Quadra-Fire CB1200 User Manual

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CLASSIC BAY 1200 PELLET STOVE

Tested and

Listed by

Beaverton

Oregon USA

OMNI- Test Laboratories, Inc.

DO NOT

DISCARD

Installation and Operation

DO NOT DISCARD THIS MANUAL

• Important operating and maintenance instructions included.

Owner’s Manual

Model:

CB1200

CAUTION

•

Read, understand and follow these instructions for safe installation and operation.

•

Leave this manual with party responsible for use and operation.

WARNING

Please read this entire manual before installation and use of this pellet fuel-burning room heater. Failure to follow these instructions could result in property damage, bodily injury or even death.

• Do not store or use gasoline or other am-

mable vapors and liquids in the vicinity of this or any other appliance.

• Do not overre - If any external part starts to glow, you are overring. Reduce feed rate. Overring will void your warranty.

• Comply with all minimum clearances to com bustibles as specied. Failure to comply may cause house re.

CAUTION

Tested and approved for wood pellets and shelled eld corn fuel only. Burning of any other type of fuel voids your warranty.

WARNING

HOT! DO NOT TOUCH. SEVERE BURNS MAY RESULT. CLOTHING IGNITION MAY RESULT.

Glass and other surfaces are hot

during operation and cool down.

• Keep children away.

• CAREFULLY SUPERVISE children in same room as appliance.

• Alert children and adults to hazards of high temperatures.

• Do NOT operate with protective barriers open or removed.

• Keep clothing, furniture, draperies and other combustibles away.

CAUTION

Check building codes prior to installation.

• Installation MUST comply with local, regional, state and national codes and regulations.

• Consult local building, re ofcials or authorities having jurisdiction about restrictions, installation inspection, and permits.

www.quadrare.com

7014-082B

September 21, 2006

CB 1200 Pellet Stove

and Welcome to the Quadra-Fire Family!

Senior

___________________________

Alan Trusler

Vice President

Dealer Channel

___________________________

Dan Henry

Vice President

Advanced Technolgies

_________________________

Jason Olmstead Vice President &

General Manager

___________________________

Steve Tate

Quadra-Fire

Brand Manager

SAMPLE

MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS /

ESPACES LIBRES MINIMUM DES MATÉRIAUX COMBUSTIBLES:

U.S. ENVIRONMENTAL PROTECTION AGENCY

This model is exempt from EPA certification under 40 CFR 60.531 by definition [Wood Heater (A) "Air-to-Fuel Ra

tio"].

250-3182

DO NOT REMOVE THIS LABEL / NE PAS ENLEVER L'ÉTIQUETTE

Made in China/Fait Aux Chine

1445 Highway North Colville, WA 99114 www.quadrafire.com

A Back Wall to stove / Mur Arrière du poêle 2"/51mm B Side Wall to Cast Top / Mur De Côté du haut 6"/152mm

CORNER INSTALLATION / NSTALLATION DU COIN :

C Side Wall / Mur De Côté

2"/51mm

VERTICAL ADAPTER KIT INSTALLATION: UN ASSEMBLAGE POUR ADAPTEUR POUR INSTALLATION VERTICALE:

D Back Wall to Flue Pipe / Mur Arrière tuyau rigide

3"/76

B Side Wall to Cast Top / Mur De Côté du haut 6"/152mm

CORNER INSTALLATION WITH VERTICAL ADAPTER KIT: INSTALLATION DU COIN AVEC UN ASSEMBLAGE D'ADAPTEUR VERTICAL:

E Side Wall / Mur De Côté 2"/51mm

ALCOVE INSTALLATION /

INSTALLATION DE L' ALCÔVE:

Max. Alcove Depth: / La profondeur maximum de l'alcôve 36"/914mm A Back Wall to stove / Mur Arrière du poêle 2"/51mm B Side Wall to Cast Top / Mur De Côté du haut 6"/152mm C Unit corner to diagonal wall / 2" (51mm) F Top of Unit to Combustibles / Du poêle du haut combustibles 12.5"/318mm

Alcove vertical installation / Installation verticale de l'alcôve

D Back Wall to Flue Pipe / Mur Arrière tuyau rigide

3"/76

Floor protector must be noncombustible material, extending beneath heater and to the front/sides/rear as indicated. Measure front distance (I) from the surface of the glass door.

G = 2"/51mm H* = 2"/51mm I = 6"/152mm

FLOOR PROTECTION / PROTECTION DU SOL

Note 1:

In residential installations, when using Parts 811-0580, (3" - 3" Top Vent Adapter) and

812-2690 (3" - 6" Top Vent Adapter Collar) 24 gauge 6" single wall flue connector may be used.

Note 1: Dans les installations résidentielles, lorsque les pièces 811-0580, (dessus de l'adapteur de

ventilation 3" - 3") et 812-2690 (collier de l'adapteur de ventilation 3" - 6"), un tuyau connecteur de 6" pour mur simple de calibre 24 peut être utilisé.

Note 2: In manufactured home installation, when using Part 811-0580, (3" - 3" Top Vent Adapter) and

812-2690 (3' - 6" Top Vent Adapter Collar), use listed double wall flue connector. An Outside Air Kit (Part 811-0560 rear or 811-0570 floor), must be used with manufactured home installation.

Note 2: Pour l'installation dans les maisons préfabriquées, lorsque les pièces 811-0580 (dessus de

l'adapteur de ventilation 3" - 3") et 812-2690 (collier de l'adapteur de ventilation 3" - 6"), utilisez un tuyau connecteur enregistré pour mur double. Un assemblage d'air extérieur (pièce 811-0560 arrière au 811-0570 la plancer), doit être utilisé pour l'installation dans les maisons préfabriquées.

*Non-combustible floor protection must extend beneath the flue pipe when installed with horizonta l venting or un der the Top Vent Ad apter with vertical install ation.

RECOMMENDED IN USA; REQUIRED IN CANADA

Le poêle doit être placé sur une assise non combustible s’étendant tout autour de lui, comme les schémas l’indiquent. Mesurez la distance du devant (I) de la surface de la porte vitrée.

*Un protecteur incombustible de plancher doit s'étendre sous le conduit de cheminée pour une installation de ventilation horizontale ou sous un a dapteur de ventilation de dessus pour une installation verticale. ÉTATS-UNIS - RECOMMANDÉ; CANADA - REQUIRENT

2006 2007 2008 JAN FEB MAR APR MAY JUNE JULY AUG SEPT OCT NOV DEC

Listed Solid Fuel Room Heater/Pellet Type Insert. Also suitable for Mobile Home Installation. This appliance has been tested and listed for use in Manufactured Homes in accordance with OAR 814-23-9000 through 814-23-909.

Tested to: ASTM E1509, ORD-C-1482-M1990 Room Heating Pellet Burning Type, APFI, (UM) 84-HUD FOR USE

ONLY WITH PELLETIZED WOOD OR SHELLED FIELD CORN FUEL. Input Rating: 40,000 Btu's/hr Electrical Rating:

115 VAC, 60 Hz, Start 4.6 Amps, Run 1.6 AMPS.

Route power cord away from unit. Do not route cord under or in front of appliance.

DANGER:

Risk of electrical shock. Disconnect power supply before servicing. Replace glass only with 5mm

ceramic available from your dealer. To start, set thermostat above room tem perature, the stove will light automatically. To shutdown, set thermostat to below room temperature. For further instruction refer to owner's manual.

Keep viewing and ash removal doors tightly closed during operation.

Testé à: ASTM #1509-95, ORD-C 1482-M1990 Room Heating. Pellet Burning Type, APFI, (UM) 84-HUD POUR USAGE AVEC LES BOULETTES DE BOIS OU DE COMBUSTIBLE DE MAIS ÉCOSSÉ DES CHAMPS. Puissance de Rendement: 40,000 Btu's/hr Puissance Électrique: 115 VAC, 60 Hz, Début 4.6 Amps, Courir 1.6 Amps, Éloignez le fil électrique de l'appareil. Ne pas faire passer le fil électrique au dessus ou en dessous de l'appareil. DANGER: Il y a risque de décharge électrique. Déconnectez le fil électrique de la prise de contact avant le service. Remplacez la vitre seulement avec une vitre céramique de 5 mm disponible chez votre fournisseur. Pour allumer, monter la tempéra ture du thermos tat au dessus de la températ ure de la pièce, le poêle s'allu mera automatiquement. Pour éteindre, descendre la température du thermostat en dessous de la température de la pièce. Pour des instructions supplémentaires, référez vous au manuel du propriétaire. Gardez la porte d'ouverture et la porte des cendres fermées hermétiquement durant l'opération.

Appareil de chauffage inséré de combustible solide/de type de boulettes. Accepté dans l'installation dans les maisons mobiles. Cet appareil a été testé et enregistré pour l'usage dans les Maisons Mobiles en accord avec OAR 814-23-9000 jusqu'à 814-23-

909.

Listed by

Beaverton

Oregon USA

OMNI-Test Laboratories, Inc.

Report Rapport

061-S-21-4

CB 1200 Pellet Stove

SERIAL NO. NUMÉRO DU

CAUTION:

HOT WHILE IN OPERATION DO NOT TOUCH. KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. CONTACT MAY CAUSE SKIN BURNS. SEE NAMEPLATE AND INSTRUCTIONS. Operate this unit with fuel hopper lid closed. Failure to do so may result in emissions products' combustion from the hopper under certain conditions. Maintain hopper seal in good condition. Do no over fill the hopper.

ATTENTION:

CHAUD LORS DE L'OPÉRATION. NE PAS TOUCHER. GARDEZ LES ENFANTS ET LES VÊTEMENTS LOIN DE L'ESPACE DÉSIGNÉ DE L'INSTALLATION. LE CONTACT PEUT CAUSER DES BRÛLURES À LA PEAU. VOIR L'ÉTIQUETTE ET LES INSTRUCTIONS. Opérez cet appareil avec le couvercle de la trémie fermé. Le défaut de ne pas suivre les instructions peut résulter, sous certaines conditions, en une combustion des émissions des produits venant de la trémie. Ne pas remplir la trémie trop pleine.

O-T L

007

Hearth & Home Technologies welcomes you to our tradition of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality, durability, and performance.

This commitment begins with our research of the market, including ‘Voice of the Customer’ contacts, ensuring we make products that will satisfy your needs. Our Research and Development facility then employs the world’s most advanced technology to achieve the optimum operation of our stoves, inserts and replaces. And yet we are oldfashioned when it comes to craftsmanship. Each unit is

With warm regards,

SAMPLE SERIAL NUMBER / SAFETY LABEL LOCATION:

Behind left side curtain on outside of hopper wall.

meticulously fabricated and gold and nickel surfaces are hand-nished for lasting beauty and enjoyment. Our pledge to quality is completed as each model undergoes a quality control inspection. From design, to fabrication, to shipping: Our guarantee of quality is more than a word, it’s QuadraFire tradition, and we proudly back this tradition with a Limited Lifetime Warranty.

We wish you and your family many years of enjoyment in the warmth and comfort of your hearth appliance. Thank you for choosing Quadra-Fire.

Page 2

7014-082B

Testing Lab & Report Number

Serial Number

Model

Mfg Date

September 21, 2006

TABLE OF CONTENTS

CB 1200 Pellet Stove

Section 1: Listing and Code Approvals

A. Appliance Certications ......................4

B. Mobile Home Approved ......................4

C. Glass Specications ............................4

D. Electrical Rating ..................................4

E. BTU & Efciency Specications ..........4

Section 2: Getting Started

A. Design, Installation & Location

Considerations ....................................5

B. Fire Safety .......................................... 5

C. Tools & Supplies Needed ................... 6

D. Measuring Standards..........................6

E. Inspect Appliance & Components.......6

Section 3: Dimensions & Clearances

A. Appliance Dimensions ........................7

B. Clearances to Combustibles ...............8

C. Hearth Requirements..........................9

Section 4: Vent Information

A. Chimney & Exhaust Connection .........10

B. Venting Termination Requirements ....10

C. Equivalent Feet of Pipe ....................... 11

D. Pipe Selection Chart ............................11

Section 5: Venting Systems

A. Alcove .................................................12

B. Through the Wall .................................1

C. Vertical ................................................

D. Through the Wall & Vertical ................14

E. Masonry ..............................................15

F. Alternate Masonry ...............................15

E. Starting Your First Fire ........................2

F. Fire Characteristics .............................2

G. Feed Rate Adjustment .......................2

H. Ignition Cycles ....................................

I. Frequently Asked Questions...............24

Section 9: Troubleshooting ............................ 25-27

Section 10: Maintaining & Servicing Appliance

A. Proper Shutdown Procedures .............28

B. General Maintenance & Cleaning .......28-1

C. High Ash Fuel Content Maintenance .. 1

D. Blower Replacement ........................... 1-2

E. Igniter Replacement ............................2

F. Bafe Removal ....................................2

G. Glass Replacement .............................

Section 11: Reference Material

A. Component Functions & Locations .....4-5

B. Component Locations (Drawings) ......6

C. Exploded Drawings .............................7-9

D. Service Parts & Accessories............... 40-41

E. Service & Maintenance Log ................ 42

F. Warranty Policy ...................................4

G. Contact Information .............................44

Section 6: Mobile Home ..................................16

Section 7: Appliance Set-Up

A. Outside Air Kit, Rear & Floor .............. 17

B. Top Vent Adapter ...............................18

D. Brick Set .............................................19

E. Brick Clip ............................................19

F. Log Set Placement ..............................20

G. Grille Assembly ................................... 20

H. Logo Installation .................................. 20

I. Door Installation ..................................21

J. Thermostat Installation ........................21

Section 8: Operating Instructions

A. Fuel Size & Material ............................22

C. Before Your First Fire .........................2

D. Fuel Adjustment Rod .......................... 2

September 21, 2006

Rear Vent & Rear to Top Vent Adapter

B. General Operation Information ...........22

.18

7014-082B

Page 

CB 1200 Pellet Stove

Listing and Code Approvals

A. Appliance Certication

Model CB1200 Pellet Stove Laboratory OMNI Test Laboratories, Inc. Report No. 061-S-21-4 Type Solid Fuel Room Heater/Pellet Type Standard ASTM E1509, ULC S627 and ULC/

ORD-C1482 Room Heater Pellet Fuel Burning type and (UM) 84-HUD, Mobile Home Approved.

State Listing Colorado, Listed 09-1-05

B. Mobile Home Approved

This appliance is approved for mobile home installations when not installed in a sleeping room and when an outside combustion air inlet is provided. The structural integrity of the mobile home oor, ceiling, and walls must be maintained. The appliance must be properly grounded to the frame of the mobile home and use only listed pellet vent Class “L” or “PL” connector pipe. A Quadra-Fire Outside Air Kit must be installed in a mobile home installation.

E. BTU & Efciency Specications

Emissions Rating 0..9 grams/hr *BTU Output 14,000 - 40,000 / hr Heating Capacity up to 2,500 sq. ft. Hopper Capacity 80 lbs Fuel Wood Pellets or Shelled Corn Shipping Weight 49 lbs

*BTU output will vary, depending on the brand of fuel you use in your stove. Consult your Quadra-Fire dealer for best results.

NOTE: Hearth & Home Technologies, manufacturer of this appliance, reserves the right to alter its products, their specications and/or price without notice.

C. Glass Specications

This appliance is equipped with 5mm ceramic glass. Replace glass only with 5mm ceramic glass. Please contact your dealer for replacement glass.

NOTE: This installation must conform with local codes. In the absence of local codes you must comply with the

ASTM E1509, (UM) 84-HUD, ULC/ORD-C-1482

D. Electrical Rating

115 VAC, 60 Hz, Start 4.1 Amps, Run 1.1 Amps

Page 4

7014-082B

September 21, 2006

CB 1200 Pellet Stove

. Design, Installation & Location

Getting Started

Considerations

1. Appliance Location

Consideration must be given to safety, convenience, trafc ow, and the fact that the appliance will need a chimney and chimney connector. It is a good idea to plan your installation on paper, using exact measurements for clearances and oor protection, before actually beginning the installation. If you are not using an existing chimney, place the appliance where there will be a clear passage for a factory-built listed chimney through the ceiling and roof.

Check with your local building code agency before you begin your installation. Be sure local building codes do not supersede UL specications and always obtain a building permit so that insurance protection benefits cannot be unexpectedly cancelled. If any assistance is required during installation, please contact your local dealer.

We recommend that a qualied building inspector and your insurance company representative review your plans before and after installation.

2. Thermostat Location

The thermostat’s location will have some effect on the appliance’s operation. When the thermostat is located close to the appliance, it may require a slightly higher temperature setting to keep the rest of the house comfortable. If the thermostat location is in an adjacent room or on a different oor level, you will notice higher temperatures near the appliance.

CAUTION

• Do NOT connect this unit to a chimney ue servicing another appliance.

• Do NOT connect to any air distribution duct or system.

B. Fire Safety

Maintain the designated clearances to combustibles. Insulation must not touch the chimney. You must maintain the designated air space clearance around the chimney. This space around a chimney is necessary to allow natural heat removal from the area. Insulation in this space will cause a heat buildup, which may ignite wood framing. NOTE:

Clearances may only be reduced by means approved by the regulatory authority having jurisdiction.

To provide reasonable re safety, the following should be given serious consideration:

1. Install at least one smoke detector on each oor of your home to ensure your safety. They should be located away from the heating appliance and close to the sleeping areas. Follow the smoke detector manufacturer’s placement and installation instructions, and be sure to maintain regularly.

2. A conveniently located Class A fire extinguisher to contend with small fires resulting from burning embers.

. A practiced evacuation plan, consisting of at least 2

escape routes.

4. A plan to deal with a hopper re as follows:

In the event of a hopper re:

a. Notify re department b. Prepare occupants for immediate evacuation. c. Close all openings into the appliance. d. Unplug appliance. e. While awaiting re department, watch for ignition

of adjacent combustibles from overheated vent pipe, hot embers or sparks from the chimney.

f. Pour a bucket of wat er into the appli ance

hopper.

Fire Hazard.

• Do not operate appliance before reading and understanding operating instructions.

• Failure to operate appliance properly may cause a house re.

September 21, 2006

WARNING

7014-082B

Page 5

CB 1200 Pellet Stove

Measure horizontal clearances from this surface

Measure vertical clearances from this surface

C. Tools And Supplies Needed

Tools and building supplies normally required for installation, unless installing into an existing

masonry replace:

Reciprocating Saw Channel Locks Hammer Phillips Screwdriver

Safety Glasses Framing Square Electric Drill & Bits (1/4”)

1/4” Self-Tapping Screws Tape Measure Plumb Line Level Framing Material

May also need:

Vent Support Straps

Venting Paint Hi-temp Caulking Material Gloves

D. Measuring Standards

1. Pipe measurements are from center line to center line.

2. Vertial terminations are measured to top of pipe.

E. Inspect Appliance & Components and

Pre-Use Check List

1. Place the appliance in a location near the nal installation area and follow the procedures below:

2. Open the appliance and remove all the parts and articles packed inside the Component Pack. Inspect all the parts and glass for shipping damage. Contact your dealer if any irregularities are noticed.

.

4. This Owner’s Manual has been read.

5. Floor protection requirements have been met.

6. Venting is properly installed.

7. The proper clearances from the appliance and

8. The masonry chimney is inspected by a profes-

9. The chimney meets the required minimum

10.

11. Plated surfaces have been wiped clean, if

12. Thermostat or remote has been installed.

1.

All safety warnings have been read and followed.

chimney to combustible materials have been met.

sional and is clean, or the factory built metal chimney is installed according to the manufacturer’s instructions and clearances.

height.

All labels have been removed from the glass door.

applicable.

A power outlet is available nearby.

Figure 6.1

Page 6

WARNING

Inspect appliance and components for damage. Damaged parts may impair safe operation.

• Do NOT install damaged components.

• Do NOT install incomplete components.

• Do NOT install substitute components.

Report damaged parts to dealer.

7014-082B

WARNING

Fire Risk.

Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:

• Installation and use of any damaged appliance.

• Modication of the appliance.

• Installation other than as instructed by Hearth & Home Technologies.

• Installation and/or use of any component part not approved by Hearth & Home Technologies.

• O p e r a t i ng ap p liance without fully assembling all components.

• Operating appliance without legs attached (if supplied with unit).

• Do NOT Overre

Or any such action that may cause a re hazard.

September 21, 2006

Dimensions and Clearances

5.0 in

(127mm)

4-5/8 in

(118mm)

12-/8 in (14mm)

14-1/4 in (62mm)

2-1/2 in (64mm)

8-1/6 in. (205mm)

20- 7/16 in. (519mm)

28-1/2 in. (724mm)

27-5/8 in.

(692mm)

25-/4 in.

(654mm)

10-/4 in.

(27mm)

24-/4 in.

(629mm)

25-/4 in.

(629mm)

8-1/16 in.

(205mm)

28-1/2 in.

(724mm)

26-1/2 in.

(67mm)

1-5/8 in.

(80mm)

A. Appliance Dimensions

CB 1200 Pellet Stove

Figure 7.1 - Top View

Figure 7.3 - Side View

Figure 7.2 - Top View with Top Vent Adapter

Figure 7.4 - Front View

September 21, 2006

7014-082B

Page 7

CB 1200 Pellet Stove

B. Clearances to Combustibles (UL and ULC)

Straight Back Against Wall

Back Wall to Appliance 2 51

Side Wall to Appliance 6 152

Corner Installation

Walls to Appliance 2 51

Installations with: 3 to 3 inch Top Vent Adapter and 3 to 6 inch Offset Adapter Kit

Inches Millimeters

Alcove Installation

Inches Millimeters

Minimum Alcove Height 44 1117

Minimum Alcove Width 40-1/2 1029

Maximum Alcove Depth 6 915

Minimum Alcove Side Wall 6 152

Top of Unit to Combustibles 12-1/2 18

WARNING

Fire Risk. Comply with all minimum clearances to

combustibles as specied.

Failure to comply may cause house re.

NOTE:

• Illustrations reect typical installations and are FOR

DESIGN PURPOSES ONLY.

• Illustrations/diagrams are not drawn to scale.

• Actual installation may vary due to individual design

preference.

Vertical Installation

Back Wall to Flue Pipe  76

Side Wall to Top 6 152

Back Wall to Appliance 7.5 191

Corner Installation

Walls to Appliance 2 51

Page 8

Inches Millimeters

7014-082B

September 21, 2006

Must extend 2 inches (51mm) beyond each

side of pipe (shaded area)

C. Hearth Pad Requirements (UL and ULC)

Use a non-combustible oor protector, extending beneath appliance and to the front, sides and rear as indicated. Measure front distance “M” from the surface of the glass door.

Figure 9.1

CB 1200 Pellet Stove

Hearth Pad Requirements

Sides 2 51

Back 2 51

Front 6 152

*L Exception for Horizontal Installations: USA INSTALLATIONS: A

tion is recommended extending beneath the ue pipe when installed with horizontal venting or under the top vent adapter with vertical installation.

CANADA INSTALLATIONS: A protection extending beneath the ue pipe is r with horizontal venting or under the top vent adapter with vertical installation.

non-combustible oor protec-

Inches Millimeters

non-combustible oor

equired

Figure 9.2

September 21, 2006

7014-082B

Page 9

CB 1200 Pellet Stove

Vent Information

A. Chimney and Exhaust Connection

1. Chimney & Connector: Use  or 4 inch (76-102mm)

diameter type "L" or "PL" venting system. It can be vented vertically or horizontally.

2. Mobile Home: Approved for all listed pellet vent. If using

the  inch (76mm) vertical top vent adapter Kit or the  to 6 inch (76-152mm) top vent offset adapter, use listed double wall ue connector. A Quadra-Fire outside air kit must be used with manufactured home installations.

. Residential: The  inch (76mm) vertical top vent

adapter kit and the  to 6 inch (76-152mm) top vent offset Adapter are tested to use 24 gauge single wall ue connector or listed double wall ue connector to Class A listed metal chimneys, or masonry chimneys meeting national and/or local codes for solid fuel appliances.

4. INSTALL VENT AT CLEARANCES SPECIFIED BY THE VENT MANUFACTURER.

5. Secure exhaust venting system to the appliance with at least  screws. Also secure all connector pipe joints with at least  screws through each joint.

NOTE: All pipe must be welded seam pipe whenever possible. Seal pipe joints with high temperature silicone (500°F [260°C] minimum rated only).

NOTE: If burning shelled field corn, you must use

approved venting specically designed for corn. Follow

the instructions from the venting manufacturer.

WARNING

Fire Hazard.

• Only LISTED venting components may be used.

• NO OTHER vent components may be used. Substitute or damaged vent components may impair safe operation.

WARNING

Vent surfaces get HOT, can cause burns if touched. Noncombustible shielding or guards may be required.

B. Venting Termination Requirements

CAUTION

Do not terminate vent in any enclosed or semi-enclosed

area such as a carport, garage, attic, crawl space, under a sun deck or porch, narrow walkway or closely fenced area, or any location that can build up a concentration of fumes such as a stairwell, covered breezeway, etc.

1. Termination must exhaust above air inlet elevation. It is

recommended that at least 60 inches (1524mm) of vertical pipe be installed when appliance is vented directly through a wall. This will create a natural draft, which will help prevent the possibility of smoke or odor venting into the home during a power outage. It will also keep exhaust from causing a nuisance or hazard by exposing people or shrubs to high temperatures. The safest and preferred venting method is to extend the vent vertically through the roof.

2. Distance from doors and opening windows, or gravity or

ventilation air inlets into building:

a. Not less than 48 inches (1219mm) below; b. Not less than 48 inches (1219mm) horizontally

from;

c. Not less than 12 inches (05mm) above.

. Distance from permanently closed windows:

a. Not less than 12 inches (05mm) below, horizontally

from or above.

4. Distance between bottom of termination and grade

should be 12 inches (05mm) minimum. This is conditional upon plants in the area, and nature of grade surface. The grade surface must be a non-combustible material (i.e., rock, dirt). The grade surface must not be lawn. Distance between bottom of termination and public walkway should be 84 inches (214mm) minimum.

5. Distance to combustible materials must be 24 inches

(610mm) minimum. This includes adjacent buildings, fences, protruding parts of the structure, roof overhang, plants and shrubs, etc.

6. Termination Cap Location (Home Electrical Service)

• Side-to-side clearance is to be the same as minimum clearance to vinyl inside corners.

•

Clearance of a termination cap below electrical service shall be the same as minimum clearance to vinyl softs.

• Clearance of a termination cap above electrical service will be 12 inches (05mm) minimum.

• Location of the vent termination must not obstruct or interfere with access to the electrical service.

Page 10

7014-082B

September 21, 2006

CB 1200 Pellet Stove

3 in. or 4 in. (76mm or 102mm) Diameter Pipe

Equivalent Pipe

Length In Feet

ALTITUDE IN THOUSANDS OF FEET

1 2 3 4 5 6 7 8 9 10

4 in. (102mm) Diameter Pipe Only

2 ft.

 ft.

2 ft.

C. Equivalent Feet of Pipe

The table below can help you calculate the equivalent feet of pipe which is a method used to determine pellet vent size.

See Figure 11.1

Example of 3 Elbow-Rear Vent Termination Calculaton

Pellet Venting

Component

90o Elbow or Tee

45o Elbow

Horizontal Pipe

Vertical Pipe

Figure 11.1

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. For assistance or additional information consult a qualied installer, service agency or your dealer.

# of

Elbows

Feet of

 X 5 15

Note: This is a generic example and is not intended to represent any specic fuel type.

Multipled ByEquivalent

Pipe

X 3 7 X 1 7 2 X 0.5 1

Total Equivalent Feet 23

Feet

Components

Equivalent Feet

D. Pipe Selection Chart

The chart will help you in determining proper venting size according to the equivalent feet of pipe calculated above and the altitude above sea level of this installation. See Figure 11.2.

Locate the calculated equivalent feet of pipe on the vertical left side of the chart. Move to the right horizontally on the chart until you reach your altitude above sea level.

If you fall below the diagonal line,  or 4 inch (76 to 102mm) pipe may be used. If it is anywhere above the diagonal line, a 4 inch (102mm) diameter pipe is required.

The chart reveals that a 90° elbow is 5 times as restrictive to the ow of exhaust gases under positive pressure as 1 foot of horizontal pipe, and a foot of horizontal pipe is twice as restrictive as a foot of vertical pipe.

Fire Risk.

September 21, 2006

Do NOT pack insulation or other combustibles between restops.

• ALWAYS maintain specied clearances

• Install restops as specied.

Failure to keep insulation or other material away from vent pipe may cause re.

WARNING

around venting and restop systems.

Figure 11.2

7014-082B

CAUTION

Follow Chimney Connector Manufacturer’s Instructions for Proper Installation.

ONLY use connector:

• Within the room, between appliance and ceiling or wall.

Connector shall NOT pass through:

• Attic or roof space

• Closet or similar concealed space

• Floor or ceiling

Maintain minimum clearances to combustibles.

Page 11

CB 1200 Pellet Stove

Venting Systems

A. Alcove

Figure 12.1

Alcove Installation

A B C D

not shown Top of Unit to Combustibles 12-1/2 18

All minimums listed are to a combustible surface.

NOTE:

• Illustrations reect typical installations and are FOR

• Illustrations/diagrams are not drawn to scale.

• Actual installation may vary due to individual design

Minimum Alcove Height 44 1117

Minimum Alcove Width 40-1/2 1029

Maximum Alcove Depth 6 915

Minimum Alcove Side Wall 6 152

DESIGN PURPOSES ONLY.

preference.

Inches Millimeters

Page 12

7014-082B

September 21, 2006

12 in.

(05mm) Minimum

Non-combustible Hearth Pad

Wall Thimble

Horizontal Termination Cap

2 in.

(51mm)

Minimum

6 in. (152mm) Minimum

From Glass

B. Through The Wall

Wall Thimble

Illustration shows venting going in both directions. Choose which one is best for your installation.

2 in. (51mm)

Minimum

2 in. (51mm)

Minimum

12 in. (05mm) Minimum

12 in. (05mm)

Minimum

Horizontal termination cap must be a minimum of 12 inches. (05mm) from the wall. Approved for mobile home installations. Must use  or 4 inch (76-102mm) “L” or “PL” listed pellet venting or listed double wall pipe and a Quadra-Fire outside air kit in mobile homes.

Straight Out

CB 1200 Pellet Stove

NOTE:

In Canada, where passage through a wall or partition of combustible construction is desired, the installation shall conform to CAN/CSA-B65

Figure 13.1

45 Degree

September 21, 2006

Figure 13.2

7014-082B

Page 1

CB 1200 Pellet Stove

Firestop

Flashing

Rain Cap

6 in.

(152mm)

Min.

Non-combustible Hearth Pad

 in. (76mm)

Min.

Clean-out Cover

24 in. (610mm)

minimum

Ceiling Support

Class A Chimney Connector Adapter

Top Vent Kit

Non-Combustible Hearth Pad

Clean-out Cover

Tee

Wall Thimble

Support Bracket every 60 in. (1524mm)

24 in. (610mm)

Minimum

Rain Cap

Flashing

2 in. (51mm) Minimum

6 in. (152mm) Minimum

C. Vertical

We reco m m en d a m i ni mum of 60 in . (1524mm) vertical, however above the eave is preferred.

Both installations are approved for mobile home installations. Must use  or 4 inch (76 to 102mm) “L” or “PL” listed pellet venting or listed double wall pipe and Quadra-Fire outside air kit in mobile homes. Single wall pipe is approved for residential installations only.

Figure 14.1

D. Through The Wall & Vertical

Page 14

Figure 14.2

7014-082B

September 21, 2006

E. Masonry

Non-Combustible Hearth Pad

Airtight Clean-out Door

Cleanout Cover

Sheathing

 in. (76mm) Minimum

1 in. (25mm) Clearance

Flashing

Fireclay Flue Liner with Airspace

Concrete Cap

1 in. (25mm) Clearance with Firestop

6 in. (152mm) Minimum

Non-Combustible Hearth Pad

Sheathing

2 in. (51mm) Minimum

1 in. (25mm) Clearance

Flashing

Fireclay Flue Liner with Airspace

Concrete Cap

6 in. (152mm) Minimum

Airtight Clean-out Door

1 in. (25mm) Clearance with Firestop

CB 1200 Pellet Stove

WARNING

Fire Hazard Inspection of Chimney:

• Masonry chimney must be in good condition.

• Meets minimum standard of NFPA 211

• Factory-built chimney must be 6 in. (152mm) UL10 HT.

F. Alternate Masonry

September 21, 2006

Figure 15.1

Figure 15.2

7014-082B

Page 15

CB 1200 Pellet Stove

Spark Arrestor Cap

Roof Flashing

Storm Collar

Joist Shield/Firestop

Double Wall Pellet Vent

Mobile Home

A. Mobile Home Installation

You must use a Quadra-Fire Outside Air Kit for installation in a mobile home.

1. An outside air inlet must be provided for the combustion air and must remain clear of leaves, debris, ice and/or snow. It must be unrestricted while the appliance is in use to prevent room air starvation which causes smoke spillage. Smoke spillage can also set off smoke alarms.

2. The combustion air duct system must be made of metal. It must permit zero clearance to combustible construction and prevent material from dropping into the inlet or into the area beneath the dwelling and contain a rodent screen.

. The appliance must be secured to the mobile home

structure by bolting it to the oor (using lag bolts). Use the same holes that secured the appliance to the shipping pallet.

4. The appliance must be grounded with #8 solid copper grounding wire or equivalent, terminated at each end with an NEC approved grounding device.

CAUTION

Maintain structural integrity of mobile home:

• Floor, wall, ceiling and/or roof. Do NOT cut through:

• Floor joist, wall, studs or ceiling trusses.

• Any supporting material that would affect the structural integrity.

CAUTION

Never draw outside combustion air from:

• Wall, oor or ceiling cavity

• Enclosed space such as an attic or garage

5. Refer to Clearances to Combustibles and oor pro-

tection requirements on pages 8 & 9 for listings to combustibles and appropriate chimney systems.

6. Use silicone to create an effective vapor barrier at the location where the chimney or other component penetrates to the the exterior of the structure.

7. Follow the chimney manufacturer’s instructions when installing the vent system for use in a mobile home.

8. Installation shall be in accordance with the Manufacturers Home & Safety Standard (HUD) CFR 280, Part

24.

WARNING

Installation must comply with Manufactured Home and Safety Standard (HUD), CFR 280, Part 24.

WARNING

Never install in a sleeping room.

Figure 16.1

Page 16

7014-082B

September 21, 2006

Appliance Set-Up

Flex Hose

Hose Clamp

Collar Assembly

Trim Ring

Termination Cap Assembly

Hose Clamp

Snip Corners and remove plate

Screen

Install Cover Plate

Seal Pedestal with 26 in. Rope

Secure Collar

A. Outside Air Kit Instructions

Included in Kit: 1 piece of 2 inch x  foot ex hose, 2 hose

clamps, 1 collar assembly, termination cap assembly, 1 trim ring, 12 screws.

Tools Needed: Phillips head screw driver; wire cutters; hole saw or jig saw.

1. Rear Installation

a. Measure distance from oor to air vent opening in appli

ance and mark location on wall.

Use saw to cut opening in wall. Cut a 2-1/2 to  inch (64-76mm) opening on inside wall and a  to -1/2 inch (76-89mm) opening on outside of house.

b. Use hose clamp to secure ex pipe to collar assembly.

c. Slide trim ring over ex pipe and run pipe through wall.

d. Attach hose to outside termination cap with second

hose clamp.

e. Secure termination cap to outside surface.

f. Secure trim ring to interior wall. g. Snip corners and remove plate. Figure 17.1.

h. Align and secure collar assembly with 2 of the 4 holes

as shown. Figure 17.2

CB 1200 Pellet Stove

2. Floor Installation

a. Remove rear screen and set aside.

b. Install cover plate over hole in right rear oor.

c. Cut a 2 inch minimum hole in the oor to accommodate

ex hose.

d. Attach hose to termination cap.

e. Place rope under pedestal to close off air leaks.

Figure 17.3

September 21, 2006

Figure 17.1

Figure 17.2

Never draw outside combustion air from:

• Wall, oor or ceiling cavity

• Enclosed space such as an attic or garage

CAUTION

Figure 17.4

7014-082B

Page 17

CB 1200 Pellet Stove

" - 6" Offset

Adapter

" - "

Top Vent

Adapter

Drill holes in back of stove and secure with 4 screws, 2 on each side.

Clean Out Cover

Clean-Out Cover

B. Top Vent Adapter Installation

3 to 3 inch Top Vent Adapter 3 to 6 inch Top Vent Offset Adapter

Installing the Top Vent Adapter

1. Put a layer of high temperature silicone on the  inch

(76mm) exhaust outlet.

2. Slide the top vent adapter onto the rear exhaust outlet and adjust the assembly to a vertical position.

. Drill 4 holes with #26 drill bit (provided) into the back of

the appliance using the outer shield as a pattern (make sure the assembly is vertical). Figure 18.1

4. Install the 4 mounting screws.

5. Install the vent pipe into the top vent adapter (be sure to silicone all joints).

6 To clean the top vent adapter, open the clean-out cover.

See Figure 18.1

C. Rear Vent and Rear Vent to Top Vent

Adapter Installation

Figure 18.2 - Rear Vent Adapter

Figure 18.1

Figure 18.3 - Rear to Top Vent Adapter - 90o

1. Put a layer of high temperature silicone on the  inch (76mm) exhaust outlet.

2. Slide the adapter onto the rear exhaust outlet and adjust the assembly to the appropriate position.

. Install the vent pipe into the adapter (be sure to silicone

all joints)

Page 18

7014-082B

September 21, 2006

CB 1200 Pellet Stove



Approximately 1 inch from corner

Top outside corner of Baffle

Outside edge of Baffle

Use pliers to crimp Brick Clip around edge

Installed Clip

D. Brick Set Installation

1. Remove the bafe rst, follow instructions on page 32.

2. Slide bottom of left rear brick in rst; rotate top edge toward rear of appliance and then rotate outer edge toward rear of appliance, until brick slides into place.

Figure 19.1.

. Repeat with right rear brick.

4. Place left side brick along left side of rebox, making sure chamfered (beveled) back edge of brick ts snugly next to rear brick. Figure 19.2.

5. Repeat with right side panel.

6. Complete brick set, correctly installed. Figure 19.3.

E. Brick Clip Installation

WARNING

Risk of Injury.

• Brick may have small wires protruding from the back of brick.

1. After the brick set has been installed, 2 brick clips need to be installed on the outer edge of each bafe to hold the brick set in place.

2. Remove 2 bafes from the appliance. Slide the bafe up and the bottom edge should fall down and then lift the bafe out.

. Using pliers, bend the brick clip slightly past 90° in the

direction shown in Figure 19.4.

4. Position the brick clip as shown in Figure 19.4 and use pliers to crimp around the outside edge of the bafe as shown in Figure 19.5.

Note: Figure 19.5 shows the nished shape of the brick

clip, after being bent around the outside edge of

the bafe.

Figure 19.1

Figure 19.2

5. Slide the bafe back into place making sure that the brick clip holds the side brick toward the wall of the rebox. Push back on the sides so they will keep the rear bricks in place. Repeat for opposite side.

Figure 19.4

September 21, 2006

Figure 19.3

7014-082B

Figure 19.5

Page 19

CB 1200 Pellet Stove

LOCATING PINS

Charred Areas in the Back

Right Twig

Left Twig

Front Log

Place 1 flap of box lid into opening for stability

CAUTION: Do not open top all the way back so the weight is supported by the hinges. It will damage the hinges. Prop the top up with supporting brace or use shipping box as shown.

Align the 3 hoes in the stove with the holes in the grille and secure in place.

Install Logo

F. Optional Log Set Placement Instructions

CAUTION

Logs are FRAGILE. Use extreme care when handling or cleaning logs.

1. Place the front log in rst as shown in Figure 20.1. Place

log between repot and face of appliance with charred area surrounding repot.

2. Set the left and right twigs onto the log, placing the holes in the base of twigs over the locating pins in log. See Figure 20.2. Ensure that the charred ends are facing the repot.

G. Optional Gold or Nickel Grille Assembly

CAUTION

Do not open top all the way back so the weight of the top is supported by the hinges. It will damage the hinges. It will be necessary to prop the top up with a supporting brace. You can use the shipping box as shown in Figure 1.

1. Remove grille from packaging.

2. Lift top up and place shipping box in vertically.

. Place 1 ap of the box lid into opening for stability.

4. Align the  holes in the stove with the holes in the grille.

5. Use a Phillips screwdriver to secure in place.

6. Remove shipping box and lower top.

Figure 20.1

Figure 20.2

NOTE:

Due to the abrasive nature of a pellet appliance re, the logs are not covered under warranty. Any placement variation other than shown here can cause excessive heat and shall void the appliance warranty.

Page 20

Figure 20.3

H. Installing Logo (Nickel Only)

1. Remove logo from packaging.

2. The logo has 2 studs on the back.

. Install the logo on the lower left side of the center

panel by pressing the 2 studs into the pre-drilled holes. See Figure 20.4.

Figure 20.4

7014-082B

September 21, 2006

CB 1200 Pellet Stove

Power Outlet

Terminal Block. Center 2 screws for Thermostat Wires

Hinge

Hinge Pin

d and nu

I. Door Installation

To install door:

1. Carefully remove door from packaging.

2. Line up hinges with hinge pins on appliance body, and slide door down until it sits securely on pins.

.

f door is plated, be sure to clean all plated surfaces and glass with a glass cleaner to ensure all oils are removed before your rst burn.

4. Remove all labels from glass before burning appliance.

To adjust latches:

1. Close door securely.

2. Place rod in slot on the bracket on the door and close latch.

. Latch must close tightly enough to ensure an airtight

seal between the door and the body of the appliance. To increase tension on the latch, turn the rod clockwise a few turns, then attempt to close the latch, until it is snug. Do not overtighten; you should be able to close the latch with your hand.

Figure 21.2

4. After adjusting the latch, place a Phillips head screw driver in the end of the rod, and tighten the nut with a wrench. This will maintain the correct tension on the rod and latch.

Figure 21.1

J. Thermostat Installation

1. A 12 volt AC thermostat is required to operate this pellet appliance. You may use the included wall mount thermostat or purchase an optional programmable thermostat or remote control. It is equipped with an adjustable heat anticipator. The current rating is .05 amps. The anticipator needs to be adjusted to the lowest setting available.

2. When mounting a thermostat on a wall, be sure to follow your thermostat installation instructions carefully.

NOTE: Thermostat must be mounted level for

accurate readings. The thermostat should be mounted on an inside wall and not in direct line with the appliance convection air.

NOTE: If the thermostat is located too close to the

appliance, you may need to set the temperature setting slightly higher to maintain the desired temperature in your home.

. There is a 4 screw terminal block located on the back

lower left corner of the stove directly above the power cord inlet. The center 2 screws are for the thermostat wires.

Figure 21.1

Figure 21.2

September 21, 2006

7014-082B

Figure 21.3

CAUTION

Shock hazard.

• Do NOT remove grounding prong from plug.

• Plug directly into properly grounded  prong receptacle.

• Route cord away from appliance.

•

Do NOT route cord under or in front of appliance.

Page 21

CB 1200 Pellet Stove

Heat

Output

Fan

Speed

Reset Button

Call Light

HIGH

MED

LOW

Fire Risk.

WARNING

• High ash fuels, or lack of maintenance, can cause the ﬁrepot to ﬁll with ash and clinker. If the ﬁrepot ﬁlls to the top, immediately shut down the unit and clean.

• Failure to do so could result in smoking, sooting and possible hopper ﬁres.

Operating Instructions

A. Fuel Size And Material

1. Wood Pellets

Fuel pellets are made from sawdust or wood by-products. If the source material is hardwood, they can have a higher mineral content, creating more ash. Fuels containing bark will also have higher ash content. Minerals and other noncombustible materials such as sand will turn into a hard, glass-like substance called a clinker when heated to the extreme temperatures our repot reaches. This is what forms clinkers in the bottom of the repot. Trees from different areas will vary in mineral content. That is why some fuels produce more clinkers than others. Pellets are manufactured in either 1/4 inch or 5/16 inch (6-8mm) diameter and should be no more than 1-1/2 inches (38mm) in length. Pellet lengths may even vary by lot from the same manufacturer which is why the feed rate may need to be adjusted occasionally. If you

burn pellets longer than 1-1/2 inches (38mm) you may have an inconsistent fuel feed rate and/or missed ignitions.

Pellet fuel quality can greatly uctuate. We recommend using premium grade fuel with ash content less than 1%. Even in some fuel labeled “premium” ash content can vary from bag to bag and possibly exceed 1%. High ash fuel, or lack of maintenance, can cause the repot to ll up and thus create a potential for smoking, sooting and possible hopper res.

Always burn dry fuel. Burning fuel with high moisture content takes heat from the fuel and tends to cool the appliance, robbing heat from your home. Damp pellet fuel can clog the feed system.

We recommend that you buy fuel in multi-ton lots whenever possible. Buying large quantities of fuel at once will greatly reduce the number of times the feed adjustments will need to be made. However, we do recommend trying various brands before purchasing multi-ton lots to ensure your satisfaction.

B. General Operating Information

1. Thermostat Calls For Heat

The appliance is like most modern furnaces; when the thermostat calls for heat, your appliance will automatically light and deliver heat. When the room is up to temperature and the thermostat is satised, the red call light will go off and the appliance will shut down.

2. Heat Output Controls

This appliance is equipped with a heat output control switch that has three settings or burn rates; low, medium and high. The appliance will turn on and off as the thermostat demands. When the thermostat calls for heat, the appliance will start up on the high setting for the rst 4 minutes and 15 seconds, then automatically switch to the burn rate for which it is set. If the appliance is set at one of the lower settings, it will run quieter but take longer to heat up an area than if it were set at a higher burn rate. Regardless of the burn rate, when the area is warm enough to satisfy the thermostat, the appliance will shut off.

3. Fan Speed Switch

This switch will adjust the speed of the room distribution air fan or convection blower on all three settings. This means you have six different blower speeds available as there is a high and low on each setting.

2. Shelled Field Corn

Extensive factory and eld testing has demonstrated shelled eld corn to be an efcient and very economical fuel. We recommend the use of a 50-50 blend of corn and wood pellets. The only change in operation is that the feed rate may require a slight adjustment. The BTU output of the appliance varies slightly compared to pellets, depending on the quality of the corn used. In cases where it is acceptable for the appliance to run full time, 100% corn will work after the re has been started using wood pellets.

Page 22

7014-082B

Figure 22.1

WARNING

Fire Hazard. Keep combustible materials, gasoline and other ammable vapors and liquids clear of appliance.

• Do NOT store ammable materials in the appliance’s vicinity.

• Do NOT use gasoline, lantern fuel, kerosene, charcoal lighter uid or similar liquids to start or “freshen up” a re in this heater.

• Keep all such liquids well away from the heater while it is in use.

• Combustible materials may ignite.

September 21, 2006

CB 1200 Pellet Stove

Fuel Adjustment Rod

Thumb Screw

Set Screw

C. Before Your First Fire

1. First, make sure your appliance has been properly installed and that all safety requirements have been met. Pay particular attention to the re protection, venting and thermostat installation instructions.

2. Double check that the ash drawer and firebox are empty!

. Check the position of the thermocouple, located above

the repot, and make sure that it protrudes approximately /4 inch (19mm) into the repot.

4. Close the front door.

IMPORTANT DETAIL: The tip of the thermocouple must be in contact with the inside end of the thermocouple cover.

D. Fuel Adjustment Rod

The set screw is located at the bottom of the hopper and set loose at the factory so the fuel adjustment control rod will slide

up and down by only loosening the thumb screw at the top.

See Figure 23.1. Do not re-tighten bottom set screw.

E. Starting Your First Fire

1. A thermostat is required for proper operation of this appliance, except for corn. At this time, ll the hopper with pellets, set the thermostat to its lowest setting. Plug the power cord into nearby outlet.

2. The exhaust blower will stay on for approximately 10 minutes even though the thermostat is not calling for heat. This is normal.

. L

ocate the heat output control switch mounted on the upper right corner of the right side panel. Switch it to the high setting by pushing the top of the switch in, then adjust the thermostat to its highest setting. The red call light located on the upper right corner of the right side panel will be on. This indicates the thermostat is calling for heat.

The fuel feed system and the igniter should

5. For your rst re it will be necessary to press the reset button every two minutes until pellets start to drop into the repot, then press button 1 more time. This will ll the feed system and allow the appliance to begin dropping pellets. The appliance will continue to run as long as the thermostat is calling for heat.

6. Once the appliance has ignited, let the it burn for approximately 15 minutes, then set the thermostat to the desired room temperature. Adjust the heat output control switch to the desired setting.

now

be on.

F. Fire Characteristics

A properly adjusted re with the heat output control switch set on “high” has a short active ame pattern that extends out of the repot approximately 4 to 6 inches (102 to 152mm). If the re has tall ames with black tails and seems somewhat lazy, the feed rate will need to be reduced. This is done by sliding the fuel adjustment control rod down, which will reduce the feed. If the re is not 4 to 6 inches (102 to 152mm) tall, slide the fuel adjustment control rod up to increase the feed. A medium and low setting will give a shorter ame. The ame will rise and fall somewhat. This is normal.

G. Feed Rate Adjustment Instructions

The feed adjustment control rod is factory set, and should be adequate for most fuels. However, if the flame height is too high or too low, you will need to adjust the feed rate. Wait until the appliance has been burning for 15 minutes before making your adjustments and a adjustment to take effect.

1. Loosen the thumb screw.

2. Adjust the fuel adjustment control rod towards the "+"

symbol to increase the feed rate and ame height or towards the "-" symbol, to decrease the feed rate and ame height.

. Re-tighten the thumb screw.

Figure 23.1

llow 15 minutes for feed

Figure 23.1

September 21, 2006

7014-082B

Page 2

CB 1200 Pellet Stove

Back side of Firepot

Firepot floor left open

H. Ignition Cycles

1. During each ignition cycle, it is normal to see some smoke in the rebox. The smoke will stop once the re starts.

2. The convection blower will automatically turn on after your appliance has reached the set temperature on the “high” setting. This blower transfers heat from your appliance into the room, and will continue to run after the thermostat has stopped calling for heat until the appliance has cooled down.

. Occasionally the appliance may run out of fuel and shut

itself down. When this happens, the red call light will be on. To restart it, ll the hopper and press the reset button. (See Figure 22.1, page 22). When you press the reset button the red call light will go out. Release the button and the light will come back on. You should see a re shortly. If not, follow the instructions on page

23, of “Starting Your First Fire”.

CAUTION

Odors and vapors released during initial operation.

• Curing of high temperature paint.

• Open windows for air circulation.

Odors may be irritating to sensitive individuals.

WARNING

Fire Risk Do NOT operate appliance:

• With appliance door open.

• Firepot oor open.

• Cleaning slide plates open. Do NOT store fuel:

• Closer than required clearances to combustibles to appliance

• Within space required for loading or ash removal.

Figure 24.1 - DO NOT LEAVE FIREPOT FLOOR OPEN

I. Frequently Asked Questions

ISSUES SOLUTIONS

1. Metallic noise. 1. Noise is caused by metal expanding and contracting as it heats up and cools down, similar to the sound produced by a furnace or heating duct. This noise does not affect the operation or longevity of your insert.

2. Ash buildup on glass. 2. This is normal. Clean the glass.

. Glass has turned dirty. . Excessive build up of ash. The lower burn settings will

4. Fire has tall ames with black tails and is lazy. 4. The feed rate needs to be reduced or the repot needs

5. Smokey start-up or puffs of smoke from the airwash. 5. Either the repot is dirty or there is too much fuel at

6. Large ame at start-up. 6. This is normal. Flame will settle down once the re is

produce more ash, the higher burn settings produce less. The more it burns on low the more frequent cleaning of the glass is required.

cleaning. Heat exchanger of exhaust blower needs cleaning.

start-up and not enough air. Close down feed rate 1/4 inch at a time until this no longer happens.

established.

Page 24

7014-082B

September 21, 2006

Troubleshooting

CB 1200 Pellet Stove

With proper installation, operation, and maintenance your appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualied service person in the diagnosis of a problem and the corrective action to be taken. This troubleshooting guide can only be used by a qualied service technician.

Symptom

Plug in appliance - No response.

Call light on. No re. No fuel in repot.

Call light on. No re. Partially burned fuel in repot.

Call light on. No re. Unburned pellets in repot.

Possible Cause Corrective Action

No current to outlet.

.7 amp fuse defective.

# snap disc tripped or defective.

Control box defective.

Out of fuel.

#2 snap disc may be defective.

Vacuum switch not closing, no vacuum.

Control box defective.

Firepot clean-out plate not closed.

Firepot is dirty (missed ignition).

Firepot clean-out plate not closed.

Firepot is dirty.

Ignition hole blocked.

Check circuit breaker at service panel.

Replace fuse.

Reset or replace snap disc.

Replace control box.

Check hopper. Fill with fuel.

Replace snap disc.

Check exhaust blower is plugged in and operating. Check vacuum switch is plugged in. Check vacuum hose is in good condition, clear and connected at both ends. Check thermocouple is in good condition and plugged in properly. Make sure venting system is clean. Make sure front door is closed.

Replace control box.

Check that repot clean-out plate is fully closed.

Clean repot. Make sure there is no clinker in the repot.

Clinkers may have to be broken up with repot scraper tool or other means.

Check that repot clean-out plate is fully closed.

Clean repot. Make sure there is not a clinker in the repot. Clinkers may have to be pushed out of repot with repot scraper tool or other means.

Scrape with solid piece of wire.

Igniter not working.

Control box defective.

Slow or smoky start-up. Firepot clean-out plate not closed.

Firepot is dirty.

Excessive amount of fuel at start-up.

September 21, 2006

7014-082B

Remove ash drawer to see if igniter is glowing red on start-up. Check igniter wires for good connection. Replace igniter using 1/4 inch male /female spade connectors.

Replace control box.

Check that repot clean-out is fully closed.

Clean repot. Make sure there is not a clinker in the repot. Clinkers may have to pushed out of repot with repot scraper tool or other means.

Reduce feed rate using feed rate adjustment control rod located inside hopper.

Page 25

CB 1200 Pellet Stove

Symptom Possible Cause Corrective Action

Slow or smoky start-up (Cont’d)

Feed system fails to start.

Dirty exhaust and/or venting system. Check for ash build up in unit, includ-

ing behind rear panels, rebox, heat exchanger, exhaust blower and venting.

Out of fuel.

#2 snap disc may be defective.

Check hopper, ll with fuel.

Replace snap disc. Firebox door must be closed securely.

No call light. Unit does not begin start sequence.

Vacuum switch not closing. No vacuum.

Feed system jammed or blocked.

Feed spring not turning with feed motor.

Feed motor defective or not plugged in.

Thermostat not set to a high enough temperature.

Snap Disc # tripped.

No power.

Fuse blown.

Connections at thermostat and/or appliance not making proper contact.

Defective thermostat or thermostat wiring.

Empty hopper of fuel. Use a wet/dry vacuum cleaner to remove remaining fuel, from hopper, including feed tube. Check feed chute for obstructions. Loosen 2 screws and jiggle feed assembly.

Check that set screw is tight on feed spring shaft at end of feed motor.

Check connections on feed motor, replace if defective.

Adjust thermostat above room temperature.

Reset snap disc.

Connect to power.

Replace fuse.

Check connections at thermostat and appliance.

Replace thermostat or wiring. NOTE: To test thermostat and wiring, use a jumper wire at the thermostat block on the unit to by-pass thermostat and wiring.

Control box defective.

Replace control box.

Unit fails to shut off. Call light on. Turn thermostat off.

If call light does not go out, disconnect thermostat wires from unit. If call light does go out, thermostat or wires are defective.

Page 26

7014-082B

September 21, 2006

CB 1200 Pellet Stove

Symptoms Possible Cause Corrective Action

Convection blower fails to start.

#1 snap disc defective.

Blower not plugged in.

Replace snap disc.

Check that blower is plugged into wire harness.

Blower is defective.

Control box is defective.

Exhaust blower fails to

Blower not plugged in.

start or does not shut off.

Blower is clogged with ash.

Blower is defective.

Control box is defective.

Large, lazy ame, orange color. Black ash on glass.

Dirty appliance. Poor fuel quality, high ash content.

Firepot clean-out plate not completely closed.

Excessive amount of fuel.

Nuisance shutdowns. Low ame.

Replace blower.

Replace control box.

Check that blower is plugged into wire harness.

Clean exhaust system.

Replace blower.

Replace control box.

Clean unit, including repot, heat exchangers and venting system. Remove stainless steel bafe from rebox to clean ash from on top of bafe. Clean behind rear brick panels. Change fuel brand to premium.

Check that repot clean-out plate is fully closed.

Reduce feed rate using feed rate adjustment control rod located inside hopper.

Increase feed by opening feed rate adjustment control rod located inside hopper.

Appliance calls for heat. Call light illuminates. Exhaust blower starts. No feed or igniter.

Sawdust buildup in hopper.

Feed motor is reversing.

Defective thermocouple.

Defective control box.

Firepot more than 1/2 full.

Thermocouple is defective or not properly plugged in.

Defective control box

Clean hopper, see page 30.

Check for good connections between feed motor and wire harness.

Replace thermocouple.

Replace control box.

See page 31 for detailed instructions for “High Ash Fuel Content Management”

Check connections on thermocouple or replace if defective. A ashing yellow light on the control box indicates a problem with the thermocouple.

Replace control box.

September 21, 2006

7014-082B

Page 27

CB 1200 Pellet Stove

Clinker

Maintaining & Servicing Your Appliance

A. Proper Shutdown Procedure

CAUTION

Shock and Smoke Hazard

• Turn down thermostat, let appliance completely cool and exhaust blower must be off. Now you can unplug appliance before servicing.

• Smoke spillage into room can occur if appliance is not cool before unplugging.

• Risk of shock if appliance not unplugged before servicing appliance.

B. General Maintenance

1. Types of Fuel

Depending on the type of fuel you are burning will dictate how often you have to clean your repot. If the fuel you are burning has a high dirt or ash content or you are burning shelled eld corn, it may be necessary to clean the repot more than once a day. Dirty fuel will cause clinkers to form in the repot. A clinker is formed when dirt, ash or a non-burnable substance is heated to 2000°F (109°C) and becomes glass-like. See “C” in this section for more details on fuels with high ash content.

3. Cleaning Firepot with Cleaning Rod & Firepot Scraper (Cont’d)

b. Pull repot cleaning rod OUT a couple of times to help

shake debris loose. If rod is hard to pull, it may be necessary to use your repot scraper to chip away material that has built up on the bottom plate of the repot and to push out any clinkers. Larger clinkers may have to be removed from the top of the repot. Corn clinkers can be especially difcult to break up.

c. The firepot floor plate must be fully closed when

nished.

4. Cleaning Ash Drawer

• Frequency: As needed

• By: Homeowner

• Task:

The ash drawer is located in the pedestal. To remove and empty the ash drawer, open both the left and right side pedestal access doors. They are hinged in the back and held closed magnetically. Pull out on the back of the over-center style latch and then pivot the holding rod out of the drawer notch on both sides. Pull the ash drawer straight out of the pedestal and empty into a metal or non-combustible container. Place the container in a safe area, away from combustible materials. Re-install the ash drawer and check that both latches are secure and tight.

Figure 26.1 - Large Clinker

2. Cleaning Firepot with Cleaning Rod & Firepot Scraper

• Frequency: Daily or more often as needed

• By: Homeowner

• Task:

a. The appliance must be in complete shutdown and cool

and the exhaust blower off.

WARNING

Fire Hazard.

• NEVER pull repot cleaning rod when appliance is operating. Hot pellets may fall into ashpan and may start a re or you may experience mis-starts due to lack of vacuum.

5. Ash Removal from Firebox

• Frequency: Weekly or as needed

• By: Homeowner

• Task:

a. There must not be any hot ashes in the rebox during

cleaning so allow the appliance to completely cool. The rebox ash should be removed every time the repot is cleaned. Frequent cleaning of the ash in the rebox will help slow down the build-up of ash in the exhaust blower and vent system.

NOTE: Remove optional log set if installed.

b. Plug in your appliance, if unplugged, and turn the

thermostat on and immediately shut it off to start the exhaust blower on its cycle time. It will pull y ash out the exhaust instead of into the room.

WARNING

Disposal of Ashes

• Ashes should be placed in metal container with tight tting lid.

• Ashes should be retained in closed container until all cinders have thoroughly cooled.

Page 28

7014-082B

September 21, 2006

CB 1200 Pellet Stove

Exhaust Plenum Clean-Out Plate

Cleaning Rods

Heat Exchanger Tubes

6. Ash Removal from Firebox (Cont’d)

c. See Cleaning Ash Drawer for instructions to remove

the ash drawer.

d. This ash is deposited in the same ash drawer as the

repot debris. The ash drawer should be emptied every time you clean the rebox. Remember to place the ash and debris into a metal or non-combustible container.

7. Disposal of Ashes

• Frequency: As needed

• By: Homeowner

• Task:

Ashes should be placed in a metal container with a tight-tting lid. The closed container of ashes should be placed on a non-combustible oor or on the ground, well away from all combustible materials, pending nal disposal. If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all cinders have been thoroughly cooled.

WARNING

Heat exchanger cleaning rods may be warm to the touch. For safety purposes wear gloves.

Do not pull heat exchanger cleaning rods while appliance is operating.

9. Cleaning Beneath Heat Exchanger

• Frequency: Monthly or after burning 1 ton of fuel

• By: Homeowner

• Task:

A more thorough cleaning is needed to remove the excess ash that is left behind from the use of the cleaning rods for the heat exchanger tubes. Open the right side curtain and the right pedestal access door. Remove 4 screws and remove the exhaust clean-out plate and thoroughly vacuum out the excess ash.

NOTE:

There are heavy duty vacuum cleaners speciically

designed for solid fuel appliance cleaning.

8. Cleaning Heat Exchanger Chambers

• Frequency: Weekly or as needed

• By: Homeowner

• Task:

The amount of ash buildup in the repot will be a good guide to determine how often you should clean the heat exchangers.

a. Allow the appliance to completely cool down before

pulling the cleaning rods. Turn the thermostat on and then immediately off to start the exhaust blower on its cycle time. It will pull y ash out the exhaust instead of into the room. Lift the stove top up from the front to access the 2 cleaning rods. See Figure 29.2.

b. Locate the 2 rods along bottom edge of the heat

exchanger tubes. Lift the stove top up by the front. Both rods are bent at a 90° angle for easy handling.

c. To clean, pull the rods straight out unit it stops,

approximately 20 inches (508mm). Slide the rods OUT and IN a couple of times.

Figure 29.1

Figure 29.2

September 21, 2006

7014-082B

Page 29

CB 1200 Pellet Stove

Clean Out Cover

10. Cleaning the Glass

• Frequency: As needed

• By: Homeowner

• Task:

a. Appliance must be completely cool before cleaning

glass.

b. Use a damp paper towel or any non-abrasive glass

cleaner. Wipe off with dry towel.

CAUTION

Handle glass assembly with care.

When cleaning glass:

• Avoid striking, scratching or slamming glass.

• Do NOT clean glass when hot.

• Do NOT use abrasive cleaners.

• Use a hard water deposit glass clean

• Refer to maintenance instructions.

er on white lm.

WARNING

Handle glass with care.

• Inspect the gasket to ensure it is undamaged.

• Do NOT strike, slam or scratch glass.

• Do NOT operate appliance with glass assembly removed.

• Do NOT operate with glass cracked, broken or scratched.

11. Cleaning the Hopper

• Frequency: Monthly or after burning 1 ton of fuel

• By: Homeowner

• Task:

After burning approximately 1 ton of fuel you will need to clean the hopper to prevent sawdust build-up. A combination of sawdust and pellets on the auger reduces the amount of fuel supply to the repot. This can result in nuisance shutdowns and mis-starts.

a. The appliance must be in complete shutdown. Allow the

appliance to completely cool down and then unplug it.

b Empty the hopper of any remaining pellets.

c. Vacuum the hopper and feed tube.

13. Door Latch Inspection

• Frequency: Periodically

• By: Homeowner

• Task:

The same latch is used on both the front door and the ash drawer. To adjust, open the latch and pivot the holding rod out. Loosen the jam nut on the rod. With a Phillips head screw driver, turn the rod clockwise to tighten. The latch handle should snap securely in place when adjusted properly. After adjusting the latch, be sure to tighten the jam nut on the rod to hold the adjustment.

14. Cleaning Convection Blower - Requires No Lubrication

• Frequency: Yearly or as needed

• By: Qualied Service Technician

• Task: Contact your local dealer.

15. Soot and Fly Ash: Formation & Need for Removal in Exhaust Venting System.

• Frequency: Yearly or as needed

• By: Qualied Service Technician/Homeowner

• Task:

The products of combustion will contain small particles of y ash. The y ash will collect in the exhaust venting system and restrict the ow of the ue gases. At start-up if there is incomplete combustion, or if there is a shutdown or incorrect operation of the appliance it will lead to some soot formation. This will collect in the exhaust venting system.

The venting system may need to be cleaned at least once a year or more often depending upon the quality of your fuel or if there is a lot of horizontal pipe sections. Ash will build up more quickly in the horizontal sections.

16. Cleaning the Top Vent Adapter

a. The appliance must be in complete shutdown and the

exhaust blower should be off. Allow the appliance to completely cool down.

b. Open the clean-out cover. See Figure 28.1.

c. Sweep out any ash build-up.

NOTE: There are heavy duty vacuum cleaners speciically

designed for solid fuel appliance cleaning.

12. Cleaning Exhaust Blower - Requires No Lubrication

• Frequency: Yearly or as needed

• By: Quality Service Technician/Homeowner

• Task:

a. Locate the blower on the left side of the appliance by

opening both the left side curtain and the left pedestal access door. To clean the impeller it is easier to access through the right side curtain.

Page 0

7014-082B

Figure 28.1

September 21, 2006

Correct Flame Size, Yellow/White in Color

Correct

Ash Build Up in Firebox

Pellets Back Up In Feed Tube

Firepot Overfills

Tall, Lazy Flame, Orange in Color

Incorrect

C. High Ash Fuel Content Maintenance

Remove 2 Screws

Remove 4 Screws

Outside Air Flex Hose

Convection Blower

• Frequency: As needed

• By: Homeowner

• Task:

Poor quality pellet fuel, or lack of maintenance, can create conditions that make the repot ll quickly with ashes and clinkers. This condition makes the appliance susceptible to overlling the repot with pellets which may result in smoking, sooting and possible hopper res. Figure 31.1 shows an example where the repot overlls, pellets back up into the feed tube and ash has accumulated in the rebox. Figure

31.2 illustrates an inefcient and non-economical method burning of fuel caused by poor quality pellet fuel. Figure 31.3 is showing the correct ame size when good quality, premium pellet fuel is burned.

If the ash buildup exceeds the half way point in the repot

IMMEDIATE ATTENTION AND CLEANING IS REQUIRED.

Follow the detailed instructions found in this section for each step listed below.

• Shut down the unit by turning down the thermostat and allow unit to completely cool down. (Do not unplug the unit, it can cause smoke spillage in the room).

• Pull the heat exchanger cleaning rods. Section 10.7

• Empty the repot. Section 10.2

• Clean the rebox. Section 10.4

• Empty the ash drawer. Section 10.3

• Dispose of the ashes. Section 10.6

• Restart the appliance with premium grade fuel.

CB 1200 Pellet Stove

Figure 31.1

Figure 31.2

D. Blower Replacement

1. Convection Blower Replacement

a. Use proper shut down procedures to shut down the

appliance and let it completely cool.

b. The convection blower is located at the bottom rear

of the appliance. If an outside air kit is also installed, depending on your particular installation you may or may not have to remove the outside air ange. If you do, remove the 2 screws using a Phillips head screwdriver. You do not need to remove the ex pipe from the ange.

c. Remove the lower rear screen by removing the 4

screws securing the screen to the unit.

d. The motor is mounted on a removable bracket. Remove the

2 screws just above the motor and the whole assembly will tilt down and pull out.

Disconnect the wires from the blower. The wires coming from the wiring harness are white, red and tan and the wires coming from the blower are black, white and red. The white connects to white, the red to red and black to the tan color wire.

Figure 31.3

Figure 31.4

September 21, 2006

7014-082B

Page 1

CB 1200 Pellet Stove

Igniter

Igniter Bracket

Thumb Screw

2. Exhaust Blower Replacement

Remove existing blower:

a. Use proper shut down procedures to shut down the appli-

ance and let it completely cool and then unplug it.

b. Use an 11/2" wrench or nut driver to loosen and remove

the (6) nuts holding motor mount plate to the blower housing on your stove.

c. Remove washer from beneath the terminal ring on the

grounding wire.

d. Pull motor/mounting plate from blower housing.

e. Scrape off old gasketing material from blower housing.

Install new blower:

f. The blower and blower housing is shipped as a unit. It

is necessary to separate them at this point if you are using the existing blower housing already installed on the appliance:

g. Follow steps 2 and  above. Discard or set aside the new

blower housing.

h. Carefully remove gasketing from new housing and set

onto the blower housing.

Re-install blower to blower housing:

i. Install blower on housing ensuring that wiring exits facing

the 8 o’clock position. Place the washer and then the grounding wire on nearest mounting plate stud.

j. Use nuts removed in step b to secure blower to hous-

ing.

k. Re-connect wiring (use jumper wire if necessary). Re-

connect power supply.

E. Igniter Replacement

Figure 32.1

1. Use proper shut down procedures to shut down the appliance and let it completely cool down and then unplug it and remove the ash drawer.

2. Follow instructions to remove the ash drawer found on page 28. Remove the access plate directly above it by removing the 2 screws just below the ash catcher.

. The wire leads to the igniter are connected to the wire

harness with 1/4 inch male / female spade connectors. These wires will pull forward approximately 4 to 5 inches (102mm to 127mm). Disconnect the spade connections and remove the igniter from the chamber. Loosen the thumb screw and slide igniter out.

4. Install new igniter into the chamber and tighten the thumb screw. Re-connect the wires to the 2 leads with the spade connectors.

5. Remove right side panel and pull wire leads back toward the rear of the appliance to take-up the 4 to 5 inches (102mm to 107mm) previously pulled out. This will keep the wires out of the way of the ash drawer. Double check that the igniter wires are clear of any movement, i.e. ash drawer, repot cleaning rod, etc.

6. Re-install the ash drawer and side panel and re-connect the power.

Page 2

F. Bafe Removal

1. Use proper shut down procedures to shut down the appliance and let it completely cool down.

2. Open right side panel and then open the door.

. The 2 bafes are located at the top inside of rebox.

4. Place your hand on the bafe and slide it up and the bottom edge will fall down and then you can lift the bafe out. Repeat for the other side.

7014-082B

September 21, 2006

G. Glass Replacement

Top & Bottom Frame

Door Latch

Side Frame

Center Posts

Glass

Remove Door Latch First

and then Side Frame

Door Frame shown with no Glass or Glass Frames

Remove 5 nuts from Bottom Frame

WARNING

• Glass is 5mm thick high temperature heatresistant ceramic glass.

• DO NOT REPLACE with any other material.

• Alternate material may shatter and cause injury.

Remove door from appliance and place face down on

•

a protected surface to avoid scratching the door.

Remove all door rope.

•

Replacing Center Glass

NOTE: DO NOT LET Air Wash Spacers fall down from

top frame when removing and replacing center glass.

1. Using a nut driver remove the (5) bottom nuts and

remove the bottom glass frame. Figure 33.2.

2. Slightly bend up and out of the way the 2 center posts and slide the glass out the bottom.

. Slide new glass in, reposition the 2 center posts and

re-install bottom glass frame.

4. Re-rope the door.

CB 1200 Pellet Stove

Figure 33.1

Replacing Side Glass NOTE: When removing the side glass with the door

latch, you must remove the door latch rst

before removing the side frame. Use a powered Phillips head screw driver to remove the 4 screws.

1. Remove side glass frame.

2. Loosen the top and bottom frame and slightly bend up and out of the way.

. Slide glass out the side and slide new glass in.

4. Re-install the side glass frame and tighten the top and bottom frames.

5. Re-install the door latch, if applicable, and re-rope the door.

Figure 33.2

September 21, 2006

7014-082B

Page 

CB 1200 Pellet Stove

Reference Materials

A. Component Function & Location

1. Control Box

a. The control box is located under a small cover in the

right rear corner of the inside of the hopper.

b. There is a light located inside of the control box. The

internal light will turn green when the appliance has reached a temperature of 200oF (9°C) in the repot and will turn red when it reaches 600oF (15°C).

c. There is also an internal blue light located in the upper

left corner of the control box. When you plug in the appliance the blue light will automatically start blinking 1 blink every 10 seconds for the rst 60 seconds and then will stop.

NOTE:

Do NOT open the control box. This will void the warranty. If you need to plug in or remove the control box you must rst unplug the appliance.

2. Convection Blower

The convection blower is mounted at the bottom rear of the appliance. There are 2 impellers, one on each side of the motor. The convection blower pushes heated air through the heat exchange system into the room.

3. Exhaust Blower

The exhaust blower is mounted on the lower left side on rear of appliance. The exhaust blower is designed to pull the exhaust from the appliance and push it out through the venting system.

4. Feed System

The feed system is located in the hopper under the feed motor cover box on the left side of the appliance and can be removed as an entire assembly. The assembly includes the feed motor, mounting bracket, bearing and feed spring (auger). The hollow feed spring (auger) pulls pellets up the feed tube from the hopper area and drops them down the feed chute into the repot.

5. Firepot

The repot is made of high quality ductile iron and has a cleaning pull-out rod. The oor of the repot opens for cleaning when you pull out the rod. Be sure that the oor returns to a completely closed position or your appliance will not operate properly.

6. Fuse

The fuse is located on the front of the junction box on the right side of the appliance. The fuse will blow should a short occur and shut off power to the appliance.

When describing the location of a component, it is always AS YOU FACE THE FRONT OF THE APPLIANCE.

7. Heat Exchangers

The heat exchangers transfer hot air from the exhaust system into convection air. Lift the stove top to access the heat exchangers. There are 2 clean out rods located under the heat exchangers.

8. Heat Output Switch

The heat output switch is located on the upper right side panel. The function of the heat ouput switch is to regulate the burn rates; low, medium, and high settings.

9. Igniter

The igniter is mounted on the base of the repot. Combustion air travels over the red hot igniter creating super heated air that ignites the pellets.

10. Junction Box And Wiring Harness

The junction box is located on the right side of the appliance, behind the interior shield. The junction box and wiring harness are replaced as one component.

11. Power Supply

The power outlet is located on the back of the appliance, lower right corner. Check the wall receptacle for 120 volt, 60 Hz (standard current). Make sure the outlet is grounded and has the correct polarity. A good surge protector is recommended.

12. Red Call Light

The red call light is on the front of the junction box, next to the reset button. The function of the red call light is to indicate that the thermostat is calling for heat.

13. Reset Button

The reset button is located on the right side of the apppliance next to the red call light. The function of the button is to momentarily open the thermostat circuit, which restarts the system.

14. Thermocouple

The thermocouple is located on top of the repot inside the thermocouple cover (ceramic protection tube). The thermocouple sends a millivolt signal to the control box indicating the preset temperatures of the green and red lights have been obtained.

15. Thermostat

The appliance is designed to run on a 12 volt AC thermostat. The heat anticipator should be set on the lowest setting available.

Page 4

7014-082B

September 21, 2006

CB 1200 Pellet Stove

Thermocouple

Heat Output Switch

Thermostat

Block

Snap

Disc #2

Snap

Disc #1

Feed

Motor

Male

Vacuum

Switch

Capacitor

Female

Convection

Blower

Speed

Exhaust

Blower

Snap

Disc #

Reset

Button

Call Light

Fuse

Yellow

Purple

Red

Orange

White

Yellow

Blue

Black Black

Gray

High Temp High Temp

Yellow

Igniter

16. Snap Disc #1 (Convection Blower) 145°F

Snap disc #1 is located on the right side of the appliance on the top of the heat exchanger box. There are 2 purple wires connected to it. This snap disc turns the convection blower on and off as needed. Power is always present at snap disc #1.

17.

Snap Disc #2 (Thermostat Override) 200°F

Snap disc #2 is also located on the right side of the appliance between snap disc #1 and convection blower. There are 2 yellow wires connected to it. This snap disc will turn off the feed system, which will turn off the appliance if an overre condition should occur or if the convection blower should fail to operate.

18.

Snap Disc #3 (Back Burn Protector) 250°F

Snap disc # is mounted on the back of the auger tube in the right side of the appliance just below the feed motor and has a red reset button. To access it remove the feed motor cover

box from inside the hopper. If the re tries to burn back into the feed system or push exhaust up the feed tube, this snap disc will shut the entire system off. This disc must be manually reset.

19. Vacuum Switch

The vacuum switch is located on the left side of the appliance behind the inner shield. This switch turns the feed system on when vacuum is present in the rebox. The vacuum switch is a safety device to shut off the feed motor if the exhaust or the heat exchanger system is dirty or plugged or if the rebox door is open.

20. Wiring Harness See Figure 35.1 below.

Figure 35.1

September 21, 2006

7014-082B

Page 5

CB 1200 Pellet Stove

Heat

Output

Fan

Speed

Reset Button

Call Light

HIGH

MED

LOW

Power Outlet

Terminal Block. Center 2 screws for Thermostat Wires

Outside Air Flex Hose

Convection Blower

Cleaning Rods

Heat Exchanger Tubes

B. Component Locations

Figure 36.1

Figure 36.3

Page 6

Figure 36.4 Figure 36.2

7014-082B

September 21, 2006

C. Exploded Views



1

4

CB 1200 Pellet Stove

Nbr Description Part Number

1 Door Frame MBK: 410-600

Gold: 410-550 Nickel: 510-1110

2 Glass Assembly, Center 510-5400

 Glass Assembly, Sides 510-5410

4 Glass Frame Post 410-6240

5 Glass Frame Side 410-4740

6 Door Latch Bracket 410-4912

7 Glass Frame Spacer 410-6250

8 Glass Frame, Top & Bottom 410-470

9 Hinge, Female 450-2910

Glass Size Center: 13-7/8” wide x 11” high Glass Size Sides: 5-1/8” wide x 11” high

Figure 37.1 - Door, Face, Glass & Door Latch Assembly

Nbr Description Part Number

42 Firepot Pull Rod (Linkage) 812-850

44 Igniter Bracket Not Replaceable

Thumb Screw 7000-22

1

45 Igniter (Heating Element) 812-811

Firepot, EZ Clean 812-51

Figure 37.2 - Firepot Assembly

4

48 Thermocouple Holder

812-171

14 Thermocouple 812-0210

47 Thermocouple Cover 812-122

September 21, 2006

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Page 7

CB 1200 Pellet Stove

2

0

1

2



4

5

6

7

8

9

4

Figure 38.1

Nbr Description

2

Door Assembly

24 Ash Pan

25 Panel Access, Front (Firepot)

26 Latch, Draw

27 Director, Air, Large

28 Director, Air, Small

29 Grille, Louvers

0

Knob, Heat Exchanger Rods

1

Brick, Right Side

2

Brick, Right Rear

 Brick, Left Rear

4

Brick, Left Side

5

Bafe, Right

Nbr Description

6

Bafe, Left

7

Curtain Mount, Side, Left

8

Curtain, Side, Left

9

Curtain, Pedestal, Left

40 Blower, Exhaust

41 Gasket, Exhaust Blower

42 Firepot Pull Rod Assembly (Linkage)

4

Firepot, EZ Clean

44 Igniter Bracket (Thumb Screw)

45 Igniter, Loop

46 Exhaust Plenum Trap Door

47 Thermocouple, Cover

48 Thermocouple Holder

Page 8

7014-082B

September 21, 2006

CB 1200 Pellet Stove

5

7

6

Figure 39.1

Nbr Description

51 Exhaust Plenum Clean-Out Plate

52 Snap Disc, #1, 145-40 degree

5

Blower, Convection

54 Convection Air Plenum

55 Snap Disc, #2, 200 degree

56 Curtain Mount, Side, Right

57 Exhaust Plenum Plate

58 Curtain, Pedestal, Right

59 Curtain, Side, Right

60 Panel Access, Lower Rear Screen

61 Curtain, Air Deector, Right

62 Latch, Magnet for Side Air Deector Curtain

6

Panel Access, Upper Rear Screen

64 Vacuum Switch

Nbr Description

65 Control Box

66 Control Box Cover

67 Feed Adjustment Plate with Rod

68 Feed Motor Cover

69 Feed Motor & Spring Assembly

70 Curtain, Air Deector, Left

71 Hopper Lid

72 Hopper Lid Handle

7

Top Only

74 Hopper Access Plate

75 Heat Shield Extension, Top

76 Snap Disc, #, 250 degree

77 Junction Box & Wire Harness

September 21, 2006

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Page 9

CB 1200 Pellet Stove

D. Service Parts and Accessories

IMPORTANT: THIS IS DATED INFORMATION. The most current information is located on the Quadra-

Fire web site at www.quadrare.com. When ordering, supply serial and model numbers to ensure correct service parts.

Item # Parts (Alphabetical Order) Part No.

24 Ash Pan 812-4050

Bafe Assembly, Left 510-550

6

Bafe Assembly, Right 510-560

5

Blower, Convection 812-70

5

40 Blower, Exhaust 812-81

Bolt, Firepot, 1-1/4” long 225-0120

Bracket, Door Hinge 410-4840

Bracket, Door Latch 410-4912

Collar Assembly, Outside Air Kit 7001-045

Component Pack (Includes repot scrapper, touch-up paint, power cord & wiring harness to the thermostat and manual, owner’s manual, warranty card, consumer’s view card and “How-To-Operate” DVD)

65 Control Box SRV7000-205

66 Cover, Control Box 410-621

68 Cover, Feed Motor 410-511

Curtain Mount, Side, Left 410-5251

7

56 Curtain Mount, Side, Right 410-5261

61 Curtain, Air Deector, Left 410-4992

70 Curtain, Air Deector, Right 410-5105

9,58

Curtain, Pedestal, Sides (interchangeable) 410-591

Curtain, Side, Left 812-840

8

59 Curtain, Side Right 812-800

1 Door Frame

6 Door Latch Bracket 410-4912

51 Exhaust Plenum Clean-Out Plate 410-4871

46 Exhaust Plenum Trap Door 812-4100

67 Feed Adjustment Plate with Rod 812-4170

Feed Motor 812-4421

69 Feed Motor & Spring Assembly 812-690

Feed Motor Capacitor Jumper 20-2150

Feed Motor Mount 410-7172

Feed Spring Only 812-600

1-4

Fireboard, Set, 4 pcs 811-0601

Firepot Floor (Slide Plate) 414-0290

42 Firepot Pull Rod Assembly (Linkage) 812-850

Firepot, EZ Clean 812-51

4

Fuse .7 amp, Junction Box 812-080

Gasket, Ash Pan, 10 ft 84-1460

Gasket, (Rope) Door, cut to size, 7-1/2 ft 842-250

41 Gasket, Exhaust Blower 240-0812

Gasket, Firepot 510-050

2 Glass Assembly, Center 510-5400

812-60

MBK: 410-600 Gold: 410-550 Nickel: 510-1110

Page 40

7014-082B

September 21, 2006

CB 1200 Pellet Stove

Item # Service Parts (Alphabetical Order) Part No.

 Glass Assembly, Left or Right, 1 pc 510-5410

Grille, Bar, Bottom 410-80

4 Glass Frame Post 410-6240

5 Glass Frame Side 410-4740

7 Glass Frame Spacer 410-6250

8 Glass Frame, Top & Bottom 410-470

72 Handle, Hopper Lid 200-0110

Heat Output Control Switch, (Rocker Switch),  position 812-500

75 Heat Shield Extension, Top 410-522

Hinge, Female, Door 450-2910

71 Hopper Lid 410-4901

45 Igniter, Loop (Heating Element) 812-811

77 Junction Box & Wire Harness SRV7000-154

Knob, Firepot Pull Rod 200-081

Latch, Draw 229-0640

62 Latch, Magnet for Side Air Delfector Curtain 812-821

Nut, Firepot, 1/4-20 226-0090

60 Panel Access, Bottom Rear Screen 812-4020

Panel Access, Feed Motor 410-6220

25 Panel Access, Front (Firepot) 410-5161

Panel Access, Top Rear Screen 410-452

6

Power Cord 812-1180

Rivnut Repair Kit, 1/4-20 RIVNUT-REPAIR

52 Snap Disc, #1, 145-40 Degree 20-0060

55 Snap Disc, #2, 200 Degree 20-0900

76 Snap Disc, #, 250 Degree 20-1290

Switch, Rocker (Fan Speed) 812-910

Termination Cap Assembly, Outside Air 7011-044

16 Thermocouple 812-0210

47 Thermocouple Cover 812-122

48 Thermocouple Holder with Set Screw 812-171

12 Thumb Screw 7000-22

Top Assembly with Hopper Lid 812-940

Top Only 410-4980

7

64 Vacuum Switch 7000-166

Accessories Part No. Accessories Part No.

Brick, Set, 4 pc 811-0601 Outside Air Kit, Floor 811-0570

Log Set,  pc

811-0592 Outside Air Kit, Rear 811-0872

Door Assembly, Black DR-CB12-BK Rear Vent Adapter 811-0620

Door Assembly, Gold DR-CB12-GD Rear to Top Vent Adapter, 90

811-0610

Door Assembly, Nickel DR-CB12-NL Thermostat, Mechanical 811-760

Grille Assembly, Black LVGRL-CB12-NL Thermostat, Programmable 811-0520

Grille Assembly, Gold LVGRL-CB12-GD Top Vent Adapter,  in x  in 811-0580

Grille Assembly, Nickel LVGRL-CB12-MBK Top Vent Offset Adapter Collar,  in x 6 in 812-570

Appliance Part No.

Classic Bay 1200 Pellet Stove CB1200

September 21, 2006

7014-082B

Page 41

CB 1200 Pellet Stove

E. Service And Maintenance Log

Date of Service Performed By Description of Service

Page 42

7014-082B

September 21, 2006

CB 1200 Pellet Stove

Lifetime Warranty

F. Warranty Policy

LIMITED LIFETIME WARRANTY

The Hearth & Home Technologies limited Lifetime Warranty guarantees that the following components will work as designed for the lifetime of the stove or Hearth & Home Technologies will repair or replace them. These items include but are not limited to steel and cast iron components, all gas burners, gas logs, combustion chambers, heat exchanger systems, stainless steel rebox components, plating, doors, glass damaged by thermal breakage, steel bafe supports, steel and ceramic bafes and manifold tubes. Labor is for the rst ve years.

THREE YEAR WARRANTY

Our pellet repots are covered under Hearth & Home Technologies three-year warranty program. Labor is for  years.

TWO YEAR WARRANTY

All electrical components such as but not limited to blowers, wiring, vacuum switches, speed controls, control boxes, thermodisc switches, pilot assembly, gas valves, thermostats and remotes are covered under Hearth & Home Technologies two-year warranty program. Effective April, 2005 igniters are also covered under the two year warranty. Labor is for two years.

ONE YEAR WARRANTY

Porcelain and Powder Coat nishes are warranted against manufacturer defects for one year. Labor to repair or replace these parts is covered for one year, reimbursed per our warranty service fee schedule.

CONDITIONS

This warranty is non-transferable and is made to the original retail purchaser only provided that the purchase was made through an authorized dealer of Hearth & Home Technologies. It must be installed and operated at all times in accordance with the Installation and Operating Instructions furnished with this product, as well as any applicable local and national codes. Any alteration, willful abuse, accident, or misuse of the product shall nullify this warranty.

Labor to repair or replace items covered under the limited Lifetime Warranty will be covered for the rst ve years per our warranty service fee reimbursement schedule. Parts covered under the limited Lifetime Warranty will be covered for the lifetime of the appliance up to a maximum of ten (10) years after Hearth & Home Technologies discontinues the model and two (2) years for optional accessories. Adjustments, regular maintenance, cleaning and temporary repairs do not qualify for a service call fee and will not be covered. The replacement of consumer replaceable items and installation of upgraded component parts do not quality for a service call fee, and will not be covered.

This limited Lifetime Warranty does not extend to or include surface nish on the appliance, door gasketing, glass gasketing, glass, rebrick, pellet logs, kaowool or other ceramic insulating materials. It does not cover installation or operational-related problems such as overring, use of corrosive driftwood, downdrafts or spillage caused by environmental conditions, nearby trees, buildings, hilltops, mountains, inadequate venting or ventilation, excessive offsets, or negative air pressures caused by mechanical systems such as furnaces, fans, clothes dryers, etc.

Any installation, construction, transportation, or other related costs or expenses arising from defective part(s), repair, replacement, etc., will not be covered by this warranty, nor will Hearth & Home Technologies assume responsibility for them. Further, Hearth & Home Technologies will not be responsible for any incidental, indirect, or consequential damages, except as results in damage to the interior or exterior of the building in which this appliance is installed. This limited Lifetime Warranty does not apply to the venting components, hearth components or other accessories used in conjunction with the installation of this product not manufactured by Hearth & Home Technologies

This warranty is void if the stove has been overred or operated in atmospheres contaminated by chlorine, uorine, or other damaging chemicals, the stove is subjected to prolonged periods of dampness or condensation, or there is any damage to the stove or other components due to water or weather damage which is the result of, but not limited to, improper chimney or venting installation. Hearth & Home Technologies may, at its discretion, fully discharge all obligations with respect to this warranty by either repairing or replacing the unit, or refunding the wholesale price of the defective part(s).

This limited Lifetime Warranty is effective on all appliances sold after May 1, 2002 and supersedes any and all warranties currently in existence.

Policy 250-8620 Rev K

September 21, 2006

7014-082B

Page 4

CONTACT INFORMATION:

Hearth & Home Technologies

1445 North Highway

Colville, WA 99114

Division of HNI INDUSTRIES

www.quadrare.com

Please contact your Quadra-Fire dealer with any questions or concerns.

For the number of your nearest Quadra-Fire dealer

please call 1-800-926-4356

CAUTION

Do NOT discard this manual.

• Important operating and maintenance instructions included.

• Read, understand and follow these instructions for safe installation and operation.

• Leave this manual with party responsible for use and operation.

Your Records for Model:

CB1200 PELLET STOVE

WHERE PURCHASED:

SERIAL NUMBER: __________________

DATE PURCHASED: __________________

DATE INSTALLED: __________________

This product may be covered by one or more of the following patents: (United States) 459510, 4686807, 4766876, 47922, 481154, 5000162, 5016609, 5076254, 51184, 5191877, 521895, 526471, 52856, 541794, 54798, 5429495, 5452708, 5542407, 560107, 561487, 564740, 5688568, 5762062, 5775408, 5890485, 591661, 594127, 5947112, 5996575, 600674, 6019099, 6048195, 605165, 6145502, 6170481, 627588, 6296474, 674822, 641079, 649226, 6484712, 654698, 6550687, 6601579, 6672860, 668802B2, 6715724B2, 6729551, 6761, 6748940, 6748942, 6769426, 6774802, 679602, 6840261, 6848441, 686064, 6866205, 6869278, 6875012, 6880275, 690809, 6919884, D20652, D445174, D46246; (Canada) 1297749, 2195264, 2225408, 21972; (Australia) 780250, 78040, 1418504 or other U.S. and foreign patents pending.

______________________________________

_______________________________________

TELEPHONE: __________________

Page 44

7014-082B September 21, 2006

Quadra-Fire CB1200 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual