Rademacher 2640 06 95, 2640 10 95, 2660 10 95, 2660 20 95, 2660 30 95 User guide
...
EN Operating and installation instructions for RADEMACHER tubular motors ...................................... 27
Applicable for the following series: RolloTube Intelligent Small/Medium
Item numbers: 2640 06 95 / 2640 10 95 / 2660 10 95 / 2660 20 95 / 2660 30 95 / 2660 40 95 / 2660 50 95
Please note:
Site of installation:
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Serial number:
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VBD 550-1 (09.13)
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STOP
Dear Customers,
EN
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With your purchase of this tubular motor, you have decided in favour of a quality product
manufactured by RADEMACHER. We would like to thank you for your confidence.
RADEMACHER tubular motors have been developed with the greatest possible
convenience in mind. Having applied uncompromising quality standards, and carried out
thorough testing, we are proud to be able to present you with this innovative product.
It is brought to you by all the highly-qualified personnel
here at RADEMACHER.
These instructions...
... serve to describe the installation, electrical connection and operation of RADEMACHER
tubular motors of series RolloTube Intelligent Small and Medium.
Before you begin work, please read these instructions through completely and follow all
the safety instructions.
Please store these instructions in a safe place and pass them on to any future owners.
Damage resulting from non-compliance with these instructions and safety instructions will
void the guarantee. We assume no liability for any consequential damage.
CE Mark and Conformity
This product fulfils the requirements of all applicable European and national directives.
Conformity has been verified. The corresponding declarations and documentation are
available on file at the manufacturer’s premises.
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Key to symbols
Danger of fatal electric shock
This sign warns of danger when working on electrical connections, components, etc.
It requires that safety precautions be taken to protect the life and health of the person
concerned.
This concerns your safety.
Please pay particular attention and carefully follow all instructions marked with this
symbol.
This symbol warns of malpractices that can result in personal injury
or property damage.
NOTE/IMPORTANT/CAUTION
In this way, we wish to make you aware of the following content in order to ensure
optimal functionality.
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Contents
Dear Customers, ............................................................................................ 28
These instructions... .......................................................................................28
Key to symbols ..............................................................................................28
Illustrations ................................................................................................... 30
Key to the overall view (Figure ) ................................................................ 31
General safety instructions...............................................................................32
Proper use / operational conditions .................................................................. 32
Incorrect use .................................................................................................32
Functional description ..................................................................................... 33
Blockage detection function .............................................................................33
Obstacle detection function ..............................................................................33
Function of the shutter length compensation system ...........................................33
Important assembly instructions .......................................................................34
Installation of the tubular motor ....................................................................... 34
Mounting the bearing (Figure ) ................................................................... 35
Determine the length of the rotating union (Figure ) ......................................35
Mounting / dismounting the adapter (Figure ) ..............................................35
Mounting the catch with freewheel mechanism (Figure
Mounting the catch without freewheel mechanism (Figure
Dismounting the catch (Figure
Sliding the tubular motor into the rotating union (Figure ) ...............................37
Preparation for use of precision tubes (Figures
Inserting the bearing capsule (Figure ) ......................................................... 38
Mounting the motor into the bearing (Figure ) ..............................................39
Mounting the roller shutter casing (Figure /) ...........................................39
Mounting the roller shutter stopper or an end-rail (Figure 9) ..............................39
Safety information regarding the electrical connection .........................................40
The motor cable (Figure j) ..........................................................................40
Electrical connection of the tubular motor (Figure k)
Control of a drive from a single point with a 1-pole switch / button.......................41
Parallel connection of several motors (Figure l) ..............................................41
Connection of an external button (230 V/50 Hz) (Figure m)
for subsequent adjusting the end point with the set line .......................................42
Use of the set line for manual end point adjustment ............................................42
Connection of a cord circuit setting unit .............................................................42
End point adjustment......................................................................................43
Automatic configuration of the end points .......................................................... 43
Manual adjustment of end points .....................................................................44
Manually setting the upper end point and
automatically setting the lower end point ..........................................................44
Automatically setting the upper end point and
manually setting the lower end point ................................................................ 45
Manually setting the upper / lower endpoints ....................................................46
Test run / modifying the end points..................................................................46
Configuring tubular motors ..............................................................................47
Loading factory settings during the commissioning process ................................... 47
Switching the reversing mechanism on / off after obstacle detection .....................48
Switching the automatic roller shutter compensation mechanism on / off ..............48
What to do if... ? ..........................................................................................49
Technical specifications ................................................................................... 51
Configuration of KNX/EIB blinds actuators for RADEMACHER tubular motors ...........51
CE Mark and EC Conformity ............................................................................51
Warranty conditions .......................................................................................52
) .................................................................. 36
) * ...........................36
) ...........................36
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) .....................................37
EN
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1
B C
A
L
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(1) (2)
Illustrations
(5) (6) (8) (9) (10) (12) (13)(3) (11) (14)
(4)
EN
(7)
(15)
(16)(17)
2 3
= (D/2)
5
(5)
(8)
(9)
6
L = A - (B + C)
(10)
(5)
(4)(1)
(5)
4
7
(2) (3)
(5) (6)
(10)
(18)
(8) (7) (19)
(4)
8
(20)
SW 40
(5)
(11)
(12) (13) (14)
30
(20)
(2)
(6)
Key to the overall view (Figure )
EN
(1) Counter bearing
(2) Ball bearings
(3) Axle pin on bearing capsule
(4) Bearing capsule
(5) Rotating union
(6) Fastening spring
(7) Retaining clip
(8) Catch
(9) Tubular motor
(10) Adapter
(11) Set button
(12) Drive head
(13) Drive end bearing
(14) Retainer
(15) Motor cable
(16) Controller (e.g. Troll Comfort)
(17) Roller shutter casing
(18) Limit ring
(19) Drive adapter
(20) Hook-in brackets
Please note:
Customer-specific scope of delivery
After unpacking please check the following:
◆ Check that the package contents matches the scope of delivery listed on the package.
◆ Check that the motor type corresponds to the specifications on the type plate.
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General safety instructions
EN
Danger due to electric shock when working on all electrical systems.
◆ The electrical connection for the tubular motor and all work on the electrical systems
may only be undertaken by an authorised qualified electrician and in accordance with
the connection diagrams in these instructions, see pages 41/42).
◆ Always undertake mounting and connection work with the equipment disconnected
from the mains power.
Mortal danger in the event of failure to observe these instructions!
Observe the regulations regarding installation in damp rooms.
Especially observe DIN VDE 0100, parts 701 and 702 when installing in damp rooms.
These regulations contain mandatory protective measures.
The use of defective equipment can lead to personal injury and damage
to property (electric shocks, short circuiting).
◆ Never use defective or damaged equipment.
◆ Check the drive and mains cable beforehand for damage.
◆ Consult our customer service department (see page 52) in the event that you discover
damage on the equipment.
According DIN EN 13659, it is necessary to determine that the movement
conditions for the shutters are maintained in accordance with EN 12045.
The displacement must amount to at least 40 mm on the lower edge in the
rolled-out position with a force of 150 N in the upwards direction. In doing
so, it must be ensured that the extending speed of the shutters for the final
0.4 m is less than 0.2 m/s.
Potential risk to life and limb resulting from uncontrolled starting of
the drive.
Never attempt to manually stop the motor/shutters in the event of uncontrolled
movement. In such cases, switch off all power to the drive and take appropriate safety
precautions to prevent unintentional switching on. Arrange to have the system checked
by a specialist engineer.
Incorrect use leads to an increased risk of injury.
◆ Train all personnel to safely use the tubular motor.
◆ Do not allow children to play with the fixed control units.
◆ Do not allow children or persons with limited capabilities to use the fixed control units
or remote control systems.
For roller shutters:
◆ Watch the moving roller shutters and keep other people away from the area until
the movement has completed.
◆ Undertake all cleaning work on the roller shutters with the equipment disconnected
from the mains power.
For awning systems which can be operated out of sight of the operator:
◆ Awnings may not be operated if work is being carried out nearby (e. g. windows
being cleaned).
◆ For automatically actuated awnings:
◆ Awnings must be disconnected from the power supply if work is being carried out
nearby.
Regular maintenance of awnings increases operational reliability.
◆ Regularly check the awnings for poor balance as well as damaged leads and springs.
◆ Have damaged awnings repaired by a specialist firm.
Contact with the drive housing can cause burns.
◆ The tubular motor gets hot during operation. Allow the motor to cool down prior to
undertaking any further work on the motor.
◆ Never touch the hot drive housing.
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Proper use / operational conditions
Only use the tubular motors for opening and closing roller shutters
and awnings.
IMPORTANT
◆ In the event of outside installation the motor cable must be laid on a suitable empty
tube up to the junction box under observation of local electrical regulations.
◆ Only use the manufacturer's original components and accessories.
Only use tubular motors which correspond to the local conditions in
terms of their output. Incorrectly dimensioned tubular motors can
lead to damage:
◆ An insufficiently dimensioned tubular motor can be damaged due
to overloading.
◆ An excessively dimensioned tubular motor can cause damage, for
example, to the roller shutters and roller shutter casing when
configuring the automatic end-point setting.
Consult a specialist dealer when selecting the tubular motor and observe our tractive
force specifications on our Website: www.rademacher.de
Incorrect use
Operating conditions
◆ A continuous 230 V /50 Hz mains supply must be available at the site of installation
for the electrical connection in combination with on-site switchgear (fusing).
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Never use the tubular motor:
For systems with increased safety-relevant requirements or where there is an increased risk
of accidents. Such use would require additional safety equipment. Observe the respective
statutory regulations for the installation of such systems.
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Functional description
EN
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The RADEMACHER Intelligent series of tubular motors are designed for opening and closing
roller shutters and awnings.
RolloTube Intelligent tubular motors are equipped with the new Safe-Drive system for
position detection, torque monitoring and obstacle detection. The drive's compact design
and fully automatic end point configuration ensures for straightforward and convenient
installation.
The RolloTube Intelligent impresses in daily operation with automatic roller shutter
compensation as well as the blockage and obstacle detection system (with reversing
function), ensuring maximum safety and gentle operation.
Blockage detection function
The tubular motor stops and automatically shifts into the opposite
direction (reversing) in the event that an obstacle is detected while
opening (e.g. if a roller shutter is iced-up).
NOTE
Do not move iced-up roller shutters and rectify the fault or remove the obstacle.
Overview of functions:
◆ Commissioning with a single run command. Self-learning motor with fully automatic
end point configuration.
◆ Safe-Drive method for precise positioning, torque monitoring and obstacle detection.
◆ Blockage and obstacle detection including reversing function
◆ Obstacle detection can be arbitrarily configured thanks to the new snap-in FlexiClick
system.
◆ Maintenance free end point thanks to automatic roller shutter compensation.
◆ Quick and easy installation thanks to the new shorter design.
◆ Optionally available: Universal RT ConfigTool for individual configuration of the
motor parameters.
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Obstacle detection function
The tubular motor stops and automatically shifts briefly in the opposite
direction (reversing) in the event that the roller shutter hits an obstacle
while closing.
NOTE
The reversing mechanism after obstacle detection can be switched
on / off if necessary, please refer to page 48.
Requirements for correct obstacle detection:
◆ The catch with freewheel mechanism must be mounted (see Fig. 4.a, page 36).
◆ The roller shutter must be mounted to the rotating union with the fastening springs
or with the fixed shaft connector.
◆ Roller shutters must always run vertically in the guide rails of the window.
Function of the shutter length compensation system
The shutter length compensation system is active subsequent to every
automatic learning process for the upper end point. Afterwards, the
tubular motor no longer runs fully against the upper end point in order
to protect the roller shutters and the end points.
For example, seized roller shutters can cause the automatically learned
end points and runs to be changed over a period of time. In order to
compensate for this, the tubular motor periodically runs automatically
to the upper and lower end points (the cycle for this is configured at
the factory).
NOTE
◆ The roller shutter compensation system operates automatically during normal opera-
tion, so that generally you will not notice it.
◆ If the upper end point is manually configured, then the roller shutter compensation
system is inactive.
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Important assembly instructions
EN
IMPORTANT
◆ Check that the voltage / frequency on the type plate corresponds to local mains
conditions prior to installation.
◆ All cables and equipment not required for operation of the equipment is to be removed
or deactivated prior to installation of the tubular motor.
◆ Moving drive parts to be operated at a height under 2.5 m from the floor must be
protected.
◆ If the tubular motor is to be controlled with a switch with a default OFF setting, then
the switch is to be positioned in the line of sight of the tubular motor and at a height
of at least 1.5 m.
◆ The cover of the roller shutter box must be freely accessible and removable.
◆ Never dismantle the stopper from the final roller shutter lamella.
Otherwise the roller shutters may slip through into the roller shutter box and be
damaged.
CAUTION
Installing the tubular motor at an angle can cause the tubular motor or
roller shutters to be damaged. For example, roller shutters wound at
an angle can block the drive and cause damage.
◆ Always ensure that the tubular motors and bearings are mounted
horizontally.
◆ Please ensure that the rotating union (5) and the roller shutters (17)
run smoothly and freely downwards after installation.
◆ The roller shutters (17) may not run over the bearing, the bearing capsule (4) or the
drive head (12) during operation.
◆ Ensure that the rotating union (5) and the fastening springs (6) of the drive (9) do
not touch. They may not rub against the tubular motor (9) during operation.
Only use tubular motors which correspond to the local conditions in
terms of their power. Incorrectly dimensioned tubular motors can lead
to damage.
◆ Incorrectly dimensioned drives and counter bearings can cause the roller shutter system
to be damaged. Only use original bearings supplied by the manufacturer. Third-party
drives and counter bearings must be selected in accordance with the torque specifications of the respective tubular motors.
Risk of injury in the event of incorrect installation (impact injuries and
contusions).
◆ The motor can eject from the drive bearing in the event of incorrect installation/
fastening. Fasten the tubular motor with the securing devices provided.
Mortal danger in the event of operation without configured end points.
◆ The end points must be configured in order to ensure safe operation. In order to
do so, please refer to the corresponding chapter in this manual provided on page 43.
For automatically actuated awnings:
◆ A minimum gap of 0.4 m to other parts in the area must be maintained when the
awning is fully extended.
◆ Awnings used in an awning system must maintain a minimum height of 1.8 m.
Installation of the tubular motor
NOTE
The following installation instructions apply to standard installation situations in combination
with RADEMACHER tubular motors and accessories.
The drive head (12) of the motor can be installed on either the right or left sides of
the roller shutter box. These instructions depict the installation on the right-hand side.
Required minimum width for the roller shutter box:
Tubular motor type: Small Medium
Minimum width approx.: 56 cm 67 cm
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