Quick Charge OBXU User Manual

O P E R A T I N G I N S T R U C T I O N S
OB, OBXU, On Board Battery Chargers
Including: OB2425GN, OB2425SJ
For Industrial Use: Designed for gel, wet cell, AGM, and Lithium Ion Batteries
(Lithium ion applications must be factory programmed)
Quick Charge Corp. 800 658-2841 e-mail quickcharge@icnet.net
www.quickcharge.com
Made in the U.S.A
011713
QUICK START INSTRUCTIONS:
Check that the temporary label on top of the charger marked with the profile setting matches your battery type. If not, see the reprogramming section.
These chargers work very simply. Once connected and plugged into AC power, the LED will flash red for a few seconds, then turn steady red. When the cycle is 80% complete it will turn yellow, and finally green when cycle is complete.
If the profile is set to maintain the battery(s), the LED will flicker green. If the profile is set to shut off, the cycle will end with a steady green. The LED may also flicker when it is at the high limit of the charge cycle.
To discontinue charging, unplug AC power.
Look to the Trouble shooting section for any deviations from this.
EQUALIZATION:
When using multiple batteries in a series string, cells become uneven during charge and discharge cycles. At least once a month perform two charge cycles back to back, this will give a chance for cells that are lagging behind to catch up, and is important to overall battery performance. NOTE: This only needs to be done when using Wet cell, or AGM settings with standard or extended gassing/absorption cycles. (Switch #1 ON).
Please read complete instructions before proceeding.
SAFETY INFORMATION AC W IRING:
Before making AC connections, refer to the requirements on the charger ID label. If your charger is not equipped with an AC plug, for example, a 230 volt charger, have a qualified electrician install one.
To reduce the risk of fire, use this charger only on branch circuits that are protected by a circuit breaker or fuse, and that are adequate to carry the power drawn by the charger. All wiring should be in accordance with the National Electric Code, ANSI/NFPA 70, and all local codes and ordinances.
This battery charger must be grounded to reduce the risk of electric shock. 117 volt chargers are equipped with a grounding type plug, 230 volt chargers are shipped without a plug. Have a qualified electrician install a properly grounded 3 wire plug.
DO NOT USE THIS CHARGER ON A TWO POLE UNGROUNDED OUTLET OR ATTEMPT TO BREAK OFF THE GROUND PRONG FOR USE ON A RECEPTACLE OR EXTENSION CORD NOT HAVING A GROUND.
If an extension cord must be used, make sure it is in good condition. Use a three conductor cord no smaller than the size being used on the charger, and keep it as short as possible. The use of an improper extension cord could result in a risk of a fire or electric shock. Locate all cords so that they will not be stepped on, tripped over, or otherwise subjected to damage or stress.
If your charger bears the mark, it conforms with the essential requirements of the applicable EC directives for products placed on the market in the European Economic Area.
OTHER SAFETY INFORMATION
Do not use charger if it shows signs of physical stress, or if DC output leads or connector feel hot when used.
Do not disconnect the DC output clamps, or connector from the batteries when the charger is on. The resulting arcing could cause the batteries to explode.
Failure to unplug AC power before moving or driving equipment will result in damage to cords, plugs and receptacles.
BATTERY SAFETY & CARE INFORMATION Always wear protective eye shields and clothing when working with batteries. Batteries contain acids which can cause bodily harm. Do not put wrenches or other metal objects across the battery terminal or battery top. Arcing or explosion of the battery can result. Do not wear jewelry when working around batteries. Arcing can cause severe burns.
The tops of the batteries and battery hold downs must be kept clean and dry at all times to prevent excessive self discharge and flow of current between the battery post and frame.
With wet cell batteries, maintain the proper electrolyte level by adding water when necessary. Never allow the electrolyte level to fall below the top of the battery plates. Electrolyte levels fall during discharge and rise during charging. Therefore, to prevent
the overflow of electrolyte when charging, add water only after the batteries have been fully charged, or just enough to cover the plates if discharged. Old batteries require more frequent
additions of water than do new batteries.
Do not over discharge batteries. Excessive discharge can cause polarity reversal of individual cells resulting in complete battery
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