Quadra-Fire EXPLRMED-PBK, EXPLRMED-PDB, EXPLRMED-PMH, EXPLRMED-MBK, EXPLRMED-PFT Instruction Manual

...
Installation Manual
Installation & Appliance Set-Up
INSTALLER: Leave this manual with party responsible for use and operation. OWNER: Retain this manual for future reference.
NOTICE: DO NOT DISCARD THIS MANUAL
WARNING
Explorer II Medium Wood Stove
Model(s):
tions is not followed exactly, a re may result causing property damage, personal injury, or death.
EXPLRMED-PBK EXPLRMED-PDB
EXPLRMED-PFT EXPLRMED-PMH EXPLRMED-MBK
WARNING
Fire Risk.
For use with solid wood fuel only. Other fuels may overfi re and generate
poisonous gases (i.e. carbon monoxide).
• Do not store or use gasoline or other fl am- mable vapors and liquids in the vicinity of this or any other appliance.
• Do not overfi re - If heater or chimney con- nector glows, you are overfi ring. Overfi ring will void your warranty.
• Comply with all minimum clearances to combustibles as specifi ed. Failure to comply may cause house fi re.
WARNING
HOT SURFACES! Glass and other surfaces are hot
during operation AND cool down.
Hot glass will cause burns.
Do not touch glass until it is cooled
NEVER allow children to touch glass
Keep children away
CAREFULLY SUPERVISE children in same room as replace.
Alert children and adults to hazards of high temperatures
High temperatures may ignite clothing or other ammable materials.
Keep clothing, furniture, draperies and other fl ammable materials away.
Installation and service of this appliance should be performed by qualifi ed personnel. Hearth & Home Technologies recommends NFI certifi ed professionals, or technicians supervised by an NFI certifi ed professional.
1 7061-197D November 7, 2014
NOTE
To obtain a French translation of this manual, please contact your dealer or visit www.quadrafi re.com
Pour obtenir une traduction française de ce manuel, s’il vous plaît contacter votre revendeur ou visitez www.quadrafi re.com
Explorer II Medium Wood Stove
Safety Alert Key:
DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE: Indicates practices which may cause damage to the appliance or to property.
TABLE OF CONTENTS
1 Important Safety Information .............3
A. Appliance Certifi cation ......................................................3
B. BTU & Effi ciency Specifi cations........................................3
C. Mobile Home Approved (USA ONLY) ............................... 3
D. Glass Specifi cations .........................................................3
E. Non-Combustible Materials ...............................................3
F. Combustible Materials ........................................................3
2 Getting Started ....................................4
A. Design and Installation Considerations .............................4
B. Fire Safety .........................................................................4
C. Negative Pressure ............................................................5
D. Tools And Supplies Needed ..............................................5
E. Inspect Appliance and Components .................................5
F. Install Checklist ..................................................................6
3 Dimensions and Clearances ..............7
A. Appliance Dimensions ......................................................7
B. Clearances to Combustibles ..............................................8
C. Locating Your Stove & Chimney .......................................9
D. Chimney Termination Requirements ................................9
E. 2-10-3 Rule ......................................................................10
4 Chimney Systems .............................11
A. Venting Components .......................................................11
B. Chimney Systems .............................................................11
C. Installing Chimney Components ........................................13
5 Appliance Set-Up ..............................14
A. Hearth Protection Requirements ......................................14
B. Outside Air Kit Installation .................................................15
C. Blower (Optional) ..............................................................16
D. Reversible Flue Collar and Horizontal Flue Heat Shield ..17
6 Mobile Home Installation ..................18
7 Accessory List ..................................19
Quadra-Fire is a registered trademark of Hearth & Home Technologies.
2 7061-197D November 7, 2014
1 Important Safety Information
Explorer II Medium Wood Stove
A. Appliance Certifi cation
Model: Laboratory: Report No: Type: Standard:
The Quadra-Fire Explorer Series Wood Stove (ACC) meets the U.S. Environmental Protection Agency’ s 1990 particulate emission standards.
Explorer II Medium Wood Stove Intertek 10126132PRT Safety UL 1482-07; ULC S627-00
B. BTU & Effi ciency Specifi cations
EPA Certifi cation #: 925
EPA Certifi ed Emissions: 2.17 grams per hour
*EPA Default Effi ciency: 63%
**EP A Tested Effi ciency: 79.9%
***EPA BTU Output: 11,200 to 35,900
****Peak BTU/Hour Output: 65,800
Vent Size: 6 inches
Firebox Size: 2.4 cubic feet
Maximum Wood Length: 20 inches
Ideal Wood Length: 18 inches
Fuel Seasoned Cord Wood
*EPA Default Ef ciency: An effi ciency based on EPA historical data: 63% for non-catalytic stoves and 72% for catalytic stoves.
**EP A Tested Ef ciency: An average effi ciency calculated using Douglas Fir dimensional lumber and data collected during EPA emissions tests.
***EPA BTU Output: A range of BTU outputs based on EPA De­fault Effi ciency and the burn rates from the low and high EPA tests, using Douglas Fir dimensional lumber.
****Peak BTU/Hour output: A peak BTU out of the unit calculat­ed using the maximum fi rst hour burn rate from the High EPA Test and the BTU content of cordwood.
C. Mobile Home Approved (USA ONLY)
This appliance is approved for mobile home installa­tions in the USA when not installed in a sleeping room and when an outside combustion air inlet is provided.
The structural integrity of the mobile home fl oor, ceil- ing, and walls must be maintained.
The appliance must be properly grounded to the frame of the mobile home with #8 copper ground wire, and
chimney must be listed to UL103 HT or a listed UL­1777 full length six inch (152mm) diameter liner must be used.
Outside Air Kit, part OAK-ACC must be installed in a mobile home installation.
NOTE: This installation must conform with local codes. In the absence of local codes you must comply with the UL1482-07, (UM) 84-HUD and NPFA211 in the U.S.A. and the ULC S627­00 and CAN/CSA-B365 Installation Codes in Canada. NOT
APPROVED FOR MOBILE HOME INSTALLATIONS IN CANADA!
November 7, 2014 7061-197D 3
WARNING
Fire Risk.
Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:
Installation and use of any damaged appliance.
Modifi cation of the appliance.
Installation other than as instructed by Hearth & Home Technologies.
Installation and/or use of any component part not approved by Hearth & Home Technologies.
Operating appliance without fully assembling all components.
Operating appliance without legs attached (if supplied with it).
Do NOT Overfi re - If appliance or chimney connector glows, you are overfi ring.
Any such action that may cause a fi re hazard.
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.
For assistance or additional information, consult a qualifi ed installer, service agency or your dealer.
NOTE: Hearth & Home Technologies, manufacturer of this appliance, reserves the right to alter its products, their specifi cations and/or price without notice.
Hearth & Home Technologies WILL NOT warranty stoves that exhibit evidence of over-fi ring. Evidence of over-fi ring includes, but is not limited to:
• Warped air tube
• Deteriorated refractory brick retainers
• Deteriorated baffl e and other interior components
D. Glass Specifi cations
This stove is equipped with 5mm ceramic glass. Replace glass only with 5mm ceramic glass. Please contact your dealer for replacement glass.
E. Non-Combustible Materials
Material which will not ignite and burn, composed of any combination of the following:
- Steel - Plaster
- Brick - Iron
- Concrete - Tile
- Glass - Slate Materials reported as passing ASTM E 136, Standard
Test Method for Behavior of Metals, in a Vertical Tube Furnace of 750° C.
F. Combustible Materials
Material made of/or surfaced with any of the following ma­terials:
- Wood - Compressed Paper
- Plant Fibers - Plastic
- Plywood/OSB - Sheet Rock (drywall) Any material that can ignite and burn: fl ame proofed or not, plastered or un-plastered.
Explorer II Medium Wood Stove
2 Getting Started
Install Guide
A. Design and Installation Considerations
Consideration must be given to:
Safety
Convenience
Traffi c fl ow
• Chimney and chimney connector required It is a good idea to plan your installation on paper, using exact
measurements for clearances and fl oor protection, before actually beginning the installation. If you are not using an existing chimney, place the appliance where there will be a clear passage for a factory-built listed chimney through the ceiling and roof.
We recommend that a qualifi ed building inspector and your insurance company representative review your plans before and after installation.
If this appliance is in an area where children may be near it is recommended that you purchase a decorative barrier to go in front of the appliance. away while it is operating and do not let anyone operate this appliance unless they are familiar with these operating instructions.
Remember to always keep children
CAUTION
Check building codes prior to installation.
• Installation MUST comply with local, regional, state and national codes and regulations.
• Consult insurance carrier, local building, fire officials or authorities having jurisdiction about restrictions, installation inspection, and permits.
WARNING
Fire Risk.
Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:
• Installation and use of any damaged appliance.
• Modifi cation of the appliance.
• Installation other than as instructed by Hearth & Home Technologies.
• Installation and/or use of any component part not approved by Hearth & Home Technologies.
• Operating appliance without fully assembling all components.
• Operating appliance without legs attached (if supplied with unit).
• Do NOT Overfi re - If appliance or chimney connector glows, you are overfi ring.
Any such action that may cause a fi re hazard.
B. Fire Safety
To provide reasonable fi re safety, the following should be given serious consideration:
1. Install at least one smoke detector on each fl oor of your home to ensure your safety. They should be located away from the heating appliance and close to the sleeping areas. Follow the smoke detector manufacturer’s placement and installation instructions, and be sure to maintain regularly.
2. A conveniently located Class A fire extinguisher to contend with small fi res resulting from burning embers.
3. A practiced evacuation plan, consisting of at least two escape routes.
4. A plan to deal with a chimney fi re as follows:
In the event of a chimney fi re:
a Evacuate the house immediately b. Notify fi re department
WARNING
Asphyxiation Risk.
• DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVICING ANOTHER APPLIANCE.
• DO NOT CONNECT TO ANY AIR DISTRIBUTION DUCT OR SYSTEM.
May allow fl ue gases to enter the house.
4 7061-197D November 7, 2014
NOTICE: HEARTH & HOME TECHNOLOGIES ASSUMES NO
RESPONSIBILITY FOR THE IMPROPER PERFORMANCE OF THE APPLIANCE SYSTEM CAUSED BY:
Inadequate draft due to environmental conditions
• Downdrafts
• Tight sealing construction of the structure
• Mechanical exhausting devices
• Overdrafting caused by excessive chimney heights
Ideal performance is with height of chimney between 14-16 feet (4.26-4.88m) measured from the base of the appliance.
Explorer II Medium Wood Stove
C. Negative Pressure
WARNING
Asphyxiation Risk.
• Negative pressure can cause spillage of com­bustion fumes, soot and carbon monoxide.
• Appliance needs to draft properly for safety.
Negative pressure results from the imbalance of air avail­able for the appliance to operate properly. It can be stron­gest in lower levels of the house.
Causes include:
• Exhaust fans (kitchen, bath, etc.)
• Range hoods
• Combustion air requirements for furnaces, water heaters and other combustion appliances
• Clothes dryers
• Location of return-air vents to furnace or air conditioning
• Imbalances of the HVAC air handling system
• Upper level air leaks such as:
- Recessed lighting
- Attic hatch
- Duct leaks
D. Tools And Supplies Needed
Before beginning the installation be sure the following tools and building supplies are available:
Reciprocating saw Framing material Pliers High temp caulking material Hammer Gloves Phillips screwdriver Framing square Flat blade screwdriver Electric drill and bits Plumb line Safety glasses Level Tape measure Misc. screws and nails 1/2-3/4 in. length, #6 or #8 self-drilling screws
E. Inspect Appliance and Components
• Remove appliance and components from packaging and inspect for damage.
• Report to your dealer any parts damaged in shipment.
Read all the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefi t.
To minimize the effects of negative air pressure:
• Install the outside air kit with the intake facing prevailing winds during the heating season
Ensure adequate outdoor air for all combustion appliances and exhaust equipment
• Ensure furnace and air conditioning return vents are not located in the immediate vicinity of the appliance
• Avoid installing the appliance near doors, walkways or small isolated spaces
• Recessed lighting should be a “sealed can” design
• Attic hatches weather stripped or sealed
• Attic mounted duct work and air handler joints and seams taped or sealed
• Basement installations should be avoided
WARNING
Fire Risk.
Inspect appliance and components for damage. Damaged parts may impair safe operation.
• Do NOT install damaged components.
• Do NOT install incomplete components.
• Do NOT install substitute components.
Report damaged parts to dealer.
November 7, 2014 7061-197D 5
Explorer II Medium Wood Stove
F. Install Checklist
ATTENTION INSTALLER:
Follow this Standard Work Checklist
This standard work checklist is to be used by the installer in conjunction with, not instead of, the instructions contained in this installation manual.
Customer: Date Installed: Lot/Address: Location of Fireplace:
Installer: Dealer/ Distributor Phone #: Serial #:
Model (circle one): EXPLRMED-PBK EXPLRMED-PDB EXPLRMED-PFT EXPLRMED-PMH EXPLRMED-MBK
WARNING! Risk of Fire or Explosion! Failure to install replace according to these instructions can lead to a re or explosion.
Appliance Install
Verifi ed clearances to combustibles. (Pg. 8) Fireplace is leveled and connector is secured to appliance. (Pg. 19) Hearth extension size/height decided. (Pg. 14) Outside air kit installed. (Pg. 15) Floor protection requirements have been met. If appliance is connected to a masonry chimney, it should be cleaned and inspected by a professional. If installed to a factory built metal chimney, the chimney must be installed according to the manufacturer’s instructions and clearances.
YES IF NO, WHY?
Chimney Section 4 (Pg. 11)
Chimney confi guration complies with diagrams. Chimney installed, locked and secured in place with proper clearance. Chimney meets recommended height requirements (14-16 feet). Roof fl ashing installed and sealed. Terminations installed and sealed.
Clearances Section 3 (Pg. 7)
Combustible materials not installed in non-combustible areas. Verifi ed all clearances meet installation manual requirements. Mantels and wall projections comply with installation manual requirements.
Protective hearth strips and hearth extension installed per manual requirements.
Appliance Setup Section 5 (Pg. 14)
All packaging and protective materials removed. Firebrick, baffl e and ceramic blanket installed correctly. All labels have been removed from the door. All packaging materials are removed from inside/under the fi replace.
Manual bag and all of its contents are removed from inside/under the fi replace and given to the party responsible for use and operation.
Hearth & Home Technologies recommends the following:
• Photographing the installation and copying this checklist for your fi le.
• That this checklist remain visible at all times on the fi replace until the installation is complete.
Comments: Further description of the issues, who is responsible (Installer/Builder/Other Trades, etc.) and corrective action needed: Comments communicated to party responsible by on
(Builder/Gen. Contractor) (Installer) (Date)
6 7061-197D November 7, 2014
Part # 4017-254 • Rev B • 01/29/13
3 Dimensions and Clearances
Explorer II Medium Wood Stove
A. Appliance Dimensions
12-1/4
20-1/16
28-15/16
27
7-15/16
NOTE: Flue Collar size is 6 inch (152mm) diameter (ID)
29
3
Figure 7.1 Front View
26-3/4
19-1/2
28-15/16
Figure 7.2 Top View
22-3/16
25-7/8
14-7/8
Figure 7.2 Side View
November 7, 2014 7061-197D 7
Figure 7.4 Side View with horizontal fl ue
Explorer II Medium Wood Stove B. Clearances to Combustibles
MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS in inches & (Millimeters)
NOTE: All A, B, and C Dimensions are to the center of the ue collar
A B C D
For alcove only: Six inch diameter listed Double wall air insulated connector
pipe with UL103 HT listed factory built Class A chimney or masonry chimney.
Maximum depth of Alcove shall be no more than 48 inches (1220mm) with a
minimum height of 48 inches (1220mm) to top of unit and the referenced
clearances. Canada must comply with CAN/ULC-S269 M87 for the 650° factory
SINGLE WALL PIPE
Explorer II 10.5 (267) 20.25 (514) 13.5 (343) 55 (1397)
DOUBLE WALL PIPE
Explorer II 9.38 (238) 20.25 (514) 10.5 (267) 55 (1397)
* FOLLOW PIPE MANUFACTURES CLEARANCES AS REQUIRED
INSTALLATION: FULL VERTICAL OR ALCOVE
built chimney
BACKWALL / SIDEWALL
A
B
ALCOVE TOP VIEW
B
HORIZONTAL THROUGH WALL TOP AND SIDE VIEW
20.25 (514)
ALCOVE SIDE VIEW
D
MANTEL 12” MAX
50
(1270)
A
CORNER INSTALLATION
C
STOVE TO CEILING CLEARANCE
D
C
*
NOTE: Clearances may only be reduced by means approved by the regulatory authority having jurisdiction
8 7061-197D November 7, 2014
12
(305)
WARNING
Fire Risk.
• Comply with all minimum clearances to combustibles as specifi ed.
• Failure to comply may cause house fi re.
Explorer II Medium Wood Stove
C. Locating Your Stove & Chimney
Location of the appliance and chimney will affect perfor­mance. As shown in Figure 9.1 the chimney should:
• Install through the warm space enclosed by the build­ing envelope. This helps to produce more draft, espe­cially during lighting and die down of the fi re.
• Penetrate the highest part of the roof. This minimizes the affects of wind turbulence and down drafts.
Recommended
Location
Marginal Location
Location
Not
Recommended
• Consider the appliance location in order to avoid fl oor and ceiling attic joists and rafters.
Locate termination cap away from trees, adjacent
structures, uneven roof lines and other obstructions.
Your local dealer is the expert in your geographic area and can usually make suggestions or discover solutions that will easily correct your fl ue problem.
Recommended
Location
Location NOT
Recommended
Windward
Outside Air Kit Termination Cap
Multi-level Roofs
Figure 9.1
D. Chimney Termination Requirements
Follow manufacturer’s instructions for clearance, securing
ashing and terminating the chimney. Fig. 10.1 & 10.2
Must have an approved and Listed cap
Must not be located where it will become plugged by
snow or other material
• Must terminate at least 3 feet (91cm) above the roof and at least 2 feet (61cm) above any portion of the roof within 10 feet (305cm).
• Must be located away from trees or other structures
Leeward
NOTICE: Locating the appliance in a basement or in a location of considerable air movement can cause intermittent smoke spillage from appliance. Do not locate appliance near
Frequently open doors
Central heat outlets or returns
NOTICE:
• Chimney performance may vary.
• Trees, buildings, roof lines and wind conditions affect
performance.
• Chimney height may need adjustment if smoking or
overdraft occurs.
November 7, 2014 7061-197D 9
Explorer II Medium Wood Stove
E. 2-10-3 Rule
These are safety requirements and are not meant to assure proper fl ue draft. This appliance is made with a 6 inch (152mm) diameter chimney connector as the ue collar on the unit.
• Changing the diameter of the chimney can affect draft and cause poor performance.
• It is not recommended to use offsets and elbows at altitudes above 4000 feet above sea level and or when there
are other factors that affect fl ue draft.
Less than 10 ft. (305cm)
3 ft. (91cm)
Minimum
Figure 10.1
2 ft. (61cm)
10 ft. (305cm) or more
Wall or Parapet
10 ft. (305cm) To Near est Roofline
Pitched Roof
3 ft. (91cm) Minimum
3 ft. (91cm) Minimum
2 ft. (61cm)
Less than 10 ft. (305cm)
2 ft. (61cm) Minimum
3 ft. (91cm)
Minimum
Figure 10.2
10 7061-197D November 7, 2014
Flat Roof
4 Chimney Systems
Explorer II Medium Wood Stove
A. Venting Components
Chimney Connector:
It is also known as fl ue pipe or stove pipe. The chimney connector joins the stove to the chimney . It must be a 6 inch (152mm) minimum diameter 24 gauge mild steel black or 26 gauge blued steel, or an approved air-insulated double wall venting pipe.
Thimble: A manufactured or site-constructed device installed in
combustible walls through which the chimney connector passes to the chimney. It is intended to keep the walls from igniting. Site constructed thimbles must meet NFPA 211 Standards. Prefabricated must be suitable for use with selected chimney and meet UL103 T ype HT Standards. Follow instructions provided by the manufacturer for manufactured thimbles for masonry chimney and prefabricated chimneys.
Chimney: The chimney can be new or existing, masonry or prefabricated
and must meet the following minimum requirements specifi ed in Section 5B.
ListedTermination Cap
B. Chimney Systems
Prefabricated Metal Chimney
Must be minimum 6 inch (152mm) diameter (ID) high temperature chimney listed to UL 103 HT (2100oF) or ULC S629M.
• Must use components required by the manufacturer for installation.
Must maintain clearances required by the manufacturer for installation.
Refer to manufacturers instructions for installation.
NOTE: In Canada when using a factory-built chimney it must be safety listed, Type UL103 HT (2100oF) CLASS “A” or conforming to CAN/ULC-S629M, STANDARD FOR 650oC
FACTORY-BUILT CHIMNEYS.
Listed Termination Cap
Roof Brace (if required)
Trim Collar on Inside Wall
Chimney Connector
Floor Protector
Storm Collar
Flashing
Storm Collar
Flashing
Listed Chimney
Listed Chimney
Insulated " T "
Wall Support
Ceiling Support
Thimble
Chimney Connector
Figure 11.1 Prefabricated Exterior Chimney
November 7, 2014 7061-197D 11
Figure 11.2 - Prefabricated Interior Chimney
Explorer II Medium Wood Stove
Thimble
Site constructed for masonry chimney installation:
Components
• A minimum length of 12 inches [305mm] (longer for thicker walls) of solid insulated factory-built chimney length constructed to UL 103 Type HT 6 inch (152mm) inside diameter. Chimney needs to extend a minimum of 2 inches (51mm) from the interior wall and a minimum of 1 inch (25mm) from the exterior wall.
Wall spacer, trim collar and wall band to fi t solid pack chimney selected.
Minimum 8 inch (203mm) diameter clay liner section (if not already present in chimney) and refractory mortar.
• When jurisdiction requires install approved chimney liner in masonry chimney.
Air Clearances
• Masonry chimney clearance must meet NFPA 211 mini­mum requirement of 2 inches (51mm) to sheet metal sup­ports and combustibles.
• Minimum of 1 inch (25mm) clearance around the chim­ney connector.
• Top of wall opening is a minimum of 13-1/2 inches (343mm) from ceiling or 4-1/2 inches (114mm) below minimum clearance specifi ed by chimney connector manufacturer. NFPA 211 minimum vertical clearance of 18 inches (457mm) from chimney connector and ceiling or minimum recommended by chimney connector manu­facturer. Figure 12.1
Instructions:
1. Open inside wall at proper height for the chimney con­nector to entry the masonry chimney. Figure 12.1
2. Entry hole to masonry chimney must be lined with an 8 inch (203mm) minimum diameter clay liner, or equiva­lent, secured with refractory mortar.
3. Construct a 17 inch x 17 inch (432mm x 432mm) outside dimension frame from 2 x 2 framing lumber to fi t into wall opening. Inside opening of frame should be no less than 14 inch x 14 inch (356mm x 356mm). Figure 12.1
4. Attach the wall spacer to the chimney side of the frame.
5. Nail the frame into the wall opening. The spacer should be on the chimney side.
6. Insert the section of the solid insulated chimney into the outer wall of the masonry chimney.
7. Tightly secure the length of the solid insulated chimney with the wall band to the masonry chimney.
8. Insert a section of chimney connector into the chimney. Make sure it does not protrude past the edge of the clay chimney liner inside the chimney.
9. Seal the end of the chimney connector to the clay liner with refractory mortar.
Install trim collar around the sold pack chimney section
10.
.
C
L
ceiling
13.5” below ceiling to top of opening
Wall
or top of opening is a min.of
4.5” below min.clearance specified by connector mfg.
1.5 2x2 framing stud
2.0 min air clearance
1.0 min air clearance
4.5
1.5”
1.5”
2.0”
2.0”
1.0”
1.0”
C
L
17.0” OD
Center of Hole
14.0” ID
Thimble
Minimum18.0”
NFPA 211
8.0”
Include depth of hearth pad
Figure 12.1
Solid Pack Chimney with Metal Supports as a Thimble
Fire Clay Flue
Liner
with Airspace
Masonry
Trim Collar
Chimney Section
with 2 inch
(51mm)
Clearance to
Combustibles
Chimney
Connector
for Framing - Spaced
Chimney
Wall Spacer
Wall Band to
Secure Chimney
Section
Wood Studs Used
2 inch (51mm)
clearance from
Masonry Chimney
Figure 12.2
WARNING
Fire Risk.
Do NOT pack insulation or other combustibles between spacers.
• ALWAYS maintain specifi ed clearances around vent- ing and spacers.
• Install spacers as specifi ed. Failure to keep insulation or other material away from vent pipe
may cause fi re.
12 7061-197D November 7, 2014
Explorer II Medium Wood Stove
Solid Pack Chimney with Metal Supports as a Thimble (Cont’d)
Min. Chimney Clearance to
Wall Spacer and
Combustibles - 2 inch (51mm)
Chimney Flue
Liner
Fireclay Liner or
Equivalent
Masonry Chimney
Constructed to NFPA 211
Figure 13.1
Min. Clearance
2 inch (51mm)
1 inch (25mm) Air
Space to Chimney
Section
Chimney
Connector
Chimney Section
Trim Collar
Wall Band
Wall Spacer
Chimney Height / Rise and Run
This product was designed for and tested on a 6 inch (152mm) chimney, 14 to 16 feet (420-480cm) high, (includes stove height) measured from the base of the appliance. The further your stack height or diameter varies from this confi guration, the greater the likelihood it may affect performance.
Chimney height may need to be increased by 2 - 3% per each 1000 feet above sea level. It is not recommended to use offsets or elbows at altitudes above 4000 feet above sea level or when there are other factors that affect fl ue draft.
C. Installing Chimney Components
Chimney Connector
Single wall connector or stove pipe. This must be at least 24 gauge mild steel or 26 gauge blue
steel. The sections must be attached to the appliance and to each other with the crimped (male) end pointing toward the stove. All joints, including the connection at the fl ue collar , should be secured with 3 sheet metal screws. Make sure to follow the minimum clearances to combustibles. Where passage through the wall, or partition of combustible con­struction is desired in Canada, the installation shall conform to CAN/CSA-B365.
Factory-built listed chimney connector (vented). A listed connector (vented) must be used when installing this
unit in a mobile home. The listed connectors must conform to each other to ensure a proper fi t and seal.
Crimped
End
Toward
Stove
Flue Gas Direction
WARNING
Fire Risk.
Inspection of Chimney:
• Chimney must be in good condition.
• Meets minimum standard of NFPA 211
• Factory-built chimney must be 6 inch (152mm) UL103 HT.
WARNING
Asphyxiation Risk.
• DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVICING ANOTHER APPLIANCE.
• DO NOT CONNECT TO ANY AIR DISTRIBUTION DUCT OR SYSTEM.
May allow fl ue gases to enter the house.
WARNING
Improper installation, adjustment, alteration, service or main­tenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. For assistance or additional information consult a qualifi ed installer, service agency or your dealer.
Secure pipe sections with a
minimum of 3 screws
Figure 13.2 Chimney Connector (Stove Pipe)
WARNING
Fire Risk.
Follow Chimney Connector Manufacturer’s Instructions for Proper Installation.
ONLY use connector:
• Within the room, between appliance and ceiling or wall. Connector shall NOT pass through:
• Attic or roof space
• Closet or similar concealed space
• Floor or ceiling Maintain minimum clearances to combustibles
November 7, 2014 7061-197D 13
Explorer II Medium Wood Stove
50.75
29.13
19.22
16
(FRONT DOOR OPENING)
54.25
19.22
45.125
16
(FRONT DOOR OPENING)
5 Appliance Set-Up
A. Hearth Protection Requirements
FLOOR PROTECTION: Floor protector must be non-combus-
tible material, extending beneath heater and to the front, sides and rear as indicated. The fl oor must be non-combustible or otherwise adequately protected from radiant heat given off by the unit and from sparks and falling embers. A layer of thin brick or ceramic tile over a combustible fl oor is not suffi cient.
I
t is necessary to install a fl oor protector of a minimum of 3/8 inch (9.5mm) thick metal clad millboard or equivalent a min­imum of 16 (203mm) to both sides of the fuel loading door. Open the door and measure 8 inches (203mm) from the side edge of the opening in the face of the appliance. *See exception.
inches (406mm) in front of glass and 8 inches
Fuel door opening
36 in.
minimum
In Canada, similar fl oor protection must be provided 18 inches (457mm) in front and 8 inches (203mm) from the sides and rear of the stove. Figure 14.2
*EXCEPTION: Non-combustible floor protections must extend beneath the fl ue pipe when installed with horizontal venting and extend 2 inches (51mm) beyond each side. See
Figure 14.4
WARNING
Fire Risk.
Hearth pads must be installed exactly as specifi ed. High temperatures or hot embers may ignite concealed combustibles.
Corner hearth pad dimensions
with single wall pipe
63.88
Figure 14.1
203mm (8 in.)
203mm
(8 in.)
16 in. from glass
457mm (18 in.)
35 1/4 in. minimum
203mm
(8 in.)
8 in.
1175mm (46-1/4 in.) minimum
USA
Must extend 2 in. (51mm) beyond each side of pipe (shaded area)
31.63
Figure 14.3
Corner hearth pad dimensions
with double wall pipe
60.25
42.63
1143mm (45 in.)
minimum
Figure 14.2
14 7061-197D November 7, 2014
CANADA
Figure 14.3
B. Outside Air Kit Installation
Explorer II Medium Wood Stove
A source of air (oxygen) is necessary in order for combus­tion to take place. Whatever combustion air is consumed by the fi re must be replaced. Air is replaced via air leakage around windows and under doors. In homes that have tightly sealed doors and windows, an outside air source is needed. An optional Outside Air Kit is avail
able.
Included in OAK-ACC: Termination cap, (2) wire ties, flex
adapter, and fasteners
Items Needed for Installation (not supplied)
• 4 inch fl ex aluminum pipe, or if using alternate material, then it shall be made from durable, non-combustible, heat resistant material up to 350oF. Cut the pipe to the required length for your installation.
• Phillips head screw driver
• Silicone sealant
• Drills and saws necessary for cutting holes through the wall or fl ooring in your home.
1. Remove all materials from packing box.
2. Using a #2 Phillips screw driver attach the fl ex adapter to the stove using 4 screws. Figure 15.1
3. Floor & Rear Installation: Cut a 4 inch (102mm) hole in
outside wall or fl oor to accommodate outside air piping. Use 4 inch (102mm) aluminum metal fl ex or rigid piping to directly connect outside air to appliance intake. Use the supplied termination cap with a rodent screen. Seal between the wall (or fl oor) and the pipe with silicone to prevent moisture penetration.
WARNING
Fire Risk. Asphyxiation Risk.
Do not draw outside combustion air from:
• Wall, fl oor or ceiling cavity
• Enclosed space such as an attic or garage
• Close proximity to exhaust vents or chimneys Fumes or odor may result
WARNING
Asphyxiation Risk.
Outside air inlet must be located to prevent blockage from:
• Leaves • Snow or ice • Other debris
Block may cause combustion air starvation Smoke spillage may set off alarms or irritate sensitive individuals.
WARNING
Asphyxiation Risk.
Length of outside air supply duct shall NOT exceed the length of the vertical height of the exhaust fl ue.
Fire will not burn properly
Smoke spillage occurs when door is opened due to air star-
vation
Figure 15.1 - Floor & Rear Installation
November 7, 2014 7061-197D 15
Explorer II Medium Wood Stove C. Blower (Optional)
Tools Required: #2 Phillips head screwdriver
1. Locate bolts supplied with the blower.
2. Align holes in mounting fl ange of blower with bolt holes in
appliance. Blower should be positioned at bottom of rear outer skin as shown in Figure 16.1
3. Re-insert and tighten bolts, securing blower onto outer
wall of appliance.
4.
Place the bracket containing the snap disc and magnet
under the bottom left rear corner.
See Owner’s Manual for detailed operating instructions
for the blower and snap disc.
CAUTION
Shock Risk.
• Do NOT remove grounding prong from plug.
• Route cord away from appliance.
Do NOT route cord under or in front of appliance.
• Plug directly into properly grounded 3 prong receptacle.
Figure 16.1
16 7061-197D November 7, 2014
MANUAL: Overides the Snap Disc
AUTO: Fan will turn ON/OFF Automatically by the Snap Disc
Controls the Fan Speed
D. Reversible Flue Collar and Horizontal Flue Heat Shield
Tools Required: #2 & #3 Phillips head screwdriver; 1/2"
wrench The fl ue collar is reversible for either a top or rear venting
installation. The appliance is shipped with the fl ue collar in the top vent position.
Converting Collar For Rear Vent Installation
and
Installing Required Horizontal Flue Shield
1. Remove fl ue collar (#3 Phillips) and convection chamber
top (#2 Phillips).
2. Remove 1 bolt from each side of the fl ue transition and
retrieve nuts attached to bolts.
3. Turn fl ue transition to horizontal position. Inspect rope
gasketing to ensure a leak free seal. Re-attach.
4. Remove upper fl ue cover from convection chamger top.
Rotate 180 degrees and reassebmle. Use paint supplied to cover unpainted areas.
5. Reattach convection chamber top to fl ue collar to unit.
Figure 17.1
Explorer II Medium Wood Stove
Flue collar
Convection chamber top
Flue transition
Upper ue cover
Figure 17.2
Figure 17.3 - Completed View
November 7, 2014 7061-197D 17
Explorer II Medium Wood Stove
6 Mobile Home Installation
Approved for USA Installation only!
You must use a Quadra-Fire Outside Air Kit Part OAK-ACC for installation in a mobile home.
1. An outside air inlet must be provided for combustion.
2. Appliance must be secured to the mobile home structure
by bolting the legs to the fl oor.
3. Appliance must be grounded with #8 solid copper
grounding wire or equivalent and terminated at each end with N.E.C. approved grounding device.
4. Appliance must be installed with an approved UL103 HT
ventilated chimney connector, UL103 HT chimney, and terminal cap with spark arrestor. Never use a single wall connector (stove pipe) in a mobile home installation. Use only double-wall connector pipe, Dura-Vent DVL, Selkirk metalbestos DS or Security DL double-wall connector or any listed double-wall connector pipe.
5.
In Canada, this appliance must be connected to a 6 inch (152mm) factory-built chimney conforming to CAN/ULC­629M, STANDARD FOR FACTORY BUILT CHIMNEYS.
6. Follow the chimney and chimney connector manufacturer’s
instructions when installing the fl ue system for use in a mobile home.
7. Maintain clearance to combustibles.
8. Floor protection requirements must be followed precisely.
9. Use silicone to create an effective vapor barrier at the
location where the chimney or other component penetrates to the exterior of the structure.
CAUTION
THE STRUCTURAL INTEGRITY OF THE MOBILE HOME FLOOR, WALL AND CEILING/ROOF MUST BE MAINTAINED
Do NOT cut through:
• Floor joist, wall, studs or ceiling trusses.
• Any supporting material that would affect the structural integ­rity.
WARNING
Asphyxiation Risk.
NEVER INSTALL IN A SLEEPING ROOM. Consumes oxygen in the room.
NOTE: Offsets from the vertical, not exceeding 45°, are allowed per Section 905(a) of the Uniform Mechanical Code (UMC). Offsets greater than 45° are considered horizontal and are also allowed, providing the horizontal run does not exceed 75% of the vertical height of the vent. Construction, clearance and termination must be in compliance with the UMC Table 9C. This installation must also comply with NFPA 211.
NOTE: Top sections of chimney must be removable to allow maximum clearance of 13.5 feet (411cm) from ground level for transportation purposes.
10. Burn wood only. Other types of fuels may generate poisonous gases (e.g., carbon monoxide).
11. If unit burns poorly while an exhaust blower is on in home, (i.e., range hood), increase combustion air.
12. Installation shall be in accordance with the Manufacturers Home & Safety Standard (HUD) CFR 3280, Part 24.
18 7061-197D November 7, 2014
Explorer II Medium Wood Stove
gy
7 Accessory List
R
Service Parts
Beginning Manufacturing Date: March 2014
Ending Manufacturing Date: Active
IMPORTANT: THIS IS DATED INFORMATION. Parts must be ordered from a dealer or
distributor. model number and serial number when requesting service parts from your dealer or distributor.
ITEM DESCRIPTION COMMENTS PART NUMBER
Hearth and Home T echnologies does not sell directly to consumers. Provide
ACCESSORIES
Blower Assembly BK-ACC
Blower Control Box W/Switch SRV7000-194 Component Pack 7033-051 Magnet Round SRV7000-140 Snap Disc Bracket Assembly 7033-036 Snap Disc, # 1, Convection Blower SRV230-0470 Speed Control Only (Rheostat) 842-0370
Wire Harness (Blower) 7033-262 Blower, Convection Blower Only 812-4900 Y Outside Air Kit, Floor & Rear OAK-ACC
Outside Air Collar Assembly 7033-039
Outside Air Shield 33271 Firescreen SCR-7061
FASTENERS
Avk Rivnut Repair Kit - 1/4-20 & 3/8-16 Rivnut Tools RIVNUT-REPAIR Nut, Ser Flange Small 1/4-20 Pkg of 24 226-0130/24 Screw, Pan Head Philips 8-32 X 3/8 Pkg of 40 225-0500/40 Screw, Sheet Metal #8 X 1/2 S-Grip Pkg of 40 12460/40 Washer, 1/4 Sae Pkg of 24 28758/24
Explorer II
Stocked at Depot
Y
Y
Y Y
Y
Y Y Y Y Y
November 7, 2014 7061-197D 19
CONTACT INFORMATION
Hearth & Home Technologies
1445 North Highway
Colville, WA 99114
Division of HNI INDUSTRIES
Please contact your Quadra-Fire dealer with any questions or concerns.
For the number of your nearest Quadra-Fire dealer
log onto www.quadrafi re.com
CAUTION
DO NOT DISCARD THIS MANUAL
• Important operating and maintenance instruc­tions included.
Read, understand and follow these instruc­tions for safe installa­tion and operation.
Leave this manual with party responsible for use and operation.
DO NOT
DISCARD
We recommend that you record the following pertinent
information for your heating appliance.
Date purchased/installed: Serial Number: Location on appliance: Dealership purchased from: Dealer phone: Notes:
This product may be covered by one or more of the following patents: (United States) 5341794, 5263471, 6688302, 7216645, 7047962 or other U.S. and foreign patents pending.
20 7061-197D November 7, 2014
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