Quadra-Fire EXPLR-I-MBK, EXPLR-I-PBK, EXPLR-I-PDB, EXPLR-I-PFT, EXPLR-I-PMH Installation Manual

Page 1

Installation Manual

Installation & Appliance Set-Up

INSTALLER: Leave this manual with party responsible for use and operation. OWNER: Retain this manual for future reference.

NOTICE: DO NOT DISCARD THIS MANUAL

If the information in these instructions is not

followed exactly, a re could result causing

EXPLORER I WOOD APPLIANCE

MODEL(S):

EXPLR-I-MBK

EXPLR-I-PBK EXPLR-I-PDB

EXPLR-I-PFT

• Do not store or use gasoline or other ammable

• Do not over re - If appliance or chimney connector

• Comply with all minimum clearances to combustibles

property damage, personal injury, or death.

vapors and liquids in the vicinity of this or any other appliance.

glows, you are over ring. Over ring will void your

warranty.

as specied. Failure to comply may cause house re.

WARNING

EXPLR-I-PMH

Installation and service of this appliance should be performed by qualified personnel. Hearth & Home Technologies recommends HHT Factory Trained or NFI certified professionals.

WARNING

HOT SURFACES!

Glass and other surfaces are hot during operation AND cool down.

Hot glass and appliance will cause burns.

• Do not touch glass until it is cooled

• Use leather gloves when reloading fuel

• NEVER allow children to touch glass

• Keep children away

• CAREFULLY SUPERVISE children in same room as appliance.

• Alert children and adults to hazards of high temperatures

• High temperatures may ignite clothing or other ammable materials.

• Keep clothing, furniture, draperies and other

ammable materials away.

WARNING

Fire Risk.

For use with solid wood fuel only.

Other fuels may over re and generate

poisonous gases (i.e. carbon monoxide).

NOTE

To obtain a French translation of this manual, please contact your dealer or visit www.quadrare.com

1 7062-197G August 13, 2018

Pour obtenir une traduction française de ce manuel, s’il vous plaît contacter votre revendeur ou visitez www.quadrare.com

Page 2

Explorer I

Safety Alert Key:

• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.

• WARNING! Indicates a hazardous situation which, if not avoided may result in death or serious injury.

• CAUTION! Indicates a hazardous situation which, if not avoided, may result in minor or moderate injury.

• NOTICE: Indicates practices which may cause damage to the appliance or to property.

TABLE OF CONTENTS

1 Important Safety Information ............. 3

A. Appliance Certication....................... 3

B. BTU & Efciency Specications ............... 3

C. Mobile Home Approved (USA only)............. 4

D. Glass Specications ........................ 4

E. Non-Combustible Materials ...................4

F. Combustible Materials .......................4

G. Sleeping Room ............................ 4

H. California - Prop65 ......................... 4

2 Getting Started .................................... 5

A. Design and Installation Considerations .......... 5

B. Fire Safety ................................ 5

C. Negative Pressure.......................... 5

D. Tools And Supplies Needed ..................6

E. Inspection of Appliance and Components........ 6

F. Removal of Appliance from Shipping Materials ... 6

G. Install Checklist ............................ 7

3 Dimensions and Clearances .............. 8

A. Appliance Dimensions ....................... 8

B. Hearth Protection Requirements ............... 9

C. Clearances to Combustibles ................. 10

4 Chimney Systems ............................. 11

A. Locating Your Appliance & Chimney ........... 11

B. Chimney Termination Requirements ........... 12

C. 2-10-3 Rule ............................. 12

D. Chimney Height / Rise and Run .............. 13

E. Venting Components ......................13

F. Chimney Systems .........................13

G. Installing Chimney Components .............. 15

H. Proper Draft.............................. 15

5 Appliance Set-Up ..............................16

A. Outside Air Kit Installation ..................16

B. Blower (Optional).......................... 17

C. Optional Fire Screen ....................... 18

D. Reversible Collar & Horizontal Flue Shield ...... 18

6 Mobile Home Installation ..................19

7 Reference Materials .......................... 20

A. Service & Maintenance Log ................. 20

B. Accessories .............................. 21

Quadra-Fire is a registered trademark of Hearth & Home Technologies.

2 7062-197G August 13, 2018

Page 3

1 Important Safety Information

A. Appliance Certication B. BTU & Efciency Specications

Model: Explorer I Wood Appliance

Laboratory: OMNI Test Laboratories Inc.

Report No: 0061WS091S

Type: Safety

Standard:

UL 1482-11 & 737-11; ULC S62700

EPA Certied Emissions: 2.2 grams per hour

*LHV Tested Efciency: 80.1%

**HHV Tested Efciency: 74.1%

***EPA BTU Output: 12,100 to 32,000 / hr.

****Peak BTU/Hour

Output:

Vent Size: 6 inches

Firebox Size: 1.68 cubic feet

Recommended Log

Length

Fuel Orientation: Side to Side

*Weighted average LHV (Low Heating Value) efciency

using Douglas Fir dimensional lumber and data collected during EPA emission test. LHV assumes the moisture is already in a vapor state so there is no loss in energy to vaporize.

**Weighted average HHV (High Heating Value) efciency

using Douglas Fir dimensional lumber and data collected during EPA emission test. HHV includes the energy required to vaporize the water in the fuel.

***A range of BTU outputs based on EPA Default

Efciency and the burn rates from the low and high EPA

tests, using Douglas Fir dimensional lumber.

****The peak BTU out of the appliance is calculated using

the maximum rst hour burn rate from the High EPA

Test and the BTU content of cord wood (8600) times the

efciency.

52,400

16 inches

Fuel Seasoned Cord Wood

Explorer I

NOTE: This installation must conform with local codes. In the absence of local codes you must comply with the UL1482-

11, UL 737-11, (UM) 84-HUD and NPFA211 in the U.S.A. and the ULC S627-00 and CAN/CSA-B365 Installation

Codes in Canada. NOT APPROVED FOR MOBILE HOME INSTALLATIONS IN CANADA!

The Quadra-Fire Explorer I Wood Appliance (ACC) meets the U.S. Environmental Protection Agency’s crib wood emission

limits for wood appliances sold after May 15, 2015.

This wood appliance needs periodic inspection and repair for proper operation. It is against federal regulations to operate

this wood appliance in a manner inconsistent with operating instructions in this manual.

August 13, 2018 7062-197G 3

Page 4

Explorer I

C. Mobile Home Approved (USA only)

• This appliance is approved for mobile home installations; when not installed in a sleeping room and when an outside combustion air inlet is provided.

• The structural integrity of the mobile home oor, ceiling, and walls must be maintained.

• The appliance must be properly grounded to the frame of the mobile home with #8 copper ground wire.

• Outside Air Kit, part OAK-ACC must be installed in a mobile home installation.

D. Glass Specications

This appliance is equipped with 5mm ceramic glass. Replace glass only with 5mm ceramic glass. Please contact your dealer for replacement glass.

E. Non-Combustible Materials

Material which will not ignite and burn, composed of any combination of the following:

- Steel - Plaster

- Brick - Iron

- Concrete - Tile

- Glass - Slate

Materials reported as passing ASTM E 136, Standard Test Method for Behavior of Metals, in a Vertical Tube Furnace of 750° C.

F. Combustible Materials

Material made of/or surfaced with any of the following materials:

- Wood - Compressed Paper

- Plant Fibers - Plastic

- Plywood/OSB - Sheet Rock (drywall)

Any material that can ignite and burn: ame proofed or not,

plastered or non-plastered.

WARNING

Fire Risk

Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:

• Installation and use of any damaged appliance.

• Modication of the appliance.

• Installation other than as instructed by Hearth & Home Technologies.

• Installation and/or use of any component part not approved by Hearth & Home Technologies.

• Operating appliance without fully assembling all components.

• Operating appliance without legs attached (if supplied with appliance).

• Do NOT Over re - If appliance or chimney connector

glows, you are over ring.

Any such action that may cause a re hazard.

Improper installation, adjustment, alteration, service or

maintenance can cause injury or property damage.

For assistance or additional information, consult a qualied

installer, service agency or your dealer.

NOTE: Hearth & Home Technologies, manufacturer

of this appliance, reserves the right to alter its

products, their specications and/or price without

notice.

Hearth & Home Technologies WILL NOT warranty appliances that exhibit evidence of over-ring. Evidence of over-ring includes, but is not limited to:

• Warped air tube

• Deteriorated refractory brick retainers

• Deteriorated bafe and other interior components

G. Sleeping Room

When installed in a sleeping room it is recommended that

a smoke and/or CO alarm be installed in the bedroom. The size of the room must be at least 50ft³ per 1,000 Btu/hr stove input, if the stove exceeds the room size, out air must be installed.

H. California - Prop65

WARNING

This product and the fuels used to operate this product (wood), and

the products of combustion of such fuels, can expose you to

chemicals including carbon black, which is known to the State of

California to cause cancer, and carbon monoxide, which is known to

the State of California to cause birth defects or other reproductive

harm. For more information go to: WWW.P65Warnings.ca.gov

4 7062-197G August 13, 2018

Page 5

2 Getting Started

Explorer I

Install Guide

A. Design and Installation Considerations

Consideration must be given to:

• Safety

• Convenience

• Trafc ow

• Chimney and chimney connector required

It is a good idea to plan your installation on paper, using exact measurements for clearances and oor protection, before actually beginning the installation. If you are not

using an existing chimney, place the appliance where there will be a clear passage for a factory-built listed chimney through the ceiling and roof.

We recommend that a qualied building inspector and

your insurance company representative review your plans before and after installation.

If this appliance is in an area where children may be near

it is recommended that you purchase a decorative barrier to go in front of the appliance. children away while it is operating and do not let anyone operate this appliance unless they are familiar with these operating instructions.

Remember to always keep

CAUTION

B. Fire Safety

To provide reasonable re safety, the following should be

given serious consideration:

1. Install at least one smoke detector on each oor of your home to ensure your safety. They should be located away from the heating appliance and close to the sleeping areas. Follow the smoke detector manufacturer’s placement and installation instructions, and be sure to maintain regularly.

2. A conveniently located Class A re extinguisher to

contend with small res resulting from burning embers.

3. A CO detector should be installed in the room with the appliance.

4. A practiced evacuation plan, consisting of at least two escape routes.

5. A plan to deal with a chimney re as follows:

In the event of a chimney re:

a. Evacuate the house immediately b. Notify re department.

C. Negative Pressure

WARNING

Check building codes prior to installation.

• Installation MUST comply with local, regional, state and national codes and regulations.

• Consult insurance carrier, local building, re ofcials or authorities having jurisdiction about restrictions, installation inspection, and permits.

WARNING

Asphyxiation Risk.

• Do NOT connect this appliance to a

chimney ue servicing another appliance.

• Do NOT connect to any air distribution duct or system.

May allow ue gases to enter the house.

NOTICE: HEARTH & HOME TECHNOLOGIES ASSUMES

NO RESPONSIBILITY FOR THE IMPROPER PERFORMANCE OF THE APPLIANCE SYSTEM

CAUSED BY:

• Inadequate draft due to environmental conditions

• Down drafts

• Tight sealing construction of the structure

• Mechanical exhausting devices

• Over drafting caused by excessive chimney heights

• Ideal performance is with height of chimney between 14-16 feet (4.26-4.88m) measured from the base of the appliance.

Asphyxiation Risk.

• Negative pressure can cause spillage of combustion fumes, soot and carbon monoxide.

• Appliance needs to draft properly for safety.

Negative pressure results from the imbalance of air

available for the appliance to operate properly. It can be

strongest in lower levels of the house.

Causes include:

• Exhaust fans (kitchen, bath, etc.)

• Range hoods

• Combustion air requirements for furnaces, water appliances and other combustion appliances

• Clothes dryers

• Location of return-air vents to furnace or air conditioning

• Imbalances of the HVAC air handling system

• Upper level air leaks such as:

- Recessed lighting

- Attic hatch

- Duct leaks

August 13, 2018 7062-197G 5

Page 6

Explorer I

To minimize the effects of negative air pressure:

• Install optional outside air kit with the intake facing prevailing winds during the heating season

• Ensure adequate outdoor air for all combustion appliances and exhaust equipment

• Ensure furnace and air conditioning return vents are not located in the immediate vicinity of the appliance

• Avoid installing the appliance near doors, walkways or small isolated spaces

• Recessed lighting should be a “sealed can” design

• Attic hatches weather stripped or sealed

• Attic mounted duct work and air handler joints and seams taped or sealed

• Basement installations should be avoided

WARNING

Fire Risk.

Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:

• Installation and use of any damaged appliance.

• Modication of the appliance.

• Installation other than as instructed by Hearth & Home Technologies.

• Installation and/or use of any component part not approved by Hearth & Home Technologies.

• Operating appliance without fully assembling all components.

• Operating appliance without legs attached (if supplied with appliance).

• Do NOT Over re - If appliance or chimney connector

glows, you are over ring.

Any such action that may cause a re hazard.

F. Removal of Appliance from Shipping

Materials

1. Remove box and 2x4 structural boards being careful not to damage product.

2. Using a Phillips screw driver, remove and discard the 4 screws and ash pan retention bracket from front of appliance (Figure 6.1).

3. Remove ash pan and set aside (Figure 6.1).

4. Remove and discard the pallet attach bracket (Figure

6.1).

5. Using a 3/8 socket or open end wrench, remove two bolts on back side as shown (Figure 6.2).

6. Slide appliance forward off of pallet support brackets.

7. Replace ash pan (Figure 6.1).

Screws

Figure 6.1

Figure 6.2

Ash pan

Ash Pan

Retention Bracket

Pallet

Attach

Bracket

Bolts

D. Tools And Supplies Needed

Before beginning the installation be sure the following tools and building supplies are available: Reciprocating saw Framing material Pliers High temp caulking material Hammer Gloves Phillips screwdriver Framing square

1/2-3/4 in. length, #6 or #8 self-drilling screws

Flat blade screwdriver Electric drill and bits Plumb line Safety glasses Level Tape measure Misc. screws and nails 7/16 socket or wrench

E. Inspection of Appliance and Components

• Remove appliance and components from packaging and inspect for damage.

• Report to your dealer any parts damaged in shipment.

• Read all the instructions before starting the installation. Follow these instructions carefully

during the installation to ensure maximum safety and benet.

WARNING

Fire Risk.

Inspect appliance and components for damage.

Damaged parts may impair safe operation.

• Do NOT install damaged components.

• Do NOT install incomplete components.

• Do NOT install substitute components.

Report damaged parts to dealer.

6 7062-197G August 13, 2018

Page 7

G. Install Checklist

ATTENTION INSTALLER:

Follow this Standard Work Checklist

This standard work checklist is to be used by the installer in conjuction with, not istead of, the instructions contained in this installation manual.

Explorer I

Customer: Date Installe: Lot / Address: Location of Appliance: Installer: Dealer / Distributor Phone #: Serial #: Model:

WARNING! Risk of Fire or Exposion!

_________________________________________________________________________________

______________________________________________________________________________ ______________________________________________________________________________

________________________________________________________________________

___________________________________________________________________________________

___________________________________________________________________

___________________________________________________________________________________

____________________________________________________________________________________

Failure to install appliance according to these instruction can lead to a fire or explosion.

Appliance Install

Verified clearances to combustibles. Appliance is leveled and connector is secured to appliance. Hearth extension size/height decided. Outside air kit installed. Floor protection requirements have been met. If appliance is connected to a masonry chimney, it should be cleaned and inspected by a professional. If installed to a factory built metal chimney, the chimney must be installed according to the manufacturer’s instructions and clearances.

Chimney

Chimney configuration complies with diagrams. Chimney installed, locked and secured in place with proper clearance. Chimney meets recommended height requirements (14-16 feet). Roof flashing installed and sealed. Terminations installed and sealed.

YES IF NO, WHY?

______________________________________ ______________________________________ ______________________________________ ______________________________________ ______________________________________ ______________________________________

______________________________________ ______________________________________ ______________________________________ ______________________________________ ______________________________________

Clearances

Combustible materials not installed in non-combustible areas. Verified all clearances meet installation manual requirements. Mantels and wall projections comply with installation manual requirements. Protective hearth strips and hearth extension installed per manual requirements.

______________________________________ ______________________________________ ______________________________________ ______________________________________

Appliance Setup

All packaging and protective materials removed. Firebrick, baffle and ceramic blanket installed correctly. All labels have been removed from the door. All packaging materials are removed from inside/under the appliance. Manual bag and all of its contents are removed from inside/under the appliance and given to the party responsible for use and operation.

Hearth & Home Technologies recommends the following:

• Photographing the installation and copying this checklist for your file.

• That this checklist remain visible at all times on the appliance until the installtion is complete.

Comments: Further description of the issues, who is responsible (Installer/Builder/Other Trades, etc.) and corrective action needed: Comments communicated to party responsible ____________________________ by _____________________ on ___________

(Builder / Gen. Contractor) (Installer) (Date)

______________________________________ ______________________________________ ______________________________________ ______________________________________ ______________________________________

August 13, 2018 7062-197G 7

Page 8

Explorer I

340mm

28-1/2” 632mm

21-1/2”

274mm

451mm

27-3/4”

650mm

683mm

77mm

12mm

728mm

3 Dimensions and Clearances

A. Appliance Dimensions

26-7/8”

705mm

17-3/4”

25-1/2”

10-3/4”

NOTE: Flue Collar size is 6 inch (152mm) diameter (ID)

13-3/8”

1/4”

7mm

342mm

3”

Figure 8.1 Front View

24-7/8”

547mm

726mm

Figure 8.3 Top View

3/8”

28-5/8”

25-1/2” 648mm

13-3/8”

Figure 8.2 Side View with vertical ue

8 7062-197G August 13, 2018

Figure 8.4 Side View with horizontal ue

Page 9

Explorer I

16 in

from the fuel door

opening

457mm

from the fuel door

opening

16 in

from the fuel door

opening

457mm

from the fuel door

opening

B. Hearth Protection Requirements

FLOOR PROTECTION: It is necessary to install a Type II

oor protector.

Floor protector must be non-combustible material of a minimum of 3/8 inch (10mm) thick, with a minimum R value of 1.06 extending under the appliance to a minimum of 16 inches (406mm) in front of glass, and 8 inches (203mm) to both sides of the fuel loading door. Open the door and measure 8 inches (203mm) from the side edge of the opening in the face of the appliance; *See exception.

USA, minimum at wall hearth pad

dimensions

33-1/4 in minimum

Corner hearth pad dimensions with single wall pipe

Fuel door opening

37-7/8 in minimum

In Canada (Figure 9.2), similar oor protection must be

provided 18 inches (457mm) in front and 8 inches (203mm) from the sides and rear of the appliance unless reduced by the Clearance to Combustibles on page 10.

*EXCEPTION: Non-combustible oor protections must extend beneath the ue pipe when installed with horizontal

venting and extend 2 inches (51mm) beyond each side;

See Figure 9.2.

WARNING

Fire Risk.

Hearth pads must be installed exactly as specied.

High temperatures or hot embers may ignite concealed combustibles.

58-1/4 in

1531mm

8 in

16 in

from fuel door

opening

17-1/4 in

8 in

Figure 9.1

*Canada, at wall hearth pad

dimensions with double wall

horizontal venting

1086mm minimum

457mm

from fuel door

opening

203mm203mm

Must extend 51mm

beyond each side of

pipe (shaded area) to

the wall thimble.

1166mm**

minimum

47-1/4 in

USA

Figure 9.3

42-3/4 in

35-1/8 in

1323mm

17-1/4 in

842mm

679mm

CANADA

Figure 9.5

Corner hearth pad dimensions with double wall pipe

51-7/8 in

30-5/8 in

1208mm

1369mm

728mm

679mm

minimum

Figure 9.2

**this dimension will vary depending

installation.

August 13, 2018 7062-197G 9

USA

Figure 9.4

17-1/4 in

679mm

CANADA

Figure 9.6

Page 10

Explorer I

MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS in inches (Millimeters)

EXPLORER-I

INSTALLATION: FULL VERTICAL

INSTALLATION: 90 DEGREE ELBOW OFF TOP OF APPLIANCE THROUGH BACKWALL

C. Clearances to Combustibles

Note: A, C, and F Dimensions are to the center of the flue collar

A B C D E F G H*

SINGLE WALL PIPE

17 (432) 12-1/2 (165) 24 (607) 11 (279) 7-1/2 (191) 18 (457) 53-1/2 (1359) N/A

DOUBLE WALL PIPE

SINGLE WALL PIPE

DOUBLE WALL PIPE

13-1/2 (343) 9 (229) 23 (584) 10 (254) 3 (77) 13-1/2 (343) 53-1/2 (1359) N/A

17 (432) 12-1/2 (165) 24 (607) 11 (279) N/A N/A 53-1/2 (1359) 18 (457)**

12-1/2 (165) 8 (203) 23 (584) 10 (254) N/A N/A 53-1/2 (1359) 18 (457)

INSTALLATION: HORIZONTAL THROUGH THE WALL

SINGLE WALL PIPE

DOUBLE WALL PIPE

N/A 8 (203) 24 (607) 11 (279) N/A N/A 53-1/2 (1359) N/A

For alcove only: Six inch diameter listed Double wall air insulated connector pipe with UL103 HT listed factory built Class A

chimney or masonry chimney. Maximum depth of Alcove shall be no more than 48 inches (1219mm) and the referenced alcove

clearances. Canada must comply with CAN/ULC-S269 M87 for the 650° factory built chimney.

* FOLLOW PIPE MANUFACTURES CLEARANCES AS REQUIRED

BACKWALL / SIDEWALL

A B

CORNER INSTALLATION

ALCOVE TOP VIEW

ALCOVE SIDE VIEW

WARNING

Fire Risk.

• Comply with all minimum clearances to

combustibles as specied.

• Failure to comply may cause house re.

10 7062-197G August 13, 2018

APPLIANCE TO CEILING

CLEARANCE

NOTE: Clearances may only be reduced by means

HORIZONTAL THROUGH

THE WALL WITH TOP

AND SIDE VIEW

MANTEL

24”

(610mm)

11”

(280mm)

53-1/2”

(1359mm)

12” MAX

(204mm)

approved by the regulatory authority having jurisdiction

8”

Page 11

4 Chimney Systems

Explorer I

A. Locating Your Appliance & Chimney

Location of the appliance and chimney will affect performance. As shown in Figure 11.1 the chimney should:

• Install through the warm space enclosed by the building envelope. This helps to produce more draft, especially

during lighting and die down of the re.

• Penetrate the highest part of the roof. This minimizes the affects of wind turbulence and down drafts.

Recommended

Location

Marginal Location

Location

Not

Recommended

• Consider the appliance location in order to avoid oor and ceiling attic joists and rafters.

• Locate termination cap away from trees, adjacent structures, uneven roof lines and other obstructions.

Your local dealer is the expert in your geographic area and can usually make suggestions or discover solutions that will

easily correct your ue problem.

Recommended

Location

Location NOT

Recommended

Windward

Figure 11.1

Outside Air Kit Termination Cap

Leeward

Multi-level Roofs

August 13, 2018 7062-197G 11

Page 12

Explorer I

B. Chimney Termination Requirements

Follow manufacturer’s instructions for clearance, securing

ashing and terminating the chimney (Figure 12.1 & 12.2).

• Must have an approved and Listed cap

• Must not be located where it will become plugged by snow or other material

• Must terminate at least 3 feet (91cm) above the roof and at least 2 feet (61cm) above any portion of the roof within 10 feet (305cm).

• Must be located away from trees or other structures

NOTICE:

• Chimney performance may vary.

• Trees, buildings, roof lines and wind conditions affect performance.

• Chimney height may need adjustment if smoking or overdraft occurs.

NOTICE: LOCATING THE APPLIANCE IN A BASEMENT

OR IN A LOCATION OF CONSIDERABLE AIR MOVEMENT CAN CAUSE INTERMITTENT SMOKE SPILLAGE FROM APPLIANCE. DO NOT LOCATE APPLIANCE NEAR

• Frequently open doors

• Central heat outlets or returns

C. 2-10-3 Rule

These are safety requirements and are not meant to

assure proper ue draft.

This appliance is made with a 6 inch (152mm) diameter

chimney connector as the ue collar on the appliance.

• Changing the diameter of the chimney can affect draft and cause poor performance.

• It is not recommended to use offsets and elbows at altitudes above 4000 feet above sea level and or when

there are other factors that affect ue draft.

Less than 10 ft (305 cm)

3 ft (91 cm)

Minimum

Figure 12.1

Wall or Parapet

2 ft (61 cm)

10 ft. (305cm) or more

10 ft (305 cm) To Nearest Roofline

3 ft. (91cm) Minimum

Pitched Roof

3 ft. (91cm) Minimum

2 ft (61 cm)

Less than 10 ft. (305cm)

2 ft. (61cm) Minimum

3 ft (91 cm)

Minimum

Figure 12.2

12 7062-197G August 13, 2018

Flat Roof

Page 13

Explorer I

Floor Protector

Chimney Connector

Insulated " T "

Flashing

Listed Termination Cap

Trim Collar on Inside Wall

Listed Chimney

Storm Collar

Wall Support

Roof Brace (if required)

Thimble

D. Chimney Height / Rise and Run

This product was designed for and tested on a 6 inch (152mm) chimney, 14 to 16 feet (420-480cm) high, (includes appliance height) measured from the base of the appliance. The further your stack height or diameter varies

from this conguration, the greater the likelihood it may

affect performance.

Chimney height may need to be increased by 2 - 3% per

each 1000 feet above sea level. It is not recommended to

use offsets or elbows at altitudes above 4000 feet above

sea level or when there are other factors that affect ue

draft.

WARNING

Fire Risk.

Inspection of Chimney:

• Chimney must be in good condition.

• Meets minimum standard of NFPA 211

• Factory-built chimney must be 6 inch (152mm) UL103 HT.

WARNING

Asphyxiation Risk.

• DO NOT CONNECT THIS Appliance TO A

CHIMNEY FLUE SERVICING ANOTHER APPLIANCE.

• DO NOT CONNECT TO ANY AIR DISTRIBUTION DUCT OR SYSTEM.

May allow ue gases to enter the house.

Chimney: The chimney can be new or existing, masonry or prefabricated and must meet the following minimum

requirements and as specied in Section 4F.

Improper installation, adjustment, alteration, service or

maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. For assistance or additional information consult

a qualied installer, service agency or your dealer.

E. Venting Components

Chimney Connector:

It is also known as ue pipe or appliance pipe. The chimney connector joins the appliance to the chimney. It

must be a 6 inch (152mm) minimum diameter 24 gauge mild steel black or 26 gauge blued steel, or an approved air-insulated double wall venting pipe.

Thimble: A manufactured or site-constructed device installed in combustible walls through which the chimney connector

passes to the chimney. It is intended to keep the walls

from igniting. Site constructed thimbles must meet NFPA 211 Standards. Prefabricated must be suitable for use with selected chimney and meet UL103 Type HT Standards. Follow instructions provided by the manufacturer for manufactured thimbles for masonry chimney and prefabricated chimneys.

WARNING

Figure 13.1 Prefabricated Exterior Chimney

F. Chimney Systems

Prefabricated Metal Chimney

• Must be minimum 6 inch (152mm) diameter (ID) high temperature chimney listed to UL 103 HT (2100oF) or ULC S629M.

• Must use components required by the manufacturer for installation.

• Must maintain clearances required by the manufacturer for installation.

• Refer to manufacturers instructions for installation.

NOTE: In Canada when using a factory-built chimney it

must be safety listed, Type UL103 HT (2100oF)

CLASS “A” or conforming to CAN/ULC-S629M, STANDARD FOR 650oC FACTORY-BUILT

CHIMNEYS.

August 13, 2018 7062-197G 13

Page 14

Explorer I

Floor Protector

Chimney Connector

Ceiling Support

Listed Chimney

Listed Termination Cap

Storm Collar

Flashing

Thimble

Site constructed for masonry chimney installation:

Components

A minimum length of 12 inches [305mm] (longer for thicker walls) of solid insulated factory-built chimney length constructed to UL 103 Type HT 6 inch (152mm) inside diameter. Chimney needs to extend a minimum of 2 inches (51mm) from the interior wall and a minimum of 1 inch (25mm) from the exterior wall.

Wall spacer, trim collar and wall band to t solid pack

chimney selected.

Minimum 8 inch (203mm) diameter clay liner section (if not already present in chimney) and refractory mortar.

When jurisdiction requires install approved chimney liner in

masonry chimney.

Air Clearances

• Masonry chimney clearance must meet NFPA 211 minimum requirement of 2 inches (51mm) to sheet metal supports and combustibles.

• Minimum of 1 inch (25mm) clearance around the chimney connector.

• Top of wall opening is a minimum of 13-1/2 inches (343mm) from ceiling or 4-1/2 inches (114mm) below

minimum clearance specied by chimney connector

manufacturer. NFPA 211 minimum vertical clearance of 18 inches (457mm) from chimney connector and ceiling or minimum recommended by chimney connector manufacturer (Figure 14.2).

Instructions:

1. Open inside wall at proper height for the chimney connector to entry the masonry chimney (Figure 14.2).

2. Entry hole to masonry chimney must be lined with an 8 inch (203mm) minimum diameter clay liner, or equivalent, secured with refractory mortar.

3. Construct a 17 inch x 17 inch (432mm x 432mm) outside dimension frame from 2 x 2 framing lumber to

t into wall opening. Inside opening of frame should

be no less than 14 inch x 14 inch (356mm x 356mm) (Figure 14.2).

4. Attach the wall spacer to the chimney side of the frame.

5. Nail the frame into the wall opening. The spacer should be on the chimney side.

6. Insert the section of the solid insulated chimney into the outer wall of the masonry chimney.

7. Tightly secure the length of the solid insulated chimney with the wall band to the masonry chimney.

8. Insert a section of chimney connector into the chimney. Make sure it does not protrude past the edge of the clay chimney liner inside the chimney.

9. Seal the end of the chimney connector to the clay liner with refractory mortar.

10. Install trim collar around the sold pack chimney section

Figure 14.1 - Prefabricated Interior Chimney

ceiling

Wall

Minimum18.0”

NFPA 211

17.0” OD

Center of Hole

14.0” ID

Thimble

8.0”

Include depth of hearth pad

Figure 14.2

13.5” below ceiling to top of opening

or top of opening is a min.of

4.5” below min.clearance specified by connector mfg.

1.5 2x2 framing stud

2.0 min air clearance

1.0 min air clearance

4.5

1.5”

2.0”

1.0”

2.0”

14 7062-197G August 13, 2018

Page 15

Explorer I

Trim Collar

Chimney Section

with 2 inch

(51mm)

Clearance to

Combustibles

Chimney

Connector

Fire Clay Flue

Liner

with Airspace

Masonry

Chimney

Wall Band to

Secure Chimney

Section

Wood Studs Used

for Framing - Spaced

2 inch (51mm)

clearance from

Masonry Chimney

Wall Spacer

Chimney Flue

Liner

Fireclay Liner or

Equivalent

Masonry Chimney

Constructed to NFPA 211

Wall Spacer

Wall Band

Trim Collar

Chimney

Connector

1 inch (25mm) Air

Space to Chimney

Section

Min. Clearance

2 inch (51mm)

Min. Chimney Clearance to

Wall Spacer and

Combustibles - 2 inch (51mm)

Chimney Section

Flue Gas Direction

Crimped

End

Toward

Appliance

Secure pipe sections with a

minimum of 3 screws

Solid Pack Chimney with Metal Supports as a Thimble

Figure 15.1

WARNING

Fire Risk.

Do NOT pack insulation or other combustibles between spacers.

• ALWAYS maintain specied clearances around venting and spacers.

• Install spacers as specied.

Failure to keep insulation or other material away

from vent pipe may cause re.

G. Installing Chimney Components

Chimney Connector

Single wall connector or appliance pipe. This must be at least 24 gauge mild steel or 26 gauge blue steel. The sections must be attached to the appliance and to each other with the crimped (male) end pointing toward

the appliance. All joints, including the connection at the ue

collar, should be secured with 3 sheet metal screws. Make sure to follow the minimum clearances to combustibles.

Where passage through the wall, or partition of combustible

construction is desired in Canada, the installation shall conform to CAN/CSA-B365.

Factory-built listed chimney connector (vented). A listed connector (vented) must be used when installing this appliance in a mobile home. The listed connectors

must conform to each other to ensure a proper t and seal.

Figure 15.3 Chimney

Connector (Appliance Pipe)

Solid Pack Chimney with Metal Supports as a Thimble (Cont’d)

Figure 15.2

August 13, 2018 7062-197G 15

WARNING

Fire Risk.

Follow Chimney Connector Manufacturer’s

Instructions for Proper Installation.

ONLY use connector:

• Within the room, between appliance and ceiling or wall.

Connector shall NOT pass through:

• Attic or roof space

• Closet or similar concealed space

• Floor or ceiling

Maintain minimum clearances to combustibles

NOTE: Optional Fire Screen, Part SCR-7062, can only

be used in FULL Vertical installations.

H. Proper Draft

To be sure that your Quadra-Fire insert burns properly, the chimney draft (static pressure) should be approximately

-0.10 inches water column (W.C.) during a high burn and

-0.04 inches W.C. during a low burn, measured 6 inches

(152mm) above the top of the insert after one hour of operation at each burn setting.

Page 16

Explorer I

5 Appliance Set-Up

A. Outside Air Kit Installation

A source of air (oxygen) is necessary in order for

combustion to take place. Whatever combustion air is consumed by the re must be replaced. Air is replaced via air leakage around windows and under doors. In homes

that have tightly sealed doors and windows, an outside air source is needed. An optional Outside Air Kit is available.

Optional OAK-ACC includes:

Termination cap, (2) wire ties, ex adapter, and fasteners

Items Needed for Installation (not supplied)

• 4 inch ex aluminum pipe, or if using alternate material, then it shall be made from durable, non-combustible, heat resistant material up to 350oF. Cut the pipe to the required length for your installation.

• Phillips head screw driver

• Silicone sealant

• Drills and saws necessary for cutting holes through the

wall or ooring in your home.

Installation Instructions

1. Remove all materials from packing box.

2. Floor & Rear Installation: Cut a 4 inch (102mm) hole

in outside wall or oor to accommodate outside air piping. Use 4 inch (102mm) aluminum metal ex or

rigid piping to directly connect outside air to appliance intake. Use the supplied termination cap with a rodent

screen. Seal between the wall (or oor) and the pipe

with silicone to prevent moisture penetration.

WARNING

Fire Risk.

Asphyxiation Risk. Do not draw outside combustion air from:

• Wall, oor or ceiling cavity

• Enclosed space such as an attic or garage

• Close proximity to exhaust vents or chimneys

Fumes or odor may result

WARNING

Asphyxiation Risk. Outside air inlet must be located to prevent blockage from:

• Leaves

• Snow or ice

• Other debris

Block may cause combustion air starvation Smoke spillage may set off alarms or irritate sensitive individuals.

WARNING

Asphyxiation Risk.

Length of outside air supply duct shall NOT exceed the length of the vertical height of the

exhaust ue.

• Fire will not burn properly

• Smoke spillage occurs when door is opened due to air starvation.

16 7062-197G August 13, 2018

Figure 16.2 - Floor InstallationFigure 16.1 - Rear Installation

Page 17

Explorer I

B. Blower (Optional)

Tools Required: #2 Phillips head screwdriver

1. Locate bolts supplied with the blower.

2. Align holes in mounting ange of blower with bolt holes in appliance. Blower should be positioned at bottom of rear outer skin as shown in Figure 17.1

3. Re-insert and tighten bolts, securing blower onto outer wall of appliance.

4. Place the bracket containing the snap disc and magnet under the bottom left rear corner.

See Owner’s Manual for detailed operating instructions for the blower and snap disc.

CAUTION

Shock Risk.

• Do NOT remove grounding prong from plug.

• Route cord away from appliance.

• Do NOT route cord under or in front of appliance.

• Plug directly into properly grounded 3 prong receptacle.

The convection air top assembly can be raised to redirect air over the top of the appliance by removing 4 screws and lifting assembly to align with upper mount holes and reassemble (Figure 17.2).

NOTE: This option is not available for horizontal installs.

Mounting Holes

and Screws

Figure 17.1

Figure 17.2

August 13, 2018 7062-197G 17

Page 18

Explorer I

C. Optional Fire Screen

An optional re screen is available for the Explorer III.

Optional Fire Screen Part SCR-7061 may be used ONLY in U.S. residential installations. Follow all safety warnings to prevent any hazards.

Flue Transition

Convection Shroud

WARNING

Fire Risk.

• Do not leave the re unattended when the door is unlatched or when using the re

screen.

• Unstable rewood could fall out of the

rebox creating a re hazard to your home.

D. Reversible Collar & Horizontal Flue Shield

Tools Required: #2 & #3 Phillips head screwdriver; 1/2"

wrench

The ue collar is reversible for either a top or rear venting installation. The appliance is shipped with the ue collar in

the top vent position (Figure 18.1).

Converting Collar For Rear Vent Installation and Installing Required Horizontal Flue Shield

1. Remove ue cover from convection shroud (5 Phillips screws) as shown in Figure 18.1.

2. Remove convection shroud from appliance (4 Phillips screws) as shown in Figure 18.1.

3. Remove, rotate 180 degrees and install cast ue transition in the horizontal position as shown in Figures

18.1 and 18.2.

4. Install convection shroud on to the appliance (Figure

18.2).

5. Rotate 180 degrees and install the ue cover (Use second set of provided holes) as shown in Figure 18.2.

Flue Cover

Figure 18.1

Figure 18.2

18 7062-197G August 13, 2018

Page 19

Explorer I

6 Mobile Home Installation

Approved for USA Installation only!

You must use a Quadra-Fire Outside Air Kit Part

OAK-ACC; which is available from you dealer, for installation in a mobile home.

1. An outside air inlet must be provided for combustion.

2. Appliance must be secured to the mobile home

structure by bolting the legs to the oor.

3. Appliance must be grounded with #8 solid copper grounding wire or equivalent and terminated at each end with N.E.C. approved grounding device.

4. Appliance must be installed with an approved UL103 HT ventilated chimney connector, UL103 HT chimney, and terminal cap with spark arrestor. Never use a single wall connector (appliance pipe) in a mobile home installation. Use only double-wall connector pipe, Dura-Vent DVL, Selkirk Metalbestos DS or Security DL double-wall connector or any listed double-wall connector pipe.

5. In Canada, this appliance must be connected to a 6 inch (152mm) factory-built chimney conforming to CAN/

ULC-

629M, STANDARD FOR FACTORY BUILT

CHIMNEYS.

6. Follow the chimney and chimney connector

manufacturer’s instructions when installing the ue

system for use in a mobile home.

7. Maintain clearance to combustibles.

8. Floor protection requirements must be followed precisely.

9. Use silicone to create an effective vapor barrier at the location where the chimney or other component penetrates to the exterior of the structure.

10. Burn seasoned cord wood only. Other types of fuels may generate poisonous gases (e.g., carbon monoxide).

11. If appliance burns poorly while an exhaust blower is on in home, (i.e., range hood), increase combustion air.

12. Installation shall be in accordance with the

Manufacturers Home & Safety Standard (HUD) CFR 3280, Part 24.

CAUTION

THE STRUCTURAL INTEGRITY OF THE MOBILE HOME FLOOR, WALL AND CEILING/ROOF MUST BE MAINTAINED

Do NOT cut through:

• Floor joist, wall, studs or ceiling trusses.

• Any supporting material that would affect the structural integrity.

WARNING

Asphyxiation Risk.

NEVER INSTALL IN A SLEEPING ROOM.

Consumes oxygen in the room.

NOTE: Offsets from the vertical, not exceeding 45°,

are allowed per Section 905(a) of the Uniform Mechanical Code (UMC). Offsets greater than 45° are considered horizontal and are also allowed, providing the horizontal run does not exceed 75% of the vertical height of the vent. Construction, clearance and termination must be in compliance with the UMC Table 9C. This installation must also comply with NFPA 211.

NOTE: Top sections of chimney must be removable to

allow maximum clearance of 13.5 feet (411cm) from ground level for transportation purposes.

August 13, 2018 7062-197G 19

Page 20

Explorer I

7 Reference Materials

A. Service & Maintenance Log

Date of Service Performed By Description of Service

20 7062-197G August 13, 2018

Page 21

Service Parts

Explorer I

Beginning Manufacturing Date: Nov 2015

Ending Manufacturing Date: Active

IMPORTANT: THIS IS DATED INFORMATION. Parts must be ordered from a dealer or

distributor.

Hearth and Home Technologies does not sell directly to consumers. Provide

model number and serial number when requesting service parts from your dealer or distributor.

Stocked

at Depot

ITEM DESCRIPTION COMMENTS PART NUMBER

Service Parts

Explorer I

Beginning Manufacturing Date: Nov 2015

Ending Manufacturing Date: Active

IMPORTANT: THIS IS DATED INFORMATION. Parts must be ordered from a dealer or

distributor.

Hearth and Home Technologies does not sell directly to consumers. Provide

model number and serial number when requesting service parts from your dealer or distributor.

Stocked

at Depot

ITEM DESCRIPTION COMMENTS PART NUMBER

Component Pack (Includes Baf e Diverter and Instructions, 2 Leg Leveling Nuts & 2 Bolts, Touch-Up Paint, Owners Manual & Warranty Card)

Matte Black SRV7062-027

Porcelain Black SRV7062-028

Porcelain Blue SRV7062-029

Porcelain Frost SRV7062-030

Porcelain Mahogany SRV7062-031

Leveling Assembly 7000-000

Paint Touch-Up

Matte Black 812-0910

Porcelain Black 1-00-0022

Porcelain Blue 1-00-0020

Porcelain Frost 1-00-0021

Porcelain Mahogany 855-1450

ACCESSORIES

Blower Assembly BK-ACC

Blower Control Box W/Switch SRV7000-194

Component Pack 7033-051

Magnet Round SRV7000-140

Snap Disc Bracket Assembly 7033-036

Snap Disc, # 1, Convection Blower SRV230-0470

Speed Control Only (Rheostat) 842-0370

Wire Harness (Blower) 7033-262

Blower, Convection Blower Only 812-4900 Y

Outside Air Kit, Floor & Rear OAK-ACC

Outside Air Collar Assembly 7033-039

Outside Air Shield SRV33271

Firescreen SCR-7062

FASTENERS

Avk Rivnut Repair Kit - 1/4-20 & 3/8-16 Rivnut Tools RIVNUT-REPAIR

Nut, Ser Flange Small 1/4-20 Pkg of 24 226-0130/24

Screw, Pan Head Philips 8-32 X 3/8 Pkg of 40 225-0500/40

Screw, Pan Head CTS 5/16 Pkg of 10 32274/10

Screw, Sheet Metal #8 X 1/2 S-Grip Pkg of 40 12460/40

Washer, 1/4 Sae Pkg of 24 28758/24

B. Accessories

Explorer I

August 13, 2018 7062-197G 21

Page 22

CONTACT INFORMATION

Hearth & Home Technologies

352 Mountain House Road

Halifax, PA 17032

Division of HNI INDUSTRIES

Please contact your Quadra-Fire dealer with any questions or concerns.

For the number of your nearest Quadra-Fire dealer

log onto www.quadrafire.com

CAUTION

DO NOT DISCARD THIS MANUAL

• Important operating and maintenance instruc tions included.

•

Read, understand and follow these instructions for safe installation and operation.

•

Leave this manual with party responsible for use and operation.

DO NOT

DISCARD

We recommend that you record the following pertinent

information for your heating appliance.

Date purchased/installed:_________________________________________________________________________

Serial Number:____________________________________ Location on appliance:___________________________

Dealership purchased from:________________________________________ Dealer phone:_1(_____)_____-______

Notes:________________________________________________________________________________________

______________________________________________________________________________________________

This product may be covered by one or more of the following patents: (United States) 5341794, 5263471, 6688302, 7216645, 7047962 or other U.S. and foreign patents pending.

22 7062-197G August 13, 2018