Ransburg 80086-XX User Manual

SERVICE MANUAL

NO. 2 PROCESS HANDGUN UNIT

NO. 2 PROCESS HANDGUN UNITNO. 2 PROCESS HANDGUN UNIT

SERVICE MANUALSERVICE MANUAL AH

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AIR MOTOR DRIVEN

AIR MOTOR DRIVEN----ATEX APPROVED

AIR MOTOR DRIVENAIR MOTOR DRIVEN

MODEL: 80086

MODEL: 80086----XX

MODEL: 80086MODEL: 80086

IMPORTANT: Before using this equipment, carefully read SAFETY PRECAUTIONS, starting on page 1, and all instructions in this manual. Keep this Service Manual for future reference.

Service Manual Price: $30.00 (U.S.)

ATEX APPROVED

ATEX APPROVEDATEX APPROVED

XXXX

IMPORTANT: Before using this equipment, carefully read

IMPORTANT: Before using this equipment, carefully read IMPORTANT: Before using this equipment, carefully read SAFETY PRECAUTIONS, starting on page 1, and all instructions

SAFETY PRECAUTIONS, starting on page 1, and all instructions SAFETY PRECAUTIONS, starting on page 1, and all instructions in this manual. Keep this Service Manual for future reference.

in this manual. Keep this Service Manual for future reference.in this manual. Keep this Service Manual for future reference.

Service Manual Price: $30.00 (U.S.)

Service Manual Price: $30.00 (U.S.)Service Manual Price: $30.00 (U.S.)

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NOTE:

NOTE: This is a release with some changes of this manual. Any future revisions will be listed in the rear

NOTE:NOTE: appendix of this manual.

appendix of this manual.

appendix of this manual. appendix of this manual.

This is a release with some changes of this manual. Any future revisions will be listed in the rear

This is a release with some changes of this manual. Any future revisions will be listed in the rear This is a release with some changes of this manual. Any future revisions will be listed in the rear

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CONTENTS

CONTENTSCONTENTS

SAFETY:

SAFETY: 4

SAFETY:SAFETY:

SAFETY PRECAUTIONS

SAFETY PRECAUTIONS ........ ...... ...... ...... ..... ...... ...... ..... ...... ...... ...... ..... ...... ...... ..... ...... ...... ...... .4

SAFETY PRECAUTIONSSAFETY PRECAUTIONS HAZARDS / SAFEGUARDS

HAZARDS / SAFEGUARDS ... ..... ...... ...... ..... ...... ...... ...... ..... ...... ...... ..... ...... ...... ...... ..... ...... ...... .... 5

HAZARDS / SAFEGUARDSHAZARDS / SAFEGUARDS

INTRODUCTION:

INTRODUCTION: 7

INTRODUCTION:INTRODUCTION:

THE PROCESS

THE PROCESS ........ ...... ...... ...... ..... ...... ...... ..... ...... ...... ...... ..... ...... ...... ..... ...... ...... ...... ..... ...... ... 8

THE PROCESSTHE PROCESS EUROPEAN ATEX DIRECTIVE 94/9/EC ……………………………………………………………………..9

EUROPEAN ATEX DIRECTIVE 94/9/EC ……………………………………………………………………..9----10

EUROPEAN ATEX DIRECTIVE 94/9/EC ……………………………………………………………………..9EUROPEAN ATEX DIRECTIVE 94/9/EC ……………………………………………………………………..9 SPECIFICATIONS

SPECIFICATIONS .. ...... ...... ..... ...... ...... ...... ..... ...... ...... ..... ...... ...... ...... ..... ...... ...... ..... ...... ...... ..... 11

SPECIFICATIONSSPECIFICATIONS GUN FEATURES

GUN FEATURES .. ...... ...... ...... ..... ...... ...... ..... ...... ...... ...... ..... ...... ...... ..... ...... ...... ...... ..... ...... ...... . 12

GUN FEATURESGUN FEATURES

INSTALLATION:

INSTALLATION: 9

INSTALLATION:INSTALLATION:

PRE

PRE----INSTALLATION REQUIREMENTS

INSTALLATION REQUIREMENTS.......... ...... ...... ..... ...... ...... ...... ..... ...... ...... ..... ...... ...... ...... ..13

PREPRE

INSTALLATION REQUIREMENTSINSTALLATION REQUIREMENTS

SAFEGUARDS

SAFEGUARDS . ...... ...... ..... ...... ...... ..... ...... ...... ...... ..... ...... ...... ..... ...... ...... ...... ..... ...... ...... ..... ...... .13

SAFEGUARDSSAFEGUARDS EQUIPMENT INSTALLATION

EQUIPMENT INSTALLATION ......... ...... ...... ...... ..... ...... ...... ..... ...... ...... ...... ..... ...... ...... ..... ...... ...... 13

EQUIPMENT INSTALLATIONEQUIPMENT INSTALLATION

OPERATION:

OPERATION: 21

OPERATION:OPERATION:

PROCEDURES

PROCEDURES ........ ...... ...... ..... ...... ...... ...... ..... ...... ...... ..... ...... ...... ...... ..... ...... ...... ..... ...... ...... ... 21

PROCEDURESPROCEDURES GUN ELECTRICAL OUTPUT

GUN ELECTRICAL OUTPUT ... ...... ...... ..... ...... ...... ..... ...... ...... ...... ..... ...... ...... ...... ..... ...... ...... ..... . 26

GUN ELECTRICAL OUTPUTGUN ELECTRICAL OUTPUT

MAINTENANCE:

MAINTENANCE: 28

MAINTENANCE:MAINTENANCE:

EFFECTS OF SOLVENTS

EFFECTS OF SOLVENTS ....... ...... ...... ...... ..... ...... ...... ..... ...... ...... ...... ..... ...... ...... ..... ...... ...... ...... .28

EFFECTS OF SOLVENTSEFFECTS OF SOLVENTS SCHEDULES

SCHEDULES ....... ...... ..... ...... ...... ...... ..... ...... ...... ..... ...... ...... ...... ..... ...... ...... ..... ...... ...... ...... ..... ...30

SCHEDULESSCHEDULES TEST PROCEDURES

TEST PROCEDURES ... ...... ...... ..... ...... ...... ...... ..... ...... ...... ..... ...... ...... ...... ..... ...... ...... ..... ...... ...... 30

TEST PROCEDURESTEST PROCEDURES FILTER CLEANING……………………………………………………………………………………………… 32

FILTER CLEANING……………………………………………………………………………………………… 32

FILTER CLEANING……………………………………………………………………………………………… 32FILTER CLEANING……………………………………………………………………………………………… 32 REPAIR PROCEDURES

REPAIR PROCEDURES . ..... ...... ...... ..... ...... ...... ...... ..... ...... ...... ..... ...... ...... ...... ..... ...... ...... ..... ..... 32

REPAIR PROCEDURESREPAIR PROCEDURES CABLE / MOTOR ASSEMBLY

CABLE / MOTOR ASSEMBLY .......... ..... ...... ...... ...... ..... ...... ...... ..... ...... ...... ...... ..... ...... ...... ..... ..... 34

CABLE / MOTOR ASSEMBLYCABLE / MOTOR ASSEMBLY HANDLE ASSEMBLY

HANDLE ASSEMBLY...... ...... ..... ...... ...... ..... ...... ...... ...... ..... ...... ...... ..... ...... ...... ...... ..... ...... ...... .... 35

HANDLE ASSEMBLYHANDLE ASSEMBLY BARREL ASSEMBLY

BARREL ASSEMBLY . ...... ..... ...... ...... ...... ..... ...... ...... ..... ...... ...... ...... ..... ...... ...... ..... ...... ...... ...... ... 40

BARREL ASSEMBLYBARREL ASSEMBLY TROUBLESHOOTING GUIDE

TROUBLESHOOTING GUIDE ......... ...... ...... ...... ..... ...... ...... ..... ...... ...... ...... ..... ...... ...... ..... ...... ..... 45

TROUBLESHOOTING GUIDETROUBLESHOOTING GUIDE

PARTS IDENTIFICATION:

PARTS IDENTIFICATION: 49

PARTS IDENTIFICATION:PARTS IDENTIFICATION:

No. 2 APPLICATOR PARTS

No. 2 APPLICATOR PARTS .. ..... ...... ...... ...... ..... ...... ...... ..... ...... ...... ...... ..... ...... ...... ..... ...... ...... .... 49

No. 2 APPLICATOR PARTSNo. 2 APPLICATOR PARTS CABLE/MOTOR PARTS LIST…………………………………………………………………………………. 50

CABLE/MOTOR PARTS LIST…………………………………………………………………………………. 50

CABLE/MOTOR PARTS LIST…………………………………………………………………………………. 50CABLE/MOTOR PARTS LIST…………………………………………………………………………………. 50 HANDLE ASSEMBLY

HANDLE ASSEMBLY ... ..... ...... ...... ..... ...... ...... ...... ..... ...... ...... ..... ...... ...... ...... ..... ...... ...... ..... ...... .51

HANDLE ASSEMBLYHANDLE ASSEMBLY NEEDLE VALVE ASSEMBLY PARTS………………………………………………………………..……… 52

NEEDLE VALVE ASSEMBLY PARTS………………………………………………………………..……… 52

NEEDLE VALVE ASSEMBLY PARTS………………………………………………………………..……… 52NEEDLE VALVE ASSEMBLY PARTS………………………………………………………………..……… 52 BARREL ASSEMBLY

BARREL ASSEMBLY .... ...... ..... ...... ...... ...... ..... ...... ...... ..... ...... ...... ...... ..... ...... ...... ..... ...... ...... ..... 53

BARREL ASSEMBLYBARREL ASSEMBLY FLUID HOSE/AIR HOSE PARTS

FLUID HOSE/AIR HOSE PARTS .. ..... ...... ...... ...... ..... ...... ...... ..... ...... ...... ...... ..... ...... ...... ..... ...... ...54

FLUID HOSE/AIR HOSE PARTSFLUID HOSE/AIR HOSE PARTS FEED TUBE/BRUSH PARTS

FEED TUBE/BRUSH PARTS ......... ...... ..... ...... ...... ..... ...... ...... ...... ..... ...... ...... ...... ..... ...... ...... ..... ..56

FEED TUBE/BRUSH PARTSFEED TUBE/BRUSH PARTS FLUID FILTER SPARE PARTS

FLUID FILTER SPARE PARTS ...... ..... ...... ...... ..... ...... ...... ...... ..... ...... ...... ..... ...... ...... ...... ..... ...... ..57

FLUID FILTER SPARE PARTSFLUID FILTER SPARE PARTS BELL PARTS AND ASSEMBLIES

BELL PARTS AND ASSEMBLIES ......... ...... ...... ..... ...... ...... ..... ...... ...... ...... ..... ...... ...... ..... ...... ...... 58

BELL PARTS AND ASSEMBLIESBELL PARTS AND ASSEMBLIES 9050 SPARE PARTS LIST

9050 SPARE PARTS LIST ......... ...... ..... ...... ...... ..... ...... ...... ...... ..... ...... ...... ..... ...... ...... ...... ..... ..... 59

9050 SPARE PARTS LIST9050 SPARE PARTS LIST RECOMMENDED SPARE PARTS

RECOMMENDED SPARE PARTS ...... ...... ..... ...... ...... ...... ..... ...... ...... ..... ...... ...... ...... ..... ...... ...... ..52

RECOMMENDED SPARE PARTSRECOMMENDED SPARE PARTS

WARRANTY POLICIES:

WARRANTY POLICIES: 61

WARRANTY POLICIES:WARRANTY POLICIES:

LIMITED WARRANTY

LIMITED WARRANTY ....... ..... ...... ...... ...... ..... ...... ...... ..... ...... ...... ...... ..... ...... ...... ..... ...... ...... ...... 61

LIMITED WARRANTYLIMITED WARRANTY

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SAFETY PRECAUTIONS

SAFETY PRECAUTIONSSAFETY PRECAUTIONS

Before operating, maintaining or servicing any

Before operating, maintaining or servicing any Before operating, maintaining or servicing any Ransburg coating system, read and understand all of

Ransburg coating system, read and understand all of

Ransburg coating system, read and understand all of Ransburg coating system, read and understand all of the technical and safety literature for your Ransburg

the technical and safety literature for your Ransburg

the technical and safety literature for your Ransburg the technical and safety literature for your Ransburg products. This manual contains information that is im-

products. This manual contains information that is im-

products. This manual contains information that is im-products. This manual contains information that is important for you to know and understand. This infor-

portant for you to know and understand. This infor-

portant for you to know and understand. This infor-portant for you to know and understand. This information relates to USER SAFETY and PREVENTING

mation relates to USER SAFETY and PREVENTING

mation relates to USER SAFETY and PREVENTING mation relates to USER SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this

EQUIPMENT PROBLEMS. To help you recognize this

EQUIPMENT PROBLEMS. To help you recognize this EQUIPMENT PROBLEMS. To help you recognize this information, we use the following symbols. Please pay

information, we use the following symbols. Please pay

information, we use the following symbols. Please pay information, we use the following symbols. Please pay particular attention to these sections.

particular attention to these sections.

particular attention to these sections.particular attention to these sections.

A WARNING! states information to alert you to a situation

A WARNING! states information to alert you to a situation A WARNING! states information to alert you to a situation that might cause serious injury if instructions are not fol-

that might cause serious injury if instructions are not fol-

that might cause serious injury if instructions are not fol-that might cause serious injury if instructions are not followed.

lowed.

lowed.lowed.

A CAUTION! states information that tells how to prevent

A CAUTION! states information that tells how to prevent A CAUTION! states information that tells how to prevent damage to equipment or how to avoid a situation that

damage to equipment or how to avoid a situation that

damage to equipment or how to avoid a situation that damage to equipment or how to avoid a situation that might cause minor injury.

might cause minor injury.

might cause minor injury.might cause minor injury.

A NOTE is information relevant to the procedure in pro-

A NOTE is information relevant to the procedure in pro-A NOTE is information relevant to the procedure in progress.

gress.

gress.gress.

While this manual lists standard specifications and

While this manual lists standard specifications and While this manual lists standard specifications and service procedures, some minor deviations may be

service procedures, some minor deviations may be

service procedures, some minor deviations may be service procedures, some minor deviations may be found between this literature and your equipment. Dif-

found between this literature and your equipment. Dif-

found between this literature and your equipment. Dif-found between this literature and your equipment. Differences in local codes and plant requirements, mate-

ferences in local codes and plant requirements, mate-

ferences in local codes and plant requirements, mate-ferences in local codes and plant requirements, material delivery requirements, etc., make such variations

rial delivery requirements, etc., make such variations

rial delivery requirements, etc., make such variations rial delivery requirements, etc., make such variations inevitable. Compare this manual with your system in-

inevitable. Compare this manual with your system in-

inevitable. Compare this manual with your system in-inevitable. Compare this manual with your system installation drawings and appropriate Ransburg equip-

stallation drawings and appropriate Ransburg equip-

stallation drawings and appropriate Ransburg equip-stallation drawings and appropriate Ransburg equipment manuals to reconcile such differences.

ment manuals to reconcile such differences.

ment manuals to reconcile such differences.ment manuals to reconcile such differences.

Careful study and continued use of this manual will pro-

Careful study and continued use of this manual will pro-Careful study and continued use of this manual will provide a better understanding of the equipment and pro-

vide a better understanding of the equipment and pro-

vide a better understanding of the equipment and pro-vide a better understanding of the equipment and process, resulting in more efficient operation, longer trouble

cess, resulting in more efficient operation, longer trouble----

cess, resulting in more efficient operation, longer troublecess, resulting in more efficient operation, longer trouble free service and faster, easier troubleshooting. If you do

free service and faster, easier troubleshooting. If you do

free service and faster, easier troubleshooting. If you do free service and faster, easier troubleshooting. If you do not have the manuals and safety literature for your

not have the manuals and safety literature for your

not have the manuals and safety literature for your not have the manuals and safety literature for your Ransburg system, contact your local Ransburg repre-

Ransburg system, contact your local Ransburg repre-

Ransburg system, contact your local Ransburg repre-Ransburg system, contact your local Ransburg representative or Ransburg.

sentative or Ransburg.

sentative or Ransburg.sentative or Ransburg.

The user MUST read and be familiar

The user MUST read and be familiar The user MUST read and be familiar

with the Safety Section in this manual and the Ransburg

with the Safety Section in this manual and the Ransburg with the Safety Section in this manual and the Ransburg safety literature therein identified.

safety literature therein identified.

safety literature therein identified.safety literature therein identified.

!!!!

Warning

WarningWarning

This manual

This manual MUST

This manualThis manual derstood by ALL personnel who operate, clean

derstood by ALL personnel who operate, clean

derstood by ALL personnel who operate, clean derstood by ALL personnel who operate, clean or maintain this equipment! Special care should

or maintain this equipment! Special care should

or maintain this equipment! Special care should or maintain this equipment! Special care should be taken to ensure that the WARNINGS and

be taken to ensure that the WARNINGS and

be taken to ensure that the WARNINGS and be taken to ensure that the WARNINGS and safety requirements for operating and servicing

safety requirements for operating and servicing

safety requirements for operating and servicing safety requirements for operating and servicing the equipment are followed. The user should be

the equipment are followed. The user should be

the equipment are followed. The user should be the equipment are followed. The user should be aware of and adhere to ALL local building and

aware of and adhere to ALL local building and

aware of and adhere to ALL local building and aware of and adhere to ALL local building and fire codes and ordinances as well as NFPA

fire codes and ordinances as well as NFPA----33 ,

fire codes and ordinances as well as NFPAfire codes and ordinances as well as NFPA EN 50 176 SAFETY STANDARDS, prior to in-

EN 50 176 SAFETY STANDARDS, prior to in-

EN 50 176 SAFETY STANDARDS, prior to in-EN 50 176 SAFETY STANDARDS, prior to installing, operating, and/or servicing this equip-

stalling, operating, and/or servicing this equip-

stalling, operating, and/or servicing this equip-stalling, operating, and/or servicing this equipment.

ment.

ment.ment.

W A R N I N G

W A R N I N G W A R N I N G

MUST be read and thoroughly un-

MUSTMUST

be read and thoroughly un-

be read and thoroughly un-be read and thoroughly un-

The hazards shown on t

The hazards shown on thhhhe following page may

The hazards shown on tThe hazards shown on t occur during the normal use of this equipment.

occur during the normal use of this equipment.

occur during the normal use of this equipment. occur during the normal use of this equipment. Please read the hazard chart beginning on page

Please read the hazard chart beginning on page

Please read the hazard chart beginning on page Please read the hazard chart beginning on page

5. 5.

!!!!

Warning

WarningWarning

e following page may

e following page may e following page may

33 ,

33 , 33 ,

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AREA

AREAAREA

Tells where hazards

Tells where hazards Tells what the hazard is.

Tells where hazardsTells where hazards

may occur.

may occur.may occur.

Spray Area

Spray Area Electrostatic Arcing

Spray AreaSpray Area

HAZARD

HAZARD SAFEGUARDS

HAZARDHAZARD Tells what the hazard is. Tells how to avoid the hazard.

Tells what the hazard is.Tells what the hazard is.

Electrostatic Arcing Never operate the spray gun without properly

Electrostatic ArcingElectrostatic Arcing

SAFETY PRECAUTIONS

SAFETY PRECAUTIONSSAFETY PRECAUTIONS

SAFEGUARDS

SAFEGUARDSSAFEGUARDS Tells how to avoid the hazard.

Tells how to avoid the hazard.Tells how to avoid the hazard.

Never operate the spray gun without properly

Never operate the spray gun without properlyNever operate the spray gun without properly

grounding the following.

insulating shoes should not be worn. Grounding leg straps may be used.

handle of the gun. If work gloves are used, the palm section should be cut out.

metal objects that are not grounded.

1 megohm.

area. This includes the booth, parts hangers, fire extinguishers, conductive flooring, etc.

grounding the following.

grounding the following.grounding the following.

A. Operators

A. OperatorsA. Operators

Operators must be grounded. Rubber soled

Operators must be grounded. Rubber soledOperators must be grounded. Rubber soled insulating shoes should not be worn.

insulating shoes should not be worn.insulating shoes should not be worn. Grounding leg straps may be used.

Grounding leg straps may be used.Grounding leg straps may be used.

Operators must maintain contact with the

Operators must maintain contact with theOperators must maintain contact with the handle of the gun. If work gloves are used, the

handle of the gun. If work gloves are used, thehandle of the gun. If work gloves are used, the palm section should be cut out.

palm section should be cut out.palm section should be cut out.

Operators must remove from themselves all

Operators must remove from themselves allOperators must remove from themselves all metal objects that are not grounded.

metal objects that are not grounded.metal objects that are not grounded.

NOTE: REFER TO NFPA

NOTE: REFER TO NFPA----33/EN 50 176 RE-

NOTE: REFER TO NFPANOTE: REFER TO NFPA GARDING OPERATOR GROUNDING.

GARDING OPERATOR GROUNDING.

GARDING OPERATOR GROUNDING.GARDING OPERATOR GROUNDING.

B. Parts being sprayed. Resistance between the

B. Parts being sprayed. Resistance between theB. Parts being sprayed. Resistance between the

part and a grounded conveyor must not exceed

part and a grounded conveyor must not exceedpart and a grounded conveyor must not exceed 1 megohm.

1 megohm.1 megohm.

C. Every metal and conductive object in the spray

C. Every metal and conductive object in the sprayC. Every metal and conductive object in the spray

area. This includes the booth, parts hangers,

area. This includes the booth, parts hangers,area. This includes the booth, parts hangers, fire extinguishers, conductive flooring, etc.

fire extinguishers, conductive flooring, etc.fire extinguishers, conductive flooring, etc.

33/EN 50 176 RE-

33/EN 50 176 RE-33/EN 50 176 RE-

the spray area.

out, cleaning, or removing any parts from the gun.

systems.

isolated solvent supply.

prior to servicing.

5555 AH

Grounded conductive flooring must be provided in

Grounded conductive flooring must be provided inGrounded conductive flooring must be provided in the spray area.

the spray area.the spray area.

Turn off voltage at the power supply before flushing

Turn off voltage at the power supply before flushingTurn off voltage at the power supply before flushing out, cleaning, or removing any parts from the gun.

out, cleaning, or removing any parts from the gun.out, cleaning, or removing any parts from the gun.

Provide proper protection for waterborne supply

Provide proper protection for waterborne supplyProvide proper protection for waterborne supply systems.

systems.systems.

Never install a spray gun into a fluid system using an

Never install a spray gun into a fluid system using anNever install a spray gun into a fluid system using an isolated solvent supply.

isolated solvent supply.isolated solvent supply.

Always discharge Waterborne system capacitance

Always discharge Waterborne system capacitanceAlways discharge Waterborne system capacitance prior to servicing.

prior to servicing.prior to servicing.

Do not touch gun electrode while gun is energized.

Do not touch gun electrode while gun is energized.Do not touch gun electrode while gun is energized.

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SAFETY PRECAUTIONS

SAFETY PRECAUTIONSSAFETY PRECAUTIONS

AREA

AREAAREA

Tells where

Tells where Tells what the hazard is.

Tells whereTells where

hazards may occur.

hazards may occur.hazards may occur.

Spray Area

Spray Area Fire Hazard

Spray AreaSpray Area

HAZARD

HAZARD SAFEGUARDS

HAZARDHAZARD Tells what the hazard is. Tells how to avoid the hazard.

Tells what the hazard is.Tells what the hazard is.

Fire Hazard

Fire HazardFire Hazard

SAFEGUARDS

SAFEGUARDSSAFEGUARDS Tells how to avoid the hazard.

Tells how to avoid the hazard.Tells how to avoid the hazard.

Fire extinguishing equipment must be present in the

Fire extinguishing equipment must be present in theFire extinguishing equipment must be present in the

spray area and tested periodically.

and maintenance procedures will cause a fire hazard.

arcing that is capable of causing

interlocks are disabled during

shutdown indicates a problem in the system requiring correction.

points equal to or higher than those of the coating material.

Improper or inadequate operation

Improper or inadequate operationImproper or inadequate operation and maintenance procedures will Spray areas must be kept clean to prevent the

and maintenance procedures willand maintenance procedures will cause a fire hazard. accumulation of combustible residues.

cause a fire hazard.cause a fire hazard.

Protection against inadvertent

Protection against inadvertent Smoking must never be allowed in the spray area.

Protection against inadvertentProtection against inadvertent arcing that is capable of causing

arcing that is capable of causingarcing that is capable of causing fire or explosion is lost if any safety

fire or explosion is lost if any safety

fire or explosion is lost if any safetyfire or explosion is lost if any safety interlocks are disabled during

interlocks are disabled duringinterlocks are disabled during operation. Frequent power supply

operation. Frequent power supply

operation. Frequent power supplyoperation. Frequent power supply shutdown indicates a problem in When using solvents for cleaning:

shutdown indicates a problem inshutdown indicates a problem in the system requiring correction.

the system requiring correction.the system requiring correction.

required by local codes and national codes. In addition, ventilation must be maintained during

solvents.

spray area and tested periodically.

spray area and tested periodically.spray area and tested periodically.

Spray areas must be kept clean to prevent the

Spray areas must be kept clean to prevent theSpray areas must be kept clean to prevent the accumulation of combustible residues.

accumulation of combustible residues.accumulation of combustible residues.

Smoking must never be allowed in the spray area.

Smoking must never be allowed in the spray area.Smoking must never be allowed in the spray area.

The high voltage supplied to the atomizer must be

The high voltage supplied to the atomizer must beThe high voltage supplied to the atomizer must be turned off prior to cleaning, flushing, or maintenance.

turned off prior to cleaning, flushing, or maintenance.

turned off prior to cleaning, flushing, or maintenance.turned off prior to cleaning, flushing, or maintenance.

When using solvents for cleaning:

When using solvents for cleaning:When using solvents for cleaning:

Those used for equipment flushing should have flash

Those used for equipment flushing should have flashThose used for equipment flushing should have flash points equal to or higher than those of the coating

points equal to or higher than those of the coatingpoints equal to or higher than those of the coating material.

material.material.

Those used for general cleaning must have flash

Those used for general cleaning must have flashThose used for general cleaning must have flash points at least 5

points at least 5°C (9

points at least 5points at least 5 ture. It is the end users responsibility to insure this

ture. It is the end users responsibility to insure this

ture. It is the end users responsibility to insure this ture. It is the end users responsibility to insure this condition is met.

condition is met.

condition is met. condition is met.

Spray booth ventilation must be kept at the rates

Spray booth ventilation must be kept at the ratesSpray booth ventilation must be kept at the rates required by local codes and national codes. In

required by local codes and national codes. Inrequired by local codes and national codes. In addition, ventilation must be maintained during

addition, ventilation must be maintained duringaddition, ventilation must be maintained during cleaning operations using flammable or combustible

cleaning operations using flammable or combustible

cleaning operations using flammable or combustiblecleaning operations using flammable or combustible solvents.

solvents.solvents.

C (9° F.) above ambient tempera-

F.) above ambient tempera-

C (9C (9

F.) above ambient tempera- F.) above ambient tempera-

instructed.

equipment modifications may cause fire or injury.

done with safety interlocks disabled.

installations to spray solvent based materials.

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01.03 No. 2 Air Motor Handgun01.03 No. 2 Air Motor Handgun

EN Health and Safety requirements.

Electrostatic arcing must be prevented.

Electrostatic arcing must be prevented.Electrostatic arcing must be prevented.

Test only in areas free of combustible material.

Test only in areas free of combustible material.Test only in areas free of combustible material.

Testing may require high voltage to be on, but only as

Testing may require high voltage to be on, but only asTesting may require high voltage to be on, but only as instructed.

instructed.instructed.

Non

Non----factory replacement parts or unauthorized

factory replacement parts or unauthorized

NonNon

factory replacement parts or unauthorizedfactory replacement parts or unauthorized

equipment modifications may cause fire or injury.

equipment modifications may cause fire or injury.equipment modifications may cause fire or injury.

If used, the key switch bypass is intended for use only

If used, the key switch bypass is intended for use onlyIf used, the key switch bypass is intended for use only during setup operations. Production should never be

during setup operations. Production should never be

during setup operations. Production should never beduring setup operations. Production should never be done with safety interlocks disabled.

done with safety interlocks disabled.done with safety interlocks disabled.

Never use equipment intended for use in waterborne

Never use equipment intended for use in waterborneNever use equipment intended for use in waterborne installations to spray solvent based materials.

installations to spray solvent based materials.installations to spray solvent based materials.

The paint process and equipment should be set up

The paint process and equipment should be set upThe paint process and equipment should be set up and operated in accordance with NFPA

and operated in accordance with NFPA----33, NEC, and

and operated in accordance with NFPAand operated in accordance with NFPA

EN Health and Safety requirements.

EN Health and Safety requirements.EN Health and Safety requirements.

33, NEC, and

33, NEC, and33, NEC, and

AREA

AREAAREA

Tells where hazards

Tells where hazards Tells what the hazard is.

Tells where hazardsTells where hazards

may occur.

may occur.may occur.

General Use and

General Use andGeneral Use and Maintenance

Maintenance

MaintenanceMaintenance

HAZARD

HAZARD SAFEGUARDS

HAZARDHAZARD Tells what the hazard is. Tells how to avoid the hazard.

Tells what the hazard is.Tells what the hazard is.

Improper operation or mainte-

Improper operation or mainte-Improper operation or maintenance

nance

nancenance may create a hazard.

may create a hazard. the requirements of NFPA

may create a hazard.may create a hazard.

SAFETY PRECAUTIONS

SAFETY PRECAUTIONSSAFETY PRECAUTIONS

SAFEGUARDS

SAFEGUARDSSAFEGUARDS Tells how to avoid the hazard.

Tells how to avoid the hazard.Tells how to avoid the hazard.

Personnel must be given training in accordance with

Personnel must be given training in accordance withPersonnel must be given training in accordance with the requirements of NFPA----33/EN 50 176.

the requirements of NFPAthe requirements of NFPA

33/EN 50 176.

33/EN 50 176.33/EN 50 176.

in the use of this equipment.

General Use and

General Use and Use of hand tools may cause

General Use andGeneral Use and Maintenance

Maintenance cumulative trauma disorders

MaintenanceMaintenance

disorders, involve damage to the

neck and back. Carpal tunnel

tennis elbow or rotator cuff

them. Should you experience any such symptoms,

to affect the upper extremities. Factors which may increase the

use of the arm, wrist and hand can lead to serious

Personnel must be properly trained

Personnel must be properly trained Instructions and safety precautions must be read and

Personnel must be properly trainedPersonnel must be properly trained in the use of this equipment. understood prior to using this equipment.

in the use of this equipment.in the use of this equipment.

Use of hand tools may cause Risk is reduced by avoiding or lessening the listed

Use of hand tools may causeUse of hand tools may cause cumulative trauma disorders hazards.

cumulative trauma disorderscumulative trauma disorders (CTD's). CTD's or musculoskeletal

(CTD's). CTD's or musculoskeletal

(CTD's). CTD's or musculoskeletal(CTD's). CTD's or musculoskeletal disorders, involve damage to the CTD's can also be caused by such activities as

disorders, involve damage to thedisorders, involve damage to the hands, wrists, elbows, shoulders,

hands, wrists, elbows, shoulders,

hands, wrists, elbows, shoulders,hands, wrists, elbows, shoulders, neck and back. Carpal tunnel

neck and back. Carpal tunnelneck and back. Carpal tunnel syndrome and tendinitis (such as

syndrome and tendinitis (such as Pain, tingling, or numbness in the shoulder, forearm,

syndrome and tendinitis (such assyndrome and tendinitis (such as tennis elbow or rotator cuff

tennis elbow or rotator cufftennis elbow or rotator cuff syndrome) are examples of CTD's.

syndrome) are examples of CTD's.

syndrome) are examples of CTD's.syndrome) are examples of CTD's.

CTD's when using hand tools,

CTD's when using hand tools, CTD's when using hand tools, tend

tend

tendtend to affect the upper extremities. may include vague discomfort in the hand, loss of

to affect the upper extremities.to affect the upper extremities. Factors which may increase the manual dexterity, and non

Factors which may increase theFactors which may increase the risk of developing a CTD include:

risk of developing a CTD include:

risk of developing a CTD include:risk of developing a CTD include:

1. High frequency of the activity.

High frequency of the activity. disability.

1.1.

High frequency of the activity.High frequency of the activity.

Instructions and safety precautions must be read and

Instructions and safety precautions must be read andInstructions and safety precautions must be read and understood prior to using this equipment.

understood prior to using this equipment.understood prior to using this equipment.

Comply with appropriate local, state, and national

Comply with appropriate local, state, and nationalComply with appropriate local, state, and national codes governing ventilation, fire protection, operation

codes governing ventilation, fire protection, operation

codes governing ventilation, fire protection, operationcodes governing ventilation, fire protection, operation maintenance, and housekeeping.

maintenance, and housekeeping.

maintenance, and housekeeping. maintenance, and housekeeping.

Risk is reduced by avoiding or lessening the listed

Risk is reduced by avoiding or lessening the listedRisk is reduced by avoiding or lessening the listed hazards.

hazards.hazards.

CTD's can also be caused by such activities as

CTD's can also be caused by such activities asCTD's can also be caused by such activities as

sewing, golf, tennis and bowling, to name a few.

sewing, golf, tennis and bowling, to name a few.sewing, golf, tennis and bowling, to name a few.

Pain, tingling, or numbness in the shoulder, forearm,

Pain, tingling, or numbness in the shoulder, forearm,Pain, tingling, or numbness in the shoulder, forearm, wrists, hands, or fingers, especially during the night,

wrists, hands, or fingers, especially during the night,

wrists, hands, or fingers, especially during the night,wrists, hands, or fingers, especially during the night,

may be early symptoms of a CTD. Do not ignore

may be early symptoms of a CTD. Do not ignoremay be early symptoms of a CTD. Do not ignore them. Should you experience any such symptoms,

them. Should you experience any such symptoms,them. Should you experience any such symptoms,

see a physician immediately. Other early symptoms

see a physician immediately. Other early symptomssee a physician immediately. Other early symptoms may include vague discomfort in the hand, loss of

may include vague discomfort in the hand, loss ofmay include vague discomfort in the hand, loss of manual dexterity, and non----specific pain in the arm.

manual dexterity, and nonmanual dexterity, and non

Ignoring early symptoms and continued repetitive

Ignoring early symptoms and continued repetitiveIgnoring early symptoms and continued repetitive use of the arm, wrist and hand can lead to serious

use of the arm, wrist and hand can lead to serioususe of the arm, wrist and hand can lead to serious disability.

disability.disability.

specific pain in the arm.

specific pain in the arm.specific pain in the arm.

gripping, pinching or pressing with the hands and fingers.

wrist or arm positions.

activity.

body part.

7777 AH

2. Excessive force, such as

Excessive force, such as

2.2.

Excessive force, such asExcessive force, such as gripping, pinching or pressing

gripping, pinching or pressinggripping, pinching or pressing with the hands and fingers.

with the hands and fingers.with the hands and fingers.

3. Extreme or awkward finger,

3. Extreme or awkward finger,3. Extreme or awkward finger, wrist or arm positions.

wrist or arm positions.wrist or arm positions.

4. Excessive duration of the

4. Excessive duration of the4. Excessive duration of the activity.

activity.activity.

5. Tool vibration.

Tool vibration.

5.5.

Tool vibration.Tool vibration.

6. Repeated pressure on a

6. Repeated pressure on a6. Repeated pressure on a body part.

body part.body part.

Working in cold temperatures.

7.7.

Working in cold temperatures.Working in cold temperatures.

AH----12

AHAH

12----01.03 No. 2 Air Motor Handgun

01.03 No. 2 Air Motor Handgun

1212

01.03 No. 2 Air Motor Handgun01.03 No. 2 Air Motor Handgun

INTRODUCTION

INTRODUCTIONINTRODUCTION

This is a method of applying electrostatically at-

This is a method of applying electrostatically at-This is a method of applying electrostatically atomized coating material. The

omized coating material. The

omized coating material. The omized coating material. The

Handgun

Handgun Handgun

negative charge to the applicator bell, creating

negative charge to the applicator bell, creating negative charge to the applicator bell, creating an electrostatic field between the bell and the

an electrostatic field between the bell and the

an electrostatic field between the bell and the an electrostatic field between the bell and the target object. The target is electrically grounded

target object. The target is electrically grounded

target object. The target is electrically grounded target object. The target is electrically grounded through its support (which may be stationary or

through its support (which may be stationary or

through its support (which may be stationary or through its support (which may be stationary or moving) or through an electrical connection to a

moving) or through an electrical connection to a

moving) or through an electrical connection to a moving) or through an electrical connection to a known earth ground.

known earth ground.

known earth ground.known earth ground.

system applies a high voltage, DC

system applies a high voltage, DCsystem applies a high voltage, DC

No. 2 Process

No. 2 ProcessNo. 2 Process

A regulated pressure fluid system delivers coat-

A regulated pressure fluid system delivers coat-A regulated pressure fluid system delivers coating material to the air motor driven bell when the

ing material to the air motor driven bell when the

ing material to the air motor driven bell when the ing material to the air motor driven bell when the gun is triggered. There, the fluid travels across

gun is triggered. There, the fluid travels across

gun is triggered. There, the fluid travels across gun is triggered. There, the fluid travels across the face of the rotating bell and is charged. The

the face of the rotating bell and is charged. The

the face of the rotating bell and is charged. The the face of the rotating bell and is charged. The fluid is atomized at the edge of the bell forming

fluid is atomized at the edge of the bell forming

fluid is atomized at the edge of the bell forming fluid is atomized at the edge of the bell forming a fine mist, which under the influence of the

a fine mist, which under the influence of the

a fine mist, which under the influence of the a fine mist, which under the influence of the electrostatic field is attracted to and deposited

electrostatic field is attracted to and deposited

electrostatic field is attracted to and deposited electrostatic field is attracted to and deposited on the target object. The forces between the

on the target object. The forces between the

on the target object. The forces between the on the target object. The forces between the charged particles and the grounded target are

charged particles and the grounded target are

charged particles and the grounded target are charged particles and the grounded target are sufficient to turn most normal overspray around

sufficient to turn most normal overspray around

sufficient to turn most normal overspray around sufficient to turn most normal overspray around and deposit it on the rear surface of the target.

and deposit it on the rear surface of the target.

and deposit it on the rear surface of the target. and deposit it on the rear surface of the target. Therefore, most of the spray is deposited and

Therefore, most of the spray is deposited and

Therefore, most of the spray is deposited and Therefore, most of the spray is deposited and overspray is controlled. This process makes the

overspray is controlled. This process makes the

overspray is controlled. This process makes the overspray is controlled. This process makes the No. 2 Process Handgun one of the most effi-

No. 2 Process Handgun one of the most effi-

No. 2 Process Handgun one of the most effi-No. 2 Process Handgun one of the most efficient electrostatic spray products on the market.

cient electrostatic spray products on the market.

cient electrostatic spray products on the market.cient electrostatic spray products on the market.

The No. 2 Process Handgun applies a DC neg-

The No. 2 Process Handgun applies a DC neg-The No. 2 Process Handgun applies a DC negaaaattttiiiivvvveeee cccchhhhaaaarrrrggggeeee ttttoooo tttthhhheeee ccccooooaaaattttiiiinnnngggg mmmmaaaatttteeeerrrriiiiaaaallllssss aaaatttt tttthhhheeee ppppooooiiiinnnntttt of atomization. The electrostatic charge allows a

of atomization. The electrostatic charge allows a

of atomization. The electrostatic charge allows a of atomization. The electrostatic charge allows a more efficient, uniform application of coating

more efficient, uniform application of coating

more efficient, uniform application of coating more efficient, uniform application of coating material to the front, edges, sides, and back of

material to the front, edges, sides, and back of

material to the front, edges, sides, and back of material to the front, edges, sides, and back of products, making it highly suitable for applying

products, making it highly suitable for applying

products, making it highly suitable for applying products, making it highly suitable for applying coatings to a variety of surface configurations;

coatings to a variety of surface configurations;

coatings to a variety of surface configurations; coatings to a variety of surface configurations; large targets, tubular products, small parts,

large targets, tubular products, small parts,

large targets, tubular products, small parts, large targets, tubular products, small parts, fencing, etc. Because it is a grounded fluid sys-

fencing, etc. Because it is a grounded fluid sys-

fencing, etc. Because it is a grounded fluid sys-fencing, etc. Because it is a grounded fluid system, it is highly suitable for applying a wide

tem, it is highly suitable for applying a wide

tem, it is highly suitable for applying a wide tem, it is highly suitable for applying a wide

range of solvent reduced coatings such as

range of solvent reduced coatings such as range of solvent reduced coatings such as enamels, epoxies, etc.

enamels, epoxies, etc.

enamels, epoxies, etc.enamels, epoxies, etc.

One of the many features of the No. 2 Process

One of the many features of the No. 2 Process One of the many features of the No. 2 Process Handgun is that the electrical discharge, which

Handgun is that the electrical discharge, which

Handgun is that the electrical discharge, which Handgun is that the electrical discharge, which is available from the resistive charging brush, is

is available from the resistive charging brush, is

is available from the resistive charging brush, is is available from the resistive charging brush, is limited to the optimum combination of safety

limited to the optimum combination of safety

limited to the optimum combination of safety limited to the optimum combination of safety and efficiency. This discharge energy is con-

and efficiency. This discharge energy is con-

and efficiency. This discharge energy is con-and efficiency. This discharge energy is confirmed by Atex type testing found to be below

firmed by Atex type testing found to be below

firmed by Atex type testing found to be below firmed by Atex type testing found to be below the .24 mJ energy level thus may be used safely

the .24 mJ energy level thus may be used safely

the .24 mJ energy level thus may be used safely the .24 mJ energy level thus may be used safely in Zone 1 and Zone 2 applications.

in Zone 1 and Zone 2 applications.

in Zone 1 and Zone 2 applications. in Zone 1 and Zone 2 applications. The No. 2 Process Handgun system includes

The No. 2 Process Handgun system includes

The No. 2 Process Handgun system includes The No. 2 Process Handgun system includes the Hand Gun, the High Voltage Power Supply,

the Hand Gun, the High Voltage Power Supply,

the Hand Gun, the High Voltage Power Supply, the Hand Gun, the High Voltage Power Supply, the High Voltage Cable, Air Hose and Fluid

the High Voltage Cable, Air Hose and Fluid

the High Voltage Cable, Air Hose and Fluid the High Voltage Cable, Air Hose and Fluid Hose.

Hose.

Hose.Hose.

This unit contains the 20987

This unit contains the 20987----XX No. 2 handgun

This unit contains the 20987This unit contains the 20987 air motor version and the 80102

air motor version and the 80102----31X 9060 pow-

air motor version and the 80102air motor version and the 80102 er supply along with several required accesso-

er supply along with several required accesso-

er supply along with several required accesso-er supply along with several required accessories. Below illustrates the ordering matrix availa-

ries. Below illustrates the ordering matrix availa-

ries. Below illustrates the ordering matrix availa-ries. Below illustrates the ordering matrix available .

ble .

ble . ble .

80086

80086----AB No. 2 air motor unit

8008680086

A is

----2 for users with plug style 2

----3 for users with plug style 3 B is

----2 for 36’ (11 m) high voltage cable

----3 for 50’ (15.2 m) high voltage cable

AB No. 2 air motor unit

AB No. 2 air motor unitAB No. 2 air motor unit

A is ----1 for users with plug style 1

A isA is

B is ----1 for 25’ (7.6 m) high voltage cable

B is B is

1 for users with plug style 1

1 for users with plug style 11 for users with plug style 1 2 for users with plug style 2

2 for users with plug style 22 for users with plug style 2 3 for users with plug style 3

3 for users with plug style 33 for users with plug style 3 1 for 25’ (7.6 m) high voltage cable

1 for 25’ (7.6 m) high voltage cable1 for 25’ (7.6 m) high voltage cable 2 for 36’ (11 m) high voltage cable

2 for 36’ (11 m) high voltage cable2 for 36’ (11 m) high voltage cable 3 for 50’ (15.2 m) high voltage cable

3 for 50’ (15.2 m) high voltage cable3 for 50’ (15.2 m) high voltage cable

XX No. 2 handgun

XX No. 2 handgun XX No. 2 handgun

31X 9060 pow-

31X 9060 pow-31X 9060 pow-

-1 -2 -3

USA EUROPE CHINA

AH----12

12----01.03 No. 2 Air Motor Handgun

AHAH

01.03 No. 2 Air Motor Handgun 8888

1212

01.03 No. 2 Air Motor Handgun01.03 No. 2 Air Motor Handgun

INTRODUCTION

INTRODUCTIONINTRODUCTION

EUROPEAN ATEX DIRECTIVE 94/9/EC, ANNEX II, 1.0.6

The following instructions apply to equipment covered

The following instructions apply to equipment covered The following instructions apply to equipment covered by certificate number Sira 12ATEX5006X:

by certificate number Sira 12ATEX5006X:

by certificate number Sira 12ATEX5006X:by certificate number Sira 12ATEX5006X:

The equipment may be used with flammable gases

The equipment may be used with flammable gases The equipment may be used with flammable gases and vapors with apparatus groups II and with temper-

and vapors with apparatus groups II and with temper-

and vapors with apparatus groups II and with temper-and vapors with apparatus groups II and with temperature class T6.

ature class T6.

ature class T6. ature class T6.

The equipment is only certified for use in ambient

The equipment is only certified for use in ambient The equipment is only certified for use in ambient temperatures in the range 0

temperatures in the range 0 °C to +40

temperatures in the range 0 temperatures in the range 0 not be used outside this range.

not be used outside this range.

not be used outside this range. not be used outside this range.

Installation shall be carried out by suitably trained

Installation shall be carried out by suitably trained Installation shall be carried out by suitably trained personnel in accordance with the applicable code of

personnel in accordance with the applicable code of

personnel in accordance with the applicable code of personnel in accordance with the applicable code of practice e.g. EN 60079

practice e.g. EN 60079----14:1997.

practice e.g. EN 60079practice e.g. EN 60079

Special conditions of the certificate require the power

Special conditions of the certificate require the power Special conditions of the certificate require the power supply to be located a minimum of 6.1 m (20’) out-

supply to be located a minimum of 6.1 m (20’) out-

supply to be located a minimum of 6.1 m (20’) out-supply to be located a minimum of 6.1 m (20’) outside or away from the target being sprayed. It is the

side or away from the target being sprayed. It is the

side or away from the target being sprayed. It is the side or away from the target being sprayed. It is the end users’ responsibility to insure this products spe-

end users’ responsibility to insure this products spe-

end users’ responsibility to insure this products spe-end users’ responsibility to insure this products special condition are met when equipment is installed

cial condition are met when equipment is installed

cial condition are met when equipment is installed cial condition are met when equipment is installed and used.

and used.

and used. and used.

Inspection and maintenance of this equipment shall

Inspection and maintenance of this equipment shall Inspection and maintenance of this equipment shall be carried out by suitably trained personnel in accord-

be carried out by suitably trained personnel in accord-

be carried out by suitably trained personnel in accord-be carried out by suitably trained personnel in accordance with the applicable code of practice e.g. EN

ance with the applicable code of practice e.g. EN

ance with the applicable code of practice e.g. EN ance with the applicable code of practice e.g. EN 60079

60079----17.

6007960079

Repair of this equipment shall be carried out by suita-

Repair of this equipment shall be carried out by suita-Repair of this equipment shall be carried out by suitable trained personnel in accordance with the applica-

ble trained personnel in accordance with the applica-

ble trained personnel in accordance with the applica-ble trained personnel in accordance with the applicable code of practice e.g. EN 60079

ble code of practice e.g. EN 60079----19.

ble code of practice e.g. EN 60079ble code of practice e.g. EN 60079

Putting into service, use, assembling, and adjustment

Putting into service, use, assembling, and adjustment Putting into service, use, assembling, and adjustment of the equipment shall be fitted by suitably trained

of the equipment shall be fitted by suitably trained

of the equipment shall be fitted by suitably trained of the equipment shall be fitted by suitably trained personnel in accordance with the manufacturer's doc-

personnel in accordance with the manufacturer's doc-

personnel in accordance with the manufacturer's doc-personnel in accordance with the manufacturer's documentation.

umentation.

umentation. umentation.

Refer to the "Table of Contents" of this service manu-

Refer to the "Table of Contents" of this service manu-Refer to the "Table of Contents" of this service manual:

al:

al:al:

Components to be incorporated into or used as re-

Components to be incorporated into or used as re-Components to be incorporated into or used as re-

17.

17. 17.

Installation

Installation Installation Operation

Operation

Operation Operation Maintenance

Maintenance

Maintenance Maintenance Parts Identification

Parts Identification

Parts Identification Parts Identification

14:1997.

14:1997. 14:1997.

C to +40°C and should

C to +40C to +40

C and should

C and should C and should

19.

19. 19.

placement parts of the equipment shall be fitted by

placement parts of the equipment shall be fitted by placement parts of the equipment shall be fitted by suitably trained personnel in accordance with the

suitably trained personnel in accordance with the

suitably trained personnel in accordance with the suitably trained personnel in accordance with the manufacturer's documentation.

manufacturer's documentation.

manufacturer's documentation. manufacturer's documentation.

The certification of this equipment relies upon the fol-

The certification of this equipment relies upon the fol-The certification of this equipment relies upon the following materials used in its construction:

lowing materials used in its construction:

lowing materials used in its construction:lowing materials used in its construction:

If the equipment is likely to come into contact with

If the equipment is likely to come into contact with If the equipment is likely to come into contact with aggressive substances, then it is the responsibility of

aggressive substances, then it is the responsibility of

aggressive substances, then it is the responsibility of aggressive substances, then it is the responsibility of the user to take suitable precautions that prevent it

the user to take suitable precautions that prevent it

the user to take suitable precautions that prevent it the user to take suitable precautions that prevent it from being adversely affected, thus ensuring that the

from being adversely affected, thus ensuring that the

from being adversely affected, thus ensuring that the from being adversely affected, thus ensuring that the type of protection provided by the equipment is not

type of protection provided by the equipment is not

type of protection provided by the equipment is not type of protection provided by the equipment is not compromised.

compromised.

compromised.compromised.

Aggressive substances: e.g. acidic liquids or gases

Aggressive substances: e.g. acidic liquids or gases Aggressive substances: e.g. acidic liquids or gases that may attack metals, or solvents that may affect

that may attack metals, or solvents that may affect

that may attack metals, or solvents that may affect that may attack metals, or solvents that may affect polymeric materials.

polymeric materials.

polymeric materials.polymeric materials.

Suitable precautions: e.g. regular checks as part of

Suitable precautions: e.g. regular checks as part of Suitable precautions: e.g. regular checks as part of routine inspections or establishing from the material's

routine inspections or establishing from the material's

routine inspections or establishing from the material's routine inspections or establishing from the material's data sheets that it is resistant to specific chemicals.

data sheets that it is resistant to specific chemicals.

data sheets that it is resistant to specific chemicals.data sheets that it is resistant to specific chemicals.

Refer to "Specifications" in the "Introduction" section:

Refer to "Specifications" in the "Introduction" section:Refer to "Specifications" in the "Introduction" section:

• All fluid passages contain stainless steel

All fluid passages contain stainless steel

All fluid passages contain stainless steel All fluid passages contain stainless steel or nylon fittings.

or nylon fittings.

A recapitulation of the certification marking is detailed

A recapitulation of the certification marking is detailed A recapitulation of the certification marking is detailed in the "Atex" section, on the next page, drawing num-

in the "Atex" section, on the next page, drawing num-

in the "Atex" section, on the next page, drawing num-in the "Atex" section, on the next page, drawing numbers: 80108, 80082, 80083 and 80088.

bers: 80108, 80082, 80083 and 80088.

bers: 80108, 80082, 80083 and 80088. bers: 80108, 80082, 80083 and 80088.

The characteristics of the equipment shall be detailed

The characteristics of the equipment shall be detailed The characteristics of the equipment shall be detailed e.g. electrical, pressure, and voltage parameters.

e.g. electrical, pressure, and voltage parameters.

e.g. electrical, pressure, and voltage parameters. e.g. electrical, pressure, and voltage parameters.

The manufacturer should note that, on being put into

The manufacturer should note that, on being put into The manufacturer should note that, on being put into service, the equipment must be accompanied by a

service, the equipment must be accompanied by a

service, the equipment must be accompanied by a service, the equipment must be accompanied by a translation of the instructions in the language or lan-

translation of the instructions in the language or lan-

translation of the instructions in the language or lan-translation of the instructions in the language or languages of the country in which the equipment is to be

guages of the country in which the equipment is to be

guages of the country in which the equipment is to be guages of the country in which the equipment is to be used and by the instructions in the original language.

used and by the instructions in the original language.

used and by the instructions in the original language.used and by the instructions in the original language.

or nylon fittings. or nylon fittings.

• High voltage cascade is encapsulated with

High voltage cascade is encapsulated with

High voltage cascade is encapsulated with High voltage cascade is encapsulated with a di

a di----electric oil.

electric oil.

a dia di

electric oil. electric oil.

9999 AH

AH----12

AHAH

12----01.03 No. 2 Air Motor Handgun

01.03 No. 2 Air Motor Handgun

1212

01.03 No. 2 Air Motor Handgun01.03 No. 2 Air Motor Handgun

INTRODUCTION

INTRODUCTIONINTRODUCTION

No. 2 Air Motor Handgun with

No. 2 Air Motor Handgun withNo. 2 Air Motor Handgun with 9050 Control Unit

9050 Control Unit ————80086

9050 Control Unit 9050 Control Unit Marking Definitions

Marking Definitions

Marking DefinitionsMarking Definitions

Ex Certificate Number: Sira 12ATEX5006X

Ex Certificate Number: Sira 12ATEX5006XEx Certificate Number: Sira 12ATEX5006X

Sira = Notified Body performing EC

Sira = Notified Body performing EC----type exami-

Sira = Notified Body performing ECSira = Notified Body performing EC nation

nation

nationnation 12 = Year of certification

12 = Year of certification

12 = Year of certification12 = Year of certification ATEX = Reference to ATEX Directive

ATEX = Reference to ATEX Directive

ATEX = Reference to ATEX DirectiveATEX = Reference to ATEX Directive 5 = Protection Concept Code (code 5 is titled En-

5 = Protection Concept Code (code 5 is titled En-

5 = Protection Concept Code (code 5 is titled En-5 = Protection Concept Code (code 5 is titled Encapsulation)

capsulation)

capsulation)capsulation) 006= Document serial number

006= Document serial number

006= Document serial number006= Document serial number X = Special conditions for safe use apply

X = Special conditions for safe use apply

X = Special conditions for safe use applyX = Special conditions for safe use apply

Ex = Specific marking of explosive protection

Ex = Specific marking of explosive protectionEx = Specific marking of explosive protection II = Equipment Group hazardous area character-

II = Equipment Group hazardous area character-

II = Equipment Group hazardous area character-II = Equipment Group hazardous area characteristics

istics

isticsistics 2 = Equipment Category

2 = Equipment Category

2 = Equipment Category2 = Equipment Category Note: (2) indicates that the equipment can be

Note: (2) indicates that the equipment can be

Note: (2) indicates that the equipment can be Note: (2) indicates that the equipment can be connected to Group 2 equipment although only

connected to Group 2 equipment although only

connected to Group 2 equipment although only connected to Group 2 equipment although only to be used/installed in a safe area only

to be used/installed in a safe area only

to be used/installed in a safe area onlyto be used/installed in a safe area only G = Type of explosive atmosphere (gases, va-

G = Type of explosive atmosphere (gases, va-

G = Type of explosive atmosphere (gases, va-G = Type of explosive atmosphere (gases, vapors, or mists)

pors, or mists)

pors, or mists)pors, or mists)

EEx 0.24mJ.

EEx 0.24mJ.––––---- The No. 2 air motor handgun is

EEx 0.24mJ.EEx 0.24mJ. suitable for use in electrostatic spraying installa-

suitable for use in electrostatic spraying installa-

suitable for use in electrostatic spraying installa-suitable for use in electrostatic spraying installations complying with EN 50 176 as they are a

tions complying with EN 50 176 as they are a

tions complying with EN 50 176 as they are a tions complying with EN 50 176 as they are a Type A class with a discharge energy limit of

Type A class with a discharge energy limit of

Type A class with a discharge energy limit of Type A class with a discharge energy limit of

0.24mJ. The special conditions on the certificate

0.24mJ. The special conditions on the certificate 0.24mJ. The special conditions on the certificate as noted by the “X” requires the end user locate

as noted by the “X” requires the end user locate

as noted by the “X” requires the end user locate as noted by the “X” requires the end user locate the 9060 Control unit outside the hazardous area

the 9060 Control unit outside the hazardous area

the 9060 Control unit outside the hazardous area the 9060 Control unit outside the hazardous area for safe usage.

for safe usage.

for safe usage. for safe usage.

The No. 2 air motor handgun is

The No. 2 air motor handgun is The No. 2 air motor handgun is

80086--

8008680086

--XX

----

XXXX

type exami-

type exami-type exami-

80083

80083----00 No. 2 Air Motor Label

8008380083

80082

80082----00 9060 Supply Label

8008280082

80088

80088----00 9060 Supply Label

8008880088

00 No. 2 Air Motor Label

00 No. 2 Air Motor Label00 No. 2 Air Motor Label

00 9060 Supply Label

00 9060 Supply Label00 9060 Supply Label

00 9060 Supply Label

00 9060 Supply Label00 9060 Supply Label

AH----12

12----01.03 No. 2 Air Motor Handgun

AHAH

01.03 No. 2 Air Motor Handgun 10

1212

01.03 No. 2 Air Motor Handgun01.03 No. 2 Air Motor Handgun

80108

80108----00 9060 Supply Label

8010880108

00 9060 Supply Label

00 9060 Supply Label00 9060 Supply Label

1010

SPECIFICATIONS

SPECIFICATIONSSPECIFICATIONS

Environmental

Environmental / Physical

EnvironmentalEnvironmental

Length:

Length: 508 cm (20 inches)

Length:Length:

Weight:

Weight: 1588 g (56 ounces)

Weight:Weight:

/ Physical Mechanical

/ Physical/ Physical

508 cm (20 inches)

508 cm (20 inches)508 cm (20 inches)

1588 g (56 ounces)

1588 g (56 ounces)1588 g (56 ounces)

2222----3/4" Bell

Electrical

ElectricalElectrical

Input Voltage:

Input Voltage: 110 or 220 VAC

Input Voltage:Input Voltage:

110 or 220 VAC 4"

110 or 220 VAC110 or 220 VAC

50/60 Hertz

50/60 Hertz50/60 Hertz

(4 fl oz/minute)

Output Voltage:

Output Voltage: 90 kV DC (negative)

Output Voltage:Output Voltage:

Current:

Current: 30

Current:Current:

SCI:(From Brush)

SCI:(From Brush)SCI:(From Brush)

(maximum)

90 kV DC (negative)

90 kV DC (negative)90 kV DC (negative)

30----50 microamperes

50 microamperes Application Rate:

3030

50 microamperes50 microamperes

(operating)

(operating)(operating)

(.46

115 microamperes

115 microamperes115 microamperes

(maximum)

(maximum)(maximum)

Mechanical

MechanicalMechanical

Fluid

Fluid Input Pressure :

FluidFluid

Air

Air Air

Fluid

Fluid Delivery

FluidFluid

Input Pressure : 3.45 bar (50 psig)

Input Pressure :Input Pressure :

Input Pressure:

Input Pressure:Input Pressure:

Delivery Rate:

DeliveryDelivery

3/4" Bell Size:

3/4" Bell3/4" Bell

Rate:

Rate:Rate:

Size: 75 cc/minute

Size: Size:

75 cc/minute

75 cc/minute75 cc/minute

(2.5 fl oz/minute)

(2.5 fl oz/minute)(2.5 fl oz/minute)

4" Bell:

Bell: 120 cc/minute

4"4"

Bell:Bell:

120 cc/minute

120 cc/minute120 cc/minute

(4 fl oz/minute)

(4 fl oz/minute)(4 fl oz/minute)

Application Rate: (maximum)

Application Rate: Application Rate:

2222----3/4" Bell:

3/4" Bell:

3/4" Bell:3/4" Bell:

4" Bell:

Bell: 10

4"4"

Bell:Bell:

(maximum)

(maximum)(maximum)

5555----7 ft

7 ft

7 ft7 ft

(.46----.65 m

(.46(.46

10----12 ft

12 ft

1010

12 ft12 ft

(.93

(.93----1.11 m

1.11 m

(.93(.93

1.11 m1.11 m

3.45 bar (50 psig)

3.45 bar (50 psig) 3.45 bar (50 psig) (maximum)

(maximum)

(maximum)(maximum)

6.90 bar (100 psig

6.90 bar (100 psig6.90 bar (100 psig

(maximum)

(maximum)(maximum)

(maximum)

(maximum)(maximum)

2222

/minute

/minute/minute

2222

.65 m

.65 m.65 m

/minute)

/minute)/minute)

2222

/minute

/minute/minute

2222

/minute)

/minute)/minute)

Paint Resistance:* .1 to 1 M

Paint Resistance:* .1 to 1 MΩ

Paint Resistance:* .1 to 1 MPaint Resistance:* .1 to 1 M ****Measured with Ransburg 76652

Measured with Ransburg 76652----03 paint Meter

Measured with Ransburg 76652Measured with Ransburg 76652

03 paint Meter

03 paint Meter03 paint Meter

Note: conversion 29.5 cc (ml) = 1 fluid oz

Note: conversion 29.5 cc (ml) = 1 fluid ozNote: conversion 29.5 cc (ml) = 1 fluid oz

11 AH

1111

AH----12

AHAH

12----01.03 No. 2 Air Motor Handgun

01.03 No. 2 Air Motor Handgun

1212

01.03 No. 2 Air Motor Handgun01.03 No. 2 Air Motor Handgun

UNIT FEATURES

UNIT FEATURESUNIT FEATURES

ITEM

ITEM DESCRIPTION

ITEMITEM

DESCRIPTION ITEM

DESCRIPTIONDESCRIPTION

1111 HANDLE ASS'Y.

HANDLE ASS'Y. 7777 DRIVE SHAFT AND SEAL

HANDLE ASS'Y.HANDLE ASS'Y.

2222 TRIGGER

TRIGGER 8888 BARREL

TRIGGERTRIGGER

3333 TRIGGER ADJUSTMENT

TRIGGER ADJUSTMENT 9999 AIR ON

TRIGGER ADJUSTMENTTRIGGER ADJUSTMENT

4444 RESISTOR HOUSING

RESISTOR HOUSING 10

RESISTOR HOUSINGRESISTOR HOUSING

5555 CONTACT BRUSH

CONTACT BRUSH 11

CONTACT BRUSHCONTACT BRUSH

6666 RIM ASS'Y.

RIM ASS'Y. 12

RIM ASS'Y.RIM ASS'Y.

ITEM DESCRIPTION

ITEMITEM

DRIVE SHAFT AND SEAL

DRIVE SHAFT AND SEALDRIVE SHAFT AND SEAL

AIR ON----OFF SLIDE VALVE (9/16

AIR ONAIR ON

10 CABLE/AIR MOTOR ASS'Y.

1010

11 HV CABLE ASS'Y.

1111

12 FLUID INLET FITTING (9/16

1212

FIGURE 1 GUN FEATURES / MODEL 20987

FIGURE 1 GUN FEATURES / MODEL 20987----XX

FIGURE 1 GUN FEATURES / MODEL 20987FIGURE 1 GUN FEATURES / MODEL 20987

OFF SLIDE VALVE (9/16----18 TH’D.)

OFF SLIDE VALVE (9/16OFF SLIDE VALVE (9/16

CABLE/AIR MOTOR ASS'Y.

CABLE/AIR MOTOR ASS'Y.CABLE/AIR MOTOR ASS'Y.

FLUID INLET FITTING (9/16----18 L.H. TH’D.)

FLUID INLET FITTING (9/16FLUID INLET FITTING (9/16

XXXX

DESCRIPTION

DESCRIPTIONDESCRIPTION

BARREL

BARRELBARREL

HV CABLE ASS'Y.

HV CABLE ASS'Y.HV CABLE ASS'Y.

18 L.H. TH’D.)

18 L.H. TH’D.)18 L.H. TH’D.)

18 TH’D.)

18 TH’D.)18 TH’D.)

ITEM

ITEM DESCRIPTION

ITEMITEM

AH----12

12----01.03 No. 2 Air Motor Handgun

AHAH

01.03 No. 2 Air Motor Handgun 12

1212

01.03 No. 2 Air Motor Handgun01.03 No. 2 Air Motor Handgun

DESCRIPTION ITEM

DESCRIPTIONDESCRIPTION

1111 kV METER

kV METER 8888 kV SETPOINT/ADJUST BUTTONS

kV METERkV METER

2222 HIGH VOLTAGE ON INDICATOR

HIGH VOLTAGE ON INDICATOR 9999 AIR FLOW SWITCH CONNECTIONS

HIGH VOLTAGE ON INDICATORHIGH VOLTAGE ON INDICATOR

3333 RESET BUTTON

RESET BUTTON 10

RESET BUTTONRESET BUTTON

4444

mmmmA METER

A METER

A METERA METER

5555 FAULT INDICATOR

FAULT INDICATOR 12

FAULT INDICATORFAULT INDICATOR

6666 ON

ON----OFF SWITCH

OFF SWITCH 13

ONON

OFF SWITCHOFF SWITCH

7777 “ONE TOUCH” kV SETPOINT BUTTON

“ONE TOUCH” kV SETPOINT BUTTON 14

“ONE TOUCH” kV SETPOINT BUTTON“ONE TOUCH” kV SETPOINT BUTTON

FIGURE 2 9060 POWER SUPPLY FEATURES / MODEL 80102

FIGURE 2 9060 POWER SUPPLY FEATURES / MODEL 80102----31X

FIGURE 2 9060 POWER SUPPLY FEATURES / MODEL 80102FIGURE 2 9060 POWER SUPPLY FEATURES / MODEL 80102

ITEM DESCRIPTION

ITEMITEM

kV SETPOINT/ADJUST BUTTONS

kV SETPOINT/ADJUST BUTTONSkV SETPOINT/ADJUST BUTTONS

AIR FLOW SWITCH CONNECTIONS

AIR FLOW SWITCH CONNECTIONSAIR FLOW SWITCH CONNECTIONS

10 HIGH VOLTAGE CABLE CONNECTOR

1010

11 FUSES

1111

12 GROUNDING LUG

1212

13 AC INLET RECEPTACLE

1313

14 DOOR KEY LOCK

1414

HIGH VOLTAGE CABLE CONNECTOR

HIGH VOLTAGE CABLE CONNECTORHIGH VOLTAGE CABLE CONNECTOR

DESCRIPTION

DESCRIPTIONDESCRIPTION

FUSES

FUSESFUSES

GROUNDING LUG

GROUNDING LUGGROUNDING LUG

AC INLET RECEPTACLE

AC INLET RECEPTACLEAC INLET RECEPTACLE

DOOR KEY LOCK

DOOR KEY LOCKDOOR KEY LOCK

31X

31X31X

1212

INSTALLATION

INSTALLATIONINSTALLATION

PRE

PRE----INSTALLATION

PREPRE REQUIREMENTS

REQUIREMENTS

REQUIREMENTSREQUIREMENTS

1. Provide approved electrical wiring to the power

1. Provide approved electrical wiring to the power 1. Provide approved electrical wiring to the power supply. The 9060 power supply must be located a

supply. The 9060 power supply must be located a

supply. The 9060 power supply must be located a supply. The 9060 power supply must be located a minimum of 6.1m (20’) outside of the hazardous

minimum of 6.1m (20’) outside of the hazardous

minimum of 6.1m (20’) outside of the hazardous minimum of 6.1m (20’) outside of the hazardous spray area.

spray area.

spray area. spray area.

2. Make sure the operating location has adequate

2. Make sure the operating location has adequate 2. Make sure the operating location has adequate grounding facilities, such as electrical conduit, steel

grounding facilities, such as electrical conduit, steel

grounding facilities, such as electrical conduit, steel grounding facilities, such as electrical conduit, steel building columns, metal water pipes, or other earth

building columns, metal water pipes, or other earth

building columns, metal water pipes, or other earth building columns, metal water pipes, or other earth grounded objects.

grounded objects.

grounded objects. grounded objects.

3. Furnish a paint pressure pot with air regulator (or

3. Furnish a paint pressure pot with air regulator (or 3. Furnish a paint pressure pot with air regulator (or other accepted pressure system). The regulator

other accepted pressure system). The regulator

other accepted pressure system). The regulator other accepted pressure system). The regulator MUST have a reliable control, with a recommended

MUST have a reliable control, with a recommended

MUST have a reliable control, with a recommended MUST have a reliable control, with a recommended gauge range of 0

gauge range of 0----2.1 bar (0

gauge range of 0gauge range of 0

4. Provide proper ventilation. (See "Safety" section of

4. Provide proper ventilation. (See "Safety" section of 4. Provide proper ventilation. (See "Safety" section of this manual.)

this manual.)

this manual.) this manual.)

5. Ensure that the target object to be coated and all

5. Ensure that the target object to be coated and all 5. Ensure that the target object to be coated and all surrounding objects are grounded to a known, earth

surrounding objects are grounded to a known, earth

surrounding objects are grounded to a known, earth surrounding objects are grounded to a known, earth ground by a separate ground wire attachment.

ground by a separate ground wire attachment.

ground by a separate ground wire attachment. ground by a separate ground wire attachment.

INSTALLATION

INSTALLATION INSTALLATION

2.1 bar (0----30 psig).

2.1 bar (02.1 bar (0

30 psig).

30 psig). 30 psig).

The following guidelines can be used:

The following guidelines can be used:The following guidelines can be used:

• It is highly recommended, whenever pos-

It is highly recommended, whenever pos-

It is highly recommended, whenever pos-It is highly recommended, whenever possible, that ALL electronic components or

sible, that ALL electronic components or

sible, that ALL electronic components or sible, that ALL electronic components or equipment be removed from the spray

equipment be removed from the spray

equipment be removed from the spray equipment be removed from the spray area. This includes computer software

area. This includes computer software

area. This includes computer software area. This includes computer software such as tapes, disks, diskettes, etc., lo-

such as tapes, disks, diskettes, etc., lo-

such as tapes, disks, diskettes, etc., lo-such as tapes, disks, diskettes, etc., located inside and/or around the spray ar-

cated inside and/or around the spray ar-

cated inside and/or around the spray ar-cated inside and/or around the spray area.

ea.

ea. ea.

• If the static shielding of a unit is NOT

If the static shielding of a unit is NOT

If the static shielding of a unit is NOT If the static shielding of a unit is NOT KNOWN, all electronic components (such

KNOWN, all electronic components (such

KNOWN, all electronic components (such KNOWN, all electronic components (such as terminals, screens, and cables) should

as terminals, screens, and cables) should

as terminals, screens, and cables) should as terminals, screens, and cables) should be completely wrapped in aluminum foil

be completely wrapped in aluminum foil

be completely wrapped in aluminum foil be completely wrapped in aluminum foil and grounded to a true earth ground.

and grounded to a true earth ground.

and grounded to a true earth ground. and grounded to a true earth ground.

• When painting electrical control panels

When painting electrical control panels

When painting electrical control panels When painting electrical control panels or consoles, wrap all push

or consoles, wrap all push----buttons,

or consoles, wrap all pushor consoles, wrap all push switches, meters, or pilot lights with

switches, meters, or pilot lights with

switches, meters, or pilot lights with switches, meters, or pilot lights with aluminum foil and ground to the panel

aluminum foil and ground to the panel

aluminum foil and ground to the panel aluminum foil and ground to the panel or other earth ground.

or other earth ground.

or other earth ground. or other earth ground.

EQUIPMENT

EQUIPMENT EQUIPMENT INSTALLATION

INSTALLATION

INSTALLATIONINSTALLATION

buttons,

buttons, buttons,

W A R N I N G

C A U T I O N

C A U T I O NC A U T I O N

NEVER wrap the applicator, associated

Do not use the power supply ground wire to ground

Do not use the power supply ground wire to ground Do not use the power supply ground wire to ground target objects. The targets objects must have separate

target objects. The targets objects must have separate

target objects. The targets objects must have separate target objects. The targets objects must have separate true earth ground for best efficiency.

true earth ground for best efficiency.

true earth ground for best efficiency. true earth ground for best efficiency.

SAFEGUARDS

SAFEGUARDSSAFEGUARDS

When operating this equipment in the vicinity of

When operating this equipment in the vicinity of When operating this equipment in the vicinity of computers, word processors, and/or other elec-

computers, word processors, and/or other elec-

computers, word processors, and/or other elec-computers, word processors, and/or other electronic equipment, special care MUST be taken to

tronic equipment, special care MUST be taken to

tronic equipment, special care MUST be taken to tronic equipment, special care MUST be taken to ensure that damage does not occur from electrical

ensure that damage does not occur from electrical

ensure that damage does not occur from electrical ensure that damage does not occur from electrical energy discharges. (See Ransburg "Safety Litera-

energy discharges. (See Ransburg "Safety Litera-

energy discharges. (See Ransburg "Safety Litera-energy discharges. (See Ransburg "Safety Literature" for further information regarding application.)

ture" for further information regarding application.)

ture" for further information regarding application.)ture" for further information regarding application.)

13 AH

1313

NEVER wrap the applicator, associated NEVER wrap the applicator, associated

valves and tubing, and supporting hard-

valves and tubing, and supporting hard-valves and tubing, and supporting hardware in plastic to keep it clean. A sur-

ware in plastic to keep it clean. A sur-

ware in plastic to keep it clean. A sur-ware in plastic to keep it clean. A surface charge may build up on the plastic

face charge may build up on the plastic

face charge may build up on the plastic face charge may build up on the plastic surface and discharge to the nearest

surface and discharge to the nearest

surface and discharge to the nearest surface and discharge to the nearest grounded object. Efficiency of the appli-

grounded object. Efficiency of the appli-

grounded object. Efficiency of the appli-grounded object. Efficiency of the applicator will also be reduced and damage

cator will also be reduced and damage

cator will also be reduced and damage cator will also be reduced and damage or failure of the applicator's components

or failure of the applicator's components

or failure of the applicator's components or failure of the applicator's components may occur.

may occur.

may occur.may occur.

WRAPPING THESE COMPONENTS IN

WRAPPING THESE COMPONENTS IN WRAPPING THESE COMPONENTS IN PLASTIC WILL VOID WARRANTY.

PLASTIC WILL VOID WARRANTY.

PLASTIC WILL VOID WARRANTY.PLASTIC WILL VOID WARRANTY.

W A R N I N GW A R N I N G

AH----12

12----01.03 No. 2 Air Motor Handgun

AHAH

01.03 No. 2 Air Motor Handgun

1212

01.03 No. 2 Air Motor Handgun01.03 No. 2 Air Motor Handgun

INSTALLATION

INSTALLATIONINSTALLATION

Before attempting to install the equipment, en-

Before attempting to install the equipment, en-Before attempting to install the equipment, ensure that all the necessary components are

sure that all the necessary components are

sure that all the necessary components are sure that all the necessary components are available (see "Parts Identification" section of

available (see "Parts Identification" section of

available (see "Parts Identification" section of available (see "Parts Identification" section of this manual). In addition, read all the technical

this manual). In addition, read all the technical

this manual). In addition, read all the technical this manual). In addition, read all the technical and safety literature that is provided. If the liter-

and safety literature that is provided. If the liter-

and safety literature that is provided. If the liter-and safety literature that is provided. If the literature is not available, contact your local

ature is not available, contact your local

ature is not available, contact your local ature is not available, contact your local Ransburg Distributor where the equipment was

Ransburg Distributor where the equipment was

Ransburg Distributor where the equipment was Ransburg Distributor where the equipment was purchased.

purchased.

purchased.purchased.

W A R N I N G

W A R N I N GW A R N I N G

• The power source wiring and the power

The power source wiring and the power

The power source wiring and the power The power source wiring and the power

supply connections to it MUST meet all local

supply connections to it MUST meet all local supply connections to it MUST meet all local fire and electrical code standards and comply

fire and electrical code standards and comply

fire and electrical code standards and comply fire and electrical code standards and comply with all appropriate local and national health

with all appropriate local and national health

with all appropriate local and national health with all appropriate local and national health and safety codes.

and safety codes.

and safety codes. and safety codes.

• All power supplies MUST be grounded

All power supplies MUST be grounded

All power supplies MUST be groundedAll power supplies MUST be grounded

to a known true earth ground

to a known true earth ground before any

to a known true earth groundto a known true earth ground

other connections are made or functions

other connections are made or functions other connections are made or functions

performed. DO NOT use the power sup-

performed. DO NOT use the power sup-performed. DO NOT use the power sup-

ply ground wire to ground the target ob-

ply ground wire to ground the target ob-ply ground wire to ground the target ob-

jects (use LSME4000

jects (use LSME4000----00 clamp assem-

jects (use LSME4000jects (use LSME4000

bly)!

bly)!bly)!

before any

before any before any

00 clamp assem-

00 clamp assem-00 clamp assem-

Power Supply

Power Supply Power Supply

(Refer to Figure 2)

(Refer to Figure 2)(Refer to Figure 2)

1. The high voltage power supply MUST be locat-

1. The high voltage power supply MUST be locat-1. The high voltage power supply MUST be located at least 6.1 m (20 feet) from the spraying oper-

ed at least 6.1 m (20 feet) from the spraying oper-

ed at least 6.1 m (20 feet) from the spraying oper-ed at least 6.1 m (20 feet) from the spraying operation. If a spray booth is used, the power supply

ation. If a spray booth is used, the power supply

ation. If a spray booth is used, the power supply ation. If a spray booth is used, the power supply may be located 1.5 m (5 feet) from the nearest

may be located 1.5 m (5 feet) from the nearest

may be located 1.5 m (5 feet) from the nearest may be located 1.5 m (5 feet) from the nearest opening and outside the booth .

opening and outside the booth .

opening and outside the booth .opening and outside the booth .

2. If a line cord is used instead of a permanent

2. If a line cord is used instead of a permanent 2. If a line cord is used instead of a permanent conduit connection, ensure the ground lead is

conduit connection, ensure the ground lead is

conduit connection, ensure the ground lead is conduit connection, ensure the ground lead is present on the plug. Ensure that the electrical out-

present on the plug. Ensure that the electrical out-

present on the plug. Ensure that the electrical out-present on the plug. Ensure that the electrical outlet is properly wired by using the circuit tester

let is properly wired by using the circuit tester

let is properly wired by using the circuit tester let is properly wired by using the circuit tester (20868

(20868----00). Attach the green ground wire to a

(20868(20868 proven, true earth ground (i.e., water pipe or elec-

proven, true earth ground (i.e., water pipe or elec-

proven, true earth ground (i.e., water pipe or elec-proven, true earth ground (i.e., water pipe or electrical conduit).

trical conduit).

trical conduit). trical conduit).

00). Attach the green ground wire to a

00). Attach the green ground wire to a 00). Attach the green ground wire to a

3. After the power supply is grounded to a

3. After the power supply is grounded to a 3. After the power supply is grounded to a suitable earth ground, the high voltage cable

suitable earth ground, the high voltage cable

suitable earth ground, the high voltage cable suitable earth ground, the high voltage cable may be connected. Prior to connection of the

may be connected. Prior to connection of the

may be connected. Prior to connection of the may be connected. Prior to connection of the high voltage cable 15 to 30 ml of 3614

high voltage cable 15 to 30 ml of 3614----00

high voltage cable 15 to 30 ml of 3614high voltage cable 15 to 30 ml of 3614 (supplied with applicator ) di

(supplied with applicator ) di----electric oil

(supplied with applicator ) di(supplied with applicator ) di needs to be added to the power supply. Re-

needs to be added to the power supply. Re-

needs to be added to the power supply. Re-needs to be added to the power supply. Refer to figure 3 for illustration of where the oil

fer to figure 3 for illustration of where the oil

fer to figure 3 for illustration of where the oil fer to figure 3 for illustration of where the oil should be inserted.

should be inserted.

should be inserted. should be inserted.

4. Attach the female nut of the high voltage

4. Attach the female nut of the high voltage 4. Attach the female nut of the high voltage cable to the male threads of the connection

cable to the male threads of the connection

cable to the male threads of the connection cable to the male threads of the connection of the power supply.

of the power supply.

of the power supply. of the power supply.

W A R N I N G

W A R N I N GW A R N I N G

• Where the applicator is to be used

Where the applicator is to be used

Where the applicator is to be used Where the applicator is to be used without a booth, the power supply

without a booth, the power supply

without a booth, the power supply without a booth, the power supply must located a minimum of 6.1 m

must located a minimum of 6.1 m

must located a minimum of 6.1 m must located a minimum of 6.1 m (20 feet) from the target being

(20 feet) from the target being

(20 feet) from the target being (20 feet) from the target being sprayed.

sprayed.

sprayed.sprayed.

• The target Earth Ground and

The target Earth Ground and

The target Earth Ground and The target Earth Ground and Power Supply earth ground must

Power Supply earth ground must

Power Supply earth ground must Power Supply earth ground must be separate earth ground connec-

be separate earth ground connec-

be separate earth ground connec-be separate earth ground connections.

tions.

tions. tions.

• Any hoses either air or fluid that

Any hoses either air or fluid that

Any hoses either air or fluid that Any hoses either air or fluid that are user supplied must be rated

are user supplied must be rated

are user supplied must be rated are user supplied must be rated for the maximum pressures used

for the maximum pressures used

for the maximum pressures used for the maximum pressures used for this applicator.

for this applicator.

for this applicator. for this applicator.

Fluid Hose

Fluid HoseFluid Hose

(Refer to Figure 4)

(Refer to Figure 4)(Refer to Figure 4)

Install the fluid filter (Item 6) to the applicator,

Install the fluid filter (Item 6) to the applicator, Install the fluid filter (Item 6) to the applicator, then to the fluid delivery hose. Attach one

then to the fluid delivery hose. Attach one

then to the fluid delivery hose. Attach one then to the fluid delivery hose. Attach one end of the fluid hose to the adapter (Item 8)

end of the fluid hose to the adapter (Item 8)

end of the fluid hose to the adapter (Item 8) end of the fluid hose to the adapter (Item 8) (Refer to figure 4). This adapter has a 3/8

(Refer to figure 4). This adapter has a 3/8----18

(Refer to figure 4). This adapter has a 3/8(Refer to figure 4). This adapter has a 3/8 NPSM (F) for attachment to a suitable fluid

NPSM (F) for attachment to a suitable fluid

NPSM (F) for attachment to a suitable fluid NPSM (F) for attachment to a suitable fluid source.

source. To meet various length requirements,

source. source. the hose fitting on one end has not been at-

the hose fitting on one end has not been at-

the hose fitting on one end has not been at-the hose fitting on one end has not been attached.

tached.

tached. tached.

Figure 5 illustrates the assembly procedure

Figure 5 illustrates the assembly procedure Figure 5 illustrates the assembly procedure for attaching the loose fitting.

for attaching the loose fitting.

for attaching the loose fitting. for attaching the loose fitting.

To meet various length requirements,

To meet various length requirements, To meet various length requirements,

electric oil

electric oil electric oil

00 00

18 18

AH----12

12----01.03 No. 2 Air Motor Handgun

AHAH

01.03 No. 2 Air Motor Handgun 14

1212

01.03 No. 2 Air Motor Handgun01.03 No. 2 Air Motor Handgun

1414

INSTALLATION

INSTALLATIONINSTALLATION

Figure 3: Di

Figure 3: Di----Electric Oil Installation

Figure 3: DiFigure 3: Di

Electric Oil Installation

Electric Oil InstallationElectric Oil Installation

1111 9060 Power Supply 80102

2222 High Voltage Cable Connection to Power Supply 3333 80089 4444 20987 5555 Earth grounded regulated paint supply 6666 76938 7777 8340 8888 7244 9999 Regulated Air Source to Air Flow Switch “IN”

10 Earth Grounded Target

1010

15 AH

1515

9060 Power Supply 80102----31X Connected to True Earth Ground

9060 Power Supply 801029060 Power Supply 80102

High Voltage Cable Connection to Power Supply

High Voltage Cable Connection to Power SupplyHigh Voltage Cable Connection to Power Supply 80089----25 Air Hose Connected to Air Flow Switch “OUT”

8008980089 20987----XX #2 Air Motor Applicator

2098720987 Earth grounded regulated paint supply

Earth grounded regulated paint supplyEarth grounded regulated paint supply 76938----02 Inline Fluid Filter

7693876938 8340----25 Fluid Hose

83408340 7244----00 Adapter 9/16

72447244 Regulated Air Source to Air Flow Switch “IN”

Regulated Air Source to Air Flow Switch “IN”Regulated Air Source to Air Flow Switch “IN” Earth Grounded Target

Earth Grounded TargetEarth Grounded Target

25 Air Hose Connected to Air Flow Switch “OUT”

25 Air Hose Connected to Air Flow Switch “OUT” 25 Air Hose Connected to Air Flow Switch “OUT” XX #2 Air Motor Applicator

XX #2 Air Motor ApplicatorXX #2 Air Motor Applicator

02 Inline Fluid Filter

02 Inline Fluid Filter02 Inline Fluid Filter

25 Fluid Hose

25 Fluid Hose 25 Fluid Hose 00 Adapter 9/16----18 LH (M) to 3/8

00 Adapter 9/1600 Adapter 9/16

Figure 4: Equipment Installation Diagram

Figure 4: Equipment Installation DiagramFigure 4: Equipment Installation Diagram

31X Connected to True Earth Ground

31X Connected to True Earth Ground31X Connected to True Earth Ground

18 LH (M) to 3/8----18 NPSM(F)

18 LH (M) to 3/818 LH (M) to 3/8

18 NPSM(F)

18 NPSM(F) 18 NPSM(F)

AH----12

AHAH

12----01.03 No. 2 Air Motor Handgun

01.03 No. 2 Air Motor Handgun

1212

01.03 No. 2 Air Motor Handgun01.03 No. 2 Air Motor Handgun

INSTALLATION

INSTALLATIONINSTALLATION

Ransburg supplies standard the 80089

Ransburg supplies standard the 80089----25

Ransburg supplies standard the 80089Ransburg supplies standard the 80089 (7.6 m, 25 ft.) air hose and 8340

(7.6 m, 25 ft.) air hose and 8340----25 (7.6 m,

(7.6 m, 25 ft.) air hose and 8340(7.6 m, 25 ft.) air hose and 8340 25 ft.) fluid hose standard with the 80086

25 ft.) fluid hose standard with the 80086----

25 ft.) fluid hose standard with the 8008625 ft.) fluid hose standard with the 80086 XX unit. Other hose lengths up to 30.5 m

XX unit. Other hose lengths up to 30.5 m

XX unit. Other hose lengths up to 30.5 m XX unit. Other hose lengths up to 30.5 m (100 ft.) are also available as optional

(100 ft.) are also available as optional

(100 ft.) are also available as optional (100 ft.) are also available as optional lengths.

lengths.

lengths. lengths.

NOTE

NOTENOTE

25 (7.6 m,

25 (7.6 m, 25 (7.6 m,

25 25

Air Hose

Air Hose Air Hose

(Refer to Figure 6)

(Refer to Figure 6)(Refer to Figure 6)

1. Connect the 9/16

Connect the 9/16----18 thread to the applica-

1.1.

Connect the 9/16Connect the 9/16 tor air inlet.

tor air inlet.

tor air inlet. tor air inlet.

2. Connect the 3/8 NPS(F) fitting to the “out”

Connect the 3/8 NPS(F) fitting to the “out”

2.2.

Connect the 3/8 NPS(F) fitting to the “out” Connect the 3/8 NPS(F) fitting to the “out” port of the flow switch of the poser supply.

port of the flow switch of the poser supply.

port of the flow switch of the poser supply. port of the flow switch of the poser supply.

18 thread to the applica-

18 thread to the applica-18 thread to the applica-

Item #

Item # Description

Item #Item #

Air/Fluid Fitting Installation Pro-

Air/Fluid Fitting Installation Pro-Air/Fluid Fitting Installation Procedure

cedure

cedurecedure

1. Lubricate all fittings with dielectric grease.

1. Lubricate all fittings with dielectric grease. 1. Lubricate all fittings with dielectric grease.

2. Screw ferrule (item 3) counterclockwise onto

2. Screw ferrule (item 3) counterclockwise onto 2. Screw ferrule (item 3) counterclockwise onto hose (item 4) until it bottoms, then back it off

hose (item 4) until it bottoms, then back it off

hose (item 4) until it bottoms, then back it off hose (item 4) until it bottoms, then back it off approximately 3.2 mm (1/8”).

approximately 3.2 mm (1/8”).

approximately 3.2 mm (1/8”). approximately 3.2 mm (1/8”).

3. Install nut over union stem and start the stem

3. Install nut over union stem and start the stem 3. Install nut over union stem and start the stem into the hose.

into the hose.

into the hose. into the hose.

1111 4.5 mm (3/16”) Hex Key 2222 Stem

3333 Ferrule

4444 Hose (Fluid or Air)

Figure 5: Air or Fluid Fitting Assembly Procedure

Figure 5: Air or Fluid Fitting Assembly ProcedureFigure 5: Air or Fluid Fitting Assembly Procedure

Description

DescriptionDescription

4.5 mm (3/16”) Hex Key

4.5 mm (3/16”) Hex Key4.5 mm (3/16”) Hex Key Stem

StemStem

Ferrule

FerruleFerrule

Hose (Fluid or Air)

Hose (Fluid or Air)Hose (Fluid or Air)

Item #

Item # Description

Item #Item #

1111 3/8 NPS(F)

2222 9/16

Figure 6: Air Fitting Assembly Procedure

Figure 6: Air Fitting Assembly ProcedureFigure 6: Air Fitting Assembly Procedure

Installation Feed Tube, Bell,

Installation Feed Tube, Bell, Installation Feed Tube, Bell, Brush

Brush

BrushBrush

1. Install the proper feed tube into the opening

1. Install the proper feed tube into the opening 1. Install the proper feed tube into the opening in the applicator. See figure 7. Position the

in the applicator. See figure 7. Position the

in the applicator. See figure 7. Position the in the applicator. See figure 7. Position the tube at approximately as shown in the figure.

tube at approximately as shown in the figure.

tube at approximately as shown in the figure. tube at approximately as shown in the figure.

2. Insert the 80084

2. Insert the 80084----00 brush into the barrel.

2. Insert the 800842. Insert the 80084 Position it as shown in figure 7.

Position it as shown in figure 7.

Position it as shown in figure 7. Position it as shown in figure 7.

Description

DescriptionDescription 3/8 NPS(F) ----To Flow Switch

3/8 NPS(F) 3/8 NPS(F)

9/16----18 to Applicator

18 to Applicator

9/169/16

18 to Applicator18 to Applicator

To Flow Switch

To Flow SwitchTo Flow Switch

00 brush into the barrel.

00 brush into the barrel. 00 brush into the barrel.

4. Using a 4.5 mm hex key (3/16

4. Using a 4.5 mm hex key (3/16----inch ), screw

4. Using a 4.5 mm hex key (3/164. Using a 4.5 mm hex key (3/16 the union stem into the hose until it bottoms

the union stem into the hose until it bottoms

the union stem into the hose until it bottoms the union stem into the hose until it bottoms against the ferrule.

against the ferrule.

against the ferrule. against the ferrule.

AH----12

12----01.03 No. 2 Air Motor Handgun

AHAH

01.03 No. 2 Air Motor Handgun 16

1212

01.03 No. 2 Air Motor Handgun01.03 No. 2 Air Motor Handgun

inch ), screw

inch ), screw inch ), screw

1616

INSTALLATION

INSTALLATIONINSTALLATION

Item #

Item # Description

Item #Item #

1111

2222 80085

Figure 7: Initial Position of Feed Tube and Brush

Figure 7: Initial Position of Feed Tube and BrushFigure 7: Initial Position of Feed Tube and Brush

3. Install the bell over the shaft. Hold the shaft

Install the bell over the shaft. Hold the shaft

3. 3.

Install the bell over the shaft. Hold the shaft Install the bell over the shaft. Hold the shaft

of the applicator and rotate the bell onto the

of the applicator and rotate the bell onto the of the applicator and rotate the bell onto the shaft until the bell is completely seated. Align

shaft until the bell is completely seated. Align

shaft until the bell is completely seated. Align shaft until the bell is completely seated. Align the set screw and the flat on the shaft. Tighten

the set screw and the flat on the shaft. Tighten

the set screw and the flat on the shaft. Tighten the set screw and the flat on the shaft. Tighten the set screw at the bell hub hand tight. (Refer

the set screw at the bell hub hand tight. (Refer

the set screw at the bell hub hand tight. (Refer the set screw at the bell hub hand tight. (Refer to Figure 8)

to Figure 8)

to Figure 8) to Figure 8)

Replacing the plastic set screw with one

Replacing the plastic set screw with one of

Replacing the plastic set screw with oneReplacing the plastic set screw with one

conductive material (metal) will cause a

conductive material (metal) will cause a conductive material (metal) will cause a

hazardous condition to exist, capable of

hazardous condition to exist, capable of hazardous condition to exist, capable of

producing an electrical discharge possible

producing an electrical discharge possible producing an electrical discharge possible

of sparking a fire. In all cases use the plas-

of sparking a fire. In all cases use the plas-of sparking a fire. In all cases use the plas-

tic screw provided or provided as a spare

tic screw provided or provided as a spare tic screw provided or provided as a spare

part.

part.part.

Description

DescriptionDescription Feed Tube 3700

Feed Tube 3700----00 for 4” Bell

Feed Tube 3700Feed Tube 3700

Feed Tube 6335

Feed Tube 6335----00 for 2 3/4”

Feed Tube 6335Feed Tube 6335 Bell

Bell

BellBell 80085----00 Brush

8008580085

W A R N I N G

W A R N I N GW A R N I N G

00 Brush

00 Brush00 Brush

00 for 4” Bell

00 for 4” Bell00 for 4” Bell

00 for 2 3/4”

00 for 2 3/4” 00 for 2 3/4”

of of

Item #

Item # Description

Item #Item #

1111 No. 2 Motor Shaft 2222 Shaft Locating Flat

3333 Bell Set Screw

4444 Bell

4. Re

Re----position the feed tube in the bell cavity

4. 4. at approximately the 4 to 5 o’clock position.

at approximately the 4 to 5 o’clock position.

at approximately the 4 to 5 o’clock position. at approximately the 4 to 5 o’clock position. The feed tube should NOT rub on the bell. Ad-

The feed tube should NOT rub on the bell. Ad-

The feed tube should NOT rub on the bell. Ad-The feed tube should NOT rub on the bell. Adjust the feed tube if necessary, by rotating it or

just the feed tube if necessary, by rotating it or

just the feed tube if necessary, by rotating it or just the feed tube if necessary, by rotating it or sliding it forward or backward in the barrel.

sliding it forward or backward in the barrel.

sliding it forward or backward in the barrel. sliding it forward or backward in the barrel.

position the feed tube in the bell cavity

ReRe

position the feed tube in the bell cavity position the feed tube in the bell cavity

Description

DescriptionDescription No. 2 Motor Shaft

No. 2 Motor ShaftNo. 2 Motor Shaft Shaft Locating Flat

Shaft Locating FlatShaft Locating Flat

Bell Set Screw

Bell Set ScrewBell Set Screw

Bell

BellBell

Figure 8: Installing Bell on Shaft

Figure 8: Installing Bell on ShaftFigure 8: Installing Bell on Shaft

17 AH

1717

AH----12

AHAH

12----01.03 No. 2 Air Motor Handgun

01.03 No. 2 Air Motor Handgun

1212

01.03 No. 2 Air Motor Handgun01.03 No. 2 Air Motor Handgun

INSTALLATION

INSTALLATIONINSTALLATION

NOTE

NOTENOTE

The bell and feed tube MUST be

The bell and feed tube MUST be The bell and feed tube MUST be

matched to ensure proper fluid feed into

matched to ensure proper fluid feed into matched to ensure proper fluid feed into

the bell cavity. The following chart will

the bell cavity. The following chart will the bell cavity. The following chart will

assist in selecting the proper bell and

assist in selecting the proper bell and assist in selecting the proper bell and

feed tube combination:

feed tube combination:feed tube combination:

Bell Size

Bell Size Feed Tube #

Bell SizeBell Size

2 3/4 “

2 3/4 “ 6335

2 3/4 “2 3/4 “

4”

4” 3700

4”4”

Feed Tube # Position of Tube

Feed Tube #Feed Tube #

6335----00

63356335

3700----00

37003700

00 @2 o’clock

0000

00 @4

0000

Position of Tube

Position of TubePosition of Tube

@2 o’clock

@2 o’clock@2 o’clock

@4----5 o’clock

5 o’clock

@4@4

5 o’clock5 o’clock

W A R N I N G

W A R N I N GW A R N I N G

To meet the Atex type test standards, the

To meet the Atex type test standards, the To meet the Atex type test standards, the

brush required design changes. It is the end

brush required design changes. It is the end brush required design changes. It is the end

users’ responsibility to use only the 80085

users’ responsibility to use only the 80085----00

users’ responsibility to use only the 80085users’ responsibility to use only the 80085

brush that has the identification groove in the

brush that has the identification groove in the brush that has the identification groove in the

shaft of the brush. Use of the 3695

shaft of the brush. Use of the 3695----00 brush

shaft of the brush. Use of the 3695shaft of the brush. Use of the 3695

will invalidate all approvals of this product.

will invalidate all approvals of this product. will invalidate all approvals of this product.

Figure 9 illustrates the proper brush that must

Figure 9 illustrates the proper brush that must Figure 9 illustrates the proper brush that must

be used.

be used. be used.

00 brush

00 brush 00 brush

00 00

Item #

Item # Description

Item #Item #

1111 3695

2222 80085

3333 Identification Groove

Figure 9: Atex Approved Brush Identification

Figure 9: Atex Approved Brush IdentificationFigure 9: Atex Approved Brush Identification

Description

DescriptionDescription 3695----00 Old Brush

36953695

80085----00 Brush

8008580085

Identification Groove

Identification GrooveIdentification Groove

00 Old Brush ————No Groove

00 Old Brush 00 Old Brush

00 Brush

00 Brush00 Brush

No Groove

No GrooveNo Groove

AH----12

12----01.03 No. 2 Air Motor Handgun

AHAH

01.03 No. 2 Air Motor Handgun 18

1212

01.03 No. 2 Air Motor Handgun01.03 No. 2 Air Motor Handgun

1818

No. 2 Handgun Brush

No. 2 Handgun BrushNo. 2 Handgun Brush Positioning and Wear

Positioning and Wear

Positioning and Wear Positioning and Wear

(Refer to Figure 10)

(Refer to Figure 10)(Refer to Figure 10)

When installing the electrical contact brush (80085

When installing the electrical contact brush (80085----

When installing the electrical contact brush (80085When installing the electrical contact brush (80085

00), it is important that it is properly positioned to pro-

00), it is important that it is properly positioned to pro-00), it is important that it is properly positioned to provide LIGHT CONTACT with the bell conductive coat-

vide LIGHT CONTACT with the bell conductive coat-

vide LIGHT CONTACT with the bell conductive coat-vide LIGHT CONTACT with the bell conductive coating. Excessive contact pressure from the contact

ing. Excessive contact pressure from the contact

ing. Excessive contact pressure from the contact ing. Excessive contact pressure from the contact brush will wear away the conductive coating or the

brush will wear away the conductive coating or the

brush will wear away the conductive coating or the brush will wear away the conductive coating or the brush tip, causing poor electrical contact. The small

brush tip, causing poor electrical contact. The small

brush tip, causing poor electrical contact. The small brush tip, causing poor electrical contact. The small plastic pad at the tip of the brush arm should lightly

plastic pad at the tip of the brush arm should lightly

plastic pad at the tip of the brush arm should lightly plastic pad at the tip of the brush arm should lightly contact the black bell coating, not the wire. The wire

contact the black bell coating, not the wire. The wire

contact the black bell coating, not the wire. The wire contact the black bell coating, not the wire. The wire should never contact the coating. The tip of the brush

should never contact the coating. The tip of the brush

should never contact the coating. The tip of the brush should never contact the coating. The tip of the brush should not extend past the edge of the bell cup or into

should not extend past the edge of the bell cup or into

should not extend past the edge of the bell cup or into should not extend past the edge of the bell cup or into the radius at the edge (see Figure 10).

the radius at the edge (see Figure 10).

the radius at the edge (see Figure 10). the radius at the edge (see Figure 10).

INSTALLATION

INSTALLATIONINSTALLATION

The brush should normally have a slight curve to the

The brush should normally have a slight curve to the The brush should normally have a slight curve to the

arm. The more pressure applied the lesser the

arm. The more pressure applied the lesser the curve

arm. The more pressure applied the lesser the arm. The more pressure applied the lesser the

(see Figure 4). The tip of the brush

(see Figure 4). The tip of the brush(see Figure 4). The tip of the brush

be inspected prior to each use for wear. When one

be inspected prior to each use for wear. When one----half

be inspected prior to each use for wear. When onebe inspected prior to each use for wear. When one

(1/2) of the plastic tip is worn away the brush assembly

(1/2) of the plastic tip is worn away the brush assembly (1/2) of the plastic tip is worn away the brush assembly

should be replaced (see Figure 10).

should be replaced (see Figure 10).should be replaced (see Figure 10).

assembly must

assembly must assembly must

curve

curve curve

half

half half

Figure 10

Figure 10----1: Un

Figure 10Figure 10

Figure 10

Figure 10----2: Brush Contact Position

Figure 10Figure 10

1: Un----Installed Brush Shape

Installed Brush Shape

1: Un1: Un

Installed Brush ShapeInstalled Brush Shape

2: Brush Contact Position

2: Brush Contact Position2: Brush Contact Position

Figure 10

Figure 10----3: Brush and Feed Tube Positioning

Figure 10Figure 10

3: Brush and Feed Tube Positioning

3: Brush and Feed Tube Positioning3: Brush and Feed Tube Positioning

Figure 10

Figure 10----4: Brush Contact Area

Figure 10Figure 10

4: Brush Contact Area

4: Brush Contact Area4: Brush Contact Area

19 AH

1919

AH----12

AHAH

12----01.03 No. 2 Air Motor Handgun

01.03 No. 2 Air Motor Handgun

1212

01.03 No. 2 Air Motor Handgun01.03 No. 2 Air Motor Handgun

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