Ramsey RCH 15K User Manual

RCH 15000

HOIST

CAUTION: READ AND UNDERSTAND THIS MANUAL BEFORE INSTALLATION AND OPERATION OF

HOIST. SEE WARNINGS!

TABLE OF CONTENTS

WARNINGS…………………………………………………………………………………………………. ......... 2

LUBRICATION TABLE……………………………………………………………………………………………. . 2

SPECIFICATIONS .......................................................................................................................................... 3

HYDRAULIC SYSTEM REQUIREMENTS ........................................................................................................ 4-5

CABLE INSTALLATION .................................................................................................................................. 6

HOIST OPERATION ....................................................................................................................................... 7

MAINTENANCE ............................................................................................................................................. 7

TROUBLE SHOOTING GUIDE .......................................................................................................................... 8

INSTRUCTIONS FOR HOIST DISASSEMBLY ............................................................................................... 9-15

DISASSEMBLY AND ASSEMBLY OF CARRIERS ........................................................................................ 16-19

HOSE HOOKUPS ......................................................................................................................................... 20

PARTS DRAWINGS + PART LISTS .......................................................................................................... 21-26

DIMENSIONAL DRAWINGS ..................................................................................................................... 27-29

LIMITED WARRANTY .................................................................................................................................. 31

1

WARNING

Do not operate this hoist until you have carefully read and understood the "WARNINGS" and "OPERATION" sections of this manual. Failure to follow the “WARNINGS” and “OPERATION” sections in this manual may result in serious injury or death.

WARNINGS

• OPERATORS MUST BE TRAINED IN THE PROPER OPERATION OF THE HOIST.

• STAY OUT FROM UNDER AND AWAY FROM RAISED LOADS. FAILURE TO DO SO MAY RESULT IN SERIOUS

INJURY OR DEATH.

• STAY AWAY FROM CABLES IN TENSION. A BROKEN CABLE MAY RESULT IN SERIOUS INJURY OR DEATH.

• DO NOT EXCEED MAXIMUM LINE PULL RATINGS SHOWN IN SPECIFICATION TABLES.

• DO NOT USE HOIST TO LIFT, SUPPORT, OR OTHERWISE TRANSPORT PEOPLE.

• A MINIMUM OF 5 WRAPS OF CABLE AROUND THE DRUM BARREL IS NECESSARY TO HOLD THE LOAD.

CABLE ANCHOR IS NOT DESIGNED TO HOLD LOAD.

• AVOID SHOCK LOADS. THIS TYPE OF LOAD PUTS A STRAIN ON THE HOIST MANY TIMES THE ACTUAL

WEIGHT RATED FOR THE HOIST.

• HOIST MUST BE PROPERLY MAINTAINED.

• DO NOT USE EP TYPE GEAR LUBES IN THE BRAKE SECTION OF THIS WINCH. EP LUBES MAY PREVENT

THE CLUTCH FROM LOCKING UP, WHICH, IN TURN CAUSES THE LOAD TO FALL, RESULTING IN PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH.

LubricantDescription*

PLANETARY HOIST GEARBOX OIL

PLANETARY HOIST BRAKE OIL

80W140Synthetic ‐25(‐32) 125(52) 225(107) 75W90Synthetic ‐40(‐40) 115(46) 215(102) 80W90Conventional ‐20(‐29) 100(38) 180(82) 85W140Conventional 20(6) 120(50) 200(93)

*UseAPIGL‐5orEPlubricants.

LubricantDescription

SAE20W20 ‐10(‐23) 135(50) 225(107) MOBI LE1ATF ‐40(‐40) 110(40) 215(102)

Ambient&

Operating

Ambient&

Operating

TempRangeF(C)

Min

Ambient

TempRangeF(C)

Min

Ambient

Max 

Operating

Max 

Operating

2

GEARMOTORPERFORMANCE



LAYEROFCABLE



MOTOR1 2 3 4 5 GPM psi lb in

fpm 74 81 88 96 103

LINE

SPEED

mpm 22 25 27 29 31

lb 15000 13500 12200 11200 10300

LINE

PULL

kg 6800 6120 5530 5080 4670

fpm 146 160 175 189 204

LINE

SPEED

mpm 44 49 53 57 62

lb 7500 6700 6100 5600 5100

LINE

PULL

kg 3400 3030 2760 2540 2310

fpm 146 160 175 189 204

mpm 44 49 53 57 62

lb 15000 13500 12200 11200 10300

kg 6800 6120 5530 5080 4670

fpm 80 88 96 104 112

LINE

SPEED

mpm 24 28 29 32 34

lb 15000 13500 12200 11200 10300

LINE

PULL

kg 5440 4890 4440 4080 3760

fpm 155 170 186 201 217

LINE

SPEED

mpm 51 56 61 66 71

lb 6000 5400 4900 4500 4100

LINE

PULL

kg 2720 2440 2220 2040 1850

ft 55 125 195 275 360

m 18 38 60 84 110

2SPEED

1.25/1.25

SINGLESPEED

2.50in

2SPEED

1.50/1.50in

LOW

SPEED

HIGH

SPEED

LINESPEED

LINEPULL

LOW

SPEED

HIGH

SPEED

CABLE

CAPACITY



MAX

FLOW

30 2460 604 5/8

60 2460 578 5/8

40 1970 607 5/8

MAX

PRESSURE

HOIST

WEIGHT

CABLE

SIZE

NOTE: The rated line pulls shown are for the hoist only. Consult the wire rope manufacturer for wire rope ratings.

3

HYDRAULIC SYSTEM REQUIREMENTS

Refer to the performance charts, above, to properly match your hydraulic system to hoist performance.

SINGLE SPEED GEAR MOTOR

BRAKE

MOTOR

COUNTER BALANCE

VALVE

COUNTER BALANCE

PORT #1

MOTOR CASE DRAIN

HIGH PRESSURE LINE

PAYOUT

PAYIN

3 POSITION

4 WAY VALVE

CUSTOMER SUPPLIED

PUMP

SYSTEM RELIEF

4

HYDRAULIC SYSTEM REQUIREMENTS cont’

LOW PRESSURE LINE

2 SPEED GEAR MOTOR

DIRECT LINE TO TANK

BRAKE

MOTOR CASE DRAIN

MOTOR 2 SPEED

12 VDC

SHIFT SOLENOID

PORT #5

SPEED SELECTOR

PORT#3

COUNTER BALANCE

VALVE

COUNTER BALANCE

PORT #1

PAYOUT

PAYIN

HIGH PRESSURE LINE

3 POSITION

4 WAY VALVE

CUSTOMER SUPPLIED

PUMP

SYSTEM

RELIEF

5

CABLE INSTALLATION

1. Unwind cable by rolling it out along the ground to prevent kinking. Securely wrap end of wire rope, opposite hook, with plastic or similar tape to prevent fraying.

2. Slide the wire rope through narrow end of the pocket against the drum flange. Wrap the wire rope around on the anchor (item #16) and pull the wire rope and anchor back into the wide end of the pocket. Use a soft hammer to drive the back side of the wire rope, firmly seating the wire rope and anchor into the pockets

3. Carefully run the hoist in the “reel-in” direction. Keeping tension on end of cable, spool all the cable onto the cable drum, taking care to form neatly wrapped layers.

16

6

HOIST OPERATION

The best way to get acquainted with how your hoist operates is to make test runs before you use it. Plan your test in advance. Remember, you hear your hoist, as well as see it operate; learn to recognize the sounds of a light steady pull, a heavy pull, and sounds caused by load jerking or shifting. Gain confidence in operating your hoist and its use will become second nature with you.

The uneven spooling of cable while pulling a load is not a problem, unless there is a cable pileup on one end of drum. If this happens reverse the hoist to relieve the load and move your anchor point further to the center of the vehicle. After the job is done you can unspool and rewind for a neat lay of the cable.

MAINTENANCE

The owner is to ensure proper inspection intervals, in compliance with ANSI B30.5, 5-2.3, and will review hoist usage categories on a periodic basis. A Qualified Inspector should perform all maintenance and inspections.

• For hoist in occasional use less than 10 hours per month it is recommended a pre-use inspection and

an annual 12 month inspection based on average use over a quarter. For hoist in moderate use, more than 10 but less than 50 hours per month, it is recommended a pre-

•

use inspection, quarterly inspection, and an annual 12-month inspection based on average use over a quarter.

For hoist in heavy use, more than 50 hours per month it is recommended a pre-use inspection, monthly

•

inspection, quarterly inspection, and an annual 12 months inspection.

7

TROUBLE SHOOTING GUIDE

CONDITIONS POSSIBLE CAUSE CORRECTION

OIL LEAKS FROM HOIST

HOIST RUNS TOO SLOW

BRAKE WLL NOT HOLD

1. Seals damaged or worn.

2. Too much oil.

3. Damaged o-rings.

4. Case drain not connected.

1. Low flow rate.

2. Hydraulic motor worn out.

1. Incorrect directional control valve (cylinder spool, closed center).

2. Excessive hydraulic system back pressure.

3. Sprag clutch worn out.

1. Replace seal

2. Drain excess oil.

3. Replace o-rings.

4. Connect case drain.

1. Check flow rate. Refer to Hydraulic Systems Performance Chart, page 3,4.

2. Replace motor.

1. Use only a motor spool (open center) directional control valve.

2. Reduce system back pressure to less than 100 psi.

3. Replace sprag clutch mechanism.

BRAKE WILL NOT RELEASE

HOIST WILL NOT OPERATE AT HIGH SPEED

HOIST OPERATES ERRATICALLY ON INHAUL

1. Brake line disconnected or

1. Repair brake line.

blocked

1. Shift solenoid not working. 1. Verify shift spool is energized.

1. Sprag hub is reversed. 1. Install sprag hub correctly.

8

INSTRUCTIONS FOR DISASSEMBLY

1. Remove wire rope from drum.

2. Rotating drum where both plugs #31 are visible thru side plate. Drain oil by removing both plugs and rotate drum until one plug is at the bottom of the hoist.

3. Remove plugs #30 and drain oil from brake.

4. When replacing lubricant, fill drum at plug #31 with 64oz of applicable lube for your climate from table on page 2 and fill brake at plug #30 with 16oz of applicable brake lube for your climate from table on page 2.

9

5. Disconnect brake release hose #39 from elbow fitting #22b and coupling #46a. Disconnect hose #43a from elbow fitting #22a and fitting tube to pipe #53. Remove hose #43b from elbow fitting #22c and coupling #46b. Remove flange mount #44a by removing (4) bolts #20 from motor. Remove flange mount #44b by removing (2) bolts #48 and (2) bolts #20.

20

48

22a

43a

53

52

44b

46b

54

46a

22b

39

43b

22c

20

54

44a

10

6. Remove (2) fittings #46a and #46b from counterbalance valve #41. Remove counterbalance valve #41by removing (2) bolts #47. The motor #24 can be removed by removing (4) bolts #50.

47

46b

41

46a

50

24

11

7. Remove brake cover #5 by removing (8) bolts #19. The cover is spring loaded, use care when removing. Remove o-ring #25 then springs #38 may be removed; residual oil may be present in the brake housing.

8. Remove piston #4 including o-rings and backup rings #26, #27, #28, and #29 by using a momentary puff of compressed air into the brake port located on top of the end bearing. Capture the piston by placing a shop rag over the opening prior to using air.

9. Remove the sprag brake hub assembly #3, (8) stator plates #6, and (7) disc brakes #7. The sprag brake hub assembly #3 is not a serviceable part, if damaged a replacement assembly should be ordered.

12

10. Remove brake housing #11 from side plate #13.

11. Remove the side plate by removing (10) bolts #21.

13

21

11

21

13

12. Remove base plate #15 and (2) tie bars #32 by removing (10) bolts #21

13. Remove side plate #14 by removing (7) bolts #21 and (1) bolt #40.

14. Seal #35 can now be removed.

15. Uninstall retaining ring #36 and then drum spacer #17 can be removed.

14

16. Remove seal #35

17. To remove bearing #12,spacer #42,input carrier assembly #2, and output sun #9, tap output carrier #1 with a soft hammer on the cable anchor side of drum #8

18. Uninstall retaining ring #37 then bearing#12 can be removed

15

DISASSEMBLY OF INPUT CARRIER 41.62 RATIO

Carrier assemblies may be purchased as a complete assembly (see pg. 21) or parts may be purchased individually (see parts list below). If purchasing individual parts, it will be necessary to disassemble the input gear carrier as outlined below.

1. Carefully drive roll pin #71 into carrier pin #69 so that it is captured within carrier pin #69 but not touching the opposite side of the input carrier #66.

2. Tap carrier pin #69 to remove it from the input carrier #66.

3. Slide the planet gear #67 and the (2) thrust washers #70 from the carrier assembly #66. Bearing #68 may then be pressed out.

4. Remove the roll pin #71 from the carrier pin #69.

ITEM # QTY PART # DESCRIPTION

66 1 317031 MACHINED-CARRIER-INPUT RCH 67 3 334215 GEAR-INPUT-PLANET-RCH 68 3 402138 BEARING-NEEDEL RCH 69 3 470119 PIN-INPUT RCH 70 6 518069 WASHER-THRUST RCH 71 3 470121 SPRING PIN-1/4 X 7/8 LG

70

71

66

70

69

67

68

16

ASSEMBLY OF INPUT CARRIER 41.62 RATIO

Note: Item Numbers refer to Carrier parts list on page 16

1. Place carrier #66 on flat clean surface.

2. Place the gear #67 on a flat thin clean metal plate; Align the bearing with the chamfer facing toward the gear. Using a press, press the bearing flush to the gear surface.

3. Place thrust washer #70 on top of gear #67. Insert carrier pin #69 into carrier #66, aligning roll pin #71 with the matching hole on the carrier #66.

4. Insert a thrust washer between gear #67 and carrier #66. Completely insert carrier pin #69 into carrier #66 using care to align the roll pin hole in carrier pin #69 with the roll pin hole in the carrier #66.

5. Drive roll pin #71 into carrier #66 until roll pin #71 is ¼” past flush with surface of the carrier #66.

6. Repeat this process to install the two remaining gears into the carrier.

17

DISASSEMBLY OF OUTPUT CARRIER

Carrier assemblies may be purchased as a complete assembly (see pg. 21) or parts may be purchased individually (see below). If purchasing individual parts, it will be necessary to disassemble the gear carrier as outlined below.

1. Carefully drive roll pin #76 into carrier pin #72 so that it is captured within carrier pin #75 but not touching the opposite side of the output carrier #72.

2. Tap carrier pin #75 to remove it from the output carrier #72.

3. Slide the gear #73 and thrust washers #74 from the carrier #72

4. Press bearings #77, from the gear #73

5. Remove the roll pin #76 from the carrier pin #75.

6. Repeat this process for the two remaining gears in the carrier.

7. Remove spacer #78 from the carrier #72

76

74

72

74

75

73

77

78

ITEM # QTY PART # DESCRIPTION

72 1 317014 OUTPUT CA RRIE R 73 3 334210 PLANE T GEAR 74 6 518069 THRU ST WASHER 75 3 470118 CARRI ER PIN 76 3 47012 0 ROLL PIN 3/8 DIA X 7 /8 LG 77 9 402138 BEARI NG-NE EDLE ROLLER 78 1 408386 SPACER

18

ASSEMBLY OF OUTPUT CARRIER Note: Item Numbers refer to Carrier parts list on page 18

1. Place output carrier #72 on flat clean surface.

2. Install spacer #78 into the carrier

3. Press in (3) Bearings #77 into gear #73. Repeat this process to install the bearings in the two remaining gears.

4. Slide the gear #73 into position in the output carrier #72.

5. Insert a thrust washer #74 between gear #75 and output carrier #72 (both sides of gear). Completely insert carrier pin #59 into carrier #56 using care to align the roll pin hole in carrier pin #75 with the roll pin hole in the output carrier #72.

6. Drive roll pin #76 into output carrier #72 until roll pin #76 is flush with surface of the output carrier #72.

7. Repeat this process to install the two remaining gears into the output carrier.

19

RCH 15000 HOSE HOOKUP

41.62 RATIO SINGLE SPEED

43

52

22

53

43

46

22

46

22

20

39

RCH 15000 PARTS DRAWING

41.62 RATIO SINGLE SPEED

23

30

22

18

33

3

30

6

30

11

21

40

23

35

26

29

38

47

48

20

46

44

22

53

41

46

50

43

49

52

51

53

44

24

53

39

5

19

4

25

43

32

22

20

21

34

21

42

13

27

28

1

2

9

12

7

12

37

32

16

36

17

15

31

21

31

8

14

21

RCH 15000 PARTS LIST

41.62 RATIO SINGLE SPEED

I TEM QT Y PA RT NO DESCRI PT IO N I TEM QT Y PA RT NO DESCRI PT IO N

1 1 296698 ASSY-PLANETA RY OUTPUT 28 1 462084 O-RING 2-362 2 1 296700 ASSY PLANETARY INPUT 29 1 462085 BACKUP RING 8-362 3 1 296702 ASSY-BRAKE HU B SPRAG 30 3 468016 PIPE PLUG-1/8-27NPTF,HEX SOC. HD. Z/P 4 1 306043 BRAKE PISTON 31 2 468043 PLUG,-5 SAE, 1/2"-20 UNF 5 1 328171 BRAKE COVER RCH 32 2 474226 TIE BAR RCH 6 8 330017 STATOR PLATE-BRAKE 33 1 486089 SEAL-SHA FT OIL 7 7 330018 FRICTION PLA TE-BRAKE 34 1 486090 SEAL-SHAFT OIL 8 1 332258 CABLE DRUM 35 1 486091 SEAL-SHA FT OIL

9 1 334211 GEAR-OUTPUT-SUN 36 1 490059 RI NG-RETAININ G-DIN 471-130 10 NOT USED 37 1 490060 RI NG RETAI NI NG DIN 472-200 11 1 338384 BRAKE-HOUSI NG 38 12 494129 SPRING-BRAKE- 385LB I N/IN 12 2 402137 BALL BEARING -DRUM 39 1 509136 HOSE ASSY-HY D BRAKE RELEASE 13 1 408389 SIDE PLATE-INPU T 40 1 514019 SPECIAL CAPSCREW-1/2-13 UNC X 1.50 LG HX HD GR8 Z/P 14 1 408390 SIDE PLATE-OUTPUT 41 1 516046 VALVE-MOTOR CONTROL 15 1 408385 PLATE-BASE 42 1 518068 SPACER-BEARING-DRUM 16 1 408387 WEDGE CABLE 43 2 509137 HOSE ASSEM BLY 17 1 412126 SPACER-DRUM 44 2 432061 SAE 1.313-12 FLANG E MOUNT WITH -4 PORT 18 1 412128 BUSHING-BRAKE 46 2 432051 COUPLING STRAIGH T THREAD 37DEG FLARE SAE ORB 19 8 414595 CAPSCREW-1/2-13 X 3.5 LG SOC HD 47 2 414432 CAPSCREW -7/16-14 X 3.50 LG. SOC HD. 20 2 414431 CAPSCREW -7/16-14 X 1.75 LG. SOC HD. 48 2 414434 CAPSCREW-7/16-14 X 4.25 LG SOC HD 21 27 414952 CAPSCREW-1/2-13NCX1 1/2LG,SOCHD,Z/P 49 1 462081 O-RING 2-159 22 2 432018 FITTING Parker#4-C5OX-S T-LOK, 7/16-20 90 degree 50 4 414512 CAPSCREW-1/2-13 X 1.5 LG H X HD GR8 Z /P 23 2 456008 RELIEF FIT-1/8-27PFT,BALL CHECK,Z/P 51 1 432056 CHECK VALVE-INLIN E 24 1 458158 M OTOR- 2.25 GEAR SECTION 52 1 432055 FITTING-I NDUSTRIAL TUBE TO PIPE 25 1 462063 O-RING-AS-568-165 53 3 462099 O-RING 2-222 26 1 462082 O-RING 2-358 27 1 462083 BACKUP RING 8-357

22

RCH 15000 PARTS DRAWING

41.62 RATIO 2 SPEED

23

30

22

18

33

3

30

6

30

11

21

40

23

35

26

43

20

47

48

51

59

45

39

57

46

41

59

44

22

49

51

24

54

53

52

55

50

22

5

19

58

21

38

29

27

28

4

25

35

21

32

1

2

42

9

12

13

7

12

32

16

36

17

37

15

31

21

31

8

14

21

23

RCH 15000 PARTS LIST

41.62 RATIO 2 SPEED

IT EM Q TY PART NO DESCRI PTIO N IT EM Q T Y PART NO DESCRI PT I ON

1 1 296698 ASSY-PLANETARY OUTPUT 30 3 468016 PIPE PLUG-1/8-27NPTF,HEX SOC. HD. Z/P 2 1 296700 ASSY PLANETA RY INPU T 31 2 468043 PLUG,-5 SAE, 1/2"-20 UNF 3 1 296702 ASSY-BRAKE HUB SPRAG 32 2 474226 TI E BAR RCH 4 1 306043 BRAKE PISTON 33 1 486089 SEAL-SHAFT OIL 5 1 328171 BRAKE COVER RCH 34 1 486090 SEAL-SHAFT OIL 6 8 330017 STATOR PLATE-BRAKE 35 1 486091 SEAL-SHAFT OIL 7 7 330018 FRICTION PLA TE-BRAKE 36 1 490059 RING-RETAINING-DIN 471-130 8 1 332257 CABLE DRUM 37 1 490060 RING RETAINING DIN 472-200

9 1 334211 G EAR-OUTPUT-SUN 38 12 494129 SPRING -BRAKE- 385LB IN/IN 10 NOT USED 39 1 509138 H OSE ASSY-HYD BRAKE RELEASE 11 1 338384 BRAKE-HOUSING 40 1 514019 SPECIAL CAPSCREW-1/2-13 UNC X 1.50 LG HX HD GR8 Z/P 12 2 402137 BALL BEARI NG-DRUM 41 1 516046 V ALV E-MOTOR CONTROL 13 1 408383 SIDE PLATE-INPU T 42 1 518068 SPACER-BEARING-DRUM 14 1 408384 SIDE PLATE-OUTPUT 43 1 509140 H OSE ASSEMBLY 15 1 408385 PLATE-BASE 44 4 414512 CAPSCREW-1/2-13 X 1.5 LG HX HD GR8 Z/P 16 1 408387 WEDGE CABLE 45 1 432060 SAE 1.313-12 FLANG E MOUNT 17 1 412126 SPACER-DRUM 46 1 432051 COUPLING STRAIGHT THREAD 37DEG FLARE SAE ORB 18 1 412128 BUSHING-BRAKE 47 2 414435 CAPSCREW -7/16-14 X 5.00 LG SOC HD 19 8 414438 CAPSCREW-1/2-13X 3.5 LG SOC HD 48 2 414436 CAPSCREW 7/16-14-5.75 LG SOC HD. 20 2 414431 CAPSCREW -7/16-14 X 1.75 LG. SOC HD. 49 1 516057 2 SPD SHI FT BLOCK 21 27 414952 CAPSCREW-1/2-13NCX1 1/2LG,SOCHD,Z/P 50 1 509139 H OSE ASSEMBLY 22 2 432018 FI TTING Parker#4-C5OX-S T-LOK, 7/16-20 90 degree 51 2 509141 H OSE ASSEMBLY 23 2 456008 RELIEF FIT-1/8-27PFT,BALL CHECK,Z/P 52 2 432023 FI TTING -7/16-20,PARKER#0503-4-4/EQ 24 1 458154 MOTOR-1.00 & 1.25 GEAR SECTIONS 53 1 432046 SWIVEL CONNECTOR 37 DEG SWIVEL / NPTF

458156 MOTOR-1.00 & 1.00 GEAR SECTIONS 54 1 432047 U NI ON ELBOW 37 DEG FLARE / 37 DEG. FLARE 25 1 462063 O-RING-AS-568-165 55 1 432048 TEE SWI VEL NU T RUN 37 DEG FLARE 26 1 462082 O-RING 2-358 56 1 432049 TEE STRAIGH T THREAD BRANCH 37DEG FLARE SAE ORB 27 1 462083 BACKUP RING 8-357 57 1 432052 MA LE 90 DEG. ELBOW -37 DEG FLARE / SAE-ORB 28 1 462084 O-RING 2-362 58 1 462081 O-RING 2-159 29 1 462085 BACKUP RING 8-362 59 3 462099 O-RING 2-222

24

RCH 15000 20 INCH FLANGE PARTS DRAWING

41.62 RATIO 2 SPEED

23

30

22

18

33

3

30

6

30

11

21

40

23

35

26

43

20

47

48

51

59

45

39

57

46

41

59

44

22

49

51

24

54

53

52

55

50

22

5

19

58

21

38

29

27

28

4

25

35

21

32

1

2

42

9

12

13

7

12

32

16

36

17

37

15

31

21

31

8

14

21

25

RCH 15000 20 INCH FLANGE PARTS LIST

41.62 RATIO 2 SPEED

IT EM Q TY PART NO DESCRI PTIO N IT EM Q T Y PART NO DESCRI PT I ON

1 1 296698 ASSY-PLANETARY OUTPUT 31 2 468043 PLUG ,-5 SAE, 1/2"-20 UNF 2 1 296700 ASSY PLANETA RY IN PU T 32 2 474226 TI E BAR RCH 3 1 296702 ASSY-BRAKE HUB SPRAG 33 1 486089 SEAL-SHAFT OIL 4 1 306043 BRAKE PISTON 34 1 486090 SEAL-SHAFT OIL 5 1 328171 BRAKE COVER RCH 35 1 486091 SEAL-SHAFT OIL 6 8 330017 STATOR PLATE-BRAKE 36 1 490059 RING-RETAINING -DIN 471-130 7 7 330018 FRICTION PLA TE-BRAKE 37 1 490060 RING RETAINING DIN 472-200 8 1 332259 CABLE DRUM 38 12 494129 SPRING -BRAKE- 385LB IN/IN

9 1 334211 G EAR-OUTPUT-SUN 39 1 509138 H OSE ASSY-HYD BRAKE RELEASE 10 NOT USED 40 1 514019 SPECIAL CAPSCREW-1/2-13 UNC X 1.50 LG HX HD GR8 Z/P 11 1 338384 BRAKE-HOUSING 41 1 516046 V ALV E-MOTOR CONTROL 12 2 402137 BALL BEARI NG-DRUM 42 1 518068 SPACER-BEARING-DRUM 13 1 408391 SIDE PLATE-INPU T 43 1 509140 H OSE ASSEMBLY 14 1 408392 SIDE PLATE-OUTPUT 44 4 414512 CAPSCREW-1/2-13 X 1.5 LG HX HD GR8 Z/P 15 1 408385 PLATE-BASE 45 1 432060 SAE 1.313-12 FLANG E MOUNT 16 1 408387 WEDGE CABLE 46 1 432051 COUPLING STRAIGHT THREAD 37DEG FLARE SAE ORB 17 1 412126 SPACER-DRUM 47 2 414435 CAPSCREW -7/16-14 X 5.00 LG SOC HD 18 1 412128 BUSHING-BRAKE 48 2 414436 CAPSCREW 7/16-14-5.75 LG SOC HD. 19 8 414438 CAPSCREW-1/2-13X 3.5 LG SOC HD 49 1 516057 2 SPD SHI FT BLOCK 20 2 414431 CAPSCREW -7/16-14 X 1.75 LG. SOC HD. 50 1 509139 H OSE ASSEMBLY 21 27 414952 CAPSCREW-1/2-13NCX1 1/2LG,SOCHD,Z/P 51 2 509141 H OSE ASSEMBLY 22 2 432018 FI TTING Parker#4-C5OX-S T-LOK, 7/16-20 90 degree 52 2 432023 FITTING-7/16-20,PARKER#0503-4-4/EQ 23 2 456008 RELIEF FIT-1/8-27PFT,BALL CHECK,Z/P 53 1 432046 SWIVEL CONNECTOR 37 DEG SWIVEL / NPTF 24 1 458158 MOTOR-1.25 & 1.25 GEAR SECTIONS 54 1 432047 U NION ELBOW 37 DEG FLARE / 37 DEG. FLARE 25 1 462063 O-RING-AS-568-165 55 1 432048 TEE SWI VEL NU T RUN 37 DEG FLARE 26 1 462082 O-RING 2-358 56 1 432049 TEE STRAIGH T THREAD BRANCH 37DEG FLARE SAE ORB 27 1 462083 BACKUP RING 8-357 57 1 432052 MA LE 90 DEG. ELBOW -37 DEG FLARE / SAE-ORB 28 1 462084 O-RING 2-362 58 1 462081 O-RING 2-159 29 1 462085 BACKUP RING 8-362 59 3 462099 O-RING 2-222 30 3 468016 PIPE PLUG-1/8-27NPTF,HEX SOC. HD. Z/P

26

15K 41.62 RATIO 2.5 IN SINGLE SPEED DIMENSIONAL DRAWING

27

15K 41.62 RATIO 1.25&1.25 AND 1.50&1.50 IN 2 SPEED DIMENSIONAL DRAWING

WINCH MODEL

1.25 & 1.25 INCH TWO SPD

1.50 & 1.50 INCH TWO SPD

A

INCHES

32.67

33.17

28

15K 41.62 RATIO 20 INCH FLANGE 1.25&1.25 IN 2 SPEED DIMENSIONAL DRAWING

29

NOTES:

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LIMITED WARRANTY

RAMSEY WINCH warrants each new RAMSEY WINCH to be free from defects in material and workmanship for a period of one (1) year from date of purchase.

The obligation under this warranty, statutory or otherwise, is limited to the replacement or repair at the Manufacturer's factory, or at a point designated by the Manufacturer, of such part that shall appear to the Manufacturer, upon inspection of such part, to have been defective in material or workmanship.

This warranty does not obligate RAMSEY WINCH to bear the cost of labor or transportation charges in connection with the replacement or repair of defective parts, nor shall it apply to a product upon which repair or alterations have been made, unless authorized by Manufacturer, or for equipment misused, neglected or which has not been installed correctly.

RAMSEY WINCH shall in no event be liable for special or consequential damages. RAMSEY WINCH makes no warranty in respect to accessories such as being subject to the warranties of their respective manufacturers.

RAMSEY WINCH, whose policy is one of continuous improvement, reserves the right to improve its products through changes in design or materials as it may deem desirable without being obligated to incorporate such changes in products of prior manufacture.

If field service at the request of the Buyer is rendered and the fault is found not to be with RAMSEY WINCH's product, the Buyer shall pay the time and expense to the field representative. Bills for service, labor or other expenses that have been incurred by the Buyer without approval or authorization by RAMSEY WINCH will not be accepted.

See warranty card for details.

RAMSEY WINCH COMPANY

Post Office Box 581510

Tulsa, Oklahoma 74158-1510 Telephone: (#918) 438-2760 FAX: (#918) 438-6688

OM-914230-0509-A

31