Quadra-Fire Direct Vent Gas Appliance COLBAY-FS-B, COLUMBIA BAY, COLUMBIA BAY COLBAY-FS-B Installation And Operation Manual

COLUMBIA BAY
DIRECT VENT GAS APPLIANCE
Owner’s Manual
Installation and Operation
Model:
COLBAY-FS-B
R
US
Portland
Oregon USA
O-T L
Listed by
C
OMNI-Test Laboratories, Inc.
CAUTION
DO NOT DISCARD THIS MANUAL
• Important operating and maintenance instructions included.
WARNING: If the information in these instructions is not followed exactly, a fi re or explosion may result causing property
damage, personal injury, or death.
• Do not store or use gasoline or other fl am- mable vapors and liquids in the vicinity of this or any other appliance.
• What to do if you smell gas
- Do not try to light any appliance.
Do not touch any electrical switch. Do not use any phone in your building.
- Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’ s instructions.
- If you cannot reach your gas supplier, call
the fi re department.
• Installation and service must be performed by a qualifi ed installer, service agency , or the gas supplier.
Installation and service of this appliance should be performed by qualifi ed personnel. Hearth & Home T echnologies suggests NFI certifi ed or factory-trained professionals, or technicians supervised by an NFI certifi ed professional.
• Read, understand and follow these instructions for safe installation and operation.
DO NOT
DISCARD
• Leave this manual with party responsible for use and operation.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during operation AND cool down.
Hot glass will cause burns.
• Do not touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other fl ammable materials.
• Keep clothing, furniture, draperies and other fl ammable materials away.
In the Commonwealth of Massachusetts:
• installation must be performed by a licensed plumber or gas tter.
See Table of Contents for additional Commonwealth of Mas­sachusetts requirements.
This appliance may be installed as an OEM installation in manufactured home (USA only) or mobile home and must be installed in accordance with the manufacturer's instructions and the manufactured home con­struction and safety standard, Title 24 CFR, Part 3280 or Standard for
Installation in Mobile Homes, CAN/CSA Z240MH.
This appliance is only for use with the type(s) of gas indicated on the rating plate.
Page 1
Quadra-Fire • Columbia Bay • 250-5195 Rev. K
10/08
and Welcome to the Quadra-Fire Family!
SAMPLE
Hearth & Home Technologies welcomes you to our tradition of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality , durability, and performance.
This commitment begins with our research of the market, including ‘Voice of the Customer’ contacts, ensuring we make products that will satisfy your needs. Our Research and Development facility then employs the world’s most advanced technology to achieve the optimum operation of our stoves, inserts and fi replaces. And yet we are old-fash- ioned when it comes to craftsmanship. Each appliance is
SAMPLE OF SERIAL NUMBER / SAFETY LABEL
LOCATION: ON BACK OF APPLIANCE
MODEL / MODÈLE:
COLUMBIA BAY
VENTED GAS FIREPLACE HEATER.
Report / Rapport
061-S-19b-5
APPROVED FOR CANADA AND USA TO: ANSI Z21.88a-2001 / CSA 2.33a-M01 Vented Gas Fireplace Heaters, and applicable sections of UL307b Gas Burning Heating Appliances for Manufactured Homes and Recreational Vehicles, CAN/CGA 2.17-M91 “Gas Fired Appliances for use at High Altitudes.” This appliance is manufactured for operation with Natural Gas. For conversion to propane Manufacturer’s Part #842-4041 and instructions must be used. This appliance may be installed in a bedroom or bedsitting room; in Canada remote thermostat installation is required.
FAN TYPE VENTED CIRCULATOR / VENTILATEUR CIRCULATOIRE
Blower Electrical Rating / Évaluation du Ventilateur Électrique:
For use with Natural Gas For use with Propane Usage Au Gaz Naturel Usage Au Gaz Propane 0-2000’ 0-2000’ Top Vent: Input Rate on “HI” (BTU/Hr) 30,000 30,000 Puissance Évaluée à “HI” (BTU/Hr) Input Rate on “LO” (BTU/Hr) 21,000 24,500 Puissance Évaluée à “LO” (BTU/Hr) Maximum Output (BTU/Hr)** 25,250 25,800 Puissance Maximum (BTU/Hr)** Main Burner Orifice .1065 (36 DMS) .0635 (52 DMS) Orifice du Brûleur Principal Minimum Inlet Pressure (Inches W.C.) 4.5” 11” Pression Minimum de la Valve (pouces W.C.) Maximum Inlet Pressure (Inches W.C.) 7.0” 14” Pression Maximum de la Valve (pouces W.C.) Manifold Pressure on “HI” (Inches W.C.) 3.5” 10” (pouces W.C.) **Max Venting, Blower On ** Ventilation Maximum, Ventilateur Allumé
This appliance equipped only for altitudes 0-2000’ (0-610m) in USA; and in Canada for altitudes of 0-4500’ (0-1370m). In USA for Altitudes above 2000’, the vent configuration, orifice, or combination of both may need to be changed. See Owner’s Manual for information on making these changes. Cet appareil est équipé pour les altitudes de 0-2000’ (0-610m) aux États-Unis; et au Canada pour les altitudes de 0-4500’ (0-1370m). Pour les altitudes au dessus de 2000’ aux États-Unis, la configuration du ventilateur, son orifice ou les deux peuvent possiblement avoir à être changé. Voyez le manuel du propriétaire pour les informations sur ces changements.
This appliance must be installed in accordance with local codes, if any (and Commonwealth of Massachusetts approved); if none, follow the National Fuel Gas Code, ANSI Z223.1 or Canadian Installation Codes, CAN/CGA-B149. Install and use only in accordance with manufacturer’s installation and operating instructions. NOTE: Have the gas supply line installed in accordance with local building codes by a qualified installer approved and/or licensed as required by the locality. (In the Commonwealth of Massachusetts, installation must be performed by a licensed plumber or gas fitter.) Cet appareil doit être installé en accord avec les codes locaux, s’il-y-a lieu (et approuvé par dans la République de Massachusetts); sinon lisez ANSI Z223.1/CAN 1-B149. Installez et utilisez en accords avec les instructions d’installation et d’opération du manufacturier.
de construction locaux. L'installation doit être effectuée par un technicien qualifeé et/ou muni d'une licence de manière à respecter les règlements municipaux. (Dans la République de Massachusetts, l'installation doit être effectuée par un plombier ou un installateur d'appareils à gaz agrée.)
This appliance must be installed in accordance with the current Standard CAN/CSA Z240 MH, Mobile Housing or with Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or when such standard is not applicable, ANSI/NCSBCS A225.1/NFPA 501A, Manufactured Home Installation Standard. WARNING: Do not operate the appliance until all sections have been assembled and installed in accordance with the manufacturer's instructions. Installer l'appareil selon la norme CAN/CSA-Z240, Serie MM, Maisons mobiles ou la norme 24 CFR Part 3280, Manufactured Home Construction and Safety Standard. Si ces normes ne sont pas pertineutes, utilisez la norme ANSI/NCSBCS A225.1/NFPA 501A, Manufactured Home Installations Standard. AVERTISSEMENT: Ne pas utiliser l'appareil tant que toutes les sections n'ont pas ete assemblees et installees selon les instructions du fabricant.
This appliance must be properly connected to a venting system in accordance with the manufacturer's installation instructions. Cet apprareil doit être correctement raccordé à un système d'évacuation, conformément aux instructions du fabricant.
Keep burner and control compartment clean. See installation and operating instructions accompanying this appliance. This vented gas fireplace heater is not for use with air filters. Due to high surface temperatures, keep children, clothing and furniture away. Gardez le brûleur et le compartiment de contrôle propres. Vérifiez les instructions d’installation et d’opération qui accompagnent cet appareil. Cet appareil de chauffage au gaz n’est pas pour l’usage avec des filtres d’air. Du aux surfaces de températures élevées, gardez les enfants, les vêtements et les meubles à distance éloignée.
2005 2006 2007 Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Jan
800 West Jefferson Street
Lake City, MN 55041
www.quadrafire.com
115 V., 1.5 Amps, 60 Hz, 150 Watts
SAMPLE
NOT FOR USE WITH SOLID FUEL
FOURNAISE AU GAZ AVEC VENTILATION
NE PAS UTILISER AVEC LE COMBUSTIBLE SOLIDE
APPROUVÉ POUR LE CANADA ET LES ÉTATS-UNIS: ANSI Z21.88a-2001 / CSA 2.33a-M01 Fournaises au Gaz avec Ventilation, et les sections applicable de UL 307b Appareils de Chauffage Au Gaz pour les Maisons Mobiles et les Véhicules Motorisés, CAN/CGA 2.17-M91 “Gas Fired Appliances for use at High Altitudes”. Cet appareil est manufacturé pour l’opération avec le Gaz Naturel. Pour une conversion au gaz propane les pièces du Manufacturier #842-4041 et ses instructions doivent être utilisées. Cet appareil peut être utilisé dans une chambre à coucher ou salle de séjour; au Canada, l’installation d’un thermostat à distance est exigée.
Thermal Efficiency / Efficacité Thermique* 84% NG (blower on / avec ventilateur allumé) 86% LP (blower on / avec ventilateur allumé)
* With Maximum horizontal length. / Avec longueur horizontale maximum.
P.4.1-02 Canada Minimum pipe (P.4.1-02 Le canada tuyau minimum) 65.42% NG / 65.96% LP
REMARQUE: Le conduit gaz doit être installé conformément aux codes
Date of Manufacture / Date du Manufacturier
SERIAL NO.
002
Pression du Collecteur d’ Échappement à “HI”
meticulously fabricated and gold and nickel surfaces are hand-fi nished for lasting beauty and enjoyment. Our pledge to quality is completed as each model undergoes a quality control inspection. From design, to fabrication, to shipping: Our guarantee of quality is more than a word, it’s Quadra­Fire tradition, and we proudly back this tradition with a Lim­ited Lifetime Warranty.
We wish you and your family many years of enjoyment in the warmth and comfort of your hearth appliance. Thank you for choosing Quadra-Fire.
MINIMUM CLEARANCES TO COMBUSTIBLES
ESPACE MINIMUM AUX COMBUSTIBLES
Minimum clearances required from combustible construction for all appliance surfaces. Espaces minimum exigés de la construction combustible aux surfaces de l’appareil.
I
B
C
H
A
F
A. Du coté du poêle au coté du mur A*. In an Alcove 6-3/4 in. (171 mm) Dans l’alcôve B. Rear of control box to back wall 2 in. (51 mm) Le contrôle arrière au mur arrière C. Flue pipe to back wall 6 in. (152 mm) Du tuyau de cheminée au mur arrière D. Flue pipe to side wall 14 in. (356 mm) Du tuyau de cheminée au mur du coté E. Rear corner of stove top to side wall 2 in. (51 mm) Du coin arrière du poêle au mur de coté F. Min. Floor to ceiling height (std. room) 84 in. (2134 mm) Hauteur minimum du plancher au plafond (pièce standard) G. Top of stove to alcove ceiling 19 in. (483 mm) Du dessus du poêle au plafond de l’alcôve H. Maximum alcove depth 36 in. (914 mm) Profondeur maximum de l’alcôve I. Minimum alcove width 36 in. (914 mm) Largeur minimum de l’alcôve
HEARTH: A non-combustible hearth pad is not required. However, the floor beneath the stove must be stable, level, and strong enough to support the stove without a tipping hazard. CHEMINÉE: Un coussinet non-combustible de cheminée n’est pas exigé. Cependant, le plancher en dessous du poêle doit être droit, à niveau et assez fort pour supporter le poêle sans le hasard de basculer.
D
Side of stove top to side wall 6 in. (152 mm)
DO NOT REMOVE THIS LABEL / NE PAS
ENLEVER L’ÉTIQUETTE
Made in U.S.A. / Fait Aux États-Unis
E
A*
Alcove height
G-
Hauteur De l’Alcôve
E
A*
250-5184
Serial Number
Barcode
Model Name
Test Lab & Report No.
Manufactured Date
Page 2
Quadra-Fire • Columbia Bay • 250-5195 Rev.K
10/08
- TABLE OF CONTENTS -
Section 1: Listing and Code Approvals
A. Appliance Certifi cations ......................4
B. Glass Specifi cations ............................4
C. BTU Specifi cations ..............................4
D. High Altitude Installations ....................4
E. Non-Combustible Materials .................4
F. Combustible Materials ........................4
G. Electrical Codes ..................................4
H. Requirements for the
Commonwealth of Massachusetts ......5
Section 2: Getting Started
A. Design & Installation
Considerations ....................................6
B. Tools and Supplies Needed................6
C. Inspect Appliance & Components .......6
Section 3: Appliance Location & Clearances
A. Selecting Appliance Location..............7
B. Clearances to Combustibles ...............7
Section 4: Termination Locations
A. Vent Termination Minimum
Clearances..........................................8
Section 7: Electrical Information
A. Recommendation for Wire ..................26
B. Connecting to the Appliance ...............26
C. System Wiring
Section 8: Appliance Setup
A. Remove Shipping Materials ................28
B. Accessories .........................................28
C. Door Crown Installation .......................28
D. Brick Installation ..................................28
E. Positioning the Logs ............................29
G. Glass Door Replacement ....................30
H. Blower Installation ...............................31
I. Vertical Damper Adjustment ...............32
J. Shutter Adjustment .............................32
Section 9: Operating Instructions
A. Before Lighting Appliance ...................33
B. Controls ...............................................33
C. Lighting Appliance ...............................34
D. After Appliance is Lit ...........................35
E. Frequently Asked Questions ...............35
Standing Pilot Ignition
.....................................26
F. Mineral Wool .......................................30
Section 5: Vent Information
A. Venting Components ..........................10
B. Use of Elbows .....................................10
C. Measuring Standards ..........................10
D. How to Use the Vent Graph ................11
E. Venting Guidelines ..............................11
F. Horizontal Termination ........................12
G. Vertical Termination ............................15
Section 6: Gas Information
A. Fuel Conversions ................................22
B. Gas Pressures ....................................24
C. Gas Connection.. ................................24
= Contains updated information.
Section 10: Troubleshooting ...............................36
Section 11: Maintaining & Servicing Appliance
A. Maintenance Tasks .............................39
B. Service and Maintenance Log ............40
Section 12: Reference Materials
A. Appliance Dimension Diagram ...........41
B. Vent Components Diagram ................42
C. Vent Components List ........................43
D. Service Parts List ................................44
E. Warranty Policy ...................................47
F. Contact Information ............................49
10/08
Quadra-Fire • Columbia Bay • 250-5195 Rev. K
Page 3
1
Listing and Code Approvals
A. Appliance Certifi cation
MODEL: LABORATORY:
TYPE: STANDARD:
The product is listed to ANSI standards for “Vented Gas Appliance Heaters” and applicable sections of “Gas Burning Heating Appliances for Manufactured Homes and Recre­ational Vehicles” and "Gas Fired Appliances for use at High Altitudes".
Manufactured Home or Mobile Home installation may occur only after the home is site located and must conform with the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or, when such a standard is not applicable, the Standard for Manufactured Home Installations, ANSI/NCSBCS A225.1, or Standard for Gas Equipped Recreational Vehicles and Mobile Housing, CSA Z240.4.
When installed, the appliance must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1.
Columbia Bay FS OMNI Test Laboratories, Inc.
061-S-17b-5 Direct Vent Gas Heater
ANSI Z21.88a-2000ּCSA 2.33a-M00ּ UL307bּCAN/CBA 2.17-M91
C. BTU Specifi cations
Model
(US or Canada)
Columbia
Bay FS
(NG)
Columbia
Bay FS
(LP)
* Thermal effi ciency maximum pipe with blower on. ** Canada minimum pipe.
Maximum Input BTU
30,000 21,000 36 84 65.42
30,000 24,500 52 86 65.96
Minimum
Input
BTU
Orifi ce
Size
(DMS)
*Effi ciency
Up T o
%
**P.4
%
D. High Altitude Installations
Omni-Test Laboratories listed gas appliances are tested and approved without requiring changes for elevations from 0 to 2000 feet in the U.S.A. and 0 to 4500 feet in Canada.
When installing this appliance at an elevation above 2000 feet, it may be necessary to decrease the input rating by changing the existing burner orifi ce to a smaller size. Input rate should be reduced by 4% for each 1000 feet above a 2000 foot elevation in the U.S.A. If the heating value of the gas has been reduced, these rules do not apply. To identify the proper orifi ce size, check with the local gas utility.
If installing this appliance at an elevation above 4500 feet (in Canada), check with local authorities.
B. Glass Specifi cations
This appliance is equipped with 5mm ceramic glass. Replace glass only with 5mm ceramic glass. Please contact your dealer for replacement glass.
NOTE: This installation must conform with local codes. In the absence of local codes you must comply with the National Fuel Gas Code, ANSI Z223.1-latest edition in the U.S.A. and the CAN/CGA B149 Installation Codes in Canada.
WARNING
Do NOT use this appliance if any part has been under water. Immediately call a qualifi ed service technician to inspect the unit and to replace any part of the control system and any gas control which has been under water.
Page 4
Quadra-Fire • Columbia Bay • 250-5195 Rev. K
E. Non-Combustible Materials
Materials that are reported as passing ASTM E 136, Standard Test Method for Behavior of Materials in a Vertical T ube Furnace at 750°C, shall be considered non-combustible materials.
F. Combustible Materials
Materials made of or surfaced with wood, compressed paper, plant fibers, plastics, or other materials that can ignite and burn, whether flame proofed or not, or whether plastered or unplastered shall be considered combustible materials.
G. Electrical Codes
NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/NFPA 70- latest edition or the Canadian Electric Code CSA C22.1.
• A 110-120 V AC circuit for this product must be protected with ground-fault circuit-interrupter protection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks.
10/08
NOTE: The following requirements reference various Massachusetts and national codes not contained in this document.
H. Requirements for the Commonwealth of Massachusetts
For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above nished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfi ed:
Installation of Carbon Monoxide Detectors
At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gas fi tter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the fl oor level where the gas equipment is to be installed. In addition, the installing plumber or gas fi tter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equip­ment. It shall be the responsibility of the property owner to secure the services of qualifi ed licensed professionals for the installation of hard wired carbon monoxide detectors.
In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back­up may be installed on the next adjacent fl oor level.
In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.
Approved Carbon Monoxide Detectors
Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certifi ed.
Signage
A metal or plastic identifi cation plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY
BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS.”
Inspection
The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installa­tion unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a) 1 through 4.
Exemptions
The following equipment is exempt from 248 CMR 5.08(2)(a) 1 through 4:
The equipment listed in Chapter 10 entitled “Equipment
• Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and
Product Approved side wall horizontally vented gas fueled
• equipment installed in a room or structure separated from the dwelling, building or structure used in whole or in part for residential purposes.
MANUFACTURER REQUIREMENTS
Gas Equipment Venting System Provided
When the manufacturer of Product Approved side wall horizontally vented gas fueled equipment provides a vent­ing system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
Detailed instructions for the installation of the venting sys­tem design or the venting system components; and
A complete parts list for the venting system design or venting system.
Gas Equipment Venting System NOT Provided
When the manufacturer of a Product Approved side wall hor­izontally vented gas fueled equipment does not provide the parts for venting the fl ue gases, but identifi es “special vent- ing systems”, the following requirements shall be satisfi ed by the manufacturer:
The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and
The “special venting system” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.
A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all vent­ing instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appli­ance or equipment at the completion of the installation.
See Gas Connection section for additional Common­wealth of Massachusetts requirements.
10/08
Page 5Quadra-Fire • Columbia Bay • 250-5195 Rev. K
2
Getting Started
A
. Design & Installation Considerations
Quadra-Fire direct vent gas appliances are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside. No additional air source is required.
CAUTION
Check building codes prior to installation.
• Installation MUST comply with local, regional, state and national codes and regulations.
• Consult local building, fi re offi cials or authorities having jurisdiction about restrictions, installation inspection, and permits.
When planning an installation, it is necessary to determine the following information before installing:
Where the appliance is to be installed.
The vent system confi guration to be used.
Gas supply piping.
Electrical wiring.
Whether optional accessories - devices such as a blower,
thermostat or remote control - are desired.
C. Inspect Appliance & Components
WARNING
Inspect appliance and components for damage. Damaged parts may impair safe operation.
• Do NOT install damaged components.
• Do NOT install incomplete components.
• Do NOT install substitute components. Report damaged parts to dealer.
Carefully remove the appliance and components from
the packaging.
Remove cast door and glass door, and set aside on pro-
tective surface.
Remove log set and component pack from rebox.
Report to your dealer any parts damaged in shipment,
particularly the condition of the glass.
• Read all of the instructions before starting the instal-
lation. Follow these instructions carefully during the installation to ensure maximum safety and benefi t.
WARNING
Keep appliance dry.
• Mold or rust may cause odors.
• Water may damage controls.
B. Tools and Supplies Needed
Before beginning the installation be sure that the following tools and building supplies are available. Note: Not all
tools will apply to every installation.
Reciprocating saw Pliers Hammer Phillips Screwdriver Flat Blade Screwdriver Plumb Line Level Manometer Tape Measure
Variable Speed Drill/Driver Wrench Set Framing Square Framing Material Hi temp caulking material Voltmeter Gloves Safety Glasses Non-corrosive Leak Check Solution
or combustible gas detector
WARNING
Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:
• Installation and use of any damaged appliance or vent system component.
• Modifi cation of the appliance or vent system.
• Installation other than as instructed by Hearth & Home Technologies.
• Improper positioning of the gas logs or the glass door.
• Installation and/or use of any component part not approved by Hearth & Home Technologies.
Any such action may cause a fi re hazard.
Page 6
Quadra-Fire • Columbia Bay • 250-5195 Rev. K
10/08
3
Appliance Location and Clearances
NOTE:
· Illustrations refl ect typical installations and are FOR
DESIGN PURPOSES ONLY.
· Illustrations/diagrams are not drawn to scale.
· Actual installation may vary due to individual design
preference.
A. Selecting Appliance Location
When selecting a location for your appliance it is important to consider the required clearances to walls (see Figure 3.1).
NOTE: For actual appliance dimensions refer to Sec­tion 12.
B. Clearances
I
E
B
C
G - Alcove Height
A*
WARNING
Fire Risk Provide adequate clearance:
• Around air openings
• To combustibles
• For service access Locate appliance away from traffi c areas.
WARNING
Fire Risk.
Locate and install appliance to all clearance specifi cations in manual.
A*
A
Columbia Bay FS
Figure 3.1
It is permissible to place the appliance on carpet.
D
Model AA*BCDEFGHI
H
Inches
Millimeters
E
6 6-3/4 2 6 14 2 84 19 36 36
152 171 515 152 356 51 2134 483 914 914
CAUTION
Some carpet materials may be sensitive to radiant heat from the appliance causing discoloration or odor.
NOTE: Flooring beneath appliance may reach 90 degrees plus room ambient temperature. Check with flooring manufacturer for maximum temperature allowed on flooring surfaces.
F
WARNING
Fire Risk. Odor Risk. Tipping Risk
• Install appliance on a stable, level platform/ oor strong enough to support appliance without tipping.
• USE wood fl ooring, ceramic tile, brick hearth or high pressure laminate fl ooring applied directly over the sub-fl ooring material.
10/08
Page 7Quadra-Fire • Columbia Bay • 250-5195 Rev. K
Termination Locations
t
5
5
4
A. Vent Termination Minimum Clearances
WARNING
Fire Risk. Explosion Risk. Maintain vent clearance to combustibles
as specifi ed.
• Do not pack air space with insulation or other materials.
Failure to keep insulation or other materials away from vent pipe may cause fi re.
Measure vertical clearances from this surface.
Measure horizontal clearances from this surface.
(See Figure 4.4 for specifi c clearances.)
Figure 4.1 Termination Clearances
GAS, WOOD OR FUEL
OIL TERMINATION
B
HORIZONTAL
2 FT. MIN.
GAS DIRECT VENT TERMINATION CAP
20 INCHES MIN.
LOWEST
DISCHARGE
OPENING
X
12
ROOF PITCH
H (MIN.) - MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING
Roof Pitch H (Min.) F
Flat to 6/12 .........................................................1.0*
Over 6/12 to 7/12........................................................1.2
Over 7/12 to 8/12 ............................................... 1.5*
Over 8/12 to 9/12 ............................................... 2.0*
Over 9/12 to 10/12 ............................................. 2.5*
Over 10/12 to 11/12 ........................................... 3.2
Over 11/12 to 12/12 ........................................... 4.0
Over 12/12 to 14/12 ........................................... 5.0
Over 14/12 to 16/12 ........................................... 6.0
Over 16/12 to 18/12 ........................................... 7.0
Over 18/12 to 20/12 ........................................... 7.5
Over 20/12 to 21/12 ........................................... 8.0
* 3 foot minimum in snow regions
OVERHANG
VERTICAL
WALL
IS X/ 12
GAS
TERMINATION
C
A
Gas
Termination
A 6 in. 20 in. min. Horizontal distance between terminations
B 20 in. 24 in. min. Distance to perpendicular wall
C 18 in. 18 in. Vertical distance between terminations
Figure 4.2 Multiple Vertical Termination
Page 8
Wood & Fuel Oil
Termination
Quadra-Fire • Columbia Bay • 250-5195 Rev. K
Figure 4.3 Minimum Height from Roof to Lowest Discharge
Opening
Figure 4.3 speci es minimum vent heights for various
pitched roofs.
Comments
10/08
(See Note 2)
(S Note 2)
v
= VENT TERMINAL
V
A = 12 inches ............. clearances above grade, veran-
(See Note 1)
X
= AIR SUPPLY INLET = AREA WHERE TERMINAL IS NOT PERMITTED
da, porch, deck or balcony
B = 12 inches ............ clearances to window or door
that may be opened, or to per­manently closed window. (Glass)
D* = 18 inches ............. vertical clearance to unventilat-
ed soffit or to ventilated soffit lo­cated above the terminal
*30 inches............ for vinyl clad soffits and below
electrical service
F = 9 inches .............. clearance to outside corner
G = 6 inches ............... clearance to inside corner
H = 3 ft. (Canada) ...... not to be installed above a gas
meter/regulatorassembly within 3
feet (90cm) horizontally from the
center-line of the regulator
I
= 3 ft. ................
.......
clearance to gas service regula-
tor vent outlet J = 9 inches (U.S.A.)
12 inches (Canada)clearance to non-mechanical air
supply inlet to building or the
combustion air inlet to any other
appliance
v
v
v
K = 3 ft.(U.S.A.)
L** = 7 ft.......................... cl earan ce above pav ed
M*** = 18 inches .............. clearance under veranda,
6 ft. (Canada) ......... clearance to a mechanical
(powered) air supply inlet
(See Note 1)
sidewalkor a paved driveway located on public property
porch, deck, balcony or over­hang
42 inches .............. vinyl
S = 6 inches ................. clea rance from sides of
(See Note 3)
electrical service
T = 12 inches ................ clearance above electrical
(See Note 3)
service
Alcove Applications
N = 6 inches ................. non-vinyl sidewalls
P=8ft.
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
12 inches ............... vinyl sidewalls
Q
MIN
1cap 3feet 2xQ 2 caps 6 feet 1 x Q 3 caps 9 feet 2/3 x Q 4caps 12feet 1/2xQ
Q
= # termination caps x 3 R
MIN
= (2 / # terminationcaps) xQ
MAX
R
MAX
ACTUA L
ACTUA L
ACTUA L
ACTUA L
ACTUAL
_
_
_
_
** a vent shall not terminate directly above a sidewalk or paved
driveway which is located between two single family dwellings and serves both dwellings.
*** only permitted if veranda, porch, deck or balcony is fully open on
a minimum of 2 sides beneath the floor, or meets Note 2.
NOTE 1: On private property where termination is less than 7 feet above a sidewalk, driveway, deck, porch, veranda or balcony, use of a listed cap is suggested. (See vents components pages.)
NOTE 2: Termination in an alcove space (spaces only open on one side and vinyl or non-vinyl siding and soffits. 1. There must be at least 3 feet minimum between termination caps. 2. All mechanical air intakes within 10 feet of a termination cap must be a minimum of 3 feet below the termination cap. 3.All gravity air intakes within 3 feet of a termination cap must be a minimum of 1 foot below the termination cap.
NOTE 3: Location of the vent termination must not interfere with access to the electrical service.
an overhang) are permitted with the dimensions specified for
without
Figure 4.4
10/08
NOTE: Local codes or regulations may require different clearances.
NOTE: Termination caps may be hot. Consider their proximity to doors or other traffic areas.
WARNING: In the U.S.: Vent system termination is NOT permitted in screened porches. You must follow side wall, overhang and ground clearances as slated in the instructions.
In Canada: Vent system termination is NOT permitted in screened porches. Vent system termination is permitted in porch areas with two or more sides open. You must follow side wall, overhang and ground clearances as stated in the instructions.
Quadra-Fire assumes no responsibility for the improper perfor­mance of the appliance when the venting system does not meet these requirements.
CAUTION: IF EXTERIOR WALLS ARE FINISHED WITH VINYL SIDING, IT IS SUGGESTED THAT A VINYL PRO­TECTOR KIT BE INSTALLED (part #VPK-DV).
Page 9Quadra-Fire • Columbia Bay • 250-5195 Rev. K
5
Vent Information
A. Venting Components
In order to comply with applicable codes and product warranties, use only following venting components:
• Hearth & Home Technologies (HHT)
• Security Chimney's Secure Vent Chimney System
• Selkirk Metalbestos
• AmeriVent
• Simpson Dura-Vent (SDV)
DO NOT USE FIELD-FABRICATED VENTING
COMPONENTS. Refer to the venting manufacturer’s
instructions.
This product is approved to be vented either horizontally, through the side wall or vertically through the roof. You may vent through a Class A or masonry chimney if an approved adapter is used.
This appliance is a direct vent heater. All combustion air must come directly from the outside of the building. The vent pipe for this unit consists of an inner and an outer pipe. The inner pipe carries the appliance exhaust out of the system, and the outer pipe brings fresh combustion air into the appliance.
•A round support box/wall thimble or heat shield is required when the venting passes through a combus­tible wall.
•A support box or ceiling fi restop is required when the venting passes through a ceiling.
Roof fl ashing and a storm collar are required when vent- ing passes through the roof.
Follow instructions provided with the venting for instal­lation of these items.
B. Use of Elbows
CAUTION
ALL vent confi guration specifi cations MUST be followed.
• This product is tested and listed to these specifi cations.
• Appliance performance will suffer if specifi cations are not followed.
Diagonal runs have both vertical and horizontal vent aspects when calculating the effects. Use the rise for the vertical aspect and the run for the horizontal aspect. (See Figure
5.1.) Two 45° elbows may be used in place of one 90° elbow. On
45° runs, one foot of diagonal is equal to 8-1/2 in. (216mm) horizontal run and 8-1/2 in. (216mm) vertical run. A length of straight pipe is allowed between two elbows. (See Figure
5.1.)
Vertical
12 in.
8-1/2 in.
8-1/2 in.
Horizontal
Figure 5.1
WARNING
Fire Hazard. Explosion Risk. Asphyxiation Risk. Do NOT connect this gas appliance to a chimney
ue serving a separate solid-fuel or gas burning appliance.
• Vent this appliance directly outside.
• Use separate vent system for this appliance. May impair safe operation of this appliance or
other appliances connected to the fl ue.
Page 10
Quadra-Fire • Columbia Bay • 250-5195 Rev. K
C. Measuring Standards
Vertical and horizontal measurements were made using the following standards.
Pipe measurements are from center line to center line.
Horizontal terminations are measured to the outside of the mounting surface (fl ange of termination cap). See Figure 4.1 on page 8.
Vertical terminations are measured to the top of the last pipe before termination cap.
Horizontal pipe installed level with 1/4 in. rise.
10/08
D. How to Use the Vent Graph E. Venting Guidelines
1. Measure the vertical distance from the center line of the flue pipe to the center of the 90° elbow. On the graph below, draw a horizontal line from that measurement on the vertical axis across until it intersects with the slanted line.
2. From the point of this intersection, draw a vertical line to the bottom of the graph.
3. The point at which this line meets the bottom line of the graph is the maximum length of the horizontal run.
EXAMPLE 1: If the vertical dimension from the center line of the fl ue vent to the center of the 90° elbow is 7 ft. (2m), the horizontal run to the outer wall fl ange must not exceed 13 ft. (4m).
EXAMPLE 2: If the vertical dimension from the center line of the fl ue vent is 21 ft. (6m), the horizontal run to the outer wall fl ange must not exceed 9 ft. (3m).
4. Each 90° elbow is equivalent to 3 ft. (914mm) of vent pipe and each 45° elbow is equivalent to 1 ft. (305mm) of vent pipe, and must be subtracted from the vent pipe run. A single horizontal to vertical 90° elbow is already calculated into the allowable 15 ft. (5m) run. Each additional 90° elbow reduces the maximum horizontal distance by 3 ft. (914mm).
NOTES
The maximum horizontal vent run is 15 ft. (5m) when the vertical vent rise is 10 ft. (3m).
The minimum horizontal vent run is 11 in. (279mm). Horizontal sections require a 1/4 in. (6mm) rise for every 12
ft. (305mm) of horizontal travel. Exterior Vent Diameter = 6 5/8 in. (168mm); Inner Vent Diam-
eter = 4 in. (101mm) Horizontal sections require noncombustible support every 3
ft. (914mm), e.g. wall straps. A minimum 2 ft. (610mm) vertical rise is required before the
90 degree elbow.
NOTE: If your installation falls within the gray-shaded area on graph, see information on Vertical damper adjustment in Section 8. (In the Commonwealth of Massachusetts, the word damper shall be replaced with the words flue restrictor.)
EXAMPLE: The use of 3 elbows would reduce the allowable horizontal run to 9 ft. (3 -1 = 2 elbows x 3 ft. = 6 ft.; 15 ft. max. - 6 ft. = 9 ft. maximum).
35' 34'
32'
30' 28' 26'
EX. 2
VERTICAL DISTANCE
FROM APPLIANCE TO
TO THE 90° ELBOW
EX. 1
24' 22' 20' 18' 16' 14' 12' 10' 8' 6' 4' 2' 0'
11" 2' 4' 6' 8' 10' 12' 14' 15'
(MIN)
(MAX)
Figure 5.2
10/08
TOTAL HORIZONTAL RUN TO OUTSIDE OF
EXTERIOR WALL (INCLUDING ELBOWS)
Page 11Quadra-Fire • Columbia Bay • 250-5195 Rev. K
F. Horizontal Termination
HHW2 - Recommended for optimum performance.
90 DEGREE ELBOW
Female Locking Lugs
Male Locking Lugs
PIPE LENGTH
PIPE LENGTH
Figure 5.3
WALL THIMBLE COVER
WALL THIMBLE
Step 1.
Determine the desired location of the appliance. Check to ensure that wall studs or roof rafters are not in the way when the venting system is attached. If this is the case, you may want to adjust the location of the appliance.
WARNING
Fire Hazard. Exhaust Fume Risk. Impaired Performance of Appliance.
• Ensure vent components are locked together correctly.
• Pipe may separate if not properly joined.
Figure 5.4
WARNING
Fire Risk. Explosion Risk. Combustion Fume Risk. Use vent run supports per installation instructions. Connect vent sections per installation instructions.
• Maintain all clearances to combustibles.
• Do NOT allow vent to sag below connection point to appliance.
• Maintain specifi ed slope (if required).
Improper support may allow vent to sag or separate.
Step 3.
For installations using a round support box/wall thimble (check pipe manufacturer's instructions), mark the wall for a 10 in. x 10 in. (254mm x 254mm) square hole. The center of the square hole should line up with the center line of the horizontal pipe, as shown in Figure 5.5 on the next page. Cut and frame the hole in the exterior wall where the vent will be terminated. If the wall being penetrated is constructed of noncombustible material, i.e. masonry block or concrete, a 7 in. (178mm) diameter hole is acceptable.
Step 2.
Direct vent pipe is designed with a locking connection. To connect the venting system to the appliance flue outlet, a twist-lock adapter is built into the appliance at the factory. Remember to include wall thickness in minimum clearances when figuring the measurements for your installation needs.
Note: Direct vent pipe is designed to slide straight onto the male ends of adjacent pipes and fittings by orienting the pipe indentations so they match and slide into the entry slots on the male ends, see Figure 5.4. Push the pipe sections completely together, then twist-lock one section clockwise approximately one-quarter turn, until the two sections are fully locked. The female locking lugs may not be visible from the outside, on the pipe or fittings. They may be located by examining the inside of the female ends.
Page 12
Quadra-Fire • Columbia Bay • 250-5195 Rev. K
10/08
HOT
CENTER OF HOLE
WOOD SCREW
CENTER LINE
WALL THIMBLE
Figure 5.5
CENTER LINE
NOTE:
(1) Installation requires a minimum of 6 in. (152mm)
horizontal run of vent with a 1/4 in. (6mm) rise run towards the termination. Each 1 ft. (305mm) of horizontal venting must include a 1/4 in. (6mm) rise. Never allow the vent to run downward. This could cause high temperatures and may present the possibility of a house or structure fire.
(2) The location of the horizontal termination cap on an
exterior wall must meet all local and national building codes, and must not be easily blocked or obstructed, see Figure 4.4 on page 9.
PART HHW2 PART
HOT
841-0670 (Preferred)
WALL THIMBLE
Figure 5.6
NOTES:
(1) The four wood screws provided should be replaced with
appropriate fasteners for stucco, brick, concrete, or other types of sidings.
(2) Termination cap HHW2 (Part #841-0670) is highly
recommended on a building with vinyl siding, as the vinyl siding standoff is built in. The pilot hole will be 2 in. (51mm) closer to the bottom of the square than the top. Using a framing square, draw a 14 in. x 14 in. (356mm x 356mm) square around the pilot hole in the siding. See Figure 5.7.
8 in.
(203mm)
7 in.
(178mm)
7 in.
(178mm)
6 in.
(152mm)
(3) For installations requiring a vertical rise on the exterior
of the building, the HHT RHVK snorkel kit (Part #844-
8921) is available with a 14 in. (356mm) and a 36 in. (914mm) tall snorkel termination cap. Follow the same installation procedures as used for standard horizontal terminations. If the snorkel termination must be installed below grade (i.e. basement application), proper drainage must be provided to prevent water from entering the snorkel termination. Do not backfill around snorkel termination.
Step 4.
Position the horizontal termination cap in the center of the 10 in. x 10 in. (254mm x 254mm) square hole and run a bead of non-hardening mastic around its outside edges, so as to make a seal between it and the wall, attach termination cap to the exterior wall with the four wood screws provided. The arrow on the vent cap should be pointing up (Figure 5.6)
10/08
Figure 5.7
(NOTE: If you are installing termination cap HHW2, the
pipe will be off center on the flashing). Ensure that proper clearances to combustible materials are maintained. If you are using an approved termination cap other than HHW2 (part #841-0670) on a building with vinyl siding, a vinyl siding standoff should be installed between the vent cap and the exterior wall (Figure 5.8, on the next page). Attach the vinyl siding standoff to the horizontal vent termination. The vinyl siding standoff prevents excessive heat from possibly melting the vinyl siding material. Vent terminal shall not be recessed into a wall or siding. Remove siding from the area where the standoff will be located..
Page 13Quadra-Fire • Columbia Bay • 250-5195 Rev. K
VINYL SIDING
APPLY SEALANT TO ALL FOUR SIDES
SCREWS
BOLT HORIZONTAL TOP TO VINYL STANDOFF
SCREWS
WALL THIMBLE COVER
Figure 5.8
WALL THIMBLE
VINYL SIDING STANDOFF WITH SIDING BENEATH REMOVED
Step 5. Place the wall thimble cover over the pipe assembly and slide the appliance and vent assembly towards the wall, carefully inserting the vent pipe into the vent cap assembly. It is important that the vent pipe extend into the vent cap a sufficient distance so as to result in a minimum pipe overlap of 1-1/4 in. (32mm). Secure the connection between the vent pipe and the vent termination cap by attaching the two sheet metal strips extending from the vent cap assembly into the outer wall of the vent pipe. Use the two sheet metal screws provided to connect the strips to the pipe section (Figure
5.9).
WARNING
Fire Risk. Explosion Risk. Maintain vent clearance to combustibles as specifi ed.
• Do not pack air space with insulation or other materials.
Failure to keep insulation or other materials away from vent pipe may cause fi re.
WARNING
Burn Risk.
Local codes may require installation of a cap shield to prevent anything or anyone from touching the hot cap.
WARNING
Do NOT connect a pipe section to a termination cap without using the telescoping fl ue section found on the termination cap.
1/4 in. (6mm)
FOLD STRAP HERE
SHEET METAL SCREW
Figure 5.9
WALL THIMBLE COVER/CEILING FIRESTOP AS REQUIRED BY LOCAL JURISDICTION
STRAP
WALL THIMBLE
Note: The attachment from the vent pipe to the vent termination cap must be sealed with silicone. Termination caps shall not be recessed into a wall or siding.
Page 14
Quadra-Fire • Columbia Bay • 250-5195 Rev. K
10/08
G. Vertical Termination
1. Direct Vent Pipe
STORM
COLLAR
FIRESTOP
PIPE
LENGTH
VERTICAL
TERMINATION
CAP
FLASHING
SUPPORT
BOX
NOTE: Maximum vertical rise allowable is 35 ft. (11m) Figure 5.11).
NOTE: Maximum number of 45° elbows permitted for a
vertical installation is eight, provided their installation does not decrease maximum allowable horizontal run (as specified by vent graph, on page 11).
35 ft. (11m) MAXIMUM
Figure 5.10
Step 1.
Check the installation instructions for required 1 in. (25mm) clearances (air space) to combustibles when passing through ceilings, walls, roofs, enclosures, attic rafters, or other nearby combustible surfaces. See page 16, Figure
5.17. Check the instructions below for maximum vertical rise of the venting system, and any maximum horizontal offset limitations. All offsets must fall within the set parameters of the vent graph (Figure 5.2) located on page 11.
WARNING
Fire Risk. Explosion Risk. Maintain vent clearance to combustibles as speci-
ed.
• Do not pack air space with insulation or other materials.
Failure to keep insulation or other materials away from vent pipe may cause fi re.
Figure 5.11
NOTE: Maximum number of 90° elbows permitted for a
vertical installation is four, provided the termination falls within the shaded area shown in vent graph on page 10. See also Figure 5.12, within the four 90° elbows configuration, the maximum allowable pipe length on the horizontal runs is 1 ft. (305mm) the minimum allowable pipe length on vertical runs is 1 ft. (305mm).
ADDITIONAL RESTRICTION: This installation may not have two horizontal sections connected by 90° elbows.
1'
2'
2'
1'
1'
Figure 5.12
10/08
Page 15Quadra-Fire • Columbia Bay • 250-5195 Rev. K
Step 2.
Set the gas appliance in its desired location. Drop a plumb
bob down from the ceiling to the position of the appliance flue exit, and mark the location where the vent will penetrate the ceiling. Drill a small hole at this point. Next, drop a plumb bob from the roof to the hole previously drilled in the ceiling, and mark the spot where the vent will penetrate the roof. Determine if ceiling joists, roof rafters, or other framing will obstruct the venting system. You may wish to relocate the appliance, or to offset, as shown in Figure 5.13 to avoid cutting load bearing members. When location is determined, drill small hole.
PLUMBER'S TAPE CONNECTED TO WALL STRAP
Step 4.
Assemble the desired lengths of pipe and elbows necessary to reach from the appliance up through the round support box. Ensure that all pipe and elbow connections are in their fully twist-locked position. Assemble as instructed.
Step 5.
Cut a hole in the roof centered on the small drill hole placed in the roof in Step 2. The hole should be of sufficient size to meet the minimum requirements for clearance to combustibles, as specified. Continue to assemble lengths of pipe and elbows necessary to reach from the ceiling support box/wall thimble up through the roof line. Galvanized pipe and elbows may be utilized in the attic, as well as above the roofline. The galvanized finish is desirable above the roofline, due to its higher corrosion resistance.
NOTE:
(1
) If an offset is necessary in the attic to avoid obstructions,
it is important to support the vent pipe every 3 ft. (914mm) to avoid excessive stress on the elbows, and possible separation. Wall straps are available for this purpose, Figure 5.13.
WALL STRAP
TWO 45 DEGREE ELBOWS
Figure 5.13
Step 3.
To install the round support box/wall thimble cover in a flat ceiling, cut a 10 in. (254mm) square hole in the ceiling, centered on the hole drilled in Step 2. Frame the hole as shown in Figure 5.14.
CEILING JOISTS
FRAMING
(2) Whenever possible, use 45° elbows, instead of 90°
elbows. The 45° elbow offers less restriction to the flow of flue gases and intake air.
Step 6.
Slip the flashing over the pipe section(s) protruding through the roof. Secure the base of the flashing to the roof with roofing nails. Ensure the roofing material overlaps the top edge of the flashing as shown in Figure 5.15. Verify that the chimney is the required height above the roof (see roof pitch table, Figure 4.3 on page 8).
SHINGLES OVERLAP ON TOP EDGE OF FLASHING
ROUND CEILING SUPPORT BOX/WALL THIMBLE COVER
1-1/2 in. (38mm) LONG WOOD SCREWS
Figure 5.14
Page 16
Quadra-Fire • Columbia Bay • 250-5195 Rev. K
CAP AND STORM COLLAR NOT SHOWN FOR CLARITY
Figure 5.15
10/08
Step 7.
Continue to assemble pipe sections until the height of the vent (before adding the termination cap) meets the minimum code requirements as outlined in the current CAN/CGA-B149 Installation Codes (in Canada), the National Fuel Gas Code NFPA 54/ANSI Z223.1 (in USA), or local codes. Note that for steep roof pitches, the vent height must be increased. See Roof Pitch Table (Figure 4.3, on page 8). In high wind conditions, nearby trees adjoining rooflines, steep pitched roofs, and other similar factors can result in poor draft, or down drafting. In these cases increasing the vent height or switching to the high wind termination cap may solve this problem.
Step 8.
Slip the storm collar over the pipe, and push it down to the top of the flashing (Figure 5.16). Use non-hardening sealant above and below the joint between the storm collar and the pipe.
OPTIONAL HIGH WIND TERMINATION CAP
SECURE FLASHING WITH
NON-HARDENING SEALANT
AND ROOFING NAILS
Figure 5.16
Step 9.
Twist-lock the vent cap and seal.
NAILS
CEILING FIRESTOP
MIN. 1 in. (25mm) CLEARANCE
MIN. 1 in. (25mm) CLEARANCE
MIN. 1 in. (25mm) CLEARANCE
MIN. 1 in. (25mm) CLEARANCE
Figure 5.17
WARNING
Fire Risk. Explosion Risk.
• Any occupied areas above the first floor, including closets and storage spaces, which the vertical vent passed through must be enclosed. The enclosure may be framed and sheetrocked with standard construction materials; however, refer to these installation instructions for the minimum allowable clearance between the outside of the vent pipe and the combustible surfaces of the enclosure. Do not fill any of the required air space with insulation.
Note: For multi-story vertical installations, a ceiling firestop is required at the second floor, and any subsequent floors (Figure 5.17). The opening should be framed to 10 in. x 10 in. (254mm x 254mm) inside dimensions, in the same manner as shown in Figure 5.14, on page 16.
10/08
Page 17Quadra-Fire • Columbia Bay • 250-5195 Rev. K
2. Cathedral Ceiling
Step 1.
Follow installation Steps 1 and 2 under vertical installation section, pages 15-16.
Step 2.
Remove shingles or other roof covering as necessary to cut the rectangular hole for the support box. Cut the hole 1/8 in. (3mm) larger than the support box outline.
Step 3.
Lower the support box through the hole in the roof until the bottom of the support box protrudes at least 2 in. (51mm) below the ceiling (Figure 5.18). Align the support box both vertically and horizontally with a level. Temporarily tack the support box in place through the inside walls and into the roof sheathing.
Figure 5.19
LEVEL
CATHEDRAL CEILING SUPPORT BOX
2 in. (51mm) MIN. BELOW FINISHED
CUT HOLE 1/8 in. (3mm) GREATER IN SIZE THAN PATTERN OF SUPPORT BOX AS IT IS PROJECTED ONTO ROOF LINE
Figure 5.18
CEILING
Step 4.
Using tin snips, cut the support box from the top corners down to the roofline, and fold the resulting flaps over the roof sheathing (Figure 5.19). Before nailing it to the roof, run a bead of non-hardening mastic around the top edges of the support box to make a seal between it and the roof. Clean out any combustible material from inside the support box.
Step 6.
Place the support clamp (provided with the support box) inside the support box (at the bottom), and secure to the pipe section. The clamp allows the support box to support the weight of the pipe sections. Continue to add pipe sections until you are above the roofline.
Step 7.
Complete the cathedral ceiling installation by following the same procedures outlined in steps 7 through 9 for vertical installations, page 17.
Step 8.
Install the black trim collar around the outside of the cathedral ceiling support box (Figure 5.20). The two pieces of the trim collar slide over one another to allow for easy adjustment around the support box. Using the six screws provided, secure the four corners and the overlapping sections of the trim collar to the ceiling. Y ou may want to predrill the holes for the overlapped sections for ease of installation.
TRIM COLLAR
Step 5.
Assemble the desired lengths of pipe and elbows necessary to reach from the appliance up through the round support box. Ensure that all pipe and elbow connections are in their fully twist-locked position. Assemble as instructed.
Page 18
Quadra-Fire • Columbia Bay • 250-5195 Rev. K
Figure 5.20
CATHEDRAL CEILING SUPPORT BOX
SCREWS
10/08
3. Class A Metal Chimney
EXISTING
METAL CHIMNEY
SYSTEM
DIRECT
VENT PIPE
TERMINATION
CAP
TOP
ADAPTOR
FLASHING
4 in. (102mm)
FLEX PIPE
RETRO
CONNECTOR
Step 4.
Pass the flex pipe down through the center of the chimney system, and center the top adapter on the top of the chimney pipe. Drill four 1/8 in. (3mm) diameter holes through the top adapter, and into the chimney top. Ensure that you are drilling into the metal on the chimney. Twist lock the high wind termination cap onto the top adapter (Figures 5.23
and 5.24).
Figure 5.21
CAUTION
Ensure that existing chimney is functionally sound and clean.
• Have inspection done by qualified chimney sweep or professional installer BEFORE converting to direct vent appliance.
Step 1.
Remove existing chimney cap.
Step 2.
Measure the distance from the top of the chimney to the bottom of the ceiling support box, add 3 in. (76mm) to this measurement, and cut a section of 4 in. (101mm) flex pipe to that length (the flex should be fully extended).
Step 3.
Connect the end of the flex pipe section to the underside of the top adapter, using four sheet metal screws (Figure
5.22).
Top Adapter
Figure 5.23
HIGH WIND TERMINATION CAP
SHEET METAL SCREWS
DRILL FOUR 1/8 in. (3mm) DIAMETER HOLES
Figure 5.24
Step 5.
Pull the flex pipe down through the ceiling support box, until it protrudes approximately 3 in. (76mm). Connect the flex pipe to the retro connector, and attach with sheet metal screws.
Flex Pipe
Sheet Metal Screws
Figure 5.22
10/08
Step 6.
Push the flex pipe back up into the ceiling support box, center the retro connector, and attach it to the support box with sheet metal screws.
Step 7.
The connection between the appliance and the retro connector may be completed with sections of direct vent pipe.
Page 19Quadra-Fire • Columbia Bay • 250-5195 Rev. K
4. Existing Masonry Chimney
TERMINATION
CAP
STUDWALL
10 in. x 10 in. (254mm x 254mm) FRAMED OPENING IN WALL
RETRO CONNECTOR
MASONRY CHIMNEY
TOP ADAPTOR
RETRO CONNECTOR
90 DEGREE
ELBOW
DIRECT VENT PIPE
Figure 5.25
CAUTION
FLASHING
4 in. (102mm)
FLEX LINER
WALL THIMBLE
FOUR MASONRY BOLTS (NOT INCLUDED)
Figure 5.26
COVER
Step 3.
Secure the flashing to the top of the masonry chimney using a bead of non-hardening sealant-adhesive. If the flashing is larger than the top of the chimney, cut and fold flashing as needed to fit chimney (Figure 5.27).
CUT AND BEND FLASHING AS NEEDED TO FIT CHIMNEY
Ensure that existing chimney is functionally sound and clean.
• Have inspection done by qualified chimney sweep or professional installer BEFORE converting to direct vent appliance.
Step 1.
Before cutting any holes, assemble the desired sections of direct vent pipe to determine the center of the masonry penetration.
Step 2.
Once the center point of the penetration has been determined, cut a 6 in. (152mm) diameter hole in the masonry. If the hole is too large, the retro connector might not mount properly; if the hole is too small, the appliance might starve for intake air. If there is a frame wall in front of the masonry wall, cut and frame a 10 in. (254mm) square opening in the wall (centered around the 6 in. (152mm) masonry opening). If there is sheet rock only (no studs) in front of the masonry the 10 in. (254mm) opening is still needed, but does not need to be framed. If the hole is framed a wall thimble is required. This allows the retro connector to mount directly on the masonry and provide the correct clearances to combustibles
(Figure 5.26).
SEALANT-ADHESIVE
Figure 5.27
Step 4.
To determine the length of flex needed, measure from 3 in. (76mm) above the top of the flashing down to the level of the opening. Add the distance from the center of the chimney out through the wall. Cut a piece of 4 in. (102mm) flex to this length (extended to its nominal length). Be sure to leave 2-3 in. (51-76mm) of flex above the existing chimney to allow for connection to the termination kit.
Step 5.
Connect the flex liner to the top adapter using three sheet metal screws (Figure 5.22, page 19).
Step 6. Feed the flex liner through the flashing into the chimney. Carefully feed the flex liner down the chimney to the bottom and out the opening in the masonry wall, forming an angle to line up the flex liner with the vent opening on the appliance.
Page 20
Quadra-Fire • Columbia Bay • 250-5195 Rev. K
10/08
WARNING
Fire Risk. Explosion Risk.
Do not let the fl ex liner sag below the level at
which it will connect to the appliance or connector. This could allow hot gas to become trapped and potentially become a fi re hazard. The fl ex liner path should always be sloped up toward the termination cap.
Step 7.
If additional lengths of flex liner are needed to span the chimney height, use a flex coupler to connect the pieces of flex liner together. Connect the flex to the coupler by using four sheet metal screws for each side (Figure 5.28).
FLEX LINER
FLEX COUPLER
Step 9.
Attach the flex to the retro connector. Use three sheet metal screws to attach the flex liner to the connector (Figure
5.30). Mount the retro connector to the masonry wall using masonry bolts. Redrill larger holes on connector as needed. Be careful to ensure that the connector is centered in the opening and the mounting holes line up with the masonry wall.
6 in. (152mm) DIAMETER OPENING IN MASONRY WALL
RETRO CONNECTOR
THREE MASONRY BOLTS
Figure 5.30
(NOT INCLUDED)
SHEET METAL SCREWS
Figure 5.28
Step 8.
Secure the top adapter to the flashing. Use three sheet metal screws through the side of the top adapter into the flange on the flashing (Figure 5.29). Twist lock the high wind termination cap on to the top adapter.
HIGH WIND TERMINATION CAP
TOP ADAPTOR
THREE SHEET METAL SCREWS
Step 10.
Slide the wall thimble cover over retro connector and secure with masonry bolts (Figure 5.31). If you have a framed wall in front of the masonry, use wood screws to mount wall thimble cover to framed wall, over retro connector and 10 in. (254mm) square framed opening (Figure 5.26, page
20). If needed, add a section of direct vent pipe to the retro connector in order to extend through the opening in the wall thimble cover.
RETRO CONNECTOR
WALL THIMBLE COVER
FOUR MASONRY BOLTS (NOT INCLUDED)
Figure 5.31
Figure 5.29
FLASHING
10/08
Step 11.
The connection between the appliance and the retro connector may be completed with sections of direct vent pipe.
Page 21Quadra-Fire • Columbia Bay • 250-5195 Rev. K
Gas Information
6
A. Fuel Conversions
Before making gas connections ensure that the appliance being installed is compatible with the available gas type.
Any natural or propane gas conversions necessary to meet the appliance and locality needs must be made by a quali­ ed technician using Hearth & Home T echnologies specifi ed and approved parts.
1. Converting to LP Gas
NOTE: Gas conversions should only be performed by a qualified service person, and/or where required by state and local codes, licensed installer/service technician. In the Commonwealth of Massachusetts, installation must be performed by a licensed plumber or gas fitter.
KIT CONTENTS: Replacement orifi ce; replacement pilot injector; valve regulator; conversion label.
TOOLS REQUIRED
Phillips bit; 5/32 in. Allen wrench; 5/8 in. open-end wrench.
Disconnect power and turn off gas supply if installed. Remove the front, glass, brick refractory and logs if installed.
(It is only necessary to remove the left brick panel for burner removal. The metal brick refractory does not need to be removed.)
Opens Left
:
Power drill (a 90° handle is helpful); #2
Closes Right
Figure 6.2 Lift the burner from the left side and slide left until
free from the orifi ce receiver. Remove from the fi rebox and handle with care.
Figure 6.3
Replace with appropriate orifi ce.
With a 5/8 in. wrench remove orifi ce retaining nut.
PROPANE NATURAL GAS
.0635 (52 DMS) .1065 (36 DMS)
If the shutter is removed with the burner as indicated in Figure 6.2, it must be reinstalled over the orifi ce prior to the reinstallation of the burner.
Figure 6.1 Loosen the shutter adjustment nut (located under-
neath the appliance) with a 7/16 in. wrench. It is helpful to remove the nut completely . Slide the shutter to
the right (closed position).
Page 22
Quadra-Fire • Columbia Bay • 250-5195 Rev. K
Figure 6.4
in. allen wrench, remove the pilot injector and replace with an appropriate injector (35 LP, 62 NG).
Reinstall the burner, and reassemble the appliance.
Remove the pilot hood, and set aside. Using a 5/32
10/08
2. Valve Regulator Replacement
WARNING
Fire Risk. Explosion Risk.
Disconnect any electrical cords and
turn off gas supply to unit before proceeding if converting fuel on an appliance already fully installed.
E
D
Remove upper and lower back shield. Loosen the set col­lars on the extension rods with the 3/32 in. Allen wrench. Remove the rods and adapter cap.
A
B
C
Figure 6.5 Turn control knob to the OFF position, ensure that
gas supply to the valve has been turned off. Using a Torx TH20, or slotted screwdriver, remove the three pressure reg­ulator mounting screws (A), pressure regulator tower (B), and diaphragm (C).
F
Figure 6.6 Ensure that the rubber gasket (D) is properly posi-
tioned and install the new HI/LO pressure regulator assem­bly to the valve using the new screws (E) supplied with the kit. Tighten screws securely. (Reference torque = 25 in./lb.) Install the enclosed identifi cation label (F) to the valve body where it can be seen.
Fill out the conversion label and attach it to the valve cover.
WARNING
Fire Risk. Explosion Risk. Gas Leak Risk.
• Rubber gasket must be seated properly on valve face.
• Do no install a valve or regulator that has been dropped.
WARNING
Fire Risk. Explosion Risk.
If the information in these instructions is
not followed exactly, a fi re, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life.
The qualifi ed service agency is responsible for the proper installation of this conversion kit. The installation is not proper and complete until the operation of the converted appliance is checked as specifi ed in the manufacturer’s instructions supplied with the kit.
10/08
Page 23Quadra-Fire • Columbia Bay • 250-5195 Rev. K
B. Gas Pressures
Proper input pressures required for optimum appliance per­formance, gas line sizing requirements need to be followed from NFPA54.
WARNING
Fire Risk. Explosion Hazard. High pressure will damage valve.
• Disconnect gas supply piping BEFORE pressure testing gas line at test pressures above 1/2 psig.
• Close the manual shutoff valve BEFORE pressure testing gas line at test pressures equal to or less than 1/2 psig.
C. Gas Connection
NOTE: Have the gas supply line installed in accordance with
local building codes, if any. If not, follow ANSI Z223.1. Instal­lation should be done by a qualifi ed installer approved and/or licensed as required by the locality. (In the Commonwealth of Massachusetts, installation must be performed by a licensed plumber or gas fi tter.)
NOTE: A listed (and Commonwealth of Massachusetts approved) 1/2 inch (13mm) T-handle manual shut-of f valve and exible gas connector are connected to the 1/2 inch (13mm) control valve inlet.
• If substituting for these components, please consult local codes for compliance.
WARNING
Verify inlet pressures.
• High pressure may cause overfire condition.
• Low pressure may cause explosion.
Install regulator upstream of valve if line pressure is greater than 1/2 psig.
Pressure requirements for appliance are shown in the table below.
PRESSURE NG LP
Minimum Inlet Pressure 4.5 inches w.c. 11.0 inches w.c. Maximum Inlet Pressure 7.0 inches w.c. 14.0 inches w.c. Manifold Pressure on “HI” 3.5 inches w.c. 10.0 inches w.c.
If the pressure is not suffi cient, ensure:
1) the piping used is large enough.
2) the supply regulator is adequately adjusted.
3) that the total gas load for the residence does not exceed the amount supplied.
The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank) should supply gas at the suggested input pressure listed above. Contact the local gas supplier if the regulator is at an improper pressure.
WARNING
Gas Leak Risk.
• Support control when attaching pipe to prevent bending gas line.
NOTE: The gap between the supply piping and gas access hole may be plugged with non-combustible insulation to prevent cold air infi ltration.
Leak test all gas line joints and the gas control valve prior to and after starting the fi replace.
Before making the gas connection, ensure that the appliance you are installing is designed for the type of gas being supplied. This information can be found on the Ratings Label under the appliance. If the appliance has been converted to propane (LP), the valve cover should have a label stating that the unit has been converted to propane.
Connect the gas line at the 3/8 in. (9.5mm) pipe connector on the valve at the back of appliance. We recommend connecting the appliance with an approved flex gas line. If flex gas lines are not approved in your area, you must connect a hard pipe to the gas hookup.
You must supply a manual shut-off valve in a visible location within 3 feet (914mm) of the appliance.
Page 24
Quadra-Fire • Columbia Bay • 250-5195 Rev. K
10/08
WARNING
Fire or Explosion Hazard
• Gas build-up during line purge may ignite.
• Purge should be performed by qualifi ed technician.
• Ensure adequate ventilation.
• Ensure there are no ignition sources such as sparks or open fl ame.
A small amount of air will be in the gas supply lines. When
rst lighting appliance it will take a short time for air to purge from lines. When purging is complete the appliance will light and operate normally.
Air only needs to be purged again if gas valve has been turned to the OFF position.
WARNING
CHECK FOR GAS LEAKS Explosion Risk
Fire Risk Asphyxiation Risk
• Check all fi ttings and connections.
• Do not use open fl ame.
• After the gas line installation is complete, all connections must be tightened and checked for leaks with a commercially-available, non-corrosive leak check solution. Be sure to rinse off all leak check solution following testing.
Fittings and connections may have loosened during shipping and handling.
Omni-Test Laboratories listed gas appliances are tested and approved without requiring changes for elevations from 0 to 2000 feet in the U.S.A. and 0 to 4500 feet in Canada.
When installing this appliance at an elevation above 2000 feet, it may be necessary to decrease the input rating by changing the existing burner orifi ce to a smaller size. Input rate should be reduced by 4% for each 1000 feet above a 2000 foot elevation in the U.S.A. If the heating value of the gas has been reduced, these rules do not apply . T o identify the proper orifi ce size, check with the local gas utility.
If installing this appliance at an elevation above 4500 feet (in Canada), check with local authorities.
WARNING
Fire hazard. Do NOT change the valve settings.
• This valve has been preset at the factory.
• Changing valve settings may result in fi re hazard or bodily injury.
10/08
Page 25Quadra-Fire • Columbia Bay • 250-5195 Rev. K
7
This appliance is equipped with a three pronged (grounding) plug for your protection against shock hazard and should be plugged directly into a prop
Electrical Information
A. Recommendation for Wire
See B5 below for recommended maximum lead length (two wire) when using wall thermostat/switch.
NOTE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/NFPA
70-latest edition or the Canadian Electric Code, CSA
C221.1.
• A 110-120 VAC circuit for this product must be protected
with ground-fault circuit-interrupter protection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks.
B. Connecting to the Appliance
WARNING
Wire 110v to electrical junction box. Do NOT wire 110v to the valve. Do NOT wire 110V to wall switch.
• Incorrect wiring will damage millivolt systems.
8. Ensure the thermostat is mounted level for accurate readings.
9. The thermostat should be mounted on an inside wall and not in direct line with the appliance convection air.
10. If the thermostat is located too close to the appliance, you may need to set the temperature setting slightly higher to maintain the desired temperature in your home.
Do not connect this appliance to a thermostat serving any other appliance.
Bedroom installation in Canada requires this appliance to be connected to a thermostat.
WARNING
Shock hazard.
This appliance is equipped with a three pronged (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle. Do not cut or remove the grounding prong from this plug.
1. This appliance may be used with a wall switch, wall mounted thermostat and / or a remote control.
2. If using thermostat, use one compatible with a millivolt gas valve system.
3. Follow parameters for locating thermostat (see individ­ual thermostat instructions) to ensure proper operation of appliance.
4. Use low resistance thermostat wire for wiring from igni­tion system to the wall switch and thermostat.
5. Use the following chart for wire sizing.
Wire Size Max. Length
16 gauge 65 feet 18 gauge 40 feet 20 gauge 25 feet 22 gauge 18 feet
6. Keep wire lengths as short as possible by removing any excess wire length.
C. Standing Pilot Ignition System Wiring
This appliance DOES NOT require 110 VAC supply for operation. A wiring diagram is shown in Figure 7.1 on the next page.
This appliance is equipped with a millivolt control valve.
7. Low voltage and 110 VAC voltage cannot be shared within the same wall box.
Page 26
Quadra-Fire • Columbia Bay • 250-5195 Rev. K
10/08
Figure 7.1
O
F
F
P
I
L
O
T
O
N
TP
TH
TPTH
L O
HI
EA
P
I
L
O
T
IGNITOR
ON/OFF SWITCH
Red 28 in.
(711MM)
Red 28 in.
(711MM)
THERMOPILE
THERMOCOUPLE
GAS PILOT IGNITOR
VALVE
CAUTION
Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.
CAUTION
Shock hazard.
• Replace damaged wire with type 105O C rated wire.
• Wire must have high temperature insulation.
10/08
Page 27Quadra-Fire • Columbia Bay • 250-5195 Rev. K
Appliance Setup
8
A. Remove Shipping Materials
Remove shipping materials from inside or underneath the rebox.
B. Accessories
Install approved accessories per instructions included with accessories. Refer to Section 12 for appropriate accesso­ries.
WARNING
Shock or fi re risk. Use ONLY optional accessories approved for
this appliance.
• Using non-listed accessories voids warranty.
• Using non-listed accessories may result in a safety hazard.
• Only Hearth & Home T echnologies approved accessories may be used safely.
C. Door Crown Installation
2 Screws
Figure 8.2 Set the replacement gold crown in place, reinsert
screws and tighten.
IMPORTANT! PREVENT PERMANENT STAINING!
Use a soft cloth and a window cleaning solution to clean all fingerprint oils from the gold or nickel surface of crown
PRIOR to lighting the appliance.
D. Brick Installation
TOOLS REQUIRED: Phillips head screwdriver.
REMOVAL OF METAL REFRACTORY BRICK
2 Screws
Figure 8.1 Remove the door from the appliance. Remove
the existing black crown by removing the four screws on the back side of the face, and pull the crown off the door.
Page 28
Quadra-Fire • Columbia Bay • 250-5195 Rev. K
Figure 8.3 To remove existing metal refractory remove the
two screws located on the left and the two on the right sides behind the side curtains.
10/08
Figure 8.4 Holding both sides of the metal refractory brick
piece, pull slightly together and rotate out of the firebox.
INSTALL NEW BRICK SET
E. Positioning the Logs
While still breakable, the logs do not become fragile until after the appliance is burned and they have cured. After curing, any handling must be done with care as breakage can easily occur.
PLEASE NOTE: Logs have been designed to work specifically with the burner of this appliance. Exact placement will ensure proper operation of your gas appliance and reduce sooting.
1
4
23
Figure 8.5 Install rear panel, gently wedging it between sup-
port shelf and baffle base. Install the brick brackets that are enclosed with the brick set.
Figure 8.6 Install the left and right brick panels. Use the screw
placement shown in Figure 8.3 to secure them in place. Reassemble appliance.
Figure 8.7 The three piece log set is packed in the compo-
nents box and consists of the following:
Qty. Description #
1 Rear Log 1 1 Left Front Log 2 1 Right Front Log 3 1 Twig 4
Locater Pin.
Figure 8.8 Insert locator pin in rear log. Insert rear log onto
log pan over stud.
10/08
Page 29Quadra-Fire • Columbia Bay • 250-5195 Rev. K
that gas can contact them on all sides. Avoid stacking the embers on top of each other.
NOTE: Do not block gas ports.
G. Glass Door Replacement
Remove the grille: Slide the grille out of the slots in the exist­ing door.
Figure 8.9 Place right and left front logs on
provided
Figure 8.10
on the burner surface.
Place twig over the locator pin on the rear log,
burner in the grooves
gently laying the log across the two front logs. To complete your log set application reinstall the front of the unit.
F. Mineral Wool
WARNING
Remove the existing door from the appliance. Remove the crown from the existing door by removing four
screws on the back side of the door assembly. Pull crown off door face.
Install replacement door with glass onto appliance. Reinstall the crown. Reinstall the grille onto the new door assembly.
CAUTION
Handle glass assembly with care.
• Inspect the gasket to ensure it is undamaged.
• Inspect the glass for cracks, chips or scratches.
• Do NOT strike, slam or scratch glass.
• Do NOT operate appliance with glass door removed, cracked, broken or scratched.
• Replace glass assembly as a complete assembly.
Explosion Risk.
• Follow ember placement instructions in manual.
• Do NOT place embers directly over burner ports.
• Replace ember material annually.
Improperly placed embers interferes with proper burner operation.
Figure 8.11 Place individual pieces of embers in front of and
around the gas log where they can be seen. Space them so
Page 30
Quadra-Fire • Columbia Bay • 250-5195 Rev. K
10/08
H. Blower Installation
Turn off power supply.
INCLUDED IN KIT: Blower; 2 female spade wire connec­tors.
OOLS REQUIRED: Phillips head screwdriver.
T
Blower motor comes standard with 2 male spade wire connectors. If your appliance has a different connec­tion, use the two female spade wire connectors provided to modify the appliance wiring harness.
Snap Disk
F
BLACK
F
BLACK
F = Female M = Male
Remove blower housing from appliance, if necessary. Disassemble housing if needed, retaining all fasteners, and
remove the blower. Reassemble blower in housing using fasteners previously
removed. Reinstall blower housing to appliance. Turn power supply back on.
Fan Speed
WHITE
WHITE
BLACK
BLACK
Control
F
M
BLACK
Fan Assembly
Figure 8.12 Blower Wiring Diagram
BLACK
M
F
Ground
F
M
GRN
BLACK
WHITE
Strain Relief Bushing
Power Cord (110 VAC)
10/08
Page 31Quadra-Fire • Columbia Bay • 250-5195 Rev. K
I. Vertical Damper Adjustment
Refer to the vent graph on page 11. If your installation falls within the range of the gray shaded area of graph, it may be necessary to make an adjustment to the vertical damper to
improve the flame appearance in your appliance.
Figure 8.13 The vertical damper adjustment is located on the
right side of the unit behind the side curtain. The damper is centered towards the top of the unit.
Loosen screws using a Phillips screwdriver.
J. Shutter Adjustment
OPEN
Figure 8.14 The shutter is located on the underside of the
appliance, on the right side. To adjust the shutter, loosen the wingnut.. Retighten the wingnut after adjustment.
Moving the shutter bolt to the right closes the shutter. Moving the shutter bolt to the left, will open the shutter. Opening the shutter causes flames to become shorter and blue. Closing the shutter creates taller orange/yellow flames.
NOTE: Do not close so much as to cause a sooty flame. Improper adjustment can cause sooting in the firebox and/or on the outside of a house with a horizontal termination.
CLOSE
Pivot the vertical damper adjustor in 1/4 in. increments while observing the flame activity.
Turn clockwise to open the damper = less flame height and more blue in flame color.
Turn counterclockwise to close damper = increased flame height and more yellow in flame color.
Make adjustment until flame size and activity suits your personal preference, and then retighten screws on adjustment control.
NOTE: In the Commonwealth of Massachusetts, the word damper shall be replaced with the words flue restrictor.
After adjustment, tighten nut to lock in place.
Page 32
Quadra-Fire • Columbia Bay • 250-5195 Rev. K
10/08
Operating Instructions
9
A. Before Lighting Appliance
Read this entire manual prior to using the appliance. Failure to follow the instructions may result in property damage, bodily injury, or even death.
Remove all shipping materials from inside and/or underneath the fi rebox.
Review proper placement of logs, mineral wool.
Check the wiring.
Check the baf e adjustment.
Ensure that there are no gas leaks.
Ensure that the glass is sealed and in the proper posi-
tion.
Ensure that the fl ow of combustion and ventilation air is not obstructed (front grilles and vent caps).
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. For assistance or additional information consult a qualifi ed installer, service agency or the gas supplier.
WARNING
Do NOT use this appliance if any part has been under water. Immediately call a qualifi ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
B. Controls
WARNING
Glass door must be in place when appliance is operating.
Risk of:
• Combustion Fumes
• Fire Do NOT operate appliance with glass door
removed.
• Open viewing glass for servicing only.
• Glass door MUST be in place and sealed before operating appliance.
• Only use glass door certifi ed for use with appliance.
• Glass replacement should be done by qualifi ed technician.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during operation AND cool down.
Hot glass will cause burns.
• Do not touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other fl ammable materials.
• Keep clothing, furniture, draperies and other fl ammable materials away.
FAN SPEED: This knob controls the speed of the blower that pushes the heated air into the room.
MAIN BURNER: This control is used to turn the appliance on and off.
PILOT IGNITOR: The pilot ignitor is used only to start the pilot. When the valve control knob is turned to the pilot position and fully depressed press the piezo ignitor repeatedly creating a blue spark directly next to the pilot, igniting the pilot flame.
VALVE CONTROL: This knob is used to control gas to the appliance and for starting the pilot. There are three positions, ON, OFF, & PILOT. The indicator on the valve indicates the position of the knob.
COMFORT CONTROL: This knob controls the flame height from low (“LO”) to high (“HI”).
NOTE: If using a remote control wall switch, or thermostat, the On/Off Switch must be left “OFF”. Turning the On/Off Switch to “ON” will keep the appliance on continually.
10/08
Page 33Quadra-Fire • Columbia Bay • 250-5195 Rev. K
C. Lighting Appliance
FOR YOUR SAFETY READ BEFORE LIGHTING
LIGHTING INSTRUCTIONS
TO TURN OFF GAS TO APPLIANCE
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING: If you do not follow these instructions exactly, a fire or explosion may
result causing property damage, personal injury or loss of life
A. This appliance has a pilot that must be lit manually. When lighting the pilot, follow these instructions exactly. B. BEFORE LIGHTING, smell around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier
than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS:
* Do not try to light any appliance. * Do not touch any electric switch, do not use any phone in your building. * Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. * If you cannot reach your gas supplier, call the fire department. C. Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, don't
try to repair it, call a qualified service technician. Force or attempted repair may result in a fire or explosion.
D. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to
and to replace any part of the control system and any gas control which has been under water.
inspect the appliance
LIGHTING INSTRUCTIONS
1. STOP! Read the safety information above on this label.
2. Set the thermostat to the lowest setting (if applicable) and turn off the switch at the control panel.
3. Disconnect the power from the appliance.
4. Open the door of the appliance. May need to remove face/front first.
5. Push in gas control knob slightly and turn clockwise to the "OFF" position. Do not force.
6. Wait five (5) minutes to clear out any gas. Smell for gas, including near the floor. If you smell gas, STOP! Follow "B" of the safety information above. If you don't smell gas go to the next step.
7. Push gas control knob in and turn counterclockwise to the pilot position. NOTE: Knob cannot be turned unless knob is pushed in slightly. Do not force.
8. PIEZO IGNITER: (This may take many repetitions for lighting.)
ELECTRONIC IGNITER: If the unit is equipped with an electronic igniter it should begin sparking right away.
9. The pilot should be visible through the door opening.
10. After the pilot is lit, continue holding control knob down for approximately 30 seconds. Release the knob and it will pop back up. Pilot should remain lit. If it goes out, repeat steps 7 through 9.
* If the knob does not pop up when released, stop and immediately call your
service technician or gas supplier.
* If the pilot will not stay lit after several tries, turn the gas control knob
clockwise to "OFF" and call your service technician or gas supplier.
11. Reinstall door and face. Wait five minutes to allow pilot flame to stabilize and
establish proper draft.
12. Push down and turn gas control knob counterclockwise to "ON".
13. Push burner rocker switch on the control panel to "ON". If thermostat is to be used, leave switch in "OFF" position and set the thermostat to desired setting.
14. Reconnect electrical power to appliance.
Press down on the gas control knob in pilot position and simultaneously press the piezo igniter.
MILLIVOLT GENERATOR
PILOT HOOD
THERMOCOUPLE
TO TURN OFF GAS TO APPLIANCE
1. Set the thermostat to lowest setting.
2. Turn off all electric power to the appliance if service is to be performed.
3. Push in gas control knob slightly and turn clockwise to "OFF" position.
Page 34
Quadra-Fire • Columbia Bay • 250-5195 Rev. K
10/08
D. After Appliance is Lit
Initial Break-in Procedure
When you light your appliance, you may notice that it pro­duces heat which does have an associated odor or smell. If you feel this odor is excessive it may require the initial three to four hour continuous burn on high followed by a second burn up to 12 hours to fully drive off any odor from paint and lubricants used in the manufacturing process. Condensation on the glass is normal.
NOTE: The appliance should be run three to four hours on the initial start-up. Turn it off and let it cool completely. Remove and clean the glass. Replace the glass and run the appliance for an additional 12 hours. This will help to cure the products used in the paint and logs.
During this break-in period it is recommended that some windows in the house be opened for air circulation. This will help avoid setting off smoke detectors, and help eliminate any odors associated with the appliance’s initial burning.
WARNING
Fire Risk. High Temperatures.
Keep combustible household items away from appliance. Do NOT obstruct combustion and ventilation air.
• Do NOT place combustible items on top of or in front of appliance.
• Keep furniture, draperies away from appliance.
CAUTION
• Prevent accidental appliance operation when not attended.
• Unplug or remove batteries from remote control if absent or if appliance will not be used for an extended period of time.
• Property damage possible from elevated temperatures.
CAUTION
Smoke and odors released during initial operation.
• Open windows for air circulation.
• Leave room during initial operation.
• Smoke may set off smoke detectors.
Smoke and odors may be irritating to sensitive individuals.
WARNING
Fire Hazard. Keep combustible materials, gasoline and other fl ammable vapors and liquids clear of appliance.
• Do NOT store fl ammable materials in the appliance’s vicinity.
• Do NOT use gasoline, lantern fuel, kerosene, charcoal lighter fl uid or similar liquids in this appliance.
• Combustible materials may ignite.
E. Frequently Asked Questions
ISSUE SOLUTIONS
Condensation on the glass This is a result of gas combustion and temperature variations. As the appliance warms,
this condensation will disappear.
Blue fl ames This is a result of normal operation and the fl ames will begin to yellow as the appliance
is allowed to burn for 20 to 40 minutes.
Odor from appliance When fi rst operated, this appliance may release an odor for the fi rst several hours.
This is caused by the curing of the paint and the burning off of any oils remaining from manufacturing. If appliance has not been used for some time, dust can build up and cause an odor.
Film on the glass This is a normal result of the curing process of the paint and logs. Glass should be
cleaned within 3 to 4 hours of initial burning to remove deposits left by oils from the manufacturing process. A non-abrasive cleaner such as gas appliance cleaner may be necessary. See your dealer.
Metallic noise Noise is caused by metal expanding and contracting as it heats up and cools down,
similar to the sound produced by a furnace or heating duct. This noise does not affect the operation or longevity of the appliance.
10/08
Page 35Quadra-Fire • Columbia Bay • 250-5195 Rev. K
Troubleshooting
10
With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualifi ed service person in the diagnosis of a problem and the corrective action to be taken. This troubleshooting guide can only be used by a qualifi ed service technician.
Symptom Possible Cause Corrective Action
1. After repeated trig­gering of the piezo button, the spark ignitor will not light the pilot.
2. The pilot will not stay lit after carefully follow­ing the lighting instruc­tions.
a. Defective ignitor. Check the spark at the electrode and pilot. If no spark and electrode
wire is properly connected, replace the ignitor.
b. Defective pilot or misaligned electrode (spark at electrode).
c. No gas or low gas pressure.
d. No LP in tank. Check the LP (propane) tank. You may be out of fuel. a. Defective thermo-
couple.
Using a match, light the pilot. If the pilot lights, turn off the pilot and trigger the piezo button again. If the pilot lights, an improper gas/air mixture caused the bad lighting and a longer purge period is recom­mended. If the pilot will not light, ensure the gap at the electrode and pilot is one-eighth (1/8) inch to have a strong spark. If the gas is OK, replace the pilot.
Check the remote shut-off valve from the appliance. Usually, there is a valve near the gas main. There can be more that one (1) valve from the appliance and the main.
Check that the pilot fl ame impinges on the thermocouple. Clean and /or adjust the pilot for maximum fl ame impingement.
Ensure that the thermocouple connection at the gas valve is fully inserted and tight (hand tighten plus 1/4 turn).
3. The pilot is burning, there is no gas to the burner, the valve knob is in the ON position, and the ON/OFF switch is in the ON position.
Disconnect the thermocouple from the valve, place one millivolt lead wire on the tip of the thermocouple and the other meter wire on the thermocouple copper lead. Start the pilot and hold the valve knob in. If the millivolt reading is less than 15mV, replace the thermocouple.
b. Defective valve. If the thermocouple is producing more than 15 millivolts, replace faulty
valve.
a. ON/OFF switch or wires defective.
b. Thermopile may not be generating suffi cient millivoltage.
Check the ON/OFF switch and wires for proper connections. Place the jumper wires across the terminals at the switch. If the burner comes on, replace the defective switch. If the switch is OK, place the jumper wires across the switch wires at the gas valve. IF the burner comes on, the wires are faulty or connections are bad.
If the pilot fl ame is not close enough physically to the thermopile, adjust the pilot fl ame.
Be sure the wire connections from the thermopile at the gas valve ter­minals are tight and that the thermopile is fully inserted into the pilot bracket.
Check the thermopile with a millivolt meter. Take the reading at TH-TP & TP terminals of the gas valve. The meter should read 325 millivolts minimum, while holding the valve knob depressed in the pilot position, with the pilot lit, and the ON/OFF switch in the OFF position. Replace the faulty thermopile if the reading is below the specifi ed minimum.
With the pilot in the ON position, disconnect the thermopile leads from the valve. Take a reading at the thermopile leads. The reading should be 325 millivolts minimum. Replace the thermopile if the reading is below the minimum.
Page 36
Quadra-Fire • Columbia Bay • 250-5195 Rev. K
10/08
Symptom Possible Cause Corrective Action
3. (Continued) c. Defective valve. Turn the valve knob to the ON position. Place the ON/OFF switch in the ON position. Check the millivolt meter at the thermopile terminals. The millivolt meter should read greater than 125mV . If the reading is accept­able, and if the burner does not come on, replace the gas valve.
d. Plugged burner orifi ce.
e. Wall switch or wires are defective.
4. Frequent pilot outage
problem.
a. Pilot fl ame may be too high or too low, or blowing (high), causing safety pilot to drop out.
5. The pilot and main
burner extinguish while in operation.
a. No LP in tank. Check the LP (propane) tank. Refi ll the fuel tank. b. Inner vent pipe
leaking exhaust gases back into the system.
c. Horizontal vent improperly pitched.
d. Bad thermopile or thermocouple.
e. Improper vent cap installation.
6. Glass soots. a. Flame impinge-
ment. b. Improper shutter
setting. c. Debris around
opening at base of burner.
7. Flame burns blue
and lifts off burner.
a. Insuffi cient oxygen being sup­plied.
Check the burner orifi ce for stoppage. Remove stoppage.
Follow the corrective action in Symptom and Possible Cause 1.a. Check the switch and wiring. Replace where defective.
Clean and adjust the pilot fl ame for maximum fl ame impingement on thermocouple. Follow lighting instructions carefully.
Check for proper vent connection at fl ue collar and all vent joints.
The horizontal vent cap should slope down only enough to prevent any water from entering the appliance.
Replace if necessary.
Check for proper installation and freedom from debris or blockage.
Adjust the log set so that the fl ame does not excessively impinge on it. Check that logs are placed according to installation instructions.
Adjust the air shutter at the base of the burner.
Inspect the opening at the base of the burner. NO MATERIAL SHOULD BE PLACED IN THIS OPENING.
Ensure that the vent cap is installed properly and free of debris. Ensure that the vent system joints are tight and have no leaks.
Ensure that no debris has been placed at the base of, or in the area of the air holes in the center of the base pan beneath the burner.
10/08
Ensure that the glass is tightened properly on the appliance, particu­larly on top corners.
Page 37Quadra-Fire • Columbia Bay • 250-5195 Rev. K
Maintaining and Servicing Your Appliance
11
Although the frequency of your appliance servicing and maintenance will depend on use and the type of installation, a qualifi ed service technician should perform an appliance check-up at the beginning of each heating season.
WARNING
Risk of injury or property damage.
Before servicing:
• Turn off gas.
• Turn off electricity to appliance.
• Ensure appliance is completely cooled.
After servicing:
• Replace front and glass, if removed.
• Reseal and reinstall any venting removed for servicing.
WARNING
Annual inspection by qualifi ed technician recommended.
Check:
• Condition of glass, glass assembly and glass seal.
• Obstructions of combustion and ventilation air.
• Obstructions of termination cap.
• Burner ignition and operation.
• Burner air shutter adjustment
• Gas connections and fi ttings.
Clean:
• Glass
• Air passageways, grilles, control compartment
• Burner, burner ports. USE CAUTION WHEN CLEANING/
HANDLING CERAMIC BURNER.
Risk of:
• Fire
• Delayed ignition or explosion
• Exposure to combustion fumes
• Odors
CAUTION
Handle glass assembly with care. NOTE: Clean glass after initial 3-4 hours
operation. Longer operation without cleaning
glass may cause a permanent white fi lm on glass.
When cleaning glass door:
• Avoid striking, scratching or slamming glass.
• Do NOT use abrasive cleaners.
• Use a hard water deposit glass cleaner on white fi lm.
• Do NOT clean glass when hot.
• T urn of f appliance after 3-4 hours of operation and ALLOW TO COOL.
• Remove and clean glass assembly.
• Replace glass assembly and operate appliance for additional 12 hours.
Refer to maintenance instructions.
WARNING
Inspect external vent cap regularly.
• Ensure no debris blocks cap.
• Combustible materials blocking cap may ignite.
• Restricted air fl ow affects burner operation.
Page 38
Quadra-Fire • Columbia Bay • 250-5195 Rev. K
10/08
A. Maintenance Tasks
Inspect Maintenance Tasks
Doors 1. Inspect for scratches, dents or other damage and repair as necessary.
2. Verify no obstructions to air fl ow.
3. Verify maintenance of proper clearance to combustible household objects.
Gasket Seal, Glass Assembly and Glass
Valve Compartment and Firebox Top
Logs 1. Inspect for broken, damaged, or missing logs. Replace as necessary.
Firebox 1. Inspect for paint condition, warpage, corrosion or perforation. Sand and repaint as neces-
Burner Ignition and Operation
Venting 1. Inspect venting for blockage or obstruction such as bird nests, leaves, etc.
Remote Controls 1. Verify operation of remote.
1. Inspect gasket seal and its condition.
2. Inspect glass for scratches and nicks that can lead to breakage when exposed to heat.
3. Confi rm there is no damage to glass or glass frame, Replace as necessary.
4. Verify that latches engage properly and glass attachment components are intact and operat­ing properly. Replace as necessary.
5. Clean glass. Replace glass assembly if severely coated with silicate deposits that cannot be removed.
1. Vacuum and wipe out dust, cobwebs, debris or pet hair. Use caution when cleaning these areas. Screw tips that have penetrated the sheet metal are sharp and should be avoided.
2. Remove any foreign objects.
3. Verify unobstructed air circulation.
2. Verify correct log placement and no fl ame impingement causing sooting. Correct as neces- sary.
sary.
2. Replace appliance if fi rebox has been perforated.
1. Verify burner is properly secured and aligned with pilot or igniter.
2. Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if necessary. USE CAUTION WHEN CLEANING/HANDLING CERAMIC BURNER.
3. Replace ember material with new dime-size and shape pieces. Do not block ports or obstruct lighting paths.
4. Check for smooth lighting and ignition carryover to all ports. Verify there is no ignition delay.
5. Inspect for lifting and other fl ame problems.
6. Inspect orifi ce for soot, dirt or corrosion.
7. Verify manifold and inlet pressures. Adjust regulator as required.
8. Inspect pilot fl ame strength. Clean or replace orifi ce as necessary.
9. Inspect thermocouple/thermopile sensor rod for soot, corrosion and deterioration. Clean with emery cloth or replace as required.
10. Verify millivolt output. Replace as necessary.
2. Confi rm that termination cap remains clear and unobstructed by plants, etc.
3. Verify that termination cap clearance to subsequent construction (building additions, decks, fences or sheds) has been maintained.
4. Inspect for corrosion or separation.
5. Verify weather stripping, sealing and fl ashing remains intact.
2. Replace batteries in remote transmitters and battery-powered receivers.
10/08
Page 39Quadra-Fire • Columbia Bay • 250-5195 Rev. K
B. Service and Maintenance Log
Date of Service Performed By Description of Service
Page 40
Quadra-Fire • Columbia Bay • 250-5195 Rev. K
10/08
Reference Materials
12
A. Appliance Dimension Diagram
Dimensions are actual appliance dimensions. Use for reference only. For clearances refer to Section 3.
A
D
C
B
E
F
G
H
I
K
J
Location Inches Millimeter Location Inches Millimeter
A 22-1/2 572 G 11-1/4 286 B 28-1/2 724 H 7-3/4 197 C 16 406 I 5 127 D 18-3/4 476 J 17-7/16 443 E 28-1/2 724 K 16 406 F 22-1/2 572
Figure 12.1 Appliance Dimensions
10/08
Page 41Quadra-Fire • Columbia Bay • 250-5195 Rev. K
B. Vent Components Diagram
9-7/16 in.
240 mm
SLP45
6-5/8 in. 168 mm
13-1/4 in.
7-1/4 in. 184 mm
6-9/16 in.
167 mm
337 mm
6-5/8 in. 168 mm
6-9/16 in.
167 mm
6-5/8 in. 168 mm
5-1/4 in. 133 mm
6 in.
152 mm
SLP4
6-5/8 in. 168 mm
6-9/16 in.
167 mm
6-5/8 in. 168 mm
9-3/4 in. 248 mm
6-1/2 in. 165 mm
SLP90
7-1/4 in. 184 mm
6-9/16 in.
167 mm
9-1/4 in. 235 mm
6-5/8 in. 168 mm
SLP6
6-5/8 in. 168 mm
13-1/4 in.
337 mm
SLP6A
6-5/8 in. 168 mm
6-9/16 in.
167 mm
SLP12
25-1/4 in.
641 mm
SLP12A
6-5/8 in. 168 mm
6-9/16 in.
167 mm
SLP24
37-1/4 in.
946 mm
6-5/8 in. 168 mm
6-9/16 in.
167 mm
SLP36
49-1/4 in. 1251 mm
6-9/16 in.
167 mm
SLP48
Note: Pipes overlap 1-3/8 inches (34.93 mm) at each joint.
Figure 12.2 SLP Series Vent Components
Page 42
Quadra-Fire • Columbia Bay • 250-5195 Rev. K
10/08
C. Vent Components List
COMPONENTS
SLP-WT-BK Ceiling Support / Wall Thimble, Black SLP-CCS-BK Cathedral Ceiling Support, Black SLP6-BK 6 inch Pipe Length, Black
SLP4-BK 9 inch Pipe Length, Black SLP12-BK 12 inch Pipe Length, Black SLP34-BK 24 inch Pipe Length, Black SLP36-BK 36 inch Pipe Length, Black SLP48-BK 48 inch Pipe Length, Black SLP6A-BK 11 inch - 14-5/8 inch Pipe Length, Black SLP12A-BK 12 inch - 17 inch Pipe, Adjustable, Black SLP45-BK 45 degree Elbow, Black SLP90-BK 90 degree Elbow, Black SLP4 4 inch Pipe SLP6 6 inch Pipe SLP12 12 inch Pipe SLP24 24 inch Pipe SLP36 36 inch Pipe SLP48 48 inch Pipe SLP45 45 degree Elbow SLP90 90 degree Elbow SLP6A 3-6 in. Adjustable Pipe Extension SLP12A 3-12 in. Adjustable Pipe Extension SLP-RF6 0/12 - 6/12 Roof Flashing SLP-RF12 7/12 - 12/12 Roof Flashing SL-SCD Storm Collar SLP-FS Ceiling Firestop SLP-WS Wall Firestop SLP-HVS Pipe Support Hanger 950 Vinyl Protector Kit - SL Pipe DRC-RADIUS Decorative Radius Cover HTI-DV-WT Wall Thimble RF4-8 Roof Flashing
TERMINATION KITS
SLP-TRAP2 Trapezoid Termination Kit SLP-TVHW Vertical Termination Cap - High Wind SLP-SK-BK Horizontal Termination Kit (includes 904B,
930D, SLK-01TRD) SLK-SNKD Snorkel Kit LINK-STOVE Adapter Kit (includes 30 ft. of 4 inch flex,
apapters, wall thimble, masonry
& ZC flashing, 991DA cap and hardware
package VPK-DV Vinyl Siding Protector Kit SLP-HHW2 HHW2 Horizontal High Wind Cap
(recommended for optimal performance) 899-4491 HHW2K Horizontal Kit (one 90 degree
black wall thimble, 24 inch black
pipe, 11 inch - 14-5/8 inch adjustable
vent, HHW2 termination cap) 844-8921 RHVK Snorkel Kit (with Dura-Vent parts
911B and 940)
MISCELLANEOUS
46DVA-SC Storm Collar 46DVA-FS Ceiling Firestop 46DVA-WS Wall Strap 46DVA-IS Attic Insulation Shield 46DVA-GK Chimney Liner Termination Kit 46DVA-GCL Co-axial / Co-lineal Appliance Connector 46DVA-KMC Retrofit Adj. Chimney Connector Retrofit
Chimney Connector Plate
10/08
Page 43Quadra-Fire • Columbia Bay • 250-5195 Rev. K
R
D. Service Parts List
COLBAY-FS-B
Service Parts Diagram Columbia Bay Free Standing
1
2
3
5
4
Beginning Manufacturing Date: Feb 2005
Ending Manufacturing Date: ______
9
6
8
7
Log Set Assembly
Part number list on following page.
Page 44
Quadra-Fire • Columbia Bay • 250-5195 Rev. K
10/08
R
D. Service Parts List
Service Parts List Columbia Bay Free Standing
Beginning Manufacturing Date: Feb 2005
COLBAY-FS-B
Ending Manufacturing Date: ______
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.
ITEM DESCRIPTION COMMENTS PART NUMBER
Log Set Assembly 1 Top Assembly 2 Curtian Side 3 Refractory Assembly
4 Burner Assembly
5 Grill Bar Assembly
6 Door Assembly DOOR-COLBAY
7 Door Crown
8 Latch Assembly 9 Valve Cover
Adaptor
Adaptor
Baffl e Assembly
Baffl e Hanger
Brick Refractory Ceramic
Burner Pan
Burner Support Kit
Electrode
Face Support
Flex Line
Flex Line
Mineral Wool
Orifi ce NG (.106)
Orifi ce LP (.063)
Power Cord
Snap Disc
Wire Harness
Component Pack 474-5070
Thermocouple 200-2950
Thermopile 842-0250
Touch Up Paint
Conversion Kit NG NGK-MB
Conversion Kit LP LPK-MB
Pilot Orifi ce NG 842-4440 Pilot Orifi ce LP 200-2630 Regulator NG 230-1570 Regulator LP 230-1520
Additional service part numbers appear on following page.
Metal 452-0440 Pre SN #653758 842-4070 Post SN #653758 842-5180 Black 474-5050 Gold RDGRL-CB-GD Nickel RDGRL-CB-NL
Matte black 452-0130 Gold DC-CB-GD Nickel DC-CB-NL
Inner 4" 200-2470 6 5/8" 7000-162
EZ Flush 42 842-4580
3/8 comp x 30 " 200-2940 24" 2098-034
842-4111 452-0380A 452-0360
452-5070 474-0240
842-4051 452-0030 841-0810 474-0080 842-5190
474-0260
050-721 19837 17236 832-2410 230-0960 474-0350
7003-304
Stocked at Depot
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
10/08
Page 45Quadra-Fire • Columbia Bay • 250-5195 Rev. K
R
D. Service Parts
Valve and Pedestal Components Columbia Bay Free Standing
COLBAY-FS-B
Beginning Manufacturing Date: Feb 2005
Ending Manufacturing Date: ______
Valve Components
1
2
3
Pedestal Components
4
5
6
9
7
8
14
13
10
11
12
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.
ITEM DESCRIPTION COMMENTS PART NUMBER
1
Speed Control
Knob
2
On/Off Rocker Switch
3
Piezo Ignitor
4
Knob On/Off
5
Knob Hi/Lo Valve NG
6
Valve LP
Valve Bracket 7 Latch Assembly 8 Blower
Blower Plate 457-0560
Blower Bracket 474-0210 9 Pedestal Door 474-0190
10 Air Shutter Assembly 468-5060 11 Bulkhead 26457 12 Bulkhead Stop 474-0090 13 Pilot Assembly 14 Pilot Bracket
842-0370 200-2041 230-0730 291-513 571-534 571-533 842-0240 842-0230 474-0230 452-5070 812-4900
842-4940 474-0100
Stocked
In Depot
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Page 46
Quadra-Fire • Columbia Bay • 250-5195 Rev. K
10/08
E. Limited Lifetime Warranty
Hearth & Home Technologies LIMITED WARRANTY
Hearth & Home Technologies (“HHT”) and its respective brands extends the following warranty for HHT gas, wood, pellet and electric appliances purchased from an authorized HHT dealer and installed in the United States of America or Canada. Warranty starts with date of purchase by the original owner (End User) except as noted for replacement parts.
Warranty Period HHT Manufactured Appliances and Venting
Parts Labor Gas Wood Pellet
1 Year XXXXXX
EPA
Wood
Electric Venting
Components Covered
All Parts and Material Except as
covered by Conditions, Exclusion,
and Limitations listed
XX
2 years
3 years X Firepots
5 years 3 years X X Castings & Baffl es
7 years 3 years X X X
10 years 1 year X Burners, Logs & Refractory
Limited
Lifetime
1 year X Firebox & Heat Exchanger
90 Days XXXXXX All Replacement Parts
XXXX Blowers
X Molded Refractory Panels
Igniters, Electronic Components,
and Glass
Firebox, HHT Chimney,
Termination & Heat
Exchanger
See Conditions, Exclusions, and limitations. 9-01-08
CONDITIONS, EXCLUSIONS & LIMITATION OF LIABILITY
This warranty applies to the original owner and is transferable up to two years from date of purchase to the new homeowner, provided the purchase was made through an authorized dealer or distributor of HHT, and the appliance remains in its original place of installation.
The maximum amount recoverable under this warranty is limited to the purchase price of the product.
In no event shall HHT be liable for any incidental or consequential damages caused by defects in the product.
Adjustments, regular maintenance, cleaning and temporary repairs, or the failure to duplicate the problem in the home is not covered under this warranty.
Page 1 of 2 4021-645A 09-01-08
10/08
Page 47Quadra-Fire • Columbia Bay • 250-5195 Rev. K
E. Limited Lifetime Warranty (continued)
• This limited warranty does not extend to or include surface fi nish on the appliance or terminations, door gasketing, glass gasketing, glass discoloration, fi rebrick, pellet logs, kaowool or other ceramic insulating materials. Rust and/or corrosion on any of the metal surfaces, cast iron components, baffl es, fi repots, doors, or fi rebox area are not covered by this warranty.
• Noise resulting from minor expansion, contraction, or movement of certain parts is normal and complaints related to this noise are not covered by this warranty.
• HHT’s obligation under this warranty does not extend to damages resulting from: (1) installation, operation or maintenance of the appliance not in accordance with the installation instructions; operating instructions and the listing agent identifi cation label furnished with the appliance; (2) installation which does not comply with local building codes; (3) shipping, improper handling, improper operation, abuse, misuse, accident or unworkmanlike repairs; (4) environmental conditions, inadequate ventilation or drafting caused by tight sealing construction of the structure or handling devices such as exhaust fans or forced air furnaces or other such causes; (5) use of fuels other than those specifi ed in the operating instructions; (6) installation or use of components not supplied with the appliance or any other components not expressly authorized and approved by HHT; and/or (7) modifi cation of the appliance not expressly authorized and approved by HHT in writing.
• This warranty does not apply to non-HHT venting components, hearth components or other accessories used in conjunction with the installation of this product.
• This warranty is void if the appliance has been over-fi red or operated in atmospheres contaminated by chlorine, fl uorine, or other damaging chemicals the appliance is subject to prolonged periods of dampness or condensation, or there is any damage to the appliance or other components due to water or weather damage which is the result of, but not limited to, improper chimney or venting installation.
• HHT’ s liability under this warranty is limited to the replacement and repair of defective components or workmanship during the applicable period. HHT may fully discharge all of its obligations under such warranties by repairing the defective component(s) at HHT’s discretion. Shipping costs are not covered under this warranty.
• Some states do not allow exclusions or limitation of incidental or consequential damages, so those limitations may not apply to you. This warranty gives you specifi c rights; you may also have other rights, which vary from state to state.
• EXCEPT TO THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE WARRANTY SPECIFIED ABOVE.
This Limited Warranty is effective on all HHT appliances sold after September 01, 2008 and supersedes any and all warranties currently in existence.
If warranty service is needed, you should contact your installing dealer. If the installing dealer is unable to provide necessary parts or components, contact the nearest authorized HHT dealer or supplier.
Page 2 of 2 4021-645A 09-01-08
Page 48
Quadra-Fire • Columbia Bay • 250-5195 Rev. K
10/08
______________________________________
_______________________________________
_______________________________________
__________________
__________________
__________________
__________________
R
CONTACT INFORMATION:
Hearth & Home Technologies
1445 North Highway
Colville, WA 99114
Division of HHT INDUSTRIES
Please contact your Quadra-Fire dealer with any questions or concerns.
For the number of your nearest Quadra-Fire dealer,
please visit our web site www.quadrafi re.com
CAUTION
Do NOT discard this manual.
• Important operating and maintenance instructions included.
• Read, understand and follow these instruc­tions for safe installation and operation.
• Leave this manual with party responsible for use and operation.
Your Records for Model:
Columbia Bay
Direct Vent Gas Appliance
DEALERSHIP WHERE PURCHASED:
______________________________________
SERIAL NUMBER:
DATE PURCHASED:
DATE INSTALLED:
This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending.
__________________
__________________
__________________
_______________________________________
_______________________________________
DEALER TELEPHONE:
__________________
Page 49
Quadra-Fire • Columbia Bay • 250-5195 Rev. K
10/08
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