© 2008
GB
Page 1 13/2/2008 Version 1.1.3 SAR 750 / SAR 1000 Universal device
quantum
MASCHINEN - GERMANY
Universal device
SAR 750 / SAR 1000
- Cutting
- Folding
- Bending
Version 1.1.3
Keep for future reference!
Operating manual
© 2008
GB
Page 2 Universal device SAR 750 / SAR 1000 Version 1.1.3 13/2/2008
Safety
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MASCHINEN - GERMANY
1 Safety
In addition to this operating manual please note the following sections:
• applicable laws and regulations,
• legal regulations for accident prevention,
• the prohibition, warning and mandatory labels as well as warning notes on the universal
device.
ALWAYS KEEP THIS DOCUMENT CLOSE TO THE UNIVERSAL DEVICE FOR FUTURE
REFERENCE.
1.1 Proper use
WARNING!
In the event of improper use, the universal device
• will endanger employees,
• will endanger the machine and other material property of the operator,
• may affect proper operation of the universal device.
The universal device has been constructed for cutting, folding and bending of metal objects.
Applying stronger forces by using additional levers is not allowed.
Improper
use!
If the universal device is used in any way other than as described above, modified without
authorisation of Optimum Maschinen GmbH or operated with different process data, then it is
being used improperly.
We do not take any liabilities for damage caused by improper use.
We would like to point out that any modifications to th e construction, or technical or te chnologi-
cal modifications that have not been authorised by Optimum Maschinen GmbH will also render
the guarantee null and void.
It is also part of proper use that
• the maximum values of the universal device are complied with,
• the operating manual is observed,
• inspection and maintenance instructions are observed.
„Technical data“ on page 6
© 2008
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MASCHINEN - GERMANY
Unpacking and installation
2 Unpacking and installation
INFORMATION
The universal device is preassemb led. When the machine is deliv ered, check immediately that
the universal device has not been damaged during shipping and that all components are
included. Also check that no fastening screws have come loose.
2.1 Extent of supply
• universal device SAR
• 1 x stop bar which stops at the rear
• 1 x stop bar which stops in the front
• 1 x instruction manual
2.2 Installation and assembly
WARNING!
Use of unstable lifting and load-suspension gear that might break under load can cause
very serious injuries or even death.
Check that the lifting and load suspension gear is of sufficient load capacity and in perfect condition.
Observe the regulations for prevention of accidents.
Fasten the loads properly.
Do not walk under lifted loads!
If the universal device is not placed directly on the ground, for example, when it is used on a
construction site, the universal device should be fixed on the provided substructure which is sufficiently capable of bearing, using the designated drill-holes. Please note that there might be
additional danger of overturning when using levers.
WARNING!
The universal device may overturn when it is not fixed good enough.
2.2.1 Fixing
ATTENTION!
Fix the universal device at the designated drill-holes (4 pcs) onto the subsoil.
Illustr. 2-1: SAR_installation
© 2008
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Unpacking and installation
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MASCHINEN - GERMANY
2.2.2 Assembly of the blocks
Illustr. 2-2: Blocks
Block: cutting
Block: folding
Optional block: cutting
© 2008
GB
Page 513/2/2008 Version 1.1.3 SAR 750 / SAR 1000 Universal device
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MASCHINEN - GERMANY
Operation
3 Operation
The universal device is used for
• cutting,
• folding and
• bending
of sheet metals. When the lever on the universal device is actuated, 3 simultaneous motions are
performed at different locations. Always clamp the motion lever, this would avoid the
displacement of the lever which is not used during the working process.
WARNING!
Observe that during the work with the universal device the operation of one lever always
actuates the compaction roller for bending, the folding bar and the shear blade.
Always inform anyone who stays in the danger zone of the universal device or helps you
with your work on the universal device about this event.
Wear safety gloves, since sheet metals always have sharp edges or a cutting ridge.
Wear safety boots.
3.1 Bending
By bending or rolling, sheet metal can be shaped to semicircles or tubes. The 2 front rolls (feed
rolls) serve to adjust the thickness of the sheet metal, in order to move the sheet metal by
adhesion to the rolls onto the rear roll. The rear roll (pay-off roll) is used to adjust the arc of the
circle which the metal sheet is supposed to receive when it passes this roll. Bend large or thick
metal sheets stepwise until the required diameter is reached, the adhesiv e fric tion o n th e mo tion
roll is not sufficient to shape thick metal sheets in one working step. Please also observe in this
context that the metal sheet is to be free of dirt, grease or other coating which could hinder the
adhesive friction.
3.2 Folding
In this working step (folding), metal sheets are being bent. Folding up to 90° can be performed.
When working with metal sheets with tenacious material properties "resilience" will occur.
Folding to exactly 90° is not possible or has to be carried out manually by "overbending". If
metal sheets which have already been shaped are folded, single folding segments can be
dismanteled. The free space which originates thereof, amounts to a height of 80mm. For the
length of the single segments, please refer to the technical data sheet.
„Technical data“ on
page 6
3.3 Cutting
Cutting or shearing off is performed by a fixed bottom knife and a mobile top knife. The top knife
is being moved downwards and the cut is performed from the ri ght to the left.
3.4 Maintenance
The type and extent of wear depends to great extent on the individual conditions of operation
and running.
© 2008
GB
Page 6 Universal device SAR 750 / SAR 1000 Version 1.1.3 13/2/2008
Technical data
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MASCHINEN - GERMANY
4 Technical data
4.1 Label
Illustr. 4-1: Labels
The following data give dimensions and weight and are the manufacturer’s authorized machine
data.
4.8 Emissions
The universal device SAR does not have emissions.
4.2 Bending
SAR 750 SAR 1000
Maximum width of material [mm] 763 1016
Diameter bending minimum [mm] 38 42
Diameter bending maximum [mm] unlimited
Steel plate St37 up to [mm] 1
Stainless steel up to [mm] 1
Aluminium / copper up to [mm] 2
Brass up to [mm] 1
Gold / silver / tinplate up to [mm] 2
Diameter pay-off roll [mm] 38 42
4.3 Folding
SAR 750 SAR 1000
Maximum width of material [mm] 763 1016
Maximum thickness of plate [mm] 2,5
Steelplate St37 up to [mm] 1
Aluminium /copper up to [mm] 2
Number of segments 6 7
4.4 Cutting
SAR 750 SAR 1000
Maximum width of material [mm] 763 1016
Steelplate (4360-40 B) (Fe 360 B)
up to [mm]
11
High-grade steel up to [mm] 0,7 0,7
Aluminium /copper up to [mm] 1 1
4.5 Dimensions
SAR 750 SAR 1000
Length / Width / Hight [mm] 980 x 370 x 550 1335 x 455 x 620
Total weight [kg] 220 280
4.6 Operating material
Guideways, lubrication nipples for example machine oil (Mobil, Fina, ...)
We recommend you weapon oil, it is free of acid,
flicker-free – and resin-free.
4.7 Environmental
conditions
SAR 750 SAR 1000
Temperature 5 - 35 °C
Humidity 25 - 80 %
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Ersatzteile - Spare parts - SAR 750/ SAR 1000
5 Ersatzteile - Spare parts - SAR 750/ SAR 1000
5.1 Ersatzteilzeichnung - Spare parts drawing
Abb.5-1: Ersatzteilzeichnung - Drawing spare parts - SAR 750/ SAR 1000
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Ersatzteile - Spare parts - SAR 750/ SAR 1000
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5.2 Ersatzteilzeichnung - Drawing spare parts - SAR 750/ SAR 1000
Abb.5-2: Ersatzteilzeichnung - Drawing spare parts - SAR 750/ SAR 1000
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MASCHINEN - GERMANY
Ersatzteile - Spare parts - SAR 750/ SAR 1000
5.3 Ersatzteilzeichnung - Drawing spare parts - SAR 750/ SAR 1000
Abb.5-3: Ersatzteilzeichnung - Drawing spare parts - SAR 750/ SAR 1000
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Ersatzteile - Spare parts - SAR 750/ SAR 1000
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5.4 Ersatzteilzeichnung - Drawing spare parts - SAR 750/ SAR 1000
Abb.5-4: Ersatzteilzeichnung - Drawing spare parts - SAR 750/ SAR 1000
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Ersatzteile - Spare parts - SAR 750/ SAR 1000
5.5 Teileliste - Parts list
Pos.
Bezeichnung Designation
Menge Grösse Artikelnummer
Qty. Size Item no.
1 Lagerbock Support block 2 0324207501
2 Zylinderschraube Socket head screw 2 0324207502
3 Führungsbolzen Guide bolt 2 0324207503
4 Anschlagblech Limit plate 2 SAR 750 0324207504
4 Anschlagblech Limit plate 2 SAR 1000 0324210004
5 Skala, links Scale, left 1 0324207505
6 Auflagetisch Supporting table 1 SAR 750 0324207506
6 Auflagetisch Supporting table 1 SAR 1000 0324210006
7 Anschlag Stopper 2 0324207507
8 Zylinderschraube Socket head screw 16 GB 70-85/M6x16
9 Zylinderschraube Socket head screw 8 GB 70-85/M16x30
10 Zylinderschraube Socket head screw 2 GB 70-85/M10x80
11 Obermesser, Untermesser Top knife, Lower knife 2 SAR 750 0324207511
11 Obermesser, Untermesser Top knife, Lower knife 2 SAR 1000 0324210011
12 Wangenbalken Guide carrier 1 SAR 750 0324207512
12 Wangenbalken Guide carrier 1 SAR 1000 0324210012
13 Zylinderschraube Socket head screw 14 GB 70-85/M5x10
14 Sechskantmutter Hexagon nut 14 ISO 4035-M5
15 Kantwange Kant cheek 3 SAR 750 0324207515
15 Kantwange Kant cheek 4 SAR 1000 0324210015
16 Lagerbock Support block 2 0324207516
17 Scheibe Washer 2 0324207517
18 Scheibe Washer 4 0324207518
19 Schraube (alte Version) Screw (old Version) 2 0324207519
19 Gewindestift (neue Version) Grub screw (new version) 2 03242075191
20 Sechskantmutter Hexagon nut 4 0324207520
21 Niederhalter Blank holder 1 SAR 750 0324207521
21 Niederhalter Blank holder 1 SAR 1000 0324210021
22 Skala, rechts Scale, right 1 0324207522
23 Feder Spring 2 0324207523
24 Führungsstück Guide piece 2 0324207524
25 Zylinderschraube Socket head screw 14 GB 70-85/M6x20
26 Klemmschiene Terminal strip 1 0324207526
26 Klemmschiene Terminal strip 1 03242075261
27 Zylinderschraube Socket head screw 2 GB 70-85/M16x55
28 Kantbalken Balk 1 SAR 750 0324207528
28 Kantbalken Balk 1 SAR 1000 0324210028
29 Sechskantschraube Hexagonal screw 2 ISO 4017- M10x25
30
Abk ant seg men t, Set Fold ing seg men t , S et
1 1-1/2" 0324207530
31 1 2" 0324207531
32 1 2-1/2" 0324207532
33 1 3" 0324207533
34 1 4" 0324207534
35 1 7" 0324207535
36 1 10" 0324207536
37 1 15" 0324207537
38 Scheibe Washer 1 16 0324207538
39 Zylinderschraube Socket head screw 1 GB 70-85/M16x60
40 Spannbrücke Messerbalken Slide rail 1 SAR 750 0324207540
40 Span nbrücke Messerbalken Slide rail 1 SAR 1000 0324210040
41 Schraube Screw 2 0324207541
42 Messerbalken Knife bar 1 SAR 750 0324207542
42 Messerbalken Knife bar 1 SAR 1000 0324210042
43 Schraube Screw 2 0324207543
44 Bolzen Bolt 2 0324207544
45 Stiftschraube Screw 1 0324207545
46 Hebel Lever 2 0324207546
47 Rändelschraube Knurled screw 2 0324207547
48 Kalibrierungsbuchse Calibration bush 2 0324207548
49 Stellschraube Adjusting screw 2 0324207549
50 Ringschraube Eyebolt 2 GB 825-88/M12 0324207550
51 Seitenteil links Side frame, left 1 0324207551
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Ersatzteile - Spare parts - SAR 750/ SAR 1000
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52 Hülse Bushing 1 0324207552
53 Spannstift Spring pin 2 ISO 8752/5x24 0324207553
54 Abrollwalze Roll 1 SAR 750 0324207554
54 Abrollwalze Roll 1 SAR 1000 0324210054
55 Hülse Bushing 4 0324207555
56 Hülse Bushing 1 0324207556
57 Oberwalze Top roll 1 SAR 750 0324207557
57 Oberwalze Top roll 1 SAR 1000 0324210057
58 Unterwalze Down roll 1 SAR 750 0324207558
58 Unterwalze Down roll 1 SAR 1000 0324210058
59 Gewindestift Grub screw 6 ISO 4028/M4x6
60 Zahnrad Gear wheel 2 0324205060
61 Passfeder Fitting key 2 DIN 6885/4x4x10 0324202561
62 Seitenteil rechts Side frame right 1 0324200062
63 Sicherungsring Retaining ring 2 DIN 471/75x2.5 0324197563
64 Schmiernippel Lubrication cup 4 JB-T7940.4-1995-8mm 0324195064
65 Exzenter Eccentric 2 0324192565
66 Aufnahme Feeder plate 2 0324190066
67 Passfeder Fitting key 2 DIN6885/8x7x25 0324187567
68 Scheibe Washer 2 0324185068
69 Zylinderschraube Socket head screw 2 GB 70-85/M6x12
70 Deckel Cover 2 0324180070
71 Klemmschraube Clamp screw 2 0324177571
72 Zylinderschraube Socket head screw 6 GB 70-85/M6x10
73 Griff Handle 4 0324172573
74 Halter lang Holder, long 2 0324170074
74 Halter kurz Holder, short 2 03241700741
75 Anschlagstange Guide rod 2 0324207575
76 Stellschraube Adjusting screw 2 0324207576
77 Schubstange Connecting rod 2 0324207577
78 Zylinderschraube Socket head screw 2 GB 70-85/M8x25
79 Abdeckhaub e Protective cover 1 SAR 750 0324207579
79 Abdeckhaub e Socket head screw 1 SAR 1000 0324210079
80 Zylinderschraube Socket head screw 4 GB 70-85/M4x10
81 Anschalg Block 2 0324207581
Pos.
Bezeichnung Designation
Menge Grösse Artikelnummer
Qty. Size Item no.
© 2008
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Appendix
6 Appendix
6.1 Copyright
© 2008
This document is copyright. All derived rights are also reserved, especially those of translation,
re-printing, use of figures, broadcast, reproduction by photo-mechanical or similar means and
recording in data processing systems, neither partial nor total.
The company reserves the right to make technical alternations without prior notice.
6.2 Warranty
Within the term of warranty, the company Optimum warrants for a perfect quality of its products
and will reimburse any cost for overhaul or exchange of defective parts in case of construction
error, fault in material and / or defect of fabrication.
The term of warranty for commercial use is 12 months and for use as an amateur it is 24
months. Condition for a warranty claim due to construction errors, faults in material and / or
defects of fabrication is:
• Proof of purchase and that the instructions for use had been followed.
In order to assert the claim of warranty, you have to present a typescript original receipt of
purchase. It must comprise the complete address, date of purchase and type designation of
the product.
The instruction for use for the corresponding device as well as the safety information are to
be observed. Damages due to operator’s mistakes may not be accepted as warranty claims.
• Correct use of the devices.
The products of the company Optimum had been designe d and built for certain purposes.
They are listed in the operation manual.
The warranty claim may not be accepted if the operating manual is not being followed properly or if it is used for a purpose which has not been intended or with improper accessory.
• Maintenance work and cleaning.
It is absolutely necessary to maintain and clean the machine in regular intervals according to
the prescriptions of the instruction for use.
By intervention of a third party, any warranty claim will expire. Maintenance work and cleaning are usually not part of the claim of warranty.
• Original spare parts
Make sure to use only original spare parts and original accessory. This can be acquired from
authorized distributors of the machine.
When other than original parts are being used, consequential damages may occur and danger of accidents will increase. Disassembled or partially disassembled devices and devices
which are repaired with foreign parts are excluded from warranty claims.
• Wearing parts
Certain components are subject to wear out by time respectively a standard wear by use on
the corresponding machine.
Among these components are e.g. V-belts, ball bearings, switches, mains cables, gaskets
and washers, etc. These wearing parts are not part of the warranty.
© 2008
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Appendix
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6.3 Product follow-up
We are required to perform a follow-up service for our products which extends beyond shipment.
We would be grateful if you could send us the following information:
• modified settings
• experiences with the universal device, which co uld be impo rtant for ot he r us er s
• recurring failures
Optimum Maschinen Germany GmbH
Dr.-Robert-Pfleg er-Str. 26
D-96103 Hallstadt
Fax +49 (0) 951 - 96822 - 22
E-Mail: info@optimum-maschinen.de
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