PS Engineering PMA8000B Installation Manual

Download

9800 Martel Road

Lenoir City, TN 37772

www.ps-engineering.com

A88000000

Document P/N 200-890-0100

For serial numbers X04822 and below

Rev. 13, December 2009

Audio Selector Panel with Marker Beacon Receiver

High-fidelity Stereo Intercom

System Installation and Operation Manual

FAA- TSO C50c, C35d

EASA ETSO C50c, 2C35d

Patented under one or more of the following;

No. 4,941,187; 5,903,227; 6,160,496 and 6,493,450

PS Engineering, Inc. 2009 ©

Copyright Notice Any reproduction or retransmittal of this publication, or any portion thereof, without the expressed written permission of PS Engineering, Inc. is strictly prohibited. For further information contact the Publications Manager at PS Engineering, Inc., 9800 Martel Road, Lenoir City, TN 37772. Phone (865) 988-9800, email contact@ps-engineering.com.

In certified aircraft, warranty is not valid unless this product is installed by an

Authorized PS Engineering dealer.

Table of Contents

Section I – GENERAL INFORMATION.......................................................................................... 1-1

1.1 INTRODUCTION...................................................................................................................... 1-1

1.2 SCOPE ....................................................................................................................................... 1-1

1.3 EQUIPMENT DESCRIPTION ................................................................................................. 1-1

1.4 APPROVAL BASIS................................................................................................................... 1-2

1.5 SPECIFICATIONS.................................................................................................................... 1-2

1.6 EQUIPMENT SUPPLIED......................................................................................................... 1-4

1.7 EQUIPMENT REQUIRED BUT NOT SUPPLIED.................................................................. 1-4

1.8 OPTIONAL ITEMS................................................................................................................... 1-4

1.9 LICENSE REQUIREMENTS ................................................................................................... 1-4

Section II - INSTALLATION........................................................................................................... 2-1

2.1 GENERAL INFORMATION.................................................................................................... 2-1

2.1.1 SCOPE..................................................................................................................................... 2-1

2.1.2 CERTIFICATION REQUIREMENTS................................................................................................. 2-1

2.2 UNPACKING AND PRELIMINARY INSPECTION............................................................................... 2-1

2.3 EQUIPMENT INSTALLATION PROCEDURES ................................................................................... 2-1

2.3.1 COOLING REQUIREMENTS.......................................................................................................... 2-1

2.3.2 MOUNTING REQUIREMENTS....................................................................................................... 2-1

2.3.3 AUDIO PANEL MOUNTING RACK INSTALLATION ......................................................................... 2-1

2.3.4 AUDIO PANEL TRAY AND CONNECTOR ASSEMBLY...................................................................... 2-2

2.4 CABLE HARNESS WIRING ............................................................................................................ 2-2

2.4.1 NOISE ....................................................................................................................................... 2-2

2.4.2 EXISTING GMA340 INSTALLATION............................................................................................ 2-3

2.4.3 POWER ..................................................................................................................................... 2-3

2.4.4 COMMUNICATIONS PUSH-TO-TALK ............................................................................................ 2-3

2.4.5 AUDIO PANEL INTERFACE .......................................................................................................... 2-3

2.4.6 TEL (DUPLEX) FUNCTION FOR CELL PHONES ............................................................................. 2-4

2.4.7 TRANSMIT INTERLOCK............................................................................................................... 2-4

2.4.8 "SWAP" MODE .......................................................................................................................... 2-5

2.4.9 BACKLIGHTING ......................................................................................................................... 2-5

2.4.10 UNSWITCHED INPUTS............................................................................................................... 2-5

2.4.11 PUBLIC ADDRESS MODE .......................................................................................................... 2-6

2.4.12 PA MUTE (J2, PIN 12) ............................................................................................................. 2-7

2.4.13 MISCELLANEOUS LOGIC OUTPUT (J2, PIN 18) ........................................................................... 2-7

2.5 INTERCOM WIRING ...................................................................................................................... 2-7

2.5.1 ENTERTAINMENT INPUTS ........................................................................................................... 2-7

2.5.2 ENTERTAINMENT MUTING.......................................................................................................... 2-8

2.5.3 CONFIGURING MUSIC INPUT WITH FUNCTION KEYS .................................................................... 2-8

2.5.4 PLAYBACK BUTTON INSTALLATION ............................................................................................ 2-9

2.6 MARKER BEACON INSTALLATION ............................................................................................... 2-9

2.6.1 MARKER ANTENNA INSTALLATION ............................................................................................ 2-9

2.6.2 EXTERNAL MARKER LIGHTS ...................................................................................................... 2-9

2.6.3 MIDDLE MARKER SENSE............................................................................................................ 2-9

2.7 ADJUSTMENTS ............................................................................................................................. 2-9

2.8 COMMUNICATIONS ANTENNA INSTALLATION NOTES ................................................................ 2-11

2.8.1 AUDIO ACTIVE OUTPUT........................................................................................................... 2-11

2.9 PMA8000B PIN ASSIGNMENTS .................................................................................................. 2-12

2.10 POST INSTALLATION CHECKOUT............................................................................................. 2-13

2.11 UNIT INSTALLATION................................................................................................................ 2-13

2.12 OPERATIONAL CHECKOUT ...................................................................................................... 2-13

2.12.1 REQUIRED TEST EQUIPMENT.................................................................................................. 2-13

2.12.2 AUDIO PANEL TEST ............................................................................................................... 2-13

PS Engineering

PMA8000B Audio Selector Panel and Intercom System

Installation and Operator’s Manual

200-890-0100 Page ii Rev. 13, Dec. 2009

2.12.3 MARKER CHECKOUT ............................................................................................................. 2-14

2.12.4 TEL CHECKOUT.................................................................................................................... 2-14

2.12.5 INTERNAL RECORDER CHECKOUT .......................................................................................... 2-14

2.12.6 FUNCTION BUTTON CHECKOUT.............................................................................................. 2-14

2.13 FINAL INSPECTION................................................................................................................... 2-14

Section III OPERATION.................................................................................................................. 3-1

3.1 SCOPE ....................................................................................................................................... 3-1

3.2 COMMUNICATIONS TRANSMIT (XMT) SELECTION (2) ................................................................ 3-1

3.3 AUDIO SELECTOR (4)................................................................................................................... 3-2

3.4 TELEPHONE (TEL) (9)................................................................................................................. 3-2

3.5 SPEAKER AMPLIFIER (5).............................................................................................................. 3-3

3.6 MARKER BEACON OPERATION (10)............................................................................................. 3-3

3.7 INTERCOM OPERATION ............................................................................................................... 3-4

3.7.1 INTELLIVOX® VOX-SQUELCH.................................................................................................... 3-4

3.7.2 INTERCOM VOLUME CONTROL (7).............................................................................................. 3-4

3.7.3 INTERCOM MODES (8) ............................................................................................................... 3-5

3.8 MUSIC MUTING (6)...................................................................................................................... 3-5

3.9 TELEPHONE MODE (9)................................................................................................................. 3-6

3.10 UTILITY JACK ........................................................................................................................... 3-7

3.10.1 CELLULAR PHONE.................................................................................................................... 3-7

3.10.2 AUDIO ADVISORY INPUT.......................................................................................................... 3-7

3.10.3 MUSIC INPUT .......................................................................................................................... 3-8

3.10.4 SMART FUNCTION KEYS (SFK)................................................................................................ 3-8

3.10.5 FUNCTION “A”........................................................................................................................ 3-9

3.10.6 FUNCTION “B” ...................................................................................................................... 3-10

3.10.7 FUNCTION “C” ...................................................................................................................... 3-10

3.10.8 MUSIC 1 VOLUME.................................................................................................................. 3-11

3.11 INTERNAL RECORDER ............................................................................................................. 3-11

3.11.1 PLAYBACK............................................................................................................................ 3-12

Section IV – Warranty and Service ................................................................................................... 4-1

4.1 WARRANTY ................................................................................................................................. 4-1

4.2 FACTORY SERVICE ...................................................................................................................... 4-1

Appendix A – External PTT Hook Up .................................................................................................A

Appendix B – PMA 8000 Installation Drawings ..................................................................................B

Appendix C – J1 Connector Interconnect.............................................................................................C

Appendix D – J2 Connector Interconnect.............................................................................................D

Appendix E – Instructions for FAA Form 337 and continuing airworthiness .......................................E

9.1 INSTRUCTIONS FOR FAA FORM 337, AUDIO PANELS......................................................................E

9.2 INSTRUCTIONS FOR CONTINUING AIRWORTHINESS, AUDIO SYSTEM ..............................................E

Appendix F – RTCA DO160D Environmental Qualification Form ...................................................... F

Rev

Date

Change

10/31/05

1st Release of new utility jack units 2

01/19/06

Changed functionality of Function A at S/N J01861 3

02/01/06

Updated for Unswitched 4 low, differential music notes, annunciation & playback. 4

06/08/06

Changed operation on IRS playback Section 3.12.1 5

05/30/06

Added back shell retainer 6

03/06/07

Updated cover 7

9/27/07

Clarified the unswitched audio distribution in Section 2.4.10 9

8/11/08

Clarified backlighting connection 10

11/20/08

Added info on PA jumper 11

12/15/08

Clarified music jack grounding 12

2/16/09

Updated IRS Operation 13

12/03/09

Added Multiple Music Muting Modes , TEL sidetone control, ISO music control

PS Engineering

PMA8000B Audio Selector Panel and Intercom System

Installation and Operator’s Manual

200-890-0100 Page 1-1 Rev. 13, Dec. 2009

Section I – GENERAL INFORMATION

1.1 INTRODUCTION

The PMA8000B represents another evolutionary step in cockpit audio control and intercommunications utility. Using our patented IntelliVox® design, front panel utility jack, and pilot programmable configur ations, this marks the next level of audio control. The unit is designed for outstanding ergonomics and visually defined mode annunciation and selection.

Before installing and/or using this product, please read this manual completely. This will ensure that you will take full advantage of all the advanced features in the PMA8000B.

1.2 SCOPE

This manual provides detailed installation and operation instructions for the PS Eng ineering PMA8000Bseries of Audio Selector Panel/Intercom Systems. This includes the following units:

Model

Description

Part Number PMA8000B

Stereo Audio Selector Panel with Marker Beacon, includes utility jack and Internal Recorder System

050-890-0202

1.3 EQUIPMENT DESCRIPTION

The PMA8000B is a state-of-the-art audio isolation amplifier and audio selector that contains an aut omatic voice activated (VOX) intercom system and integral marker beacon receiver. It can switch two transceivers (Com 1, Com 2) and six receivers (Nav 1, Nav 2, ADF, DME, MKR and AUX).

A full duplex TEL mode allows the PMA8000B to act as an audio interface between aircraft headphone and microphones and specific aircraft approved (FAA/FCC) cellular telephone equipment, through the front mounted jack.

Warning: Use of non-aviation approved cellular telephone equipment may be prohibited by regulation.

PS Engineering is not responsible for unauthorized airborne use of cellular telephones.

For airborne use, the PMA8000B must be interfaced with an approved system.

There are five unswitched inputs, available for traffic or EGPWS, autopilot disconnect, and/or radar a ltimeter warning, with the fifth unswitched input through a front-mounted utility jack, when configured to act as a fifth unswitched input.

Pushbuttons select the receiver audio source provided to the headphones. A SPR button allows the user to listen to the receiver(s) selected on the cabin speaker. Except for the unswitched inputs, all speaker audio is muted during transmit. Unswitched inputs 1,3, and 4 are always presented to the aircraft speaker. Unswitched input 2 will be presented to the speaker when the front panel SPR push button has been selected.

Pushbutton switches select one of the communication transceivers for the pilot and copilot position, and allows radio transmission. In "Split Mode" the PMA8000B has the ability to allow the pilot to transmit on Com 1 while the copilot can tran smit on Com 2. A fail-safe mode connects the pilot headphone and microphone to COM 1 if power is removed for any reason, or if the power switch is placed in the Off (Failsafe) position. Unswitched input #1 is also provided to the pilot headphone in fail-safe

A six-station voice activated (VOX) intercom is included in the PMA8000B. This system has PS Engineering’s patented IntelliVox® circuitry that eliminates manual adjustments. The intercom system incorporates pilot isolate, all and crew modes, two independent stereo music inputs with "SoftMute™". Intercom volume control is through two concentric front panel knobs and a pushbutton intercom mode switch.

PS Engineering

PMA8000B Audio Selector Panel and Intercom System

Installation and Operator’s Manual

200-890-0100 Page 1-2 Rev. 13, Dec. 2009

The small volume knob controls the intercom level for the pilot and copilot, while the large knob contro ls the passenger intercom volume. Intercom squelch is automatic.

A 3-light, 75 MHz Marker Beacon receiver is integrated in the PMA8000B. This provides the necessary Marker Beacon lights and audio indications necessary for that portion of an Instrument Land ing System (ILS) approach. A pushbutton labeled MKR allows the pilot select high or low sensitivity as well as test and mute modes.

1.4 APPROVAL BASIS

FAA TSO Approval.

The PMA8000B-series Audio Selector Panels are FAA approved under TSO C50c (Audio Amplifiers) and TSO C35d (Marker Beacon Receivers), ETSO C50C/ and 2C53d.

All systems comply with relevant portions of EUROCAE RTCA MPS WG No. 7/70, DO-143 and (Marker

Beacon Receivers), ED-14C/DO-160C (Environmental Conditions and Test Procedures for Airborne Equipment), ED12B/DO-178B, Level D (Software Considerations for Airborne Equipment) and ED- 18/DO-214 (Audio Systems Characteristics and Minimum Operational Performance Standards for Aircraft Audio Systems).

Operation is subject to the following conditions: This device may not cause harmful interference. This device must accept any interference received, including interference that may cause undesired operation.

1.5 SPECIFICATIONS

TSO COMPLIANCE

Marker Beacon:

FAA TSO C35d, Class A ETSO 2C35d

Audio Selector/Intercom:

FAA TSO C50c, Class 1a ETSO C50c

APPLICABLE DOCUMENTS:

RTCA/DO-214 RTCA/DO-143 RTCA/DO-160D RTCA/DO-178B DO-254

ENVIRONMENTAL Qualifications:

A1D1CABSMXXXXXXZBABATBXXE2XXX

Operating Temperature Range:

-15º C to 55ºC

Altitude:

Up to 50,000 feet in an non-pressurized area

DIMENSIONS:

Height: 1.3 in. (3.3 cm) Width: 6.25 in. (16.9 cm) Depth behind panel 7.15 in. (18.16 cm)

WEIGHT

PMA8000B Unit Rack with connectors

1.34 lb. (0.61 kg)

0.51 lb. (0.24 kg)

POWER REQUIREMENTS (Including Internal Lighting):

Voltage:

11 to 33 VDC

Maximum Current:

2.5 Amp (Externally protected by a 5A pull-type breaker)

PS Engineering

PMA8000B Audio Selector Panel and Intercom System

Installation and Operator’s Manual

200-890-0100 Page 1-3 Rev. 13, Dec. 2009

Audio Selector Specifications

Audio selector panel input impe dance:

510 

Input Isolation:

-60 dB (min.)

Speaker Muting:

-60 dB (min.)

Speaker Output (into 4 ) with no clipping 14 VDC: 28 VDC:

3 Watts (min.) 10 Watts (min.)

Receiver Inputs:

9 (Com 1, Com 2, TEL, Nav 1, Nav 2, ADF, DME, MKR, AUX)

Unswitched Inputs:

5 (including front jack)

Transmitter Selections:

4 (Com 1, Com 2, TEL Com1/2)

Speaker Impedance:

4 

Headphone Impedance:

150 – 1000 

Headphone Output:

38 mW each headset, no clipping <1% THD typical

Microphone Impedance:

150 - 600 

Intercom Specifications

Intercom Positions:

6 places (with individual IntelliVox® circuits) Music Inputs:

2, (Independent, Stereo) Music Muting:

>-30 dB "Soft Mute" when Com or intercom active. Distortion:

<1% THD @ 38 mW into 150

Mic Freq. Response, 3 dB:

300 Hz - 6000 Hz Music Freq. Response, 3 dB:

10 Hz – 26 kHz

MARKER BEACON RECEIVER:

Frequency:

75 MHz Crystal Controlled Sensitivity: Low: High:

Capable of: (preset at factory for field application) 1000 Volts (Hard) (360 to 570 V soft) 200 Volts (Hard) (130 to 200 V soft)

Selectivity:

-6 dB at ±10 kHz

-40 dB at ±120 kHz External Lamp Output:

7.5 (±4 VDC unloaded, at maximum brightness) VDC positive when active, max. current 125 mA MM Sense:

Active high (4.5 ± 1.0VDC)

PS Engineering

PMA8000B Audio Selector Panel and Intercom System

Installation and Operator’s Manual

200-890-0100 Page 1-4 Rev. 13, Dec. 2009

1.6 EQUIPMENT SUPPLIED

1 ea. of the following units:

Model

Description

Part Number

PMA8000B

PMA8000B Audio Panel with Marker Beacon and Stereo intercom.

050-890-0202

PMA8000B Installation Kit: 250-890-0000

Description

Quantity

Part

Number

PMA8000B installation rack assembly

430-890-0040

PMA8000B Rack back plate

430-890-0050

44-pin connector kit

120-891-2045-

Backshell, connector

625-025-2465

Backshell Retainer

431-881-0100

4 40 X 7/16 screw w/nylon patch

475-440-0007

4 40 X 3/8 screw w/lock washer

475-440-1038

4-40 Lock Nut

475-013-0001

Solder Lug

475-009-0001

Cable Clamp

625-001-0002

#6-32 x ½” Flat head Philips screw

475-632-0012

#6-32 Clip Nut

475-630-0002

1.7 EQUIPMENT REQUIRED BUT NOT SUPPLIED

a. Circuit Breaker: 1 ea; 5 amp PULL TYPE REQUIRED for PMA8000B b. Speaker, 4  c. Headphone Jacks (Stereo, as Required) d. Microphone Jacks (as Required) e. Headphones, 150  (Stereo), up to 6 as required f. Microphones, up to 6 as required

g. Marker Antenna (75 MHz, VSWR <1:1.5, and appropriate for the ai rspeed) h. Interconnect Wiring

1.8 OPTIONAL ITEMS

a. Cell Phone Patch Cord, 2.5mm to 2.5mm, PS Part Number 425-006-7026 b. Music Patch Cord, 3.5mm to 5.5mm, PS Part Number 425-006-2535

1.9 LICENSE REQUIREMENTS

None

PS Engineering

PMA8000B Audio Selector Panel and Intercom System

Installation and Operator’s Manual

200-890-0100 Page 2-1 Rev. 13, Dec. 2009

Section II - INSTALLATION

2.1 GENERAL INFORMATION

2.1.1 SCOPE

This section provides detailed installation and interconnection instructions for the PS Engineering PMA8000B Audio Selector Panel/Intercom/ with internal Marker Beacon.

Please read this manual carefully before beginning any installation to prevent damage and post installation problems. Installation of this equipment requires special tools, test equipment (refer to section

2.12.1) and knowledge as required by 14 CFR 65.81 (b).

2.1.2 Certification Requirements

NOTE

The PMA8000B requires specialized knowledge and tools for an effective installation. An appropriately rated Certified Aircraft Repair Station must install this equipment in accordance with applicable regul ations. PS Engineering, Incorporated warranty is not valid unless the equipment is installed by an autho rized PS Engineering, Incorporated dealer. Failure to follow any of the installation instructions, or installation by a non -certified individual or agency will void the warranty, and may result in an unairworthy installation.

2.2 Unpacking and Preliminary Inspection

Use care when unpacking the equipment. Inspect the units and parts supplied for visible signs of shipping damage. Examine the unit for loose or broken buttons, bent knobs, etc. Verify the correct quantity of components supplied with the list in Section 1.6 (B). If any claim is to be made, save the shipp ing material and contact the freight carrier. Do NOT return units damaged in shipping to PS Engineering. If the unit or accessories show any sign of external shipping damage, contact PS Engineering to arrange for a replacement. Under no circumstances attempt to install a damaged unit in an aircraft. Equipment returned to PS Engineering for any other reason should be shipped in the original PS Engineering packaging, or other UPS approved packaging.

2.3 Equipment Installation Procedures

2.3.1 Cooling Requirements

Forced air-cooling of the PMA8000B is not required. However, the units should be kept away from heat producing sources (i.e. defrost or heater ducts, dropping resistors, heat producing avionics) without adequate cooling air provided.

2.3.2 Mounting Requirements

The PMA8000B must be rigidly mounted to the instrument panel of the aircraft structure, within view and reach of the pilot position(s). Installation must comply with FAA Advisory Circular AC 43.13 -2A. The unit may be mounted in any area where adequate clearanc e for the unit and associated wiring bundle exist.

To prevent noise, avoid installing the unit close to high current devices or systems with high -voltage pulse type outputs, such as DME or transponders. Avoid running the interconnecting bundles near any high current wires.

2.3.3 Audio Panel Mounting Rack Installation

Remove the unit from the mounting tray by unscrewing the 3/32" hex-head screw that is in the center of the unit. Use caution to avoid hitting the photo-detector lens. Carefully slide the unit free of the tray. Set the unit aside in a safe location until needed. Install the tray using six clip nuts (475 -630-0002), and six

PS Engineering

PMA8000B Audio Selector Panel and Intercom System

Installation and Operator’s Manual

200-890-0100 Page 2-2 Rev. 13, Dec. 2009

FHP 6-32 x ½" screws (475-632-0012). The audio selector panel must be supported at front and rear of the mounting tray.

2.3.4 Audio Panel Tray and Connector Assembly

The rack connectors mate with two 44-pin connectors in the PMA8000B. The connectors are a subminiature crimp-type, and require the use a hand crimp tool, from table below (or equiv.). The connectors are mounted to the tray back plate with #4-40 screws (475-440-1038), from the inside of the tray and the mounting block, 431-891-0100. Ensure that proper strain relief and chafing precautions are made during wiring and installation, using the cable clamp (625-001-0002).

Manufacturer

Crimping Tool

Positioner

Extraction tool

AMP

601966-1

601966-6

91067-1

Daniels

AFM8

K42

M24308-1

ITT-Cannon

995-0001-584

995-0001-739

91067-1

Table 2-1 Connector Pin crimping tools

2.4 Cable Harness Wiring

Referring to the appropriate Appendix, assemble a wiring harness as required for the installation. All wires must be MIL-SPEC in accordance with current regulations. Two- and three-conductor shielded wire must be used where indicated, and be MIL-C-27500 or equivalent specification. Proper stripping, shielding and soldering technique must be used at all times. It is imperative that correct wire be used.

Refer to FAA Advisory Circular 43.13-2B for more information. Failure to use correct techniques may result in improper operation, electrical noise or unit failure. Damage caused by improper installation will void the PS Engineering warranty.

2.4.1 Noise

Due to the variety and the high power of radio equipment often found in today's general aviation aircraft, there is a potential for both radiated and conducted noise interference.

The PMA8000B power supply is specifically designed to reduce conducted electrical noise on the aircraft power bus by at least 50dB. Although this is a large amount of attenuation, it may not eliminate all noise, particularly if the amplitude of noise is very high. There must be at least 13.8 VDC present at the conne ctor, J2 pins 8 & 9, of the PMA8000B for the power supply to work in its designed regulation. Otherwise, it cannot adequately attenuate power line noise. Shielding can reduce or prevent radiated noise (i.e., beacon, electric gyros, switching power supplies, etc.) However, installation combinations can occur where inte rference is possible. The PMA8000B was designed in a RFI hardened chassis and has internal Electromagnetic Interference (EMI) filters on all inputs and outputs.

Ground loop noise occurs when there are two or more ground paths for the same signal (i.e., airframe and ground return wire). Large cyclic loads such as strobes, inverters, etc., can inject noise signals onto the airframe that are detected by the audio system. Follow the wiring diagram very carefully to help ensure a minimum of ground loop potential. Use only Mil Spec shielded wires (MIL-C-275000, or better). Under no circumstances combine a microphone and headphone wiring into the same shielded bundle. Always use a 2- or 3-conductor, shield wire as shown on the installation-wiring diagram.

The shields can be daisy-chained together, and then connected to a ground lug mounted on the corner of the back plate.

PS Engineering

PMA8000B Audio Selector Panel and Intercom System

Installation and Operator’s Manual

200-890-0100 Page 2-3 Rev. 13, Dec. 2009

Radiated signals can be a factor when low level microphone signals are "bundled" with current carrying power wires. Keep these cables physically separated. It is very important that you use insulated washers to isolate the ground return path from the airframe to all headphone and microphone jacks.

2.4.1.1 Music Inputs and Noise

PMA8000B units above Serial Number J01861 utilize a differential input to help prevent noise from e ntering the music system. This feature is usually transparent to the installer, however, it is important that the appropriate music signal and ground connections are made directly to the dedicated music signal and ground inputs on the PMA8000B. The power for IFE and audio panel should be a common bus.

If a music jack instead of a music source is installed for Music 1 or 2, we recommend grounding the jack to airframe ground.

NOTE Adding a high-performance audio control system, particularly in conjunction with high -performance active noise canceling headsets, cannot improve on older avionics that were designed for cabin-speaker use. PS Engineering makes no claim that the audio panel will provide a noise -free audio quality under all installation conditions, particularly with older avionics.

2.4.2 Existing GMA340 Installation

If the installation replaces a GMA340, no changes are necessary as long as the existing installation meets the requirements. All existing functions of the GMA340 as well as all of the new capabilities afforded by the PMA8000B will become instantly available. Be advised, the PMA8000B does not support 3 VHF Coms, however. The PMA8000B handles two COM transceivers and a full-duplex cellular/satellite tel ephone.

Added capabilities include, IntelliVox®, DuTel™ duplex telephone, improved musi c fidelity and Soft Mute™ and Karaoke™ muting modes, improved and more flexible music distribution control, internal recorder function, and additional unswitched audio inputs.

2.4.3 Power

The PMA8000B is compatible with both 14 and 28 Volt DC systems. A five (5) Amp circuit breaker is required for all installations. Power and ground wires should be #22 connected to J2 Pins 8 and 9. Connect airframe ground to J2 Pin 10 and 11 only. No dropping resistors are required.

2.4.4 Communications Push-to-Talk

An important part of the installation is the PTT (Push-To-Talk) switches that allow the use of your aircraft communications radio for transmissions. There are three typical configurations that can be used. Select the case that best fits the installation. Only the person who presses their PTT switch will be heard over the radio. If the pilot and copilot both use the PTT, the only pilot position has access to the radio. The pilot position will have PTT control regardless of the mic selector switch or copilot PTT when the PMA8000B is in the OFF/EMG mode.

CASE I: PTT is built into both pilot and copilot yokes.

CASE II: PTT is in pilot yoke only. This configuration requires a modified external PTT switch plugged

into the copilot's microphone jack. (See Appendix A). When the copilot's PTT is pressed, the intercom switches the microphone audio from pilot to copilot mic.

CASE III: No built in PTT. This requires two built in PTTs to be installed, or modified external PTT switches to be used. Modify external PTT as required. See Appendix A.

2.4.5 Audio Panel interface

The PMA8000B is designed to interface with standard aircraft avionics, and presents a 510  receiver impedance. For best results, a twisted-shielded cable is recommended from the avionics audio source to the audio panel, with the shield grounded at the audio panel end.

PS Engineering

PMA8000B Audio Selector Panel and Intercom System

Installation and Operator’s Manual

200-890-0100 Page 2-4 Rev. 13, Dec. 2009

Some avionics do not provide a separate audio low, and may introduce additional electrical noise into the system. For best results, connect the audio low from the audio panel to the radio ground, using one conductor of the twisted-shielded cable.

2.4.5.1 Speaker Load

The PMA8000B contains one speaker amplifier. Some units with internal speaker amplifiers, such as the King Radio KX170-series, require a resistive load to prevent damage if their speaker amplifier is not used. Connect the speaker output from the unit to the COM 2 Speaker load input on the PMA8000B (J1 27 WRT 28). The speaker load is 16 , 3W.

2.4.6 TEL (Duplex) Function for Cell Phones

This mode is designed to operate with telecommunications systems, such as the AirCell Guardian 1000. Audio streams selected by the intercom mode are provided to the Tel output, and audio from Tel is pr esented to the headset. This allows a telephone-like audio interface.

The TEL mode in the PMA8000B is also compatible with many cellular telephones with hands-free headset interfaces. The front panel 3/32” utility jack can be used as the interface to the Cell Phone, or a 3/32” jack can be installed somewhere on the aircraft panel. The wired interface jack is connected with the PMA8000B as shown: A patch cord (3/32” to 3/32”) is available from PS Engineering under P/N 425 006-7026.

3/32" Cellular Jack

COM 3 Mic Input

Com 3 Audio

Audio Lo

Cellular Plug (typical) Tip= Microphone out Ring= Speaker audio Base=Ground

This is a typical interconnect PS Engineering does not guarantee compatability in all cases.

Cellular Phone Interconnect

Figure 2-1 Cellular telephone interface for rear connector, if an additional jack is desired

2.4.6.1 Cell phone Sidetone

As shipped from PS Engineering, the PMA8000B does NOT provide cellular telephone sidetone (the user’s voice fed back to the headset). Some cell phones do not provide sidetone. In PMA8000B MP3 Avidyne audio panels above serial number W04748, Telephone sidetone can be enabled by pressing the TEL and ADF buttons for more than one second. For units with serial number W04747 and below, an internal modification can be made that will allow the PMA8000B to provide sidetone. Cont act PS Engineering for more information.

NOTE

Unauthorized use of unapproved cellular telephone devices in aircraft is subject to FCC enforcement action, which may include a $10,000 fine per incident. PS Engineering, Inc. does not endorse using unapproved cellular telephone equipment in flight, and takes no responsibility for the user’s action. PS Engineering does not guarantee compatibility with personal cellular telephones. For a list of phones that have been tested, visit www.ps-engineering.com.

2.4.7 Transmit Interlock

Some communications transceivers use a transmit-interlock system. To fully utilize the Split Mode feature, this function must be disabled. Consult that manufacturer's installation ma nual.

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2.4.8 "Swap" Mode

When a momentary, normally open, push -button switch is connected between pin 20 on the J2 connector and aircraft ground, the user can switch between Com 1 and 2 by depressing this switch without ha ving to turn the mic selector switch. This yoke-mounted switch eliminates the need to remove your hands from the yoke to change transceivers. The transfer of TX indication from Com 1 to Com 2 shows that the swap has been initiated; there is no dedicated swap indicator.

2.4.9 Backlighting

The PMA8000B has an automatic dimming of the pushbutton annunciation LEDs and marker lamps controlled by a photocell. Control of the unit backlighting is through the aircraft avionics dimmer For 14 V aircraft, connect J2 Pins 6 and 7 to the aircraft dimmer bus, and pin 5 to ground. For 28-volt systems, connect pin 7 to the aircraft dimmer, and pins 5 and 6 to ground.

If an external dimmer control is not used, a constant back light illumination can be established for nigh ttime viewing. Pin 6 or 7 (depending on system voltage) must be tied to power (J2, pin 8 or 9) for the back lighting system to work. The photocell mounted in the unit face will automatically adjust the inte nsity of the push-button annunciator LEDs.

2.4.10 Unswitched inputs

J1, pins 31, 29 and J2 pin 15 are unswitched, unmuted (by transmitter keying), inputs # 1, 3 and 4, respectively. These inputs are presented to the pilot and copilot regardless of the audio configuration, and will always mute the entertainment inputs. These 510Ω inputs can be used for altimeter DH audio, GPS waypoint audio, autopilot disconnect tones, or any other critical audio signal. Unswitched #1 is always presented to the speaker, plus to the crew headphones, and is available to the pilot in fail -safe (off) mode. Unswitched 3 and 4 inputs are always presented to the crew headphones and to the aircraft speaker.

Unswitched

Input

Hear in

Fail Safe

Hear in

Crew Headset

SPR button

Select

Gain

Yes

1:1(fixed)

Yes

1:1(fixed)

Yes

Adjustable

Yes

1:1(fixed)

5 (jack)

Yes

1:1(fixed)

Table 2-2 Unswitched input table

Unswitched #2, J1 pin 44 is unswitched is always connected to the Pilot’s headphone. However, this unswitched audio is only presented to the aircraft speaker when the SPR push button has been selected. This input would be suitable for air-to-ground (Flitefone) telephone ringer. This input is not related to the cellular telephone interface.

The audio low for unswitched #4 (J2, pin 15) should be connected to a convenient audio low. However, this should NOT be connected to Music Low.

Unswitched #1 is presented to the pilot headphone in fail-safe (off) mode.

NOTE

Inputs 1, 2 and 4 are fixed (1:1), and any audio level adjustments must be made at the input source. Unswitched #3 has a variable adjustment control located on the bottom side of the unit. This control allows you to adjust the volume level of that unswitched input. Refer to Adjustments section.

The front panel jack can be configured to act as a fifth unswitched input. When configured through the front panel function switches (see operational section), the audio input to this jack will be presented to the pilot and copilot headsets, and not muted.

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NOTE

The front-mounted utility jack is intended for portable equipment that is advisory in nature. It is NOT INTENDED for use as a primary warning channel. Audio of importance MUST ALWAYS be hard-wired into the unswitched inputs of the audio panel.

2.4.11 Public Address Mode

By pressing the Mute and SPR pushbuttons at the same time, the PMA8000B will be placed into public address (PA) mode. In this mode, the pilot will be talking over the cockpit speaker when he presses his PTT switch. Copilot will still continue on the selected COM radio.

To enable the PA Digital Output located at the rear connector, the internal configuration jumper, J4, MUST be placed across both pins in the header. This jumper is shipped as open from the factory.

When this Digital Output is enabled, J2 Pin 19 will go low when in PA mode, providing a logic level that can be used to incorporate a speaker-switching scheme. This 50 mA circuit (10Ω Z) can control a switching means such as a relay that would transfer the speaker output amplifier from the cockpit speaker to drive another cabin speaker. If the PA mode is used with a microphone in proximity to an active cockpit speaker, feedback might result.

2.4.11.1 Public Address Jumper

1. Remove qty. 5 Phillip head screws from the PM8000B. NOTE: THE SCREW IN THE REAR OF THE PANEL IS A DIFFERENT LENGTH THAN THE OTHER FOUR. YOU MUST PUT THE SHORTER LENGTH SCREW BACK IN THE SAME LOCATION OR DAMAGE WILL OCCUR. See Figure #1.

Figure 2-2 Screw Locations

2. Install the blue jumper located in the back corner near the sub-D connectors on both pins of J4. See Figure #2-3.

Long shaft screws

Short shaft screws

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Figure 2-3 Jumper Location

4. Place the lid back on the unit, aligning holes.

5. Install and tighten qty. 4 long thread screws into the lid, and one short screw on the rear.

2.4.12 PA Mute (J2, Pin 12)

Pin 12 of J2 is a TTL logic output that is pulled low during PTT operation. This serves as an input to e xternal public address system to prevent feedback during transmissions.

2.4.13 Miscellaneous Logic Output (J2, Pin 18)

Pin 18 of the J2 connector is pulled to ground whenever the AUX button is depressed. This serves as a control line for external devices, such as an entertainment system that the pilot wishes to control.

This pin can also be used to control passenger Karaoke Mode, by connecting to pin 13 of the J2, or as a PA cockpit/cabin speaker relay control.

NOTE

J2, Pin 18 should NOT be used if the AUX is going to be used to switch DME or auxiliary audio.

2.5 Intercom wiring

See Appendix C and D for intercom connection configurations. It is critical to the proper operation of this system to have this connector wiring made in accordance with these diagrams. Use 2- and 3-conductor, MIL-spec cable as shown. Connect the shields at the audio panel end only, and tie to the audio low i nputs as shown.

NOTE The intercom harness can be custom made by PS Engineering, Inc. Simply call the factory or www.ps-

engineering.com to obtain a wire harness work sheet. The harness will be made to your specifications and

fully functionally tested. Harness can be ordered with jack, or without the intercom jacks installed, for easier wire routing through the aircraft.

2.5.1 Entertainment Inputs

The PMA8000B has two INDEPENDENT music inputs, PLUS a front mounted jack that is connected to Entertainment 1. Entertainment input number 1 is J2 pins 23 (left channel) and 24 (right channel), with respect to pin 25, and Entertainment number 2 is connected to 26 (left channel), 27 (right channel), with respect to 28.

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NOTE Us e the low level ou tput of any a ddition a l enter t a i n m en t dev i ce t o con n e ct to t h e audio p a n el. Ma x i m um sig n a l l eve l is 3 VA C p-p. D O NOT u s e a sp e aker -l eve l outp u t , this wi ll cau s e inter n al d a m a ge in t h e a udio p a n el.

2.5.2 Entertainment muting

The PMA8000B-system incorporates a "Soft Mute™" system. This will mute the entertainment devices during ICS or radio conversation. See Section 3.8 for more information.

Any signal appearing in the hard wired unswitched audio inputs will alwa ys mute the entertainment sources, even though the passengers may not hear the audio tone itself.

Press the Mute switch to activate the four Karaoke modes (disabling crew SoftMute™). This allows the pilot to place the entertainment into the background while having the radios in the foreground. This eliminates the constant interruption of the music while still having the radios a priority.

CAUTION Local oscillators and internal signals from entertainment equipment can cause und esired interference with other aircraft systems. Before takeoff, operate the entertainment devices to determine if there is any a dverse effect within the aircraft systems. If any unusual operation is noted in flight, immediately switch off the entertainment devices.

All additional entertainment devices must be switched off for both takeoff and landing.

2.5.2.1 Entertainment 2 Mute (J2 Pin 13 & 14)

Connecting J2 pin 13 to pin 14 (or ground) through a SPST switch places the entertainment #2 music source into the Karaoke Mode. In this mode, incoming music and intercom conversation will not mute the music for the passengers’ intercom net. This allows uninterrupted music during casual conversation and at times when radio communications are of lesser importance.

If desired, the AUX button can act as the passengers’ mute control. Connect J2 pin 18 (AUX logic) to J2 pin 13 (Entertainment. 2 Mute inhibit).

2.5.3 Configuring Music Input with Function Keys

The two music inputs can be configured by the user from the front panel (see section 3.10). There are three configurations available, independent, ICS mode dependent, and single input.

If the inputs are independent, Input #1 (and the front jack) is provided to the pilot and copilot. Muting (SoftMute™) is controlled by the front panel “mute” button.

If the inputs are intercom mode dependent, input 1 goes to the pilot, copilot and all passengers when the intercom is in the “ALL” mode. In “ISO” mode, the copilot and passengers will hear music input 1. Music 2 is ONLY active in CREW mode, and then provided only to the passengers. The passenger SoftMute™ control becomes active in CREW.

If the single-source mode is activated through the function keys, the front panel jack (and music 1) is connected to all intercom positions, regardless of the intercom mode. Crew muting is controlled by the front panel, passenger muting controlled through the switch. See section 3.11 for more details.

2.5.3.1 Annunciation and recorder playback

In units above serial number J01861, the pilot and copilot can hear the Function Key annunciations. If the customer wants to exclude IRS and function key annunciation playback from the copilot position, contact PS Engineering for more information.

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2.5.4 Playback button Installation

Internal Recorder can be played back from the front panel. A remote momentary, normally open (NO) push button switch may be installed if desired to remotely activate the Recording System playback. This switch can be located anywhere in cockpit convenient to the pilot's reach. The switch should be connected to pin 22 of J2 of the PMA8000B, and ground.

2.6 Marker Beacon Installation

2.6.1 Marker Antenna Installation

A marker beacon antenna, appropriate to the type and speed of the aircraft, is required (not included). Refer to aircraft and antenna manufacturer's installation instructions, as well as AC43.13-2A (or later revision), Chapter 3, for information on proper antenna installation techniques. The marker beacon a ntenna must be mounted on the bottom of the aircraft.

2.6.2 External Marker Lights

For installations that require external marker beacon lights, there are three outputs that can drive 12 -Volt lamps only. The external output lamps are driven high (typically +9 VDC 1.5 VDC unloaded, at MAX brightness) when active. Maximum source current per lamp is 125 mA. Voltage varies with photocell dimming.

2.6.3 Middle Marker Sense

A Middle Marker Sense output signal is available from the 8000 to flight control systems. This fun ction will not operate during the test mode. This output will go to +4.5 VDC ( 1.0 VDC) when a valid Middle Marker signal is received. This output is J1, pin 39.

2.7 Adjustments

The PMA8000B is factory adjusted to accommodate the typical requirements for most aircraft configurations. There are three adjustments in the top cover that allow the installer to tailor the specific functions.

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Figure 2-4- PMA8000B Adjustments, top cover

 Speaker Volume- Turn adjustment clockwise to increase cabin speaker output.

 Marker Beacon Volume, turn adjustment counterclockwise to increase marker beacon audio

level.

 TEL volume, turn adjustment Clockwise to increase the incoming telephone audio.

 ANN VOL Function Mode Annunciation Volume – controls the level of the to access voice an-

nunciations contained in the unit. (Top cover must be removed).

 Unswitched Input 3 Volume, adjust from 50% to 200% of input value. (Bottom cover must be

removed).

Figure 2-5 – Unswitched 3 Audio Level (bottom cover removed)

Front

of unit

NOTE:

If top cover is removed for ANY reason, you MUST replace the cover screws with the proper length, otherwise damage will result.

Shorter Screw

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2.8 Communications Antenna Installation Notes

For best results while in Split Mode, it is recommended that the one VHF communications antenna is located on top of the aircraft while the other communications antenna is installed on the bottom. Any antenna relocation must be accomplished in accordance with AC 43.13 -2A, aircraft manufacturers’ recommendations and FAA-approved technical data.

WARNING

It is probable that radio interference will occur in the split mode when the frequencies of the two aircraft radios are adjacent, and/or the antennas are physically close together. PS Engineering makes no expressed or implied warranties regarding the suitability of the PMA8000B in Split Mode.

2.8.1 Audio Active Output

Pin 24 on the J1 connector (and PA Mute Pin 12 on J2) should be connected to Apollo CNX80 for audio message prioritization, refer to CNX80 installation manual for details.

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2.9 PMA8000B Pin assignments

Function

Mkr Ant

Pilot Phones Low

Mkr Ant Low

Copilot Phones Low

Telephone Audio in

Copilot Phones (L)

Telephone Low

Copilot Phones (R)

Telephone Mic Audio

Lights Low

Telephone Mic Key

14/28 V Lights

ADF Audio In

14/28 V Lights

ADF Audio Low

Aircraft Power

Com 1 Audio

Aircraft Power

Com 1 Audio Low

Aircraft Ground

Com 1 Mic

Aircraft Ground

Com 1 Mic Key

PA Mute

Com 2 Audio

Mute Inhibit

Com 2 Audio Low

Mute Inhibit Low

Com 2 Mic

Unswitched #4

No Connect

Pilot Phones (L)

Nav 1 Audio

No connect

Nav 1 Audio Low

Misc (AUX) logic output

Nav 2 Audio

PA Enable Output

Nav 2 Audio Low

Swap

DME Audio

Swap Low

DME Audio Low

IRS Playback

Auxiliary Audio Input

Music 1 (L)

CNX80 Inhibit

Music 1 (R)

No connect

Music 1 Low

No connect

Music 2 (L)

Com 2 Speaker Load

Music 2 (R)

Com 2 Speaker Load

Music 2 Low

Unswitched Audio 3

No Connect

Com 2 Mic Key

No Connect

Unswitched # 1

Pilot Phones (R)

Unswitched #1 Low

Copilot Mic Audio

Pilot Mic Audio

Copilot Mic PTT

Pilot Mic PTT

Copilot Mic Low

Pilot Mic Low

Pass 1 Mic Audio

Ext IM MKR

Pass 1 Mic Audio Low

Ext OM MKR

Pass 2 Mic Audio

Ext MM MKR

Pass 2 Mic Audio Low

MM Sense

Pass 3 Mic Audio

Pass HP (L)

Pass 3 Mic Audio Low

Pass HP (R)

Pass 4 Mic Audio

Pass HP Low

Pass 4 Mic Audio Low

Unswitched #2 Low

Speaker Low

Unswitched #2 Audio

Speaker Output

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2.10 Post Installation Checkout

After wiring is complete, verify power is ONLY on pins 8 and 9 of the J2 and airframe ground on connector pins 10 and 11. Failure to do so will cause serious internal damage and void PS Engineering's warranty.

2.11 Unit Installation

To install the PMA8000B, gently slide the unit into the mounting rack until the hold -down screw is engaged. While applying gentle pressure to the face of the unit, tighten the 3/32" hex-head in the center of the unit until it is secure. DO NOT OVER TIGHTEN.

CAUTION Apply steady pressure to the bezel while screwing the unit into the tray to ensure even seating of the unit and connectors.

WARNING

Do not over-tighten the lock down screw while installing the unit in tray. Internal damage will result.

2.12 Operational Checkout

2.12.1 Required Test Equipment

In order to return an aircraft to service after installation of the PMA8000B, the installer must have a ccess to a Marker Beacon signal generator:

a. IFR NAV401L, NAV402AP, IFR4000 b. TIC T-30D, T-36C

Equivalent test equipment is acceptable as long as the testing requirements can be met.

2.12.2 Audio Panel Test

NOTE The IntelliVox® is designed for ambient noise levels of 80 dB or above. Therefore some clipping may occur in a quiet cabin, such as without the engine running, in a hangar. This is normal.

1. Apply power to the aircraft and avionics.

2. Plug headsets into the pilot, copilot, and occupied passenger positions.

3. Verify fail-safe operation by receiving and transmitting on com 1 from the pilot position, with the

audio panel power off. The Com audio will be present in one ear cup only.

4. Switch on the unit by pressing the volume (VOL) knob.

5. Check intercom operation.

6. Push the Com 1 Xmt select button (lower row).

7. Verify that both of the Com 1 buttons light. Verify that transmit button LED (Light Emitting Diode)

near the mic selector is not blinking. If the LED is blinking, stop testing and troubleshoot the micr ophone PTT installation.

8. Verify proper transmit and receive operation from the copilot position, noting that the copilot PTT

switch allows proper transmission on the selected transceiver. Verify that the Com 1 Xmt button blinks when transmitting.

9. Verify that pushing the COM 2 button causes the button to illuminate, and the Com 2 receiver to be

heard. Verify operation on Com 1 from the pilot position.

10. Repeat for Com 2

11. Press and hold the Com 1 Xmt button. While holding the Com 1 button, press the Com 2 Xmt button.

This places the unit in “split Mode;” Verify that the pilot can transmit and receive on Com 1, while the copilot transmits and receives on Com 2.

12. Verify proper operation of all receiver sources by selecting them using the appropriate button. The

button illuminates to show which source is in use.

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13. Push the SPR button. Verify that all selected audio is heard in the cockpit speaker. Verify that the

audio mutes when the mic is keyed.

14. Verify that the appropriate LED in the lower button row blinks when either push to talk is keyed.

15. Verify proper Intercom system operation in the ALL, ISO and CREW modes (see Table 3-1).

16. Verify that the audio selector panel system does not adversely affect any other aircraft system by sys-

tematically switching the unit on and off, while monitoring the other avionics and electrical equi pment on the aircraft.

2.12.3 Marker Checkout

1. Connect a ramp generator at the antenna end of the marker coax. With the unit under test in HI sens i-

tivity, verify that a 160 V, modulated 95% with 1300 Hz, signal will illuminate the amber (M) marker light, and that marker audio is present in the headphones when the Marker Audio (M) pushbutton has been depressed. Select SPR for speaker to verify marker audio availability on the cabin speaker. Verify that the white (I) and blue (O) lights will illuminate within  3dB of the amber lamp, with 3000 HZ and 400 Hz applied, respectively.

2. Repeat with the unit in LOW sensitivity, with 430 Volts applied.

3. Connect the marker antenna and verify proper operation.

2.12.4 TEL Checkout

Press the TEL button. Verify that the pilot headset is connected to the cellular telephone system (if installed). Verify that by using the pilot side PTT, the pilot can transmit on the other selected radio (Com 1 or Com 2). The telephone function will allow any person heard by the pilot on the intercom, also heard on the telephone.

2.12.5 Internal Recorder Checkout

With headset plugged into pilot’s side jacks, tune COM 1 to local frequency, such as FSS or ATC ground. Select Com 1 on mic selector switch, and record several incoming radio transmissions.

Press the Com receiver pushbutton that corresponds to the selected radio transmitter and Hold for approximately one second. This action will then automatically play back the last recorded message. Press and HOLD both buttons again to stop the play back, and then momentarily press again to play prior me ssages.

This audio should appear in the pilot and copilot headsets, and only be incoming transmissions from the transceiver selected in the mic select switch. Depress the audio panel or yoke mounted playback switch, and verify that messages play, in the order received. Repeat for COM 2. The playback will be stopped by audio on the selected com. The message can be replayed from the beginning, and audio received during the playback will not be stored.

2.12.6 Function Button Checkout

While listening to the pilot’s headset, press and hold the “TEL” button. Press the AUX, MUTE and SPR buttons, verifying that the annunciations play back in pilot headset. See operation section for information. Incoming audio on selected com will stop the audio.

2.13 Final Inspection

Verify that the wiring is bundled away from all controls and no part of the installation interferes with ai rcraft control operation. Move all controls through their full range while examining the installation to see that no mechanical interference exists. Verify that the cables are secured to the aircraft structure in accordance with good practices, with adequate strain relief. Ensure that there are no kinks or sharp bends in the cables and coaxial cables. Verify that the cables are not exposed to any sharp edges or rough surfaces, and that all contact points are protected from abrasion.

Complete documentation that may be required, such as a logbook entry, weight and ba lance computation and FAA Form 337. Sample text for FAA Form 337, and instructions for continuing air worth iness can be found in Appendix F. Return completed warranty registration application to PS Engineering, or co mplete online at www.ps -engineering.com.

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Section III OPERATION

3.1 SCOPE

This section provides detailed operating instructions for the PS Engineering PMA8000B, Audio Selector Panel/Marker Beacon Receiver/Intercom Systems. Please read it carefully before using the equipment so that you can take full advantage of its capabilities.

This section is divided into five sections covering the basic operating areas of the PMA8000B systems. They are Communications Transceiver Selection, Audio Selector, Intercom, Marker Beacon Receiver and special functions.

Figure 3-1 PMA8000B Operating Controls

Unit power is turned on and off by pushing the volume knob. In the OFF or "EMG" position, the pilot headset is connected directly to Com 1 as well as unswitched input #1. This allows communication cap ability regardless of unit condition. Any time power is removed or turned OFF, the audio selector will revert to fail-safe mode.

The power switch controls all audio selector panel functions, intercom and marker beacon receiver. All pushbutton selections and function modes will be remembered and return to the last state when turned on.

3.2 Communications Transmit (XMT) Selection (2)

There are two pushbuttons associated with the transmitter selection. The two lower buttons (# 2) control which transceiver is selected for transmit. The top row of pushbuttons (# 3) allows selection of the receiver audio. Push the lower button to select the desired COM transmitter.

The PMA8000B-Series has an automatic selector system. Audio from the selected transceiver is automatically heard in the headsets and speaker (if selected). You can check this function by switching from COM 1 transmitter to Com 2 transmitter by pressing the COM 2 transmitter selector pushbutton. See that the associated Com 2 receive pushbutton indicator light that is located immediately above th e Com 2 transmitter pushbutton turns green. This guarantees that the pilot will always hear the audio from the trans- ceiver selected for transmit.

The PMA8000B “remembers” the receiver selection, so that when switching transmitters from COM 1 to COM 2, if COM 2 audio was previously selected, COM 1 audio will continue to be heard. This eliminates the pilot having to switch Com 1 audio back on, after changing transmitters.

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When switching from COM 1 to COM 2 while Com 2 was not previously selected, COM 1 audio will be switched off. In essence, switching the mic selector will not override prior selection of COM receiver audio.

In normal (not split) modes, the PMA8000B gives priority to the pilot’s radio Push -To-Talk (PTT). If the copilot it transmitting, and the pilot presses his PTT, the pilot’s microphone will be heard over the selected com transmitter.

In TEL mode, the pilot microphone and headphones are connected to the cell phone. The pilot PTT will switch the pilot mic to the selected com transceiver, and allow continued aircraft communications to continue. (See Section 3.4 —TEL—for more details)

The copilot will also be able to transmit on the other selected radio with his PTT as well.

3.2.1.1 Split Mode

The split mode can be activated at any time by pressing the COM 1 and COM 2 XMT buttons at the same time. This places the pilot on COM 1 and the Copilot on COM 2.

Pilot on COM 2 and Copilot on COM 1 is not possible.

NOTE

Due to the nature of VHF communications signals, and the size constraints in general aviation a ircraft, it is probable that there will be some bleed-over in the Split mode, particularly on adjacent frequencies. PS Engineering makes no warranty about the suitability of Split Mode in all aircraft conditions.

When the split mode is activated, the intercom between the pilot and copilot is inhibited, although the passengers can still talk among themselves. The crew intercom can be reactivated if desired by pressing the “Mute” button. The indicator LED in the Mute button will be green when the intercom is off (muted), and turn off to indicate that the intercom is not muted, and the crew can speak to each other.

3.2.1.2 Swap Mode (Switch from Com 1 to Com 2 remotely)

With a yoke mounted, normally open momentary switch, the pilot can change from the current Com transceiver to the other by depressing this switch. To cancel "Swap Mode," the pilot may either press the yoke mounted switch again, or select a different Com with the XMT buttons.

3.3 Audio Selector (4)

Communication audio from the other radio, not selected for tr ansmit, can be heard by pressing the associated RCV button. You will always hear the audio from the selected transceiver.

Navigation receiver audio is selected through five momentary, push-button, backlit switches.

The users can identify which receivers are selected by noting which green switch LEDs are lit. Navigation aid audio push buttons are labeled Nav 1, Nav 2, MKR (Marker), ADF and AUX (auxiliary). DME audio (if present) will come through when the AUX button is selected. When one of these buttons is pressed, the mode is active, and the LED will illuminate. Press the switch again and it will be "off" and remove that receiver from the audio output.

In SPLIT mode, only the pilot will hear selected navigation audio.

3.4 Telephone (TEL) (9)

The TEL mode serves as a full duplex interface and distribution for telephone systems such as AirCell or portable cellular phones with earpiece jacks. Pressing the TEL button activates the telephone mode.

This connects the telephone to the users as follows:

In ALL intercom mode, all crew and passengers will be heard on the phone when they speak. Com and other selected radio audio is also heard in the headsets. If the pilot or copilot pushes the radio PTT, their mic will be transferred to the selected Com radio. The telephone party will not hear ATC communications, and vice versa.

In CREW mode, only the pilot and copilot are connected to the telephone. Passengers will not hear the telephone. The pilot and copilot will also have transmit capability on the other selected transc eiver.

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In ISO intercom mode, when the PMA8000B is in the TEL mode, the pilot position is in the "Phone Booth." Only the pilot will hear the telephone, and only he will be heard. He will also have access to Com 1 or 2, and will transmit on that radio using the PTT. All selected audio is provided to the pilot.

NOTE

Because the cell-phone uses an intercom circuit, all stations on that circuit will lose intercom capabi lity when the cell phone is in use.

3.4.1 Cell phone Sidetone

3.5 Speaker Amplifier (5)

The SPR in the lower right section stands for speaker. This switch will place all selected audio on the cockpit speaker when this switch is selected. Except for the unswitched audio, the speaker amplifier is not active in the "Split Mode”.

Unswitched audio, (the inputs dedicated to autopilot disconnect, altimeter warning, etc.) will come through the speaker regardless of the speaker button position.

Depending on installation, important audio annunciations such as radar altimeter or autopilot disconnect will come over the speaker even if it is not selected, while other unswitched, but muted inputs, such as GPS alerts, will only be present if the SPR button is selected. Consult your professional avionics installer for these important configuration details.

3.5.1.1 Public Address Function

To access PA function, press the Mute and SPR buttons simultaneously. The pilot microphone will be heard on the speaker when the pilot PTT is used. The copilot can continue to use the selected com radio while the pilot will now be heard over the speaker. During Public Address, the Mute and SPR buttons will flash. To exit PA mode, push Mute and SPR again.

3.6 Marker Beacon Operation (10)

The Marker Beacon Receiver uses visual and audio indicators to alert you when the aircraft passes over a 75 MHz transmitter.

The Blue lamp, labeled “O”, is the Outer Marker lamp and has an associated 400 -Hertz 'dash' tone. The lamp and tone will be keyed at a rate of two tones/flashes per second when the aircraft is in the range of the Outer Marker Beacon.

The Amber lamp, labeled “M”, is the Middle Marker lamp and is coupled with a 1300 Hertz tone. It is keyed alternately with short 'dot' and long 'dash' bursts at 95 combinations per minute.

The White lamp, labeled “I”, is the Inner marker and has a 3000 Hertz 'dot' tone. The lamp and tone will be keyed at a rate of six times per second.

The audio from the Marker Beacon Receiver can be heard by selecting the "MKR" push-button switch. To adjust the volume level, there is a service adjustment located on the top of the unit.

A pushbutton is used to set the receiver sensitivity and to test the indicator lamps mute the marker audio.

Use "HI" sensitivity initially. This allows you to hear the outer marker beacon about a mile out. Then touch the smaller MKR button to switch into Low Sensitivity mode. “LO” sensitivity gives you a more accurate location of the Outer Marker. Holding the MKR button for one second activates marker test lamp, labeled "T/M" and illuminates all three lamps simultaneously to assure the lamps (intern al and ex-

PS Engineering

PMA8000B Audio Selector Panel and Intercom System

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200-890-0100 Page 3-4 Rev. 13, Dec. 2009

ternal) are in working order. TST does not activate MM autopilot sense output. Releasing the button r eturns to the last sensitivity.

Pressing the marker mode select (“T/M”) for one second will also cause the marker audio to mute for that beacon. The next beacon received will re-activate the audio.

3.7 Intercom Operation

3.7.1 IntelliVox® VOX-Squelch

No adjustment of the IntelliVox® squelch control is necessary. There is no field adjustment. Through three individual signal processors, the ambient noise appea ring in all six microphones is constantly being sampled. Non-voice signals are blocked. When someone speaks, only their microphone circuit opens, placing their voice on the intercom.

The system is designed to block continuous tones; therefore people humming or whistling in monotone may be blocked after a few moments.

For consistent performance, any headset microphone must be placed within ¼-inch of your lips, preferably against them. (ref: RTCA/DO-214, 1.3.1.1 (a)).

NOTE

It is also a good idea to keep the microphone out of a direct wind path. Moving your head through a vent air stream may cause the IntelliVox® to open momentarily. This is normal.

The IntelliVox® is designed to work with normal aircraft cabin noise levels (70 dB and above). It loves airplane noise! Therefore, it may not recognize speech and clip syllables in a quiet cabin, such as in the hangar, or without the engine running. This is normal.

For optimum microphone performance, PS Engineering recommends installation of a Microphone Muff Kit from Oregon Aero (1-800-888-6910). This will not only optimize VOX performance, but will improve the overall clarity of all your communications.

Table 3-1 Mic Muff ™ Part Numbers

Manufacturer

Model

Mic Muff™ Part Number

Bose

Dynamic Electret M87 Dynamic

90010 90015 90020

David Clark

H10-30 H10-20, H10-40 H10-13.4

90010 90015 90015

Lightspeed

All

90015

Peltor

7003 7004

90010 90015

Pilot

11-20 & 11-90

90015

Sennheiser 90015

Telex

Airman 750, Echelon AIR3000

90015 90010

3.7.2 Intercom Volume Control (7)

The inner volume control knob adjusts the loudness of the intercom for the pilot and copilot. It has no effect on selected radio levels, music input levels or passengers' volume level.

The outer volume control knob controls intercom volume or the passengers. It has no effect on radio or music levels.

Adjust the radios and intercom volume for a comfortable listening level. Most general aviation headsets today have built-in volume controls; therefore, volume also can be further adjusted at the individual headset.

PS Engineering

PMA8000B Audio Selector Panel and Intercom System

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3.7.2.1 Mono headsets in Stereo Installation

The pilot and copilot positions work with stereo or mono headsets. All passenger headsets are connected in parallel. Therefore, if a monaural headset is plugged in to a PMA8000B Stereo installation, one channel will be shorted. Although no damage to the unit will occur, all passengers will lose one channel, unless they switch to the “MONO” mode on the headset. PS Engineering modifies headsets to add stereo capability, using high-fidelity speakers. Contact factory for details.

3.7.3 Intercom Modes (8)

The “ICS” pushbutton switch on the left side of the panel provides the selection of the three intercom modes. The description of the intercom mode function is valid only when the unit is not in the "Split" mode. Then, the pilot and copilot intercom is controlled with the Mute button.

This button cycles through the intercom modes, from top to bottom, then bottom to top as: ISO, ALL Crew and Crew, ALL, ISO. An LED shows which mode is currently active.

ISO: The pilot is isolated from the intercom and is connected only to the aircraft radio system. He will hear the aircraft radio reception (and sidetone during radio transmissions). Copilot will hear passengers’ intercom and entertainment, while passengers will hear copilot intercom and entertainment. Neither will hear aircraft radio receptions or pilot transmissions. The pilot can hear music if desired. See §3.8.1

ALL: All parties will hear the aircraft radio and intercom. Crew and passeng ers will hear selected entertainment. During any radio or intercom communications, the music volume automatically decreases. The music volume increases gradually back to the original level after communications have been completed.

CREW: Pilot and copilot are connected on one intercom channel and have exclusive access to the aircraft radios. They may also listen to Entertainment 1. Passengers can continue to commun icate with themselves without interrupting the Crew and may listen to entertainment as configu red.

3.8 Music Muting (6)

[Serial Number W04587 and below] There are two SoftMute™ muting circuits. The SoftMute™ circuit will cut the music almost completely out whenever there is conversation on the radio or intercom. When that conversation stops, the music returns to the previous level comfortably, over a second or so.

The pilot and copilot have one muting circuit, which is controlled by the front panel button labeled “Mute.” When this button is pressed, the PMA8000B will be put into a Karaoke mode. The music will not be muted, ever.

The passenger’s intercom also has a SoftMute™ circuit. It behaves the same way as the crew, such that if the passengers will hear the radio, or talk on the intercom, the music will mute. If the audio panel is in CREW mode, then the radio reception will not affect the passenger music .

There is a Karaoke Mode that is activated either by an external switch installed either in the panel or near where the passengers can reach it, or connected to the AUX button on the PMA8000B.

[Serial Number W04748 and above] The front panel "Mute" button has four modes, and controls the Mute function for Music 1.

The SoftMute™ circuit will cut the music out whenever there is conversation on the radio, the intercom, or both, depending on the “Mute” mode selected. When that conversation stops, the music returns to the previous level comfortably, over a second or so.

The mute mode functions are controlled through sequential pushes of the Mute button, and include a nnunciations of the mode selected.

Mode 1 - music will mute with either intercom or radio - MUTE button is lit. Voice annunciation is "mute on."

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PMA8000B Audio Selector Panel and Intercom System

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Mode 2 - “Karaoke” mode - music will not mute except during transmissions.- MUTE LED is OFF. Annunciation is "mute off."

Mode 3 - Radio will mute music, but intercom will not mute music - MUTE LED is OFF. Annunciation is "radio mute."

Mode 4 - Radio will not mute music, intercom will mute music - MUTE LED is OFF. Annunciation is "intercom mute."

♫ Music

Intercom

Radio

Annunciation

LED

Mode 1

Muted

“Mute on”

Mode 2 ♫ ♫

“Mute off”

off

Mode 3

♫

Muted

“Radio mute”

off

Mode 4

Muted

♫

“Intercom mute”

off

The passenger’s intercom also has a SoftMute™ circuit. If the passengers hear the radio, or talk on the intercom, the music will mute. If the audio panel is in CREW mode, then the radio reception will not a ffect the passenger music.

Passengers also have a Karaoke Mode. If the passengers are listening to the music 1 input or front panel input, their Karaoke Mode is controlled by the front panel “Mute” button. If the passengers are listening to the music 2 input, their Karaoke Mode is activated by an external switch installed either in the panel, or connected to the AUX button logic output pin on the PMA8000B MP3.

3.8.1 Music in Pilot ISO mode

If desired, the pilot can elect to hear Music #1, I the ISO mode. While the intercom is in ISO mode, push the Function (TEL) and ICS buttons at the same time. This mode will be indicated by the ICS ISO LED blinking slowly (once in every 5 seconds). The pilot will now hear Music #1, and it will mute in accordance with the Mute mode as described in §3.8.

3.9 Telephone Mode (9)

The TEL mode serves as a full duplex interface for telephone systems such as AirCell or portable cellular phones with earpiece jacks. When interfaced with an approved airborne telecommunications system, the PMA8000B can serve as a audio control and distribution center. When TEL is active, the button will blink about twice as fast as the normal transmit rate.

In ALL intercom mode, all crew and passengers will be heard on the phone when they speak. All will hear selected audio. Com audio is automatically heard in the headsets.

In CREW mode, the pilot and copilot are connected to the telephone. The pilot and copilot will have transmit capability on the other selected transceiver Com 1 or 2, simply by using their respective PTT switch.

In ISO intercom mode, when the PMA8000B is in the TEL mode, the pilot position is in the "Phone Booth." Only the pilot will hear the telephone, and only he will be heard. He will also have a ccess to Com 1 or 2, and will transmit on that radio using the PTT. All selected audio is provided.

NOTE

Because the cell phone uses an intercom circuit, all stations on that circuit will lose intercom capabi lity when the cell phone is in use. Intercom conversations will still be present if the cell phone provides sidetone, or if the audio panel is modified for telephone sidetone. PS Engineering does not guarantee compatibility with personal cellular telephones. Visit www.ps-engineering.com for a list of phones that have been tested.

PS Engineering

PMA8000B Audio Selector Panel and Intercom System

Installation and Operator’s Manual

200-890-0100 Page 3-7 Rev. 13, Dec. 2009

Crew

3.9.1 Cellular telephone sidetone

3.10 Utility Jack

The 2.5-millimeter (3/32”) jack on the front of the PMA8000B has three distinct functions:

 Cell phone input

 Advisory audio input

 Music input

The use of this jack is controlled by three Smart Function Keys (SFK) controlled from the front panel. See Section 3.11 — Smart Function Keys.

3.10.1 Cellular phone

When a cellular telephone is connected to this jack using a 2.5 mm to 2.5 mm adapter cord (PS Part Number 425-006-7026), the PMA8000B audio panel will connect the intercom to the cell phone when the “TEL button is pressed (9), and behave as described in section 3.7. The telephone ringer, if present, will be heard unless the input is muted by other radio or intercom.

3.10.2 Audio Advisory Input

Serial J01861 and above: The front jack can be used as a priority advisory input for auxiliary systems such as a GPS terrain advisory or portable traffic watch system. To prevent radio or intercom from muting this input, press the “Mute” button.

3.10.2.1 Smart Jack Function

When the PMA8000B has a signal on music #1 input coming in from the rear connector, the front panel jack automatically becomes a Priority Advisory input, and is heard in the crew headphones.

NOTE

The front jack is no substitute for the certified installation of alerts such as the GPS waypoint o r autopilot tones. These still must be hard wired into the back by your installer.

[Before Serial Number J01861 The front jack can be configured to be a priority advisory input for auxil- iary systems such as a GPS terrain advisory or portable traffic watch system. When configured as priority, the audio is presented to the pilot and copilot only, and is NOT muted by radio or intercom activity. Co nnect the jack (J) to the output of the device with the advisory audio. The jack priority mode is activated by pressing the Function Control F (TEL) and Function A (AUX) buttons at the same time. To disable the jack as priority, select any other function. NOTE: This function not present in serial number J01861 and above]

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3.10.3 Music Input

When used as a music input, the front panel jack is treated as Music #1. However, thanks to the function controls, it can be distributed to all users, regardless of the intercom mode. A patch cord is available with

2.5 mm to 3.5 mm (3/32 to 1/8” ) adapter cord (PS Part Number 425 -006-2535).

3.10.4 Smart Function Keys (SFK)

With Virtual Tech Support, the configuration process is self-directed. Once you’ve set up your system, you don’t need to change it again, unless you want to. The unit will always remember your settings. SFK annunciations are heard by the pilot and copilot positions only. SFK annunciations will be heard by the copilot, even when the audio panel is in pilot isolate mode. These annunciations will be stopped by any audio received on the com radio selected for transmit (software level BPBC and above). .

Table 3-2 SFK Functions Serial Number J01860 and below

Table 3-3 - SFK Functions, PMA8000B Serial Number J01861 and above

Function A

AUX

Function B

MUTE

Function C

SPR

Jack Mode

Music 1 Distribution

ICS Mode Dependence

State 1

State 2

State 1

State 2

State 1

State 2

“Front jack priority, no muting”

“Front jack music, with muting”

“Music number 1 all headsets”

“Music number 1 standard distribution. ”

“Standard Music distribution ”

“Alternate Music distribution ”

Function A

AUX

Function B

MUTE

Function C

SPR

Intercom mode

Music 1 Distribution

ICS Mode Dependence

State 1

State 2

State 1

State 2

State 1

State 2

“Alternate intercom function”

“Standard Intercom Function”

“Music 1 all headsets”

“Music 1 distribution crew.”

“Standard

Music Distribution

“Alternate music distribution ”

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Figure 3-2 Smart Function Keys

These functions are non-essential and non-required and as such are only an accessory capability. They don’t affect the audio panel’s primary function as a selector panel, aircraft intercom, or marker beacon receiver. You can’t do anything with these buttons to prevent the PMA8000B from doing its main job.

Looking at the front panel you’ll notice that the TEL, Aux, Mute and SPR buttons have “Function” a ssignments.

To use these function keys A, B, C – press and hold “F” and then press the desired key, “A” “B” or “C”.

There are three special functions. Function Button “A” is related to the front panel utility jack (J) and tells the audio panel to treat the jack either as music, or as what we call an unswitched, priority audio source.

Function Buttons “B” and “C” control how music is distributed in your airplane.

There are two music sources available to the PMA8000B. Music 1 input can be either on the front jack, OR the Music 1 input at the rear connector (Pins 23 and 24 J2). Music 2 is wired into the rear connector, only (Pins 26 and 27, J2)

3.10.5 Function “A”

Serial Number J01861 and above: Function “A” controls the distribution of aircraft radio within the intercom, as well as passenger intercom muting. In the “standard intercom function” mode, aircraft radios are distributed to all, when the intercom is in the ALL mode. In CREW mode, only the pilot and copilot positions will hear aircraft radios.

When Function A is toggled into “Alternate Intercom Function,” the passengers will NOT hear aircraft radios, even in the all mode. They will be able to converse with the crew. However, when the aircraft radio becomes active, the intercom audio from the passengers is muted, allowing the crew to focus on the radio. The passengers will still be able to talk to each other.

Serial Number J01860 and below: Function “A” controls the priority of the front jack (labeled J in the diagram). When you push Function A, you will hear either “Front Jack Priority” Or “Front Jack Music” depending on the previously selected mode.

When in Front Jack Priority mode, the jack is configured to present the audio input in the jack to the pilot and copilot headphones, and that it will NOT be muted like the music.

This function is selected, this audio input will not mute other entertainment sources, unlik e other unswitched inputs.

If you set the jack up as priority, and then connect music, such as an XM or SIRIUS radio, this will not be muted by radio and intercom. The passengers will NOT hear this audio, either.

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Pushing Function “A” again will toggle to the other mode. In this case, the Front Jack Music makes the front panel utility jack a music source, as a convenient place to plug in an iPod. You will hear, “Front Jack, Music with muting .” This music input will act just like a standard music input of the audio panel, allowing either SoftMute or karaoke modes.

If you plug a telephone into the jack, it will function as full duplex phone when the “TEL” button is pressed, regardless of the Function “A” selection. If Function A is set for priority, any ringer audio will come into the pilot and copilot headphones at the same level as a radio input. If the jack is set for music, any ringer audio will be treated as music, and mute according to the rules.

We’ve built some intelligence into the PMA8000B, too. If you have Music 1 connected to the rear pins, and there is music playing, the PMA8000B “knows” that what you put into the front jack must be a priority. So the unit will automatically switch the jack to the priority mode.

3.10.6 Function “B”

Function Button “B” allows you either send the music 1 input to all intercom stations, all of the time, or have the normal rules apply to our music inputs.

When “Music one all headsets” is selected, music 1 (or the front panel utility jack) will be distributed to all headsets and is independent of the intercom mode switch. Therefore, even in the CREW mode, the passengers will hear Music 1, even though they will not hear the intercom or radios.

This mode allows you to use a single in -flight entertainment source aboard, and to send it everywhere, even in crew mode. The music muting will be normal, and follow the selected mode of the crew or pa ssengers.

When select Function “B,” for the alternate function, you hear “Music One Distribution, Crew.” Now, music input 2 will follow the modes in Function “C.”

3.10.7 Function “C”

Function “C” allows you to configure your music to be either independent of the intercom mode, or to make Music 2 dependent on the intercom mode.

When you press Function “C,” you’ll hear, “Alternate Music distribution.” In this case, Music 2 will be active only when the intercom is in the CREW mode, and only the passengers will hear it. This distrib ution is similar to other brands of audio panels. It allows the passengers to have their music source come on only when they are not hearing the crew.

Music Distribution dependent

ALL Mode

Music 1

Passengers

Copilot

Pilot

Music Distribution dependent/ ISO Mode

Passengers

Pilot & Copilot

Music Distribution dependent/ CREW Mode

Music 2

Music 1

ICS

Music 1

Passengers

Pilot & Copilot

ICS

Pilot selectable

Figure 3-3 Alternate Music Distribution

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Press again, and you will hear “Standard Music Distribution.” In this mode, Music 2 becomes active, and will always be presented to the passengers on the intercom. Music 1 is only available to the pilot and copilot. The intercom mode switch doesn’t have any affect on the music distribution.

Passengers

Pilot & Copilot

Music Distribution Standard All Mode

Music 2

Music 1

Passengers

Copilot

Music Distribution Standard ISO Mode

Music 2

Music 1

Pilot

ICS

Passengers

Pilot & Copilot

Music Distribution Standard Crew Mode

Music 2

Music 1

Pilot selection

Figure 3-4 Standard Music Distribution

When the music is standard, Music 1 will always go to the pilot and copilot positions, and is never heard by the passengers. Music 2 is always heard by the passengers, and never heard by the pilot and copilot.

This mode is useful if your passengers have a different interest in entertainment or are watching a DVD, but do not want to be excluded from the intercom conversations.

3.10.8 Music 1 Volume

In general, we recommend adjusting the entertainment volume at the sources, and only using this as a master gain control. However, the Music 1 PMA8000B input can be adjusted from the front panel, if desired, by pressing the combinations of keys listed.

For serial number W04748 and above:

The Music 1 volume can be adjusted from the front panel, if desired, by pressing the combinations of keys listed.

Press Hold Function (Mon 1) and Vol Down (MUTE) (h) for more than one second to decrease music 1 MP3 volume. If the buttons are held down continuously, it will decrease the volume three steps per second

Press Hold Function (Mon 1) and Vol UP (SPR) (i) for more than one second to increase music 1 or MP3 volume. If the buttons are held down continuously, it will increase the volume three steps per second.

Note: Since it is possible to turn the volume completely off, you may need to turn the volume up if you don’t hear music when you expect to.

It will take about 10 seconds to go from minimum to maximum volume.

For serial number W04747 and below:

Hold the AUX button, and repeatedly push the Mute (volume up) or SPR (volume down) to step the volume level. There are 32 steps.

AUX +SPR, increase volume AUX + Mute, decrease volume

3.11 Internal Recorder

The PMA8000B comes equipped with an internal recorder. This digital system stores the last incoming audio from the radio you have selected for transmit. It can store as many of 8 in coming messages, and up

PS Engineering

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to 60 seconds of audio. The pilot and copilot hear the playback. It is also possible to modify the unit to exclude the copilot from the playback, and annunciation playback. Contact PS Engineering, for more d etails. [In systems with serial number J01860 and below, only the pilot will hear the playback.]

3.11.1 Playback

Recording is automatic. To play back the last recorded message, press and hold the COM Receive pushbutton associated with the selected radio transmitter for about one (1) second. You can either wait for the message to finish playing before accessing the prior message, or cancel the current playback and step backward. To cancel the playback, press and hold the COM receive playback button for two seconds (2). The next time the button is pressed for one (1) second, the next earlier message will be heard. The play-

back will stop whenever there is more incoming selected com audio, and the message can be replayed from the beginning by pressing the selected Com Receive button again for 1 second.

Figure 3-5 Playback Controls

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Section IV – Warranty and Service

4.1 Warranty

In order for the factory warranty to be valid, the installations in a certified aircraft must be accomplished by an FAA-(or other ICAO agency) certified avionics shop and authorized PS Engineering dealer. If the unit is being installed by a non-certified individual in an experimental aircraft, a factory-made intercom harness must be used for the warranty to be valid.

PS Engineering, Inc. warrants this product to be free from defect in material and workmanship for a p eriod of three (3) years from the date of sale. During the first twelve (12) months of the three-year warranty period, PS Engineering, Inc., at its option, will send a replacement unit at our expense if the unit should be determined to be defective after consultation with a factory technician. For the remaining twenty-four (24) months of the three-year warranty period, PS Engineering, Inc., at its option, will send a similar replacement unit at the customers expense if the unit should be determined to be defective after consultation with an authorized PS Engineering dealer.

All transportation charges for returning the defective units are the responsibility of the purchaser. All domestic transportation charges for returning the exchange or repaired unit to the purchaser will be borne by PS Engineering, Inc. The risk of loss or damage to the product is borne by the party making the shipment, unless the purchaser requests a specific method of shipment. In this case, the purchaser assumes the risk of loss.

This warranty is not transferable. Any implied warranties expire at the expiration date of this warranty. PS Engineering SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. This warranty does not cover a defect that has resulted from improper handling, storage or preservation, or unreasonable use or maintenance as determined by us. This warranty is void if there is any attempt to dissemble this product without factory authorization. This warranty gives you specific legal rights, and you may also have other rights, which may vary from state to state. Some states do not allow the exclusion of limitation of incidental or cons equential damages, so the above limitat ion or exclusions may not apply to you.

All items repaired or replaced under this warranty are warranted for the remainder of the original wa rranty period. PS Engineering, Inc. reserves the rights to make modifications or improvements to the product without obligation to perform like modifications or improvements to previously manufactured products.

4.2 Factory Service

The units are covered by a three-year limited warranty. See warranty information. Call PS Engineering, Inc. at (865) 988-9800 before you return any unit. This will allow the service technician to provide any other suggestions for identifying the problem and recommend possible solutions.

After discussing the problem with the technician and you obtain a Return Authorization Number, ship product to:

PS Engineering, Inc. Attn: Service Department 9800 Martel Rd Lenoir City, TN 37772 (865) 988-9800 FAX (865) 988-6619 Email: support@ps-engineering.com

Units that arrive without an RMA number, or telephone number for a responsible contact, will be returned un-repaired. PS Engineering is not responsible for items sent via US Mail.

PS Engineering

PMA8000B Audio Selector Panel and Intercom System

Installation and Operator’s Manual

200-890-0100 Appendix A Rev. 13, Dec. 2009

Appendix A – External PTT Hook Up

Part of the installation includes the installation of PTT (Push To Talk) switches that allow the use of your aircraft radio for communications transmissions.

There are three possible configurations; you must select the case that best fits your installation.

NOTE: Only the person who presses their PTT switch will be heard over the radio.

CASE I

The PTT is built into the pilot and copilot yokes

Simply install the plugs from the headset into the aircraft headphone jacks. Then use the yoke mounted PTT to transmit. No other action is required.

CASE II

Built in PTT only on the pilot side only

This configuration requires a modified external PTT switch plugged into the copilot's mic jack. (See Details Below) When the copilot's PTT is depressed, this activates an internal relay that switches the mic audio to the aircraft radio from the pilot to the c opilot.

Case III

No built in PTT switch at all.

Two built-in PTT must be installed, or two external, modified PTT switches will be required for both the pilot and copilot. Modifications to the PTT are required. (See details below)

Push To Talk Modifications

When received from the manufacturer, an after-market PTT switch opens the mic audio path to the "ring" connection of the PTT mic plug until the button is pressed. When the PTT is between the intercom and the headset, the intercom function will not work unless the PTT switch is depressed. A simple modification can be performed to allow proper intercom operation. NOTE: This mod does not alter normal oper ation.

Below are some examples of typical modifications. Contact the PTT manufacturer for more details if ne cessary.

Procedures For David Clark PTT

Unscrew the round black plastic cover from the jack. Connect the joined black wires to the red wire. Replace the round black plastic cover.

Procedures for Telex PT-200

Unscrew the round black plastic cover from the jack. Cut the red wire in the middle of the wire. Strip both ends of the insulation. Solder the two ends to the ground lug to the PTT jack. Replace the round black plastic cover.

Procedures for Telex PT-300

Unscrew the round black plastic cover from the plug jack. Remove the heat shrink material from the joined black wires. Solder these two wires to the lug that has a white wire already soldered to it. Replace the round black plastic cover

PS Engineering

PMA8000B Audio Selector Panel and Intercom System

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Appendix B – PMA 8000 Installation Drawings

J2 J1

Viewed from Back

Solder Lug (mount as convenient)

Rear plate detail (not to scale)

0.37 in

3.87 in

5.53 in

6.04 in

0.36 in

0.96 in

1.28 in

6.31 in

1.28 in

Caution: Apply stea d y pr e ssure t o the b ezel while s cr ewi n g t h e unit i n t o the tray to

ensu r e eve n seati n g of t h e u n i t and co n n ecto r s.

PS Engineering

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Installation and Operator’s Manual

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Appendix C – J1 Connector Interconnect

Co m 1 A udio Hi

Co m 1 M ic K ey

Co m 1 L o

Communications Transceiver #1

Communications Transceiver #2

Nav 1 A ud io Hi

Nav 1 A ud io L o

VHF Nav 1

Nav 2 Au dio Hi

Nav 2 Au dio Lo

VHF Nav 2

DM E Aud io H i

DM E Aud io L o

DME Receiver

Com 2 SPR Load

Uns wit ched I nput #1 Hi

Uns wit ched A udio Lo

Unswitched Audio #1

Uns wit ched I nput #2 Hi

Uns wit ched A udio Lo

Unswitched Audio #2

Pil ot M ic Aud io H i

Pilot Mic PTT

Pil ot M ic Lo

MKR Ant.

1 2

RG -5 8A/ U C oa x

9 10 11 12

Co m 1 M ic A ud io Hi

Co m 2 A udio Hi

Co m 2 M ic K ey

Co m 2 L o

13 14 15 30

Co m 2 M ic A ud io Hi

17 18

19 20

21 22

Co m 2 S pr L oa d

27 28

31 32

44 43

33 34 35

Telephone

3 4 5

TE L A udio Hi

TE L M ic Aud io H i

TE L A udio L o

AD F Audi o Hi

AD F Audi o Lo

ADF Receiver

7 8

Notes:

1. All shields should be grounded at audio panel only. Other end remains floating.

2. All Power, and Ground wires shall be #22 gage wire Lighting #22 AWG, other wires minimum #24 AWG

3. All mic and headphone jacks must be isolated from ground.

4. Speaker loads may be required on some older transceivers. Consult manufacturer's information. COM 2 Speaker load is the only one provided in the PMA8000.

5. All shielded wires must be MIL 22750 or 27500.

6. Unswitched inputs 1, is always presented to speaker and crew headphones, regardless of SPR switch or PTT.

7. COM active output provides a logic low when there is activity on COMs or other selected audio. This is used to prioritze audio warnings in some systems.

8. No connection to pins 25, and 26

9. DME audio is passed when AUX button is pressed

10. Unswitched #3 is adjustable

11. Unswitched #2 is selectable over the speaker

Pilot PTT

See Note 4

PMA8000B Connector, J1 (Sub-D 44-pin, male on tray)

Uns wit ched I nput #3 Hi

Uns wit ched A udio Lo

Unswitched Audio #3

See Note 6, 10 & 11

Pa ss. Ph ones (R )

Pa ss Pho nes (L)

Pa ss. Ph ones L o

Pa ss. 1 Pho nes Jac k

Pa ss. 4 Ph ones J ack

Ext. Marker Lamp (Blue)

Ext. Marker Lamp (White)

Ext. Marker Lamp (Amber)

MM Sense Output

White Lamp Output

Blue Lamp Output

Amber Lamp

MM Sense

Ext. Marker Annunciator

Pa ss. 3 Ph ones J ack

Pa ss. 2 Ph ones J ack

COM Active Output

3/32" Cellular Jack

3 5 4

Ce llula r Pl ug ( typ ical) Tip= Microphone out Ri ng= Spe ak er audio Ba se =G round

Cellular Phone Interconnect

See Note 7

AU X A udio Hi

AU X A udio Lo

AUX Receiver

41 40 42

PS Engineering

PMA8000B Audio Selector Panel and Intercom System

Installation and Operator’s Manual

200-890-0100 Appendix D Rev. 13, Dec. 2009

Appendix D – J2 Connector Interconnect

31 16 1

35 36

24 23 25

4 3 2

Copilot Phones (R)

Copilot Phones (L)

Copilot Phones Lo

Pass . 1 Mic J ack

Pass. Mic Lo

Pass. Mic Hi

37 38

Pass . 2 Mic J ack

Pass. Mic Lo

Pass. Mic Hi

39 40

Pass . 3 Mic J ack

Pass. Mic Lo

Pass. Mic Hi

41 42

Pass . 4 Mic J ack

Pass. Mic Lo

Pass. Mic Hi

32 33 34

Copilot Mic Audio

Copilot PTT

Copilot Mic Lo

Copilo t PTT

Copilo t Mic J ack

Ent. #2 Mute

Play back

PMA8000B J2 CONNECTOR (Sub-D 44-pin male on tray)

Ent. # 2 Input

27 26 28

Ent. #2 Audio (R)

Ent. #2 Audio (L)

Ent. #2 Audio Lo

___ ____ _ PA Ac tive

Note 8

Notes:

Ent. #1 Audio (R)

Ent. #1 Audio (L)

Ent. #1 Audio Lo

Ent. # 1 Input

5 6 7

Copilo t Phones Jack

Pilot Phones (R)

Pilot Phones (L)

Pilot Phones Lo

Pilot Pho nesJa ck

8 9

Grou nd Lug

Airframe Ground

11-33 VDC

See Note 4

PA Mute

18 29 30

IR Data Out

Remote Enable

Speaker Hi

Speaker Lo

44 43

Swa p Switch

Swa p

10 11

Cock pit Speake r

1. All Power, and Ground wires must be #22 gage wire Lighting #22 AWG, other wires minimum #24 AWG.

2. All shields should be grounded at audio panel only, other end remains floating

3. Pins 8 and 9 connected through a 5 A breaker.

4. PA Mute is a TTL level logic output that is pulled low when PTT active.

5. All shielded wires must be MIL 22750 or 27500.

6. Optional switch to remotely activate playback

7. For music distribution information, see Section 2.5.1.

8. Pin 19 is switched to ground when the PA mode is activated, placing pilot microphone on speaker output while pilot PTT active. See Sect 2.4.12.

9. AUX enable goes low when AUX button is on. May be used for passenger mute inhibit by connection to pin 13 or PA mode when connected to Pin 19. Should NOT be used when DME is installed and played through AUX

10. Connections for Future System

11. No connection to Pin 17

12. Use care when connecting music signal and ground inputs. Refer to section 2.4.1.1 for more information. Failure to properly interface music can result in added noise.

13. Unswitched 4 audio low connected where convenient, but should NOT go to music low

Unswitched Input #4 Hi

Unswitched Audio Lo

Unswi tched Au dio #4

See Note 9

7 6 5

28 V Lights Hi

28-Volt lights lo

7 6 5

14 V Lights Hi

14-Volt lights lo

AUX Enable

See Note 10

See Note 9

5A Br eaker See Note 3

Note 6

Note 1 2

Note 1 3

Lighting See Sect. 2.4.9

PS Engineering

PMA8000B Audio Selector Panel and Intercom System

Installation and Operator’s Manual

200-890-0100 Appendix E Rev. 13, Dec. 2009

Appendix E – Instructions for FAA Form 337 and continuing airworthiness

9.1 Instructions for FAA Form 337, Audio Panels

One method of airworthiness approval is through an FAA Form 337, Major Repair and Alteration (Airframe, Powerplant, Propeller, or Appliance) In the case of the PMA8000B, you may use the following text as a guide.

Installed audio selector and 6-place intercom, PS Engineering PMA8000B, part number 050-890-(XXXX) in ( location ) at station . Installed per AC43.13-2, Chapter 2, paragraph 23 (Instrument Panel Mounting). Installed per PS Engineering Installation Operators Manual p/n 200-890-(XXXX), revision (), dated ( ).

These units are FAA-Approved under TSO C50c for audio amplifiers, and/or TSO C35d for Marker Beacon Receivers, and meets appropriate environmental qualifications outlined in RTCA DO-160D as appropriate or this aircraft.

Interface to existing aircraft radios in accordance with installation manual and in compliance with prac tices listed in AC43.13-2, Chapter 2. All wires are Mil-Spec 22759 or 27500. Connection to aircraft dimmer bus is ____________________. Power is supplied to the unit through a 3A circuit breaker (type and part number), and total electrical load does not exceed % of the electrical system capacity with the PMA8000B added.

Aircraft equipment list, weights and balance amended. Compass compensation checked. A copy of the operation instructions, contained in PS Engineering document 200-080-( ), revision ( ), dated ( ), is placed in the aircraft records. All work accomplished listed on Work Order .

9.2 Instructions for Continuing Airworthiness, Audio System

Sample ICA Checklist for PS Engineering Audio System:

Section

Item

Information

Introduction

Installation of audio control panel with integrated marker beacon receiver and intercommunications system. 2

Description

Installation as described in manufacturer’s installation manual referenced on FAA Form 337, including interface with other avionics audio as required. 3

Controls

See installation and operator’s guide referenced on FAA Form 337. 4

Servicing

None Required 5

Maintenance Instructions

On Condition, no special instructions 6

Troubleshooting

In the event of a unit problem, place the unit into “off,” “fail-safe” and/or “emergency” mode. This allows pilot communications using COM 1. Follow checkout instructions in the installation manual referenced on the FAA Form

337. For a specific unit fault, contact the manufacturer at (865) 988-9800 for special instructions. 7

Removal and replacement information

Removal: Using a 3/32” Allen-head wrench, carefully unscrew the locking screw located in the center of the unit. While turning the wrench CCW, gently pull on the EDGES of the bezel until the unit is free from the mounting tray. Installation: Engage the locking screw at the back. Turn the locking screw CW, while applying slight pressure to the edges of the bezel. Do not over tighten! 8

Diagrams

Not applicable 9

Special Inspection Requirements

Not Applicable 10

Protective Treatments

Not Applicable 11

Structural Data

Not Applicable 12

Special Tools

None 13

Not Applicable

Not Applicable 14

Recommended Overhaul Periods

None 15

Airworthiness Limitations

Not Applicable 16

Revision

To be determined by installer

PS Engineering

PMA8000B Audio Selector Panel and Intercom System

Installation and Operator’s Manual

200-890-0100 Appendix F Rev. 13, Dec. 2009

Appendix F – RTCA DO160D Environmental Qualification Form

Audio Selector Panel/Intercom/Marker Beacon Receiver

Part Number: 050-890-( )

FAA TSO Number: C50c, C35d

Manufacturer: PS Engineering Incorporated 9800 Martel Road Lenoir City TN 37772

Conditions

Section

Conducted Tests

Temperature and Altitude Low Temperature High Temperature In-flight Loss of Cooling Altitude Decompression Overpressure

4.0

4.5.1

4.5.2

4.5.4

4.6.1

4.6.2

4.6.3

Equipment tested to CAT A1 & D1

-55° C Survival, -15°C Low Operating (A1) +85°C Survival, +70°C High Short Time Operating Not Applicable, no cooling required 50,000’ unpressurized (D1) Not Applicable Not Applicable

Temperature variation

5.2

Equipment tested to Category C Humidity

6.0

Equipment tested to Category A Shock

7.0

Equipment tested to Operational test only Operational

7.2

Equipment tested to Operational test only Crash Safety

7.3

Equipment tested to Operational test only Vibration

8.0

Equipment tested to Category M & N Explosion

9.0

Category X, not tested Waterproofness

10.0

Category X, not tested Fluids Susceptibility

11.0

Category X, not tested Sand and Dust

12.0

Category X, not tested Fungus

13.0

Category X, not tested Salt Spray

14.0

Category X, not tested Magnetic Effect

15.0

Equipment tested to Category Z Power input

16.0

Equipment tested to Category B Voltage Spike

17.0

Equipment tested to Category A Audio Frequency Susceptibility

18.0

Equipment tested to Category B Induced Frequency Susceptibility

19.0

Equipment tested to Category A Radio Frequency Susceptibility

20.0

Equipment tested to Category T Radio Frequency Emission

21.0

Equipment tested to Category B Lightning Induced Transient Susceptibility

22.0

Equipment tested to Category XXE2

Lightning Direct Effects

23.0

Category X, not tested Icing

24.0

Category X, not tested ESD

25.0

Category X, not tested

PS Engineering PMA8000B Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Section I – GENERAL INFORMATION

1.1 INTRODUCTION

1.2 SCOPE

1.3 EQUIPMENT DESCRIPTION

1.4 APPROVAL BASIS

1.5 SPECIFICATIONS

1.6 EQUIPMENT SUPPLIED

1.7 EQUIPMENT REQUIRED BUT NOT SUPPLIED

1.8 OPTIONAL ITEMS

1.9 LICENSE REQUIREMENTS

Section II - INSTALLATION

2.1.1 SCOPE

2.1.2 Certification Requirements

2.3.1 Cooling Requirements

2.3.2 Mounting Requirements

2.3.3 Audio Panel Mounting Rack Installation

2.3.4 Audio Panel Tray and Connector Assembly

2.4.1 Noise

2.4.2 Existing GMA340 Installation

2.4.3 Power

2.4.4 Communications Push-to-Talk

2.4.5 Audio Panel interface

2.4.6 TEL (Duplex) Function for Cell Phones

2.4.7 Transmit Interlock

2.4.8 "Swap" Mode

2.4.9 Backlighting

2.5.1 Entertainment Inputs

2.5.2 Entertainment muting

2.5.3 Configuring Music Input with Function Keys

2.5.4 Playback button Installation

2.6.1 Marker Antenna Installation

2.6.2 External Marker Lights

2.6.3 Middle Marker Sense

2.8.1 Audio Active Output

Section III OPERATION

3.4.1 Cell phone Sidetone

3.7.2 Intercom Volume Control (7)

3.7.3 Intercom Modes (8)

3.8.1 Music in Pilot ISO mode

3.9.1 Cellular telephone sidetone

Section IV – Warranty and Service

Appendix A – External PTT Hook Up

Appendix B – PMA 8000 Installation Drawings

Appendix C – J1 Connector Interconnect

Appendix D – J2 Connector Interconnect

Appendix E – Instructions for FAA Form 337 and continuing airworthiness

Appendix F – RTCA DO160D Environmental Qualification Form