• Important operating and
maintenance instructions included.
Owner’s Manual
Installation and Operation
Models:
MTVERNINSAE-MBK
MTVERNINSAE-PMH
MTVERNINSAE-CSB
MTVERNINSAE-CWL
NOTICE
•
•
Read, understand and
follow these instructions for safe installation and operation.
Leave this manual with
party responsible for use
and operation.
WARNING
Please read this entire manual
before installation and use of this
pellet fuel-burning room heater.
Failure to follow these instructions
could result in property damage,
bodily injury or even death.
• Do not store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of this
or any other appliance.
• Do not overfi re - If any external part starts to
glow, you are overfi ring. Reduce feed rate.
Overfi ring will void your warranty.
• Comply with all minimum clearances to combustibles as specifi ed. Failure to comply may
cause house fi re.
CAUTION
Tested and approved for wood pellets, shelled fi eld
corn, wheat and black oil sunfl ower seeds. Burning
of any other type of fuel voids your warranty.
www.quadrafi re.com
WARNING
HOT SURFACES!
Glass and other surfaces are
hot during operation AND
cool down.
Hot glass will cause burns.
• Do not touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as
fi replace.
• Alert ch i l d r e n and ad u l ts to ha z a r ds of hi g h
temperatures.
High temperatures may ignite clothing or other
fl ammable materials.
• Keep clothing, furniture, draperies and other fl ammable
materials away.
CAUTION
Check building codes prior to installation.
• Installation MUST comply with local, regional, state and national
codes and regulations.
• Consult local building, fi re offi cials or authorities having jurisdic-
tion about restrictions, installation inspection, and permits.
7036-135G
November 22, 2011
Page 2
R
Mt. Vernon Pellet Insert (AE)
SAFETY LABEL / ÉTIQUETTE DE SÉCURITÉ
Listed Solid Fuel Room Heater/Pellet Type Insert.
Also suitable for Mobile Home
Installation. This appliance has been tested and listed for use in Manufactured
Homes in accordance with OAR 814-23-9000 through 814-23-909.
R
Mt. Vernon Pellet Insert AE
MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS
Masonry orZero Clearance
AS A BUILT-IN UNIT
JAN FEB MAR APR MAY JUNE JULY AUG SEPT OCT NOV DEC
7036-137F
A Insert side to combustible
/ Insérez le côté au mur combustible latéral
B Insert top to face trim
/ Insérez le dessus de la garniture de façade
C Insert side to face trim
/ Insérez le côté de la garniture de façade
D Hearth extension from door opening
/ Prolongement dâtre depuis louverture de la porte devant
E Hearth extension from side of door opening
/ Prolongement dâtre depuis le côté
de louverture de la porte
6 in. 152mm
0 in. 0mm
0 in. 0mm
6 in. 152mm
6 in. 152mm
NE PAS ENLEVER L'ÉTIQUETTE
SERIAL NO. / NUMÉRO DU SÉRIE
Report / Rapport
#061-S-69-6
Fabriqué par:
CAUTION
:
ATTENTION:
H
OT WHILE IN OPERATION DO NOT TOUCH, KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. CONTACT MAY CAUSE SKIN
BURNS. SEE NAMEPLATE AND
INSTRUCTIONS.
Operate this unit only with fuel hopper lid closed. Failure to do so
may result in emission of products of combustion from the hopper under certain conditions. Maintain hopper
seal in good condition. Do not overfill hopper.
CHAUD LORS DE L'OPÉRATION. NE PAS TOUCHER. GARDEZ LES ENFANTS ET LES VÊTEMENTS LOIN DE L'ESPACE
DÉSIGNÉ DE L'INSTALLATION. LE CONTACT PEUT CAUSER DES BRÛLURES À LA PEAU. VOIR L'ÉTIQUETTE ET LES
INSTRUCTIONS.
Opérez cet appareil avec le couvercle de la trémie fermé. Le défaut de ne pas suivre les instructions peut résulter,
sous certaines conditions, en une combustion des émissions des produits venant de la trémie. Ne pas remplir la trémie trop pleine.
ESPACES LIBRES MINIMUM DES MATÉRIAUX COMBUSTIBLES:
A Des Conduits Du Haut/Arrières: 3 in. (76mm)
B Des Conduits Du Haut/Arrières: 2 in. (51mm)
C Des Conduits Du Haut: 2.75 in. (70mm)
Arrières 7.5 in. (191mm)
D Des Conduits Arrières/Du Haut 3 in. (76mm)
E Côté de Fonte au Mur Latéral: 6 in. (152mm)
A Top of Hopper
Top/Rear Vent 3 in. (76mm)
B
Side of Outside Skin
Top/Rear Vent 2 in. (51mm)
C Back of Hopper Top Vent 7.5 in. (191mm)
Rear Vent 2.75 in. (70mm)
D
Vent Pipe to Combustible
Top/
Rear Vent 3 in. (76mm)
E Cast Side to Side Wall Top/Rear Vent 6 in (152mm)
Appareil de chauffage inséré de combustible solide/de type de boulettes. Accepté dans
l'installation dans les maisons mobiles. Cet appareil a été testé et enregistré pour l
'usage
dans les Maisons Mobiles en accord avec OAR 814-23-9000 jusqu'à 814-23-909.
1445 Highway North, Colville, WA 99114
B
D
C
C
A
B
E
COMME APPAREIL INSÉRÉ
0 in. Clearance To Exposed Section and Face Trim / Espace libre
de 0 mm de la section expos
é
e et de la garniture du devant.
SIDE WALL
MANTEL
A
B
D
C
E
Face Trim
007002
2011 2012 2013
Dégagement de la maçonnerie ou Dégagement zéro*
MUR LATÉRAL
Garniture
de façade
MANTEAU
DO NOT REMOVE THIS LABEL
Manufactured by:
See manual for mantel clearances.
www.quadrafire.com
O-T L
Tested and
Listed by
Portland
Oregon USA
OMNI-Test Laboratories, Inc.
C
US
Made in U.S.A. of US and
imported parts.
Fabriqué aux États-Unis-dAmérique par des
pièces dorigine américaine et pièces
importées.
PREVENT HOUSE FIRES
Install and use only in accordance with manufacturer's installation and operating instructions.
Contact local building or fire officials about restrictions and inspection in our area.
WARNING: FOR MOBILE HOMES: Do not install appliance in a sleeping room. An
outside combustion air inlet must be provided. The structural integrity of the mobile home
floor, ceiling and walls must be maintained.
Refer to manufacturer's instructions and local codes for precautions required for passing
chimney through a combustible wall or ceiling. Inspect and clean vent system frequently
in accordance with manufacturer's instructions.
DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE.
Use a 3 or 4 inch (76-102mm) diameter type "L" or "PL" venting system.
Tested to: ASTM E1509-04, ULC S628-93, ULC/ORD-C1482-M1990 Room Heating Pellet
Burning Type, (UM) 84-HUD FOR USE
ONLY WITH PELLETIZED WOOD. SEE OWNERS
MANUAL FOR OTHER FUEL OPTIONS.
OMNI-Test Laboratori es, Inc. has determined t hat this appli ance complies w ith
Canadian Standards Association (CSA) B415.1 and Title 40 of the U.S. Code of
Federal Regulations, Part 60, SubPart AAA.OMNI-Test Laboratories Accrediations:
The Standards Council of Canada, the American National Standards Institute, and the
U.S. Environmental Protection Agency.
I
nput Rating: 60,000 BTU/HR.
Electrical Rating:
115 VAC, 60 Hz, Start 5 Amps, Run 1.25 AMPS.
Route power cord away from unit. Do not route cord under or in front of appliance.
DANGER:
Risk of electrical shock. Disconnect power supply before servicing.
Replace glass only with 5mm ceramic available from your dealer.
T
o start, set thermostat above room temperature, the stove will light automatically. To
shutdown, set thermostat to below room temperature. For further instruction refer to
owner's manual.
Keep viewing and ash removal doors tightly closed during operation.
PRÉVENTION DES FEUX DE MAISON
I
nstallez et utilisez en accord avec les instructions d'installation et d'opération du fabricant. Contactez le bureau
de la construction ou le bureau des incendies au sujet des restrictions et des inspections d'installation dans
votre voisinage. Ne pas obstruez l'espace en dessous de l'appareil.
A
VIS - Pour Les Maisons Mobiles: Ne pas installer dans une chambre à coucher. Un tuyau extérieur de
combustion d'air doit être installé et ne doit pas être obstrué lorsque l'appareil est en usage. La structure
intégrale du plancher, du plafond et des murs de la maison mobile doit être maintenue intacte.
Référez vous aux instructions du fabricant et des codes locaux pour les précautions requises pour passer une
cheminée à travers un mur ou un plafond combustibles, et les compensations maximums.
Inspectez et nettoyez la cheminée fréquemment.
NE PAS CONNECTER CETTE UNITÉ À UN CONDUIT DE CHEMINEE DESSERVANT UN AUTRE APPAREIL.
Utilitsez le système de ventilation de 3 or 4 inch (76-102mm) de diametre de type L ou PL.
Testé à: ASTM #1509-04, ULC S628-93, ULC/ORD-C1482-M1990 Room Heating. Pellet Burning Type,
UM) 84-HUD POUR USAGE AVEC LES BOULETTES DE BOIS. VOIR LE MANUAL DU PROPRI
ÉTAIRE
POUR DAUTRES OPTIONS DE CARBURANT.
OMNI-Test Laboratories, Inc. a déterminé que cet appareil se conforme avec la norme de lAssociation
Canadienne de normalisation (CSA) B415.1 ainsi que le Titre 40 du Code Fédéral de Régulations des
États-Unis, partie 60, sous-partie AAA. Accréditations OMNI-Test Laboratories : Le Conseil Canadien
des Normes (CCN/SCC), lInstitue des Standards Nationaux Américain (ANSI) et lAgence de Protection
Environnemental (EPA).
Puissance de Rendement: 60,000 BTU/HR
Puissance Électrique: 115 VAC, 60 Hz, Début 5 Amps, Courir 1.25 Amps,
Éloignez le fil électrique de l'appareil. Ne pas faire passer le fil électrique au dessus ou en dessous de l'appareil.
DANGER: Il y a risque de décharge électrique. Déconnectez le fil électrique de la prise de contact avant le service.
Remplacez la vitre seulement avec une vitre céramique de 5 mm disponible chez votre fournisseur.
Pour allumer, monter la température du thermostat au dessus de la température de la pièce, le poêle s'allumera
automatiquement. Pour éteindre, descendre la température du thermostat en dessous de la température de la
pièce. Pour des instructions supplémentaires, référez vous au manuel du propriétaire. Gardez la porte d'ouverture
et la porte des cendres fermées hermétiquement durant l'opération.
*When constructing floor protection for your pellet appliance, any parts or materials used, must be non-combustible.
* Lors de la construction de protection de sol pour votre appareil à granules, toute pièces ou matériaux utilisés, doivent être incombustibles.
Hearth & Home Technologies welcomes you to our tradition
of excellence! In choosing a Quadra-Fire appliance, you
have our assurance of commitment to quality, durability, and
performance.
This commitment begins with our research of the market,
including ‘Voice of the Customer’ contacts, ensuring we
make products that will satisfy your needs. Our Research
and Development facility then employs the world’s most
advanced technology to achieve the optimum operation of
NOTE: Consult insurance carrier, local building inspector, fi re
offi cials or authorities having jurisdiction over restrictions,
installation inspection and permits.
LABEL LOCATION: On Beaded Chain on e behind Right Side Panel
Page 2
7036-135G
our stoves, inserts and fi replaces. And yet we are old-fashioned when it comes to craftsmanship. Each unit is meticulously fabricated and surfaces are hand-fi nished for lasting
beauty and enjoyment. Our pledge to quality is completed
as each model undergoes a quality control inspection.
We wish you and your family many years of enjoyment in
the warmth and comfort of your hearth appliance.
Thank you for choosing Quadra-Fire.
November 22, 2011
Page 3
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Mt. Vernon Pellet Insert (AE)
Safety Alert Key:
• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
• NOTICE: Indicates practices which may cause damage to the appliance or to property.
TABLE OF CONTENTS
Section 1: Listing and Code Approvals
A. Appliance Certifi cations ......................4
B. Mobile Home Approved ......................4
C. Glass Specifi cations ............................4
D. Electrical Rating ..................................4
E. Baffl e Removal ....................................40
F. Glass Replacement ............................. 41
G. Convection Blower Replacement ........ 41-42
Section 11: Reference Material
A. Component Functions.........................43-44
B. Component Locations ......................... 45
C. Exploded Views ..................................46-47
D. Service Parts & Accessories............... 48-53
G. Warranty Policy ...................................54-55
H. Contact Information ............................56
November 22, 2011
7036-135G
Page 3
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Mt. Vernon Pellet Insert (AE)
Listing and Code Approvals
1
A. Appliance Certifi cation
MODEL:Mt. Vernon Pellet Insert AE
LABORATORY:OMNI Test Laboratories, Inc
REPORT NO.061-S-69-6
TYPE:Solid Fuel Room Heater/Pellet Type
Insert
STANDARD:ASTM E1509-04, ULC S628-93 and
ULC/ORD-C1482-M1990 Room Heater
Pellet Fuel Burning Type and (UM) 84HUD, Mobile Home Approved
FCCComplies with Part 15 of FCC Rules.
Operation is subject to the following
two conditions: (1) this device may not
cause harmful interference, and (2) this
device must accept any interference
received, including interference that
may cause undesired operation.
B. Mobile Home Approved
This appliance is approved for mobile home installations
when not installed in a sleeping room and when an outside
combustion air inlet is used.
The structural integrity of the mobile home fl oor, ceiling, and
walls must be maintained.
The appliance must be properly grounded to the frame of
the mobile home and use only Listed pellet vent Class “L”
or “PL” connector pipe.
A Quadra-Fire Outside Air Kit must be installed in a mobile
home installation. You must order the Outside Air Kit separately.
Note: The appliance is also approved for installation
into a shop.
*BTU output will vary, depending on the brand of fuel you
use in your appliance. Consult your Quadra-Fire dealer
for best results.
WARNING! Risk of Fire! Hearth & Home Technologies disclaims any responsibility for, and the warranty and agency
listing will be voided by the above actions.
DO NOT:
• Install or operate damaged appliance
• Modify appliance
• Install other than as instructed by Hearth & Home
Technologies
• Operate the appliance without fully assembling all
components
• Overfi re
• Install any component not approved by Hearth &
Home Technologies
• Install parts or components not Listed or approved.
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage.
C. Glass Specifi cations
This appliance is equipped with 5mm ceramic glass. Replace
glass only with 5mm ceramic glass. Please contact your
dealer for replacement glass.
NOTE: This installation must conform with local codes. In
the absence of local codes you must comply with the ASTM
E1509-04, ULC S628-93, ULC/ORD-C-1482-M1990 and
(UM) 84-HUD.
D. Electrical Rating
115 VAC, 60 Hz, Start 5 Amps, Run 1.25 Amps
Page 4
7036-135G
For assistance or additional information, consult a qualifi ed
installer, service agency or your dealer.
NOTICE: Hearth & Home Technologies, manufacturer
of this appliance, reserves the right to alter its products, their specifi cations and/or price without notice.
Quadra-Fire is a registered trademark
of Hearth & Home Technologies.
November 22, 2011
Page 5
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Mt. Vernon Pellet Insert (AE)
Marginal Location:
• Below peak
Location NOT recommended:
• Not the highest point of the roof
• Wind loading possible
Multi-level Roofs
Windward
Leeward
Recommended:
Outside Air Intake
on windward side
NOT recommended:
Outside Air Intake
on leeward side
Recommended Location:
• Above peak
Recommended:
• Insulated exterior chase
in cooler climates
Recommended Location:
• Above peak
• Inside heated space
Location NOT recommended:
• Too close to tree
• Below adjacent structure
• Lower roof line
• Avoid outside wall
Marginal Location:
• Wind loading possible
2
Getting Started
A. Design, Installation & Location Considerations
1. Appliance Location
NOTICE: Check building codes prior to installation.
• Installation MUST comply with local, regional, state and
national codes and regulations.
• Consult insurance carrier, local building inspector, fi re
offi cials or authorities having jurisdiction over restrictions,
installation inspection and permits.
It is a good idea to plan your installation on paper, using exact
measurements for clearances and fl oor protection, before
actually beginning the installation. Location of the appliance
and chimney will affect performance.
Consideration must be given to:
• Safety, convenience, traffi c fl ow
• Placement of the chimney and chimney connector and to
minimize the use of chimney offsets.
• Place the appliance where there will be a clear passage
for a Listed chimney through the ceiling and roof (vertical)
or through exterior wall (horizontal).
• Installing the required outside air kit will affect the location
of the vent termination.
When locating vent and venting termination, the ideal location is to vent above roof line when possible. This minimizes
the affects of wind loading.
Since pellet exhaust can contain ash, soot or sparks, you
must consider the location of:
• Windows
• Air Intakes
• Air Conditioner
• Overhang, soffi ts, porch roofs, adjacent walls
• Landscaping, vegetation
• Horizontal or vertical vent termination
2. Floor Support
The supporting fl oor under the appliance must be able
to handle the weight of the appliance, fuel load and the
weight of the chimney.
Ensure that your fl oor will suport these weights prior to installation. Add suffi cient additional support to meet this
weight requirment prior to installation. The weight of the
appliance is 425 lbs.
WARNING! Risk of FireDamaged parts could impair safe
operation. Do NOT install damaged, incomplete or substitute
components.
CAUTION! If burning shelled fi eld corn, you must use approved venting specifi cally designed for corn to prevent
corrosion or degradation. Follow the instructions from the
venting manufacturer.
Figure 5.1
November 22, 2011
7036-135G
Page 5
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Mt. Vernon Pellet Insert (AE)
B. Thermostat Wall Control Location
The thermostat wall control’s location will have some affect
on the appliance’s operation.
• Maximum wire length from appliance is 100 feet (30.48m)
continuous unspliced wire. Recommended 20 gauge wire,
solid copper .
• When located close to the appliance, it may require a
slightly higher temperature setting to keep the rest of the
house comfortable.
• When located in an adjacent room or on a different fl oor
level, you will notice higher temperatures near the appliance.
CAUTION!
The wall control is an integral part of the appli-
ance. No other wall control or thermostat can be substi-
tuted.
C. Tools And Supplies Needed
Tools and building supplies normally required
for installation, unless installing into an existing
masonry fi replace:
Safety Glasses
Framing Square
Electric Drill & Bits (1/4”)
1/4” Self-Tapping Screws
Tape Measure
Plumb Line
Level
Framing Material
May also need:
Vent Support Straps
Venting Paint
Hi-temp Caulking Material
Gloves
D. Inspect Appliance and Components
WARNING! Risk of Fire! Damaged parts could impair safe
operation. Do NOT install damaged, incomplete or substitute
components.
E. Pre-Use Check List
1.Place the appliance in a location near the
fi nal installation area and follow the procedures below:
2.Open the appliance and remove all the parts
and articles packed inside the Component
Pack.
Inspect all the parts and glass for shipping
damage. Contact your dealer if any irregularities are noticed.
Remove rubber band from ash pan installed for
shipping purposes only.
3.All safety warnings have been read and followed.
4.This Owner’s Manual has been read.
5.Floor protection requirements have been met.
6.Venting is properly installed.
7.The proper clearances from the appliance and
chimney to combustible materials have been
met.
8.The masonry chimney is inspected by a professional and is clean, or the factory built metal
chimney is installed according to the manufacturer’s instructions and clearances.
9.The chimney meets the required minimum
height.
10.
All labels have been removed from the glass
door.
11.Plated surfaces have been wiped clean, if
applicable.
12.Wall Control Thermostat has been installed.
13.A power outlet is available nearby.
14.A good quality surge protectory is highly recommended to protect the electronics.
WARNING
• Open the appliance and remove all the parts and articles
packed inside the Component Pack. Inspect all the parts
and glass for shipping damage.
• Report to your dealer any parts damaged in shipment.
•
All labels have been removed from the glass door.
Plated surfaces have been wiped clean with a soft cloth,
•
if applicable.
• Read all the instructions before starting the installation.
Follow the se instructions carefully duri ng the
installation to ensure maximum safety and benefi t.
• Follow pipe manufacturer instructions for installation
and air clearance requirments.
Page 6
7036-135G
Hearth & Home Technologies disclaims any
responsibility for, and the warranty will be
voided by, the following actions:
• Installation and use of any damaged appliance.
• Modifi cation of the appliance.
• Installation other than as instructed by Hearth & Home
Technologies.
• Installation and/or use of any component part not
approved by Hearth & Home Technologies.
• O perating applia nce without fu lly assembling all
components.
• Operating appliance without legs attached (if supplied
with unit).
• Do NOT Overfi re
Or any such action that may cause a fi re hazard.
November 22, 2011
Page 7
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Dimensions and Clearances
26-1/4 in.
(667mm)
13-1/8 in.
(333mm)
15 in.
(382mm)
23-7/8 in.
(606mm)
32 in. (812mm)
8-1/8 in.
(206mm)
2-3/8 in.
(59mm)
C
L
29-3/4 in.
(756mm)
23-7/8 in.
(605mm)
28-1/8 in.
(714mm)
50 in. (1270mm)
33 in.
(838mm)
36-5/8 in.
(929mm)
34-7/8 in.
(886mm)
46-1/8 in.
(1171mm)
3
A. Appliance Dimensions
Mt. Vernon Pellet Insert (AE)
Figure 7.3 - Front View with Basic Surround Panel Set
Figure 7.1 - Top ViewFigure 7.2 - Side View
Figure 7.4 - Front View with Cast Panel Set
November 22, 2011
7036-135G
Page 7
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Mt. Vernon Pellet Insert (AE)
A
C
B
D
C
B
0 inch Clearance To Exposed Section And Face Trim
E
Outside Air
To p/Rear Vent
3 in. (76mm)
Back of Hopper
2.75 in. (70mm)
6 in
(152mm)
B. Clearance To Combustibles, UL and ULC
Built-in Unit - Rear Vent
Figure 8.1
LocationConfi gurationInchesMillimeters
ATop of HopperTop or Rent Vent3 76
BSide of Outside SkinTop or Rear Vent2 51
CBack of HopperTop Vent7-1/2191
Rear Vent2-3/470
DVent Pipe to CombustibleTop or Rear Vent3 76
ECast Side to Side WallTop or Rear Vent6152
Built-in Unit - Rear Vent with Outside Air
Fire Risk.
Comply with all minimum
clearances to combustibles as
specifi ed.
Failure to comply may cause
house fi re.
WARNING
Figure 8.2
Page 8
7036-135G
NOTE:
• Illustrations refl ect typical installations
and are FOR DESIGN PURPOSES
ONLY.
• Illustrations/diagrams are not drawn to
scale.
• Actual installation may vary due to
individual design preference.
November 22, 2011
Page 9
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Mt. Vernon Pellet Insert (AE)
F
G
H
I
J
K
Mantel
Face
Trim
D
E
A
C
B
Side Wall
Use two 45 degree elbows to
clear heat shield and hopper.
7.5 in
(191mm)
3.0 in
(76mm)
3.0 in
(76mm)
Built-In Vertical
Figure 9.1
C. Masonry and Zero Clearance Fireplaces
E. Minimum Opening for Masonry and Zero
Clearance Fireplaces
Figure 9.3
LocationInchesMillimeters
FRear Width24610
GDepth15381
HHeight23-7/8606
IFront Width34864
Figure 9.2
LocationInches Millimeters
AInsert side to combustible side wall6152
BInsert top to max. 2-1/4 inch face trim00
Insert side to max. 2-1/4 inch face trim
C
D. Floor Protection
LocationInchesMillimeters
DFloor protection hearth extension from
door opening
EFloor protection to the side of door
opening
• Use a non-combustible fl oor protector, extending beneath
appliance and to the front, and sides as indicated.
• If employing a hearth extension, any parts or materials used
in construction must be non-combustible.
November 22, 2011
00
6152
6152
F. Mantel Projections
Figure 9.4
The maximum mantel depth (J) is 12 inches (305mm) with
a minimum vertical height (K) of 12 inches (305mm).
However if your mantel has a depth of 10 inches (254mm)
then the vertical minimum height is 10 inches (254mm).
7036-135G
Page 9
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Mt. Vernon Pellet Insert (AE)
Mark area of
floor to cut
Starter hole
Use 2 x 4 from insert
packaging to support insert
Keep sharp edge of
metal floor away from
power cord
Leveling Leg
G. Removing Metal Floor of Factory-Built Firebox
• The fi rebrick (refractory), glass doors, screen rails, screen
mesh and log grates can be removed from a factory-built
fi rebox in order to gain minimum insert opening requirements.
• Any smoke shelves, shields and baffl es may be removed
from a factory-built fi rebox if attached with mechanical fasteners.
• The metal fl oor of the factory-built fi rebox may be removed
to facilitate the installation of the insert only when a 1/4
inch (6mm) airspace is provided between the insert and
the fl oor of outer wrap.
The following is only one example as there are many different models of factory-built fi replaces.
Figure 10.1. Measure and mark the metal
fl oor for cutting. With a drill, make a starter
hole in each corner.
Figure 10.3. If the fl oor is made of thin metal,
we recommend using the 2 x 4 from the insert
packaging to support the insert. The 2 x 4
may need to be cut to the appropriate size.
Figure 10.4. Place the insert into the factory-built fi rebox. Ensure that the power
cord can not be damaged by the sharp metal
edge. You may need to cut out a notch to
accomodate the cord.
Figure 10.2. Using a saws-all, cut out the
fl oor.
Page 10
Figure 10.5. Ensure that the leveling leg is
positioned over the 2 x 4 before leveling the
insert.
7036-135G
November 22, 2011
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Mt. Vernon Pellet Insert (AE)
250-2061
WARNING
THIS FIREPLACE MAY HAVE BEEN ALTERED
TO ACCOMMODATE AN INSERT. IT MUST BE
RETURNED TO ITS ORIGINAL CONDITION
BEFORE USE AS A SOLID FUEL BURNING
FIREPLACE.
250-2061
H. Prefabricated Metal Chimney
The chimney can be new or existing, masonry or prefabricated
and must meet the following minimum requirements:
• Must be minimum 6 inch (152mm) inside diameter of
high temperature chimney listed to UL 103 HT (2100oF)
or ULC-S628.
• Must use components required by the manufacturer for
installation.
• Must maintain clearances required by the manufacturer
for installation.
• Refer to manufacturers instructions for installation
•This insert is listed to ASTM E 1509 Standard and is
approved for installation into listed factory-built zero
clearance fi replaces listed to UL 127 conforming to the
following specifi cations and instructions:
•The original factory-built clearance fi replace chimney
cap must be re-installed after installing the approved
chimney liner meeting type UL 103 HT requirements
(2100°F) per UL 1777.
•If the chimney is not listed as meeting HT requirements,
or if the factory built fi replace was tested prior to 1998, a
full height listed chimney liner must be installed from the
appliance fl ue collar to the chimney top.
•The liner must be securely attached to the insert fl ue collar
and the chimney top.
•The air fl ow of the factory-built zero-clearance fi replace
system must not be altered. The fl ue liner top support
attachment must not reduce the air fl ow for the existing
air-cooled chimney system.
•No dilution air is allowed to enter the chimney.
1. Secure the fi replace damper in the open position. If
this cannot be accomplished, it will be necessary to
remove the damper
2. Seal damper area of chimney around chimney
connector with a high temperature sealant or seal
insert against the face of the fi replace.
3. Both methods must be removable and replaceable
for cleaning and re-installation.
I. Altering the Factory-Built Fireplace
• The fireplace must not be altered, except for the
exceptions listed below. Do not remove the bricks and
mortar from the existing fi replace.
The following modifi cations are permissible:
• Removal of damper or locked in open position
• Removal of smoke shelf or baffl e
• Removal of ember catches
• Removel of fi re grate
• Removal of view screen/curtain
• Removal of doors
• External trim pieces which do not affect the operation
of the fi replace may be removed providing they can be
stored on or within the fi replace for reassembly if the insert
is removed.
• The permanent metal warning label provided must be
attached to the back of the fi replace, with screws or
nails, stating that the fi replace may have been altered to
accommodate the insert, and must be returned to original
condition for use as a conventional fi replace. Figure
11.1
• If the hearth extension is lower than the fi replace opening,
the portion of the insert extending onto the hearth must
be supported.
• Manufacturer designed adjustable support kit can be
ordered from your dealer.
• Final approval of this installation type is contingent upon
the authority having jurisdiction.
NOTE: Refer to chimney liner manufacturer for recommendations on supporting the liner. Installation into
fi replaces without a permit will void the listing
WARNING! Risk of Fire!
Follow venting manufacturer’s clearances and instructions
when installing venting system.
NOTICE:In Canada when using a factory-built chimney it must be safety listed, Type UL103 HT (2100oF)
[1149oC] CLASS “A” or conforming to CAN/ULCS629M, STANDARD FOR 650oC FACTORY-BUILT
CHIMNEYS.
November 22, 2011
Figure 11.1
7036-135G
Page 11
Page 12
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Mt. Vernon Pellet Insert (AE)
J or K
X
V
M
I
H
A
V
G
B
V
V
A
B
V
F
V
C
B
B
E
L
V
D
V
Electrical
Service
V
N
V
N
V
N
N
V
Inside Corner
FIXED
CLOSED
OPEN
OPEN
FIXED
CLOSED
V
X
G
G
Te rmination Cap
Air Supply Inlet
Gas Meter
Restricted Area
O
P
Vent Information
Vent Information
4
4
A. Venting Termination Minimum Requirements
Figure 12.1
All minimum clearances are listed with an Outside Air Kit (OAK) installed, unless otherwise noted in table below.
A12 in.Above Finish Grade (the grade surface
B12 in.
48 in. no OAK
B12 in.Open door or window: above
C6 in.Permanently closed window: above, below
D18 in.
36 in. no OAK
E12 in.Clearance to unventilated soffi t
F12 in.Clearance to outside corner
G12 in.Clearance to inside corner
H36 in.Above gas meter/regulator measured from
I36 in. USA
72 in. Canada
J12 in.
48 in. no OAK
K10 ft horizontal
3 ft vertical
L7 ft.Above paved sidewalk, paved driveway
M12 in.Under an open veranda, porch, deck or
NSee Note
below*
O24 in.Adjacent building, fences and protruding
P12 in.Clearance above roof line for vertical
*NOTE: Consult local building, fi re offi cials or authorities having jurisdic-
tion. Local codes or regulations may require different clearances.
Page 12
must be a non-combustible material
Open door or window: below or to the side
or to the side
Vertical clearance to a ventilated soffi t
located above the terminal within a horizontal distance of 2 ft from the center-line
of the terminal
horizontal center-line of regulator
Clearance to service regulator vent outlet
Clearance to non-mechanical air supply
inlet to the building or the combustions air
inlet to any other appliance
Clearance to mechanical air supply
located on public property
balcony
Electric service: above, below or to the
side (location must not obstruct or interfere
with access)
parts of the structure
terminations
7036-135G
24 in.Above grass, top of plants, wood or any other com-
12 in.
36 in. no OAK
12 in.Clearance horizontally from combustible wall
15 in.Vented directly through a wall, minimum length of
6 in. horizontal
12 in. vertical
bustible
Clearance from any forced air intake of other appliance
horizontal pipe
Minimum horizontal or vertical terminations must
protrude from wall
NOTICE:
Do NOT Terminate Vent:
• In any location that will allow fl ue gases or soot from enter-
ing or staining the building.
• In any location which could create a nuisance or hazard.
• In any enclosed or semi-enclosed area such as a carport,
garage, attic, crawl space, under a sun deck or porch,
narrow walkway.
• Closely fenced area, or any location that can build up
a concentration of fumes such as a stairwell, covered
breezeway, etc.
NOTICE:
Termination must exhaust above air inlet elevation.
• It is recommended that at least 60 inches (1524mm) of
vertical pipe be installed when appliance is vented directly
through a wall. This will create a natural draft, which will
help prevent the possibility of smoke or odor venting into
the home during a power outage.
• It will also keep exhaust from causing a nuisance or hazard
by exposing people or shrubs to high temperatures.
• The safest and preferred venting method is to extend the
vent vertically through the roof or above the roof.
November 22, 2011
Page 13
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Mt. Vernon Pellet Insert (AE)
B. Avoiding Smoke and Odors
Negative Pressure, Shut-Down and Electrical Power
Failure
To reduce the probability of back-drafting or burn-back in
the pellet appliance during power failure or shut down conditions, it must be able to draft naturally without exhaust
blower operation.
Negative pressure in the house will resist this natural draft
if not accounted for in the pellet appliance installation.
Heat rises in the house and leaks out at upper levels. This
air must be replaced with cold air from outdoors which
fl ows into lower levels of the house.
Vents and chimneys into basements and lower levels of the
house can become the conduit for air supply and reverse
under these conditions.
Outside Air
An outside air kit is recommend in all installations. The
Outside Air Kit must be ordered seperately.
Per national building codes, consideration must be given
to combustion air supply to all combustion appliances.
Failure to supply adequate combustion air for all appliance demands may lead to backdrafting of those and other
appliances.
Vent Confi gurations
To reduce probability of reverse drafting during shut-down
conditions Hearth & Home Technologies strongly recommends:
• Installing the pellet vent with a minimum vertical run
of 5 feet (1.52m). Preferably terminating above the
roof line.
• Installing the outside air kit at least 4 feet (1.22m)
below the vent termination.
To prevent soot damage to exterior walls of the house and
to prevent re-entry of soot or ash into the house:
• Maintain specifi ed clearances to windows, doors and
air inlets, including air conditioners.
• Vents should not be placed below ventilated soffi ts.
Run the vent above the roof.
• Avoid venting into alcove locations.
• Vents should not terminate under overhangs, decks
or onto covered porches.
• Maintain minimum clearance of 12 inches (305mm)
from the vent termination to the exterior wall. If you
see deposits developing on the wall, you may need
to extend this distance to accommodate your installation conditions.
When the appliance is roof vented (strongly recommended):
The air intake is best located on the exterior wall oriented towards the prevailing wind direction during the
heating season.
When the appliance is side-wall vented:
The air intake is best located on the same exterior wall
as the exhaust vent outlet and located lower on the wall
than the exhaust vent outlet.
The outside air supply kit can supply most of the demands
of the pellet appliance, but consideration must be given to
the total house demand.
House demand may consume the air needed for the appliance. It may be necessary to add additional ventilation to
the space in which the pellet appliance is located.
Consult with your local HVAC professional to determine the
ventilation demands for your house.
CAUTION
• DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE
SERVICING ANOTHER APPLIANCE.
• DO NOT CONNECT TO ANY AIR DISTRIBUTION DUCT
OR SYSTEM.
Optional Battery Back-Up
Hearth & Home Technologies supplies an optional battery
back-up system that operates the appliance during power
failure conditions to prevent smoking. In shutdown mode,
the battery back-up will not prevent smoking. See Section
8 for details.
Hearth & Home Technologies assumes no responsibility for,
nor does the warranty extend to, smoke damage caused
by reverse drafting of pellet appliances under shut down or
power failure conditions.
November 22, 2011
7036-135G
Page 13
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Mt. Vernon Pellet Insert (AE)
C. Negative Pressure
WARNING! Risk of Asphyxiation!
cause spillage of combustion fumes and soot.
Negative pressure results from the imbalance of air available
for the appliance to operate properly. It can be strongest in
lower levels of the house.
Causes include:
• Exhaust fans (kitchen, bath, etc.)
• Range hoods
• Combustion air requirements for furnaces, water heaters
and other combustion appliances
• Clothes dryers
• Location of return-air vents to furnace or air conditioning
• Imbalances of the HVAC air handling system
• Upper level air leaks such as:
- Recessed lighting
- Attic hatch
- Duct leaks
Negative pressure can
D. Draft
Draft is the pressure difference needed to vent an appliance successfully. When an appliance is drafting successfully, all combustion byproducts are exiting the home
through the chimney.
Install through the warm airspace enclosed by the building
envelope. This helps to produce more draft, especially during lighting and die-down of the fi re.
Considerations for successful draft include:
• Preventing negative pressure
• Location of appliance and chimney
NOTICE: Hearth & Home Technologies assumes no
responsibility for the improper performance of the chimney
system caused by:
• Inadequate draft due to environmental conditions
• Downdrafts
• Tight sealing construction of the structure
• Mechanical exhausting devices
To minimize the effects of negative air pressure:
• Install the outside air kit with the intake facing prevailing
winds during the heating season
• Ensure adequate outdoor air for all combustion appliances
and exhaust equipment
• Ensure furnace and air conditioning return vents are not
located in the immediate vicinity of the appliance
• Avoid installing the appliance near doors, walkways or
small isolated spaces
• Recessed lighting should be a “sealed can” design
• Attic hatches weather stripped or sealed
• Attic mounted duct work and air handler joints and seams
taped or sealed
Page 14
7036-135G
November 22, 2011
Page 15
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Mt. Vernon Pellet Insert (AE)
2 ft.
2 ft.
3 ft.
2 ft.
E. Chimney and Exhaust Connection
1. Chimney & Connector: Use 3 or 4 inch (76-102mm)
diameter type "L" or "PL" venting system. It can be vented
vertically or horizontally.
2. Mobile Home: Approved for all Listed pellet vent. If using
the 3 inch (76mm) vertical Top Vent Adapter Kit or the 3
to 6 inch (76-152mm) Top Vent Offset Adapter, use Listed
double wall fl ue connector. A Quadra-Fire Outside Air Kit
must be used with manufactured home installations.
3. Residential: The 3 inch (76mm) vertical Top Vent Adapter
Kit and the 3 to 6 inch (76-152mm) Top Vent Offset Adapter
are tested to use 24 gauge single wall fl ue connector or
Listed double wall fl ue connector to Class A Listed metal
chimneys, or masonry chimneys meeting International
Residential Code standards for solid fuel appliances.
4. INSTALL VENT AT CLEARANCES SPECIFIED BY THE
VENT MANUFACTURER.
5. Secure exhaust venting system to the appliance with at
least 3 screws. Also secure all connector pipe joints with
at least 3 screws through each joint.
6. DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST
VENTING SYSTEM OF THIS UNIT.
7. DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE
SERVING ANOTHER APPLIANCE.
NOTE: All pipe must be welded seam pipe whenever
possible. Seal pipe joints with high temperature silicone
(500°F [260°C] minimum rated only).
WARNING! RISK OF FIRE!
• Only LISTED venting components may be used.
• NO OTHER vent components may be used.
• Substitute or damaged vent components may impair
safe operation.
WARNING
Vent surfaces get HOT, can cause burns
if touched. Non-combustible shielding or
guards may be required.
WARNING! RISK OF INJURY OR PROPERTY
DAMAGE!
• Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage.
• Refer to the owner’s information manual provided with this
appliance.
• For assistance or additional information consult a qualifi ed
installer, service agency or your dealer.
NOTE: If burning shelled field corn, you must use
approved venting specifi cally designed for corn. Follow
the instructions from the venting manufacturer.
F. Equivalent Feet of Pipe
The table below can help you calculate the equivalent feet
of pipe which is a method used to determine pellet vent size.
Figure 15.1.
Example of 3 Elbow-Rear Vent Termination Calculation
Pellet Venting
Component
90o Elbow or Tee
o
Elbow
45
Horizontal Pipe
Vertical Pipe
# of
Elbows
Feet of
3X515
Multiplied ByEquivalent
Pipe
X3
7X17
2X0.51
Total Equivalent Feet23
Feet
Components
Equivalent Feet
Note: This is a generic example and is not
intended to represent any specifi c fuel type.
Figure 15.1
November 22, 2011
7036-135G
Page 15
Page 16
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Mt. Vernon Pellet Insert (AE)
3 in. or 4 in. (76mm or 102mm) Diameter Pipe
Equivalent Pipe
Length In Feet
ALTITUDE IN THOUSANDS OF FEET
0
20
30
1 2 3 4 5 6 7 8 9 10
4 in. (102mm) Diameter Pipe Only
10
Example 1
Example 2
G. Pipe Selection Chart
The chart will help you in determining proper venting size
according to the equivalent feet of pipe calculated previously
and the altitude above sea level of this installation.
Figure 16.1.
a. Locate the calculated equivalent feet of pipe on the verti-
cal left side of the chart.
b. Move to the right horizontally on the chart until you reach
your altitude above sea level.
c. If you fall below the diagonal line, 3 or 4 inch (76 to
102mm) pipe may be used.
d. If it is anywhere above the diagonal line, a 4 inch (102mm)
diameter pipe is required.
NOTICE:
• A 90° elbow is 5 times as restrictive to the fl ow of exhaust
gases under positive pressure as 1 foot (305mm) of horizontal pipe.
• A foot of horizontal pipe is twice as restrictive as a foot of
vertical pipe.
WARNING! RISK OF FIRE!
Do NOT pack insulation or other combustibles between
fi restops.
• ALWAYS maintain specifi ed clearances around venting
and fi restop systems.
• Install fi restops as specifi ed.
Failure to keep insulation or other material away from vent
pipe may cause fi re.
Figure 16.1
Example 1: If the equivalent length of pipe is 23 feet (7m) with altitude
of 8,000 feet (2438m) you must use 4 inch (102mm) diameter type “L”
or “PL” vent.
Example 2: If the equivalent length of pipe is 12 feet (3.7m) with altitude
of 6,000 feet (1829m) you may use 3 or 4 inch (76 to 102mm) diameter
type “L” or “PL” vent.
Page 16
7036-135G
November 22, 2011
Page 17
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5
Outside Air through Rear
Wall (Horizontal)
NOTE; Use metal plate around
exhaust vent pipe and seal all
edges with non-flammable insulation such as mineral wool or
ceramic.
Do not use high temperature
caulking materials to seal any
edge to prevent furture serviceability.
Mt. Vernon Pellet Insert (AE)
Venting Systems
A. Full Reline With Outside Air - Horizontal
CAUTION
Never draw outside combustion air from:
• Wall, fl oor or ceiling cavity
• Enclosed space such as an attic or garage
WARNING
Fire Risk.
Inspection of Chimney:
• Masonry chimney must be in good condition.
• Meets minimum standard of NFPA 211
Factory-built chimney must be a minimum 6 inch
•
(152mm) UL103 HT.
NOTE:
In Canada, where passage through a wall or partition of
combustible construction is desired, the installation shall
conform to CAN/CSA-B365.
November 22, 2011
Figure 17.1
7036-135G
NOTE:
• Illustrations refl ect typical installations and are FOR
DESIGN PURPOSES ONLY.
• Illustrations/diagrams are not drawn to scale.
• Actual installation may vary due to individual design
preference.
Page 17
Page 18
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Mt. Vernon Pellet Insert (AE)
Outside Air
Termination
at
Chimney Top
(Vertical)
305mm min.
below
305mm min.
above
NOTE; Use metal plate around
exhaust vent pipe and seal all
edges with non-flammable insulation such as mineral wool or
ceramic.
Do not use high temperature caulking materials to seal any edge to
prevent furture serviceability.
B. Full Reline With Outside Air - Vertical
NOTE: Check clearances carefully for this type of instal-
lation to ensure adequate room for outside air venting.
NOTE: In Canada only a full reline is allowed per ULC
S628, ORD ULC C1482-M1990.
NOTE: In Canada this fi replace insert must be installed
with a continuous chimney liner of 6 inch (152mm) diameter extending from the fi replace insert to the top of the
chimney. The chimney liner must conform to the Class
3 requirments of CAN/ULC-S635, Standard for Lining
Systems for Extising Masonry or Factory-Built Chimneys
and Vents, or CAN/ULC-S640, Standard for Lining Systems for New Masonry Chimneys.
Page 18
Figure 18.1
Check building codes prior to installation.
• Installation MUST comply with local, regional, state and
• Consult local building, fi re offi cials or authorities having
7036-135G
CAUTION
national codes and regulations.
jurisdiction about restrictions, installation inspection, and
permits.
November 22, 2011
Page 19
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Mobile Home
Spark Arrestor Cap
Roof Flashing
Storm Collar
Joist Shield/Firestop
Approved Class L
or PL Pellet Vent
6
You must use a Quadra-Fire Outside Air Kit
for installation in a mobile home.
1. An outside air inlet must be provided for the combustion
air and must remain clear of leaves, debris, ice and/or
snow. It must be unrestricted while the appliance is
in use to prevent room air starvation which causes
smoke spillage. Smoke spillage can also set off smoke
alarms.
2. The combustion air duct system must be made of metal.
It must permit zero clearance to combustible construction and prevent material from dropping into the inlet or
into the area beneath the dwelling and contain a rodent
screen.
3. The appliance must be secured to the mobile home
structure by bolting it to the fl oor (using lag bolts).
Use the same holes that secured the appliance to the
shipping pallet.
4. The appliance must be grounded with #8 solid copper
grounding wire or equivalent, terminated at each end
with an NEC approved grounding device.
Mt. Vernon Pellet Insert (AE)
CAUTION
THE STRUCTURAL INTEGRITY OF THE MOBILE HOME
FLOOR, WALL AND CEILING/ROOF MUST BE MAINTAINED
Do NOT cut through:
• Floor joist, wall, studs or ceiling trusses.
• Any supporting material that would affect the structural
integrity.
5. Refer to Clearances to Combustibles and fl oor protection requirements on pages 8 & 9 for listings to
combustibles and appropriate chimney systems.
6. Use silicone to create an effective vapor barrier at
the location where the chimney or other component
penetrates to the the exterior of the structure.
7. Follow the chimney manufacturer’s instructions when
installing the vent system for use in a mobile home.
8. Installation shall be in accordance with the Manufacturers Home & Safety Standard (HUD) CFR 3280, Part
24.
NEVER INSTALL IN A SLEEPING ROOM.
Never draw outside combustion air from:
• Wall, fl oor or ceiling cavity
• Enclosed space such as an attic or garage
Figure 19.1
WARNING
CAUTION
November 22, 2011
7036-135G
Page 19
Page 20
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Mt. Vernon Pellet Insert (AE)
Collar
Wire Ties
Trim Ring
Termination Cap
3 inch Aluminum Flex
Pipe (not included)
Leveling Bolts - 2 on each side
Appliance Set-Up
7
A. Leveling System
B. Outside Air Kit Instructions
The leveling bolts are located on the sides of the appliance,
front and rear. To access the bolts, remove the front access
panels. Reach in and turn the bolt to the desired height to
level the appliance.
Figure 20.1
Included in Kit: 2 wire ties, 1 collar assembly,
1 termination cap assembly, 1 trim ring, fasteners.
NOTE: 3 INCH (76mm) ALUMINUM FLEX PIPE NOT
INCLUDED.
Tools Needed: Phillips head screw driver; wire cutters;
hole saw or jig saw.
1. Measure distance from fl oor to air vent opening in appliance and mark location on wall.
2. Use saw to cut opening in wall. Cut a 3-1/2 to 4 inch
(89-102mm) opening on inside wall and a 4 to 4-1/2
inch (102-114mm) opening on outside of house.
3. Use wire ties to secure fl ex pipe to collar assembly.
4. Slide trim ring over fl ex pipe and run pipe through wall.
5. Attach fl ex pipe (not included) to outside termination
cap with second wire tie.
6. Secure termination cap to outside surface.
7. Secure trim ring to interior wall.
CAUTION
Never draw outside combustion air from:
• Wall, fl oor or ceiling cavity
• Enclosed space such as an attic or garage
Page 20
Figure 20.2
7036-135G
November 22, 2011
Page 21
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Mt. Vernon Pellet Insert (AE)
Basic
Cast
Attach Trim to Base
from underneath
Attach Trim to Insert from
inside Insert.
Install Front Trim Last,
Corner Overlap Side
Trim Pieces
5 in
3 in
5 inch
high Set
3 inch
high Set
Location of Latch
for Removing
Cast Sides
Lower the leveling
bolts if necessary to
keep the insert level
when installing the
Hearth Support.
Bend tabs down. Shipped
flat from the factory.
9 attachment holes - 3 on
each side and 3 in the front
C. Hearth Support
Included in Kit: (1) bottom, (1) trim front, (2) trim sides, (2)
trim extensions
Tools Needed: Phillips head screw driver, measuring tape,
gloves
1. Remove contents from box and lay on protective surface
to avoid scratching the paint.
2. Lay front and sides face down. Bend the tabs down
toward the inside. Figure 21.1.
The side pieces are shipped fl at. It
3.
the sides into a bowed position before installing.
4.
Lay the cast bottom face up.
Attach the 2 sides FIRST and
then the front piece. Figure 21.2.
5. Turn the cast bottom right side up
extensions. Note the alignment hole.
6. Attach the appropriate footers depending on the panels
& trim set you are installing. The footers come in 2 sizes,
3 and 5 inches. Discard the footers not used.
Figure 21.1
is must easier to fl ex
and attach the panel
7. Place the assembled hearth support under the insert.
Lower the leveling bolts if necessary to keep the insert
level.
8. Open the door and attach the hearth support to the insert.
There are 9 attachment holes. Figure 21.3.
Figure 21.3
D. Removal of Cast Sides
You will need to remove the cast sides in order to install
the panel and trim set.
1. There is a latch on the back side of the cast side in the
middle of the top opening of the cast side as indicated
in Figure 21.4.
2. Place your fi ngers inside the opening and squeeze
the latch. The side can now be pulled toward you and
removed. Place on a protective surface so as not to
damage the fi nish.
3. To replace the side, set the bottom in fi rst. Squeeze the
latch in an open position. Place the cast side into position and then release the latch. The latch hooks onto a
bracket to hold the side in place.
Figure 21.2
November 22, 2011
Figure 21.4 - Shown with Cast Panel Set
7036-135G
Page 21
Page 22
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Mt. Vernon Pellet Insert (AE)
Back of Top Panel
Back of Side Panel
Screws
Shown with trim installed on panel set
1. Screw panels
together
2. Bend tabs down
1. Screw panels
together
3. Install Cast Trim Header
2. Bend tabs
down
E. Surround and Trim Set - Cast
Included in Surround Kit: (2) side panels, left and right; (1)
panel top; (1) fastener package.
Included in Cast Trim Kit:
cast trim header; (2) cast trim footers, left and right; (1) fastener
package.
Tools Needed: Powered Phillips head screw driver
1. Remove contents from box being careful not to scratch or
damage the cast trim pieces.
2. Lay the surround set face down on protective covering to
prevent scratching the painted surface.
3. Secure the surround legs to top panel with the screws
provided.
4. Now bend the tabs down toward the backside of the panel
set, 5 on top and 2 on each leg. Leave the panel set face
down. Figure 22.1.
5. Place the corresponding cast trim pieces ( 2 cast trim legs
and 1 cast trim header) underneath the panel set, also face
down.
6. Place washer provided over tab and secure the trim and panel
together with screw. Continue for all tabs.
7. Secure cast footers with screws.
8. Remove both left and right cast sides from insert. See Figure
21.4 page 21.
9. Carefully slide surround and trim over the top of the insert
into place matching the mounting holes on the panel
with the mounting holes on the insert. Secure with
screws provided. Figure 22.5.
(2) cast trim legs, left and right; (1)
F. Surround & Trim Set, Basic
Included in Surround & Trim Kit:
screws; (1) trim set, 3 piece; (2) side panels; (1) top panel;
(4) screws.
Tools Needed: Powered Phillips head screw driver
1. Secure the top panel to the surround sides with the
screws provided. Figure 22.3.
2. Assemble the trim with the (2) corner brackets
provided. Figure 22.4.
3. Remove the 2 cast sides and slide the assembled
trim over the assembled surround set. See Figure
21.4 on page 21.
4. Carefully slide surround and trim over the top of the
insert into place matching the mounting holes on the
panel with the mounting holes on the insert. Secure
with screws provided. Figure 22.5.
Figure 22.3
(2) corner brackets and set
Figure 22.1
Page 22
Figure 22.2- Completed View
Figure 22.5
7036-135G
Figure 22.4
November 22, 2011
Page 23
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G. Optional Log Set Placement Instructions
Log fits over screws
Left Log
Log has indentations on the
bottom to fit over the screw heads.
Log rests in front of screws
Right Log
2 PIECE LOG SET INSTALLATION
1. Place the left log as shown. There are 2 indentations in
the bottom of the log to fi t over the screw heads in the
fi rebox. Figures 23.1 and 23.2.
2. Place the right log in front of the 2 screw heads in the
fi rebox. Figures 23.3 & 23.4.
CAUTION
Logs are FRAGILE. Use extreme care when handling or
cleaning logs.
Mt. Vernon Pellet Insert (AE)
Figure 23.3
Figure 23.1
Figure 23.2
Figure 23.4
NOTICE:
Due to the abrasive nature of a pellet appliance fi re, the
logs are not covered under warranty. Any placement variation other than shown here can cause excessive heat
and shall void the appliance warranty.
November 22, 2011
7036-135G
Page 23
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Mt. Vernon Pellet Insert (AE)
12 volt Power Inlet (for
optional battery back-up)
Houshold Power Inlet
Green Wire
White Wire
Red Wire
Thermostat Wires in Center 3 Screws
H. Wall Control Thermostat Installation
1. When mounting the wall control thermostat on the wall,
be sure to follow your wall control’s installation instructions carefully.
NOTE: The wall control thermostat should be
mounted on an inside wall and not in direct line
with the appliance convection air.
NOTE: If the wall control thermostat is located too
close to the appliance, you may need to set the
temperature setting slightly higher to maintain the
desired temperature in your home.
2. There is a 5 screw terminal block located on the back
lower left corner of the appliance directly above the
power cord inlet.
The center 3 screws are for the wall control thermostat
wires and the 2 outer screws are mounting screw and
should not have wires attached to them.
The thermostat wires are color coded. The green wire
is on the top, the white in the middle and the red on the
bottom. Figure 24.1.
There are colored dots corresponding with the same
colored wire on the right side which are easily seen by
the installer. If by chance it is put in upside down the
dots will be on the left side and will not be visible.
Shock hazard.
• Do NOT remove grounding prong from plug.
• Plug directly into properly grounded 3 prong
• Route cord away from appliance.
•
CAUTION
receptacle.
Do NOT route cord under or in front of appliance.
Figure 24.1
Page 24
7036-135G
November 22, 2011
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8
Mt. Vernon Pellet Insert (AE)
Operating Instructions
WARNING
Fire Risk.
• Do not operate appliance before reading
and understanding operating instructions.
• Failure to operate appliance properly may
cause a house fi re.
A. Fire Safety
To provide reasonable fi re safety, the following should be
given serious consideration:
• Install at least one smoke detector and CO monitor on each
fl oor of your home.
• Locate detectors away from the heating appliance and close
to the sleeping areas.
• Follow the detector’s manufacturer ’s placement and
installation instructions and maintain regularly.
• Conveniently locate a Class A fi re extinguisher to contend
with small fi res.
• In the event of a hopper fi re:
• Evacute the house immediately.
• Notify fi re department.
B. Combustible/Non-Combustible Materials
• Combustible Material
Material made of or surfaced with wood, compressed
paper, plant fi bers, plastics, or any material capable
of igniting and burning, whether fl ame-proofed or not,
plastered or unplastered.
• Non-combustible MaterialMaterial which will not ignite and burn. Such materials are
those consisting entirely of steel, iron, brick, tile, slate,
glass or plasters, or any combination thereof.
• Non-combustible Sealant MaterialSealants which will not ignite and burn: Rutland, Inc.
Fireplace Mortar #63, Rutland 76R, Nufl ex 304, GE
RTV106 or GE RTB116 (or equivalent).
C. Fuel Material and Fuel Storage
Pellet fuel quality can greatly fl uctuate. This appliance has
been designed to burn a wide variety of fuels, giving you
the choice to use the fuel that is most economical in your
region.
Hearth & Home Techonologies strongly recommends only
using Pellet Fuel Institute (PFI) certifi ed fuel.
Fuel Material
• Made from sawdust or wood by-products
• Shelled fi eld corn & other biomass fuels
• Depending on the source material it may have a high or
low ash content.
Higher Ash Content Material
• Hardwoods with a high mineral content
• Fuel that contains bark
• Standard grade pellets, high ash pellets, corn and other
biomass fuels
Lower Ash Content Material
• Softwoods
• Fuels with low mineral content
• Premium grade pellets
Shelled Field Corn
• Must be 15% or less moisture content.
• Must be clean and free from debris
• Never burn corn straight from the fi eld
• Stalk parts, excessive fi nes and cob remnants, etc. will
clog the auger mechanism
• Corn with excessive grain dust must be screenedby sifting
with 3/16 inch (4.7mm) mesh screening
CAUTION! Do not burn fuel that contains an additive;
(such as soybean oil).
• May cause hopper fi res
• Damage to product may result
Read the ingredients list on the package. If you are buying
corn or wheat the only ingredient that should be listed is
corn or wheat.
WARNING! Risk of Chemical Poisoning!
Do NOT burn treated seed corn
• Chemical pesticides are harmful or fatal if swallowed
• Burning treated seed corn will void your warranty
Clinkers
Minerals and other non-combustible materials such as sand
will turn into a hard, glass-like substance called a clinker when
heated in the fi repot.
Trees from different areas will vary in mineral content. That
is why some fuels produce more clinkers than others.
Moisture
Always burn dry fuel. Burning fuel with high moisture content
takes heat from the fuel and tends to cool the appliance,
robbing heat from your home. Damp pellet fuel can clog the
feed system.
November 22, 2011
7036-135G
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Mt. Vernon Pellet Insert (AE)
Automatic
Manual
Off
Medium
Size
•
Pellets are either 1/4 inch or 5/16 inch (6-8mm) in diameter
• Length should be no more that 1-1/2 inches (38mm)
• Pellet lengths can vary from lot to lot from the same
manufacturer
• Due to length variations, the flame height (feed rate)
may need adjusting occasionally. See page 27 for
instructions..
Performance
• Higher ash content requires the ash drawer to be emptied
more frequently
• Hardwoods require more air to burn properly
• Set wall control to “Utility Pellet” if the fi repot and ash pan
are fi lling quickly. This will cause the auto-clean system to
empty the fi repot more often.
• Premium wood pellets produce the highest heat output.
• Burning pellets longer than 1-1/2 inches (38mm) can cause
an inconsistent fuel feed rate and/or missed ignitions.
We recommend that you buy fuel in multi-ton lots whenever
possible. However, we do recommend trying various brands
before purchasing multi-ton lots to ensure your satisfaction.
CAUTION! Tested and approved for wood pellets, shelled
fi eld corn, wheat and black oil sunfl ower seeds. Burning of
any other type of fuel voids your warranty.
D. General Operating Information
Read and understand the Thermostat
Wall Control manual for detailed operating
instructions. The wall control is an intregal
part of how to operate this appliance.
1. Thermostat Wall Control - Automatic Setting
The appliance is like most modern furnaces; when the
thermostat wall control calls for heat, your appliance will
automatically light and deliver heat.
When the room is up to temperature and the wall control is
satisfi ed the appliance will shut down.
In the automatic setting the heat output level is controlled by
the wall control. Select “Automatic” on the AUTO/MANUAL
screen. Figure 26.1.
Figure 26.1
Changing to Different Fuel Type
• Empty the hopper of the previous fuel
•
Thoroughly vacuum hopper before fi lling with the new
fuel
• Select the appropriate setting on the FUEL SELECTION
screen on the thermostat wall control
The burn rate, BTU content and heat output will all vary
depending on the fuel selected.
Storage
• Wood pellets should be left in their original sealed bag
until using to prevent moisture absorption.
• Shelled corn, wheat or sunfl ower seeds should be stored
in a tight container to prevent it from absorbing moisture
from damp or wet fl oors.
• This will also prevent rodents from becoming a problem
• Do not store any pellet fuel with in the clea ranc e
requirements or in an area that would hinder routine
cleaning and maintenance.
CAUTION
Tested and approved for wood pellets, shelled fi eld
corn, wheat and black oil sunfl ower seeds. Burning
of any other type of fuel voids your warranty.
Page 26
2. Thermostat Wall Control - Manual Setting
When you select “Manual” on the AUTO/MANUAL screen the
appliance will still automatically turn on and off according to
the temperature setting.
However, you will be able to manually control the heat output
levels. Adjust the heat output levels by using the HEAT
OUTPUT LEVEL screen. Figure 26.2.
Figure 26.2
.
3. Auto-Clean Firepot System
Your appliance is equipped with an automatic fi repot cleaning
system that will change the frequency of cleaning based on
the fuel being burned.
The auto-clean system will clean itself immediately on initial
plug in. If there is a power outage, as soon as power is
restored it will recycle and clean itself if there is no fi re in the
fi repot.
NOTE: User is responsible for removing the ash from the
ash drawer.
7036-135G
November 22, 2011
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Mt. Vernon Pellet Insert (AE)
Sunflower Seeds
Corn
Utility Pellet
Softwood Pellet
Wheat
Hardwood Pellet
DONE
SELECT
FUEL SELECTION
E. Before Your First Fire
• First, make sure your appliance has been properly installed
and that all safety requirements have been met.
• Pay particular attention to the fi re protection, venting and
thermostat wall control installation instructions.
• Double check that the ash pan, hopper and fi rebox are
empty and then close the fi rebox door.
NOTICE:
The tip of thermocouple must be in contact with the
inside end of the thermocouple cover or missed ignitions can
occur.
F. Filling the Hopper with Fuel
• Check the hopper and make sure it is empty before fi lling
with fuel.
• Open the cast top hopper lid.
• Do not over fi ll the hopper. The hopper lid must be com-
pletely closed to maintain proper vacuum and for the feed
motor to operate. An error ICON will appear on the wall
control if the hopper lid is not properly closed.
• Do not leave any part of the fuel bag on the appliance after
fi lling hopper.
2. Comfort Level Selection
Once your fuel is selected, select the temperature at the desired
setting on the SET COMFORT LEVEL screen. Figure 27.2.
Figure 27.2
3. Automatic or Manual Setting
The automatic setting will control the heat output based on
the comfort level selection. The manual setting allows you
to manually control the heat output settings. See page 27,
Ignition Cycles.
NOTE: See the Wall Control Thermostat manual for
detailed instructions.
G. Fire Characteristics and Flame Height
(Feed Rate) Adjustment
G. Starting Your First Fire
1. Fuel Selection
To start your fi rst fi re, you must:
• Select the appropriate fuel on the FUEL SELECTION screen
on the thermostat wall control to match the fuel you have
chosen to burn.
• If the proper fuel is not selected your appliance will not
operate properly.
• For example, if you have selected wood pellets and you are
burning corn, the appliance may not light, it may go out or
overfeed. Figure 27.1.
NOTE: If you are lighting your appliance for the fi rst time:
• The feed tube will be empty and it can take some time to fi ll
it with fuel before you will see a fi re
• Put a handful of fuel in the fi repot (priming) to speed up the
process. You can also do this when you have run completely out of fuel.
A properly adjusted fi re will have an active fl ame pattern and
the fl ame will rise and fall somewhat. This is normal.
• On HIGH setting, the fl ame will extend approximately 8
inches (203mm) out of the fi repot. If it is not 8 inches
(203mm) tall, increase the fl ame height.
• On MEDIUM or LOW setting the fl ame will be shorter.
• Reduce the fl ame height if the fi re has tall fl ames with
black tails and seems somewhat lazy. This may also
indicate that the fi repot and/or heat exchanger needs to
be cleaned. Refer to Section 10 for Maintenance and
Cleaning Instructions.
Adjusting the Flame Height (Feed Rate)
• Set your appliance to “MANUAL” mode on the wall control.
• Set the heat output level to HIGH.
• Adjust the fl ame height using the “FLAME HEIGHT ADJUST” screen on the wall control. Figure 27.3.
November 22, 2011
Figure 27.1
7036-135G
Figure 27.3
Page 27
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Mt. Vernon Pellet Insert (AE)
13 Volts
12 Volts11 Volts
Battery
Below
10 Volts
MAINT BURN
73
Set at: 73
12:30 PM
HEAT OUTPUT
MENU
“Maint Burn” will display when
the thermostat has reached the
set room temperature and will
run on low until it reaches its
auto-clean cycle time.
Battery icon.
I. Battery Back-up System (Optional)
CAUTION!
• Hook up to battery terminals BEFORE you plug battery
into appliance.
• Damage to internal electronic components may occur.
The appliance has been designed to operate on an optional
battery back-up system.
If you have frequent power outages in your region, hook
the appliance up to a 12 volt battery and it will automatically
switch to battery power in the event of a power failure. The
12 volt power cord, sold as a separate accessory, does not
charge the battery.
WARNING! Risk of Injury!
• Blowers may continue to run and would be exposed to
human contact.
Operating on Battery Back-Up
• A battery icon appears on your wall control to let you
know you are now operating on battery power. Figure
28.2.
• The fi re must be manually lit as the appliance will no
longer automatically light. Follow the instructions in the
Wall Control Manual.
• Use only approved fi re starting gel to start the fi re.
• The high burn rate is no longer available on battery
back-up.
• Each level drops down one level, i.e the high burn be-
comes medium-high burn and so on.
• If the battery charge falls below 10 volt it can no longer
sustain the appliance operation and the appliance will
shut down. Figure 28.1. You must disconnect and reconnect the battery to start it up again.
Recommended Battery
• 12 volt deep cycle battery, (i.e., marine or RV type).
• A 12 volt battery cable is available through your local
dealer.
Wall Control Display
The wall control will display the battery icon when operating in
the battery back-up mode. Figure 28.2
Figure 28.2
J. Clear Space
WARNING! RISK OF FIRE! Do NOT place combustible
objects in front of the appliance. High temperatures may
ignite clothing, furniture or draperies. Maintain a minimum
clearance of 3 feet (914mm) in front of appliance.
Mantel:
objects on mantel or hearth. Heat may damage these
objects.
NOTICE: Clearances may only be reduced by means ap-
proved by the regulatory authority having jurisdiction.
WARNING! RISK OF FIRE! Keep combustible materials,
gasoline and other fl ammable vapors and liquids clear of
appliance.
• Do NOT store fl ammable materials in the appliance’s
DO NOT USE GASOLINE, LANTERN FUEL, KEROSENE,
• DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS SUCH
• DO NOT USE CHEMICALS OF FLUIDS TO START THE
Keep all such liquids well away from the heater while it is in
use as combustible materials may ignite.
Avoid placing candles and other heat-sensitive
vicinity.
CHARCOAL LIGHTER FLUID OR SIMILAR LIQUIDS TO
START OR “FRESHEN UP” A FIRE IN THIS HEATER.
AS GASOLINE, NAPHTHA OR ENGINE OIL.
FIRE.
Figure 28.1
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7036-135G
November 22, 2011
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Mt. Vernon Pellet Insert (AE)
READY
73
Set at: 73
12:30 PM
HEAT OUTPUT
MENU
System Status
K. Ignition Cycles
The appliance engine is controlled by the digital thermostat
wall control. The digital display on the wall control will tell
you what your appliance is doing in the upper left corner
(System Status). Figure 29.1.
Figure 29.1
Every time the thermostat calls for heat, the appliance steps
through fi ve cycles:
1Start-Up Cycle4 Shutdown Cycle
2Soft-Start Cycle5 Auto-Clean Cycle
3Heating Cycle
The duration and characteristics of these cycles may be different with each type of fuel selected.
2. Soft Start Cycle (SS-Low / SS-Med)
Once the fi re is lit:
• The appliance moves into the low soft-start cycle as it
continues to build the fi re
• More fuel will be added
• As the fi re builds, the appliance will change to medium
soft-start mode
• The heating cycle begins
3. Heating Cycle ( Auto / Man - L, ML, M, MH, H)
There are two choices in the Automatic / Manual menu of
how your appliance will operate:
Automatic Mode
• The wall control will turn the heat output level up or down
depending on how far the room temperature is from the
desired temperature
• The digital display will read AUTO:M, i.e. automatic-medium level
• As the room temperature approaches the desired temperature, the appliance will turn down to lower settings
• When the home reaches your set temperature, the appliance will go into the shutdown cycle
WARNING! RISK OF FIRE!
Do NOT operate appliance:
• With appliance door open
• With fi repot fl oor open
• With ash pan removed
1. Start-Up Cycle
During this cycle:
• Igniter turns on for 90 seconds to heat up the air in the
fi repot
• Combustion blower starts
• Vacuum switch comes on
• Feed motor turns on adding fuel to the fi repot and the
appliance waits for the fi re to start
The duration of start-up depends on the type and quality
of fuel used. It is normal to see some smoke during the
ignition process as moisture evaporates and the fuel lights.
The smoke will stop once the fi re starts.
Manual Mode
• Set the heat output setting from the main screen
• The right bottom button will read HEAT OUTPUT
• You can operate the appliance from any of the 5 levels
• On the lowest level (MAN: L) the appliance will stay on
longer, burn less fuel per hour, and will take longer to
bring the home up to your desired temperature
• On the highest setting (MAN:H) the appliance will burn
more fuel per hour, and bring your home up to temperature more quickly
•
In Manual mode the heat output does not change but
will stay at the setting you chose until the comfort level
is reached (meaning the thermostat has been satisfi ed).
Turn to OFF to stop operation.
4. Shutdown Cycle
Once your home has reached your set temperature:
• Appliance will stop feeding fuel and allow the fi re to dimin-
ish
• Convection blower will continue to run until the appliance
cools to appropriate temperature
• Appliance will begin the auto-clean cycle
November 22, 2011
7036-135G
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Mt. Vernon Pellet Insert (AE)
5. Auto-Clean Cycle
The fi repot auto-clean system will cycle:
• When the appliance is fi rst plugged in
• When the house reaches temperature and the appliance
shuts down
• At prescribed intervals, depending on the type of fuel selected
• When starting up after an electrical interruption
If your appliance is running and the auto-clean cycle is initiated, the appliance will revert to shutdown cycle.
• The fl oor of the fi repot will open and dump the ash into
the ash pan
• It takes approximately 2 minutes to complete the autoclean cycle
• The fl oor will then shut, and if the thermostat is still calling for heat, the fi re will start again
• During this auto-clean cycle, the convection blower may
continue to run. The combustion blower will continue to
run.
Additional Screen Messages:
READY It is telling you that the home is up to temperature
and doesn’t need any heat.
WARNING
Fire Risk
Do NOT operate appliance:
• With appliance door open.
• With fi repot fl oor open.
Do NOT store fuel:
• Closer than required clearances to combustibles to appliance.
• Within space required for loading or ash
removal.
L. Insert Removal
In the case that service or inspection is required the unit may
need to be removed from the wall.
1. Unit must be unplugged before removal of unit is possible.
Unplug the unit from its power source.
2. Remove insert surround from unit, to ease the process of
removal.
3. Unclip the exhaust transition from the exhaust outlet in the
back of the unit. This is what connects the venting to the unit.
Removal of the clips will allow you to remove the unit from the
wall without damaging or adjusting the venting.
4. Slide unit from the wall and rotate either direction as needed.
- - - - - The screen will show 5 dashes when the wall
control and the control board are NOT communicating with
each other. Check that the wiring on the thermostat is properly connected.
MAINTENANCE BURN This indicates the appliance is
operating on battery backup, prior to the auto-clean. The
maintenance burn will keep the system from shutting down
as the appliance will not automatically re-light in battery
back-up mode.
OFF The AUTO/MANUAL SETTING screen has been set
to OFF. Set the appliance to OFF when performing periodic
maintenance to prevent an unexpected startup.
BLANK SCREEN The ON/OFF switch may be in OFF
position. Turn to ON position.
Page 30
7036-135G
November 22, 2011
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M. Quick Start Guide
READY
71
Set at: 68
12:30 PM
MENU
Auto/Manual/Off
User Settings
Fuel Type
MENU
Set Comfort Level
Sunflower Seeds
Wheat
FUEL SELECTION
Softwood Pellet
Hardwood Pellet
CONFIRM FUEL CHANGE
Please empty hopper
of old fuel type and
ensure firebox is clean.
Please refer to
section 8 in manual.
DONE
User Settings
Fuel Type
MENU
Set Comfort Level
Auto/Manual/Off
AUTO/MANUAL SETTINGS
Manual
Off
Automatic
Manual
Function Buttons
Buttons
Up
Down
READY
73
Set at: 73
12:30 PM
HEAT OUTPUT
MENU
Room
Te mp
READY
71
Set at: 68
12:30 PM
MENU
READY
71
Set at: 68
12:30 PM
MENU
USER SETTINGS
Flame Height Adjust
Te mp Differential
Te mp Units F/C
Auto/Manual/Off
Fuel Type
Set Comfort Level
User Settings
MENU
Mt. Vernon Pellet Insert (AE)
NOTICE:
Any button pressed will turn on the backlight. Wall control will automati-
cally revert back to the starting screen if there is no activity for 15 seconds; except
for the “CONFIRM FUEL CHANGE” screen.
Wall Control for Reference
TURNING ON APPLIANCE
1. At the starting screen, press “MENU”.
CHOOSING FUEL TYPE
1. At the starting screen, press “MENU”
button once or twice until “MENU”
screen appears.
2. Highlight “FUEL TYPE” using the “UP/
DOWN” buttons to the right side of the
display. Press “SELECT”.
CHOOSING TEMP UNIT:
°F or °C
1. At the starting screen, press “MENU”
button once or twice until “MENU”
screen appears.
2. Highlight “USER SETTINGS” using the
“UP/DOWN” buttons to the right side of
the display. Press “SELECT”.
2. Highlight “AUTO/MANUAL/OFF”.
3. Highlight “MANUAL”. Press “SELECT”.
4.
November 22, 2011
Press “SELECT”.
Press “DONE” twice or wait 15 seconds for starting screen to re-appear.
3. Scroll down and highlight “HARDWOOD PELLET” or your fuel type.
4. Now press “SELECT” to choose new
fuel.
5. Press “DONE” to confi rm fuel
change.
6. Press “DONE” twice or wait 15 seconds for starting screen to reappear.
7. Fill the hopper with fuel. If the hopper was completely empty or has run
out of fuel, put approximately 1/2 cup
of pellets into the fi repot for a quick
restart.
8. Be sure the hopper lid and glass
door are both closed.
7036-135G
3. Highlight “TEMP UNITS F/C” using the
“UP/DOWN” buttons to the right side of
the display. Press “SELECT”.
4. Press the “UP” or “DOWN” button
to set desired temperature unit and
press “SELECT”..
5. Press “DONE” twice again, or wait 15
seconds for starting screen to re-appear.
Page 31
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Mt. Vernon Pellet Insert (AE)
READY
71
Set at: 74
12:30 PM
HEAT OUTPUT
MENU
Hold at:
Medium High
74
ºF
READY
71
Set at: 68
12:30 PM
HEAT OUTPUT
MENU
SET COMFORT LEVEL
ON HOLD
RESUME
DONE
74
ºF
SHUTDOWN
71
Set at: 74
12:30 PM
HEAT OUTPUT
MENU
Hold at:
STARTUP
71
Set at: 74
12:30 PM
HEAT OUTPUT
MENU
Hold at:
Min Firepot Te mp
SERVICE
RETRY
ERROR LIST
SETTING COMFORT LEVEL
1. Press and hold “UP” or “DOWN” button to set desired temperature.
NOTE:Set temperature must be 3
degrees higher than room
temperature for appliance to
start.
2. Press “HOLD TEMP”.
SETTING HEAT OUTPUT
1. At the starting screen, press “HEAT
OUTPUT”.
2. Use the “UP” button to change “HEAT
OUTPUT LEVEL” to ”MEDIUM-HIGH”.
3. Press “DONE” twice or wait 15 seconds
for starting screen to re-appear.
HOPPER OUT OF FUEL
1. If the appliance has stopped operating, check the wall control screen. If
it is showing “Min Firepot Temp” the
hopper has run out of fuel.
2. Fill the hopper with fuel and press the
“RETRY” button twice. The fi rst time
turns on the back light, the second
time starts the retry function.
3. Press “DONE”.
3. If the wall control screen changes to
a “SHUTDOWN” screen that means
your appliance has not completed the
full shutdown cycle. Depending on
where it was in the cycle it can take
from one to ten minutes to restart.
When the shutdown cycle is complete
the wall control screen will display
“STARTUP”. Continue to Step 4.
4. If the wall control screen changes to
a “STARTUP” screen after pressing
“RETRY” that means your appliance
has already completed the shutdown
cycle. You must wait until the wall control screen displays the startup screen
and then put 1/2 cup of pellets in the
fi repot for a quick restart.
Page 32
5. Be sure the hopper lid and glass door
are both closed.
7036-135G
November 22, 2011
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Mt. Vernon Pellet Insert (AE)
N. Frequently Asked Questions
ISSUESSOLUTIONS
1. Metallic noise1. Noise is caused by metal expanding and contracting as
it heats up and cools down, similar to the sound produced by a furnace or heating duct. This noise does not
affect the operation or longevity of your appliance.
2. Ash buildup on glass2. This is normal. Clean the glass.
3. Glass has turned dirty3. Excessive build up of ash. The lower burn settings will
produce more ash, the higher burn settings produce
less. The more it burns on low the more frequent cleaning of the glass is required.
4. Fire has tall fl ames with black tails and is lazy4. The fl ame height adjustment needs to be reduced or
the fi repot needs cleaning. Heat exchanger or exhaust
blower needs cleaning.
5. Excessive smokey start-up5. Either the fi repot is dirty or there is too much fuel at
start-up and not enough air.
6. Large fl ame at start-up6. This is normal. Flame will settle down once the fi re is
established. Some smoke is normal.
7. Mechanical Noise7. The fl oor of the fi repot in the auto-clean system may
make some noise as it scrapes the ash into the ash
pan.
CAUTION
Odors and vapors released during initial operation.
• Curing of high temperature paint.
• Open windows for air circulation.
Odors may be irritating to sensitive individuals.
November 22, 2011
7036-135G
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Troubleshooting
9
With proper installation, operation, and maintenance your appliance will provide years of
trouble-free service. If you do experience a problem, this troubleshooting guide will assist a
qualifi ed service person in the diagnosis of a problem and the corrective action to be taken.
This troubleshooting guide can only be used by a qualifi ed service technician.
Error Message
Bad wall control or control board
3 wires have loose connections or installed
wrong
BAD TC DROP TUBE
(TC = Thermocouple)
BAD TC FIREPOT
(TC = Thermocouple)
SNAP DISC TRIPPEDOverheat sensor (snap disc) has tripped
VACUUM SW ERROR
(SW = Switch)
COMB BLOWER JAMMEDCombustion blower is blocked/jammedRemove blockage
AUGER JAMMEDAuger jammed, feed motor badPull the feed system and inspect
MISSED IGNITIONIgniter bad or poor harness connection
MIN FIREPOT TEMPOut of fuelRefi ll hopper
MAX DROP TUBE TEMPAppliance in over-heat condition
SCREEN GOES BLANKStatic discharge or nearby lightning or
Drop tube thermocouple is broken or leads are
reversed
Firepot thermocouple is broken or leads are
reversed
Convection blower may need cleaning
Vacuum switch is bad
Vacuum hose is plugged/disconnected
Out of fuel or fuel is bridging in hopper
Faulty fi repot thermocouple connection has
shorted.
Flame height set too high
Components may need cleaning
Auto-clean switch is bad
Linkage has become disconnected
Electric fast transients at the input mains
Possible CauseCorrective Action
Replace wall control or control board
Check connections
Check connections
Replace thermocouple
Check connections
Replace thermocouple
Turn power off to appliance and manually
reset snap disc then turn power back on
Clean convection blower if needed
Check connections. Bypass vacuum with
jumper wire, if runs, switch is bad. Replace
switch
Check vacuum hose
Replace blower if necessary
Must unplug appliance to clear error
Clear jam and Press Retry
Check connections, if OK replace igniter
Break up bridging pellets. Refi ll hopper
Replace the thermocouple
Press Retry
Add handful of pellets to fi repot to prime it
Press Retry
Confi rm setting matches burning fuel
Adjust fl ame height
Clean the fi rebox, heat exchanger, convection blower, fi repot and ash pan
Replace blower if necessary
Must unplug appliance to clear error
If ashpan is empty, check for a jam. Use a
screw driver and fi rmly push in the fi repot
fl oor holes and fl ex spring and push toward
home to release jam
Replace switch
Reconnect linkage
Wait 25 seconds and press any key to
refresh the screen.
Page 34
Hopper lid not closed all the way
Switch is out of adjustment (auger will not
function)
Firebox door is not latched properlyAdjust or replace door switch
Out of fuelCheck the fuel level, if OK the switch may be
7036-135G
Close the lid. If that didn’t work replace the
switch
Adjust or replace switch
out, replace switch
November 22, 2011
Page 35
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Maintaining & Servicing Your Appliance
Manual
Off
Automatic
10
A. Proper Shutdown Procedure
1. Set wall control to OFF on AUTOMATIC / MANUAL SETTING screen. Figure 35.1.
2. Wall control screen will scroll through the following messages after setting to OFF.
• Shutdown
• Auto-Clean
• Off
3. Smoke spillage into the room can occur if the appliance
is not cool before unplugging.
4. There is a risk of shock if the appliance is not unplugged
before servicing the appliance.
After servicing, restart with the AUTO/MANUAL SETTINGS
screen. Figure 35.1.
Mt. Vernon Pellet Insert (AE)
Before Servicing Your Appliance
CAUTION! SHOCK AND SMOKE HAZARD!
• Proper Shutdown Procedure must be followed.
• Smoke spillage into room can occur if appliance is not
cool before unplugging appliance.
• Risk of shock if appliance is not turned off before servicing appliance.
Figure 35.1
Follow the detailed instructions found in this
B. Quick Reference Maintenance Chart
Cleaning or Inspection
Ash Pan - Burning Wood PelletsEvery 5 bags of fuelORX
Ash Pan - Burning Alternate FuelsEvery 1 bag of fuelORX
Ash Removal from FireboxMore frequently depending on the
fuel type or ash build-up
Auto-Clean InspectionMore frequently depending on the
fuel type
Blower, Combustion (Exhaust)More frequently depending on the
fuel type
Blower, ConvectionMore frequently depending on the
operating environment
Door Latch InspectionPrior to heating seasonORX
Firebox - Prepare for Non-Burn Season At end of heating seasonORX
Firepot - Burning Softwood PelletsEvery 5 bagsORX
Firepot - Burning Hardwood PelletsEvery 3 bagsORX
Firepot - Burning Alternate FuelsEvery 1 bagORX
GlassWhen clear view of fi repot
becomes obscured
Heat Exchanger & Drop TubeEvery 1 ton of fuelORX
HopperEvery 1 ton of fuel or when chang-
ing fuel types
Venting SystemMore frequently depending on the
fuel type
FrequencyDaily Weekly Every 2
section for each step listed in the chart below.
MonthlyYearly
Weeks
ORX
ORX
ORX
ORX
ORX
ORX
ORX
NOTICE: These are recommendations. Clean more frequently if you encounter heavy
November 22, 2011
build-up of ash at the recommended interval or you see soot coming from the
vent. Not properly cleaning your appliance on a regular basis will void your warranty.
7036-135G
Page 35
Page 36
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Mt. Vernon Pellet Insert (AE)
Auto Clean System
C. General Maintenance and Cleaning
1. Auto-Clean System Inspection & Cleaning
• Frequency: Monthly or every ton (aprx. 50 bags) or
more frequently depending on the type of fuel
• By: Homeowner
a. Be sure the wall control screen says OFF and the
appliance is allowed to cool.
b. Open the fi rebox door. Inspect the auto-clean springs:
(See item #62 on page 47 for the location of the
springs).
• Inspect for any degradation or deformation
• As the springs heat up and cool down they can
lose tension
• If there is a gap showing above the fi repot bottom,
approximately 1/16 inch (1.59mm) or more, it
means the springs have lost their tension
• Lost tension can not keep the fl oor in the proper
position causing ignition problems and fuel falling
into the ash pan.
• Call your dealer to replace the springs.
c. Inspect the holes in the fi repot fl oor for any debris.
• The holes must be kept clear.
d. How often the fi repot cleans itself depends on:
• The type of fuel you selected on the thermostat wall
control
• How long the appliance burns before satisfying set
point on wall the control.
• Burning biomass fuels may require a more thorough
cleaning during the burn season.
e. Excessive clinkers will eventually jam the auto-clean
system and generate an error message on the wall
control.
2. Ash Removal from Firebox
• Frequency: Weekly or more frequenctly depending on
ash build-up
• By: Homeowner
Be sure the wall control screen says OFF and the
appliance is allowed to cool.
There must not be any hot ashes in the fi rebox during
cleaning.
Frequent cleaning of the ash in the fi rebox with a vacuum
cleaner will help slow down the build-up of ash in the
exhaust blower and vent system.
3. Cleaning Ash Pan
• Frequency: Weekly or every 3-5 bags
• By: Homeowner
a Locate the ash pan underneath the fi repot.
b. Slide the ash pan straight out.
c. Empty into a non-combustible container and re-install ash
pan.
d. When replacing ash pan push it back until it catches on
the 2 side latches.
e. Clinkers fi lling the ash pan will have to be cleaned out
more often than ash. See Disposal of Ashes.
4. Disposal of Ashes
• Frequency: As needed
• By: Homeowner
a. Ashes should be placed in a metal container with a tight-
fi tting lid.
b. The closed container of ashes should be placed on a
non-combustible fl oor or on the ground, well away from
all combustible materials, pending fi nal disposal.
c. If the ashes are disposed of by burial in soil or otherwise
locally dispersed, they should be retained in the closed
container until all cinders have been thoroughly cooled.
Figure 36.1
Page 36
WARNING! RISK OF FIRE!
als, gasoline and other fl ammable vapors and liquids
clear of appliance.
• Do NOT store fl ammable materials in the appliance’s
• Do NOT use gasoline, lantern fuel, kerosene, charcoal
Keep all such liquids well away from the heater while it is
in use as combustible materials may ignite.
WARNING! RISK OF FIRE!
Do NOT store fuel:
• Closer than required clearances to combustibles to ap-
• Within space required for loading or ash
7036-135G
Keep combustible materi-
vicinity.
lighter fl uid or similar liquids to start or “freshen up” a
fi re in this heater.
pliance.
removal.
November 22, 2011
Page 37
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Mt. Vernon Pellet Insert (AE)
Clinker
5. Cleaning Firepot with Firepot Clean-Out Tool
• Frequency:
Softwood Pellets: Weekly or every 5 bags
Hardwood Pellets: Weekly or every 3 bags
Alternate Fuel: Daily or everyr 1 bag
• By: Homeowner
a. Be sure the wall control screen says OFF and the
appliance is allowed to cool.
b. It may be necessary to use your fi repot clean-out tool
to chip away material that has built up on the sides of
the fi repot and to push out any clinkers.
• Larger clinkers may have to be removed from the
top of the fi repot.
• If the clinker adheres to the sides of the fi repot, you
will need to manually clean the fi repot.
c. After power is restored, the auto-clean system will
recycle and then clean itself.
d. The firepot floor plate must be fully closed when
fi nished.
Tools Needed: A Shop Vac and generic micro cleaning
kit; fl at head and Phillips screwdriver; 11/32 Nut-driver or
wrench.
Shop Vac* Example
Micro Cleaning Kit*
Example
* Can be purchased at your local hardware store.
a. It is necessary to remove the baffl e to gain access to the
heat exchanger. Follow instructions for baffl e removal
on page 40.
b. Vacuum the ash from the heat exchanger with an
upholstery brush to remove the majority of the ash. Be
sure to vacuum the back of the baffl e also. Inspect the
drop tube and remove any residue build-up in the drop
tube. Figure 37.1.
Figure 37.1 - Large Clinker
6. Cleaning Heat Exchanger, Drop Tube & Exhaust
• Frequency: Monthly or every 1 ton of fuel (aprx. 50
bags).
• By: Homeowner
NOTE:
There are heavy duty vacuum cleaners specifi cally
designed for solid fuel appliance cleaning.
WARNING! Hopper Fire Risk!
For trouble free use of your pellet appliance you must perform cleaning as called for in these instructions. Not doing
so will result in:
• Poor operating performance
• Smoke spillage into the home
• Overheating of components
Not properly cleaning your appliance on a regular basis will
void your warranty.
Figure 37.2 - Example of a dirty heat exchanger
Figure 37.3
November 22, 2011
7036-135G
Page 37
Page 38
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Mt. Vernon Pellet Insert (AE)
2 exhaust exits (left and right side) must
be thoroughly cleaned. Each exit is
approximately 4 inches wide, 1 inch
across and 3 inches deep.
Loosen all 6 nuts, but do NOT Remove
Vac uum out the exhaust area.
c. Assemble the crevice tool from the micro cleaning kit to
attach to a Shop Vac. Figure 38.1.
Figure 38.1
d. Use the crevice tool to fi nish cleaning the heat exchanger
fi ns. It is critical that the 2 exhaust exits at the back of the
fi rebox fl oor (left and right) be thoroughly cleaned. Figure
38.2. There are several ways this can done.
1. Use the crevice tool.
2. Attach a hose 1/2 inch (12.7mm) in diameter and
approximately 2 feet (607mm in length to your vacuum
hose.
3. Use a bottle brush and push the ash down to the
bottom. Remove the combustion (exhaust) blower
and then vacuum out the ash.
f. Removing the Combustion (Exhaust) Blower
1. The combustion blower is mounted in the bottom
right rear of the appliance. Figure 38.3.
2. Remove side panel and then using an 11/32 nut
driver to loosen all six nuts, but do not remove.
Rotate the blower and remove from the housing.
Figure 38.4.
3. Set the blower on the fl oor of the appliance. You do
not need to disconnect the wires.
4. Vacuum out the exhaust area. Figure 38.5.
Figure 38.2
NOTE It is normal to see a certain amount of wear of the
heat exchanger fi ns. You may notice some fl aking and
pitting on some of the pins. The heat exchanger system
will function as designed with as many as 15 of these pins
missing.
Combustion Blower
Figure 38.3
Figure 38.4
Page 38
7036-135G
Figure 38.5
November 22, 2011
Page 39
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Mt. Vernon Pellet Insert (AE)
7. Cleaning the Hopper
• Frequency: Monthly or after burning 1 ton of fuel,
(aprx 50 bags) or when changing fuel types
• By: Homeowner
a. Be sure the wall control screen says OFF and the
appliance is allowed to cool.
b. After burning approximately 1 ton of fuel you will need to
clean the hopper to prevent sawdust and/or fi nes buildup.
c. A combination of sawdust/fi nes and pellets on the auger
reduces the amount of fuel supply to the fi repot.
d. This can result in nuisance shut downs and misstarts
. •. Empty the hopper of any remaining pellets.
•. Vacuum the hopper and feed tube.
8. Cleaning the Glass
• Frequency: When clear view of fi repot becomes
obscured
• By: Homeowner
a. Be sure the wall control screen says OFF and the
appliance is allowed to cool.
b. Clean glass with a non-abrasive commercially
available cleaner. Wipe down with dry towel.
9. Door Latch Inspection
• Frequency: Prior to heating season
• By: Homeowner
The door latch is non-adjustable but the gasketing between
the glass and fi rebox should be inspected periodically to
make sure there is a good seal. If the gasket is frayed or
damaged, replace with a new one.
10. Soot and Fly Ash: Formation & Need for Removal
in Exhaust Venting System.
• Frequency: Yearly or more frequently depending on
fuel type or ash build-up
• By: Qualifi ed Service Technician/Homeowner
The products of combustion will contain small particles
of fl y ash. The fl y ash will collect in the exhaust venting
system and restrict the fl ow of the fl ue gases.
At start-up if there is incomplete combustion, or if there
is a shutdown or incorrect operation of the appliance it
will lead to some soot formation. This will collect in the
exhaust venting system.
The venting system may need to be cleaned at least
once a year or more often depending upon the quality
of your fuel or if there is a lot of horizontal pipe sections. Ash will build up more quickly in the horizontal
sections.
CAUTION
Handle glass assembly with care.
When cleaning glass door:
• Avoid striking, scratching or slamming
glass.
• Do NOT clean glass when hot.
• Do NOT use abrasive cleaners.
• Use a hard water deposit glass cleaner on white fi lm.
Refer to maintenance instructions.
WARNING
Handle glass doors with care.
• Inspect the gasket to ensure it is
undamaged.
• Do NOT strike, slam or scratch glass.
• Do NOT operate appliance with glass door
removed, cracked, broken or scratched.
11. Preparing Firebox for Non-Burn Season
• Frequency: At the end of heating season
• By: Homeowner
a. The appliance must be in complete shutdown,
completely cool and the exhaust blower offf.
b. Remove all ash from the fi rebox and vacuum thor-
oughly.
c. Paint all exposed steel, including cast-iron. Use
the Touch-Up paint supplied with the appliance or
purchase paint from your local dealer. You must
use a high-temperature paint made specifi cially for
heating appliances.
November 22, 2011
7036-135G
Page 39
Page 40
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Mt. Vernon Pellet Insert (AE)
Ash Build Up in Firebox
Pellets Back Up
In Feed Tube
Firepot Overfills
Baffle
Latches
Insert flat head screw driver into “V”
section and push down and the bottom
of the latch will fall forward off of post
Locating ears - 1 on
each side. Fit behind
bottom edge.
D. High Ash Fuel Content Maintenance
• Frequency: When the ash build-up exceeds the half
way point in the fi repot
• By: Homeowner
If the ash build-up exceeds the half way point in the fi repot
before it automatically cleans, then the fi repot is not being
cleaned often enough.
Another symptom is if clinkers are adhering to the sides of
the fi repot.
Double check the wall control to ensure the proper setting
has been selected for the fuel you are burning. If that is correct, change the setting to “Utility Pellet”.
NOTE: You will need to empty the ash pan more frequently if using the “Utility Pellet” setting.
WARNING! Risk of Fire and Smoke!
• High ash fuels or lack of maintenance can cause fi repot to
overfi ll. Follow proper shutdown procedure if ash buildup
exceeds half way point in fi repot.
• Failure to do so could result in smoking, sooting and possible hopper fi res.
WARNING
E. Baffl e Removal
WARNING
Cast iron is a very heavy material. The baffl e is
made of cast iron and therefore is heavy and awkward at times to maneuver. Clear and prepare
your work area before you begin.
a. The appliance must be in complete shutdown, com-
pletely cool and the exhaust blower off.
b. Open door.
c. The baffl e is located at the top inside of fi rebox.
d. Remove baffl e by placing a fl at head screw driver into
the slot of the latches located in the upper corners and
push down. The bottom of the latch will fall forward off
of the post. Lift the baffl e up and then out toward you.
Figure 40.2.
e. To replace the baffl e, place the 2 locating ears behind
the bottom edge and tilt the baffl e up and into place
f. The baffl e must be centered in the fi rebox before latch-
ing it in place. If it is not centered the latch is trapped
between the baffl e and side of the fi rebox instead of
latching properly.
g. The bottom of the latches will fi t over the posts. Push
the top of the latch forward to lock latch into place.
Figure 40.1
Fire and Smoke Risk.
• High ash fuels or lack of maintenance
can cause fi repot to overfi ll. Follow
proper shutdown procedure if ash buildup
exceeds half way point in fi repot.
• Failure to do so could result in smoking,
sooting and possible hopper fi res.
Figure 40.2
Page 40
7036-135G
November 22, 2011
Page 41
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Mt. Vernon Pellet Insert (AE)
Remove 4 screws
Glass with Gasket
Metal Bracket
Location of Latch for
Removing Cast Sides
F. Glass Replacement
WARNING
• Glass is 5mm thick high temperature heat-resistant ceramic glass.
• DO NOT REPLACE with any other material.
• Alternate material may shatter and cause
injury
a. Swing open the face and remove door from the appli-
ance by lifting door off of hinge pins and lay on a fl at
surface face down.
b. Using a Phillips head screw driver, remove 4 screws 2
on the top and 2 on the bottom. Remove metal bracket
and then remove the glass. Figure 41.1.
c. Replace with new glass with gasket.
d. Re-attached metal bracket with 4 screws.
e. Re-install door over hinge pins and close face.
G. Convection Blower Replacement
1. Follow the proper shut down procedures as outlined on
page 35, Section 10.A.
Removal of Cast Sides
You will need to remove the cast sides in order to remove
and replace the convection blower.
1. There is a latch on the back side of the cast side in the
middle of the top opening of the cast side as indicated
in Figure 41.2.
2. Place your fi ngers inside the opening and squeeze
the latch. The side can now be pulled toward you and
removed. Place on a protective surface so as not to
damage the fi nish.
3. To replace the side, set the bottom in fi rst. Squeeze the
latch in an open position. Place the cast side into position and then release the latch. The latch hooks onto a
bracket to hold the side in place.
Figure 41.1
November 22, 2011
Figure 41.2
Note: Instruction continue on page 42.
7036-135G
Page 41
Page 42
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Mt. Vernon Pellet Insert (AE)
Convection
Blower
Disconnect Wire Harness
from Bottom of Blower
Notch
Latch
Latch Engaged
G. Convection Blower Replacement (Cont’d)
Convection Blower Replacement
1. After the sides are removed, r
each behind the blower
and release the latch by pushing the top of the latch
towards the blower. Figure 42.1.
2. Rock the top of the blower slightly and lift up and out.
The blower will pass around the control board and out
the side of the appliance.
3. Disconnect the wire harness from the bottom of the
blower by depressing the tabs on the sides of the connector and then pulling to remove. Figure 42.2.
4. Re-connect wire harness to the new replacement
blower. Install the blower by placing the bottom fl ange
into the opening fi rst then rotate blower up into position.
5.
When the blower is properly positioned the latch will engage
the notch to hold the blower in place. Figure 42.3.
Figure 42.3
Figure 42.1
Figure 42.2
Page 42
7036-135G
November 22, 2011
Page 43
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Reference Materials
11
A. Component Functions
1. Auto-Clean Motor
The auto-clean motor is located under and behind the
fi repot on the left side, inside the convection air chamber.
It automatically opens and closes the fi repot fl oor so ashes
can fall into the ash pan.
2. Auto-Clean Switch
The auto-clean switch is located on top of the auto-clean
motor. It communicates to the control board when the fi repot
fl oor is open and when the auto-clean system has completed
its cycle and is back in the home (closed) position.
3. 12 Volt Battery Back-Up Cable (Optional Accessory)
This is an optional accessory. It will plug into the appliance
next to the power outlet located behind the left cast side
panel. An icon will display on the wall control when the
appliance has lost main power and is running on battery
back-up.
4. Control Board
The control board is located on the lower left side of appliance,
behind the left side panel and above the vacuum switch. It
controls the functioning of the appliance and communicates
with the wall control. The control board can only be opened
by an authorized dealer.
5. Convection Blower
The convection blower is mounted at the bottom left rear of
the appliance. The convection blower pushes heated air
through the heat exchange system into the room.
6. Door Switch
The door switch is mounted on the right side of the fi rebox
behind the door handle. It senses when the door is open
and will display an icon on the wall control, and will turn off
the auto-clean system and feed motor for safety.
7. Combustion (Exhaust) Blower
The combustion (exhaust) blower is mounted in the bottom
right rearof appliance. The blower is designed to pull the
exhaust from the appliance and push it out through the
venting system.
8. Feed System
The feed system is located on the right side of the appliance
and can be removed as an entire assembly. The assembly
includes the feed motor, mounting bracket, bearing and feed
spring (auger). The hollow feed spring (auger) pulls pellets
up the feed tube from the hopper area and drops them down
the feed chute into the fi repot.
E
Mt. Vernon Pellet Insert (AE)
When describing the location of a component,
it is always AS YOU FACE THE FRONT OF
THE APPLIANCE.
9. Firepot
The fi repot is made of high quality ductile iron. The fl oor of
the fi repot automatically opens for cleaning and is operated
by the auto-clean fi repot system. The fl oor needs to return
to a completely closed position or the appliance will not
operate properly.
10. Fuses
There are three fuses. Two fuses are located on the inside
of the control board. One fuse is AC and operates the
igniter and the other fuse is DC and operates all of the
other components. The third fuse is located in the power
supply. A fuse will blow should a short occur and shut off
power to the appliance. The fuses can only be serviced by
an authorized dealer.
11. Heat Exchanger
The heat exchanger is located behind the baffl e and it
transfers heat from the exhaust system into the convection
air chamber. Remove the cast iron baffl e to access the heat
exchanger.
12. Hopper Lid Switch
The hopper lid switch is located on the right side inside the
hopper. It senses whether the hopper lid is open and displays
an icon on the wall control and will turn off the feed motor.
13. Igniter
The igniter is mounted on the base of the fi repot. Combustion
air travels over the red hot igniter creating super heated air
that ignites the pellets.
14. Low Fuel Indicator
The low fuel indication is attached to the left side of the
hopper. It senses the amount of fuel in the hopper and will
display an icon on the wall control when the fuel level is
low.
15. Optical Switch (Auger)
The optical switch is located on top of the feed system and
communicates to the wall control that the auger is spinning
or it has stopped.
16. Power Receptacle
The power receptacle is located on the left side of the
appliance, behind the left cast side panel. Check the wall
receptacle for 120 volt, 60 Hz (standard current). Make sure
the outlet is grounded and has the correct polarity. A good
quality surge protector is highly recommended to protect
the electronics.
November 22, 2011
7036-135G
Page 43
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Mt. Vernon Pellet Insert (AE)
17
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
n/a
Fuse 15A 120V,
under the cover
Fuse 15A 120V,
under the cover
Input Line Voltage
AC out to Control
Board
15V DC out to
Control Board
Fuse
15A 250V
Power Supply shown with cover removed
Input Line
Voltage
Heat sinks are taped to cover for shipping. Slowly lift cover
and cut the tape holding them in place and then you can
remove the cover.
17. Power Supply
The power supply is located at the bottom left side of the
appliance. It converts 120 volt AC current to 15 volt DC current
to power the appliance.
18.
Overheat Sensor (Snap Disc)
The overheat sensor is mounted on the back of the drop tube
in the center of the appliance and has a reset button. To
access it remove the right side panel. If the fi re tries to burn
back into the feed system or push exhaust up the feed tube,
this sensor will shut the appliance down, however the wall
control will continue to display messages. This sensor must
be manually reset. Disconnect power before resetting.
19. Thermocouple - Firepot
The thermocouple is located on top of the fi repot inside
the thermocouple cover (ceramic protection tube). The
thermocouple sends a millivolt signal to the control board
telling the control board there is a fi re in the fi repot.
20. Thermocouple on Drop Tube
The thermocouple is located on the bottom of the drop tube
on the right side and is attached with a wing nut. It turns
the convection blower on and off, varies the speed of the
convection blower and will shut down the appliance if internal
heat exceeds set temperature.
21. Vacuum Switch
The vacuum switch is located on the right side of the
appliance under the feed motor behind the right side panel
and connects to the drop tube with a hose. This switch turns
the feed system on when vacuum is present in the fi rebox.
The vacuum switch is a safety device designed to shut off
the feed motor if the exhaust or the heat exchanger system
is dirty or plugged or if the fi rebox door is open.
22. Wall Control Thermostat
The appliance is designed to run on a custom designed 3.3
volt DC thermostat wall control. It will not operate on any
other wall control. Refer to the instructions supplied with
the appliance located in the component packl.
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement
parts for your appliance please provide model number and serial number. All parts listed
in this manual may be ordered from an authorized dealer.
Stocked
at Depot
ITEMDESCRIPTIONCOMMENTSPART NUMBER
1Hopper Lid
Matte Black7036-107MBK
Sienna Bronze7036-107CSB
Willow7036-107CWL
Mahogany7036-107PMH
2Top Hinge Assembly7036-006P
3Top
Matte Black7036-101MBK
Sienna Bronze7036-101CSB
Willow7036-101CWL
Mahogany7036-101PMH
Gasket, Extruded - Field Cut to Size10 Ft7000-320/10
4Catch Clip7036-146
5Elbow Catch7000-393
6Bracket, Catch7036-145
7Glass Assembly, Side, 1 Piece - 5-7/8 in. W x 9 in. H Interchangeable414-5380Y
Gasket, Channel 3 Mm X 32 - Field Cut to Size10 Ft7000-377/10Y
Speed Nut 5/16Pkg of 247000-422/24Y
8Backer, Side Window414-0280
9Hinge Male7034-138
10Baffl eSRV7034-263Y
11Latch, Baffl e7034-149
12Intake Shield7034-224Y
13Hinge Pin Retainer7036-112
14Pin, HingeSRV7036-110
15Door Left
Matte Black7005-110MBK
Sienna Bronze7005-110CSB
Willow7005-110CWL
Mahogany7005-110PMH
16Front Lower
Matte Black7036-122MBK
Sienna Bronze7036-122CSB
Willow7036-122CWL
Mahogany7036-122PMH
17Door Right
Matte Black7005-109MBK
Sienna Bronze7005-109CSB
Willow7005-109CWL
Mahogany7005-109PMH
18Front Upper
Matte Black7036-105MBK
Sienna Bronze7036-105CSB
Willow7036-105CWL
Mahogany7036-105PMH
Additional service part numbers appear on following page.
November 22, 2011
7036-135G
Page 47
Page 48
R
Mt. Vernon Pellet Insert (AE)
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement
parts for your appliance please provide model number and serial number. All parts listed
in this manual may be ordered from an authorized dealer.
Stocked
at Depot
ITEMDESCRIPTIONCOMMENTSPART NUMBER
19Door Assembly7034-006
19.1Hinge, Female450-2910
19.2Door Air Defl ector7034-185
19.3Magnet Bracket Assembly7034-008
Magnet RoundSRV7000-140Y
19.4Door Frame Assembly7034-026
19.5Door Latch Assembly7034-039
19.6Glass Assembly21” W x 14” H7034-007Y
Gasket, Channel 3 Mm X 32 - Field Cut to Size10 Ft7000-377/10Y
Tape, Door Corner - - Field Cut to Size1 FtSRV7027-227Y
19.7Glass Retainer7034-136
20Ash Pan Door7034-133
21Ash Pan AssemblySRV7034-069
Roller Catch
Pret SN 0070020465
SRV7000-494Y
Twin Ball catch
Post SN 0070020465
SRV7000-532Y
22Bottom
Matte Black7036-109MBK
Sienna Bronze7036-109CSB
Willow7036-109CWL
Mahogany7036-109PMH
23Gasket, Rope, Ash DoorSRV7034-178Y
24Gasket, Door RopeSRV7034-177Y
25Magnetic Switch7000-375Y
26Latch Bracket Assembly7034-049Y
27Side
Matte Black7036-103MBK
Sienna Bronze7036-103CSB
Willow7036-103CWL
Mahogany7036-103PMH
28Vacuum SwitchSRV7000-531Y
29Power Supply AssemblySRV7000-443Y
Additional service part numbers appear on following page.
#19 Door Assembly
19.1
19.2
19.3
19.4
19.5
19.6
19.7
Page 48
7036-135G
November 22, 2011
Page 49
R
Mt. Vernon Pellet Insert (AE)
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement
parts for your appliance please provide model number and serial number. All parts listed
in this manual may be ordered from an authorized dealer.
Additional service part numbers appear on following page.
38.1
38.2
38.3
38.4
38.5
38.6
#38 Feed Assembly
November 22, 2011
7036-135G
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R
Mt. Vernon Pellet Insert (AE)
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement
parts for your appliance please provide model number and serial number. All parts listed
in this manual may be ordered from an authorized dealer.
Stocked
at Depot
ITEMDESCRIPTIONCOMMENTSPART NUMBER
39Firepot Riser AssemblySRV7034-002
39.1Thermocouple, KSRV7034-247Y
39.2Half Clip7000-321
39.3Thermocouple Protection TubeSRV7034-186Y
39.4Firepot AssemblySRV7034-072Y
39.5Gasket, Firepot7034-190Y
39.6Auto-Clean Link Arm7034-176Y
39.7Plow Weldment, Auto-Clean7034-024Y
39.8Rail, Auto-CleanSRV7034-152Y
39.9SpringPkg of 47000-513/4Y
39.10Hitch Pin Clip 3/32Pkg of 107000-374/10Y
39.11Firepot Bottom7034-153Y
Auto-Clean Bottom Assembly7034-021Y
Firepot Riser Clamp Assembly7034-012
40Auto-Clean Motor/Arm AssemblySRV7034-020Y
40.1Auto-Clean Lever7034-158Y
40.2Micro Switch No7000-327Y
40.3Gear Motor 12V7000-300Y
40.4Grommet, Motor, Auto-Clean7034-188Y
40.5Cam, Switch, Auto-CleanSRV7034-187Y
40.6Bearing7000-333Y
40.7Gasket, Auto-Clean7034-165Y
Additional service part numbers appear on following page.
39.1
39.2
39.3
39.4
39.5
39.6
39.7
39.8
39.9
39.10
39.11
40
40.1
40.2
40.3
40.4
40.5
40.6
40.7
#39 Firepot Riser Assembly
#40 Auto-Clean Motor/Arm Assembly
Page 50
7036-135G
November 22, 2011
Page 51
R
Mt. Vernon Pellet Insert (AE)
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement
parts for your appliance please provide model number and serial number. All parts listed
in this manual may be ordered from an authorized dealer.
Stocked
at Depot
ITEMDESCRIPTIONCOMMENTSPART NUMBER
Adaptor, TPVNT-4
Bracket, Control Board7034-212
Bracket, Door Switch7034-215
Bracket, Hopper Switch7036-148
Bracket, Snap Disc7034-150
Bracket, Vacuum Switch7034-211
Component Pack: (Owners Manual, Quick Start Guide, Heat
Exchanger & Exhaust Cleaning Instructions, Warranty Card,
Dvd “How To”, Wall Control & Harness, Power Cord, Leveling
Nuts & Bolts, Firepot Clean-Out Tool, Touch-Up Paint, and Label
“If Fireplace Altered”)
Matte Black7036-018
Sienna Bronze7036-019
Willow7036-020
Mahogany7036-021
Cleanout Tool414-1140Y
Dvd Advanced Energy7000-335
Paint Touch-Up
Matte Black812-0910
Sienna BronzeTOUCHUP-CSB
WillowTOUCHUP-CWL
Mahogany855-1450Y
Power Cord812-1180Y
Thermostat Wire 3 Cond7000-409Y
Wall ControlSRV7000-549Y
Face Plate7034-124
Fuel Level SensorSRV7000-523Y
Gasket, Exhaust7034-109
Gasket, Extruded - Field Cut to Size10 Ft7000-320/10
Gasket, Extruded Edge - Field Cut to Size10 Ft7000-319/10
Heating Element Assembly 18” (Loop Igniter)
Pkg of 1 SRV7000-462
Pkg of 10SRV7000-462/10Y
Washer, 1/4 SaePkg of 2428758/24Y
Wing Thumb Screw 8-32 X 1/2Pkg of 247000-223/24Y
Hinge Pin, GoldPkg of 2844-5750Y
Paint, 12 oz Can
Sienna Bronze /
Espresso
PAINT1-CSB/CESY
Willow / Tuscan Olive
PAINT1-CWL/CTOY
Magnet RoundSRV7000-140Y
Roller CatchPre 0070020465SRV7000-494Y
Thermocouple K. Ring MountDrop TubeSRV7000-381Y
Additional service part numbers appear on following page.
November 22, 2011
7036-135G
Page 51
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R
Mt. Vernon Pellet Insert (AE)
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement
parts for your appliance please provide model number and serial number. All parts listed
in this manual may be ordered from an authorized dealer.
Bolt, Shoulder, 5/16 X 1/4-20Pkg of 20223-0170/20Y
Hitch Pin Clip 3/32Pkg of 107000-374/10Y
Nut, Ser Flange Small 1/4-20Pkg of 24226-0130/24Y
Screw, 1/4-20 X 3/8 Phillips Button HeadPkg of 247000-401/24Y
Screw 1/4-20 X 5/8 Phillips Pan HeadPkg of 247000-398/24Y
Screw, Pan Head Philips 8-32 X 3/8Pkg of 40225-0500/40Y
Screw, Flat Head Philips 8-32 X 1/2Pkg of 10832-0860Y
Screw, Sheet Metal #8 X 1/2 S-GripPkg of 4012460/40Y
Washer, 1/4 SaePkg of 2428758/24Y
Wing Thumb Screw 8-32 X 1/2Pkg of 247000-223/24Y
Wire ClipPkg of 107000-400/10Y
Additional service part numbers appear on following page.
Page 52
7036-135G
November 22, 2011
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Mt. Vernon Pellet Insert (AE)
EndingManufacturingDate: Active
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement
parts for your appliance please provide model number and serial number. All parts listed
in this manual may be ordered from an authorized dealer.
Stocked
at Depot
ITEMDESCRIPTIONCOMMENTSPART NUMBER
Accessories
12 Volt Power Cord12VCORD-AEY
Damper, 3 Inch - Tall Vertical Installs OnlyPEL-DAMP3
Damper, 4 Inch - Tall Vertical Installs OnlyPEL-DAMP4
FirescreenSCR-7005
Hearth SupportZCSPT-MVI
Log Set (2 Pc)Sold as set onlyLOGS-60-AE-B
Outside Air KitOAK-3
Surround, Std, Panel, For Cast TrimSP-MTVS-CST
Component Pack7036-041
Surround, Std, Panel, w/Gold TrimSP-MTVS-GD
Component Pack7036-042
Trim, Panel Set, Gold250-4660
Surround, Std, Panel w/Nickel Black TrimSP-MTVS-NB
Component Pack7036-042
Trim Set, Black Nickel7019-027
Trim Cast
Matte Black811-0930
Sienna BronzeTR-CAST-CSB
WillowTR-CAST-CWL
Mahogany811-0960
Footer, Left
Matte Black414-7090MBK
Sienna Bronze414-7090CSB
Willow414-7090CWL
Mahogany414-7090PMH
Footer, Right
Matte Black414-7100MBK
Sienna Bronze414-7100CSB
Willow414-7100CWL
Mahogany414-7100PMH
Header
Matte Black414-7110MBK
Sienna Bronze414-7110CSB
Willow414-7110CWL
Mahogany414-7110PMH
Trim Leg, Left
Matte Black414-7120MBK
Sienna Bronze414-7120CSB
Willow414-7120CWL
Mahogany414-7120PMH
Trim Leg, Right
Matte Black414-7130MBK
Sienna Bronze414-7130CSB
Willow414-7130CWL
Mahogany414-7130PMH
November 22, 2011
7036-135G
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Mt. Vernon Pellet Insert (AE)
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November 22, 2011
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Mt. Vernon Pellet Insert (AE)
November 22, 2011
7036-135G
Page 55
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CONTACT INFORMATION:
DO NOT
DISCARD
Hearth & Home Technologies
1445 North Highway
Colville, WA 99114
Division of HNI INDUSTRIES
Please contact your Quadra-Fire dealer with any questions or concerns.
For the number of your nearest Quadra-Fire dealer
visit our web site at www.quadrafi re.com
NOTICE
DO NOT DISCARD THIS MANUAL
•
• Important operating and
maintenance instructions included.
•
Read, understand and
follow these instructions for safe installation and operation.
Leave this manual with
party responsible for use
and operation.
We recommend that you record the following pertinent
information for your MT. VERNON PELLET INSERT (AE)
Date purchased/installed:
Serial Number: Location on appliance:
Dealership purchased from: Dealer phone:
Notes:
This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 4811534,
5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407,
5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099,
6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579,
6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064,
6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408,
2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending.
Page 56
7036-135G
November 22, 2011
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