80265-00 80264-18 79809-00
3 C SERIES 1.2mm 80231-00 80230-12 79809-03
4 C SERIES 1.4mm 80231-00 80230-14 79809-03
5 C SERIES 1.8mm 80231-00 80230-18 79809-03
6 T SERIES 1.2mm 80240-00 80239-12 74963-05
7 T SERIES 1.4mm 80240-00 80239-14 74963-05
8 T SERIES 1.8mm 80240-00 80239-18 74963-05
9 ROUND SPRAY 79962-00 80400-00 74963-05
80262-01 “U” 80262-00 “U”
“S”
“T”
FLUID CONTROL - TABLE OF “B” DASHES
“B” Dash No.
1 ADJUSTABLE FLUID 80262-00
2 NON-ADJUSTABLE FLUID 80262-01
80211-00 “V”
“B” Description
TRIGGER - TABLE OF “C” DASHES
“C” Dash No.
1 2 FINGER TRIGGER 80211-00
2 4 FINGER TRIGGER 80386-00
3 2 FINGER SMALL PROFILE 80566-00
“C” Description
“U”
“V”
AH-16-02.1
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9
RansFlex Applicators - ATEX/FM
FLUID HOSE - TABLE OF “E” DASHES
“E” Dash No.
0 NO FLUID HOSE --1 3/16 ID, 10m 80500-10
2 3/16 ID, 15m 80500-15
3 1/4 ID, 10m 80501-10
4 1/4 ID, 15m 80501-15
“E” Description
80302-00
“Z”
79727-XX “Y”
80236-00
“X”
AH-16-02.1
AIR HOSE - TABLE OF “F” DASHES
“F” Dash No.
0 NO AIR HOSE, STANDARD --- 80236-00
1 STANDARD AIR HOSE, 10m 79727-10 80236-00
2 STANDARD AIR HOSE, 15m 79727-15 80236-00
3 STANDARD AIR HOSE, 20m 79727-20 80236-00
4 STANDARD AIR HOSE, 30m 79727-30 80236-00
5 NO AIR HOSE, QD --- 80302-00
6 QD AIR HOSE, 10m 79727-11 80302-00
7 QD AIR HOSE, 15m 79727-16 80302-00
8 QD AIR HOSE, 20m 79727-21 80302-00
9 QD AIR HOSE, 30m 79727-31 80302-00
“F” Description
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“Z”“Y”
10
RansFlex Applicators - ATEX/FM
AVAILABLE ACCESSORIES
Part No.
80264-07 V SERIES 0.7mm 80265-00 Black
80264-10 V SERIES 1.0mm 80265-00 Black
80239-07 T SERIES 0.7mm 80240-00 Black
80239-10 T SERIES 1.0mm 80240-00 Black
Description
For Use With
Nozzle Color
RANSFLEX ULTRA FLEXIBLE AIR HOSE
Part No.
80558-05 LH THREAD 5m
80558-06 Q.D. 5m
80558-10 RH THREAD 10m
80558-11 Q.D. 10m
Description
Length
AH-16-02.1
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11
RansFlex Applicators - INTRODUCTION
INTRODUCTION
GENERAL DESCRIPTION
The RansFlex is an air atomizing applicator powered
only by a pressurized air source. Pressurized air creates
rotation of a turbine generator that powers a cascade.
The cascade generates a high voltage DC charge to
the electrode creating an electrostatic eld between
the atomizer and the target.
One of the many features of the RansFlex applicator
system is that the electrical energy, which is available
from the resistive charging electrode, is limited to the
optimum level of safety and efciency. The system is
incapable of releasing sufcient electrical or thermal
energy during normal operating conditions to cause
ignition of specic hazardous materials in their most
easily ignited concentrations in air.
As the applicator electrode approaches ground,
applicator circuitry causes the high voltage to approach
zero while the current approaches its maximum value.
This performance is validated by independent test
agencies that give ATEX EN 50 050 approvals of FM
7260 approvals.
RANSFLEX NEW FEATURES
• Light weight and easy to maneuver.
• Ergonomic handle design to reduce
operator fatigue.
• Three phases of turbine protection:
- Divorced turbine air supply cartridge
- Sealed nozzle/Atomization passages
- Strategic turbine location
• DeVilbiss spray technology integration
into atomization.
• Simultaneous fan/atomization pressure adjustment
with compensation valve.
This RansFlex model is designed specically for direct
charge water base applications only. The design requires
the need for isolation equipment normally needed for
use with electrostatic waterborne applications.
The water base materials must be classied as nonamable spray material. This means the mixture with air
cannot be ignited by an energy source less than 500 mJ.
AH-16-02.1
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12
RansFlex Applicators - INTRODUCTION
80520 RANSFLEX DIRECT
CHARGE WATER BASE
SPECIFICATIONS
Environmental/Physical
Applicator Length: 273mm (10.75 inches)
Weight: (Without Hose) 620 grams (22 oz.)
Hose 79727-XX Lengths (Std): 10m, 15m, 20m, and 30m
Electrical
Operating Voltage: 65kV DC (-) maximum
Current Output: 120 microamperes maximum
Paint Resistance:* Water base paint only
Part Sprayability: Determine sprayability of part to be coated using 76652, Test Equipment
(See current “Paint, HV & SCI Test Equipment” service manual TE-98-01)
* Use Model No. 76652, Test Equipment
Mechanical
Fluid Flow Capacity: 1000 ml/minute**
Wetted Parts: Stainless, polyethylene, nylon, acetal polymer
Operating Pressure (Air Spray)
Fluid: (0-6.9 bar) 0-100 psi
Air: (0-6.9 bar) 0-100 psi
Ambient Temp.: 40°C to 5°C (104°F to 32°F)
Consumption (With Voltage): 438 SLPM (15.4 SCFM) @ 2.8 bar (40 psig) @ Handle Inlet
Sound Level: 92dB (A) @ 2.8 bar (40 psig) Inlet, 1m from applicator
** This reects the maximum uid volume the applicator can deliver. The maximum spray volume that can be effectively
atomized depends on uid rheology, spray technology, and nish quality required.
AH-16-02.1
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13
11
RansFlex Applicators - INTRODUCTION
9
3
4
2
1
10
5
12
7
6
8
Figure 1: RansFlex Water Base Direct Charge Electrostatic Spray Applicator 80520
RANSFLEX WATER BASE DIRECT CHARGE ELECTROSTATIC
SPRAY APPLICATOR 80520
No.
1 Needle/Electrode
2 Barrel
3 Handle
4 Fan Adjustment
5 Fluid Adjustment
6 Air Hose
Description
No.
7 Exhaust Air Hose
8 Waterborne Fluid Hose
9 Voltage On/Off Switch
10 Trigger
11 Compensation Valve
12 Air Cap / Fluid Nozzle
Description
AH-16-02.1
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14
RansFlex Applicators - INTRODUCTION
8
1
9
3 2
10
5
3
7
11
2
6
4
Figure 2: RansFlex Typical Waterborne Installation
RANSFLEX WATERBORNE TYPICAL INSTALLATION
No.
1 RansFlex 80520
2 Ball Valve
3 Air Regulator with Pressure Gauge
4 Air / Water Separator
5 Main Air Supply Line
6 Fluid Supply (Grounded)
Description
No.
7 Fluid Regulator
8 Air Hose (79727-XX)
9 Air Hose Ground Wire
10 Isolated Waterborne Hose
11 Voltage Isolation / Protection
Description
AH-16-02.1
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15
Air Hose
W A R N I N G
!
RansFlex Applicators - INSTALLATION
INSTALLATION
!
W A R N I N G
For proper safe function of the applicator, the
79727-XX or 80558-XX Air Hose Assembly must be
used
(either standard or quick disconnect style).
Filters
1. Install an air lter assembly on the outlet of the
main air regulator. The lter should be 5 micron
with a maximum working pressure of at least 100
psig (6.9 bar). For Class 3 air quality, which is a 5
micron size and has a dew point of -4°F (-20°C),
the relative humidity (RH) of the air should be 5%.
2.
Ransburg recommends that a uid lter be installed
at the output of the uid supply (pressure pot,
pump, circulating system, etc.). It is the end user's
responsibility to install the proper lter that meets
their system's requirements.
80520 RANSFLEX DIRECT
CHARGE INSTALLATION
The user MUST read and be familiar with the
"Safety" section of this manual.
This hand held device is intended to be used
by trained personnel ONLY.
This manual MUST be read and thoroughly
understood by ALL personnel who operate,
clean, or maintain this equipment! Special care
should be taken to ensure that the warnings and
requirements for operating and servicing safely
are followed. The user should be aware of and
adhere to ALL local building and re codes and
ordinances as well as NFPA, OSHA, and all
related country safety codes prior to installing,
operating, and/or servicing this equipment.
Personnel MUST be GROUNDED to prevent
a shock or spark during electrostatic operation.
Install and route the hoses so they are NOT
exposed to temperatures in excess of 120° F
(49° C) and so that all hose bends are NO LESS
than a 6-inch (15cm) radius. Failure to comply
with these parameters could cause equipment
malfunction that might create HAZARDOUS
CONDITIONS!
AH-16-02.1
GENERAL INSTALLATION
REQUIREMENTS
1. Operator must make skin contact with handle of
applicator. If gloves are required use either gloves
with palm and nger cut out or conductive gloves.
See accessory pages for conductive gloves.
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16
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