Page 1
Owner’s Manual
Operation & Care
INSTALLER: Leave this manual with party responsible for use and operation.
OWNER: Retain this manual for future reference.
Contact your dealer with questions on installation, operation, or service.
WARNING
If the information in these instructions is not followed exactly, a
fi re may result causing property
damage, personal injury, or death.
EXPLR-I-MBK
EXPLR-I-PBK
EXPLR-I-PDB
Explorer I
Model(s):
EXPLR-I-PFT
EXPLR-I-PMH
• Do not store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of
this or any other appliance.
NOTICE: DO NOT DISCARD THIS MANUAL
Tested and
O-T L
Listed by
US
C
OMNI-Test Laboratories, Inc.
WARNING
Fire Risk.
For use with solid wood fuel only.
Other fuels may over-fi re and generate
poisonous gases (i.e. carbon monoxide).
Portland
Oregon USA
• Do not over-fi re - If heater or chimney con-
nector glows, you are over-fi ring. Over-fi ring
will void your warranty.
• Comply with all minimum clearances to
combustibles as specifi ed. Failure to
comply may cause house fi re.
WARNING
HOT SURFACES!
Glass and other surfaces are hot
during operation AND cool down.
Hot glass will cause burns.
• Do not touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as
appliance.
• Alert children and adults to hazards of high temperatures
• High temperatures may ignite clothing or other
fl ammable materials.
• Keep clothing, furniture, draperies and other fl ammable
materials away.
Installation and service of this
appliance should be performed by
quali¿ ed personnel. Hearth & Home
Technologies recommends HHT
Factory Trained or NFI certified
professionals.
1 7062-196B February 25, 2016
NOTE
To obtain a French translation of this manual, please contact
your dealer or visit www.quadrafi re.com
Pour obtenir une traduction française de ce manuel, s’il vous
plaît contacter votre revendeur ou visitez www.quadrafi re.com
Page 2
Explorer I
A
and Welcome to the Quadra-Fire Family!
A. Congratulations
Hearth & Home Technologies welcomes you to our tradition
of excellence! In choosing a Quadra-Fire appliance, you
have our assurance of commitment to quality , durability, and
performance.
This commitment begins with our research of the market,
including ‘Voice of the Customer’ contacts, ensuring we
make products that will satisfy your needs. Our Research
and Development facility then employs the world’s most
NOTE: Clearances may only be reduced by means
approved by the regulatory authority having jurisdiction
B. Sample of Serial Number / Safety Label
LOCATION: Back of appliance
advanced technology to achieve the optimum operation
of our appliances, inserts and fi replaces. And yet we are
old-fashioned when it comes to craftsmanship. Each appliance is meticulously fabricated and gold and nickel surfaces
are hand-fi nished for lasting beauty and enjoyment. Our
pledge to quality is completed as each model undergoes a
quality control inspection.
We wish you and your family many years of enjoyment in the
warmth and comfort of your hearth appliance. Thank you for
choosing Quadra-Fire.
CAUTION
A TTENTION :
LISTED ROOM HEATER, SOLID FUEL TYPE.
ALSO FOR USE IN MOBILE HOMES USA ONLY.
(UM) 84 HUD . "For Use with Solid Wood Fuel
Only"
PREVENT HOUSE FIRES
Install and use only in accordance with
manufacturer's installation and operating
instructions. Contact local building or fire officials
about restrictions and installation inspections in
your area. Do not obstruct the space beneath
heater.
WARNING - For Mobile Homes: Do not install in
a sleeping room. An outside combustion air inlet
must be provided and unrestricted while unit is in
use. The structural integrity of the mobile home
floor, ceiling and walls must be maintained. The
stove needs to be properly grounded to the frame
of the mobile home. Components required for
mobile home installation: Outside Air Kit, Part
Number OAK-ACC. Refer to manufacturer's
instructions and local codes for precautions
required for passing chimney through a
combustible wall or ceiling and maximum offsets.
Inspect and clean chimney frequently - Under
Certain Conditions of Use, Creosote Buildup May
Occur Rapidly. Do not connect this unit to a
chimney serving another appliance. Optional
Components: Optional Blower, Part BK-ACC.
Electrical Rating: 115 VAC, 1.2 Amps, 60 Hz.
Route power cord away from unit. Do not route
cord under or in front of appliance.DANGER: Risk
of electrical shock. Disconnect power supply
before servicing. Replace glass only with 5mm
ceramic available from your dealer. Do not use
grate or elevate fire. Build wood fire directly on
hearth. Do not overfire - if heater or chimney
connector glows, you are overfiring. Operate only
with the fuel loading door closed. Open only to
add fuel to the fire.
FLOOR PROTECTION:
It is necessary to install a Type II floor protector no
less than 3/8 inch (9.5mm) thick with a minimum R
value of 1.06, a minimum of 16 inches (406mm) in
front of glass, and 8 inches (203mm) to both sides of
the fuel loading door. Open the door and measure 8
inches (203mm) from the side edge ofthe opening in
the face of the appliance.
38-1/2 in. min.
Fuel loading door
8 in.
8 in.
16 in. from glass
33 in. min.
HOT WHILE IN OPERATION DO NOT TOUCH, KEEP CHILDREN AND CLOTHING AWAY. CONTACT MAY CAUSE SKIN BURNS.
:
KEEP FURNISHINGS AND OTHER COMBUSTIBLE MATERIAL FAR AWAY FROM THE APPLIANCE. SEE NAMEPLATE AND INSTRUCTIONS
CHAUD LORS DE L'OPÉRATION. NE PAS TOUCHER. GARDEZ LES ENFANTS ET LES VÊTEMENTS LOIN DE L'ESPACE DÉSIGNÉ DE L'INSTALLATION. LE CONTACT PEUT CAUSER
DES BRÛLURES À LA PEAU. GARDEZ LES MEUBLES ET LES MATÉRIAUX COMBUSTIBLES LOIN DE L'ESPACE DÉSIGNÉ DE L'APPAREIL. VOIR L'ÉTIQUETTE ET LES INSTRUCTIONS.
APPAREIL DE CHAUFFAGE DE PIÈCE, DE TYPE DE
COMBUSTIBLE SOLIDE, PAS APPROUVÉ POUR
MOBILE HOME INSTALLATIONS AU CANADA"Pour
Usage Avec Bois Solide Seulement"
PRÉVENTION DES FEUX DE MAISON
Installez et utilisez en accord avec les instructions
d'installation et d'opération du fabricant. Contactez le bureau
de la construction ou le bureau des incendies au sujet des
restrictions et des inspections d'installation dans votre
voisinage. Ne pas obstruez l'espace en dessous de l'appareil.
PAS APPROUVÉ POUR MOBILE HOME INSTALLATIONS
AU CANADA!
Référez vous aux instructions du fabricant et des codes
locaux pour les précautions requises pour passer une
cheminée à travers un mur ou un plafond combustibles, et les
compensations maximums. Inspectez et nettoyez la
cheminée fréquemment. Sous certaines conditions, il se peut
que la créosote s'accumule rapidement.
Ne pas connecter cet appareil à une cheminée servant un
autre appareil. Composants Optionnels: Ventilateur
Optionnel, Pièce BK-ACC. Puissance Électrique: 115 VAC,
1.2 Amps, 60 Hz. Éloignez le fil électrique de l'appareil. Ne
pas faire passer le fil électrique au dessus ou en dessous de
l'appareil. DANGER: Il y a risque de décharge électrique.
Déconnectez le fil électrique de la prise de contact avant le
service. Remplacez la vitre seulement avec une vitre
céramique de 5 mm disponible chez votre fournisseur.
N'élevez pas le feu. Bâtissez le feu de bois directement sur
l'âtre. Ne pas surchauffer. Si l'appareil de chauffage ou le
tuyau de cheminée rougissent, vous surchauffez. Opérez
l'appareil seulement lorsque la porte de chargement est
fermée. Ouvrez la porte seulement lorsque vous devez
ajouter des combustibles dans le feu.
PROTECTION DU PLANCHER:
Il est nécessaire d'installer un plancher de protection de
Type II pas moins de 3/8 de pouce (9,5mm) d'épaisseur
avec une valeur minimale de R de 1,06 ,un minimum de 16
pouces (406mm) à l'avant du verre , et 8 pouces (203mm)
pour les deux côtés de la porte de chargement de
combustible. Ouvrez la porte et mesurer 8 pouces (203mm)
du bord latéral de l' ouverture dans la face de l'appareil .
203mm (8 in.)
203mm
203mm
(8 in.)
457mm (18 in.)
1093mm
(43 in.) min.
1232mm
(8 in.)
(48-1/2 in.)
min.
Tested and
Listed by
OMNI-Test Laboratories, Inc.
REPORT: 0061WS091S
SINGLE WALL: Six inch (6 inches) (152mm) diameter, minimum 24 MSG black or
blued steel connector pipe, with a listed factory-built UL103HT* Class "A" chimney,
suitable for use with solid fuels, or a masonry chimney, and the referenced clearances.
DOUBLE WALL: Six inch (6 inches) (152mm) diameter, listed double wall air
insulated connector pipe with listed factory-built UL103HT* Class "A" chimney, or a
masonry chimney and the referenced clearances
*In Canada must comply with Standard CAN/ULC-S629-M87 for the 650 degree
Factory-built chimneys.
MOBILE HOME (USA ONLY): Use double wall pipe by Dura-Vent DVL, Selkirk
Metalbestos DS or Security DL double wall connector pipe. Must be equipped with a
spark arrestor. Apply double wall clearances below when installing unit.
MINIMUM CLEARANCES TO COMBUSTIBLES In Inches & (Millimeters)
NOTE: All "A" , "C" and "F" Dimensions are to inside diameter of the flue collar.
INSTALLATION: FULL VERTICAL AND ALCOVE/ Verticale complète et d'une alcôve
A B C D E F G H I J
SINGLE WALL PIPE 17 (432) 12.5 (318) 24 (607) 11 (279) 7.5 (191) 18 (457) 53.5 (1359) * NA NA
DOUBLE WALL PIPE 13.5 (343) 9 (229) 23 (584) 10 (254) 3 (77) 13.5 (343) 53.5 (1359) * NA NA
INSTALLATION: 90o ELBOW OFF TOP OF STOVE THROUGH BACKWALL
INSTALLATION: 90o DU COURBURE AU DESSUS DE HAUT DU PO
SINGLE WALL PIPE 17 (432) 12.5 (318) 24 (607) 11 (279) NA NA 53.5 (1359) 18 (457) ** NA NA
DOUBLE WALL PIPE 12.5 (318) 8 (203) 23 (584) 10 (254) NA NA 53.5 (1359) 18 (457) NA NA
INSTALLATION: HORIZONTAL THRU WALL
INSTALLATION: HORIZONTALE AU MUR
SINGLE & DOUBLE WALL PIPE NA 8 (203) 24 (607) 11 (279) NA NA 53.5 (1359) * 8 (203) 53.5(1359)
INSTALLATION: ALCOVE -
chimney. (Mobile Home must be equipped with a spark arrestor.) Maximum depth of Alcove shall be no more than 48 inches (1219mm) with a minimum height of 84 inches (2134mm) from floor to bottom
of ceiling, and the referenced clearances.
INSTALLATION: ALCÔVE -
maisons mobiles doivent être équipées d'un arrêt d'étincelle). La profondeur maximum de l'alcôve ne doit pas être de plus de 48 inches (1219mm) avec une hauteur minimum de 84 inches (2133mm) la distance entre du plancher et
plafond inférieur, et des espaces libres alloués.
** Acceptable per NPFA 211
MUR ARRIÈRE/MUR DE CÔTÉ
Portland
O-T L
Oregon USA
US
C
De six (6 inches) (152mm) de diamètre, le connecteur du conduit d'air isolé pour du mur simple au mur double avec une cheminée bâtit en usine 103HT de
BACKWALL/SIDEWALL
B
TESTED TO:/ TESTÉ À:
Conforms to UL Stds 1482-11 & 737-11
Certified to ULC Std S627-00
VENT SPECIFICATIONS:
Six inch (6 inches) (152mm) diameter listed SINGLE WALL or DOUBLE WALL air insulated connector pipe with UL 103 HT listed factory-built Class "A" chimney, or a masonry
CORNER INSTALLATION
INSTALLATION DU COIN
C
D
F
E
EXPLORER I
WOOD STOVE
SPÉCIFICATIONS DE LA VENTILATION:
MUR SIMPLE: De six (6 inches) (152mm) de diamètre le connecteur de conduit de
minimum d'acier noir ou bleu de minimum de 24MSG, avec une cheminée bâtit en
usine UL103HT* de Classe "A", adéquate pour usage avec les combustions solides,
ou une cheminée de briques, avec espaces libres référés.
MUR DOUBLE: De six (6 inches) (152mm) de diamètre, le connecteur du conduit
d'air isolé pour mur double avec une cheminée bâtit en usine UL103HT* de Classe
"A, ou une cheminée de briques, avec espaces libres alloués.
*Au Canada doit conformer a CAN/ULC-S629-M87 la norme pour 650 degré C cheminée
bâtit en usine.
MAISON MOBILE: PAS APPROUVÉ POUR MOBILE HOME INSTALLATIONS AU
CANADA
ESPACES LIBRES MINIMUM DES MATÉRIAUX COMBUSTIBLES En Pouces &
NOTE: Toutes les dimensions "A", "C", et "F" sont à partir du diamètre
intérieur de l'entrée du conduit.
Ê
LE A TRAVERS LE MUR ARRIERE
90 OFF TOP UP &
OUT CEILING
H
CLEARANCE
G
ESPACE LIBRE DU
DESSUS DE
L'APPAREIL
AU PLAFOND AVEC
90
DE COURBURE
J
/ NUMÉRO DE SÉRIE
SERIAL NO.
007072
for .14 x .875
oom
r
1.5” x .375 Barcode Label
(millimètres)
CONDUIT DU MUR SIMPLE
CONDUIT DU MUR DOUBLE
CONDUIT DU MUR SIMPLE
CONDUIT DU MUR DOUBLE
CONDUIT DU MUR SIMPLE
Classe "A", ou une cheminée de briques. (Les
HORIZONTAL THRU
WALL
HORIZONTALE AU
MUR
MANTEL
12” MAX
I
SAMPLE
Manufactured by:
1445 N. Highway, Colville, WA 99114
www.quadrafire.com
” S/N
2015
2016
JAN FEB MAR APR MAY JUN
JUL AUG SEP OCT NOV DEC
DO NOT REMOVE THIS LABEL
/ NE PAS ENLEVER
L'ÉTIQUETTE
U.S. ENVIRONMENTAL PROTECTION
AGENCY
Certified to comply with 2015 particulate
emission standards at 2.2 g/hr EPA
method 28R, ASTM E2515. Not approved
for sale after May 15, 2020.
This wood heater needs periodic
inspection and repair for proper
operation. Consult the owner’s
manual for further information. It is
against federal regulations to operate
this wood heater in a manner
inconsistent with the operating
instructions in the owner’s manual.
Owner’s Manual
Installation Manual
Made in U.S.A. of US and
imported parts.
Fabriqué aux
États-Unis-d’Amérique par des
pièces d’origine américaine et
pièces importées.
7062-195
2017
Serial No.
Mfg. Date
Model
Name
Test Lab &
Report No.
2 7062-196B February 25, 2016
Page 3
Safety Alert Key:
• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
• NOTICE: Indicates practices which may cause damage to the appliance or to property.
TABLE OF CONTENTS
A. Congratulations.................................................................. 2
B. Sample of Serial Number / Safety Label............................2
C. Warranty Policy .................................................................. 4
D. Quick Start Guide ..............................................................6
1 Listing and Code Approvals ..............7
A. Appliance Certifi cation .......................................................7
B. BTU & Effi ciency Specifi cations......................................... 7
C. Mobile Home Approved (USA ONLY) ................................7
D. Glass Specifi cations ..........................................................7
2 Operating Instructions .......................8
A. Over-Firing Your Appliance ................................................ 8
B. Wood Selection & Storage ................................................. 8
C. Burning Process ................................................................ 8
D. Automatic Combustion Control (ACC) ............................... 9
E. Air Controls ........................................................................ 9
F. Burn Rates and Operating Effi ciency...............................10
G. Building A Fire .................................................................. 10
H. Correct Baffl e & Blanket Placement .................................11
I. Blower Operating Instructions..........................................12
J. Opacity (Smoke) .............................................................. 12
K. Negative Pressure ........................................................... 13
L. Frequently Asked Questions ............................................ 13
3 Maintenance and Service .................14
A. Quick Reference Maintenance Guide ...............................14
B. Creosote (Chimney) Cleaning ..........................................15
C. Ash Removal System (ARS) Operating and Cleaning......15
D. Disposal of Ashes .............................................................16
E. Glass Cleaning .................................................................16
4 Troubleshooting Guide .....................17
5 Service Part Replacement ................18
A. Glass Replacement ..........................................................18
B. Firebrick Replacement .....................................................18
C. Snap Disc Replacement ..................................................19
D. Door Handle Assembly .....................................................19
E. Baffl e Removal ................................................................. 19
F. Tube Channel Assembly Replacement .............................20
6 Reference Materials ..........................21
A. Service & Maintenance Log ..............................................21
B. Service Parts & Accessories .............................................22
C. Home Owner Notes ..........................................................27
Explorer I
February 25, 2016 7062-196B 3
Page 4
Explorer I
Parts Labor Gas Wood Pellet
EPA
Wood
Coal Electric Venting
XXXXXXX
All parts and material except as
covered by Conditions,
Exclusions, and Limitations
listed
Igniters, electronic components,
and glass
XXXXX Factory-installed blowers
X Firepots and burnpots
5 years 1 year X X Castings and baffles
7 years 3 years X X X
Manifold tubes,
HHT chimney and termination
10
years
1 year X Burners, logs and refractory
Limited
Lifetime
3 yearsXXXXX Firebox and heat exchanger
XXXXXXX
All replacement parts
beyond warranty period
Warranty Period
HHT Manufactured Appliances and Venting
1 Year
Components Covered
3 years
2 years
90 Days
C. Warranty Policy
Hearth & Home Technologies
LIMITED LIFETIME WARRANTY
Hearth & Home Technologies, on behalf of its hearth brands (“HHT”), extends the following warranty for HHT
gas, wood, pellet, coal and electric hearth appliances that are purchased from an HHT authorized dealer.
WARRANTY COVERAGE:
HHT warrants to the original owner of the HHT appliance at the site of installation, and to any transferee taking ownership
of the appliance at the site of installation within two years following the date of original purchase, that the HHT appliance
will be free from defects in materials and workmanship at the time of manufacture. After installation, if covered components manufactured by HHT are found to be defective in materials or workmanship during the applicable warranty period,
HHT will, at its option, repair or replace the covered components. HHT, at its own discretion, may fully discharge all of its
obligations under such warranties by replacing the product itself or refunding the verified purchase price of the product
itself. The maximum amount recoverable under this warranty is limited to the purchase price of the product. This warranty
is subject to conditions, exclusions and limitations as described below.
WARRANTY PERIOD:
Warranty coverage begins on the date of original purchase. In the case of new home construction, warranty coverage
begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent,
authorized HHT dealer/ distributor, whichever occurs earlier. The warranty shall commence no later than 24 months
following the date of product shipment from HHT, regardless of the installation or occupancy date. The warranty period for
parts and labor for covered components is produced in the following table.
The term “Limited Lifetime” in the table below is defined as: 20 years from the beginning date of warranty coverage for
gas appliances, and 10 years from the beginning date of warranty coverage for wood, pellet, and coal appliances. These
time periods reflect the minimum expected useful lives of the designated components under normal operating conditions.
XXX
X Molded refractory panels
X
See conditions, exclusions, and limitations on next page.
4 7062-196B February 25, 2016
Ignition Modules
Page 5
Explorer I
WARRANTY CONDITIONS:
• This warranty only covers HHT appliances that are purchased through an HHT authorized dealer or distributor. A list of
HHT authorized dealers is available on the HHT branded websites.
• This warranty is only valid while the HHT appliance remains at the site of original installation.
• This warranty is only valid in the country in which the HHT authorized dealer or distributor that sold the appliance
resides.
• Contact your installing dealer for warranty service. If the installing dealer is unable to provide necessary parts, contact
the nearest HHT authorized dealer or supplier. Additional service fees may apply if you are seeking warranty service
from a dealer other than the dealer from whom you originally purchased the product.
• Check with your dealer in advance for any costs to you when arranging a warranty call. Travel and shipping charges
for parts are not covered by this warranty.
WARRANTY EXCLUSIONS:
This warranty does not cover the following:
• Changes in surface finishes as a result of normal use. As a heating appliance, some changes in color of interior and
exterior surface finishes may occur. This is not a flaw and is not covered under warranty.
• Damage to printed, plated, or enameled surfaces caused by fingerprints, accidents, misuse, scratches, melted items,
or other external sources and residues left on the plated surfaces from the use of abrasive cleaners or polishes.
• Repair or replacement of parts that are subject to normal wear and tear during the warranty period. These parts
include: paint, wood, pellet and coal gaskets, firebricks, grates, flame guides, batteries and the discoloration of glass.
• Expansion, contraction, or movement of certain parts causing noise. These conditions are normal and complaints
related to this noise are not covered by this warranty.
• Damages resulting from: (1) failure to install, operate, or maintain the appliance in accordance with the installation
instructions, operating instructions, and listing agent identification label furnished with the appliance; (2) failure to
install the appliance in accordance with local building codes; (3) shipping or improper handling; (4) improper operation, abuse, misuse, continued operation with damaged, corroded or failed components, accident, or improperly/
incorrectly performed repairs; (5) environmental conditions, inadequate ventilation, negative pressure, or drafting
caused by tightly sealed constructions, insufficient make-up air supply, or handling devices such as exhaust fans or
forced air furnaces or other such causes; (6) use of fuels other than those specified in the operating instructions; (7)
installation or use of components not supplied with the appliance or any other components not expressly authorized
and approved by HHT; (8) modification of the appliance not expressly authorized and approved by HHT in writing;
and/or (9) interruptions or fluctuations of electrical power supply to the appliance.
• Non-HHT venting components, hearth components or other accessories used in conjunction with the appliance.
• Any part of a pre-existing fireplace system in which an insert or a decorative gas appliance is installed.
• HHT’s obligation under this warranty does not extend to the appliance’s capability to heat the desired space. Informa-
tion is provided to assist the consumer and the dealer in selecting the proper appliance for the application. Consideration must be given to appliance location and configuration, environmental conditions, insulation and air tightness of
the structure.
This warranty is void if:
• The appliance has been over-fired or operated in atmospheres contaminated by chlorine, fluorine, or other damaging
chemicals. Over-firing can be identified by, but not limited to, warped plates or tubes, rust colored cast iron, bubbling,
cracking and discoloration of steel or enamel finishes.
• The appliance is subjected to prolonged periods of dampness or condensation.
• There is any damage to the appliance or other components due to water or weather damage which is the result of, but
not limited to, improper chimney or venting installation.
LIMITATIONS OF LIABILITY:
• The owner’s exclusive remedy and HHT’s sole obligation under this warranty, under any other warranty, express or
implied, or in contract, tort or otherwise, shall be limited to replacement, repair, or refund, as specified above. In no
event will HHT be liable for any incidental or consequential damages caused by defects in the appliance. Some states
do not allow exclusions or limitation of incidental or consequential damages, so these limitations may not apply to you.
This warranty gives you specific rights; you may also have other rights, which vary from state to state. EXCEPT TO
THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY
SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE
EXPRESSED WARRANTY SPECIFIED ABOVE.
February 25, 2016 7062-196B 5
Page 6
Explorer I
D. Quick Start Guide
Note: These are generic drawings and may not represent your specifi c model.
ITEMS NEEDED FOR FIRST FIRE:
OPEN AIR CONTROLS
see section E on page 9
1
ADD KINDLING
LIGHT THE PAPER
4
10 Pieces of Newspaper, 10-20 Pieces of Dry Kindling
and a Few Pieces of Dry Split Wood.
LOAD WOOD
ADD NEWSPAPER
2
WARNING! Risk of Fire
Close and securely latch the door after
the fi re has started, and after refueling, to
prevent:
• Spillage of smoke, fl ame and carbon
monoxide
• Spillage of sparks, coals and logs
• Over-fi ring
DO NOT leave the appliance unattended
with the door open.
Starting a fi re may not require an open
door for draft. The air control should
supply adequate draft.
3
5
ADD MORE WOOD
6 7062-196B February 25, 2016
ADJUST AIR
CONTROL
Set to desired heat
output
The appliance is ready
for normal operation.
6
Page 7
1 Listing and Code Approvals
Explorer I
A. Appliance Certifi cation
Model:
Laboratory:
Report No:
Type:
Standard:
NOTE: This installation must conform with local codes. In the absence
of local codes you must comply with the UL1482-07, (UM) 84-HUD
and NPFA211 in the U.S.A. and the ULC S627-00 and CAN/
CSA-B365 Installation Codes in Canada. NOT APPROVED FOR
MOBILE HOME INSTALLATIONS IN CANADA!
Explorer I
OMNI Test Laboratories Inc.
0061WS091S
Safety
UL 1482-11 & 737-11; ULC S627-00
B. BTU & Effi ciency Specifi cations
EPA Certifi ed Emissions: 2.2 grams per hour
*LHV Tested Effi ciency: 80.1%
**HHV Tested Effi ciency: 74.1%
***EPA BTU Output: 12,100 to 32,000 / hr.
****Peak BTU/Hour Output: 52,400
Vent Size: 6 inches
Firebox Size: 1.68 cubic feet
Recommended Log Length 16 inches
Fuel Orientation: Side to Side
Fuel Seasoned Cord Wood
*Weighted average LHV (Low Heating Value) effi ciency using
Douglas Fir dimensional lumber and data collected during EPA
emission test. LHV assumes the moisture is already in a vapor
state so there is no loss in energy to vaporize.
**Weighted average HHV (High Heating Value) effi ciency using
Douglas Fir dimensional lumber and data collected during EPA
emission test. HHV includes the energy required to vaporize the
water in the fuel.
***A range of BTU outputs based on EPA Default Effi ciency and
the burn rates from the low and high EPA tests, using Douglas
Fir dimensional lumber.
****The peak BTU out of the appliance is calculated using the
maximum fi rst hour burn rate from the High EPA Test and the
BTU content of cordwood (8600) times the effi ciency.
C. Mobile Home Approved (USA ONLY)
• This appliance is approved for mobile home installations in the USA when not installed in a sleeping room
and when an outside combustion air inlet is provided.
• The structural integrity of the mobile home fl oor, ceil-
ing, and walls must be maintained.
• The appliance must be properly grounded to the frame
of the mobile home with #8 copper ground wire
.
• Outside Air Kit, part OAK-ACC must be installed in a
mobile home installation.
D. Glass Specifi cations
This appliance is equipped with 5mm ceramic glass.
Replace glass only with 5mm ceramic glass. Please contact your dealer for replacement glass.
WARNING
Fire Risk.
Hearth & Home Technologies disclaims any
responsibility for, and the warranty will be
voided by, the following actions:
• Installation and use of any damaged appliance.
• Modifi cation of the appliance.
• Installation other than as instructed by Hearth & Home
Technologies.
• Installation and/or use of any component part not approved by
Hearth & Home Technologies.
• Operating appliance without fully assembling all components.
• Operating appliance without legs attached (if supplied with
appliance).
• Do NOT Over-fi re - If appliance or chimney connector glows,
you are over-fi ring.
Any such action that may cause a fi re hazard.
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage.
For assistance or additional information, consult a qualifi ed
installer, service agency or your dealer.
The Quadra-Fire Explorer I meets the U.S. Environmental
Protection Agency’s 2015 particulate emission standards.
This appliance needs periodic inspection and repair for
proper operation. It is against federal regulations to operate this appliance in a manner inconsistent with operating
instructions in this manual.
February 25, 2016 7062-196B 7
NOTE: Hearth & Home Technologies, manufacturer of
this appliance, reserves the right to alter its products, their
specifi cations and/or price without notice.
Quadra-Fire is a registered trademark of Hearth & Home
Technologies.
Page 8
Explorer I
2 Operating Instructions
User Guide
A. Over-Firing Your Appliance
WARNING
Fire Risk
Do not over-fi re.
Over-fi ring may ignite creosote or will damage the
appliance and chimney.
To prevent over-fi ring your appliance, DO NOT:
• Use fl ammable liquids
• Overload with wood
• Burn trash or large amounts of scrap lumber
• Permit too much air to the fi re
1. Symptoms of Over-Firing
Symptoms of over-fi ring may include one or more of the
following:
• Chimney connector or appliance glowing
• Roaring, rumbling noises
• Loud cracking or banging sounds
• Metal warping
• Chimney fi re
2. What To Do if Your Appliance is Over-Firing
• Immediately close the door and air controls to reduce
air supply to the fi re.
• If you suspect a chimney fi re, call the fi re department
and evacuate your house.
• Contact your local chimney professional and have your
appliance and appliance pipe inspected for any damage.
• Do not use your appliance until the chimney professional informs you it is safe to do so.
Hearth & Home Technologies WILL NOT warranty appliances that exhibit evidence of over-fi ring. Evidence of over-fi r-
ing includes, but is not limited to:
• Warped air tube
• Deteriorated refractory brick retainers
• Deteriorated baffl e and other interior components
B. Wood Selection & Storage
Burn only dry seasoned wood. Store wood under cover, out
of the rain and snow. Dry and well-seasoned wood will not
only minimize the chance of creosote formation, but will give
you the most effi cient fi re. Even dry wood contains at least
15% moisture by weight, and should be burned hot enough
to keep the chimney hot for as long as it takes to dry the
wood out - about one hour. It is a waste of energy to burn
unseasoned wood of any kind.
Dead wood lying on the forest fl oor should be considered wet,
and requires full seasoning time. Standing dead wood can
be considered to be about 2/3 seasoned. To tell if wood is
dry enough to burn, check the ends of the logs. If there are
cracks radiating in all directions from the center, it is dry. If
your wood sizzles in the fi re, even though the surface is dry,
it may not be fully cured.
Splitting wood before it is stored reduces drying time. Wood
should be stacked so that both ends of each piece are
exposed to air, since more drying occurs through the cut ends
than the sides. This is true even with wood that has been
split. Store wood under cover, such as in a shed, or covered
with a tarp, plastic, tar paper, sheets of scrap plywood, etc.,
as uncovered wood can absorb water from rain or snow,
delaying the seasoning process.
C. Burning Process
In recent years there has been an increasing concern about
air quality. Much of the blame for poor air quality has been
placed on the burning of wood for home heating. In order to
improve the situation, we at Quadra-Fire have developed
cleaner-burning wood appliances that surpass the requirements for emissions established by our governing agencies.
These wood appliances, like any other appliances, must be
properly operated in order to insure that they perform the way
they are designed to perform.
1. Kindling or First Stage
It helps to know a little about the actual process of burning in
order to understand what goes on inside an appliance. The
fi rst stage of burning is called the kindling stage. In this stage,
the wood is heated to a temperature high enough to evaporate
the moisture which is present in all wood. The wood will reach
the boiling point of water (212°F) and will not get any hotter
until the water is evaporated. This process takes heat from
the coals and tends to cool the appliance.
Fire requires three things to burn - fuel, air and heat. So, if
heat is robbed from the appliance during the drying stage, the
new load of wood has reduced the chances for a good clean
burn. For this reason, it is always best to burn dry , seasoned
fi rewood. When the wood isn’t dry, you must open the air
controls and burn at a high burn setting for a longer time to
start it burning. The heat generated from the fi re should be
warming your home and establishing the fl ue draft, not evap-
orating the moisture out of wet, unseasoned wood, resulting
in wasted heat.
2. Second Stage
The next stage of burning, the secondary stage, is the period
when the wood gives off fl ammable gases which burn above
the fuel with bright fl ames. During this stage of burning it is
very important that the fl ames be maintained and not allowed
to go out. This will ensure the cleanest possible fi re. If the
8 7062-196B February 25, 2016
Page 9
Explorer I
fl ames tend to go out, the air control it is set too low for your
burning conditions. The air control located below the ash lip
is used to adjust for burn rates. This is called the Burn Rate
Air Control. Figure 9.1
3. Final Stage
The fi nal stage of burning is the charcoal stage. This occurs
when the fl ammable gases have been mostly burned and only
charcoal remains. This is a naturally clean portion of the burn.
The coals burn with hot blue fl ames.
It is very important to reload your appliance while enough
lively hot coals remain in order to provide the amount of heat
needed to dry and rekindle the next load of wood. It is best
to open the Burn Rate Air and Start-Up Air Controls before
reloading. This livens up the coal bed and reduces excessive
emissions (opacity/smoke). Open door slowly so that ash or
smoke does not exit appliance through opening. You should
also break up any large chunks and distribute the coals so
that the new wood is laid on hot coals.
Air quality is important to all of us, and if we choose to use
wood to heat our homes we should do so responsibly . To do
this we need to learn to burn our appliances in the cleanest
way possible. Doing this will allow us to continue using our
wood appliances for many years to come.
closed at the end of the 25 minutes. The fi re is now controlled
by the air supplied by the Burn Rate Air Control. This function
should be performed each time you reload the appliance.
The second function is to maximize heat output. To achieve
a high burn push the ACC Air Control lever in and leave in.
This combined with having the main burn rate control lever
pushed to the left will deliver the most amount of air needed
to achieve the highest amount of heat output. Figure 9.1
3. Manual Timer Over-Ride
If you need to shut the ACC system off before it shuts itself
off after 25 minutes (i.e. over-fi re situation), reach down to
the bottom right and pull the lever toward you. Figure 9.2
CAUTION
Injury Risk.
• Gloves recommended
D. Automatic Combustion Control (ACC)
Typically, when you build a fi re, you open the air controls fully
and monitor the fi re to prevent it from going into an over-fi re
situation and/or burning your wood up too quickly before you
shut down the air controls to the desired burn rate. With the
Automatic Combustion Control (ACC) system, you do not have
to continually monitor the fi re. Once you set the ACC system
it will control the fi re for you. Follow the instructions below to
learn how to operate your appliance with ease.
E. Air Controls
1. Burn Rate Air Control
This air supply enters at the lower front of the fi rebox, near
the bottom of the glass door. This preheated air supplies
the necessary fresh oxygen to mix with the unburned gases,
helping to create second, third and fourth combustions. This
air is regulated by the Burn Rate Air Control. There are four
settings High, Medium-High, Medium-Low and Low. When
the control is moved all the way to the left it is on the High
setting and when moved all the way to the right it is on the
Low setting. Figure 9.1
2. Start-Up Air Control
The Start-Up Air Control has two primary functions. The
fi rst function is to activate the Automatic Combustion Control
system (ACC). This function is performed by pushing the
control all the way back until it stops and then pulling forward
to the front of the appliance until it stops. This activates the
ACC system and opens the front air channel and allows air to
enter the front of the appliance for approximately 25 minutes.
The front air channel gradually shuts down until it is completely
Burn Rate Control
ACC Control
Figure 9.1
Figure 9.2
February 25, 2016 7062-196B 9
Page 10
Explorer I
F. Burn Rates and Operating Effi ciency
For maximum operating effi ciency
1. This appliance has a timer system (ACC) that operates
the appliance at its maximum effi ciency removing any
guess work for the homeowner. Follow the instructions
below for each burn rate for the Start-Up Air Control and
Burn Rate Air Control. Figure 9.1
2. Burn dry, well-seasoned wood.
Burn Rates
Primary control is open when moved to the left…
1. Low burn setting- Burn rate control to stop (full right).
Activate the ACC/start-up air.
2. Medium low burn setting- Burn rate control from stop
to 1” open (left from low setting). Activate ACC/start-up
air.
3. Medium high burn setting- Burn rate control to open
(full left). Activate the ACC/start-up air.
4. High burn setting: Burn rate control open (full left)
ACC/start-up locked open.
Note: 1-3 burn settings require you to activate ACC/
start-up air upon reloading. As well, the fan should
remain off for the fi rst 30 minutes. Appliance will slowly
return to your desired setting of the burn rate control.
NOTE:
operation information is a guideline, appliances may
run settings not in accordance with these guidelines
to achieve same desired burn rates.
NOTE: Operate appliance on High Burn 45 minutes a
day to help keep fl ue/chimney clean.
Due to altitude and other circumstances this
1.
Open the Burn Rate Air and Start-Up Air Controls fully.
2. Place several wads of crushed paper on the fi rebox fl oor.
Heating the fl ue with slightly crumpled newspaper before
adding kindling keeps smoke to a minimum.
3. Lay small dry sticks of kindling on top of the paper.
4. Make sure that no matches or other combustibles are in
the immediate area of the appliance. Be sure the room
is adequately ventilated and the fl ue unobstructed.
5. Light the paper in the appliance. NEVER light or rekindle
fi re with kerosene, gasoline, or charcoal lighter fl uid; the
results can be fatal.
6. Once the kindling is burning quickly, add several full-length
logs 3 inches (76mm) or 4 inches (102mm) in diameter.
Be careful not to smother the fi re. Stack the pieces of
wood carefully; near enough to keep each other hot, but
far enough away from each other to allow adequate air
fl ow between them. To maintain an effi cient burn leave a
1/2” space between the highest stacked log and the tube
channel assembly.
7. Set the Burn Rate Air Control and activate the start-up air
control (ACC).
8. When ready to reload, It is best to fully open both the Burn
Rate Air and Start-up Air Controls before reloading. This
livens up the coal bed and reduces excessive emissions
(opacity/smoke). Open door slowly so that ash or smoke
does not exit appliance through opening. Large logs burn
slowly , holding a fi re longer. Small logs burn fast and hot,
giving quick heat.
9.
As long as there are hot coals, repeating steps 6 through
8 will maintain a continuous fi re throughout the season.
WARNING
Risk of Fire.
When set on High Burn Rate and over-riding the Automatic Combustion Control system an over-fi re situation
can occur and may result in a chimney fi re.
Over-fi ring will void the appliance warranty.
G. Building A Fire
Before lighting your fi rst fi re in the appliance:
NOTE: The special high temperature paint that your appliance is fi nished with will cure as your appliance heats.
You will notice an odor and perhaps see some vapor rise
from the appliance surface; this is normal. We recommend that you open a window until the odor dissipates
and paint is cured.
1. Confi rm the baffl e is correctly positioned. It should be
even with the front tube and resting on all tubes. Figure
11.1 and 11.2 on page 11.
2. Remove all labels from glass and inside of appliance.
There are many ways to build a fi re. The basic principle is
to light easily-ignitable tinder or paper, which ignites the fast
burning kindling, which in turn ignites the slow-burning fi re-
wood. Here is one method that works well:
NOTE:
• Build fi re on brick fi rebox fl oor.
• Do NOT use grates, andirons or other methods to support
fuel. It will adversely affect emissions.
WARNING
Fire Risk
Do NOT store wood:
• Closer than required clearances to combustibles to
appliance
• Within space required for loading or ash removal.
Do NOT operate appliance:
• With appliance door open.
• With ash removal system door open.
is wood heater has a manufacturer-set minimum
low burn rate that must not be altered. It is against
federal regulations to alter this setting or otherwise
operate this wood heater in a manner inconsistent
with operating instructions in this manual.
10 7062-196B February 25, 2016
Page 11
WARNING
Fire Risk.
• Do NOT burn wet or green wood.
• Store wood in dry location.
• Stack wood so both ends are exposed to air.
Wet, unseasoned wood can cause accumulation of
creosote.
H. Correct Baffl e & Blanket Placement
WARNING
Fire Risk
Firebox damage due to improper baffl e placement
is not covered by warranty. Operate the wood
burning appliance with the baffl e in the correct po-
sition only.
Not doing so could result in:
• Overheating the chimney
• Overheating the rear of the fi rebox
Ensure correct baffl e placement and replace baffl e compo-
nents if damaged or missing.
• Reduced effi ciency
• Poor performance
Explorer I
INCORRECT POSITIONS
Ceramic Blanket and Baffl e Board are NOT
in contact with the back of the fi rebox.
CAUTION
The baffl e boards are FRAGILE. Use extreme caution when
loading fi rewood to prevent:
• Cracking, breaking or damaging the baffl e boards
DO NOT operate the appliance without baffl e boards
CORRECT POSITION
Baffle Retainer Bracket
Ceramic Blanket
Baffle Board
Ceramic Blanket and Baffl e Board MUST be in
contact with the back of the fi rebox and even
with each other in the front.
Back of Firebox
Ceramic Blanket is NOT in contact with the
back of the fi rebox and NOT even with the Baf-
fl e Board in the front.
Back of Firebox
Ceramic Blanket
Baffle Board
Ceramic Blanket is bunched up at the back of the
fi rebox and NOT even with the Baffl e Board in the
front.
February 25, 2016 7062-196B 11
Figure 11.2Figure 11.1
Page 12
Explorer I
I. Blower Operating Instructions
NOTE: If your Quadra-Fire wood appliance is equipped with
an optional blower, you should follow these guidelines:
1. Initial (cold) start-up and all Burn Settings
The blower can be plugged in and turned on right away .
The blower fan is turned on and off by a snap disc. When
your appliance has reached a certain temperature the
blower will turn on and when your appliance has cooled
down to a certain temperature it will turn off.
2. The blower is equipped with a speed control. Adjust
the fan speed by turning the speed control clockwise to
“Low” or counterclockwise to “High”.
3. After refueling, for maximum efficiency and lower
emissions, the blower should be off for the fi rst 30
minutes on all burn rates except for High Burn.
4. Snap Disc Location
If you fi nd the blower coming on and off at undesirable
temperatures, relocate the snap disc to another location
in the designated zone on the back of the appliance.
Figure 12.1 There is a manual over-ride switch to
deactivate the snap disc, if necessary.
J. Opacity (Smoke)
This is the measure of how cleanly your appliance is burning. Opacity is measured in percent; 100% opacity is when
an object is totally obscured by the smoke column from a
chimney, and 0% opacity means that no smoke column can
be seen. As you become familiar with your appliance, you
should periodically check the opacity. This will allow you to
know how to burn as nearly smoke-free as possible (goal of
0% opacity).
WARNING
Fire Risk.
• DO NOT BURN GARBAGE OR FLAMMABLE
FLUIDS SUCH AS GASOLINE, NAPHTHA OR
ENGINE OIL.
• DO NOT burn treated wood or wood with salt (drift-
wood).
• May generate carbon monoxide if burn material other than
wood.
May result in illness or possible death.
WARNING
Figure 12.1
Snap Disc
Bracket
MANUAL: Overides
the Snap Disc
AUTO: Fan will turn
ON/OFF Automatically
by the Snap Disc
Controls the Fan
Speed
Fire Risk.
Keep combustible materials, gasoline and other
fl ammable vapors and liquids clear of appliance.
• Combustible materials may ignite.
• Do NOT store fl ammable materials in the appliance’s vicinity.
• DO NOT USE GASOLINE, LANTERN FUEL, KEROSENE,
CHARCOAL LIGHTER FLUID OR SIMILAR LIQUIDS TO
START OR “FRESHEN UP” A FIRE IN THIS HEATER.
• Keep all such liquids well away from the appliance while it is
in use.
CAUTION
When burning your fi rst fi re, you will experience smoke and
odor from the appliance resulting from the curing of paint and
burning off of any oils remaining from manufacturing.
OPEN WINDOWS DURING INITIAL BURN TO DISSIPATE
SMOKE AND ODORS!
• Odors may be irritating to sensitive individuals.
• Smoke detectors may activate.
12 7062-196B February 25, 2016
Page 13
K. Negative Pressure
WARNING
Asphyxiation Risk.
• Negative pressure can cause spillage of combustion
fumes, soot and carbon monoxide.
• Appliance needs to draft properly for safety.
Negative pressure results from the imbalance of air available for the appliance to operate properly . It can be strongest
in lower levels of the house.
Causes include:
• Exhaust fans (kitchen, bath, etc.)
• Range hoods
• Combustion air requirements for furnaces, water heaters
and other combustion appliances
• Clothes dryers
• Location of return-air vents to furnace or air conditioning
• Imbalances of the HVAC air handling system
• Upper level air leaks such as:
- Recessed lighting
- Attic hatch
- Duct leaks
Explorer I
To minimize the effects of negative air pressure:
• Install the outside air kit with the intake facing prevailing
winds during the heating season
• Ensure adequate outdoor air for all combustion appliances
and exhaust equipment
• Ensure furnace and air conditioning return vents are not
located in the immediate vicinity of the appliance
• Avoid installing the appliance near doors, walkways or
small isolated spaces
• Recessed lighting should be a “sealed can” design
• Attic hatches weather stripped or sealed
• Attic mounted duct work and air handler joints and seams
taped or sealed
L. Frequently Asked Questions
ISSUES SOLUTIONS
Odor from appliance When fi rst operated, this appliance may release an odor for the fi rst several hours. This is
caused by the curing of the paint and the burning off of any oils remaining from manufacturing.
Metallic noise Noise is caused by metal expanding and contracting as it heats up and cools down, similar to
the sound produced by a furnace or heating duct. This noise does not affect the operation or
longevity of the appliance.
Whirring sound If the optional blower has been installed, the blower produces a whirring sound which
increases in volume as the speed is increased.
February 25, 2016 7062-196B 13
Page 14
Explorer I
3 Maintenance and Service
A. Quick Reference Maintenance Guide
CAUTION! Allow the appliance to completely cool
down before performing any cleaning or maintenance.
Start the fi rst inspection after the fi rst 2 months of use, or if
performance changes, and adjust your schedule accordingly. Maintenance is required for safe operation and must be
performed to maintain your warranty.
Baffl e & Blanket
Blanket
Baffle
Optional Blower
Chimney System
Frequency
MONTHLY,
After Every
Cord of Wood,
OR
After Each
Cleaning
YEARLY
EVERY 2
MONTHS
or
After Every
2 Cords of
Wood
Task
Baffl e and blanket placement is critical to heat out-
put, effi ciency and overall life of the unit. Make sure
the baffl e is pushed all of the way to the back of the
fi rebox and the blanket is laying fl at. Inspect baffl e
for cracks.
Vacuum the blower impellers.
T
he chimney and chimney cap must be inspected for
soot and creosote every two months during the burn
season or more frequency if chimney exceeds or is
under 14-16 ft (4.3m-4.8m) measured from bottom of
appliance.
This will prevent pipe blockage, poor draft, and chimney fi res.
Always burn dry wood to help prevent cap blockage
and creosote build-up.
Firebrick & Ash Removal
Door & Glass Assemblies
Door Handle
Door Cross Section
(example)
Latch Cam
Locknut
Spring
Handle
Spacing
Washers
Door Handle
Square Key
These are generic drawings and may not represent your model.
WEEKLY
or
After Every
25 Loads of
Wood
WEEKLY
or
After Every
25 Loads of
Wood
YEARLY
Ashes must be cool before you can dispose of the
ashes in a non-combustible container.
Firebrick is designed to protect your fi rebox. Af-
ter ashes are removed, inspect the fi rebrick and
replace fi rebricks that are crumbling, cracked or
broken.
Keep door and glass gasket in good shape to maintain
good burn times on a low burn setting. To test: place
a dollar bill between the stove and door and then
shut the door. If you can pull the dollar out, remove
one washer from door handle behind latch cam and
try again. If you can still pull it out, replace the door
gasket.
Check the glass frame for loose screws to prevent air
leakage. Check glass for cracks.
Check the door latch for proper adjustment. This
is very important especially after the door rope has
formed to the stove face.
Check door handle for smooth cam operation.
14 7062-196B February 25, 2016
Page 15
Explorer I
B. Creosote (Chimney) Cleaning
• Frequency: Every 2 months during heating season or
as recommended by a certifi ed chimney sweep; more
frequently if chimney exceeds or is under 14-16 ft.
(measured from bottom of appliance)
• By: Certified Chimney Sweep
Remove all ash from the fi rebox and extinguish all hot embers
before disposal. Allow the appliance to cool completely.
Disconnect fl ue pipe or remove baffl e and ceramic blanket
from appliance before cleaning chimney . Otherwise residue
can pile up on top of the baffl e and ceramic blanket and
the appliance will not work properly. (See Baffl e Removal
on page 19). Close the door tightly. The creosote or soot
should be removed with a brush specifi cally designed for
the type of chimney in use. Clean out fallen ashes from the
fi rebox.
It is also recommended that before each heating season
the entire system be professionally inspected, cleaned and
repaired if necessary.
Inspection: Inspect the system at the appliance connection
and at the chimney top. Cooler surfaces tend to build creosote
deposits quicker, so it is important to check the chimney from
the top as well as from the bottom.
Formation and Need For Removal: When wood is burned
slowly, it produces tar and other organic vapors which combine
with expelled moisture to form creosote.
The creosote vapors condense in the relatively cool chimney fl ue
of a newly-started or a slow-burning fi re. As a result, creosote
residue accumulates on the fl ue lining. When ignited, this
creosote creates an extremely hot fi re which may damage the
chimney or even destroy the house.
The chimney connector and chimney should be inspected
once every 2 months during the heating season to determine
if a creosote or soot buildup has occurred. If creosote or soot
has accumulated, it should be removed to reduce the risk of a
chimney fi re.
C. Ash Removal System (ARS) Operating and
Cleaning
• Frequency: As necessary
• By: Homeowner
a. The appliance and ashes must be completely cooled down
before using the Ash Removal System. Reach down and
locate the ash removal door handle under the left side of the
appliance in the center.
and place your thumb on the latch release (Figure 15.1). Press
the latch release inward. Keep the latch release pressed in and
lower the handle gently . Take your thumb off the release once
the handle is clear of the latch and guide the handle back until
it stops.
b. Remove cast iron cap from inside the fi rebox using tools
supplied. Clean ash down through the ash removal system
channel into the drawer below. (Figure 15.2)
Inspect the top of the ARS door to ensure all ash has been
removed. You can rapidly move the ARS latch handle up
and down to help remove any ash from the door. Use
a small brush to clean off the top of the door if any ash
remains.
c. Close the door handle, you will hear a “click” when it closes.
Wear gloves to remove the drawer . Dispose of the ashes
following the directions on the next page.
Be sure to replace the cap before operating the appliance. It is recommended to leave 1/4 to 1/2 inch (6-13mm)
of ash on the fi rebox fl oor to allow air to fl ow freely under-
neath wood.
Figure 15.1
Grasp the handle with your fi ngers
WARNING
Fire Risk.
Prevent creosote buildup.
• Inspect chimney connector and chimney once
every two months during heating season.
• Remove creosote to reduce risk of chimney fi re.
• Ignited creosote is extremely HOT.
WARNING
Fire Risk.
• Do not use chimney cleaners or fl ame colorants
in your appliance. Will corrode chimney pipe.
February 25, 2016 7062-196B 15
CAUTION
Injury Risk.
• Gloves recommended
• May have sharp edges
WARNING
Fire Risk
Injury Risk
Make sure Ash Removal System door is sealed tight
against the gasket.
Air leakage may cause:
• Over-fi re condition.
• Flame and/or smoke spillage.
• Wood to burn too fast.
Page 16
Explorer I
D. Disposal of Ashes
• Frequency:
lip
• By: Homeowner
Ashes should be placed in a metal container with a tight
fi tting lid. The closed container of ashes should be placed
on a non-combustible fl oor or on the ground, well away
from all combustible materials, pending fi nal disposal. If
the ashes are disposed of by burial in soil or otherwise
locally dispersed, they should be retained in the closed
container until all cinders have thoroughly cooled.
When ash is within 1-3/4 in. (44mm) of firebox
WARNING
Fire Risk.
Disposal of Ashes
• Ashes should be placed in metal container with tight fi tting lid.
• Do not place metal container on combustible surface.
• Ashes should be retained in closed container until all cinders
have thoroughly cooled.
E. Glass Cleaning
• Frequency: As desired
• By: Homeowner
Clean glass with a non-abrasive glass cleaner. Abrasive
cleaners may scratch and cause glass to crack. If the
deposits on the glass are not very heavy, normal glass
cleaners work well. Heavier deposits may be removed by
using a damp cloth dipped in wood ashes or by using a
commercially available oven cleaner.
After using an oven cleaner, it is advisable to remove any
residue with a glass cleaner or soap and water. Oven
cleaner left on during the next fi ring can permanently stain
the glass and damage the fi nish on metal surfaces.
A portion of the combustion air entering the fi rebox is defl ected
down over the inside of the door glass. This air fl ow “washes”
the glass, helping to keep smoke from adhering to its surface.
When operated at a low burn rate, less air will be fl owing over
the glass and the smoky , relatively cool condition of a low fi re
will cause the glass to become coated.
Figure 15.2
Operating the appliance with the Burn Rate Air Control and
Start-Up Air Control all the way open for 30-45 minutes should
remove the built up coating.
CAUTION
• Do not use polishes with abrasives. It will scratch surfaces.
16 7062-196B February 25, 2016
Page 17
Explorer I
4 Troubleshooting Guide
With proper installation, operation, and maintenance your wood appliance will provide years of trouble-free service. If you
do experience a problem, this troubleshooting guide will assist you or a qualifi ed service person in the diagnosis of a prob-
lem and the corrective action to be taken.
Start Fire Problems Possible Cause Solution
Can not get fi re started
Excessive smoke or spillage
Burns too slowly
Not enough heat output
Not enough kindling/paper or no
kindling/paper
Not enough air for fi re to ignite
Wood condition is too wet, too
large
Bed of coals not established
before adding wood
Flue blockage such as birds’
nests or leaves in termination
cap
Use dry kindling, more paper. Arrange kindling &
wood for air movement.
Check for restricted termination cap
Check for blockage of outside air kit (if installed).
Check for fl ue blockage.
Pre-warm fl ue before starting fi re (refer to Building
a Fire Section).
Check for adequate vent height (refer to Chimney
Height Section).
Refer to Negative Pressure section
Use dry, seasoned wood (refer to Seasoned Wood
Section).
Start with paper & kindling to establish bed of
coals (refer to Building a Fire Section).
Have chimney inspected for creosote and cleaned
by a certifi ed chimney sweep.
Down draft or negative pressure
Competition with exhaust
devices
Extremely dry or soft wood
Fire burns too fast
Overdrafting
Contact your dealer for additional information regarding operation and troubleshooting.
February 25, 2016 7062-196B 17
Do not use exhaust fans during start-up (refer to
Negative Pressure Section).
Mix in hardwood.
Mix in larger pieces of wood after fi re is
established.
Check for correct vent height; too much vertical
height creates overdrafting.
Check location of vent termination (refer to
Chimney Termination Requirement Section).
Visit www.quadrafi re.com to locate a dealer.
Page 18
Explorer I
5 Service Part Replacement
A. Glass Replacement
1. Ensure that the fi re is out and the appliance is cool to the
touch.
2. Protect a table or counter top with padding or towels.
Protect your hands and wear gloves to prevent injury.
3. Remove the door with the broken glass by lifting the door
up and off of the hinges.
4.
Lay door face down on a table or counter making sure the
handle hangs over the edge so the door lays fl at, on a soft
surface.
5. Remove the screws from each glass retainer and remove
the glass. (If screws are diffi cult to remove, soak with
penetrating oil fi rst).
6. Center the glass with edges evenly overlapping the opening in the door, (i.e. same space top and bottom, left and
right sides).
7. Replace the glass retainers. Be careful not to cross thread
the screws.
8. Tighten each retainer just a few turns until each is
secured. Check again for centering of glass in door
frame. Continue to tighten each retainer alternately, a
few turns at a time, until the glass is secure. DO NOT
OVERTIGHTEN.
9. Replace the door on the appliance.
Quadra-Fire appliances are equipped with ceramic super
heat-resistant glass, which can only be broken by impact
or misuse. Do not slam appliance door or impact the glass.
When closing door, make sure that logs do not protrude
against the glass. Inspect glass regularly . If you fi nd a crack
or break, immediately put the fi re out and return the door to
your dealer for replacement of glass before further use.
B. Firebrick Replacement
Replace the fi rebrick if they become crumbly and/or if there
is a 1/4 inch (6.35mm) gap between the bricks.
Inspect the fi rebrick after each ash removal.
The fi rebox is lined with high quality fi rebrick, which has
exceptional insulating properties. There is no need to use a
grate; simply build a fi re on the fi rebox fl oor. Do not operate
appliance without fi rebrick.
1. After the coals have completely cooled, remove all old
brick and ash from appliance and vacuum fi rebox.
2. Remove new brick set from box and lay out to diagram
shown.
3. Lay bottom bricks in appliance.
4. Install rear bricks on the top of the bottom bricks. Slide
top of bricks under clip on back of fi rebox wall and push
bottom of brick back.
5. Install side bricks. Slide top of brick under clips on side
of fi rebox and push the bottom of the brick until it is fl ush
with the side of the appliance.
CAUTION
Handle glass assembly with care.
Glass
Assembly
• Do NOT clean glass when hot.
• Do NOT use abrasive cleaners.
• Use a hard water deposit glass cleaner on white fi lm.
• Use commercial oven cleaner on heavier deposits.
• Remove all residue of oven cleaner or will permanently stain
glass on next fi ring. Refer to maintenance instructions.
When cleaning glass:
• Avoid striking, scratching or
slamming glass.
WARNING
Injury Risk.
• Use only glass specifi ed in manual.
• DO NOT REPLACE with any other material.
18 7062-196B February 25, 2016
Page 19
Explorer I
C. Snap Disc Replacement
(included with optional blower)
1. Unplug the appliance.
2. Locate the snap disc bracket assembly at the bottom left
rear corner of the appliance.
3. A magnet holds the bracket to the appliance. Pull the
bracket down away from the appliance to expose the snap
disc.
4. Pull the snap disc and spade connectors up and out of
bracket as shown in Figure 19.1
5. Using a Phillips head screw driver, remove the 2 screws
from the snap disc and then remove the snap disc from
the spade connectors. Replace with new snap disc and
re-connect to spade connectors.
6. Push the snap disc and spade connectors back inside
bracket. Reassemble in reverse order.
Snap Disc
E. Baffl e Removal
1. Remove all ash from the fi rebox and dispose appropriately .
2. Lift baffle protection channel, board, and blanket
approximately 1 inch up so it is free from the front tube.
3. Pull baffl e protection channel forward to remove.
4. Lift one half of the baffl e board just above the other and
slide over the top so it is centered in the appliance then tilt
down to remove. Slide the second half of the baffl e board
to the center then tilt down to remove. The baffl e blanket
will come out with the second board.
5. Install baffl e board in the reverse manner to which it was
removed.
6. Install baffl e blanket. It is easier to install the blanket by
folding the two sides approximately 4 inches from the end
then fl attening them down once seated against the rear of
the fi rebox.
7. Install baffl e protection channel. This must sit correctly on
the front air tube for the appliance to work as designed.
8. NOTE: Check to ensure the boards and blanket are situated
appropriately.
Magnet
Spade
Connectors
Figure 19.1
D. Door Handle Assembly
1. Slide door handle through door.
2. Install additional washer(s) as shown in Figure 19.2
3. Install key in groove.
4. Align groove in latch cam with key; slide latch cam over
shaft
5. Install locknut but do not overtighten, the handle needs
to rotate smoothly.
6. Install fi ber handle. Figure 19.2
CAUTION! Do not overtighten lock nut. The door handle
needs to move smoothly.
Latch Cam
Door Cross
Section
Door Handle Shaft
Figure 19.3
Locknut
Spacing
Washers
Square Key
Fiber Handle
Figure 19.2
February 25, 2016 7062-196B 19
Page 20
Explorer I
F. Tube Channel Assembly Replacement
Removing Tube Channel Assembly
1. Remove convection blower shroud (4 screws, 2 on each
side.
a. Tilt shroud forward and slide up and away from appli-
ance.
2. Remove right side casting.
a. CAUTION: Block up right side of appliance so the
appliance is supported on the ash pan and not resting
on the right side casting.
b. Remove the two fl ange nuts securing the side to the
fi rebox.
c. Pull the side out and back.
3. Remove the baffl e board and blanket.
4. Remove the tube channel assembly (It is recommended
to soak the bolts with penetrating oil for at least 15 minutes before trying to remove them.).
a. Remove the two fl ange nuts.
b. Remove the two hex bolts
c. Remove tube channel assembly
NOTE: Service Space
In order to replace the tube channel assembly a clearance of 19 inches (483mm) is required on the right side of
appliance in order to remove the tubes with the appliance
in place.
If space is not available, the appliance will have to be
disconnected from the chimney to proceed with the tube
replacement.
Replacing Tube Channel Assembly
1. Install baffl e board, blanket, and tube assembly.
a. Insert baffl e blanket
b. Insert tube assembly 2/3 of the way into the fi rebox.
c. Place baffl e boards on top of tube assembly and situ-
ate the boards and blanket so they seat correctly
d. Insert tube assembly fully into the tube channel sup-
ports on the left side of the fi rebox.
e. Install baffl e protection channel.
f. Secure two hex bolts.
g. Secure two fl ange nuts.
h. CAUTION: Ensure baffl e board, baffl e protection chan-
nel, and blanket are installed correctly.
2. Install right side casting.
a. Insert guide plates into the front of the fi rebox.
b. Place casting over two bolts.
c. Secure with two fl ange nuts.
3. Remove support from under ash pan.
4. Install convection blower shroud.
Figure 20.1
20 7062-196B February 25, 2016
Page 21
6 Reference Materials
A. Service & Maintenance Log
Date of Service Performed By Description of Service
Explorer I
February 25, 2016 7062-196B 21
Page 22
Explorer I
R
Service Parts
Explorer I
Wood Stove
Color SKU No. Mfg. Dates
Matte Black EXPLR-I-MBK 11/15 Porcelain Black EXPLR-I-PBK 11/15 Porcelain Dark Blue
Porcelain Frost
Porcelain Mahogany EXPLR-I-PMH 11/15-
EXPLR-I-PDB 11/15EXPLR-I-PFT 11/15-
Beginning Manufacturing Date: Nov 2015
Ending Manufacturing Date: Active
1
4
29
2
5
6
3
30
27
28
26
9
10
25
11
23
22
24
7
8
21
12
19
20
11
13
18
15
14
17
16
Part number list on following page.
22 7062-196B February 25, 2016
02/16
Page 23
R
Service Parts
Beginning Manufacturing Date: Nov 2015
Ending Manufacturing Date: Active
IMPORTANT: THIS IS DATED INFORMATION. Parts must be ordered from a dealer or
distributor.
model number and serial number when requesting service parts from your dealer or distributor.
ITEM DESCRIPTION COMMENTS PART NUMBER
Hearth and Home T echnologies does not sell directly to consumers. Provide
1 Rear Shroud Assembly SRV7062-010
2 Flue Collar SRV7061-201
3 Flue Transition Assembly SRV29138
Matte Black 7062-101MBK
Porcelain Black 7062-101PBK
4Top
Porcelain Blue 7062-101PDB
Porcelain Frost 7062-101PFT
Porcelain Mahogany 7062-101PMH
#5 Brick Assembly
Explorer I
Explorer I
Stocked
at Depot
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.4
5.3
5.3
5.1
5.1
5.1
5.2
5.2
5.4
5 Brick Assembly SRV7062-004
5.1 Brick #1, 9 X 4.5 X 1.25 Qty 10 req
5.2 Brick #2, 9 x 2.5 x 1.25 Qty 2 req
5.3 Brick #3, 4.5 x 4.5 x 1.25 Qty 2 req
5.4 Brick #4, 9 X 3.75 X 1.25 Qty 2 req
Brick, Uncut (Must specilfy size when ordering)
6 Side Left
7 ARS Access Cover SRV7038-196
8 ARS Channel SRV7061-184
9 ARS Latch Assembly SRV7062-034
Additional service part numbers appear on following page.
Pkg of 1 832-0550
Pkg of 6 832-3040
Matte Black 7062-019MBK
Porcelain Black 7062-019PBK
Porcelain Blue 7062-019PDB
Porcelain Frost 7062-019PFT
Porcelain Mahogany 7062-019PMH
February 25, 2016 7062-196B 23
Page 24
R
Service Parts
Beginning Manufacturing Date: Nov 2015
Ending Manufacturing Date: Active
IMPORTANT: THIS IS DATED INFORMATION. Parts must be ordered from a dealer or
distributor.
model number and serial number when requesting service parts from your dealer or distributor.
Hearth and Home T echnologies does not sell directly to consumers. Provide
ITEM DESCRIPTION COMMENTS PART NUMBER
10 Tube Rack SRV7062-139
11 Side Brick Retainer SRV7062-138
Matte Black 7062-103MBK
Porcelain Black 7062-103PBK
12 Front
Gasket 1/2” 7000-811
13 Door Assembly
Porcelain Blue 7062-103PDB
Porcelain Frost 7062-103PFT
Porcelain Mahogany 7062-103PMH
Matte Black 7062-003MBK
Porcelain Black 7062-003PBK
Porcelain Blue 7062-003PDB
Porcelain Frost 7062-003PFT
Porcelain Mahogany 7062-003PMH
Explorer I
Stocked
at Depot
#13 Door Assembly
13.8
13.1
13.9
13.7
13.2
13.6
13.10
13.4
13.3
13.5
13.1 Glass Retainers SRV7063-166
13.2 Glass Assembly SRV7062-013 Y
Matte Black 7062-109MBK
Porcelain Black 7062-109PBK
13.3 Door
13.4 Door Handle Assembly SRV7063-014 Y
13.5 Fiber Handle SRV7060-212 Y
13.6 Door Handle SRV7063-137
13.7 Washer, Sae, 3/8 (3 Ea) Pkg of 3 832-0990 Y
13.8 Cam Latch 430-1141
13.9 Nut, 2Wy Side Lock Jam 3 Pkg of 24 226-0100/24 Y
13.10 Key, Cam Latch 430-1151
14 Andirons 2 Sets SRV7061-020
Additional service part numbers appear on following page.
Porcelain Blue 7062-109PDB
Porcelain Frost 7062-109PFT
Porcelain Mahogany 7062-109PMH
24 7062-196B February 25, 2016
Page 25
R
Service Parts
Beginning Manufacturing Date: Nov 2015
Ending Manufacturing Date: Active
Explorer I
IMPORTANT: THIS IS DATED INFORMATION. Parts must be ordered from a dealer or
distributor.
model number and serial number when requesting service parts from your dealer or distributor.
ITEM DESCRIPTION COMMENTS PART NUMBER
15 Ashlip
16 Ashpan SRV7060-023
17 Timer Assembly SRV7062-025
18 Burn Rate Indicator SRV7062-174
19 ARS Box SRV7060-005
20 Burn Rate Control SRV7062-023
21 ARS Assembly SRV7062-035
22 Gasket, ARS SRV7033-296 Y
23 Outside Air Chamber SRV7062-173
24 Side Right
25 Tube Channel SRV7062-017 Y
26 Tube Chanel cover SRV7062-148
Hearth and Home T echnologies does not sell directly to consumers. Provide
Matte Black 7062-113MBK
Porcelain Black 7062-113PBK
Porcelain Blue 7062-113PDB
Porcelain Frost 7062-113PFT
Porcelain Mahogany 7062-113PMH
Handle, Fiber SRV7060-202
Timer (Only) Replacement Assembly SRV480-1940 Y
Handle, Fiber SRV7060-202
Matte Black 7062-018MBK
Porcelain Black 7062-018PBK
Porcelain Blue 7062-018PDB
Porcelain Frost 7062-018PFT
Porcelain Mahogany 7062-018PMH
Stocked
at Depot
#27 BafÀ e Protection Channel
Side view
27 BafÀ e Protection Channel SRV7062-149 Y
28 BafÀ e Board 2 pcs. SRV7062-132 Y
29 BafÀ e Blanket SRV7062-133 Y
30 Rear Brick Retainer SRV7062-137
Additional service part numbers appear on following page.
February 25, 2016 7062-196B 25
Front, looking into unit
Baffle protection channel
sits in between front tube
and fiber baffle
Ceramic blanket
Fiber baffle
This tab sits behind the front tube
Page 26
R
Service Parts
Beginning Manufacturing Date: Nov 2015
Ending Manufacturing Date: Active
IMPORTANT: THIS IS DATED INFORMATION. Parts must be ordered from a dealer or
distributor.
model number and serial number when requesting service parts from your dealer or distributor.
ITEM DESCRIPTION COMMENTS PART NUMBER
Hearth and Home T echnologies does not sell directly to consumers. Provide
Matte Black SRV7062-027
Component Pack (Includes BafÀ e Diverter and Instructions, 2
Leg Leveling Nuts & 2 Bolts, Touch-Up Paint, Owners Manual &
Warranty Card)
Leveling Assembly 7000-000
Paint Touch-Up
Porcelain Black SRV7062-028
Porcelain Blue SRV7062-029
Porcelain Frost SRV7062-030
Porcelain Mahogany SRV7062-031
Matte Black 812-0910
Porcelain Black 1-00-0022
Porcelain Blue 1-00-0020
Porcelain Frost 1-00-0021
Porcelain Mahogany 855-1450
Explorer I
Stocked
at Depot
26 7062-196B February 25, 2016
Page 27
C. Home Owner Notes
Date Note
Explorer I
February 25, 2016 7062-196B 27
Page 28
CONTACT INFORMATION
Hearth & Home Technologies
1445 North Highway
Colville, WA 99114
Division of HNI INDUSTRIES
Please contact your Quadra-Fire dealer with any questions or concerns.
For the number of your nearest Quadra-Fire dealer
log onto www.quadrafi re.com
CAUTION
DO NOT DISCARD THIS MANUAL
• Important operating and
maintenance instructions included.
•
Read, understand and
follow these instructions for safe installation and operation.
•
Leave this manual with
party responsible for use
and operation.
DO NOT
DISCARD
We recommend that you record the following pertinent
information for your heating appliance.
Date purchased/installed:
Serial Number: Location on appliance:
Dealership purchased from: Dealer phone:
Notes:
This product may be covered by one or more of the following patents: (United States) 5341794, 5263471, 6688302, 7216645, 7047962
or other U.S. and foreign patents pending.
28 7062-196B February 25, 2016
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