Ransburg 9040 User Manual
SERVICE MANUAL
ARCHIVE
CP-97-02.5CP-97-02.5
CP-97-02.5
CP-97-02.5CP-97-02.5
(Replaces CP-97-02.4)
May - 2008
9040 CLASSIC HIGH VOL9040 CLASSIC HIGH VOL
9040 CLASSIC HIGH VOL
9040 CLASSIC HIGH VOL9040 CLASSIC HIGH VOL
(for the REA(for the REA
(for the REA
(for the REA(for the REA
TM TM
TM
TM TM
& M90& M90
& M90
& M90& M90
TMTM
TM
TMTM
Classic Coating Systems) Classic Coating Systems)
Classic Coating Systems)
Classic Coating Systems) Classic Coating Systems)
TT
AGE POWER SUPPLAGE POWER SUPPL
T
AGE POWER SUPPL
TT
AGE POWER SUPPLAGE POWER SUPPL
YY
Y
YY
MODEL:MODEL:
MODEL:
MODEL:MODEL:
76447-10X / REA-IV APPLICA76447-10X / REA-IV APPLICA
76447-10X / REA-IV APPLICA
76447-10X / REA-IV APPLICA76447-10X / REA-IV APPLICA
76447-12X / REA-III APPLICA76447-12X / REA-III APPLICA
76447-12X / REA-III APPLICA
76447-12X / REA-III APPLICA76447-12X / REA-III APPLICA
76447-13X / REA-III AUT76447-13X / REA-III AUT
76447-13X / REA-III AUT
76447-13X / REA-III AUT76447-13X / REA-III AUT
76447-14X / M90 CLASSIC APPLICA76447-14X / M90 CLASSIC APPLICA
76447-14X / M90 CLASSIC APPLICA
76447-14X / M90 CLASSIC APPLICA76447-14X / M90 CLASSIC APPLICA
OMAOMA
OMA
OMAOMA
IMPORIMPOR
IMPOR
IMPORIMPOR
carefully read SAFETY PRECAUTIONS,carefully read SAFETY PRECAUTIONS,
carefully read SAFETY PRECAUTIONS,
carefully read SAFETY PRECAUTIONS,carefully read SAFETY PRECAUTIONS,
starting on page 1, and all instructions instarting on page 1, and all instructions in
starting on page 1, and all instructions in
starting on page 1, and all instructions instarting on page 1, and all instructions in
this manual. Keep this Service Manual forthis manual. Keep this Service Manual for
this manual. Keep this Service Manual for
this manual. Keep this Service Manual forthis manual. Keep this Service Manual for
future reference.future reference.
future reference.
future reference.future reference.
TT
OROR
T
OR
TT
OROR
TT
OROR
T
OR
TT
OROR
TICTIC
TIC
TICTIC
TT
ANTANT
T
ANT
TT
ANTANT
TT
OROR
T
OR
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OROR
: Before using this equipment,: Before using this equipment,
: Before using this equipment,
: Before using this equipment,: Before using this equipment,
Service Manual Price:Service Manual Price:
Service Manual Price: €
Service Manual Price:Service Manual Price:
25.00 (Euro)25.00 (Euro)
25.00 (Euro)
25.00 (Euro)25.00 (Euro)
$30.00 (U.S.)$30.00 (U.S.)
$30.00 (U.S.)
$30.00 (U.S.)$30.00 (U.S.)
NOTE:NOTE:
ARCHIVE
NOTE: This manual has been changed from revision
NOTE:NOTE:
Reasons for this change are noted under “Manual Change Summary” inside the back
cover of this manual.
CP-97-02.4CP-97-02.4
CP-97-02.4 to revision
CP-97-02.4CP-97-02.4
CP-97-02.5 CP-97-02.5
CP-97-02.5.
CP-97-02.5 CP-97-02.5
CP-97-02.5
CONTENTSCONTENTS
ARCHIVE
CONTENTS
CONTENTSCONTENTS
SAFETY:SAFETY:
SAFETY:
SAFETY:SAFETY:
9040 Classic for REA & M90 Systems - Contents
PAGEPAGE
PAGE
PAGEPAGE
1-61-6
1-6
1-61-6
SAFETY PRECAUTIONS...........................................................................................................
HAZARDS / SAFEGUARDS.......................................................................................................
ATEXATEX
ATEX
ATEXATEX
EUROPEAN ATEX DIRECTIVE.................................................................................................
EUROPEAN ATEX LABELS.......................................................................................................
INTRODUCTION:INTRODUCTION:
INTRODUCTION:
INTRODUCTION:INTRODUCTION:
GENERAL DESCRIPTION.........................................................................................................
SPECIFICATIONS......................................................................................................................
9040 CLASSIC FOR REA / M90 FEATURES............................................................................
INSTALLATION:INSTALLATION:
INSTALLATION:
INSTALLATION:INSTALLATION:
LOCATION..................................................................................................................................
INPUT VOLTAGE SELECTION.................................................................................................
INPUT CONNECTIONS.............................................................................................................
EXTERNAL CONNECTIONS.....................................................................................................
TYPICAL REA AND M90 APPLICATOR INSTALLATIONS......................................................
OPERATION:OPERATION:
OPERATION:
OPERATION:OPERATION:
1
2-5
7-87-8
7-8
7-87-8
7
8
9-119-11
9-11
9-119-11
9-10
10
11
12-1612-16
12-16
12-1612-16
12
12
13
13-15
16
17-2017-20
17-20
17-2017-20
OPERATING CONTROLS.........................................................................................................
THEORY OF OPERATION........................................................................................................
OPERATING PROCEDURES....................................................................................................
MAINTENANCE:MAINTENANCE:
MAINTENANCE:
MAINTENANCE:MAINTENANCE:
ROUTINE PREVENTIVE MAINTENANCE................................................................................
TROUBLESHOOTING................................................................................................................
SERVICE LEVEL.........................................................................................................................
REPLACEMENT PROCEDURES..............................................................................................
TROUBLESHOOTING GUIDE...................................................................................................
TROUBLESHOOTING DIAGRAM.............................................................................................
9040 CLASSIC POWER SUPPLY BLOCK DIAGRAM.............................................................
PARTS IDENTIFICATION:PARTS IDENTIFICATION:
PARTS IDENTIFICATION:
PARTS IDENTIFICATION:PARTS IDENTIFICATION:
9040 CLASSIC FOR REA AND M90 PARTS DIAGRAM / PARTS LIST.................................
RECOMMENDED SPARE PARTS............................................................................................
ACCESSORIES..........................................................................................................................
WARRANTY POLICIES:WARRANTY POLICIES:
WARRANTY POLICIES:
WARRANTY POLICIES:WARRANTY POLICIES:
LIMITED WARRANTY.................................................................................................................
17
18
18-19
21-3421-34
21-34
21-3421-34
21
21-24
24
25-29
30-31
32
33
35-3835-38
35-38
35-3835-38
35-36
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CP-97-02.5
9040 Classic for REA & M90 Systems - Safety
ARCHIVE
SAFETYSAFETY
SAFETY
SAFETYSAFETY
SAFETY PRECAUTIONSSAFETY PRECAUTIONS
SAFETY PRECAUTIONS
SAFETY PRECAUTIONSSAFETY PRECAUTIONS
W A R N I N GW A R N I N G
W A R N I N G
W A R N I N GW A R N I N G
!!
!
!!
Before operating, maintaining or servicing any
ITW Ransburg coating system, read and
understand all of the technical and safety literature
for your ITW Ransburg products. This manual
contains information that is important for you to
know and understand. This information relates to
USER SAFETY and PREVENTING EQUIPMENT
PROBLEMS. To help you recognize this
information, we use the following symbols. Please
pay particular attention to these sections.
A WARNING! states information to alert youA WARNING! states information to alert you
A WARNING! states information to alert you
A WARNING! states information to alert youA WARNING! states information to alert you
to a situation that might cause serious injuryto a situation that might cause serious injury
to a situation that might cause serious injury
to a situation that might cause serious injuryto a situation that might cause serious injury
if instructions are not followed.if instructions are not followed.
if instructions are not followed.
if instructions are not followed.if instructions are not followed.
A CAUTION! states information that tellsA CAUTION! states information that tells
A CAUTION! states information that tells
A CAUTION! states information that tellsA CAUTION! states information that tells
how to prevent damage to equipment or howhow to prevent damage to equipment or how
how to prevent damage to equipment or how
how to prevent damage to equipment or howhow to prevent damage to equipment or how
to avoid a situation that might cause minorto avoid a situation that might cause minor
to avoid a situation that might cause minor
to avoid a situation that might cause minorto avoid a situation that might cause minor
injury.injury.
injury.
injury.injury.
A NOTE is information relevant to theA NOTE is information relevant to the
A NOTE is information relevant to the
A NOTE is information relevant to theA NOTE is information relevant to the
procedure in progress.procedure in progress.
procedure in progress.
procedure in progress.procedure in progress.
While this manual lists standard specifications
and service procedures, some minor deviations
may be found between this literature and your
equipment. Differences in local codes and plant
requirements, material delivery requirements, etc.,
make such variations inevitable. Compare this
manual with your system installation drawings
and appropriate ITW Ransburg equipment
manuals to reconcile such differences.
> The user
with the Safety Section in this manual and
the ITW Ransburg safety literature therein
identified.
> This manual
oughly understood by
operate, clean or maintain this equipment!
Special care should be taken to ensure that
WARNINGSWARNINGS
the
WARNINGS and safety requirements
WARNINGSWARNINGS
for operating and servicing the equipment
are followed. The user should be aware of
and adhere to
codes and ordinances as well as
SAFETY STANDARD SAFETY STANDARD
SAFETY STANDARD prior to installing,
SAFETY STANDARD SAFETY STANDARD
operating, and/or servicing this equipment.
> The hazards shown on the following
page may occur during the normal use of
this equipment. Please read the hazard
chart beginning on page 2.
MUSTMUST
MUST read and be familiar
MUSTMUST
MUSTMUST
MUST be read and thor-
MUSTMUST
ALLALL
ALL personnel who
ALLALL
ALLALL
ALL local building and fire
ALLALL
W A R N I N GW A R N I N G
W A R N I N G
W A R N I N GW A R N I N G
!!
!
!!
NFPA-33NFPA-33
NFPA-33
NFPA-33NFPA-33
Careful study and continued use of this manual will
provide a better understanding of the equipment
and process, resulting in more efficient operation,
longer trouble-free service and faster, easier
troubleshooting. If you do not have the manuals
and safety literature for your Ransburg system,
contact your local ITW Ransburg representative
or ITW Ransburg.
11
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CP-97-02.5
9040 Classic for REA & M90 Systems - Safety
ARCHIVE
AREAAREA
AREA
AREAAREA
Tells where hazards
may occur.
Spray AreaSpray Area
Spray Area
Spray AreaSpray Area
HAZARDHAZARD
HAZARD
HAZARDHAZARD
Tells what the hazard is.
Fire Hazard
Improper or inadequate operation
and maintenance procedures will
cause a fire hazard.
Protection against inadvertent
arcing that is capable of causing
fire or explosion is lost if any safety
interlocks are disabled during
operation. Frequent power supply
shutdown indicates a problem in
the system requiring correction.
SAFEGUARDSSAFEGUARDS
SAFEGUARDS
SAFEGUARDSSAFEGUARDS
Tells how to avoid the hazard.
The 76447 power supply MUST be installed in a
NON-hazardous location in accordance with NFPA-
33.
Fire extinguishing equipment must be present in the
spray area and tested periodically.
Spray areas must be kept clean to prevent the
accumulation of combustible residues.
Smoking must never be allowed in the spray area.
The high voltage supplied to the atomizer must be
turned off prior to cleaning, flushing, or maintenance.
When using solvents for cleaning:
Those used for equipment flushing should have flash
points equal to or higher than those of the coating
material.
Those used for general cleaning must have flash
points above 100
Spray booth ventilation must be kept at the rates
required by NFPA-33, OSHA, and local codes. In
addition, ventilation must be maintained during
cleaning operations using flammable or combustible
solvents.
Electrostatic arcing must be prevented.
Test only in areas free of combustible material.
Testing may require high voltage to be on, but only
as instructed.
Non-factory replacement parts or unauthorized
equipment modifications may cause fire or injury.
If used, the key switch bypass is intended for use
only during setup operations. Production should
never be done with safety interlocks disabled.
Never use equipment intended for use in waterborne
installations to spray solvent based materials.
o
F (37.8oC).
CP-97-02.5
The paint process and equipment should be set up
and operated in accordance with NFPA-33, NEC,
and OSHA requirements.
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9040 Classic for REA & M90 Systems - Safety
ARCHIVE
AREAAREA
AREA
AREAAREA
Tells where hazards
may occur.
Spray AreaSpray Area
Spray Area
Spray AreaSpray Area
HAZARDHAZARD
HAZARD
HAZARDHAZARD
Tells what the hazard is.
Electrostatic Arcing Ensure the Ground Wire Assembly is connected from the
SAFEGUARDSSAFEGUARDS
SAFEGUARDS
SAFEGUARDSSAFEGUARDS
Tells how to avoid the hazard.
power supply ground stud to a true earth ground.
Ensure that the power supply is plugged into a properly
grounded outlet.
If shocks or sparks are noticed at any point in the spray
system, immediately turn off the power supply and check
the complete system for the cause. DO NOT use the
system again until the problem has been identified and
corrected.
Never operate the applicator without properly grounding the
following:
OperatorsOperators
A.
Operators must be grounded. Rubber soled
OperatorsOperators
insulating shoes should not be worn. Grounding
leg straps may be used.
Operators must maintain contact with the handle of
the applicator. If work gloves are used, the palm
section should be cut out.
Operators must remove from themselves all metal
objects that are not grounded.
NOTE:NOTE:
NOTE: REFER TO NFPA-33, REGARDING OPERATOR
NOTE:NOTE:
GROUNDING.
B. Parts being sprayed. Resistance between the part and
a grounded conveyor must not exceed 1 megohm.
C. Every metal and conductive object in the spray
area. This includes the booth, parts hangers, fire
extinguishers, conductive flooring, etc.
Grounded conductive flooring must be provided in the
spray area.
Turn off voltage at the power supply before flushing out,
cleaning, or removing any parts from the applicator.
Provide proper protection for waterborne supply systems.
Never install an applicator into a fluid system using an
isolated solvent supply.
Always discharge Waterborne system capacitance prior to
servicing.
33
3
33
Do not touch applicator electrode while applicator is
energized.
CP-97-02.5
9040 Classic for REA & M90 Systems - Safety
ARCHIVE
AREAAREA
AREA
AREAAREA
Tells where hazards
may occur.
General Use andGeneral Use and
General Use and
General Use andGeneral Use and
MaintenanceMaintenance
Maintenance
MaintenanceMaintenance
HAZARDHAZARD
HAZARD
HAZARDHAZARD
Tells what the hazard is.
Improper operation or maintenance
may create a hazard.
Personnel must be properly trained
in the use of this equipment.
SAFEGUARDSSAFEGUARDS
SAFEGUARDS
SAFEGUARDSSAFEGUARDS
Tells how to avoid the hazard.
Personnel must be given training in accordance with
the requirements of NFPA-33.
Instructions and safety precautions must be read
and understood prior to using this equipment.
Comply with appropriate local, state, and national
codes governing ventilation, fire protection, operation
maintenance, and housekeeping. Reference OSHA,
NFPA-33,and your insurance company requirements.
Always turn power to the power supply OFF, unplug
the electrical cord from its outlet, and remove the
front panel fuse, before opening the power supply
door. If necessary, lock the power supply out so that
it cannot be turned ON until the work is finished.
Whenever removing high voltage cables from
equipment, ground the contact end of the cable by
holding the cable such that the contact touches
earth ground for several seconds. Do not touch the
contact until it has been grounded. This will reduce
the possibility of residual charge causing electrical
shock.
Explosion Hazard/Explosion Hazard/
Explosion Hazard/
Explosion Hazard/Explosion Hazard/
IncompatibleIncompatible
Incompatible
IncompatibleIncompatible
MaterialsMaterials
Materials
MaterialsMaterials
Halogenated hydrocarbon
solvents
chloride and 1,1,1,-Trichloroethane
are not chemically compatible with
the aluminum that might be used
in many system components. The
chemical reaction caused by these
solvents reacting with aluminum
can become violent and lead to an
equipment explosion.
for example: methylene
The High Voltage Multiplier Assembly contains energy
storage components that can cause serious shock
injury, and therefore is not field repairable. Warranty
will be voided if the High Voltage Multiplier seal is
broken. If the High Voltage Multiplier is defective
contact your authorized ITW Ransburg representative
for exchange or repair.
The High Voltage Multiplier and high voltage cable
contain significant capacitance that will store charge.
Allow approximately 10 seconds for this charge to
bleed off before opening the cabinet door or removing
the high voltage cable from the power supply or
spray applicator.
Aluminum is widely used in other spray application
equipment - such as material pumps, regulators,
triggering valves, etc. Halogenated hydrocarbon
solvents must never be used with aluminum
equipment during spraying, flushing, or cleaning.
Read the label or data sheet for the material you
intend to spray. If in doubt as to whether or not a
coating or cleaning material is compatible, contact
your material supplier. Any other type of solvent
may be used with aluminum equipment.
CP-97-02.5
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9040 Classic for REA & M90 Systems - Safety
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AREAAREA
AREA
AREAAREA
Tells where hazards
may occur.
Toxic SubstancesToxic Substances
Toxic Substances
Toxic SubstancesToxic Substances
Personnel SafetyPersonnel Safety
Personnel Safety
Personnel SafetyPersonnel Safety
Personnel SafetyPersonnel Safety
Personnel Safety
Personnel SafetyPersonnel Safety
(High Pressure
Equipment)
HAZARDHAZARD
HAZARD
HAZARDHAZARD
Tells what the hazard is.
Certain material may be harmful if
inhaled, or if there is contact with
the skin.
Skin puncturing by sharp electrode. Take precautions to see that flesh is not punctured by
Fluid Injection Injury Never let any part of the body come in direct contact
SAFEGUARDSSAFEGUARDS
SAFEGUARDS
SAFEGUARDSSAFEGUARDS
Tells how to avoid the hazard.
Follow the requirements of the Material Safety Data
Sheet supplied by coating material manufacturer.
Adequate exhaust must be provided to keep the air
free of accumulations of toxic materials.
Use a mask or respirator whenever there is a chance
of inhaling sprayed materials. The mask must be
compatible with the material being sprayed and its
concentration. Equipment must be as prescribed by
an industrial hygienist or safety expert, and be NIOSH
approved.
sharp electrode.
with the fluid stream exiting from the nozzle. If fluid
leaks occur in the applicator or in the fluid delivery
components, depressurize fluid system before
servicing.
Never aim the applicator at any part of the body under
any circumstances.
If you are injured by high pressure fluid injection then
immediate medical treatment MUST be sought.
55
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CP-97-02.5
9040 Classic for REA & M90 Systems - Safety
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NOTESNOTES
NOTES
NOTESNOTES
CP-97-02.5
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9040 Classic for REA & M90 Systems - Atex
ARCHIVE
EUROPEAN AEUROPEAN A
EUROPEAN A
EUROPEAN AEUROPEAN A
The following instructions apply to equipment
covered by certificate number Sira 08ATEX5040X:
1. The equipment may be used with flammable
gases and vapors with apparatus groups II and
with temperature class T6.
2. The equipment is only certified for use in
ambient temperatures in the range +12.8°C to
+40°C and should not be used outside this range.
3. Installation shall be carried out by suitably
trained personnel in accordance with the applicable
code of practice e.g. EN 60079-14:1997.
4. Inspection and maintenance of this equipment
shall be carried out by suitably trained personnel
in accordance with the applicable code of practice
e.g. EN 60079-17.
5. Repair of this equipment shall be carried out by
suitable trained personnel in accordance with the
applicable code of practice e.g. EN 60079-19.
6. Putting into service, use, assembling, and
adjustment of the equipment shall be fitted by
suitably trained personnel in accordance with the
manufacturer's documentation.
Refer to the "Table of Contents" of this service
manual:
a. Installation
b. Operation
c. Maintenance
d. Parts Identification
7. Components to be incorporated into or used as
replacement parts of the equipment shall be fitted
by suitably trained personnel in accordance with
the manufacturer's documentation.
TEX DIRECTIVE 94/9/EC, ANNEX II, 1.0.6TEX DIRECTIVE 94/9/EC, ANNEX II, 1.0.6
TEX DIRECTIVE 94/9/EC, ANNEX II, 1.0.6
TEX DIRECTIVE 94/9/EC, ANNEX II, 1.0.6TEX DIRECTIVE 94/9/EC, ANNEX II, 1.0.6
8. The certification of this equipment relies upon
the following materials used in its construction:
If the equipment is likely to come into contact with
aggressive substances, then it is the responsibility
of the user to take suitable precautions that prevent
it from being adversely affected, thus ensuring
that the type of protection provided by the equipment
is not compromised.
Aggressive substances: e.g. acidic liquids or
gases that may attack metals, or solvents that
may affect polymeric materials.
Suitable precautions: e.g. regular checks as part
of routine inspections or establishing from the
material's data sheets that it is resistant to specific
chemicals.
Refer to "Specifications" in the "Introduction"
section:
a. All fluid passages contain stainless steel
or nylon fittings.
b. High voltage cascade is encapsulated with
a solvent resistant epoxy.
9. A recapitulation of the certification marking is
detailed in the "Atex" section, on the next page,
drawing number: 76454-XX.
10. The characteristics of the equipment shall be
detailed e.g. electrical, pressure, and voltage
parameters.
The manufacturer should note that, on being put
into service, the equipment must be accompanied
by a translation of the instructions in the language
or languages of the country in which the equipment
is to be used and by the instructions in the original
language.
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CP-97-02.5
9040 Classic for REA & M90 Systems - Atex
ARCHIVE
76447-XXX 9040 Classic A76447-XXX 9040 Classic A
76447-XXX 9040 Classic A
76447-XXX 9040 Classic A76447-XXX 9040 Classic A
Product Marking DefinitionsProduct Marking Definitions
Product Marking Definitions
Product Marking DefinitionsProduct Marking Definitions
Ex Certificate Number: Sira 08ATEX5040X
Sira = Notified Body performing EC-type
examination
08 = Year of certification
ATEX = Reference to ATEX Directive
5 = Protection Concept Code (code 5 is titled
Encapsulation)
040 = Document serial number
X = Special conditions for safe use apply
Product Marking
II 2 G
Ex = Specific marking of explosive protection
II = Equipment Group hazardous area characteristics
2 = Equipment Category
G = Type of explosive atmosphere (gases, vapors,
or mists)
TEXTEX
TEX
TEXTEX
Label 76454Label 76454
Label 76454
Label 76454Label 76454
EEx 0.24mJEEx 0.24mJ
EEx 0.24mJ = The 76447 9040 Classic Power
EEx 0.24mJEEx 0.24mJ
Supply is suitable for use in electrostatic spraying
installations complying with EN 50050 as they are
a Type A class with a discharge energy limit of
0.24mJ.
CP-97-02.5
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9040 Classic for REA & M90 Systems - Introduction
ARCHIVE
INTRODUCTIONINTRODUCTION
INTRODUCTION
INTRODUCTIONINTRODUCTION
GENERAL DESCRIPTIONGENERAL DESCRIPTION
GENERAL DESCRIPTION
GENERAL DESCRIPTIONGENERAL DESCRIPTION
The ITW Ransburg REA ProcessThe ITW Ransburg REA Process
The ITW Ransburg REA Process
The ITW Ransburg REA ProcessThe ITW Ransburg REA Process
The REA Process is an air atomized method for
applying coatings to objects electrostatically. The
REA system applies a high voltage DC charge to
the applicator nozzle electrode, creating an
electrostatic field between the atomizer and the
target object. The target is electrically grounded
through its support which may be either stationary
or moving.
A regulated pressure fluid system delivers coating
material to the atomizer. At the atomizer, air is
applied which atomizes the coating material forming
a spray mist which, under the influence of the
electrostatic field, becomes electrically charged.
The charged particles are attracted to, and
deposited on, the target object. The forces between
the charged particles and the grounded target are
sufficient to turn most normal over-spray around
and deposit it on the side and back surfaces of the
target. Therefore, a high percentage of the spray
is deposited on the target.
The ITW Ransburg M90 ProcessThe ITW Ransburg M90 Process
The ITW Ransburg M90 Process
The ITW Ransburg M90 ProcessThe ITW Ransburg M90 Process
This is a combined air-airless atomization method
for electrostatically applying coatings to objects.
The M90 system applies a high voltage DC charge
to the applicator nozzle electrode, creating an
electrostatic field between the atomizer and the
target object. The target is electrically grounded
through its support, which may be either stationary
or moving.
the charged particles and the grounded target are
sufficient to turn most normal overspray around
and deposit it on the side and back surfaces of the
target. Thus, a high percentage of the spray is
deposited on the target.
The 9040 Classic High VThe 9040 Classic High V
The 9040 Classic High V
The 9040 Classic High VThe 9040 Classic High V
Power SupplyPower Supply
Power Supply
Power SupplyPower Supply
The 9040 Classic Power Supply converts standard
AC line voltage to a high frequency, low voltage
signal ranging from 0 to 10 Vrms. This signal is
supplied to the High Voltage Multiplier where it is
converted to DC high voltage. The high voltage
DC is then transferred from the 9040 Classic
Power Supply to the REA/M90 applicator through
a super flex high voltage cable. The voltage/
current characteristic is designed to optimize the
charging process under varying load conditions
and to limit the operating current to a safe maximum
value.
In addition to supplying high voltage output to the
applicator, the 9040 Classic Power Supply also
provides controls for AC power ON/OFF, infinite
high voltage adjustment, a high voltage meter, a
current meter, a POWER ON indicator, a HIGH
VOLTAGE ON indicator, and a CURRENT
OVERLOAD indicator and reset switch. Additionally, output terminals are provided for remote
overload reset and interlock connections for a
conveyor, exhaust fan and high voltage control on
all 9040 Classic Power Supplies.
oltageoltage
oltage
oltageoltage
A regulated
coating material to the atomizer. There the coating
material is atomized by passing through an orifice
under pressure. The resulting spray mist then
becomes electrically charged under the influence
of the electrostatic field surrounding the atomizer.
The charged particles are attracted to and
deposited on the target object. The forces between
99
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highhigh
high pressure fluid system delivers
highhigh
CP-97-02.5
9040 Classic for REA & M90 Systems - Introduction
ARCHIVE
NOTENOTE
NOTE
NOTENOTE
> The 9040 Classic Power Supply is fac-
tory supplied with a cabinet latch that can
be opened using a slotted screwdriver. If
desired, the standard latch can be easily
replaced with a latch that requires the use
of a key to open. This key lock can be ordered from: Austin Hardware, Inc., 8001
Central Ave. N. E., Minneapolis, MN
55432; 1-800-328-2423; Key Lock Part
Number: C8052-14A.
The 9040 Classic Power Supply is avail-The 9040 Classic Power Supply is avail-
The 9040 Classic Power Supply is avail-
The 9040 Classic Power Supply is avail-The 9040 Classic Power Supply is available for hand and automatic REA andable for hand and automatic REA and
able for hand and automatic REA and
able for hand and automatic REA andable for hand and automatic REA and
M90 applicators as follows:M90 applicators as follows:
M90 applicators as follows:
M90 applicators as follows:M90 applicators as follows:
90409040
9040
90409040
Part #Part #
Part #
Part #Part #
76447-10X
76447-12X
76447-13X
76447-14X
Used WithUsed With
Used With
Used WithUsed With
Applicator TypeApplicator Type
Applicator Type
Applicator TypeApplicator Type
REA-IV Applicator
REA-III Solvent Applicator
REA-III Water Applicator
REA-III Automatic
M90 Classic Applicator
ApplicatorApplicator
Applicator
ApplicatorApplicator
##
#
##
70404
70929
72316
70393
77132
SPECIFICASPECIFICA
SPECIFICA
SPECIFICASPECIFICA
PhysicalPhysical
Physical
PhysicalPhysical
Height:Height:
Height: 14-inches
Height:Height:
Width:Width:
Width:
Width:Width:
Depth:Depth:
Depth: 6-inches
Depth:Depth:
Weight:Weight:
Weight: 24-lbs.
Weight:Weight:
ElectricalElectrical
Electrical
ElectricalElectrical
INPUTINPUT
INPUT
INPUTINPUT
Voltage:Voltage:
Voltage:
Voltage:Voltage:
Current:Current:
Current: 0.6/0.3 Amps AC
Current:Current:
Frequency:Frequency:
Frequency: 50/60 Hertz
Frequency:Frequency:
Wattage:Wattage:
Wattage: 60 Watts (maximum)
Wattage:Wattage:
OUTPUTOUTPUT
OUTPUT
OUTPUTOUTPUT
Voltage:Voltage:
Voltage:
Voltage:Voltage:
TIONSTIONS
TIONS
TIONSTIONS
12-inches
90-264 VAC
0-65kV DC (76447-10x)
0-85kV DC (76447-14x)
0-90kV DC (76447-12x)
0-100kV DC (76447-13x)
NOTENOTE
NOTE
NOTENOTE
> Except where indicated, this manual is
applicable to all models of the 9040 Classic
Power Supply for the REA/M90 Systems.
Current:Current:
Current: 200 Microamps (maximum)
Current:Current:
PneumaticPneumatic
Pneumatic
PneumaticPneumatic
Supply Air:Supply Air:
Supply Air: 100 psi maximum
Supply Air:Supply Air:
CP-97-02.5
1010
10
1010
9040 Classic for REA & M90 Systems - Introduction
ARCHIVE
Figure 1: 9040 Classic Power Supply Features for the REA/M90 SystemsFigure 1: 9040 Classic Power Supply Features for the REA/M90 Systems
Figure 1: 9040 Classic Power Supply Features for the REA/M90 Systems
Figure 1: 9040 Classic Power Supply Features for the REA/M90 SystemsFigure 1: 9040 Classic Power Supply Features for the REA/M90 Systems
1111
11
1111
CP-97-02.5
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