Quadra-Fire EXPLR-I-MBK, EXPLR-I-PBK, EXPLR-I-PDB, EXPLR-I-PFT, EXPLR-I-PMH Installation Manual

Page 1
Installation Manual
INSTALLER: Leave this manual with party responsible for use and operation. OWNER: Retain this manual for future reference.
NOTICE: DO NOT DISCARD THIS MANUAL
If the information in these instructions is not
followed exactly, a re could result causing
EXPLORER I WOOD APPLIANCE
MODEL(S):
EXPLR-I-MBK
EXPLR-I-PBK EXPLR-I-PDB
EXPLR-I-PFT
Do not store or use gasoline or other ammable
Do not over re - If appliance or chimney connector
Comply with all minimum clearances to combustibles
property damage, personal injury, or death.
vapors and liquids in the vicinity of this or any other appliance.
glows, you are over ring. Over ring will void your
warranty.
as specied. Failure to comply may cause house re.
WARNING
EXPLR-I-PMH
Installation and service of this appliance should be performed by qualified personnel. Hearth & Home Technologies recommends HHT Factory Trained or NFI certified professionals.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during operation AND cool down.
Hot glass and appliance will cause burns.
Do not touch glass until it is cooled
Use leather gloves when reloading fuel
NEVER allow children to touch glass
Keep children away
CAREFULLY SUPERVISE children in same room as appliance.
Alert children and adults to hazards of high temperatures
High temperatures may ignite clothing or other ammable materials.
Keep clothing, furniture, draperies and other
ammable materials away.
WARNING
Fire Risk.
For use with solid wood fuel only.
Other fuels may over re and generate
poisonous gases (i.e. carbon monoxide).
NOTE
To obtain a French translation of this manual, please contact your dealer or visit www.quadrare.com
1 7062-197G August 13, 2018
Pour obtenir une traduction française de ce manuel, s’il vous plaît contacter votre revendeur ou visitez www.quadrare.com
Page 2
Explorer I
Safety Alert Key:
DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
WARNING! Indicates a hazardous situation which, if not avoided may result in death or serious injury.
CAUTION! Indicates a hazardous situation which, if not avoided, may result in minor or moderate injury.
NOTICE: Indicates practices which may cause damage to the appliance or to property.
TABLE OF CONTENTS
1 Important Safety Information ............. 3
A. Appliance Certication....................... 3
B. BTU & Efciency Specications ............... 3
C. Mobile Home Approved (USA only)............. 4
D. Glass Specications ........................ 4
E. Non-Combustible Materials ...................4
F. Combustible Materials .......................4
G. Sleeping Room ............................ 4
H. California - Prop65 ......................... 4
2 Getting Started .................................... 5
A. Design and Installation Considerations .......... 5
B. Fire Safety ................................ 5
C. Negative Pressure.......................... 5
D. Tools And Supplies Needed ..................6
E. Inspection of Appliance and Components........ 6
F. Removal of Appliance from Shipping Materials ... 6
G. Install Checklist ............................ 7
3 Dimensions and Clearances .............. 8
A. Appliance Dimensions ....................... 8
B. Hearth Protection Requirements ............... 9
C. Clearances to Combustibles ................. 10
4 Chimney Systems ............................. 11
A. Locating Your Appliance & Chimney ........... 11
B. Chimney Termination Requirements ........... 12
C. 2-10-3 Rule ............................. 12
D. Chimney Height / Rise and Run .............. 13
E. Venting Components ......................13
F. Chimney Systems .........................13
G. Installing Chimney Components .............. 15
H. Proper Draft.............................. 15
5 Appliance Set-Up ..............................16
A. Outside Air Kit Installation ..................16
B. Blower (Optional).......................... 17
C. Optional Fire Screen ....................... 18
D. Reversible Collar & Horizontal Flue Shield ...... 18
6 Mobile Home Installation ..................19
7 Reference Materials .......................... 20
A. Service & Maintenance Log ................. 20
B. Accessories .............................. 21
Quadra-Fire is a registered trademark of Hearth & Home Technologies.
2 7062-197G August 13, 2018
Page 3
1 Important Safety Information
A. Appliance Certication B. BTU & Efciency Specications
Model: Explorer I Wood Appliance
Laboratory: OMNI Test Laboratories Inc.
Report No: 0061WS091S
Type: Safety
Standard:
UL 1482-11 & 737-11; ULC S627­00
EPA Certied Emissions: 2.2 grams per hour
*LHV Tested Efciency: 80.1%
**HHV Tested Efciency: 74.1%
***EPA BTU Output: 12,100 to 32,000 / hr.
****Peak BTU/Hour
Output:
Vent Size: 6 inches
Firebox Size: 1.68 cubic feet
Recommended Log
Length
Fuel Orientation: Side to Side
*Weighted average LHV (Low Heating Value) efciency
using Douglas Fir dimensional lumber and data collected during EPA emission test. LHV assumes the moisture is already in a vapor state so there is no loss in energy to vaporize.
**Weighted average HHV (High Heating Value) efciency
using Douglas Fir dimensional lumber and data collected during EPA emission test. HHV includes the energy required to vaporize the water in the fuel.
***A range of BTU outputs based on EPA Default
Efciency and the burn rates from the low and high EPA
tests, using Douglas Fir dimensional lumber.
****The peak BTU out of the appliance is calculated using
the maximum rst hour burn rate from the High EPA
Test and the BTU content of cord wood (8600) times the
efciency.
52,400
16 inches
Fuel Seasoned Cord Wood
Explorer I
NOTE: This installation must conform with local codes. In the absence of local codes you must comply with the UL1482-
11, UL 737-11, (UM) 84-HUD and NPFA211 in the U.S.A. and the ULC S627-00 and CAN/CSA-B365 Installation
Codes in Canada. NOT APPROVED FOR MOBILE HOME INSTALLATIONS IN CANADA!
The Quadra-Fire Explorer I Wood Appliance (ACC) meets the U.S. Environmental Protection Agency’s crib wood emission
limits for wood appliances sold after May 15, 2015.
This wood appliance needs periodic inspection and repair for proper operation. It is against federal regulations to operate
this wood appliance in a manner inconsistent with operating instructions in this manual.
August 13, 2018 7062-197G 3
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Explorer I
C. Mobile Home Approved (USA only)
This appliance is approved for mobile home installations; when not installed in a sleeping room and when an outside combustion air inlet is provided.
The structural integrity of the mobile home oor, ceiling, and walls must be maintained.
The appliance must be properly grounded to the frame of the mobile home with #8 copper ground wire.
Outside Air Kit, part OAK-ACC must be installed in a mobile home installation.
D. Glass Specications
This appliance is equipped with 5mm ceramic glass. Replace glass only with 5mm ceramic glass. Please contact your dealer for replacement glass.
E. Non-Combustible Materials
Material which will not ignite and burn, composed of any combination of the following:
- Steel - Plaster
- Brick - Iron
- Concrete - Tile
- Glass - Slate
Materials reported as passing ASTM E 136, Standard Test Method for Behavior of Metals, in a Vertical Tube Furnace of 750° C.
F. Combustible Materials
Material made of/or surfaced with any of the following materials:
- Wood - Compressed Paper
- Plant Fibers - Plastic
- Plywood/OSB - Sheet Rock (drywall)
Any material that can ignite and burn: ame proofed or not,
plastered or non-plastered.
WARNING
Fire Risk
Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:
Installation and use of any damaged appliance.
Modication of the appliance.
Installation other than as instructed by Hearth & Home Technologies.
Installation and/or use of any component part not approved by Hearth & Home Technologies.
Operating appliance without fully assembling all components.
Operating appliance without legs attached (if supplied with appliance).
Do NOT Over re - If appliance or chimney connector
glows, you are over ring.
Any such action that may cause a re hazard.
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage.
For assistance or additional information, consult a qualied
installer, service agency or your dealer.
NOTE: Hearth & Home Technologies, manufacturer
of this appliance, reserves the right to alter its
products, their specications and/or price without
notice.
Hearth & Home Technologies WILL NOT warranty appliances that exhibit evidence of over-ring. Evidence of over-ring includes, but is not limited to:
Warped air tube
Deteriorated refractory brick retainers
Deteriorated bafe and other interior components
G. Sleeping Room
When installed in a sleeping room it is recommended that
a smoke and/or CO alarm be installed in the bedroom. The size of the room must be at least 50ft³ per 1,000 Btu/hr stove input, if the stove exceeds the room size, out air must be installed.
H. California - Prop65
WARNING
This product and the fuels used to operate this product (wood), and
the products of combustion of such fuels, can expose you to
chemicals including carbon black, which is known to the State of
California to cause cancer, and carbon monoxide, which is known to
the State of California to cause birth defects or other reproductive
harm. For more information go to: WWW.P65Warnings.ca.gov
4 7062-197G August 13, 2018
Page 5
2 Getting Started
Explorer I
Install Guide
A. Design and Installation Considerations
Consideration must be given to:
Safety
Convenience
Trafc ow
Chimney and chimney connector required
It is a good idea to plan your installation on paper, using exact measurements for clearances and oor protection, before actually beginning the installation. If you are not
using an existing chimney, place the appliance where there will be a clear passage for a factory-built listed chimney through the ceiling and roof.
We recommend that a qualied building inspector and
your insurance company representative review your plans before and after installation.
If this appliance is in an area where children may be near
it is recommended that you purchase a decorative barrier to go in front of the appliance. children away while it is operating and do not let anyone operate this appliance unless they are familiar with these operating instructions.
Remember to always keep
CAUTION
B. Fire Safety
To provide reasonable re safety, the following should be
given serious consideration:
1. Install at least one smoke detector on each oor of your home to ensure your safety. They should be located away from the heating appliance and close to the sleeping areas. Follow the smoke detector manufacturer’s placement and installation instructions, and be sure to maintain regularly.
2. A conveniently located Class A re extinguisher to
contend with small res resulting from burning embers.
3. A CO detector should be installed in the room with the appliance.
4. A practiced evacuation plan, consisting of at least two escape routes.
5. A plan to deal with a chimney re as follows:
In the event of a chimney re:
a. Evacuate the house immediately b. Notify re department.
C. Negative Pressure
WARNING
Check building codes prior to installation.
Installation MUST comply with local, regional, state and national codes and regulations.
Consult insurance carrier, local building, re ofcials or authorities having jurisdiction about restrictions, installation inspection, and permits.
WARNING
Asphyxiation Risk.
Do NOT connect this appliance to a
chimney ue servicing another appliance.
Do NOT connect to any air distribution duct or system.
May allow ue gases to enter the house.
NOTICE: HEARTH & HOME TECHNOLOGIES ASSUMES
NO RESPONSIBILITY FOR THE IMPROPER PERFORMANCE OF THE APPLIANCE SYSTEM
CAUSED BY:
Inadequate draft due to environmental conditions
Down drafts
Tight sealing construction of the structure
Mechanical exhausting devices
Over drafting caused by excessive chimney heights
Ideal performance is with height of chimney between 14-16 feet (4.26-4.88m) measured from the base of the appliance.
Asphyxiation Risk.
Negative pressure can cause spillage of combustion fumes, soot and carbon monoxide.
Appliance needs to draft properly for safety.
Negative pressure results from the imbalance of air
available for the appliance to operate properly. It can be
strongest in lower levels of the house.
Causes include:
Exhaust fans (kitchen, bath, etc.)
Range hoods
Combustion air requirements for furnaces, water appliances and other combustion appliances
Clothes dryers
Location of return-air vents to furnace or air conditioning
Imbalances of the HVAC air handling system
Upper level air leaks such as:
- Recessed lighting
- Attic hatch
- Duct leaks
August 13, 2018 7062-197G 5
Page 6
Explorer I
To minimize the effects of negative air pressure:
Install optional outside air kit with the intake facing prevailing winds during the heating season
Ensure adequate outdoor air for all combustion appliances and exhaust equipment
Ensure furnace and air conditioning return vents are not located in the immediate vicinity of the appliance
Avoid installing the appliance near doors, walkways or small isolated spaces
Recessed lighting should be a “sealed can” design
Attic hatches weather stripped or sealed
Attic mounted duct work and air handler joints and seams taped or sealed
Basement installations should be avoided
WARNING
Fire Risk.
Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:
Installation and use of any damaged appliance.
Modication of the appliance.
Installation other than as instructed by Hearth & Home Technologies.
Installation and/or use of any component part not approved by Hearth & Home Technologies.
Operating appliance without fully assembling all components.
Operating appliance without legs attached (if supplied with appliance).
Do NOT Over re - If appliance or chimney connector
glows, you are over ring.
Any such action that may cause a re hazard.
F. Removal of Appliance from Shipping
Materials
1. Remove box and 2x4 structural boards being careful not to damage product.
2. Using a Phillips screw driver, remove and discard the 4 screws and ash pan retention bracket from front of appliance (Figure 6.1).
3. Remove ash pan and set aside (Figure 6.1).
4. Remove and discard the pallet attach bracket (Figure
6.1).
5. Using a 3/8 socket or open end wrench, remove two bolts on back side as shown (Figure 6.2).
6. Slide appliance forward off of pallet support brackets.
7. Replace ash pan (Figure 6.1).
Screws
x4
Figure 6.1
Figure 6.2
Ash pan
Ash Pan
Retention Bracket
Pallet
Attach
Bracket
Bolts
x2
D. Tools And Supplies Needed
Before beginning the installation be sure the following tools and building supplies are available: Reciprocating saw Framing material Pliers High temp caulking material Hammer Gloves Phillips screwdriver Framing square
1/2-3/4 in. length, #6 or #8 self-drilling screws
Flat blade screwdriver Electric drill and bits Plumb line Safety glasses Level Tape measure Misc. screws and nails 7/16 socket or wrench
E. Inspection of Appliance and Components
Remove appliance and components from packaging and inspect for damage.
Report to your dealer any parts damaged in shipment.
Read all the instructions before starting the installation. Follow these instructions carefully
during the installation to ensure maximum safety and benet.
WARNING
Fire Risk.
Inspect appliance and components for damage.
Damaged parts may impair safe operation.
Do NOT install damaged components.
Do NOT install incomplete components.
Do NOT install substitute components.
Report damaged parts to dealer.
6 7062-197G August 13, 2018
Page 7
G. Install Checklist
ATTENTION INSTALLER:
Follow this Standard Work Checklist
This standard work checklist is to be used by the installer in conjuction with, not istead of, the instructions contained in this installation manual.
Explorer I
Customer: Date Installe: Lot / Address: Location of Appliance: Installer: Dealer / Distributor Phone #: Serial #: Model:
WARNING! Risk of Fire or Exposion!
_________________________________________________________________________________
______________________________________________________________________________ ______________________________________________________________________________
________________________________________________________________________
___________________________________________________________________________________
___________________________________________________________________
___________________________________________________________________________________
____________________________________________________________________________________
Failure to install appliance according to these instruction can lead to a fire or explosion.
Appliance Install
Verified clearances to combustibles. Appliance is leveled and connector is secured to appliance. Hearth extension size/height decided. Outside air kit installed. Floor protection requirements have been met. If appliance is connected to a masonry chimney, it should be cleaned and inspected by a professional. If installed to a factory built metal chimney, the chimney must be installed according to the manufacturer’s instructions and clearances.
Chimney
Chimney configuration complies with diagrams. Chimney installed, locked and secured in place with proper clearance. Chimney meets recommended height requirements (14-16 feet). Roof flashing installed and sealed. Terminations installed and sealed.
YES IF NO, WHY?
______________________________________ ______________________________________ ______________________________________ ______________________________________ ______________________________________ ______________________________________
______________________________________ ______________________________________ ______________________________________ ______________________________________ ______________________________________
Clearances
Combustible materials not installed in non-combustible areas. Verified all clearances meet installation manual requirements. Mantels and wall projections comply with installation manual requirements. Protective hearth strips and hearth extension installed per manual requirements.
______________________________________ ______________________________________ ______________________________________ ______________________________________
Appliance Setup
All packaging and protective materials removed. Firebrick, baffle and ceramic blanket installed correctly. All labels have been removed from the door. All packaging materials are removed from inside/under the appliance. Manual bag and all of its contents are removed from inside/under the appliance and given to the party responsible for use and operation.
Hearth & Home Technologies recommends the following:
• Photographing the installation and copying this checklist for your file.
• That this checklist remain visible at all times on the appliance until the installtion is complete.
Comments: Further description of the issues, who is responsible (Installer/Builder/Other Trades, etc.) and corrective action needed: Comments communicated to party responsible ____________________________ by _____________________ on ___________
(Builder / Gen. Contractor) (Installer) (Date)
______________________________________ ______________________________________ ______________________________________ ______________________________________ ______________________________________
August 13, 2018 7062-197G 7
Page 8
Explorer I
340mm
28-1/2” 632mm
21-1/2”
274mm
451mm
27-3/4”
650mm
683mm
77mm
12mm
728mm
3 Dimensions and Clearances
A. Appliance Dimensions
26-7/8”
705mm
17-3/4”
25-1/2”
10-3/4”
NOTE: Flue Collar size is 6 inch (152mm) diameter (ID)
13-3/8”
1/4”
7mm
342mm
3”
Figure 8.1 Front View
24-7/8”
547mm
726mm
Figure 8.3 Top View
3/8”
28-5/8”
25-1/2” 648mm
13-3/8”
Figure 8.2 Side View with vertical ue
8 7062-197G August 13, 2018
Figure 8.4 Side View with horizontal ue
Page 9
Explorer I
16 in
from the fuel door
opening
457mm
from the fuel door
opening
16 in
from the fuel door
opening
457mm
from the fuel door
opening
B. Hearth Protection Requirements
FLOOR PROTECTION: It is necessary to install a Type II
oor protector.
Floor protector must be non-combustible material of a minimum of 3/8 inch (10mm) thick, with a minimum R value of 1.06 extending under the appliance to a minimum of 16 inches (406mm) in front of glass, and 8 inches (203mm) to both sides of the fuel loading door. Open the door and measure 8 inches (203mm) from the side edge of the opening in the face of the appliance; *See exception.
USA, minimum at wall hearth pad
dimensions
33-1/4 in minimum
Corner hearth pad dimensions with single wall pipe
Fuel door opening
37-7/8 in minimum
In Canada (Figure 9.2), similar oor protection must be
provided 18 inches (457mm) in front and 8 inches (203mm) from the sides and rear of the appliance unless reduced by the Clearance to Combustibles on page 10.
*EXCEPTION: Non-combustible oor protections must extend beneath the ue pipe when installed with horizontal
venting and extend 2 inches (51mm) beyond each side;
See Figure 9.2.
WARNING
Fire Risk.
Hearth pads must be installed exactly as specied.
High temperatures or hot embers may ignite concealed combustibles.
58-1/4 in
1531mm
8 in
16 in
16 in
from fuel door
from fuel door
opening
opening
17-1/4 in
8 in
Figure 9.1
*Canada, at wall hearth pad
dimensions with double wall
horizontal venting
1086mm minimum
457mm
from fuel door
opening
203mm203mm
Must extend 51mm
Must extend 51mm
beyond each side of
beyond each side of
pipe (shaded area) to
pipe (shaded area) to
the wall thimble.
the wall thimble.
1166mm**
minimum
47-1/4 in
USA
Figure 9.3
42-3/4 in
35-1/8 in
1323mm
17-1/4 in
842mm
679mm
CANADA
Figure 9.5
Corner hearth pad dimensions with double wall pipe
51-7/8 in
30-5/8 in
1208mm
1369mm
728mm
679mm
679mm
minimum
minimum
Figure 9.2
**this dimension will vary depending
installation.
August 13, 2018 7062-197G 9
USA
Figure 9.4
17-1/4 in
679mm
CANADA
Figure 9.6
Page 10
Explorer I
MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS in inches (Millimeters)
EXPLORER-I
INSTALLATION: FULL VERTICAL
INSTALLATION: 90 DEGREE ELBOW OFF TOP OF APPLIANCE THROUGH BACKWALL
C. Clearances to Combustibles
Note: A, C, and F Dimensions are to the center of the flue collar
A B C D E F G H*
SINGLE WALL PIPE
17 (432) 12-1/2 (165) 24 (607) 11 (279) 7-1/2 (191) 18 (457) 53-1/2 (1359) N/A
DOUBLE WALL PIPE
SINGLE WALL PIPE
DOUBLE WALL PIPE
13-1/2 (343) 9 (229) 23 (584) 10 (254) 3 (77) 13-1/2 (343) 53-1/2 (1359) N/A
17 (432) 12-1/2 (165) 24 (607) 11 (279) N/A N/A 53-1/2 (1359) 18 (457)**
12-1/2 (165) 8 (203) 23 (584) 10 (254) N/A N/A 53-1/2 (1359) 18 (457)
INSTALLATION: HORIZONTAL THROUGH THE WALL
SINGLE WALL PIPE
DOUBLE WALL PIPE
N/A 8 (203) 24 (607) 11 (279) N/A N/A 53-1/2 (1359) N/A
N/A 8 (203) 24 (607) 11 (279) N/A N/A 53-1/2 (1359) N/A
For alcove only: Six inch diameter listed Double wall air insulated connector pipe with UL103 HT listed factory built Class A
chimney or masonry chimney. Maximum depth of Alcove shall be no more than 48 inches (1219mm) and the referenced alcove
clearances. Canada must comply with CAN/ULC-S269 M87 for the 650° factory built chimney.
* FOLLOW PIPE MANUFACTURES CLEARANCES AS REQUIRED
BACKWALL / SIDEWALL
A B
C
CORNER INSTALLATION
F
ALCOVE TOP VIEW
D
E
C
ALCOVE SIDE VIEW
G
A
WARNING
Fire Risk.
Comply with all minimum clearances to
combustibles as specied.
Failure to comply may cause house re.
10 7062-197G August 13, 2018
APPLIANCE TO CEILING
CLEARANCE
H*
G
NOTE: Clearances may only be reduced by means
HORIZONTAL THROUGH
THE WALL WITH TOP
AND SIDE VIEW
MANTEL
24”
(610mm)
11”
(280mm)
53-1/2”
(1359mm)
12” MAX
(204mm)
approved by the regulatory authority having jurisdiction
8”
Page 11
4 Chimney Systems
Explorer I
A. Locating Your Appliance & Chimney
Location of the appliance and chimney will affect performance. As shown in Figure 11.1 the chimney should:
Install through the warm space enclosed by the building envelope. This helps to produce more draft, especially
during lighting and die down of the re.
Penetrate the highest part of the roof. This minimizes the affects of wind turbulence and down drafts.
Recommended
Location
Marginal Location
Location
Not
Recommended
Consider the appliance location in order to avoid oor and ceiling attic joists and rafters.
Locate termination cap away from trees, adjacent structures, uneven roof lines and other obstructions.
Your local dealer is the expert in your geographic area and can usually make suggestions or discover solutions that will
easily correct your ue problem.
Recommended
Location
Location NOT
Recommended
Windward
Figure 11.1
Outside Air Kit Termination Cap
Leeward
Multi-level Roofs
August 13, 2018 7062-197G 11
Page 12
Explorer I
B. Chimney Termination Requirements
Follow manufacturer’s instructions for clearance, securing
ashing and terminating the chimney (Figure 12.1 & 12.2).
Must have an approved and Listed cap
Must not be located where it will become plugged by snow or other material
Must terminate at least 3 feet (91cm) above the roof and at least 2 feet (61cm) above any portion of the roof within 10 feet (305cm).
Must be located away from trees or other structures
NOTICE:
Chimney performance may vary.
Trees, buildings, roof lines and wind conditions affect performance.
Chimney height may need adjustment if smoking or overdraft occurs.
NOTICE: LOCATING THE APPLIANCE IN A BASEMENT
OR IN A LOCATION OF CONSIDERABLE AIR MOVEMENT CAN CAUSE INTERMITTENT SMOKE SPILLAGE FROM APPLIANCE. DO NOT LOCATE APPLIANCE NEAR
Frequently open doors
Central heat outlets or returns
C. 2-10-3 Rule
These are safety requirements and are not meant to
assure proper ue draft.
This appliance is made with a 6 inch (152mm) diameter
chimney connector as the ue collar on the appliance.
Changing the diameter of the chimney can affect draft and cause poor performance.
It is not recommended to use offsets and elbows at altitudes above 4000 feet above sea level and or when
there are other factors that affect ue draft.
Less than 10 ft (305 cm)
3 ft (91 cm)
Minimum
Figure 12.1
Wall or Parapet
2 ft (61 cm)
10 ft. (305cm) or more
10 ft (305 cm) To Nearest Roofline
3 ft. (91cm) Minimum
Pitched Roof
3 ft. (91cm) Minimum
2 ft (61 cm)
Less than 10 ft. (305cm)
2 ft. (61cm) Minimum
3 ft (91 cm)
Minimum
Figure 12.2
12 7062-197G August 13, 2018
Flat Roof
Page 13
Explorer I
Floor Protector
Chimney Connector
Insulated " T "
Flashing
Listed Termination Cap
Trim Collar on Inside Wall
Listed Chimney
Storm Collar
Wall Support
Roof Brace (if required)
Thimble
D. Chimney Height / Rise and Run
This product was designed for and tested on a 6 inch (152mm) chimney, 14 to 16 feet (420-480cm) high, (includes appliance height) measured from the base of the appliance. The further your stack height or diameter varies
from this conguration, the greater the likelihood it may
affect performance.
Chimney height may need to be increased by 2 - 3% per
each 1000 feet above sea level. It is not recommended to
use offsets or elbows at altitudes above 4000 feet above
sea level or when there are other factors that affect ue
draft.
WARNING
Fire Risk.
Inspection of Chimney:
Chimney must be in good condition.
Meets minimum standard of NFPA 211
Factory-built chimney must be 6 inch (152mm) UL103 HT.
WARNING
Asphyxiation Risk.
DO NOT CONNECT THIS Appliance TO A
CHIMNEY FLUE SERVICING ANOTHER APPLIANCE.
DO NOT CONNECT TO ANY AIR DISTRIBUTION DUCT OR SYSTEM.
May allow ue gases to enter the house.
Chimney: The chimney can be new or existing, masonry or prefabricated and must meet the following minimum
requirements and as specied in Section 4F.
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. For assistance or additional information consult
a qualied installer, service agency or your dealer.
E. Venting Components
Chimney Connector:
It is also known as ue pipe or appliance pipe. The chimney connector joins the appliance to the chimney. It
must be a 6 inch (152mm) minimum diameter 24 gauge mild steel black or 26 gauge blued steel, or an approved air-insulated double wall venting pipe.
Thimble: A manufactured or site-constructed device installed in combustible walls through which the chimney connector
passes to the chimney. It is intended to keep the walls
from igniting. Site constructed thimbles must meet NFPA 211 Standards. Prefabricated must be suitable for use with selected chimney and meet UL103 Type HT Standards. Follow instructions provided by the manufacturer for manufactured thimbles for masonry chimney and prefabricated chimneys.
WARNING
Figure 13.1 Prefabricated Exterior Chimney
F. Chimney Systems
Prefabricated Metal Chimney
Must be minimum 6 inch (152mm) diameter (ID) high temperature chimney listed to UL 103 HT (2100oF) or ULC S629M.
Must use components required by the manufacturer for installation.
Must maintain clearances required by the manufacturer for installation.
Refer to manufacturers instructions for installation.
NOTE: In Canada when using a factory-built chimney it
must be safety listed, Type UL103 HT (2100oF)
CLASS “A” or conforming to CAN/ULC-S629M, STANDARD FOR 650oC FACTORY-BUILT
CHIMNEYS.
August 13, 2018 7062-197G 13
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Explorer I
Floor Protector
Chimney Connector
Ceiling Support
Listed Chimney
Listed Termination Cap
Storm Collar
Flashing
C
Thimble
Site constructed for masonry chimney installation:
Components
A minimum length of 12 inches [305mm] (longer for thicker walls) of solid insulated factory-built chimney length constructed to UL 103 Type HT 6 inch (152mm) inside diameter. Chimney needs to extend a minimum of 2 inches (51mm) from the interior wall and a minimum of 1 inch (25mm) from the exterior wall.
Wall spacer, trim collar and wall band to t solid pack
chimney selected.
Minimum 8 inch (203mm) diameter clay liner section (if not already present in chimney) and refractory mortar.
When jurisdiction requires install approved chimney liner in
masonry chimney.
Air Clearances
Masonry chimney clearance must meet NFPA 211 minimum requirement of 2 inches (51mm) to sheet metal supports and combustibles.
Minimum of 1 inch (25mm) clearance around the chimney connector.
Top of wall opening is a minimum of 13-1/2 inches (343mm) from ceiling or 4-1/2 inches (114mm) below
minimum clearance specied by chimney connector
manufacturer. NFPA 211 minimum vertical clearance of 18 inches (457mm) from chimney connector and ceiling or minimum recommended by chimney connector manufacturer (Figure 14.2).
Instructions:
1. Open inside wall at proper height for the chimney connector to entry the masonry chimney (Figure 14.2).
2. Entry hole to masonry chimney must be lined with an 8 inch (203mm) minimum diameter clay liner, or equivalent, secured with refractory mortar.
3. Construct a 17 inch x 17 inch (432mm x 432mm) outside dimension frame from 2 x 2 framing lumber to
t into wall opening. Inside opening of frame should
be no less than 14 inch x 14 inch (356mm x 356mm) (Figure 14.2).
4. Attach the wall spacer to the chimney side of the frame.
5. Nail the frame into the wall opening. The spacer should be on the chimney side.
6. Insert the section of the solid insulated chimney into the outer wall of the masonry chimney.
7. Tightly secure the length of the solid insulated chimney with the wall band to the masonry chimney.
8. Insert a section of chimney connector into the chimney. Make sure it does not protrude past the edge of the clay chimney liner inside the chimney.
9. Seal the end of the chimney connector to the clay liner with refractory mortar.
10. Install trim collar around the sold pack chimney section
Figure 14.1 - Prefabricated Interior Chimney
ceiling
Wall
Minimum18.0”
NFPA 211
17.0” OD
Center of Hole
14.0” ID
Thimble
8.0”
Include depth of hearth pad
.
Figure 14.2
L
13.5” below ceiling to top of opening
or top of opening is a min.of
4.5” below min.clearance specified by connector mfg.
1.5 2x2 framing stud
2.0 min air clearance
1.0 min air clearance
4.5
1.5”
1.5”
2.0”
1.0”
1.0”
2.0”
C
L
14 7062-197G August 13, 2018
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Explorer I
Trim Collar
Chimney Section
with 2 inch
(51mm)
Clearance to
Combustibles
Chimney
Connector
Fire Clay Flue
Liner
with Airspace
Masonry
Chimney
Wall Band to
Secure Chimney
Section
Wood Studs Used
for Framing - Spaced
2 inch (51mm)
clearance from
Masonry Chimney
Wall Spacer
Chimney Flue
Liner
Fireclay Liner or
Equivalent
Masonry Chimney
Constructed to NFPA 211
Wall Spacer
Wall Band
Trim Collar
Chimney
Connector
1 inch (25mm) Air
Space to Chimney
Section
Min. Clearance
2 inch (51mm)
Min. Chimney Clearance to
Wall Spacer and
Combustibles - 2 inch (51mm)
Chimney Section
Flue Gas Direction
Crimped
End
Toward
Appliance
Secure pipe sections with a
minimum of 3 screws
Solid Pack Chimney with Metal Supports as a Thimble
Figure 15.1
WARNING
Fire Risk.
Do NOT pack insulation or other combustibles between spacers.
ALWAYS maintain specied clearances around venting and spacers.
Install spacers as specied.
Failure to keep insulation or other material away
from vent pipe may cause re.
G. Installing Chimney Components
Chimney Connector
Single wall connector or appliance pipe. This must be at least 24 gauge mild steel or 26 gauge blue steel. The sections must be attached to the appliance and to each other with the crimped (male) end pointing toward
the appliance. All joints, including the connection at the ue
collar, should be secured with 3 sheet metal screws. Make sure to follow the minimum clearances to combustibles.
Where passage through the wall, or partition of combustible
construction is desired in Canada, the installation shall conform to CAN/CSA-B365.
Factory-built listed chimney connector (vented). A listed connector (vented) must be used when installing this appliance in a mobile home. The listed connectors
must conform to each other to ensure a proper t and seal.
Figure 15.3 Chimney
Connector (Appliance Pipe)
Solid Pack Chimney with Metal Supports as a Thimble (Cont’d)
Figure 15.2
August 13, 2018 7062-197G 15
WARNING
Fire Risk.
Follow Chimney Connector Manufacturer’s
Instructions for Proper Installation.
ONLY use connector:
Within the room, between appliance and ceiling or wall.
Connector shall NOT pass through:
Attic or roof space
Closet or similar concealed space
Floor or ceiling
Maintain minimum clearances to combustibles
NOTE: Optional Fire Screen, Part SCR-7062, can only
be used in FULL Vertical installations.
H. Proper Draft
To be sure that your Quadra-Fire insert burns properly, the chimney draft (static pressure) should be approximately
-0.10 inches water column (W.C.) during a high burn and
-0.04 inches W.C. during a low burn, measured 6 inches
(152mm) above the top of the insert after one hour of operation at each burn setting.
Page 16
Explorer I
5 Appliance Set-Up
A. Outside Air Kit Installation
A source of air (oxygen) is necessary in order for
combustion to take place. Whatever combustion air is consumed by the re must be replaced. Air is replaced via air leakage around windows and under doors. In homes
that have tightly sealed doors and windows, an outside air source is needed. An optional Outside Air Kit is available.
Optional OAK-ACC includes:
Termination cap, (2) wire ties, ex adapter, and fasteners
Items Needed for Installation (not supplied)
4 inch ex aluminum pipe, or if using alternate material, then it shall be made from durable, non-combustible, heat resistant material up to 350oF. Cut the pipe to the required length for your installation.
Phillips head screw driver
Silicone sealant
Drills and saws necessary for cutting holes through the
wall or ooring in your home.
Installation Instructions
1. Remove all materials from packing box.
2. Floor & Rear Installation: Cut a 4 inch (102mm) hole
in outside wall or oor to accommodate outside air piping. Use 4 inch (102mm) aluminum metal ex or
rigid piping to directly connect outside air to appliance intake. Use the supplied termination cap with a rodent
screen. Seal between the wall (or oor) and the pipe
with silicone to prevent moisture penetration.
WARNING
Fire Risk.
Asphyxiation Risk. Do not draw outside combustion air from:
Wall, oor or ceiling cavity
Enclosed space such as an attic or garage
Close proximity to exhaust vents or chimneys
Fumes or odor may result
WARNING
Asphyxiation Risk. Outside air inlet must be located to prevent blockage from:
Leaves
Snow or ice
Other debris
Block may cause combustion air starvation Smoke spillage may set off alarms or irritate sensitive individuals.
WARNING
Asphyxiation Risk.
Length of outside air supply duct shall NOT exceed the length of the vertical height of the
exhaust ue.
Fire will not burn properly
Smoke spillage occurs when door is opened due to air starvation.
16 7062-197G August 13, 2018
Figure 16.2 - Floor InstallationFigure 16.1 - Rear Installation
Page 17
Explorer I
B. Blower (Optional)
Tools Required: #2 Phillips head screwdriver
1. Locate bolts supplied with the blower.
2. Align holes in mounting ange of blower with bolt holes in appliance. Blower should be positioned at bottom of rear outer skin as shown in Figure 17.1
3. Re-insert and tighten bolts, securing blower onto outer wall of appliance.
4. Place the bracket containing the snap disc and magnet under the bottom left rear corner.
See Owner’s Manual for detailed operating instructions for the blower and snap disc.
CAUTION
Shock Risk.
Do NOT remove grounding prong from plug.
Route cord away from appliance.
Do NOT route cord under or in front of appliance.
Plug directly into properly grounded 3 prong receptacle.
The convection air top assembly can be raised to redirect air over the top of the appliance by removing 4 screws and lifting assembly to align with upper mount holes and reassemble (Figure 17.2).
NOTE: This option is not available for horizontal installs.
Mounting Holes
and Screws
Figure 17.1
Figure 17.2
August 13, 2018 7062-197G 17
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Explorer I
C. Optional Fire Screen
An optional re screen is available for the Explorer III.
Optional Fire Screen Part SCR-7061 may be used ONLY in U.S. residential installations. Follow all safety warnings to prevent any hazards.
Flue Transition
Convection Shroud
WARNING
Fire Risk.
Do not leave the re unattended when the door is unlatched or when using the re
screen.
Unstable rewood could fall out of the
rebox creating a re hazard to your home.
D. Reversible Collar & Horizontal Flue Shield
Tools Required: #2 & #3 Phillips head screwdriver; 1/2"
wrench
The ue collar is reversible for either a top or rear venting installation. The appliance is shipped with the ue collar in
the top vent position (Figure 18.1).
Converting Collar For Rear Vent Installation and Installing Required Horizontal Flue Shield
1. Remove ue cover from convection shroud (5 Phillips screws) as shown in Figure 18.1.
2. Remove convection shroud from appliance (4 Phillips screws) as shown in Figure 18.1.
3. Remove, rotate 180 degrees and install cast ue transition in the horizontal position as shown in Figures
18.1 and 18.2.
4. Install convection shroud on to the appliance (Figure
18.2).
5. Rotate 180 degrees and install the ue cover (Use second set of provided holes) as shown in Figure 18.2.
Flue Cover
Figure 18.1
Figure 18.2
18 7062-197G August 13, 2018
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Explorer I
6 Mobile Home Installation
Approved for USA Installation only!
You must use a Quadra-Fire Outside Air Kit Part
OAK-ACC; which is available from you dealer, for installation in a mobile home.
1. An outside air inlet must be provided for combustion.
2. Appliance must be secured to the mobile home
structure by bolting the legs to the oor.
3. Appliance must be grounded with #8 solid copper grounding wire or equivalent and terminated at each end with N.E.C. approved grounding device.
4. Appliance must be installed with an approved UL103 HT ventilated chimney connector, UL103 HT chimney, and terminal cap with spark arrestor. Never use a single wall connector (appliance pipe) in a mobile home installation. Use only double-wall connector pipe, Dura-Vent DVL, Selkirk Metalbestos DS or Security DL double-wall connector or any listed double-wall connector pipe.
5. In Canada, this appliance must be connected to a 6 inch (152mm) factory-built chimney conforming to CAN/
ULC-
629M, STANDARD FOR FACTORY BUILT
CHIMNEYS.
6. Follow the chimney and chimney connector
manufacturer’s instructions when installing the ue
system for use in a mobile home.
7. Maintain clearance to combustibles.
8. Floor protection requirements must be followed precisely.
9. Use silicone to create an effective vapor barrier at the location where the chimney or other component penetrates to the exterior of the structure.
10. Burn seasoned cord wood only. Other types of fuels may generate poisonous gases (e.g., carbon monoxide).
11. If appliance burns poorly while an exhaust blower is on in home, (i.e., range hood), increase combustion air.
12. Installation shall be in accordance with the
Manufacturers Home & Safety Standard (HUD) CFR 3280, Part 24.
CAUTION
THE STRUCTURAL INTEGRITY OF THE MOBILE HOME FLOOR, WALL AND CEILING/ROOF MUST BE MAINTAINED
Do NOT cut through:
Floor joist, wall, studs or ceiling trusses.
Any supporting material that would affect the structural integrity.
WARNING
Asphyxiation Risk.
NEVER INSTALL IN A SLEEPING ROOM.
Consumes oxygen in the room.
NOTE: Offsets from the vertical, not exceeding 45°,
are allowed per Section 905(a) of the Uniform Mechanical Code (UMC). Offsets greater than 45° are considered horizontal and are also allowed, providing the horizontal run does not exceed 75% of the vertical height of the vent. Construction, clearance and termination must be in compliance with the UMC Table 9C. This installation must also comply with NFPA 211.
NOTE: Top sections of chimney must be removable to
allow maximum clearance of 13.5 feet (411cm) from ground level for transportation purposes.
August 13, 2018 7062-197G 19
Page 20
Explorer I
7 Reference Materials
A. Service & Maintenance Log
Date of Service Performed By Description of Service
20 7062-197G August 13, 2018
Page 21
Service Parts
Explorer I
Beginning Manufacturing Date: Nov 2015
Ending Manufacturing Date: Active
R
IMPORTANT: THIS IS DATED INFORMATION. Parts must be ordered from a dealer or
distributor.
Hearth and Home Technologies does not sell directly to consumers. Provide
model number and serial number when requesting service parts from your dealer or distributor.
Stocked
at Depot
ITEM DESCRIPTION COMMENTS PART NUMBER
Service Parts
Explorer I
Beginning Manufacturing Date: Nov 2015
Ending Manufacturing Date: Active
R
IMPORTANT: THIS IS DATED INFORMATION. Parts must be ordered from a dealer or
distributor.
Hearth and Home Technologies does not sell directly to consumers. Provide
model number and serial number when requesting service parts from your dealer or distributor.
Stocked
at Depot
ITEM DESCRIPTION COMMENTS PART NUMBER
Component Pack (Includes Baf e Diverter and Instructions, 2 Leg Leveling Nuts & 2 Bolts, Touch-Up Paint, Owners Manual & Warranty Card)
Matte Black SRV7062-027
Porcelain Black SRV7062-028
Porcelain Blue SRV7062-029
Porcelain Frost SRV7062-030
Porcelain Mahogany SRV7062-031
Leveling Assembly 7000-000
Paint Touch-Up
Matte Black 812-0910
Porcelain Black 1-00-0022
Porcelain Blue 1-00-0020
Porcelain Frost 1-00-0021
Porcelain Mahogany 855-1450
ACCESSORIES
Blower Assembly BK-ACC
Blower Control Box W/Switch SRV7000-194
Y
Component Pack 7033-051
Magnet Round SRV7000-140
Y
Snap Disc Bracket Assembly 7033-036
Snap Disc, # 1, Convection Blower SRV230-0470
Y
Speed Control Only (Rheostat) 842-0370
Y
Wire Harness (Blower) 7033-262
Blower, Convection Blower Only 812-4900 Y
Outside Air Kit, Floor & Rear OAK-ACC
Outside Air Collar Assembly 7033-039
Outside Air Shield SRV33271
Y
Firescreen SCR-7062
FASTENERS
Avk Rivnut Repair Kit - 1/4-20 & 3/8-16 Rivnut Tools RIVNUT-REPAIR
Y
Nut, Ser Flange Small 1/4-20 Pkg of 24 226-0130/24
Y
Screw, Pan Head Philips 8-32 X 3/8 Pkg of 40 225-0500/40
Y
Screw, Pan Head CTS 5/16 Pkg of 10 32274/10
Screw, Sheet Metal #8 X 1/2 S-Grip Pkg of 40 12460/40
Y
Washer, 1/4 Sae Pkg of 24 28758/24
Y
B. Accessories
Explorer I
August 13, 2018 7062-197G 21
Page 22
CONTACT INFORMATION
Hearth & Home Technologies
352 Mountain House Road
Halifax, PA 17032
Division of HNI INDUSTRIES
Please contact your Quadra-Fire dealer with any questions or concerns.
For the number of your nearest Quadra-Fire dealer
log onto www.quadrafire.com
CAUTION
DO NOT DISCARD THIS MANUAL
• Important operating and maintenance instruc ­tions included.
Read, understand and follow these instruc­tions for safe installa­tion and operation.
Leave this manual with party responsible for use and operation.
DO NOT
DISCARD
We recommend that you record the following pertinent
information for your heating appliance.
Date purchased/installed:_________________________________________________________________________
Serial Number:____________________________________ Location on appliance:___________________________
Dealership purchased from:________________________________________ Dealer phone:_1(_____)_____-______
Notes:________________________________________________________________________________________
______________________________________________________________________________________________
______________________________________________________________________________________________
______________________________________________________________________________________________
This product may be covered by one or more of the following patents: (United States) 5341794, 5263471, 6688302, 7216645, 7047962 or other U.S. and foreign patents pending.
22 7062-197G August 13, 2018
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