Ramsey SCH-6000 User Manual

OPERATING, SERVICE AND
MAINTENANCE MANUAL
MODEL SCH 6000
PLANETARY WINCH
CAUTION: READ AND UNDERSTAND THIS MANUAL BEFORE INSTALLATION AND OPERATION OF WINCH. SEE WARNINGS!
TABLE OF CONTENTS
INTRODUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
WARNINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
HYDRAULIC SYSTEM REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
WINCH MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
OPERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
CABLE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
PARTS LIST AND PARTS DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-7
LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .BACK COVER
PLEASE READ THIS MANUAL CAREFULLY
This manual contains useful ideas for obtaining the most efficient operation from your Ramsey Winch, and safety procedures one needs to know before operating a Ramsey Winch. Do not operate this winch until you have carefully read and understand the "WARNING" and "OPERATION" sections of this manual.
WARRANTY INFORMATION
Ramsey Winches are designed and built to exacting specifications. Great care and skill go into every winch we make. If the need should arise, warranty procedure is outlined on the back of your self-addressed postage paid warranty card. Please read and fill out the enclosed warranty card and send it to Ramsey Winch Company. If you have any problems with your winch, please follow instructions for prompt service on all warranty claims. Refer to back page for limited warranty.
SPECIFICATIONS*
* These specifications are based on recommended 7/16 in. (11 mm) EIPS wire rope.
NOTE: The rated line pulls shown are for the winch only. Consult the wire rope manufacturer for wire rope ratings.
WARNINGS:
STAY OUT FROM UNDER AND AWAY FROM RAISED LOADS.
STAND CLEAR OF CABLE WHILE PULLING. DO NOT TRY TO GUIDE CABLE.
DO NOT EXCEED MAXIMUM LINE PULL RATINGS SHOWN IN TABLE.
DO NOT USE WINCH TO LIFT, SUPPORT, OR OTHERWISE TRANSPORT PERSONNEL.
A MINIMUM OF 5 WRAPS OF WIRE ROPE AROUND DRUM BARREL IS REQUIRED TO HOLD THE LOAD.
SCH 6000
Rated Line Pull (lbs) . . . . . . . . . . . . . . . . . . . . . . . . . . . 6,000
(kg) . . . . . . . . . . . . . . . . . . . . . . . . . . . .2,720
Gear Reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.7:1
Weight (without cable) . . . . . . . . . . . . . . . . . . .275 lbs. (125 kg)
LAYER OF CABLE 1 2 3 4
Rated Line Pull per Layer
lbs 6000 5400 4900 4500
kg 2720 2440 2220 2040
Line Speed at 8 GPM
fpm 54 58 63 68
mpm 16.4 17.6 19.2 19.4
Cable Capacity ft 25 55 85 120
m 7 16 25 36
1
HYDRAULIC SYSTEM REQUIREMENTS
Refer to the performance charts below to properly match your hydraulic system to the winch performance. The charts consist of: (1) first layer line pull (LB) vs. working pressure (PSI) and (2) first layer line speed (FPM) vs. flow (GPM). A motor spool directional control valve is required.
TYPICAL LAYOUT
PUMP
(.75 I.D. MINIMUM)
LOW PRESSURE LINE
(.50 I.D. MINIMUM)
HIGH PRESSURE LINE
2100 PSI
15 GPM
RATED LOAD:
PRESSURE AT
MAX. FLOW &
(MOTOR SPOOL)
4 WAY VALVE
3 POSITION
RELIEF
SYSTEM
PORT
BRAKE
MOTOR
WITH BRAKE RELEASE SHUTTLE
DUAL-A & B PORT CONTROL
15
10
0
5
FLOW (GPM)
4,000
3,000
5
800
1,200
2,000
1,000
400
0
0
WORKING PRESSURE, PSI
LINE SPEED-FIRST LAYER (FPM)
LINE PULL-FIRST LAYER (LB.)
15
10
35
20
25
30
2,000 2,400
6,000
55
50
40
45
5,000
1,600
2
PERFORMANCE CHARTS
14.9 cu. in. motor
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