Quadra-Fire MTVERNINSAE-PMH, MTVERNINSAE-MBK, MTVERNINSAE-CSB, MTVERNINSAE-CWL User Manual

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MT VERNON PELLET INSERT
Tested and
Listed by
Portland
Oregon USA
C
US
DO NOT
DISCARD
ADVANCED ENERGY (AE)
DO NOT DISCARD THIS MANUAL
• Important operating and maintenance instruc­tions included.
Owner’s Manual
Installation and Operation
Models:
MTVERNINSAE-MBK
MTVERNINSAE-PMH
MTVERNINSAE-CSB
MTVERNINSAE-CWL
NOTICE
Read, understand and follow these instruc­tions for safe installa­tion and operation.
Leave this manual with party responsible for use and operation.
WARNING
Please read this entire manual before installation and use of this pellet fuel-burning room heater. Failure to follow these instructions could result in property damage, bodily injury or even death.
Do not store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of this or any other appliance.
• Do not overfi re - If any external part starts to glow, you are overfi ring. Reduce feed rate. Overfi ring will void your warranty.
• Comply with all minimum clearances to com­bustibles as specifi ed. Failure to comply may cause house fi re.
CAUTION
Tested and approved for wood pellets, shelled fi eld corn, wheat and black oil sunfl ower seeds. Burning of any other type of fuel voids your warranty.
www.quadrafi re.com
WARNING
HOT SURFACES!
Glass and other surfaces are hot during operation AND cool down.
Hot glass will cause burns.
• Do not touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as fi replace.
• Alert ch i l d r e n and ad u l ts to ha z a r ds of hi g h temperatures.
High temperatures may ignite clothing or other fl ammable materials.
• Keep clothing, furniture, draperies and other fl ammable materials away.
CAUTION
Check building codes prior to installation.
• Installation MUST comply with local, regional, state and national
codes and regulations.
• Consult local building, fi re offi cials or authorities having jurisdic-
tion about restrictions, installation inspection, and permits.
7036-135G
November 22, 2011
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Mt. Vernon Pellet Insert (AE)
SAFETY LABEL / ÉTIQUETTE DE SÉCURITÉ
Listed Solid Fuel Room Heater/Pellet Type Insert.
Also suitable for Mobile Home Installation. This appliance has been tested and listed for use in Manufactured Homes in accordance with OAR 814-23-9000 through 814-23-909.
R
Mt. Vernon Pellet Insert AE
MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS
Masonry or Zero Clearance
AS A BUILT-IN UNIT
JAN FEB MAR APR MAY JUNE JULY AUG SEPT OCT NOV DEC
7036-137F
A Insert side to combustible
/ Insérez le côté au mur combustible latéral
B Insert top to face trim
/ Insérez le dessus de la garniture de façade
C Insert side to face trim
/ Insérez le côté de la garniture de façade
D Hearth extension from door opening
/ Prolongement dâtre depuis louverture de la porte devant
E Hearth extension from side of door opening
/ Prolongement dâtre depuis le côté
de louverture de la porte
6 in. 152mm 0 in. 0mm 0 in. 0mm 6 in. 152mm 6 in. 152mm
NE PAS ENLEVER L'ÉTIQUETTE
SERIAL NO. / NUMÉRO DU SÉRIE
Report / Rapport #061-S-69-6
Fabriqué par:
CAUTION
:
ATTENTION:
H
OT WHILE IN OPERATION DO NOT TOUCH, KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. CONTACT MAY CAUSE SKIN
BURNS. SEE NAMEPLATE AND
INSTRUCTIONS.
Operate this unit only with fuel hopper lid closed. Failure to do so may result in emission of products of combustion from the hopper under certain conditions. Maintain hopper seal in good condition. Do not overfill hopper.
CHAUD LORS DE L'OPÉRATION. NE PAS TOUCHER. GARDEZ LES ENFANTS ET LES VÊTEMENTS LOIN DE L'ESPACE DÉSIGNÉ DE L'INSTALLATION. LE CONTACT PEUT CAUSER DES BRÛLURES À LA PEAU. VOIR L'ÉTIQUETTE ET LES INSTRUCTIONS.
Opérez cet appareil avec le couvercle de la trémie fermé. Le défaut de ne pas suivre les instructions peut résulter,
sous certaines conditions, en une combustion des émissions des produits venant de la trémie. Ne pas remplir la trémie trop pleine.
ESPACES LIBRES MINIMUM DES MATÉRIAUX COMBUSTIBLES:
A Des Conduits Du Haut/Arrières: 3 in. (76mm) B Des Conduits Du Haut/Arrières: 2 in. (51mm) C Des Conduits Du Haut: 2.75 in. (70mm) Arrières 7.5 in. (191mm) D Des Conduits Arrières/Du Haut 3 in. (76mm) E Côté de Fonte au Mur Latéral: 6 in. (152mm)
A Top of Hopper
Top/Rear Vent 3 in. (76mm)
B
Side of Outside Skin
Top/Rear Vent 2 in. (51mm) C Back of Hopper Top Vent 7.5 in. (191mm) Rear Vent 2.75 in. (70mm) D
Vent Pipe to Combustible
Top/
Rear Vent 3 in. (76mm)
E Cast Side to Side Wall Top/Rear Vent 6 in (152mm)
Appareil de chauffage inséré de combustible solide/de type de boulettes. Accepté dans l'installation dans les maisons mobiles. Cet appareil a été testé et enregistré pour l
'usage
dans les Maisons Mobiles en accord avec OAR 814-23-9000 jusqu'à 814-23-909.
1445 Highway North, Colville, WA 99114
B
D
C
C
A
B
E
COMME APPAREIL INSÉRÉ
0 in. Clearance To Exposed Section and Face Trim / Espace libre de 0 mm de la section expos
é
e et de la garniture du devant.
SIDE WALL
MANTEL
A
B
D
C
E
Face Trim
007002
2011 2012 2013
Dégagement de la maçonnerie ou Dégagement zéro*
MUR LATÉRAL
Garniture de façade
MANTEAU
DO NOT REMOVE THIS LABEL
Manufactured by:
See manual for mantel clearances.
www.quadrafire.com
O-T L
Tested and Listed by
Portland
Oregon USA
OMNI-Test Laboratories, Inc.
C
US
Made in U.S.A. of US and
imported parts.
Fabriqué aux États-Unis-dAmérique par des
pièces dorigine américaine et pièces
importées.
PREVENT HOUSE FIRES
Install and use only in accordance with manufacturer's installation and operating instructions. Contact local building or fire officials about restrictions and inspection in our area. WARNING: FOR MOBILE HOMES: Do not install appliance in a sleeping room. An outside combustion air inlet must be provided. The structural integrity of the mobile home floor, ceiling and walls must be maintained. Refer to manufacturer's instructions and local codes for precautions required for passing chimney through a combustible wall or ceiling. Inspect and clean vent system frequently in accordance with manufacturer's instructions.
DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE.
Use a 3 or 4 inch (76-102mm) diameter type "L" or "PL" venting system.
Tested to: ASTM E1509-04, ULC S628-93, ULC/ORD-C1482-M1990 Room Heating Pellet Burning Type, (UM) 84-HUD FOR USE
ONLY WITH PELLETIZED WOOD. SEE OWNERS MANUAL FOR OTHER FUEL OPTIONS. OMNI-Test Laboratori es, Inc. has determined t hat this appli ance complies w ith Canadian Standards Association (CSA) B415.1 and Title 40 of the U.S. Code of Federal Regulations, Part 60, SubPart AAA.OMNI-Test Laboratories Accrediations: The Standards Council of Canada, the American National Standards Institute, and the U.S. Environmental Protection Agency.
I
nput Rating: 60,000 BTU/HR. Electrical Rating:
115 VAC, 60 Hz, Start 5 Amps, Run 1.25 AMPS.
Route power cord away from unit. Do not route cord under or in front of appliance. DANGER:
Risk of electrical shock. Disconnect power supply before servicing.
Replace glass only with 5mm ceramic available from your dealer.
T
o start, set thermostat above room temperature, the stove will light automatically. To shutdown, set thermostat to below room temperature. For further instruction refer to owner's manual. Keep viewing and ash removal doors tightly closed during operation.
PRÉVENTION DES FEUX DE MAISON
I
nstallez et utilisez en accord avec les instructions d'installation et d'opération du fabricant. Contactez le bureau de la construction ou le bureau des incendies au sujet des restrictions et des inspections d'installation dans votre voisinage. Ne pas obstruez l'espace en dessous de l'appareil.
A
VIS - Pour Les Maisons Mobiles: Ne pas installer dans une chambre à coucher. Un tuyau extérieur de
combustion d'air doit être installé et ne doit pas être obstrué lorsque l'appareil est en usage. La structure intégrale du plancher, du plafond et des murs de la maison mobile doit être maintenue intacte. Référez vous aux instructions du fabricant et des codes locaux pour les précautions requises pour passer une cheminée à travers un mur ou un plafond combustibles, et les compensations maximums. Inspectez et nettoyez la cheminée fréquemment.
NE PAS CONNECTER CETTE UNITÉ À UN CONDUIT DE CHEMINEE DESSERVANT UN AUTRE APPAREIL.
Utilitsez le système de ventilation de 3 or 4 inch (76-102mm) de diametre de type L ou PL.
Testé à: ASTM #1509-04, ULC S628-93, ULC/ORD-C1482-M1990 Room Heating. Pellet Burning Type, UM) 84-HUD POUR USAGE AVEC LES BOULETTES DE BOIS. VOIR LE MANUAL DU PROPRI
ÉTAIRE
POUR DAUTRES OPTIONS DE CARBURANT. OMNI-Test Laboratories, Inc. a déterminé que cet appareil se conforme avec la norme de lAssociation Canadienne de normalisation (CSA) B415.1 ainsi que le Titre 40 du Code Fédéral de Régulations des États-Unis, partie 60, sous-partie AAA. Accréditations OMNI-Test Laboratories : Le Conseil Canadien des Normes (CCN/SCC), lInstitue des Standards Nationaux Américain (ANSI) et lAgence de Protection Environnemental (EPA). Puissance de Rendement: 60,000 BTU/HR Puissance Électrique: 115 VAC, 60 Hz, Début 5 Amps, Courir 1.25 Amps, Éloignez le fil électrique de l'appareil. Ne pas faire passer le fil électrique au dessus ou en dessous de l'appareil. DANGER: Il y a risque de décharge électrique. Déconnectez le fil électrique de la prise de contact avant le service. Remplacez la vitre seulement avec une vitre céramique de 5 mm disponible chez votre fournisseur. Pour allumer, monter la température du thermostat au dessus de la température de la pièce, le poêle s'allumera automatiquement. Pour éteindre, descendre la température du thermostat en dessous de la température de la pièce. Pour des instructions supplémentaires, référez vous au manuel du propriétaire. Gardez la porte d'ouverture et la porte des cendres fermées hermétiquement durant l'opération.
*When constructing floor protection for your pellet appliance, any parts or materials used, must be non-combustible.
* Lors de la construction de protection de sol pour votre appareil à granules, toute pièces ou matériaux utilisés, doivent être incombustibles.
Hearth & Home Technologies welcomes you to our tradition of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality, durability, and performance.
This commitment begins with our research of the market, including ‘Voice of the Customer’ contacts, ensuring we make products that will satisfy your needs. Our Research and Development facility then employs the world’s most advanced technology to achieve the optimum operation of
NOTE: Consult insurance carrier, local building inspector, fi re offi cials or authorities having jurisdiction over restrictions, installation inspection and permits.
LABEL LOCATION: On Beaded Chain on e behind Right Side Panel
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7036-135G
our stoves, inserts and fi replaces. And yet we are old-fash­ioned when it comes to craftsmanship. Each unit is meticu­lously fabricated and surfaces are hand-fi nished for lasting beauty and enjoyment. Our pledge to quality is completed as each model undergoes a quality control inspection.
We wish you and your family many years of enjoyment in the warmth and comfort of your hearth appliance.
Thank you for choosing Quadra-Fire.
November 22, 2011
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Mt. Vernon Pellet Insert (AE)
Safety Alert Key:
DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE: Indicates practices which may cause damage to the appliance or to property.
TABLE OF CONTENTS
Section 1: Listing and Code Approvals
A. Appliance Certifi cations ......................4
B. Mobile Home Approved ......................4
C. Glass Specifi cations ............................4
D. Electrical Rating ..................................4
E. BTU & Effi ciency Specifi cations ..........4
Section 2: Getting Started
A. Design, Installation & Location
Considerations ....................................5
B. Wall Control Thermostat ..................... 6
C. Tools & Supplies Needed ................... 6
D. Pre-Check List .................................... 6
Section 3: Dimensions & Clearances
A. Appliance Dimensions ........................7
B. Clearances to Combustibles
As A Built-In Rear & Vertical ...............8-9
C. Clearances to Combustibles,
D. Floor Protection ..................................9
Masonry & Zero Clearance Fireplace
..9
E. Minimum Opening for Masonry
& Zero Clearance Fireplace ...............9
F. Mantel Projections ..............................9
G. Removing Metal Floor of Factory
Built Fireplace .....................................10
H. Prefabricated Metal Chimney ..............11
I. Altering the Factory-Built Firepalce ..... 11
Section 4: Vent Information
A. Venting Termination Minimum
Requirements .....................................12
B. Avoiding Smoke and Odors ................ 13
C. Negative Pressure ..............................14
D. Draft ....................................................14
E. Chimney & Exhaust Connections .......15
F. Equivalent Feet of Pipe.......................15
G. Pipe Selection Chart ........................... 16
Section 5: Venting Systems
A. Full Reline with Outside Air, Horiztontal .17
B. Full Reline with Outside Air, Vertical ...... 18
Section 6: Mobile Home Installation ............19
Section 7: Appliance Set-Up
A. Leveling System .................................20
B. Outside Air Kit .....................................20
C. Hearth Support for ZC Fireplace ......... 21
D. Removal of Cast Sides .......................21
E. Panel & Cast Trim Set ........................22
F. Panel & Trim Set, Basic ...................... 22
G. Log Set Placement ..............................23
H. Wall Control Thermostat ......................24
Section 8: Operating Instructions
A. Fire Safety ...........................................25
B. Combustion/Non-Combustion Material . 25
C. Fuel Size, Material & Storage .............25-26
D. General Operation Information ........... 26
E. Before Your First Fire .........................27
F. Filling the Hopper................................27
G. Starting Your First Fire ........................27
H. Fire Characteristics & Flame
Height Adjustment ..............................27
I. Battery Back-Up System ....................28
J. Clear Space ........................................28
K. Ignition Cycles ....................................29-30
L. Insert Removal....................................30
M. Quick Start Quide ...............................31-32
N. Frequently Asked Questions...............33
Section 9: Troubleshooting ............................34
Section 10: Maintaining & Servicing Appliance
A. Proper Shutdown Procedure ...............35
B. Quick Reference Maintenance Chart ....35
C. General Maintenance & Cleaning ....... 35-39
D. High Ash Fuel Content Maintenance ..40
E. Baffl e Removal ....................................40
F. Glass Replacement ............................. 41
G. Convection Blower Replacement ........ 41-42
Section 11: Reference Material
A. Component Functions.........................43-44
B. Component Locations ......................... 45
C. Exploded Views ..................................46-47
D. Service Parts & Accessories............... 48-53
G. Warranty Policy ...................................54-55
H. Contact Information ............................56
November 22, 2011
7036-135G
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Mt. Vernon Pellet Insert (AE)
Listing and Code Approvals
1
A. Appliance Certifi cation
MODEL: Mt. Vernon Pellet Insert AE
LABORATORY: OMNI Test Laboratories, Inc
REPORT NO. 061-S-69-6
TYPE: Solid Fuel Room Heater/Pellet Type
Insert
STANDARD: ASTM E1509-04, ULC S628-93 and
ULC/ORD-C1482-M1990 Room Heater Pellet Fuel Burning Type and (UM) 84­HUD, Mobile Home Approved
FCC Complies with Part 15 of FCC Rules.
Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
B. Mobile Home Approved
This appliance is approved for mobile home installations when not installed in a sleeping room and when an outside combustion air inlet is used.
The structural integrity of the mobile home fl oor, ceiling, and walls must be maintained.
The appliance must be properly grounded to the frame of the mobile home and use only Listed pellet vent Class “L” or “PL” connector pipe.
A Quadra-Fire Outside Air Kit must be installed in a mobile home installation. You must order the Outside Air Kit sepa­rately.
Note: The appliance is also approved for installation into a shop.
E. BTU & Effi ciency Specifi cations
Emissions Rating: EPA Compliant
*BTU Output: 14,620 - 60,200 / hr
Effi ciency: 81.4% - 83.6%
Heating Capacity: 1,775 - 3,089 square feet depend-
ing on climate zone
Hopper Capacity: 56 lbs +/- 5 lbs
Fuel: Pellets, Shelled Field Corn, Wheat
and Black Sunfl ower Seeds
Shipping Weight: 425 lbs.
*BTU output will vary, depending on the brand of fuel you use in your appliance. Consult your Quadra-Fire dealer for best results.
WARNING! Risk of Fire! Hearth & Home Technologies dis­claims any responsibility for, and the warranty and agency listing will be voided by the above actions.
DO NOT:
• Install or operate damaged appliance
• Modify appliance
• Install other than as instructed by Hearth & Home Technologies
• Operate the appliance without fully assembling all components
• Overfi re
• Install any component not approved by Hearth & Home Technologies
• Install parts or components not Listed or approved.
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.
C. Glass Specifi cations
This appliance is equipped with 5mm ceramic glass. Replace glass only with 5mm ceramic glass. Please contact your dealer for replacement glass.
NOTE: This installation must conform with local codes. In the absence of local codes you must comply with the ASTM
E1509-04, ULC S628-93, ULC/ORD-C-1482-M1990 and (UM) 84-HUD.
D. Electrical Rating
115 VAC, 60 Hz, Start 5 Amps, Run 1.25 Amps
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7036-135G
For assistance or additional information, consult a qualifi ed installer, service agency or your dealer.
NOTICE: Hearth & Home Technologies, manufacturer of this appliance, reserves the right to alter its prod­ucts, their specifi cations and/or price without notice.
Quadra-Fire is a registered trademark of Hearth & Home Technologies.
November 22, 2011
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Mt. Vernon Pellet Insert (AE)
Marginal Location:
• Below peak
Location NOT recommended:
• Not the highest point of the roof
• Wind loading possible
Multi-level Roofs
Windward
Leeward
Recommended: Outside Air Intake on windward side
NOT recommended: Outside Air Intake on leeward side
Recommended Location:
• Above peak
Recommended:
• Insulated exterior chase in cooler climates
Recommended Location:
• Above peak
• Inside heated space
Location NOT recommended:
• Too close to tree
• Below adjacent structure
• Lower roof line
• Avoid outside wall
Marginal Location:
• Wind loading possible
2
Getting Started
A. Design, Installation & Location Considerations
1. Appliance Location
NOTICE: Check building codes prior to installation.
• Installation MUST comply with local, regional, state and national codes and regulations.
• Consult insurance carrier, local building inspector, fi re offi cials or authorities having jurisdiction over restrictions, installation inspection and permits.
It is a good idea to plan your installation on paper, using exact measurements for clearances and fl oor protection, before actually beginning the installation. Location of the appliance and chimney will affect performance.
Consideration must be given to:
• Safety, convenience, traffi c fl ow
• Placement of the chimney and chimney connector and to
minimize the use of chimney offsets.
• Place the appliance where there will be a clear passage
for a Listed chimney through the ceiling and roof (vertical) or through exterior wall (horizontal).
• Installing the required outside air kit will affect the location
of the vent termination.
When locating vent and venting termination, the ideal loca­tion is to vent above roof line when possible. This minimizes the affects of wind loading.
Since pellet exhaust can contain ash, soot or sparks, you must consider the location of:
• Windows
• Air Intakes
• Air Conditioner
• Overhang, soffi ts, porch roofs, adjacent walls
• Landscaping, vegetation
• Horizontal or vertical vent termination
2. Floor Support
The supporting fl oor under the appliance must be able to handle the weight of the appliance, fuel load and the weight of the chimney.
Ensure that your fl oor will suport these weights prior to in­stallation. Add suffi cient additional support to meet this weight requirment prior to installation. The weight of the appliance is 425 lbs.
WARNING! Risk of Fire Damaged parts could impair safe operation. Do NOT install damaged, incomplete or substitute components.
CAUTION! If burning shelled fi eld corn, you must use ap­proved venting specifi cally designed for corn to prevent corrosion or degradation. Follow the instructions from the venting manufacturer.
Figure 5.1
November 22, 2011
7036-135G
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Mt. Vernon Pellet Insert (AE)
B. Thermostat Wall Control Location
The thermostat wall control’s location will have some affect on the appliance’s operation.
• Maximum wire length from appliance is 100 feet (30.48m) continuous unspliced wire. Recommended 20 gauge wire, solid copper .
• When located close to the appliance, it may require a slightly higher temperature setting to keep the rest of the house comfortable.
• When located in an adjacent room or on a different fl oor level, you will notice higher temperatures near the appli­ance.
CAUTION!
The wall control is an integral part of the appli-
ance. No other wall control or thermostat can be substi-
tuted.
C. Tools And Supplies Needed
Tools and building supplies normally required for installation, unless installing into an existing masonry fi replace:
Reciprocating Saw Channel Locks Hammer Phillips Screwdriver
Safety Glasses Framing Square Electric Drill & Bits (1/4”)
1/4” Self-Tapping Screws Tape Measure Plumb Line Level Framing Material
May also need:
Vent Support Straps
Venting Paint Hi-temp Caulking Material Gloves
D. Inspect Appliance and Components
WARNING! Risk of Fire! Damaged parts could impair safe operation. Do NOT install damaged, incomplete or substitute components.
E. Pre-Use Check List
1. Place the appliance in a location near the fi nal installation area and follow the proce­dures below:
2. Open the appliance and remove all the parts and articles packed inside the Component Pack.
Inspect all the parts and glass for shipping damage. Contact your dealer if any irregulari­ties are noticed.
Remove rubber band from ash pan installed for shipping purposes only.
3. All safety warnings have been read and fol­lowed.
4. This Owner’s Manual has been read.
5. Floor protection requirements have been met.
6. Venting is properly installed.
7. The proper clearances from the appliance and chimney to combustible materials have been met.
8. The masonry chimney is inspected by a profes­sional and is clean, or the factory built metal chimney is installed according to the manufac­turer’s instructions and clearances.
9. The chimney meets the required minimum height.
10.
All labels have been removed from the glass door.
11. Plated surfaces have been wiped clean, if applicable.
12. Wall Control Thermostat has been installed.
13. A power outlet is available nearby.
14. A good quality surge protectory is highly recom­mended to protect the electronics.
WARNING
• Open the appliance and remove all the parts and articles packed inside the Component Pack. Inspect all the parts and glass for shipping damage.
• Report to your dealer any parts damaged in shipment.
All labels have been removed from the glass door.
Plated surfaces have been wiped clean with a soft cloth,
• if applicable.
• Read all the instructions before starting the installation. Follow the se instructions carefully duri ng the installation to ensure maximum safety and benefi t.
• Follow pipe manufacturer instructions for installation and air clearance requirments.
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7036-135G
Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:
• Installation and use of any damaged appliance.
• Modifi cation of the appliance.
• Installation other than as instructed by Hearth & Home Technologies.
• Installation and/or use of any component part not approved by Hearth & Home Technologies.
• O perating applia nce without fu lly assembling all components.
• Operating appliance without legs attached (if supplied with unit).
• Do NOT Overfi re
Or any such action that may cause a fi re hazard.
November 22, 2011
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Dimensions and Clearances
26-1/4 in. (667mm)
13-1/8 in. (333mm)
15 in.
(382mm)
23-7/8 in. (606mm)
32 in. (812mm)
8-1/8 in.
(206mm)
2-3/8 in. (59mm)
C
L
29-3/4 in. (756mm)
23-7/8 in. (605mm)
28-1/8 in. (714mm)
50 in. (1270mm)
33 in.
(838mm)
36-5/8 in.
(929mm)
34-7/8 in.
(886mm)
46-1/8 in.
(1171mm)
3
A. Appliance Dimensions
Mt. Vernon Pellet Insert (AE)
Figure 7.3 - Front View with Basic Surround Panel Set
Figure 7.1 - Top View Figure 7.2 - Side View
Figure 7.4 - Front View with Cast Panel Set
November 22, 2011
7036-135G
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Mt. Vernon Pellet Insert (AE)
A
C
B
D
C
B
0 inch Clearance To Exposed Section And Face Trim
E
Outside Air
To p/Rear Vent 3 in. (76mm)
Back of Hopper
2.75 in. (70mm)
6 in
(152mm)
B. Clearance To Combustibles, UL and ULC
Built-in Unit - Rear Vent
Figure 8.1
Location Confi guration Inches Millimeters
A Top of Hopper Top or Rent Vent 3 76
B Side of Outside Skin Top or Rear Vent 2 51
C Back of Hopper Top Vent 7-1/2 191
Rear Vent 2-3/4 70
D Vent Pipe to Combustible Top or Rear Vent 3 76
E Cast Side to Side Wall Top or Rear Vent 6 152
Built-in Unit - Rear Vent with Outside Air
Fire Risk. Comply with all minimum
clearances to combustibles as specifi ed.
Failure to comply may cause house fi re.
WARNING
Figure 8.2
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7036-135G
NOTE:
Illustrations refl ect typical installations
and are FOR DESIGN PURPOSES ONLY.
Illustrations/diagrams are not drawn to scale.
Actual installation may vary due to individual design preference.
November 22, 2011
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Mt. Vernon Pellet Insert (AE)
F
G
H
I
J
K
Mantel
Face Trim
D
E
A
C
B
Side Wall
Use two 45 degree elbows to clear heat shield and hopper.
7.5 in
(191mm)
3.0 in
(76mm)
3.0 in
(76mm)
Built-In Vertical
Figure 9.1
C. Masonry and Zero Clearance Fireplaces
E. Minimum Opening for Masonry and Zero
Clearance Fireplaces
Figure 9.3
Location Inches Millimeters
F Rear Width 24 610
G Depth 15 381
H Height 23-7/8 606
I Front Width 34 864
Figure 9.2
Location Inches Millimeters
A Insert side to combustible side wall 6 152
B Insert top to max. 2-1/4 inch face trim 0 0
Insert side to max. 2-1/4 inch face trim
C
D. Floor Protection
Location Inches Millimeters
D Floor protection hearth extension from
door opening
E Floor protection to the side of door
opening
Use a non-combustible fl oor protector, extending beneath appliance and to the front, and sides as indicated.
If employing a hearth extension, any parts or materials used in construction must be non-combustible.
November 22, 2011
0 0
6 152
6 152
F. Mantel Projections
Figure 9.4
The maximum mantel depth (J) is 12 inches (305mm) with a minimum vertical height (K) of 12 inches (305mm).
However if your mantel has a depth of 10 inches (254mm) then the vertical minimum height is 10 inches (254mm).
7036-135G
Page 9
Page 10
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Mt. Vernon Pellet Insert (AE)
Mark area of floor to cut
Starter hole
Use 2 x 4 from insert packaging to support insert
Keep sharp edge of metal floor away from power cord
Leveling Leg
G. Removing Metal Floor of Factory-Built Firebox
• The fi rebrick (refractory), glass doors, screen rails, screen mesh and log grates can be removed from a factory-built fi rebox in order to gain minimum insert opening require­ments.
• Any smoke shelves, shields and baffl es may be removed from a factory-built fi rebox if attached with mechanical fas­teners.
• The metal fl oor of the factory-built fi rebox may be removed to facilitate the installation of the insert only when a 1/4 inch (6mm) airspace is provided between the insert and the fl oor of outer wrap.
The following is only one example as there are many differ­ent models of factory-built fi replaces.
Figure 10.1. Measure and mark the metal fl oor for cutting. With a drill, make a starter hole in each corner.
Figure 10.3. If the fl oor is made of thin metal, we recommend using the 2 x 4 from the insert packaging to support the insert. The 2 x 4 may need to be cut to the appropriate size.
Figure 10.4. Place the insert into the fac­tory-built fi rebox. Ensure that the power cord can not be damaged by the sharp metal edge. You may need to cut out a notch to accomodate the cord.
Figure 10.2. Using a saws-all, cut out the fl oor.
Page 10
Figure 10.5. Ensure that the leveling leg is positioned over the 2 x 4 before leveling the insert.
7036-135G
November 22, 2011
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Mt. Vernon Pellet Insert (AE)
250-2061
WARNING
THIS FIREPLACE MAY HAVE BEEN ALTERED TO ACCOMMODATE AN INSERT. IT MUST BE RETURNED TO ITS ORIGINAL CONDITION BEFORE USE AS A SOLID FUEL BURNING FIREPLACE.
250-2061
H. Prefabricated Metal Chimney
The chimney can be new or existing, masonry or prefabricated and must meet the following minimum requirements:
• Must be minimum 6 inch (152mm) inside diameter of high temperature chimney listed to UL 103 HT (2100oF) or ULC-S628.
• Must use components required by the manufacturer for installation.
• Must maintain clearances required by the manufacturer for installation.
• Refer to manufacturers instructions for installation
•This insert is listed to ASTM E 1509 Standard and is approved for installation into listed factory-built zero clearance fi replaces listed to UL 127 conforming to the following specifi cations and instructions:
•The original factory-built clearance fi replace chimney cap must be re-installed after installing the approved chimney liner meeting type UL 103 HT requirements (2100°F) per UL 1777.
•If the chimney is not listed as meeting HT requirements, or if the factory built fi replace was tested prior to 1998, a full height listed chimney liner must be installed from the appliance fl ue collar to the chimney top.
•The liner must be securely attached to the insert fl ue collar and the chimney top.
•The air fl ow of the factory-built zero-clearance fi replace system must not be altered. The fl ue liner top support attachment must not reduce the air fl ow for the existing air-cooled chimney system.
•No dilution air is allowed to enter the chimney.
1. Secure the fi replace damper in the open position. If this cannot be accomplished, it will be necessary to remove the damper
2. Seal damper area of chimney around chimney connector with a high temperature sealant or seal insert against the face of the fi replace.
3. Both methods must be removable and replaceable for cleaning and re-installation.
I. Altering the Factory-Built Fireplace
• The fireplace must not be altered, except for the exceptions listed below. Do not remove the bricks and mortar from the existing fi replace.
The following modifi cations are permissible:
• Removal of damper or locked in open position
• Removal of smoke shelf or baffl e
• Removal of ember catches
• Removel of fi re grate
• Removal of view screen/curtain
• Removal of doors
• External trim pieces which do not affect the operation of the fi replace may be removed providing they can be stored on or within the fi replace for reassembly if the insert is removed.
• The permanent metal warning label provided must be attached to the back of the fi replace, with screws or nails, stating that the fi replace may have been altered to accommodate the insert, and must be returned to original condition for use as a conventional fi replace. Figure
11.1
• If the hearth extension is lower than the fi replace opening, the portion of the insert extending onto the hearth must be supported.
• Manufacturer designed adjustable support kit can be ordered from your dealer.
• Final approval of this installation type is contingent upon the authority having jurisdiction.
NOTE: Refer to chimney liner manufacturer for recom­mendations on supporting the liner. Installation into fi replaces without a permit will void the listing
WARNING! Risk of Fire!
Follow venting manufacturer’s clearances and instructions when installing venting system.
NOTICE: In Canada when using a factory-built chim­ney it must be safety listed, Type UL103 HT (2100oF) [1149oC] CLASS “A” or conforming to CAN/ULC­S629M, STANDARD FOR 650oC FACTORY-BUILT CHIMNEYS.
November 22, 2011
Figure 11.1
7036-135G
Page 11
Page 12
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Mt. Vernon Pellet Insert (AE)
J or K
X
V
M
I
H
A
V
G
B
V
V
A
B
V
F
V
C
B
B
E
L
V
D
V
Electrical
Service
V
N
V
N
V
N
N
V
Inside Corner
FIXED CLOSED
OPEN
OPEN
FIXED CLOSED
V
X
G
G
Te rmination Cap
Air Supply Inlet
Gas Meter
Restricted Area
O
P
Vent Information
Vent Information
4
4
A. Venting Termination Minimum Requirements
Figure 12.1
All minimum clearances are listed with an Outside Air Kit (OAK) installed, unless otherwise noted in table below.
A 12 in. Above Finish Grade (the grade surface
B 12 in.
48 in. no OAK
B 12 in. Open door or window: above
C 6 in. Permanently closed window: above, below
D 18 in.
36 in. no OAK
E 12 in. Clearance to unventilated soffi t
F 12 in. Clearance to outside corner
G 12 in. Clearance to inside corner
H 36 in. Above gas meter/regulator measured from
I 36 in. USA
72 in. Canada
J 12 in.
48 in. no OAK
K 10 ft horizontal
3 ft vertical
L 7 ft. Above paved sidewalk, paved driveway
M 12 in. Under an open veranda, porch, deck or
N See Note
below*
O 24 in. Adjacent building, fences and protruding
P 12 in. Clearance above roof line for vertical
*NOTE: Consult local building, fi re offi cials or authorities having jurisdic-
tion. Local codes or regulations may require different clearances.
Page 12
must be a non-combustible material
Open door or window: below or to the side
or to the side
Vertical clearance to a ventilated soffi t located above the terminal within a hori­zontal distance of 2 ft from the center-line of the terminal
horizontal center-line of regulator
Clearance to service regulator vent outlet
Clearance to non-mechanical air supply inlet to the building or the combustions air inlet to any other appliance
Clearance to mechanical air supply
located on public property
balcony
Electric service: above, below or to the side (location must not obstruct or interfere with access)
parts of the structure
terminations
7036-135G
24 in. Above grass, top of plants, wood or any other com-
12 in. 36 in. no OAK
12 in. Clearance horizontally from combustible wall
15 in. Vented directly through a wall, minimum length of
6 in. horizontal 12 in. vertical
bustible
Clearance from any forced air intake of other appli­ance
horizontal pipe
Minimum horizontal or vertical terminations must protrude from wall
NOTICE:
Do NOT Terminate Vent:
In any location that will allow fl ue gases or soot from enter-
ing or staining the building.
In any location which could create a nuisance or hazard.
In any enclosed or semi-enclosed area such as a carport,
garage, attic, crawl space, under a sun deck or porch, narrow walkway.
• Closely fenced area, or any location that can build up a concentration of fumes such as a stairwell, covered breezeway, etc.
NOTICE:
Termination must exhaust above air inlet elevation.
• It is recommended that at least 60 inches (1524mm) of vertical pipe be installed when appliance is vented directly through a wall. This will create a natural draft, which will help prevent the possibility of smoke or odor venting into the home during a power outage.
• It will also keep exhaust from causing a nuisance or hazard by exposing people or shrubs to high temperatures.
• The safest and preferred venting method is to extend the vent vertically through the roof or above the roof.
November 22, 2011
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Mt. Vernon Pellet Insert (AE)
B. Avoiding Smoke and Odors
Negative Pressure, Shut-Down and Electrical Power Failure
To reduce the probability of back-drafting or burn-back in the pellet appliance during power failure or shut down con­ditions, it must be able to draft naturally without exhaust blower operation.
Negative pressure in the house will resist this natural draft if not accounted for in the pellet appliance installation.
Heat rises in the house and leaks out at upper levels. This air must be replaced with cold air from outdoors which fl ows into lower levels of the house.
Vents and chimneys into basements and lower levels of the house can become the conduit for air supply and reverse under these conditions.
Outside Air
An outside air kit is recommend in all installations. The Outside Air Kit must be ordered seperately.
Per national building codes, consideration must be given to combustion air supply to all combustion appliances. Failure to supply adequate combustion air for all appli­ance demands may lead to backdrafting of those and other appliances.
Vent Confi gurations
To reduce probability of reverse drafting during shut-down conditions Hearth & Home Technologies strongly recom­mends:
• Installing the pellet vent with a minimum vertical run of 5 feet (1.52m). Preferably terminating above the roof line.
• Installing the outside air kit at least 4 feet (1.22m) below the vent termination.
To prevent soot damage to exterior walls of the house and to prevent re-entry of soot or ash into the house:
• Maintain specifi ed clearances to windows, doors and air inlets, including air conditioners.
• Vents should not be placed below ventilated soffi ts. Run the vent above the roof.
• Avoid venting into alcove locations.
• Vents should not terminate under overhangs, decks or onto covered porches.
• Maintain minimum clearance of 12 inches (305mm) from the vent termination to the exterior wall. If you see deposits developing on the wall, you may need to extend this distance to accommodate your installa­tion conditions.
When the appliance is roof vented (strongly recommended):
The air intake is best located on the exterior wall ori­ented towards the prevailing wind direction during the heating season.
When the appliance is side-wall vented:
The air intake is best located on the same exterior wall as the exhaust vent outlet and located lower on the wall than the exhaust vent outlet.
The outside air supply kit can supply most of the demands of the pellet appliance, but consideration must be given to the total house demand.
House demand may consume the air needed for the appli­ance. It may be necessary to add additional ventilation to the space in which the pellet appliance is located.
Consult with your local HVAC professional to determine the ventilation demands for your house.
CAUTION
• DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVICING ANOTHER APPLIANCE.
• DO NOT CONNECT TO ANY AIR DISTRIBUTION DUCT OR SYSTEM.
Optional Battery Back-Up
Hearth & Home Technologies supplies an optional battery back-up system that operates the appliance during power failure conditions to prevent smoking. In shutdown mode, the battery back-up will not prevent smoking. See Section
8 for details.
Hearth & Home Technologies assumes no responsibility for, nor does the warranty extend to, smoke damage caused by reverse drafting of pellet appliances under shut down or power failure conditions.
November 22, 2011
7036-135G
Page 13
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Mt. Vernon Pellet Insert (AE)
C. Negative Pressure
WARNING! Risk of Asphyxiation!
cause spillage of combustion fumes and soot.
Negative pressure results from the imbalance of air available for the appliance to operate properly. It can be strongest in lower levels of the house.
Causes include:
• Exhaust fans (kitchen, bath, etc.)
• Range hoods
• Combustion air requirements for furnaces, water heaters and other combustion appliances
• Clothes dryers
• Location of return-air vents to furnace or air conditioning
• Imbalances of the HVAC air handling system
• Upper level air leaks such as:
- Recessed lighting
- Attic hatch
- Duct leaks
Negative pressure can
D. Draft
Draft is the pressure difference needed to vent an ap­pliance successfully. When an appliance is drafting suc­cessfully, all combustion byproducts are exiting the home through the chimney.
Install through the warm airspace enclosed by the building envelope. This helps to produce more draft, especially dur­ing lighting and die-down of the fi re.
Considerations for successful draft include:
• Preventing negative pressure
• Location of appliance and chimney
NOTICE: Hearth & Home Technologies assumes no responsibility for the improper performance of the chimney system caused by:
• Inadequate draft due to environmental conditions
• Downdrafts
• Tight sealing construction of the structure
• Mechanical exhausting devices
To minimize the effects of negative air pressure:
• Install the outside air kit with the intake facing prevailing winds during the heating season
• Ensure adequate outdoor air for all combustion appliances and exhaust equipment
• Ensure furnace and air conditioning return vents are not located in the immediate vicinity of the appliance
• Avoid installing the appliance near doors, walkways or small isolated spaces
• Recessed lighting should be a “sealed can” design
• Attic hatches weather stripped or sealed
• Attic mounted duct work and air handler joints and seams taped or sealed
Page 14
7036-135G
November 22, 2011
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Mt. Vernon Pellet Insert (AE)
2 ft.
2 ft.
3 ft.
2 ft.
E. Chimney and Exhaust Connection
1. Chimney & Connector: Use 3 or 4 inch (76-102mm)
diameter type "L" or "PL" venting system. It can be vented vertically or horizontally.
2. Mobile Home: Approved for all Listed pellet vent. If using the 3 inch (76mm) vertical Top Vent Adapter Kit or the 3 to 6 inch (76-152mm) Top Vent Offset Adapter, use Listed double wall fl ue connector. A Quadra-Fire Outside Air Kit must be used with manufactured home installations.
3. Residential: The 3 inch (76mm) vertical Top Vent Adapter Kit and the 3 to 6 inch (76-152mm) Top Vent Offset Adapter are tested to use 24 gauge single wall fl ue connector or Listed double wall fl ue connector to Class A Listed metal chimneys, or masonry chimneys meeting International Residential Code standards for solid fuel appliances.
4. INSTALL VENT AT CLEARANCES SPECIFIED BY THE
VENT MANUFACTURER.
5. Secure exhaust venting system to the appliance with at
least 3 screws. Also secure all connector pipe joints with at least 3 screws through each joint.
6. DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST VENTING SYSTEM OF THIS UNIT.
7. DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE.
NOTE: All pipe must be welded seam pipe whenever possible. Seal pipe joints with high temperature silicone (500°F [260°C] minimum rated only).
WARNING! RISK OF FIRE!
• Only LISTED venting components may be used.
• NO OTHER vent components may be used.
• Substitute or damaged vent components may impair safe operation.
WARNING
Vent surfaces get HOT, can cause burns if touched. Non-combustible shielding or guards may be required.
WARNING! RISK OF INJURY OR PROPERTY DAMAGE!
• Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.
• Refer to the owner’s information manual provided with this appliance.
• For assistance or additional information consult a qualifi ed installer, service agency or your dealer.
NOTE: If burning shelled field corn, you must use approved venting specifi cally designed for corn. Follow the instructions from the venting manufacturer.
F. Equivalent Feet of Pipe
The table below can help you calculate the equivalent feet of pipe which is a method used to determine pellet vent size.
Figure 15.1.
Example of 3 Elbow-Rear Vent Termination Calculation
Pellet Venting
Component
90o Elbow or Tee
o
Elbow
45
Horizontal Pipe
Vertical Pipe
# of
Elbows
Feet of
3 X 5 15
Multiplied ByEquivalent
Pipe
X 3
7 X 1 7
2 X 0.5 1
Total Equivalent Feet 23
Feet
Components
Equivalent Feet
Note: This is a generic example and is not intended to represent any specifi c fuel type.
Figure 15.1
November 22, 2011
7036-135G
Page 15
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Mt. Vernon Pellet Insert (AE)
3 in. or 4 in. (76mm or 102mm) Diameter Pipe
Equivalent Pipe
Length In Feet
ALTITUDE IN THOUSANDS OF FEET
0
20
30
1 2 3 4 5 6 7 8 9 10
4 in. (102mm) Diameter Pipe Only
10
Example 1
Example 2
G. Pipe Selection Chart
The chart will help you in determining proper venting size according to the equivalent feet of pipe calculated previously and the altitude above sea level of this installation.
Figure 16.1.
a. Locate the calculated equivalent feet of pipe on the verti-
cal left side of the chart.
b. Move to the right horizontally on the chart until you reach
your altitude above sea level.
c. If you fall below the diagonal line, 3 or 4 inch (76 to
102mm) pipe may be used.
d. If it is anywhere above the diagonal line, a 4 inch (102mm)
diameter pipe is required.
NOTICE:
• A 90° elbow is 5 times as restrictive to the fl ow of exhaust gases under positive pressure as 1 foot (305mm) of hori­zontal pipe.
• A foot of horizontal pipe is twice as restrictive as a foot of vertical pipe.
WARNING! RISK OF FIRE!
Do NOT pack insulation or other combustibles between fi restops.
• ALWAYS maintain specifi ed clearances around venting and fi restop systems.
• Install fi restops as specifi ed.
Failure to keep insulation or other material away from vent pipe may cause fi re.
Figure 16.1
Example 1: If the equivalent length of pipe is 23 feet (7m) with altitude
of 8,000 feet (2438m) you must use 4 inch (102mm) diameter type “L” or “PL” vent.
Example 2: If the equivalent length of pipe is 12 feet (3.7m) with altitude of 6,000 feet (1829m) you may use 3 or 4 inch (76 to 102mm) diameter type “L” or “PL” vent.
Page 16
7036-135G
November 22, 2011
Page 17
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5
Outside Air through Rear Wall (Horizontal)
NOTE; Use metal plate around exhaust vent pipe and seal all edges with non-flammable insu­lation such as mineral wool or ceramic.
Do not use high temperature caulking materials to seal any edge to prevent furture service­ability.
Mt. Vernon Pellet Insert (AE)
Venting Systems
A. Full Reline With Outside Air - Horizontal
CAUTION
Never draw outside combustion air from:
• Wall, fl oor or ceiling cavity
• Enclosed space such as an attic or garage
WARNING
Fire Risk. Inspection of Chimney:
• Masonry chimney must be in good condition.
• Meets minimum standard of NFPA 211 Factory-built chimney must be a minimum 6 inch
(152mm) UL103 HT.
NOTE:
In Canada, where passage through a wall or partition of combustible construction is desired, the installation shall conform to CAN/CSA-B365.
November 22, 2011
Figure 17.1
7036-135G
NOTE:
Illustrations refl ect typical installations and are FOR
DESIGN PURPOSES ONLY.
Illustrations/diagrams are not drawn to scale.
Actual installation may vary due to individual design
preference.
Page 17
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Mt. Vernon Pellet Insert (AE)
Outside Air
Termination
at
Chimney Top
(Vertical)
305mm min. below
305mm min. above
NOTE; Use metal plate around exhaust vent pipe and seal all edges with non-flammable insula­tion such as mineral wool or ceramic.
Do not use high temperature caulk­ing materials to seal any edge to prevent furture serviceability.
B. Full Reline With Outside Air - Vertical
NOTE: Check clearances carefully for this type of instal-
lation to ensure adequate room for outside air venting.
NOTE: In Canada only a full reline is allowed per ULC S628, ORD ULC C1482-M1990.
NOTE: In Canada this fi replace insert must be installed with a continuous chimney liner of 6 inch (152mm) diam­eter extending from the fi replace insert to the top of the chimney. The chimney liner must conform to the Class 3 requirments of CAN/ULC-S635, Standard for Lining Systems for Extising Masonry or Factory-Built Chimneys and Vents, or CAN/ULC-S640, Standard for Lining Sys­tems for New Masonry Chimneys.
Page 18
Figure 18.1
Check building codes prior to installation.
• Installation MUST comply with local, regional, state and
• Consult local building, fi re offi cials or authorities having
7036-135G
CAUTION
national codes and regulations.
jurisdiction about restrictions, installation inspection, and permits.
November 22, 2011
Page 19
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Mobile Home
Spark Arrestor Cap
Roof Flashing
Storm Collar
Joist Shield/Firestop
Approved Class L or PL Pellet Vent
6
You must use a Quadra-Fire Outside Air Kit for installation in a mobile home.
1. An outside air inlet must be provided for the combustion air and must remain clear of leaves, debris, ice and/or snow. It must be unrestricted while the appliance is in use to prevent room air starvation which causes smoke spillage. Smoke spillage can also set off smoke alarms.
2. The combustion air duct system must be made of metal. It must permit zero clearance to combustible construc­tion and prevent material from dropping into the inlet or into the area beneath the dwelling and contain a rodent screen.
3. The appliance must be secured to the mobile home structure by bolting it to the fl oor (using lag bolts). Use the same holes that secured the appliance to the shipping pallet.
4. The appliance must be grounded with #8 solid copper grounding wire or equivalent, terminated at each end with an NEC approved grounding device.
Mt. Vernon Pellet Insert (AE)
CAUTION
THE STRUCTURAL INTEGRITY OF THE MOBILE HOME FLOOR, WALL AND CEILING/ROOF MUST BE MAIN­TAINED
Do NOT cut through:
• Floor joist, wall, studs or ceiling trusses.
• Any supporting material that would affect the structural integrity.
5. Refer to Clearances to Combustibles and fl oor pro­tection requirements on pages 8 & 9 for listings to combustibles and appropriate chimney systems.
6. Use silicone to create an effective vapor barrier at the location where the chimney or other component penetrates to the the exterior of the structure.
7. Follow the chimney manufacturer’s instructions when installing the vent system for use in a mobile home.
8. Installation shall be in accordance with the Manufactur­ers Home & Safety Standard (HUD) CFR 3280, Part
24.
NEVER INSTALL IN A SLEEPING ROOM.
Never draw outside combustion air from:
• Wall, fl oor or ceiling cavity
• Enclosed space such as an attic or garage
Figure 19.1
WARNING
CAUTION
November 22, 2011
7036-135G
Page 19
Page 20
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Mt. Vernon Pellet Insert (AE)
Collar
Wire Ties
Trim Ring
Termination Cap
3 inch Aluminum Flex Pipe (not included)
Leveling Bolts - 2 on each side
Appliance Set-Up
7
A. Leveling System
B. Outside Air Kit Instructions
The leveling bolts are located on the sides of the appliance, front and rear. To access the bolts, remove the front access panels. Reach in and turn the bolt to the desired height to level the appliance.
Figure 20.1
Included in Kit: 2 wire ties, 1 collar assembly,
1 termination cap assembly, 1 trim ring, fasteners.
NOTE: 3 INCH (76mm) ALUMINUM FLEX PIPE NOT INCLUDED.
Tools Needed: Phillips head screw driver; wire cutters;
hole saw or jig saw.
1. Measure distance from fl oor to air vent opening in appli­ance and mark location on wall.
2. Use saw to cut opening in wall. Cut a 3-1/2 to 4 inch (89-102mm) opening on inside wall and a 4 to 4-1/2 inch (102-114mm) opening on outside of house.
3. Use wire ties to secure fl ex pipe to collar assembly.
4. Slide trim ring over fl ex pipe and run pipe through wall.
5. Attach fl ex pipe (not included) to outside termination cap with second wire tie.
6. Secure termination cap to outside surface.
7. Secure trim ring to interior wall.
CAUTION
Never draw outside combustion air from:
• Wall, fl oor or ceiling cavity
• Enclosed space such as an attic or garage
Page 20
Figure 20.2
7036-135G
November 22, 2011
Page 21
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Mt. Vernon Pellet Insert (AE)
Basic
Cast
Attach Trim to Base from underneath
Attach Trim to Insert from inside Insert.
Install Front Trim Last, Corner Overlap Side Trim Pieces
5 in
3 in
5 inch high Set
3 inch high Set
Location of Latch for Removing Cast Sides
Lower the leveling bolts if necessary to keep the insert level when installing the Hearth Support.
Bend tabs down. Shipped flat from the factory.
9 attachment holes - 3 on each side and 3 in the front
C. Hearth Support
Included in Kit: (1) bottom, (1) trim front, (2) trim sides, (2)
trim extensions
Tools Needed: Phillips head screw driver, measuring tape, gloves
1. Remove contents from box and lay on protective surface to avoid scratching the paint.
2. Lay front and sides face down. Bend the tabs down toward the inside. Figure 21.1.
The side pieces are shipped fl at. It
3.
the sides into a bowed position before installing.
4.
Lay the cast bottom face up.
Attach the 2 sides FIRST and
then the front piece. Figure 21.2.
5. Turn the cast bottom right side up extensions. Note the alignment hole.
6. Attach the appropriate footers depending on the panels & trim set you are installing. The footers come in 2 sizes, 3 and 5 inches. Discard the footers not used.
Figure 21.1
is must easier to fl ex
and attach the panel
7. Place the assembled hearth support under the insert. Lower the leveling bolts if necessary to keep the insert level.
8. Open the door and attach the hearth support to the insert. There are 9 attachment holes. Figure 21.3.
Figure 21.3
D. Removal of Cast Sides
You will need to remove the cast sides in order to install the panel and trim set.
1. There is a latch on the back side of the cast side in the middle of the top opening of the cast side as indicated in Figure 21.4.
2. Place your fi ngers inside the opening and squeeze the latch. The side can now be pulled toward you and removed. Place on a protective surface so as not to damage the fi nish.
3. To replace the side, set the bottom in fi rst. Squeeze the latch in an open position. Place the cast side into posi­tion and then release the latch. The latch hooks onto a bracket to hold the side in place.
Figure 21.2
November 22, 2011
Figure 21.4 - Shown with Cast Panel Set
7036-135G
Page 21
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Mt. Vernon Pellet Insert (AE)
Back of Top Panel
Back of Side Panel
Screws
Shown with trim installed on panel set
1. Screw panels together
2. Bend tabs down
1. Screw panels together
3. Install Cast Trim Header
2. Bend tabs down
E. Surround and Trim Set - Cast
Included in Surround Kit: (2) side panels, left and right; (1)
panel top; (1) fastener package.
Included in Cast Trim Kit: cast trim header; (2) cast trim footers, left and right; (1) fastener package.
Tools Needed: Powered Phillips head screw driver
1. Remove contents from box being careful not to scratch or damage the cast trim pieces.
2. Lay the surround set face down on protective covering to prevent scratching the painted surface.
3. Secure the surround legs to top panel with the screws provided.
4. Now bend the tabs down toward the backside of the panel set, 5 on top and 2 on each leg. Leave the panel set face down. Figure 22.1.
5. Place the corresponding cast trim pieces ( 2 cast trim legs and 1 cast trim header) underneath the panel set, also face down.
6. Place washer provided over tab and secure the trim and panel together with screw. Continue for all tabs.
7. Secure cast footers with screws.
8. Remove both left and right cast sides from insert. See Figure
21.4 page 21.
9. Carefully slide surround and trim over the top of the insert
into place matching the mounting holes on the panel with the mounting holes on the insert. Secure with screws provided. Figure 22.5.
(2) cast trim legs, left and right; (1)
F. Surround & Trim Set, Basic
Included in Surround & Trim Kit:
screws; (1) trim set, 3 piece; (2) side panels; (1) top panel; (4) screws.
Tools Needed: Powered Phillips head screw driver
1. Secure the top panel to the surround sides with the screws provided. Figure 22.3.
2. Assemble the trim with the (2) corner brackets provided. Figure 22.4.
3. Remove the 2 cast sides and slide the assembled trim over the assembled surround set. See Figure
21.4 on page 21.
4. Carefully slide surround and trim over the top of the
insert into place matching the mounting holes on the panel with the mounting holes on the insert. Secure with screws provided. Figure 22.5.
Figure 22.3
(2) corner brackets and set
Figure 22.1
Page 22
Figure 22.2- Completed View
Figure 22.5
7036-135G
Figure 22.4
November 22, 2011
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G. Optional Log Set Placement Instructions
Log fits over screws
Left Log
Log has indentations on the bottom to fit over the screw heads.
Log rests in front of screws
Right Log
2 PIECE LOG SET INSTALLATION
1. Place the left log as shown. There are 2 indentations in the bottom of the log to fi t over the screw heads in the fi rebox. Figures 23.1 and 23.2.
2. Place the right log in front of the 2 screw heads in the fi rebox. Figures 23.3 & 23.4.
CAUTION
Logs are FRAGILE. Use extreme care when handling or cleaning logs.
Mt. Vernon Pellet Insert (AE)
Figure 23.3
Figure 23.1
Figure 23.2
Figure 23.4
NOTICE:
Due to the abrasive nature of a pellet appliance fi re, the logs are not covered under warranty. Any placement vari­ation other than shown here can cause excessive heat and shall void the appliance warranty.
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Mt. Vernon Pellet Insert (AE)
12 volt Power Inlet (for optional battery back-up)
Houshold Power Inlet
Green Wire White Wire Red Wire
Thermostat Wires in Center 3 Screws
H. Wall Control Thermostat Installation
1. When mounting the wall control thermostat on the wall,
be sure to follow your wall control’s installation instruc­tions carefully.
NOTE: The wall control thermostat should be
mounted on an inside wall and not in direct line with the appliance convection air.
NOTE: If the wall control thermostat is located too
close to the appliance, you may need to set the temperature setting slightly higher to maintain the desired temperature in your home.
2. There is a 5 screw terminal block located on the back
lower left corner of the appliance directly above the power cord inlet.
The center 3 screws are for the wall control thermostat
wires and the 2 outer screws are mounting screw and should not have wires attached to them.
The thermostat wires are color coded. The green wire
is on the top, the white in the middle and the red on the bottom. Figure 24.1.
There are colored dots corresponding with the same
colored wire on the right side which are easily seen by the installer. If by chance it is put in upside down the dots will be on the left side and will not be visible.
Shock hazard.
• Do NOT remove grounding prong from plug.
• Plug directly into properly grounded 3 prong
• Route cord away from appliance.
CAUTION
receptacle.
Do NOT route cord under or in front of appliance.
Figure 24.1
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8
Mt. Vernon Pellet Insert (AE)
Operating Instructions
WARNING
Fire Risk.
• Do not operate appliance before reading and understanding operating instructions.
• Failure to operate appliance properly may cause a house fi re.
A. Fire Safety
To provide reasonable fi re safety, the following should be given serious consideration:
• Install at least one smoke detector and CO monitor on each fl oor of your home.
• Locate detectors away from the heating appliance and close to the sleeping areas.
• Follow the detector’s manufacturer ’s placement and installation instructions and maintain regularly.
• Conveniently locate a Class A fi re extinguisher to contend with small fi res.
• In the event of a hopper fi re:
• Evacute the house immediately.
• Notify fi re department.
B. Combustible/Non-Combustible Materials
Combustible Material Material made of or surfaced with wood, compressed
paper, plant fi bers, plastics, or any material capable of igniting and burning, whether fl ame-proofed or not, plastered or unplastered.
Non-combustible Material Material which will not ignite and burn. Such materials are
those consisting entirely of steel, iron, brick, tile, slate, glass or plasters, or any combination thereof.
Non-combustible Sealant Material Sealants which will not ignite and burn: Rutland, Inc.
Fireplace Mortar #63, Rutland 76R, Nufl ex 304, GE RTV106 or GE RTB116 (or equivalent).
C. Fuel Material and Fuel Storage
Pellet fuel quality can greatly fl uctuate. This appliance has been designed to burn a wide variety of fuels, giving you the choice to use the fuel that is most economical in your region.
Hearth & Home Techonologies strongly recommends only using Pellet Fuel Institute (PFI) certifi ed fuel.
Fuel Material
• Made from sawdust or wood by-products
• Shelled fi eld corn & other biomass fuels
• Depending on the source material it may have a high or low ash content.
Higher Ash Content Material
• Hardwoods with a high mineral content
• Fuel that contains bark
• Standard grade pellets, high ash pellets, corn and other biomass fuels
Lower Ash Content Material
• Softwoods
• Fuels with low mineral content
• Premium grade pellets
Shelled Field Corn
• Must be 15% or less moisture content.
• Must be clean and free from debris
• Never burn corn straight from the fi eld
• Stalk parts, excessive fi nes and cob remnants, etc. will clog the auger mechanism
• Corn with excessive grain dust must be screened by sifting with 3/16 inch (4.7mm) mesh screening
CAUTION! Do not burn fuel that contains an additive;
(such as soybean oil).
• May cause hopper fi res
• Damage to product may result
Read the ingredients list on the package. If you are buying corn or wheat the only ingredient that should be listed is corn or wheat.
WARNING! Risk of Chemical Poisoning!
Do NOT burn treated seed corn
• Chemical pesticides are harmful or fatal if swallowed
• Burning treated seed corn will void your warranty
Clinkers
Minerals and other non-combustible materials such as sand will turn into a hard, glass-like substance called a clinker when heated in the fi repot.
Trees from different areas will vary in mineral content. That is why some fuels produce more clinkers than others.
Moisture
Always burn dry fuel. Burning fuel with high moisture content takes heat from the fuel and tends to cool the appliance, robbing heat from your home. Damp pellet fuel can clog the feed system.
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Mt. Vernon Pellet Insert (AE)
Automatic
Manual Off
Medium
Size
Pellets are either 1/4 inch or 5/16 inch (6-8mm) in diameter
• Length should be no more that 1-1/2 inches (38mm)
• Pellet lengths can vary from lot to lot from the same manufacturer
• Due to length variations, the flame height (feed rate) may need adjusting occasionally. See page 27 for instructions..
Performance
• Higher ash content requires the ash drawer to be emptied more frequently
• Hardwoods require more air to burn properly
• Set wall control to “Utility Pellet” if the fi repot and ash pan are fi lling quickly. This will cause the auto-clean system to empty the fi repot more often.
• Premium wood pellets produce the highest heat output.
• Burning pellets longer than 1-1/2 inches (38mm) can cause an inconsistent fuel feed rate and/or missed ignitions.
We recommend that you buy fuel in multi-ton lots whenever possible. However, we do recommend trying various brands before purchasing multi-ton lots to ensure your satisfaction.
CAUTION! Tested and approved for wood pellets, shelled fi eld corn, wheat and black oil sunfl ower seeds. Burning of any other type of fuel voids your warranty.
D. General Operating Information
Read and understand the Thermostat Wall Control manual for detailed operating instructions. The wall control is an intregal part of how to operate this appliance.
1. Thermostat Wall Control - Automatic Setting
The appliance is like most modern furnaces; when the thermostat wall control calls for heat, your appliance will automatically light and deliver heat.
When the room is up to temperature and the wall control is satisfi ed the appliance will shut down.
In the automatic setting the heat output level is controlled by the wall control. Select “Automatic” on the AUTO/MANUAL screen. Figure 26.1.
Figure 26.1
Changing to Different Fuel Type
• Empty the hopper of the previous fuel
Thoroughly vacuum hopper before fi lling with the new
fuel
• Select the appropriate setting on the FUEL SELECTION screen on the thermostat wall control
The burn rate, BTU content and heat output will all vary depending on the fuel selected.
Storage
• Wood pellets should be left in their original sealed bag
until using to prevent moisture absorption.
• Shelled corn, wheat or sunfl ower seeds should be stored
in a tight container to prevent it from absorbing moisture from damp or wet fl oors.
• This will also prevent rodents from becoming a problem
• Do not store any pellet fuel with in the clea ranc e
requirements or in an area that would hinder routine cleaning and maintenance.
CAUTION
Tested and approved for wood pellets, shelled fi eld corn, wheat and black oil sunfl ower seeds. Burning of any other type of fuel voids your warranty.
Page 26
2. Thermostat Wall Control - Manual Setting
When you select “Manual” on the AUTO/MANUAL screen the appliance will still automatically turn on and off according to the temperature setting.
However, you will be able to manually control the heat output levels. Adjust the heat output levels by using the HEAT OUTPUT LEVEL screen. Figure 26.2.
Figure 26.2
.
3. Auto-Clean Firepot System
Your appliance is equipped with an automatic fi repot cleaning system that will change the frequency of cleaning based on the fuel being burned.
The auto-clean system will clean itself immediately on initial plug in. If there is a power outage, as soon as power is restored it will recycle and clean itself if there is no fi re in the fi repot.
NOTE: User is responsible for removing the ash from the ash drawer.
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Mt. Vernon Pellet Insert (AE)
Sunflower Seeds
Corn Utility Pellet Softwood Pellet
Wheat Hardwood Pellet
DONE
SELECT
FUEL SELECTION
E. Before Your First Fire
• First, make sure your appliance has been properly installed and that all safety requirements have been met.
• Pay particular attention to the fi re protection, venting and thermostat wall control installation instructions.
• Double check that the ash pan, hopper and fi rebox are empty and then close the fi rebox door.
NOTICE:
The tip of thermocouple must be in contact with the inside end of the thermocouple cover or missed ignitions can occur.
F. Filling the Hopper with Fuel
Check the hopper and make sure it is empty before fi lling
with fuel.
• Open the cast top hopper lid.
• Do not over fi ll the hopper. The hopper lid must be com-
pletely closed to maintain proper vacuum and for the feed motor to operate. An error ICON will appear on the wall control if the hopper lid is not properly closed.
• Do not leave any part of the fuel bag on the appliance after
fi lling hopper.
2. Comfort Level Selection
Once your fuel is selected, select the temperature at the desired setting on the SET COMFORT LEVEL screen. Figure 27.2.
Figure 27.2
3. Automatic or Manual Setting
The automatic setting will control the heat output based on the comfort level selection. The manual setting allows you to manually control the heat output settings. See page 27,
Ignition Cycles.
NOTE: See the Wall Control Thermostat manual for detailed instructions.
G. Fire Characteristics and Flame Height
(Feed Rate) Adjustment
G. Starting Your First Fire
1. Fuel Selection
To start your fi rst fi re, you must:
• Select the appropriate fuel on the FUEL SELECTION screen on the thermostat wall control to match the fuel you have chosen to burn.
• If the proper fuel is not selected your appliance will not operate properly.
• For example, if you have selected wood pellets and you are burning corn, the appliance may not light, it may go out or overfeed. Figure 27.1.
NOTE: If you are lighting your appliance for the fi rst time:
• The feed tube will be empty and it can take some time to fi ll it with fuel before you will see a fi re
• Put a handful of fuel in the fi repot (priming) to speed up the process. You can also do this when you have run com­pletely out of fuel.
A properly adjusted fi re will have an active fl ame pattern and the fl ame will rise and fall somewhat. This is normal.
• On HIGH setting, the fl ame will extend approximately 8 inches (203mm) out of the fi repot. If it is not 8 inches (203mm) tall, increase the fl ame height.
• On MEDIUM or LOW setting the fl ame will be shorter.
• Reduce the fl ame height if the fi re has tall fl ames with black tails and seems somewhat lazy. This may also indicate that the fi repot and/or heat exchanger needs to be cleaned. Refer to Section 10 for Maintenance and Cleaning Instructions.
Adjusting the Flame Height (Feed Rate)
• Set your appliance to “MANUAL” mode on the wall con­trol.
• Set the heat output level to HIGH.
• Adjust the fl ame height using the “FLAME HEIGHT AD­JUST” screen on the wall control. Figure 27.3.
November 22, 2011
Figure 27.1
7036-135G
Figure 27.3
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Mt. Vernon Pellet Insert (AE)
13 Volts
12 Volts 11 Volts
Battery
Below
10 Volts
MAINT BURN
73
Set at: 73
12:30 PM
HEAT OUTPUT
MENU
“Maint Burn” will display when the thermostat has reached the set room temperature and will run on low until it reaches its auto-clean cycle time.
Battery icon.
I. Battery Back-up System (Optional)
CAUTION!
• Hook up to battery terminals BEFORE you plug battery into appliance.
• Damage to internal electronic components may occur.
The appliance has been designed to operate on an optional battery back-up system.
If you have frequent power outages in your region, hook the appliance up to a 12 volt battery and it will automatically switch to battery power in the event of a power failure. The 12 volt power cord, sold as a separate accessory, does not charge the battery.
WARNING! Risk of Injury!
• Blowers may continue to run and would be exposed to human contact.
Operating on Battery Back-Up
• A battery icon appears on your wall control to let you
know you are now operating on battery power. Figure
28.2.
• The fi re must be manually lit as the appliance will no
longer automatically light. Follow the instructions in the Wall Control Manual.
• Use only approved fi re starting gel to start the fi re.
• The high burn rate is no longer available on battery
back-up.
• Each level drops down one level, i.e the high burn be-
comes medium-high burn and so on.
• If the battery charge falls below 10 volt it can no longer
sustain the appliance operation and the appliance will shut down. Figure 28.1. You must disconnect and re­connect the battery to start it up again.
Recommended Battery
• 12 volt deep cycle battery, (i.e., marine or RV type).
• A 12 volt battery cable is available through your local
dealer.
Wall Control Display
The wall control will display the battery icon when operating in the battery back-up mode. Figure 28.2
Figure 28.2
J. Clear Space
WARNING! RISK OF FIRE! Do NOT place combustible objects in front of the appliance. High temperatures may ignite clothing, furniture or draperies. Maintain a minimum clearance of 3 feet (914mm) in front of appliance.
Mantel:
objects on mantel or hearth. Heat may damage these objects.
NOTICE: Clearances may only be reduced by means ap- proved by the regulatory authority having jurisdiction.
WARNING! RISK OF FIRE! Keep combustible materials, gasoline and other fl ammable vapors and liquids clear of appliance.
• Do NOT store fl ammable materials in the appliance’s
DO NOT USE GASOLINE, LANTERN FUEL, KEROSENE,
• DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS SUCH
• DO NOT USE CHEMICALS OF FLUIDS TO START THE
Keep all such liquids well away from the heater while it is in use as combustible materials may ignite.
Avoid placing candles and other heat-sensitive
vicinity.
CHARCOAL LIGHTER FLUID OR SIMILAR LIQUIDS TO START OR “FRESHEN UP” A FIRE IN THIS HEATER.
AS GASOLINE, NAPHTHA OR ENGINE OIL.
FIRE.
Figure 28.1
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Mt. Vernon Pellet Insert (AE)
READY
73
Set at: 73
12:30 PM
HEAT OUTPUT
MENU
System Status
K. Ignition Cycles
The appliance engine is controlled by the digital thermostat wall control. The digital display on the wall control will tell you what your appliance is doing in the upper left corner (System Status). Figure 29.1.
Figure 29.1
Every time the thermostat calls for heat, the appliance steps through fi ve cycles:
1 Start-Up Cycle 4 Shutdown Cycle
2 Soft-Start Cycle 5 Auto-Clean Cycle
3 Heating Cycle
The duration and characteristics of these cycles may be dif­ferent with each type of fuel selected.
2. Soft Start Cycle (SS-Low / SS-Med)
Once the fi re is lit:
• The appliance moves into the low soft-start cycle as it continues to build the fi re
• More fuel will be added
• As the fi re builds, the appliance will change to medium soft-start mode
• The heating cycle begins
3. Heating Cycle ( Auto / Man - L, ML, M, MH, H)
There are two choices in the Automatic / Manual menu of how your appliance will operate:
Automatic Mode
• The wall control will turn the heat output level up or down depending on how far the room temperature is from the desired temperature
• The digital display will read AUTO:M, i.e. automatic-me­dium level
• As the room temperature approaches the desired tem­perature, the appliance will turn down to lower settings
• When the home reaches your set temperature, the appli­ance will go into the shutdown cycle
WARNING! RISK OF FIRE!
Do NOT operate appliance:
• With appliance door open
• With fi repot fl oor open
• With ash pan removed
1. Start-Up Cycle
During this cycle:
• Igniter turns on for 90 seconds to heat up the air in the fi repot
• Combustion blower starts
• Vacuum switch comes on
• Feed motor turns on adding fuel to the fi repot and the appliance waits for the fi re to start
The duration of start-up depends on the type and quality of fuel used. It is normal to see some smoke during the ignition process as moisture evaporates and the fuel lights. The smoke will stop once the fi re starts.
Manual Mode
• Set the heat output setting from the main screen
• The right bottom button will read HEAT OUTPUT
• You can operate the appliance from any of the 5 levels
• On the lowest level (MAN: L) the appliance will stay on longer, burn less fuel per hour, and will take longer to bring the home up to your desired temperature
• On the highest setting (MAN:H) the appliance will burn more fuel per hour, and bring your home up to tempera­ture more quickly
In Manual mode the heat output does not change but
will stay at the setting you chose until the comfort level is reached (meaning the thermostat has been satisfi ed). Turn to OFF to stop operation.
4. Shutdown Cycle
Once your home has reached your set temperature:
• Appliance will stop feeding fuel and allow the fi re to dimin-
ish
• Convection blower will continue to run until the appliance
cools to appropriate temperature
• Appliance will begin the auto-clean cycle
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5. Auto-Clean Cycle
The fi repot auto-clean system will cycle:
• When the appliance is fi rst plugged in
• When the house reaches temperature and the appliance shuts down
• At prescribed intervals, depending on the type of fuel se­lected
• When starting up after an electrical interruption
If your appliance is running and the auto-clean cycle is initi­ated, the appliance will revert to shutdown cycle.
• The fl oor of the fi repot will open and dump the ash into the ash pan
• It takes approximately 2 minutes to complete the auto­clean cycle
• The fl oor will then shut, and if the thermostat is still call­ing for heat, the fi re will start again
• During this auto-clean cycle, the convection blower may continue to run. The combustion blower will continue to run.
Additional Screen Messages:
READY It is telling you that the home is up to temperature
and doesn’t need any heat.
WARNING
Fire Risk Do NOT operate appliance:
• With appliance door open.
• With fi repot fl oor open. Do NOT store fuel:
• Closer than required clearances to com­bustibles to appliance.
• Within space required for loading or ash removal.
L. Insert Removal
In the case that service or inspection is required the unit may need to be removed from the wall.
1. Unit must be unplugged before removal of unit is possible. Unplug the unit from its power source.
2. Remove insert surround from unit, to ease the process of removal.
3. Unclip the exhaust transition from the exhaust outlet in the back of the unit. This is what connects the venting to the unit. Removal of the clips will allow you to remove the unit from the wall without damaging or adjusting the venting.
4. Slide unit from the wall and rotate either direction as needed.
- - - - - The screen will show 5 dashes when the wall
control and the control board are NOT communicating with each other. Check that the wiring on the thermostat is prop­erly connected.
MAINTENANCE BURN This indicates the appliance is operating on battery backup, prior to the auto-clean. The maintenance burn will keep the system from shutting down as the appliance will not automatically re-light in battery back-up mode.
OFF The AUTO/MANUAL SETTING screen has been set to OFF. Set the appliance to OFF when performing periodic maintenance to prevent an unexpected startup.
BLANK SCREEN The ON/OFF switch may be in OFF position. Turn to ON position.
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November 22, 2011
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M. Quick Start Guide
READY
71
Set at: 68
12:30 PM
MENU
Auto/Manual/Off
User Settings
Fuel Type
MENU
Set Comfort Level
Sunflower Seeds Wheat
FUEL SELECTION
Softwood Pellet
Hardwood Pellet
CONFIRM FUEL CHANGE
Please empty hopper
of old fuel type and
ensure firebox is clean.
Please refer to
section 8 in manual.
DONE
User Settings
Fuel Type
MENU
Set Comfort Level
Auto/Manual/Off
AUTO/MANUAL SETTINGS
Manual
Off
Automatic
Manual
Function Buttons
Buttons
Up
Down
READY
73
Set at: 73
12:30 PM
HEAT OUTPUT
MENU
Room
Te mp
READY
71
Set at: 68
12:30 PM
MENU
READY
71
Set at: 68
12:30 PM
MENU
USER SETTINGS
Flame Height Adjust
Te mp Differential
Te mp Units F/C
Auto/Manual/Off
Fuel Type
Set Comfort Level
User Settings
MENU
Mt. Vernon Pellet Insert (AE)
NOTICE:
Any button pressed will turn on the backlight. Wall control will automati-
cally revert back to the starting screen if there is no activity for 15 seconds; except
for the “CONFIRM FUEL CHANGE” screen.
Wall Control for Reference
TURNING ON APPLIANCE
1. At the starting screen, press “MENU”.
CHOOSING FUEL TYPE
1. At the starting screen, press “MENU” button once or twice until “MENU” screen appears.
2. Highlight “FUEL TYPE” using the “UP/
DOWN” buttons to the right side of the display. Press “SELECT”.
CHOOSING TEMP UNIT:
°F or °C
1. At the starting screen, press “MENU” button once or twice until “MENU” screen appears.
2. Highlight “USER SETTINGS” using the “UP/DOWN” buttons to the right side of the display. Press “SELECT”.
2. Highlight “AUTO/MANUAL/OFF”.
3. Highlight “MANUAL”. Press “SELECT”.
4.
November 22, 2011
Press “SELECT”.
Press “DONE” twice or wait 15 sec­onds for starting screen to re-ap­pear.
3. Scroll down and highlight “HARD­WOOD PELLET” or your fuel type.
4. Now press “SELECT” to choose new fuel.
5. Press “DONE” to confi rm fuel change.
6. Press “DONE” twice or wait 15 sec­onds for starting screen to reap­pear.
7. Fill the hopper with fuel. If the hop­per was completely empty or has run out of fuel, put approximately 1/2 cup of pellets into the fi repot for a quick restart.
8. Be sure the hopper lid and glass door are both closed.
7036-135G
3. Highlight “TEMP UNITS F/C” using the “UP/DOWN” buttons to the right side of the display. Press “SELECT”.
4. Press the “UP” or “DOWN” button to set desired temperature unit and press “SELECT”..
5. Press “DONE” twice again, or wait 15 seconds for starting screen to re-ap­pear.
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READY
71
Set at: 74
12:30 PM
HEAT OUTPUT
MENU
Hold at:
Medium High
74
ºF
READY
71
Set at: 68
12:30 PM
HEAT OUTPUT
MENU
SET COMFORT LEVEL
ON HOLD
RESUME
DONE
74
ºF
SHUTDOWN
71
Set at: 74
12:30 PM
HEAT OUTPUT
MENU
Hold at:
STARTUP
71
Set at: 74
12:30 PM
HEAT OUTPUT
MENU
Hold at:
Min Firepot Te mp
SERVICE
RETRY
ERROR LIST
SETTING COMFORT LEVEL
1. Press and hold “UP” or “DOWN” but­ton to set desired temperature.
NOTE: Set temperature must be 3
degrees higher than room temperature for appliance to start.
2. Press “HOLD TEMP”.
SETTING HEAT OUTPUT
1. At the starting screen, press “HEAT OUTPUT”.
2. Use the “UP” button to change “HEAT OUTPUT LEVEL” to ”MEDIUM-HIGH”.
3. Press “DONE” twice or wait 15 seconds for starting screen to re-appear.
HOPPER OUT OF FUEL
1. If the appliance has stopped operat­ing, check the wall control screen. If it is showing “Min Firepot Temp” the hopper has run out of fuel.
2. Fill the hopper with fuel and press the “RETRY” button twice. The fi rst time turns on the back light, the second time starts the retry function.
3. Press “DONE”.
3. If the wall control screen changes to a “SHUTDOWN” screen that means your appliance has not completed the full shutdown cycle. Depending on where it was in the cycle it can take from one to ten minutes to restart.
When the shutdown cycle is complete the wall control screen will display “STARTUP”. Continue to Step 4.
4. If the wall control screen changes to a “STARTUP” screen after pressing “RETRY” that means your appliance has already completed the shutdown cycle. You must wait until the wall con­trol screen displays the startup screen and then put 1/2 cup of pellets in the fi repot for a quick restart.
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5. Be sure the hopper lid and glass door are both closed.
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N. Frequently Asked Questions
ISSUES SOLUTIONS
1. Metallic noise 1. Noise is caused by metal expanding and contracting as it heats up and cools down, similar to the sound pro­duced by a furnace or heating duct. This noise does not affect the operation or longevity of your appliance.
2. Ash buildup on glass 2. This is normal. Clean the glass.
3. Glass has turned dirty 3. Excessive build up of ash. The lower burn settings will produce more ash, the higher burn settings produce less. The more it burns on low the more frequent clean­ing of the glass is required.
4. Fire has tall fl ames with black tails and is lazy 4. The fl ame height adjustment needs to be reduced or the fi repot needs cleaning. Heat exchanger or exhaust blower needs cleaning.
5. Excessive smokey start-up 5. Either the fi repot is dirty or there is too much fuel at start-up and not enough air.
6. Large fl ame at start-up 6. This is normal. Flame will settle down once the fi re is established. Some smoke is normal.
7. Mechanical Noise 7. The fl oor of the fi repot in the auto-clean system may make some noise as it scrapes the ash into the ash pan.
CAUTION
Odors and vapors released during initial operation.
• Curing of high temperature paint.
• Open windows for air circulation.
Odors may be irritating to sensitive individuals.
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Troubleshooting
9
With proper installation, operation, and maintenance your appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualifi ed service person in the diagnosis of a problem and the corrective action to be taken. This troubleshooting guide can only be used by a qualifi ed service technician.
Error Message
Bad wall control or control board 3 wires have loose connections or installed wrong
BAD TC DROP TUBE
(TC = Thermocouple)
BAD TC FIREPOT
(TC = Thermocouple)
SNAP DISC TRIPPED Overheat sensor (snap disc) has tripped
VACUUM SW ERROR
(SW = Switch)
COMB BLOWER JAMMED Combustion blower is blocked/jammed Remove blockage
AUGER JAMMED Auger jammed, feed motor bad Pull the feed system and inspect
MISSED IGNITION Igniter bad or poor harness connection
MIN FIREPOT TEMP Out of fuel Refi ll hopper
MAX DROP TUBE TEMP Appliance in over-heat condition
CONV BLOWER JAMMED Convection blower blocked/jammed Remove blockage
CHECK ASHPAN Auto-clean jammed
SCREEN GOES BLANK Static discharge or nearby lightning or
Drop tube thermocouple is broken or leads are reversed
Firepot thermocouple is broken or leads are reversed
Convection blower may need cleaning
Vacuum switch is bad
Vacuum hose is plugged/disconnected
Out of fuel or fuel is bridging in hopper
Faulty fi repot thermocouple connection has shorted.
Flame height set too high
Components may need cleaning
Auto-clean switch is bad
Linkage has become disconnected
Electric fast transients at the input mains
Possible Cause Corrective Action
Replace wall control or control board Check connections
Check connections
Replace thermocouple
Check connections
Replace thermocouple
Turn power off to appliance and manually reset snap disc then turn power back on
Clean convection blower if needed
Check connections. Bypass vacuum with jumper wire, if runs, switch is bad. Replace switch
Check vacuum hose
Replace blower if necessary
Must unplug appliance to clear error
Clear jam and Press Retry
Check connections, if OK replace igniter
Break up bridging pellets. Refi ll hopper
Replace the thermocouple Press Retry
Add handful of pellets to fi repot to prime it
Press Retry
Confi rm setting matches burning fuel
Adjust fl ame height
Clean the fi rebox, heat exchanger, convec­tion blower, fi repot and ash pan
Replace blower if necessary
Must unplug appliance to clear error
If ashpan is empty, check for a jam. Use a screw driver and fi rmly push in the fi repot fl oor holes and fl ex spring and push toward home to release jam
Replace switch
Reconnect linkage
Wait 25 seconds and press any key to refresh the screen.
Page 34
Hopper lid not closed all the way
Switch is out of adjustment (auger will not function)
Firebox door is not latched properly Adjust or replace door switch
Out of fuel Check the fuel level, if OK the switch may be
7036-135G
Close the lid. If that didn’t work replace the switch
Adjust or replace switch
out, replace switch
November 22, 2011
Page 35
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Maintaining & Servicing Your Appliance
Manual
Off
Automatic
10
A. Proper Shutdown Procedure
1. Set wall control to OFF on AUTOMATIC / MANUAL SET­TING screen. Figure 35.1.
2. Wall control screen will scroll through the following mes­sages after setting to OFF.
• Shutdown
• Auto-Clean
• Off
3. Smoke spillage into the room can occur if the appliance
is not cool before unplugging.
4. There is a risk of shock if the appliance is not unplugged
before servicing the appliance.
After servicing, restart with the AUTO/MANUAL SETTINGS screen. Figure 35.1.
Mt. Vernon Pellet Insert (AE)
Before Servicing Your Appliance
CAUTION! SHOCK AND SMOKE HAZARD!
• Proper Shutdown Procedure must be followed.
• Smoke spillage into room can occur if appliance is not cool before unplugging appliance.
• Risk of shock if appliance is not turned off before servic­ing appliance.
Figure 35.1
Follow the detailed instructions found in this
B. Quick Reference Maintenance Chart
Cleaning or Inspection
Ash Pan - Burning Wood Pellets Every 5 bags of fuel OR X
Ash Pan - Burning Alternate Fuels Every 1 bag of fuel OR X
Ash Removal from Firebox More frequently depending on the
fuel type or ash build-up
Auto-Clean Inspection More frequently depending on the
fuel type
Blower, Combustion (Exhaust) More frequently depending on the
fuel type
Blower, Convection More frequently depending on the
operating environment
Door Latch Inspection Prior to heating season OR X
Firebox - Prepare for Non-Burn Season At end of heating season OR X
Firepot - Burning Softwood Pellets Every 5 bags OR X
Firepot - Burning Hardwood Pellets Every 3 bags OR X
Firepot - Burning Alternate Fuels Every 1 bag OR X
Glass When clear view of fi repot
becomes obscured
Heat Exchanger & Drop Tube Every 1 ton of fuel OR X
Hopper Every 1 ton of fuel or when chang-
ing fuel types
Venting System More frequently depending on the
fuel type
Frequency Daily Weekly Every 2
section for each step listed in the chart below.
Monthly Yearly
Weeks
OR X
OR X
OR X
OR X
OR X
OR X
OR X
NOTICE: These are recommendations. Clean more frequently if you encounter heavy
November 22, 2011
build-up of ash at the recommended interval or you see soot coming from the vent. Not properly cleaning your appliance on a regular basis will void your warranty.
7036-135G
Page 35
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Mt. Vernon Pellet Insert (AE)
Auto Clean System
C. General Maintenance and Cleaning
1. Auto-Clean System Inspection & Cleaning
Frequency: Monthly or every ton (aprx. 50 bags) or
more frequently depending on the type of fuel
By: Homeowner
a. Be sure the wall control screen says OFF and the
appliance is allowed to cool.
b. Open the fi rebox door. Inspect the auto-clean springs:
(See item #62 on page 47 for the location of the springs).
• Inspect for any degradation or deformation
• As the springs heat up and cool down they can lose tension
• If there is a gap showing above the fi repot bottom, approximately 1/16 inch (1.59mm) or more, it means the springs have lost their tension
• Lost tension can not keep the fl oor in the proper position causing ignition problems and fuel falling into the ash pan.
• Call your dealer to replace the springs.
c. Inspect the holes in the fi repot fl oor for any debris.
• The holes must be kept clear.
d. How often the fi repot cleans itself depends on:
• The type of fuel you selected on the thermostat wall control
• How long the appliance burns before satisfying set point on wall the control.
• Burning biomass fuels may require a more thorough cleaning during the burn season.
e. Excessive clinkers will eventually jam the auto-clean
system and generate an error message on the wall control.
2. Ash Removal from Firebox
Frequency: Weekly or more frequenctly depending on
ash build-up
By: Homeowner
Be sure the wall control screen says OFF and the appliance is allowed to cool.
There must not be any hot ashes in the fi rebox during cleaning.
Frequent cleaning of the ash in the fi rebox with a vacuum cleaner will help slow down the build-up of ash in the exhaust blower and vent system.
3. Cleaning Ash Pan
Frequency: Weekly or every 3-5 bags
By: Homeowner
a Locate the ash pan underneath the fi repot.
b. Slide the ash pan straight out.
c. Empty into a non-combustible container and re-install ash
pan.
d. When replacing ash pan push it back until it catches on
the 2 side latches.
e. Clinkers fi lling the ash pan will have to be cleaned out
more often than ash. See Disposal of Ashes.
4. Disposal of Ashes
Frequency: As needed
By: Homeowner
a. Ashes should be placed in a metal container with a tight-
fi tting lid.
b. The closed container of ashes should be placed on a
non-combustible fl oor or on the ground, well away from all combustible materials, pending fi nal disposal.
c. If the ashes are disposed of by burial in soil or otherwise
locally dispersed, they should be retained in the closed container until all cinders have been thoroughly cooled.
Figure 36.1
Page 36
WARNING! RISK OF FIRE!
als, gasoline and other fl ammable vapors and liquids clear of appliance.
• Do NOT store fl ammable materials in the appliance’s
• Do NOT use gasoline, lantern fuel, kerosene, charcoal
Keep all such liquids well away from the heater while it is in use as combustible materials may ignite.
WARNING! RISK OF FIRE!
Do NOT store fuel:
• Closer than required clearances to combustibles to ap-
• Within space required for loading or ash
7036-135G
Keep combustible materi-
vicinity.
lighter fl uid or similar liquids to start or “freshen up” a fi re in this heater.
pliance.
removal.
November 22, 2011
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Mt. Vernon Pellet Insert (AE)
Clinker
5. Cleaning Firepot with Firepot Clean-Out Tool
Frequency: Softwood Pellets: Weekly or every 5 bags
Hardwood Pellets: Weekly or every 3 bags Alternate Fuel: Daily or everyr 1 bag
• By: Homeowner
a. Be sure the wall control screen says OFF and the
appliance is allowed to cool.
b. It may be necessary to use your fi repot clean-out tool
to chip away material that has built up on the sides of the fi repot and to push out any clinkers.
• Larger clinkers may have to be removed from the top of the fi repot.
• If the clinker adheres to the sides of the fi repot, you will need to manually clean the fi repot.
c. After power is restored, the auto-clean system will
recycle and then clean itself.
d. The firepot floor plate must be fully closed when
fi nished.
Tools Needed: A Shop Vac and generic micro cleaning kit; fl at head and Phillips screwdriver; 11/32 Nut-driver or wrench.
Shop Vac* Example
Micro Cleaning Kit*
Example
* Can be purchased at your local hardware store.
a. It is necessary to remove the baffl e to gain access to the
heat exchanger. Follow instructions for baffl e removal on page 40.
b. Vacuum the ash from the heat exchanger with an
upholstery brush to remove the majority of the ash. Be sure to vacuum the back of the baffl e also. Inspect the drop tube and remove any residue build-up in the drop tube. Figure 37.1.
Figure 37.1 - Large Clinker
6. Cleaning Heat Exchanger, Drop Tube & Exhaust
Frequency: Monthly or every 1 ton of fuel (aprx. 50
bags).
By: Homeowner
NOTE:
There are heavy duty vacuum cleaners specifi cally
designed for solid fuel appliance cleaning.
WARNING! Hopper Fire Risk!
For trouble free use of your pellet appliance you must per­form cleaning as called for in these instructions. Not doing so will result in:
• Poor operating performance
• Smoke spillage into the home
• Overheating of components
Not properly cleaning your appliance on a regular basis will void your warranty.
Figure 37.2 - Example of a dirty heat exchanger
Figure 37.3
November 22, 2011
7036-135G
Page 37
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Mt. Vernon Pellet Insert (AE)
2 exhaust exits (left and right side) must be thoroughly cleaned. Each exit is approximately 4 inches wide, 1 inch across and 3 inches deep.
Loosen all 6 nuts, but do NOT Remove
Vac uum out the exhaust area.
c. Assemble the crevice tool from the micro cleaning kit to
attach to a Shop Vac. Figure 38.1.
Figure 38.1
d. Use the crevice tool to fi nish cleaning the heat exchanger
fi ns. It is critical that the 2 exhaust exits at the back of the fi rebox fl oor (left and right) be thoroughly cleaned. Figure
38.2. There are several ways this can done.
1. Use the crevice tool.
2. Attach a hose 1/2 inch (12.7mm) in diameter and approximately 2 feet (607mm in length to your vacuum hose.
3. Use a bottle brush and push the ash down to the bottom. Remove the combustion (exhaust) blower and then vacuum out the ash.
f. Removing the Combustion (Exhaust) Blower
1. The combustion blower is mounted in the bottom right rear of the appliance. Figure 38.3.
2. Remove side panel and then using an 11/32 nut driver to loosen all six nuts, but do not remove. Rotate the blower and remove from the housing.
Figure 38.4.
3. Set the blower on the fl oor of the appliance. You do not need to disconnect the wires.
4. Vacuum out the exhaust area. Figure 38.5.
Figure 38.2
NOTE It is normal to see a certain amount of wear of the
heat exchanger fi ns. You may notice some fl aking and pitting on some of the pins. The heat exchanger system will function as designed with as many as 15 of these pins missing.
Combustion Blower
Figure 38.3
Figure 38.4
Page 38
7036-135G
Figure 38.5
November 22, 2011
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Mt. Vernon Pellet Insert (AE)
7. Cleaning the Hopper
Frequency: Monthly or after burning 1 ton of fuel,
(aprx 50 bags) or when changing fuel types
By: Homeowner
a. Be sure the wall control screen says OFF and the
appliance is allowed to cool.
b. After burning approximately 1 ton of fuel you will need to
clean the hopper to prevent sawdust and/or fi nes build­up.
c. A combination of sawdust/fi nes and pellets on the auger
reduces the amount of fuel supply to the fi repot.
d. This can result in nuisance shut downs and misstarts
. •. Empty the hopper of any remaining pellets.
•. Vacuum the hopper and feed tube.
8. Cleaning the Glass
Frequency: When clear view of fi repot becomes
obscured
By: Homeowner
a. Be sure the wall control screen says OFF and the
appliance is allowed to cool.
b. Clean glass with a non-abrasive commercially
available cleaner. Wipe down with dry towel.
9. Door Latch Inspection
Frequency: Prior to heating season
By: Homeowner
The door latch is non-adjustable but the gasketing between the glass and fi rebox should be inspected periodically to make sure there is a good seal. If the gasket is frayed or damaged, replace with a new one.
10. Soot and Fly Ash: Formation & Need for Removal in Exhaust Venting System.
Frequency: Yearly or more frequently depending on
fuel type or ash build-up
By: Qualifi ed Service Technician/Homeowner
The products of combustion will contain small particles of fl y ash. The fl y ash will collect in the exhaust venting system and restrict the fl ow of the fl ue gases.
At start-up if there is incomplete combustion, or if there is a shutdown or incorrect operation of the appliance it will lead to some soot formation. This will collect in the exhaust venting system.
The venting system may need to be cleaned at least once a year or more often depending upon the quality of your fuel or if there is a lot of horizontal pipe sec­tions. Ash will build up more quickly in the horizontal sections.
CAUTION
Handle glass assembly with care.
When cleaning glass door:
• Avoid striking, scratching or slamming glass.
• Do NOT clean glass when hot.
• Do NOT use abrasive cleaners.
• Use a hard water deposit glass cleaner on white fi lm.
Refer to maintenance instructions.
WARNING
Handle glass doors with care.
• Inspect the gasket to ensure it is undamaged.
• Do NOT strike, slam or scratch glass.
• Do NOT operate appliance with glass door removed, cracked, broken or scratched.
11. Preparing Firebox for Non-Burn Season
Frequency: At the end of heating season
By: Homeowner
a. The appliance must be in complete shutdown,
completely cool and the exhaust blower offf.
b. Remove all ash from the fi rebox and vacuum thor-
oughly.
c. Paint all exposed steel, including cast-iron. Use
the Touch-Up paint supplied with the appliance or purchase paint from your local dealer. You must use a high-temperature paint made specifi cially for heating appliances.
November 22, 2011
7036-135G
Page 39
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Mt. Vernon Pellet Insert (AE)
Ash Build Up in Firebox
Pellets Back Up In Feed Tube
Firepot Overfills
Baffle
Latches
Insert flat head screw driver into “V” section and push down and the bottom of the latch will fall forward off of post
Locating ears - 1 on each side. Fit behind bottom edge.
D. High Ash Fuel Content Maintenance
Frequency: When the ash build-up exceeds the half
way point in the fi repot
By: Homeowner
If the ash build-up exceeds the half way point in the fi repot before it automatically cleans, then the fi repot is not being cleaned often enough.
Another symptom is if clinkers are adhering to the sides of the fi repot.
Double check the wall control to ensure the proper setting has been selected for the fuel you are burning. If that is cor­rect, change the setting to “Utility Pellet”.
NOTE: You will need to empty the ash pan more fre­quently if using the “Utility Pellet” setting.
WARNING! Risk of Fire and Smoke!
• High ash fuels or lack of maintenance can cause fi repot to overfi ll. Follow proper shutdown procedure if ash buildup exceeds half way point in fi repot.
• Failure to do so could result in smoking, sooting and pos­sible hopper fi res.
WARNING
E. Baffl e Removal
WARNING
Cast iron is a very heavy material. The baffl e is
made of cast iron and therefore is heavy and awk­ward at times to maneuver. Clear and prepare your work area before you begin.
a. The appliance must be in complete shutdown, com-
pletely cool and the exhaust blower off.
b. Open door.
c. The baffl e is located at the top inside of fi rebox.
d. Remove baffl e by placing a fl at head screw driver into
the slot of the latches located in the upper corners and push down. The bottom of the latch will fall forward off of the post. Lift the baffl e up and then out toward you.
Figure 40.2.
e. To replace the baffl e, place the 2 locating ears behind
the bottom edge and tilt the baffl e up and into place
f. The baffl e must be centered in the fi rebox before latch-
ing it in place. If it is not centered the latch is trapped between the baffl e and side of the fi rebox instead of latching properly.
g. The bottom of the latches will fi t over the posts. Push
the top of the latch forward to lock latch into place.
Figure 40.1
Fire and Smoke Risk.
High ash fuels or lack of maintenance
can cause fi repot to overfi ll. Follow proper shutdown procedure if ash buildup exceeds half way point in fi repot.
Failure to do so could result in smoking,
sooting and possible hopper fi res.
Figure 40.2
Page 40
7036-135G
November 22, 2011
Page 41
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Mt. Vernon Pellet Insert (AE)
Remove 4 screws
Glass with Gasket
Metal Bracket
Location of Latch for Removing Cast Sides
F. Glass Replacement
WARNING
• Glass is 5mm thick high temperature heat-re­sistant ceramic glass.
• DO NOT REPLACE with any other material.
• Alternate material may shatter and cause injury
a. Swing open the face and remove door from the appli-
ance by lifting door off of hinge pins and lay on a fl at surface face down.
b. Using a Phillips head screw driver, remove 4 screws 2
on the top and 2 on the bottom. Remove metal bracket and then remove the glass. Figure 41.1.
c. Replace with new glass with gasket.
d. Re-attached metal bracket with 4 screws.
e. Re-install door over hinge pins and close face.
G. Convection Blower Replacement
1. Follow the proper shut down procedures as outlined on
page 35, Section 10.A.
Removal of Cast Sides
You will need to remove the cast sides in order to remove and replace the convection blower.
1. There is a latch on the back side of the cast side in the middle of the top opening of the cast side as indicated in Figure 41.2.
2. Place your fi ngers inside the opening and squeeze the latch. The side can now be pulled toward you and removed. Place on a protective surface so as not to damage the fi nish.
3. To replace the side, set the bottom in fi rst. Squeeze the latch in an open position. Place the cast side into posi­tion and then release the latch. The latch hooks onto a bracket to hold the side in place.
Figure 41.1
November 22, 2011
Figure 41.2
Note: Instruction continue on page 42.
7036-135G
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Mt. Vernon Pellet Insert (AE)
Convection Blower
Disconnect Wire Harness from Bottom of Blower
Notch
Latch
Latch Engaged
G. Convection Blower Replacement (Cont’d)
Convection Blower Replacement
1. After the sides are removed, r
each behind the blower and release the latch by pushing the top of the latch towards the blower. Figure 42.1.
2. Rock the top of the blower slightly and lift up and out. The blower will pass around the control board and out the side of the appliance.
3. Disconnect the wire harness from the bottom of the blower by depressing the tabs on the sides of the con­nector and then pulling to remove. Figure 42.2.
4. Re-connect wire harness to the new replacement blower. Install the blower by placing the bottom fl ange into the opening fi rst then rotate blower up into posi­tion.
5.
When the blower is properly positioned the latch will engage
the notch to hold the blower in place. Figure 42.3.
Figure 42.3
Figure 42.1
Figure 42.2
Page 42
7036-135G
November 22, 2011
Page 43
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Reference Materials
11
A. Component Functions
1. Auto-Clean Motor
The auto-clean motor is located under and behind the fi repot on the left side, inside the convection air chamber. It automatically opens and closes the fi repot fl oor so ashes can fall into the ash pan.
2. Auto-Clean Switch
The auto-clean switch is located on top of the auto-clean motor. It communicates to the control board when the fi repot fl oor is open and when the auto-clean system has completed its cycle and is back in the home (closed) position.
3. 12 Volt Battery Back-Up Cable (Optional Accessory)
This is an optional accessory. It will plug into the appliance next to the power outlet located behind the left cast side panel. An icon will display on the wall control when the appliance has lost main power and is running on battery back-up.
4. Control Board
The control board is located on the lower left side of appliance, behind the left side panel and above the vacuum switch. It controls the functioning of the appliance and communicates with the wall control. The control board can only be opened by an authorized dealer.
5. Convection Blower
The convection blower is mounted at the bottom left rear of the appliance. The convection blower pushes heated air through the heat exchange system into the room.
6. Door Switch
The door switch is mounted on the right side of the fi rebox behind the door handle. It senses when the door is open and will display an icon on the wall control, and will turn off the auto-clean system and feed motor for safety.
7. Combustion (Exhaust) Blower
The combustion (exhaust) blower is mounted in the bottom right rearof appliance. The blower is designed to pull the exhaust from the appliance and push it out through the venting system.
8. Feed System
The feed system is located on the right side of the appliance and can be removed as an entire assembly. The assembly includes the feed motor, mounting bracket, bearing and feed spring (auger). The hollow feed spring (auger) pulls pellets up the feed tube from the hopper area and drops them down the feed chute into the fi repot.
E
Mt. Vernon Pellet Insert (AE)
When describing the location of a component, it is always AS YOU FACE THE FRONT OF THE APPLIANCE.
9. Firepot
The fi repot is made of high quality ductile iron. The fl oor of the fi repot automatically opens for cleaning and is operated by the auto-clean fi repot system. The fl oor needs to return to a completely closed position or the appliance will not operate properly.
10. Fuses
There are three fuses. Two fuses are located on the inside of the control board. One fuse is AC and operates the igniter and the other fuse is DC and operates all of the other components. The third fuse is located in the power supply. A fuse will blow should a short occur and shut off power to the appliance. The fuses can only be serviced by an authorized dealer.
11. Heat Exchanger
The heat exchanger is located behind the baffl e and it transfers heat from the exhaust system into the convection air chamber. Remove the cast iron baffl e to access the heat exchanger.
12. Hopper Lid Switch
The hopper lid switch is located on the right side inside the hopper. It senses whether the hopper lid is open and displays an icon on the wall control and will turn off the feed motor.
13. Igniter
The igniter is mounted on the base of the fi repot. Combustion air travels over the red hot igniter creating super heated air that ignites the pellets.
14. Low Fuel Indicator
The low fuel indication is attached to the left side of the hopper. It senses the amount of fuel in the hopper and will display an icon on the wall control when the fuel level is low.
15. Optical Switch (Auger)
The optical switch is located on top of the feed system and communicates to the wall control that the auger is spinning or it has stopped.
16. Power Receptacle
The power receptacle is located on the left side of the appliance, behind the left cast side panel. Check the wall receptacle for 120 volt, 60 Hz (standard current). Make sure the outlet is grounded and has the correct polarity. A good quality surge protector is highly recommended to protect the electronics.
November 22, 2011
7036-135G
Page 43
Page 44
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Mt. Vernon Pellet Insert (AE)
17
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
n/a
Fuse 15A 120V, under the cover
Fuse 15A 120V, under the cover
Input Line Voltage AC out to Control Board
15V DC out to Control Board
Fuse
15A 250V
Power Supply shown with cover removed
Input Line Voltage
Heat sinks are taped to cover for shipping. Slowly lift cover and cut the tape holding them in place and then you can remove the cover.
17. Power Supply
The power supply is located at the bottom left side of the appliance. It converts 120 volt AC current to 15 volt DC current to power the appliance.
18.
Overheat Sensor (Snap Disc)
The overheat sensor is mounted on the back of the drop tube in the center of the appliance and has a reset button. To access it remove the right side panel. If the fi re tries to burn back into the feed system or push exhaust up the feed tube, this sensor will shut the appliance down, however the wall control will continue to display messages. This sensor must be manually reset. Disconnect power before resetting.
19. Thermocouple - Firepot
The thermocouple is located on top of the fi repot inside the thermocouple cover (ceramic protection tube). The thermocouple sends a millivolt signal to the control board telling the control board there is a fi re in the fi repot.
20. Thermocouple on Drop Tube
The thermocouple is located on the bottom of the drop tube on the right side and is attached with a wing nut. It turns the convection blower on and off, varies the speed of the convection blower and will shut down the appliance if internal heat exceeds set temperature.
21. Vacuum Switch
The vacuum switch is located on the right side of the appliance under the feed motor behind the right side panel and connects to the drop tube with a hose. This switch turns the feed system on when vacuum is present in the fi rebox. The vacuum switch is a safety device designed to shut off the feed motor if the exhaust or the heat exchanger system is dirty or plugged or if the fi rebox door is open.
22. Wall Control Thermostat
The appliance is designed to run on a custom designed 3.3 volt DC thermostat wall control. It will not operate on any other wall control. Refer to the instructions supplied with the appliance located in the component packl.
23. Wiring Connections for Power Supply
See Figure 44.1.
24. Wiring Connection for Control Board
See Figure 44.2.
Figure 44.1 - Power Supply
# Description
1 Combustion Blower
2 Auto-Clean System
3 Feed/Auger Motors
4 Hopper/Door Switches
5 Auger/Auto Clean/Vacuum
Switches
6 Low Fuel
Page 44
Figure 44.2 - Control Board
# Description
7 Thermostat Wall Control
8 Combustion Blower (feedback)
9 Firepot Thermocouple
10 Drop Tube Thermocouple
n/a Not Used
11 Convection Blower (feedback)
n/a Not Used
7036-135G
# Description
11 Convection Blower (feedback)
12 Igniter
13 AC Power In for Igniter
14 Convection Blower Power
15 Overheat Sensor (Snap Disc)
16 DC Power In from Power Supply
17 12 Volt Battery Back-up
November 22, 2011
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B. Component Locations
Baffle
Firepot
Ash Pan
Thermocouple and Thermocouple Cover
Heat Exchanger, Front & Back
Power Supply
Control BoardConvection
Blower
Drop Tube
Low Fuel Indicator
Exhaust Blower
Door Switch
Feed Motor
Vacuum Switch
Overheat Sensor
Wing Nut - Securing Overheat Sensor in place.
Re-set Button
Auger Optical Switch behind Feed Motor
Mt. Vernon Pellet Insert (AE)
Figure 45.1 - Feed Motor, Vacuum Switch, Exhaust Blower, Overheat Sensor
Figure 45.2 - Power Supply, Control Board, Convec­tion Blower
Figure 45.3 - Heat Exchanger, Baffl e, Ash Pan, Firepot Thermocouple & Thermocouple Cover
November 22, 2011
7036-135G
Page 45
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Mt. Vernon Pellet Insert (AE)
MTVERNINSAE-CSB, MTVERNINSAE-CWL, MTVERNINSAE-MBK, MTVERNINSAE-PMH
Part number list on following pages.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19*
20
21
22
24
25
26
27
28
23
29
30
31
32
33
34
35
36
37
C. Exploded Drawings
Figure 46.1
Page 46
7036-135G
November 22, 2011
Page 47
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Mt. Vernon Pellet Insert (AE)
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.
Stocked at Depot
ITEM DESCRIPTION COMMENTS PART NUMBER
1 Hopper Lid
Matte Black 7036-107MBK
Sienna Bronze 7036-107CSB
Willow 7036-107CWL
Mahogany 7036-107PMH
2 Top Hinge Assembly 7036-006P
3 Top
Matte Black 7036-101MBK
Sienna Bronze 7036-101CSB
Willow 7036-101CWL
Mahogany 7036-101PMH
Gasket, Extruded - Field Cut to Size 10 Ft 7000-320/10
4 Catch Clip 7036-146
5 Elbow Catch 7000-393
6 Bracket, Catch 7036-145
7 Glass Assembly, Side, 1 Piece - 5-7/8 in. W x 9 in. H Interchangeable 414-5380 Y
Gasket, Channel 3 Mm X 32 - Field Cut to Size 10 Ft 7000-377/10 Y
Speed Nut 5/16 Pkg of 24 7000-422/24 Y
8 Backer, Side Window 414-0280
9 Hinge Male 7034-138
10 Baffl e SRV7034-263 Y
11 Latch, Baffl e 7034-149
12 Intake Shield 7034-224 Y
13 Hinge Pin Retainer 7036-112
14 Pin, Hinge SRV7036-110
15 Door Left
Matte Black 7005-110MBK
Sienna Bronze 7005-110CSB
Willow 7005-110CWL
Mahogany 7005-110PMH
16 Front Lower
Matte Black 7036-122MBK
Sienna Bronze 7036-122CSB
Willow 7036-122CWL
Mahogany 7036-122PMH
17 Door Right
Matte Black 7005-109MBK
Sienna Bronze 7005-109CSB
Willow 7005-109CWL
Mahogany 7005-109PMH
18 Front Upper
Matte Black 7036-105MBK
Sienna Bronze 7036-105CSB
Willow 7036-105CWL
Mahogany 7036-105PMH
Additional service part numbers appear on following page.
November 22, 2011
7036-135G
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Mt. Vernon Pellet Insert (AE)
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.
Stocked
at Depot
ITEM DESCRIPTION COMMENTS PART NUMBER
19 Door Assembly 7034-006
19.1 Hinge, Female 450-2910
19.2 Door Air Defl ector 7034-185
19.3 Magnet Bracket Assembly 7034-008
Magnet Round SRV7000-140 Y
19.4 Door Frame Assembly 7034-026
19.5 Door Latch Assembly 7034-039
19.6 Glass Assembly 21” W x 14” H 7034-007 Y
Gasket, Channel 3 Mm X 32 - Field Cut to Size 10 Ft 7000-377/10 Y
Tape, Door Corner - - Field Cut to Size 1 Ft SRV7027-227 Y
19.7 Glass Retainer 7034-136
20 Ash Pan Door 7034-133
21 Ash Pan Assembly SRV7034-069
Roller Catch
Pret SN 0070020465
SRV7000-494 Y
Twin Ball catch
Post SN 0070020465
SRV7000-532 Y
22 Bottom
Matte Black 7036-109MBK
Sienna Bronze 7036-109CSB
Willow 7036-109CWL
Mahogany 7036-109PMH
23 Gasket, Rope, Ash Door SRV7034-178 Y
24 Gasket, Door Rope SRV7034-177 Y
25 Magnetic Switch 7000-375 Y
26 Latch Bracket Assembly 7034-049 Y
27 Side
Matte Black 7036-103MBK
Sienna Bronze 7036-103CSB
Willow 7036-103CWL
Mahogany 7036-103PMH
28 Vacuum Switch SRV7000-531 Y
29 Power Supply Assembly SRV7000-443 Y
Additional service part numbers appear on following page.
#19 Door Assembly
19.1
19.2
19.3
19.4
19.5
19.6
19.7
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IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.
Stocked at Depot
ITEM DESCRIPTION COMMENTS PART NUMBER
30 Combustion Blower Assembly 7034-033 Y
Gasket, Blower, Combustion (Between …) ...Housing & Stove SRV7000-332 Y
Gasket, Motor, Blower, Combustion (Between …) ...Housing & Motor SRV7000-423 Y
31 Control Board Assembly SRV7000-456 Y
Fuse 15A Slow Iec Glass Pkg of 10 7000-491/10 Y
32 Convection Blower SRV7000-260 Y
33 Gasket, Blower, Convection 7000-329
34 Detent Pin
Pre 00700201366 7000-376 Y
Post 00700201366 7000-393
35 Exhaust Transition & Flue Assembly SRV7036-029
Gasket, Flue Adapter 240-0850 Y
Latch, Draw 229-0230
36 Snap Disc, Manual Reset SRV230-1290 Y
37 Bracket, Hopper Magnet 7036-149
38 Feed Assembly SRV7034-004 Y
38.1 Feed Spring Assembly (Only) SRV7001-046 Y
38.2 Bearing, Feed System, Nylon 410-0552 Y
38.3 Gasket, Feed Motor 7034-144
38.4 Bracket, Motor, Feed 7034-143
38.5 Optical Switch Assembly 7034-038 Y
38.6 Feed Motor DC SRV7000-313 Y
Collar, Set, 7/8 229-0520
Additional service part numbers appear on following page.
38.1
38.2
38.3
38.4
38.5
38.6
#38 Feed Assembly
November 22, 2011
7036-135G
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Mt. Vernon Pellet Insert (AE)
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.
Stocked at Depot
ITEM DESCRIPTION COMMENTS PART NUMBER
39 Firepot Riser Assembly SRV7034-002
39.1 Thermocouple, K SRV7034-247 Y
39.2 Half Clip 7000-321
39.3 Thermocouple Protection Tube SRV7034-186 Y
39.4 Firepot Assembly SRV7034-072 Y
39.5 Gasket, Firepot 7034-190 Y
39.6 Auto-Clean Link Arm 7034-176 Y
39.7 Plow Weldment, Auto-Clean 7034-024 Y
39.8 Rail, Auto-Clean SRV7034-152 Y
39.9 Spring Pkg of 4 7000-513/4 Y
39.10 Hitch Pin Clip 3/32 Pkg of 10 7000-374/10 Y
39.11 Firepot Bottom 7034-153 Y
Auto-Clean Bottom Assembly 7034-021 Y
Firepot Riser Clamp Assembly 7034-012
40 Auto-Clean Motor/Arm Assembly SRV7034-020 Y
40.1 Auto-Clean Lever 7034-158 Y
40.2 Micro Switch No 7000-327 Y
40.3 Gear Motor 12V 7000-300 Y
40.4 Grommet, Motor, Auto-Clean 7034-188 Y
40.5 Cam, Switch, Auto-Clean SRV7034-187 Y
40.6 Bearing 7000-333 Y
40.7 Gasket, Auto-Clean 7034-165 Y
Additional service part numbers appear on following page.
39.1
39.2
39.3
39.4
39.5
39.6
39.7
39.8
39.9
39.10
39.11
40
40.1
40.2
40.3
40.4
40.5
40.6
40.7
#39 Firepot Riser Assembly
#40 Auto-Clean Motor/Arm Assembly
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November 22, 2011
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Mt. Vernon Pellet Insert (AE)
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.
Stocked at Depot
ITEM DESCRIPTION COMMENTS PART NUMBER
Adaptor, TPVNT-4
Bracket, Control Board 7034-212
Bracket, Door Switch 7034-215
Bracket, Hopper Switch 7036-148
Bracket, Snap Disc 7034-150
Bracket, Vacuum Switch 7034-211
Component Pack: (Owners Manual, Quick Start Guide, Heat Exchanger & Exhaust Cleaning Instructions, Warranty Card, Dvd “How To”, Wall Control & Harness, Power Cord, Leveling Nuts & Bolts, Firepot Clean-Out Tool, Touch-Up Paint, and Label “If Fireplace Altered”)
Matte Black 7036-018
Sienna Bronze 7036-019
Willow 7036-020
Mahogany 7036-021
Cleanout Tool 414-1140 Y
Dvd Advanced Energy 7000-335
Paint Touch-Up
Matte Black 812-0910
Sienna Bronze TOUCHUP-CSB
Willow TOUCHUP-CWL
Mahogany 855-1450 Y
Power Cord 812-1180 Y
Thermostat Wire 3 Cond 7000-409 Y
Wall Control SRV7000-549 Y
Face Plate 7034-124
Fuel Level Sensor SRV7000-523 Y
Gasket, Exhaust 7034-109
Gasket, Extruded - Field Cut to Size 10 Ft 7000-320/10
Gasket, Extruded Edge - Field Cut to Size 10 Ft 7000-319/10
Heating Element Assembly 18” (Loop Igniter)
Pkg of 1 SRV7000-462
Pkg of 10 SRV7000-462/10 Y
Washer, 1/4 Sae Pkg of 24 28758/24 Y
Wing Thumb Screw 8-32 X 1/2 Pkg of 24 7000-223/24 Y
Hinge Pin, Gold Pkg of 2 844-5750 Y
Paint, 12 oz Can
Sienna Bronze / Espresso
PAINT1-CSB/CES Y
Willow / Tuscan Olive
PAINT1-CWL/CTO Y
Magnet Round SRV7000-140 Y
Roller Catch Pre 0070020465 SRV7000-494 Y
Thermocouple K. Ring Mount Drop Tube SRV7000-381 Y
Additional service part numbers appear on following page.
November 22, 2011
7036-135G
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Mt. Vernon Pellet Insert (AE)
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.
Stocked
at Depot
ITEM DESCRIPTION COMMENTS PART NUMBER
Top Mount Left SRV7036-117
Top Mount Right SRV7036-115
Vacuum Hose - Field Cut to Size 3 Ft. SRV7000-373 Y
Wire Harness Battery Backup 7034-202 Y
Wire Harness Convection Blower 7034-219 Y
Wire Harness Door/Hopper SRV7034-192 Y
Wire Harness Ignitor SRV7034-199 Y
Wire Harness Power Out Ac AC Current 7034-220 Y
Wire Harness Power Out Dc DC Current 7034-221 Y
Wire Harness Power Supply Receptacle SRV7034-233 Y
Wire Harness Snap Disc 7034-193 Y
Wire Harness Thermostat SRV7034-200 Y
Fasteners
Avk Rivnut Repair Kit - 1/4-20 & 3/8-16 Rivnut Tools RIVNUT-REPAIR Y
Bolt, Shoulder, 5/16 X 1/4-20 Pkg of 20 223-0170/20 Y
Hitch Pin Clip 3/32 Pkg of 10 7000-374/10 Y
Nut, Ser Flange Small 1/4-20 Pkg of 24 226-0130/24 Y
Screw, 1/4-20 X 3/8 Phillips Button Head Pkg of 24 7000-401/24 Y
Screw 1/4-20 X 5/8 Phillips Pan Head Pkg of 24 7000-398/24 Y
Screw, Pan Head Philips 8-32 X 3/8 Pkg of 40 225-0500/40 Y
Screw, Flat Head Philips 8-32 X 1/2 Pkg of 10 832-0860 Y
Screw, Sheet Metal #8 X 1/2 S-Grip Pkg of 40 12460/40 Y
Washer, 1/4 Sae Pkg of 24 28758/24 Y
Wing Thumb Screw 8-32 X 1/2 Pkg of 24 7000-223/24 Y
Wire Clip Pkg of 10 7000-400/10 Y
Additional service part numbers appear on following page.
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7036-135G
November 22, 2011
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Mt. Vernon Pellet Insert (AE)
Ending Manufacturing Date: Active
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.
Stocked
at Depot
ITEM DESCRIPTION COMMENTS PART NUMBER
Accessories
12 Volt Power Cord 12VCORD-AE Y
Damper, 3 Inch - Tall Vertical Installs Only PEL-DAMP3
Damper, 4 Inch - Tall Vertical Installs Only PEL-DAMP4
Firescreen SCR-7005
Hearth Support ZCSPT-MVI
Log Set (2 Pc) Sold as set only LOGS-60-AE-B
Outside Air Kit OAK-3
Surround, Std, Panel, For Cast Trim SP-MTVS-CST
Component Pack 7036-041
Surround, Std, Panel, w/Gold Trim SP-MTVS-GD
Component Pack 7036-042
Trim, Panel Set, Gold 250-4660
Surround, Std, Panel w/Nickel Black Trim SP-MTVS-NB
Component Pack 7036-042
Trim Set, Black Nickel 7019-027
Trim Cast
Matte Black 811-0930
Sienna Bronze TR-CAST-CSB
Willow TR-CAST-CWL
Mahogany 811-0960
Footer, Left
Matte Black 414-7090MBK
Sienna Bronze 414-7090CSB
Willow 414-7090CWL
Mahogany 414-7090PMH
Footer, Right
Matte Black 414-7100MBK
Sienna Bronze 414-7100CSB
Willow 414-7100CWL
Mahogany 414-7100PMH
Header
Matte Black 414-7110MBK
Sienna Bronze 414-7110CSB
Willow 414-7110CWL
Mahogany 414-7110PMH
Trim Leg, Left
Matte Black 414-7120MBK
Sienna Bronze 414-7120CSB
Willow 414-7120CWL
Mahogany 414-7120PMH
Trim Leg, Right
Matte Black 414-7130MBK
Sienna Bronze 414-7130CSB
Willow 414-7130CWL
Mahogany 414-7130PMH
November 22, 2011
7036-135G
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November 22, 2011
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November 22, 2011
7036-135G
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CONTACT INFORMATION:
DO NOT
DISCARD
Hearth & Home Technologies
1445 North Highway
Colville, WA 99114
Division of HNI INDUSTRIES
Please contact your Quadra-Fire dealer with any questions or concerns.
For the number of your nearest Quadra-Fire dealer
visit our web site at www.quadrafi re.com
NOTICE
DO NOT DISCARD THIS MANUAL
• Important operating and maintenance instruc­tions included.
Read, understand and follow these instruc­tions for safe installa­tion and operation.
Leave this manual with party responsible for use and operation.
We recommend that you record the following pertinent
information for your MT. VERNON PELLET INSERT (AE)
Date purchased/installed:
Serial Number: Location on appliance:
Dealership purchased from: Dealer phone:
Notes:
This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending.
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November 22, 2011
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