Ransburg A10800-XX, A11077-XX User Manual
SERVICE MANUAL
CS-02-01.10
(Replaces CS-02-01.9)
January - 2013
MCV
COLLET SERIES
MODULAR COLOR CHANGER
MODELS: A10800XX Metric
A11077-XX - English
IMPORTANT: Before using this equipment, carefully
read SAFETY PRECAUTIONS, starting on page 1, and all
instructions in this manual. Keep this Service Manual
for future reference.
Service Manual Price: $30.00 (U.S.)
NOTE: This manual has been changed from CS-02-01.9 to revision CS-02-01.10. Reasons for
this change are noted under “Manual Change Summary” inside the back cover of this
manual.
CONTENTS
MCV 2 Collet Series Color Changer - Contents
PAGE
SAFETY:
SAFETY PRECAUTIONS...........................................................................................................
HAZARDS / SAFEGUARDS.......................................................................................................
INTRODUCTION:
DESCRIPTIONS.........................................................................................................................
SPECIFICATIONS......................................................................................................................
REGULATOR PERFORMANCE.................................................................................................
MCV 2 PRE-ENGINEERED COLOR CHANGER
ASSEMBLIES / PARTS LIST ..... ...............................................................................................
MCV 2 PRE-ENGINEERED COLOR CHANGER
MODEL IDENTIFICATION (METRIC) / PARTS LIST................................................................
MCV 2 PRE-ENGINEERED COLOR CHANGER
ASSEMBLIES - PARTS LIST (ENGLISH)..................................................................................
MCV 2 PRE-ENGINEERED COLOR CHANGER
MODEL IDENTIFICATION (ENGLISH) / PARTS LIST..............................................................
INSTALLATION:
MCV 2 INSTALLATION PROCEDURES....................................................................................
1-4
1
2-3
5-14
5
5
6
7-8
8-10
11
11-13
15-16
15
OPERATION:
OPERATING.............................................................................................................................
DIMENSIONS - METRIC (FRACTION) AND PROPOSED
HOOK-UP FOR 8-COLORS......................................................................................................
MAINTENANCE:
GENERAL MAINTENANCE........................................................................................................
REMOVING AND REINSTALLING A VALVE BLOCK
FROM A STACK.........................................................................................................................
REGULATOR DISASSEMBLY / REASSEMBLY
PROCEDURE.............................................................................................................................
TEST AND CHECKOUT PROCEDURE FOR
COLOR CHANGER....................................................................................................................
(Continued On Next Page)
17-18
17
18
19-26
19-21
21
22-23
24-25
MCV 2 Collet Series Color Changer - Contents
CONTENTS (Cont.)
PARTS IDENTIFICATION :
A10800 (METRIC) AND A11077 (ENGLISH) MCV 2
COLOR CHANGER ASSEMBLIES / PARTS LIST....................................................................
A10717 (METRIC) AND A11080 (ENGLISH) BELL /
BLOCK WASH ASSEMBLIES / PARTS LIST............................................................................
A11788 BELL / BLOCK WASH ASSEMBLY (METRIC) PARTS LIST.......................................
A11080 BELL / BLOCK WASH ASSEMBLY (ENGLISH) PARTS LIST.....................................
A10727 (METRIC) AND A10953 (ENGLISH) 2-COLOR
VALVE - CIRCULATING ASSEMBLY / PARTS LIST................................................................
A10726 (METRIC) AND A10954 (ENGLISH) 2-COLOR
VALVE - DAISY CHAIN / PARTS LIST......................................................................................
A10733 (METRIC) AND A10955 (ENGLISH) 2-COLOR
VALVE - DEAD HEAD / PARTS LIST........................................................................................
A10729 (METRIC) AND A10960 (ENGLISH) 4-COLOR
VALVE CIRCULATING ASSEMBLY / PARTS LIST..................................................................
A10728 (METRIC) AND A10961 (ENGLISH) 4-COLOR
VALVE - DAISY CHAIN ASSEMBLY / PARTS LIST..................................................................
A10732 (METRIC) AND A10962 (ENGLISH) 4-COLOR
VALVE - DEAD HEAD ASSEMBLY / PARTS LIST....................................................................
A10725 REGULATOR ASSEMBLY / PARTS LIST....................................................................
A10720-01/02 FLOW METER BLOCK ASSEMBLY / PARTS LIST...........................................
A10826-XX STAND ALONE BELL / BLOCK WASH ASSEMBLY
(METRIC & ENGLISH) / PARTS LIST.......................................................................................
A10827-00 STAND ALONE REGULATOR ASSEMBLY / PARTS LIST....................................
A10828-XX STAND ALONE FLOW METER ASSEMBLY
(RF-1 FIBER OPTIC) / PARTS LIST..........................................................................................
A10999-00 STAND ALONE FLOW METER ASSEMBLY
(AW) / PARTS LIST....................................................................................................................
78949-00 VALVE AND 77367-00 SEAT REPLACEMENT PARTS...........................................
77620-00 VALVE PLUG KIT (OPTIONAL).................................................................................
RECOMMENDED SPARE PARTS ...........................................................................................
PAGE
27-57
27-31
32-33
34
35
37-28
39-40
41-42
43-44
45-46
47-48
49-50
51
52
53
54
55
56
56
57
WARRANTY POLICIES:
LIMITED WARRANTY.................................................................................................................
59
59
MCV 2 Collet Series Color Changer - Contents
MCV 2 Collet Series Color Changer - Safety
SAFETY
SAFETY PRECAUTIONS
Before operating, maintaining or servicing any Ransburg electrostatic coating system, read and understand all of the technical and safety literature for your
Ransburg products. This manual contains information
that is important for you to know and understand. This
information relates to USER SAFETY and PREVENTING
EQUIPMENT PROBLEMS. To help you recognize this
information, we use the following symbols. Please
pay particular attention to these sections.
A WARNING! states information to alert you to a situation that might cause serious injury if instructions
are not followed.
A CAUTION! states information that tells how to
prevent damage to equipment or how to avoid a
situation that might cause minor injury.
A NOTE is information relevant to the procedure in
progress.
While this manual lists standard specications and
service procedures, some minor deviations may be
found between this literature and your equipment.
Dierences in local codes and plant requirements,
material delivery requirements, etc., make such
variations inevitable. Compare this manual with
your system installation drawings and appropriate
Ransburg equipment manuals to reconcile such
dierences.
!
> The user MUST read and be familiar with the
Safety Section in this manual and the Ransburg
safety literature therein identied.
> This manual MUST be read and thoroughly
understood by ALL personnel who operate,
clean or maintain this equipment! Special care
should be taken to ensure that the WARNINGS
and safety requirements for operating and
servicing the equipment are followed. The
user should be aware of and adhere to ALL
local building and re codes and ordinances
as well as NFPA-33 SAFETY STANDARD, prior
to installing, operating, and/or servicing this
equipment.
!
> The hazards shown on the following page
may occur during the normal use of this equipment. Please read the hazard chart beginning
on page 2.
W A R N I N G
W A R N I N G
Careful study and continued use of this manual will
provide a better understanding of the equipment and
process, resulting in more ecient operation, longer
trouble-free service and faster, easier troubleshooting.
If you do not have the manuals and safety literature
for your Ransburg system, contact your local Ransburg
representative or Ransburg.
1 CS-02-01.10
MCV 2 Collet Series Color Changer - Safety
AREA
Tells where hazards
may occur.
Spray Area
HAZARD
Tells what the hazard is.
Fire Hazard
Improper or inadequate operation and maintenance procedures
will cause a re hazard.
Protection against inadvertent
arcing that is capable of causing
re or explosion is lost if any safety
interlocks are disabled during
operation. Frequent power supply
shutdown indicates a problem in
the system requiring correction.
SAFEGUARDS
Tells how to avoid the hazard.
Fire extinguishing equipment must be present in the
spray area and tested periodically.
Spray areas must be kept clean to prevent the accumulation of combustible residues.
Smoking must never be allowed in the spray area.
The high voltage supplied to the atomizer must
be turned o prior to cleaning, ushing or maintenance.
When using solvents for cleaning:
Those used for equipment ushing should have ash
points equal to or higher than those of the coating
material.
Those used for general cleaning must have ash
points above 100oF (37.8oC).
Spray booth ventilation must be kept at the rates
required by NFPA-33, OSHA, and local codes. In
addition, ventilation must be maintained during
cleaning operations using ammable or combustible
solvents.
Electrostatic arcing must be prevented.
Test only in areas free of combustible material.
Testing may require high voltage to be on, but only
as instructed.
Non-factory replacement parts or unauthorized
equipment modications may cause re or injury.
If used, the key switch bypass is intended for use only
during setup operations. Production should never
be done with safety interlocks disabled.
Never use equipment intended for use in waterborne installations to spray solvent based materials.
The paint process and equipment should be set up
and operated in accordance with NFPA-33, NEC,
and OSHA requirements.
CS-02-01.10
2
MCV 2 Collet Series Color Changer - Safety
AREA
Tells where hazards
may occur.
Ge ne r al Us e an d
Maintenance
Electrical
Equipment
HAZARD
Tells what the hazard is.
Improper operation or mainte nance may create a hazard.
Personnel must be properly trained
in the use of this equipment.
High voltage equipment is utilized.
Arcing in areas of flammable or
combustible materials may occur.
Personnel are exposed to high
voltage during operation and maintenance.
Protection against inadver tent
arcing that may cause a re or explosion is lost if safety circuits are
disabled during operation.
Frequent power supply shut-down
indicates a problem in the system
which requires correction.
An electrical arc can ignite coating materials and cause a fire or
explosion.
SAFEGUARDS
Tells how to avoid the hazard.
Personnel must be given training in accordance with
the requirements of NFPA-33.
Instructions and safety precautions must be read
and understood prior to using this equipment.
Comply with appropriate local, state, and national
codes governing ventilation, re protection, operation maintenance, and housekeeping. Reference
OSHA, NFPA-33, and your insurance company
requirements.
The power supply, optional remote control
cabinet, and all other electrical equipment must
be located outside Class I or II, Division 1 and 2
hazardous areas. Refer to NFPA-33.
Turn the power supply OFF before working on the
equipment.
Test only in areas free of ammable or combustible material.
Testing may require high voltage to be on, but
only as instructed.
Production should never be done with the safety
circuits disabled.
Before turning the high voltage on, make sure no
objects are within the sparking distance.
Explosion Hazard /
Incompatible
Materials
3
Halogenated hydrocarbon solvents for example: methylene
chloride and 1,1,1,-Trichloroethane are not chemically compatible with the aluminum that
might be used in many system
components. The chemical reaction caused by these solvents
reacting with aluminum can
become violent and lead to an
equipment explosion.
Aluminum is widely used in other spray application
equipment - such as material pumps, regulators,
triggering valves, etc. Halogenated hydrocarbon
solvents must never be used with aluminum equipment during spraying, ushing, or cleaning. Read
the label or data sheet for the material you intend
to spray. If in doubt as to whether or not a coating
or cleaning material is compatible, contact your
material supplier. Any other type of solvent may
be used with aluminum equipment.
CS-02-01.10
NOTES
MCV 2 Collet Series Color Changer - Safety
CS-02-01.10
4
MCV 2 Collet Series Color Changer - Introduction
INTRODUCTION
DESCRIPTIONS
The MCV 2 Collet Series Modular Color Changer is a
material valve stack used to control material ow to
an applicator or other material supply equipment.
The stack assembly is made up of several sub-assembled stacks which are then connected together.
The assemblies are available in both Metric and
English tube sizes.
A description of stacks are as follows:
• Bell Wash Module - This may be attached
to the main stack.
• Stand-Alone Bell Wash Module - These may
be mounted separately away from the stack
assembly. An external outlet port is included
to provide a connection to an applicator or
other such device.
• Two and Four Color Block Modules. Both
available in 3 styles: Circulating, Daisy
Chain, and Dead Head.
• Inline DR-2 Regulator with performance
matching the industry standard
Ransburg DR-1 Regulator.
• Flow Meter Module for use with bottom
ported uid ow meters.
SPECIFICATIONS
Electrical / Physical
Operating Pressure:
Fluid: 300 psi maximum
(20.68 bar)
Air: 100 psi maximum
(7 bar)
Fluid Tube Metric:
(Inlet) 10mm ODT
(Circulation) 8mm ODT
(Bell wash) 6mm & 8mm ODT
Fluid Tube Fraction:
(Inlet) 3/8-inch ODT
(Circulation) 5/16-inch ODT
(Bell wash) 5/16-inch ODT
Air Tube Fraction Metric:
(Actuation) 5/32-inch
(4mm) ODT Inlet
Air Actuating Pressure: 75-120 psi
(5.2-8.3 bar)
Maximum Number of Colors: 32
Construction Materials:
Stainless Steel
UHMW
DR-2 Regulator
The 78949-00 microvalve was designed to trigger
up to 2-million cycles. The uid and air sections are
separated by a weep port to prevent contamination
between air and uid.
5
Air Pressures: Variable by Control
(Manual or Automatic)
100 psi (7 bar max.)
Fluid Input: 300 psi (20.7 bar max.)
(10 psi min. above output
pressure)
Fluid Output: Variable by Ratio
Pneumatic Connections
Air Pilot: 1/8-inch NPT (F) Thread
(Cap)
#10-32 (F) Thread (Plate)
Volume of Paint Held
Within Regulator: 5 cc
CS-02-01.10
MCV 2 Collet Series Color Changer - Introduction
0
200
400
600
800
1000
1200
1400
1600
1800
2000
0 10 20 30 40 50 60 70 80 90 100
Flow Rate (cc/min)
Pilot Pressure (psig)
Adjustment Sensitivity-DR-2 Regulator
Pilot Pressure vs. Flow Rate100 psig inlet
22 Sec Ford #4 Viscosity
1/8 Orifice
3/32 orifice
1/16 Orifice
0
200
400
600
800
1000
1200
0 10 20 30 40 50 60 70 80 90 100
Flow Rate (cc/min)
Pilot Pressure (psig)
Adjustment Sensitivity-DR-2 Regulator
.093 Feed Tube
22 Sec. Ford #4 Viscosity
100 psig inlet
200 psig inlet
300 psig inlet
REGULATOR PERFORMANCE
The A10725 regulator performance matches that
of the stand-alone DR-1. Figures X and Y show the
performance curves associated with the A10725
regulator.
CS-02-01.10
Figure X
Figure Y
6
MCV 2 Collet Series Color Changer - Introduction
O-RINGS INCLUDED WITH EACH BLOCK ASY.
MCV 2 PREENGINEEREDCOLOR CHANGER ASSEMBLIES
The following is for “pre-engineered” color changer assemblies. Please reference selection chart for the
changer assembly number.
Figure 1: Pre-Engineered Color Changer Assemblies
7
CS-02-01.10
MCV 2 Collet Series Color Changer - Introduction
MCV 2 PRE-ENGINEERED COLOR CHANGER ASSEMBLIES PARTS LIST (METRIC) (Figure 1)
Item #
1 A10711-00 Assembly, Plate, Closed End 1
2 See Table C - “Z” Assembly, Bell/Block Wash (Metric) See Table C - “E”
3 See Table B - “R” Assembly, 2-Color Valve Circulating (Metric) See Table AA - “F”
4 See Table B - “S” Assembly, 4-Color Valve Circulating (Metric) See Table AA - “G”
5 See Table V - “X” Assembly, Regulator See Table V - “T”
6 See Table D - “Y” Assembly, Flow Meter Block See Table D - “H”
7 A10712-00 Assembly, Plate Fitting End 1
8 See Table D - “K” Flow Meter See Table D - “J”
9 78069-00 Fluid Regulator Inlet Tube See Table W - “N”
10 77957-00 Retaining Clip, Color Changer 1
11 A10714-00 Fitting, End 1
12 79001-06 O-Ring, Solvent Proof 2
13 78079-00 Fitting, Outlet 1
14 See Table W - “L” Fluid Regulator See Table W - “M”
15 78098-00 Adapter 1/8” NPT (M) X 3/8” NPS (M) See Table W - “P”
16 A10756-00 Tool, Valve Removal 1
17 78078-00 Tool, Retaining Clip Removal 1
18 A10766-00 Tool, Valve Seat Removal 1
19 (Not Used) ---- -20 A10758-00 Tool, Hose Removal 1
(Tool Items #16, 17, 18, and 20 are included with each assembly.)
Part # Description
Qty
MCV 2 PREENGINEERED COLOR CHANGER ASSEMBLIES
MODEL IDENTIFICATION Metric)
When ordering, use A10800-AA, B, C, D, V, W, or BB as indicated by the Tables AA, B, C, D, V, W, and BB.
Seven characters must follow the basic part number, for example:
A10800 - 06 3 0 2 1 2 1
Fiber Optic
Basic Part Number
Quantity of
Color Valves
Style of Color Valves
Bell/Block Wash Option
(Table AA)
(Table B)
(Table C)
(Table D)
(Table BB)
(Table W)
(Table V)
Cable Length
Outlet - Fluid
Regulator Ratio
Inline - Fluid
Regulator Option
Flow Meter Type
CS-02-01.10
8
MCV 2 Collet Series Color Changer - Introduction
TABLE AA - QUANTITY OF COLOR VALVES (METRIC)
Dash
No.
Description
0-Color - Color Changer
00
2-Color - Color Changer
02
4-Color - Color Changer
04
6-Color - Color Changer
06
8-Color - Color Changer
08
10-Color - Color Changer
10
12-Color - Color Changer
12
14-Color - Color Changer
14
16-Color - Color Changer
16
18-Color - Color Changer
18
20-Color - Color Changer
20
22-Color - Color Changer
22
24-Color - Color Changer
24
26-Color - Color Changer
26
28-Color - Color Changer
28
30-Color - Color Changer
30
32-Color - Color Changer
32
“F”
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
“G”
0
0
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
TABLE B - STYLE OF COLOR VALVES (METRIC)
Dash
No.
Description
Circulating (Metric)
1
Daisy Chain (Metric)
2
Dead Head (Metric)
3
TABLE C - BELL / BLOCK WASH OPTION (METRIC)
Dash
No.
Description
0
No Bell / Block Wash
1
With Both Bell / Block Wash, 8mm Bell Wash
2
With Purge Block Only, 8mm Bell Wash
3
With Both Bell/Block Wash, 6mm Bell Wash
4
With Purge Block Only, 6mm Bell Wash
“R”
A10727-00
A10726-00
A10733-00
“E”
0
1
1
1
1
“S”
A10729-00
A10728-00
A10732-00
“Z”
0
A10717-02
A10717-01
A11788-02
A11788-01
9
CS-02-01.10
MCV 2 Collet Series Color Changer - Introduction
TABLE D - FLOW METER TYPE (METRIC & ENGLISH)
Dash
No.
Description
No Flow Meter
0
Block W/AW Flow Meter Attached -
1
Consult your Sales Rep. for Pick-Up
Block W/RF-1 Fiber Optic Flow Meter Attached
2
AW Block W/No Flow Meter
3
RF-1 Fiber Optic Block W/No Flow Meter
4
“H”
“J”
0
1
1
1
1
0
1
1
0
0
See Table BB - “CC”
“K”
0
75955-06
0
0
TABLE V - INLINE - FLUID REGULATOR OPTION (METRIC & ENGLISH)
Dash
No.
Description
No Outlet Regulator
0
DR-2 - 1:1 Ratio
1
DR-2 - 1:2 Ratio
2
DR-2 - 1:3 Ratio
3
DR-2 - 1:4 Ratio
4
DR-2 - 1:6 Ratio
5
DR-2 - 1:8 Ratio
6
DR-2 - 1:10 Ratio
7
“X”
A10725-01
A10725-02
A10725-03
A10725-04
A10725-06
A10725-06
A10725-08
A10725-10
“Y”
0
A10720-01
A10720-02
A10720-01
A10720-02
“T”
0
1
1
1
1
1
1
1
TABLE W - OUTLET - FLUID REGULATOR RATIO (METRIC & ENGLISH)
Dash
No.
0
1
2
3
4
5
6
7
Description
No Outlet Regulator
DR-1 - 1:1 Ratio
DR-1 - 1:2 Ratio
DR-1 - 1:3 Ratio
DR-1 - 1:4 Ratio
DR-1 - 1:6 Ratio
DR-1 - 1:8 Ratio
DR-1 - 1:10 Ratio
“L”
---74151-11
74151-01
74151-06
74151-02
74151-03
74151-04
74151-05
“M”
0
1
1
1
1
1
1
1
TABLE BB - RF-1 FLOW METER KIT/FIBER OPTIC CABLE LENGTH
(METRIC & ENGLISH)
Dash
No.
Description
RF-1 Flow Meter, Receiver & Cable, Fiber Optic Cable
1
RF-1 Flow Meter, Receiver & Cable, Fiber Optic Cable
2
RF-1 Flow Meter, Receiver & Cable, Fiber Optic Cable
3
RF-1 Flow Meter, Receiver & Cable, Fiber Optic Cable
5
RF-1 Flow Meter, Receiver & Cable, Fiber Optic Cable
4
RF-1 Flow Meter, Receiver & Cable, Fiber Optic Cable
6
“CC”
A11516-15
A11516-25
A11516-50
A11516-65
A11516-75
A11516-100
“N”
0
1
1
1
1
1
1
1
“P”
0
1
1
1
1
1
1
1
“Fiber Optic Cable
Length”
15 Ft.
25 Ft.
50 Ft.
65 Ft.
75 Ft.
100 Ft.
CS-02-01.10
10
MCV 2 Collet Series Color Changer - Introduction
MCV 2 PRE-ENGINEERED COLOR CHANGER ASSEMBLIES PARTS LIST (ENGLISH) (Figure 1)
Item #
1 A10711-00 Assembly, Plate, Closed End 1
2 See Table C - “Z” Assembly, Bell/Block Wash (Metric) See Table C - “E”
3 See Table B - “R” Assembly, 2-Color Valve Circulating (Metric) See Table AA - “F”
4 See Table B - “S” Assembly, 4-Color Valve Circulating (Metric) See Table AA - “G”
5 See Table V - “X” Assembly, Regulator See Table V - “T”
6 See Table D - “Y” Assembly, Flow Meter Block See Table D - “H”
7 A10712-00 Assembly, Plate Fitting End 1
8 See Table D - “K” Flow Meter See Table D - “J”
9 78069-00 Fluid Regulator Inlet Tube See Table W - “N”
10 77957-00 Retaining Clip, Color Changer 1
11 A10714-00 Fitting, End 1
12 79001-06 O-Ring, Solvent Proof 2
13 78079-00 Fitting, Outlet 1
14 See Table W - “L” Fluid Regulator See Table W - “M”
15 78098-00 Adapter 1/8” NPT (M) X 3/8” NPS (M) See Table W - “P”
16 A10756-00 Tool, Valve Removal 1
17 78078-00 Tool, Retaining Clip Removal 1
18 A10766-00 Tool, Valve Seat Removal 1
19 (Not Used) ---- -20 A10758-00 Tool, Hose Removal 1
(Tool Items #16, 17, 18, and 20 are included with each assembly.)
Part # Description
Qty
MCV 2 PREENGINEERED COLOR CHANGER ASSEMBLIES
MODEL IDENTIFICATION English)
When ordering, use A11077-AA, B, C, D, V, W, or BB as indicated by the Tables AA, B, C, D, V, W, and BB.
Seven characters must follow the basic part number, for example:
A11077 - 06 3 0 2 1 2 1
Fiber Optic
Basic Part Number
Quantity of
Color Valves
Style of Color Valves
Bell/Block Wash Option
(Table AA)
(Table B)
(Table C)
(Table BB)
(Table W)
(Table V)
(Table D)
Cable Length
Outlet - Fluid
Regulator Ratio
Inline - Fluid
Regulator Option
Flow Meter Type
11
CS-02-01.10
MCV 2 Collet Series Color Changer - Introduction
TABLE AA - QUANTITY OF COLOR VALVES (ENGLISH)
Dash
No.
Description
00
0 Color - Color Changer
02
2 Color - Color Changer
04
4 Color - Color Changer
06
6 Color - Color Changer
08
8 Color - Color Changer
10
10 Color - Color Changer
12
12 Color - Color Changer
14
14 Color - Color Changer
16
16 Color - Color Changer
18
18 Color - Color Changer
20
20 Color - Color Changer
22
22 Color - Color Changer
24
24 Color - Color Changer
26
26 Color - Color Changer
28
28 Color - Color Changer
30
30 Color - Color Changer
32
32 Color - Color Changer
“F”
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
“G”
0
0
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
TABLE B - STYLE OF COLOR VALVES (ENGLISH)
Dash
No.
1
2
3
Description
Circulating (English)
Daisy Chain (English)
Dead Head (English)
“R”
A10953-00
A10954-00
A10955-00
TABLE C - BELL / BLOCK WASH OPTION - (ENGLISH)
Dash
No.
0
1
2
Description
No Bell / Block Wash
W/Both Bell / Block Wash
W/Block Wash Only
“E”
0
1
1
TABLE D - FLOW METER TYPE / FIBER OPTIC CABLE LENGTH
(METRIC & ENGLISH)
Dash
No.
Description
No Flow Meter
0
Block W/AW Flow Meter Attached -
1
Consult your Sales Rep. for Pick-Up
Block W/RF-1 Fiber Optic Flow Meter Attached
2
AW Block W/No Flow Meter
3
RF-1 Fiber Optic Block W/No Flow Meter
4
“H”
“J”
0
1
1
1
1
0
1
1
See Table BB - “CC”
0
0
“S”
A10960-00
A10961-00
A10962-00
“Z”
0
A11080-02
A11080-01
“K”
0
75955-06
0
0
“Y”
0
A10720-01
A10720-02
A10720-01
A10720-02
CS-02-01.10
12
MCV 2 Collet Series Color Changer - Introduction
TABLE V - INLINE - FLUID REGULATOR OPTION (METRIC & ENGLISH)
Dash
No.
Description
No Outlet Regulator
0
DR-2 - 1:1 Ratio
1
DR-2 - 1:2 Ratio
2
DR-2 - 1:3 Ratio
3
DR-2 - 1:4 Ratio
4
DR-2 - 1:6 Ratio
5
DR-2 - 1:8 Ratio
6
DR-2 - 1:10 Ratio
7
TABLE W - OUTLET - FLUID REGULATOR OPTION (METRIC & ENGLISH)
Dash
No.
Description
No Outlet Regulator
0
DR-1 - 1:1 Ratio
1
DR-1 - 1:2 Ratio
2
DR-1 - 1:3 Ratio
3
DR-1 - 1:4 Ratio
4
DR-1 - 1:6 Ratio
5
DR-1 - 1:8 Ratio
6
DR-1 - 1:10 Ratio
7
“L”
---74151-11
74151-01
74151-06
74151-02
74151-03
74151-04
74151-05
“M”
0
1
1
1
1
1
1
1
“X”
A10725-01
A10725-02
A10725-03
A10725-04
A10725-06
A10725-06
A10725-08
A10725-10
“N”
0
1
1
1
1
1
1
1
“T”
0
1
1
1
1
1
1
1
“P”
0
1
1
1
1
1
1
1
TABLE BB - RF 1 FLOW METER KIT/FIBER OPTIC CABLE LENGTH (METRIC & ENGLISH)
Dash
No.
1
2
3
4
5
6
Description
RF-1 Flow Meter, Receiver & Cable, Fiber Optic Cable
RF-1 Flow Meter, Receiver & Cable, Fiber Optic Cable
RF-1 Flow Meter, Receiver & Cable, Fiber Optic Cable
RF-1 Flow Meter, Receiver & Cable, Fiber Optic Cable
RF-1 Flow Meter, Receiver & Cable, Fiber Optic Cable
RF-1 Flow Meter, Receiver & Cable, Fiber Optic Cable
“CC”
A11516-15
A11516-25
A11516-50
A11516-65
A11516-75
A11516-100
“Fiber Optic Cable
Length”
15 Ft.
25 Ft.
50 Ft.
65 Ft.
75 Ft.
100 Ft.
13
CS-02-01.10
MCV 2 Collet Series Color Changer - Introduction
EARTH GROUND
(TRUE)
OHMS
10
0
!
W A R N I N G
> The color changer MUST be properly grounded. Proper grounding (as described below)
will prevent static charge buildup and possible
discharge from the color changer.
Grounding of the Color Changer
For safety, the color changer MUST be grounded.
Using a 12-gauge wire, ground the output plate
of the color changer to a true earth ground. Using
an ohmmeter, check for ground, testing the earth
ground to the outlet. The resistance should be 10
ohms or less.
NOTES
CS-02-01.10
Figure 2: Grounding the Color Changer
14
MCV 2 Collet Series Color Changer - Installation
INSTALLATION
MCV 2 INSTALLATION
PROCEDURES
Determine Location for Color Changer
The color changer should be located as close as
possible to the spray device in order to save paint
and solvent with a color changer. If possible, use an
enclosure to protect the color changer from airborne
paints and solvents.
Calculate Footprint of Color Changer
(See Figure 3)
To calculate the footprint of the color changer add:
• The dimension of the end plate
• The dimension of the purge assembly
• The dimension(s) of the module(s) used to
create the desired number of color valves
• The dimension of the output assembly
A
B
C
E
NOTE
Example: To calculate the footprint of an 6-Color
MCV Assembly:
3/4” (End Plate) + 2-3/8” (purge assembly) +
3-11/16” (8-color valve assembly) + 3/4” (output
assembly) = 7-9/16”
Mounting the Color Changer
There are two mounting congurations as follows:
(Reference Figure 4)
1 5/16” clearance holes for ush mounting
to the booth wall.
2 1/4” x 20 threaded holes in the end blocks.
15
> If using the optional control devices (regulator and ow meter) include dimension in
D
calculation above.
Figure 3: Calculate Footprint
Figure 4: Mounting Congurations Footprint
CS-02-01.10
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