PS Engineering MB10, MB10R Installation And Operation Manual

9800 Martel Road
Lenoir City, TN 37772
www.ps-engineering.com
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Rev. 10, Sept. 2016
Marker Beacon Receiver/Indicator
System Installation and Operation Manual
FAA-Approved TSO, C35d
PS Engineering, Inc. 2016 ©
Copyright Notice
Any reproduction or retransmittal of this publication, or any portion thereof, without the expressed written permission of PS Engineering, Inc. is strictly prohibited. For further information contact the Publications Manager at PS Engineering, Inc., 9800 Martel Road, Lenoir City, TN 37772. Phone (865) 988-9800, email contact@ps-engineering.com.
In certified aircraft, warranty is not valid unless this product is installed by an
Authorized PS Engineering dealer.
9800 Martel Road
Lenoir City, TN 37772
www.ps-engineering.com
M
M
B
B
1
1
0
0
Rev. 10, Sept. 2016
FAA-Approved TSO, C35d
PS Engineering, Inc. 2016 ©
Copyright Notice
Table of Contents
Section I GENERAL INFORMATION.......................................................................................................................................... 1-1
1.1 INTRODUCTION.................................................................................................................................................................. 1-1
1.2 SCOPE .................................................................................................................................................................................... 1-1
1.3 EQUIPMENT DESCRIPTION............................................................................................................................................. 1-1
1.4 APPROVAL BASIS – FAA TSO C35D ................................................................................................................................. 1-1
1.5 SPECIFICATIONS................................................................................................................................................................ 1-1
1.6 EQUIPMENT SUPPLIED..................................................................................................................................................... 1-2
1.7 EQUIPMENT REQUIRED BUT NOT SUPPLIED............................................................................................................. 1-2
1.8 LICENSE REQUIREMENTS............................................................................................................................................... 1-2
Section II - Installation ................................................................................................................................................................... 2-1
2.1 GENERAL INFORMATION................................................................................................................................................ 2-1
2.1.1 SCOPE ................................................................................................................................................................................ 2-1
2.1.2 CERTIFICATION REQUIREMENTS .......................................................................................................................................... 2-1
2.2 UNPACKING AND PRELIMINARY INS PECTION ........................................................................................................................ 2-1
2.3 EQUIPMENT INSTALLATION PROCE DURES ............................................................................................................................ 2-2
2.3.1 COOLING REQUIREMENTS .................................................................................................................................................... 2-2
2.3.2 MOUNTING REQUIREMENTS ................................................................................................................................................. 2-2
2.3.3 CONNECTOR ASSEMBLY ...................................................................................................................................................... 2-2
2.4 CABLE HARNESS WIRING ....................................................................................................................................................... 2-2
2.4.1 POWER ................................................................................................................................................................................. 2-3
2.4.2 AUDIO PANEL INTERFACE .................................................................................................................................................... 2-3
2.4.3 LAMP DIMMING ................................................................................................................................................................... 2-3
2.4.4 MARKER ANTENNA INSTALLATION .....................................................................................................................................2-3
2.4.5 EXTERNAL MARKER LIGHTS ................................................................................................................................................ 2-3
2.4.6 REMOTE MODE SELECTOR- MB10R VERSION ONLY ............................................................................................................ 2-3
2.4.7 MIDDLE MARKER SENSE...................................................................................................................................................... 2-3
2.5 ADJUSTMENTS ......................................................................................................................................................................... 2-3
2.6 MB10 PIN ASSIGNMENTS ........................................................................................................................................................ 2-4
2.7 UNIT INSTALLATION ............................................................................................................................................................... 2-4
2.7.1 PANEL INSTALLATION .......................................................................................................................................................... 2-4
2.7.2 REMOTE INSTALLATION ....................................................................................................................................................... 2-5
2.8 POST INSTALLATION CHECKOUT ........................................................................................................................................... 2-5
2.9 OPERATIONAL CHECKOUT ..................................................................................................................................................... 2-5
2.9.1 REQUIRED TEST EQUIPMENT ............................................................................................................................................... 2-5
2.9.2 MARKER CHECKOUT............................................................................................................................................................ 2-5
2.10 FINAL INSPECTION................................................................................................................................................................ 2-5
Section III OPERATION................................................................................................................................................................ 3-1
3.1 SCOPE .................................................................................................................................................................................... 3-1
3.2 POWER ..................................................................................................................................................................................... 3-1
3.3 MARKER BEACON OPERATION .............................................................................................................................................. 3-1
Section IV- Warranty and Service .................................................................................................................................................. 4-1
4.1 WARRANTY ............................................................................................................................................................................. 4-1
4.2 FACTORY SERVICE .................................................................................................................................................................. 4-1
Appendix A – MB10 Installation Drawings ..................................................................................................................................... A
Appendix B, J10 Interconnect ...........................................................................................................................................................B
Appendix C- Instructions for FAA Form 337 and continuing airworthiness .....................................................................................C
7.1 INSTRUCTIONS FOR FAA FORM 337......................................................................................................................................... C
7.2 INSTRUCTIONS FOR CONTINUING AIRWORTHINESS, AUDIO SYSTEM..................................................................................... C
Appendix D RTCA DO160E Environmental Qualification Form .................................................................................................... D
Rev
Date
Change
1
5-22-07
Updated to add remote version
2
8-14-07
Update to show TSO information
3
11-12-07
Clarified dimming information, sections 2.4.3, 2.4.5, 2.4.6
4
1-9-08
Added drawing for remote installation to Appendix A
5
1-16-08
Clarified CB size and antenna connector
6
3-12-08
Corrected dimension to show overall width §1.5
7
4-16-09
Corrected page number and Advisory Circular references.
8
10-3-12
Added additional dimmer information §3.4.3
9
9-3-13
Clarified mounting hole locations
10
9-7-16
Added mounting hole diameter (APX A) and adjust rotation information (§2.5)
PS Engineering
MB10 Marker Beacon Receiver
Installation and Operator’s Manual
200-023-0001 Page 1-1 Rev. 10, Sept. 2016
Section I GENERAL INFORMATION
1.1 INTRODUCTION
Before installing and/or using this product, please read this manual completely. This will ensure that you will take full advantage of all the advanced features in the MB10.
1.2 SCOPE
This manual provides detailed installation and operation instructions for the PS Engineering MB10 -series of Audio Selector Panel/Intercom Systems. This includes the following units:
Model
Description
Part Number
MB10
Marker Beacon Receiver w/Indicator
050-023-0100
MB10R
Remote (Blind Mounted) Marker Beacon Receiver
050-023-0101
1.3 EQUIPMENT DESCRIPTION
The MB10-is a 3-light 75 MHz Marker Beacon receiver and indicator. This provides the necessary Marker Beacon lights and audio indications necessary for an Instrument Landing System (ILS) approach. A switch labeled Hi/Lo/TST allows the pilot select high or low sensitivity as well as test and mute modes.
1.4 APPROVAL BASIS – FAA TSO C35d
TSO Approval.
The MB10-series Audio Selector Panels are FAA approved under TSO C35d (Marker Beacon Receivers).
All systems comply with relevant portions of EUROCAE RTCA MPS WG No. 7/70, DO -143 and (Marker
Beacon Receivers), ED-14C/DO-160E Environmental Conditions and Test Procedures for Airborne Equipment.
Operation is subject to the following conditions: This device may not cause harmful interference. This device must accept any interference received, including interference that may cause undesired oper a­tion.
1.5 SPECIFICATIONS
TSO COMPLIANCE
Marker Beacon:
C35d, Class A
APPLICABLE DOCUMENTS:
RTCA/DO-143 RTCA/DO-160E
ENVIRONMENTAL Qualifications:
A1D1CABSMXXXXXXZBABATBXXE2XXX
Operating Temperature Range:
-15º C to 55ºC
Altitude:
Up to 50,000 feet in an non-pressurized area
DIMENSIONS:
Dimensions: 0.95" H X 2.8" W X 4.85" D
(2.2 cm x 6.6 cm x 12.3 cm)
WEIGHT
MB10 Unit & connector
6.5 Ounces (.18 kg)
POWER REQUIREMENTS (Including Internal Lighting):
Voltage:
11 to 33 VDC
Maximum Current:
0.25 Amp (Externally protected by a 1.0 A break­er)
MARKER BEACON RECEIVER:
PS Engineering
MB10 Marker Beacon Receiver
Installation and Operator’s Manual
200-023-0001 Page 1-2 Rev. 10, Sept. 2016
Frequency:
75 MHz Crystal Controlled
Sensitivity:
Low: High:
Capable of: (preset at factory for field application) 1000 Volts (Hard) (360 to 570 V soft) 200 Volts (Hard) (130 to 200 V soft)
Selectivity:
-6 dB at ±10 kHz
-40 dB at ±120 kHz
External Lamp Output:
7.5 (±4 VDC unloaded, at maximum brightness) VDC positive when active, max. current 125 mA per lamp output
MM Sense:
Active high (4.5 ± 1.0VDC)
Output impedance:
510
Audio Output:
38 mW <5% THD typical
1.6 EQUIPMENT SUPPLIED
1 ea. of the following units:
Model
Description
Part Number
MB10
MB10 Marker Beacon Receiver and Indicator.
050-023-0100
MB10R
MB10 Marker Beacon Receiver (remote)
050-023-0101
MB10 Installation Kits:
250-023-0100
250-023-0101
Description
Quantity
Part
Number
Part
Number
DB-15 Female Connector, Solder
1
425-016-0001
425-016-0001
DB-15 Back shell, Plastic
1
425-015-0003
425-015-0003
Screw, Philips, #4-40 x 3/8” Black
2
475-442-0002
Faceplate, MB10 Horizontal
1
575-023-0000
Faceplate, MB10 Vertical
1
575-023-0001
Remote Switch
1
731-004-0005
Sub- D connector Thumb screws
2
475-002-0002
475-002-0002
Mounting Flange
2
430-023-0030
1.7 EQUIPMENT REQUIRED BUT NOT SUPPLIED
a. Circuit Breaker: 1.0 amp b. Marker Antenna (75 MHz, VSWR 1.5:1, and appropriate for the airspeed) with 50 Ω coax
(RG-58C/U or equiv.)
c. Interconnect Wiring
1.8 LICENSE REQUIREMENTS
None
PS Engineering
MB10 Marker Beacon Receiver
Installation and Operator’s Manual
200-023-0001 Page 2-1 Rev. 10, Sept. 2016
Section II - Installation
2.1 GENERAL INFORMATION
2.1.1 SCOPE
This section provides detailed installation and interconnection instructions for the PS Engineering MB 10 Marker Beacon system.
Please read this manual carefully before beginning any installation to prevent damage and post -installation problems. Installation of this equipment requires special tools and knowledge.
2.1.2 Certification Requirements
NOTE
The MB10 requires specialized knowledge, tools and test equipment for an effective i n­stallation. An appropriately rated Certified Aircraft Repair Station must install this equipment in accordance with applicable regulations. PS Engineering, Incorporated wa r­ranty is not valid unless the equipment is installed by an authorized PS Engineering, I n­corporated dealer. Failure to follow any of the installation instructions, or installation by a non -certified in­dividual or agency will void the warranty, and may result in an unairworthy installation.
2.2 Unpacking and Preliminary Inspection
Use care when unpacking the equipment. Inspect the units and parts supplied for visible signs of shipping damage. Examine the unit for loose or broken buttons, bent knobs, etc. Verify the corr ect quantity of com­ponents supplied with the list in Section 1.6 (B). If any claim is to be made, save the shipping material and contact the freight carrier. Do NOT return units damaged in shipping to PS Engineering. If the unit or a c­cessories show any sign of external shipping damage, contact PS Engineering to arrange for a replacement. Under no circumstances attempt to install a damaged unit in an aircraft. Equipment returned to PS Eng i­neering for any other reason should be shipped in the original PS Engi neering packaging, or other UPS approved packaging.
As shipped from PS Engineering, the unit and faceplate are disassembled, with the lamps extended from the unit to accommodate installation through the instrument panel, when holes are drilled as shown in Fig-
ure 5-2.
PS Engineering
MB10 Marker Beacon Receiver
Installation and Operator’s Manual
200-023-0001 Page 2-2 Rev. 10, Sept. 2016
Figure 2-1 Unpacking MB10
2.3 Equipment Installation Procedures
2.3.1 Cooling Requirements
Forced air-cooling of the MB10 is not required. However, the units should be kept away from heat produc­ing sources (i.e. defrost or heater ducts, dropping resistors, heat producing avionics) without adequate coo l­ing air provided.
2.3.2 Mounting Requirements
The MB10 must be rigidly mounted to the instrument panel of the aircraft struct ure and within view and reach of the pilot position(s). The unit may be mounted in any area where adequate clearance for the unit and associated wiring bundle exist.
The MB10R may be mounted in any avionics bay or area where adequate clearance for the unit and assoc i­ated wiring bundle exist. Installations must comply with FAA Advisory Circular AC 43.13 -2A.
Avoid running the interconnecting bundles near any high current wires.
2.3.3 Connector Assembly
The MB10 uses a 15 pin, solder cup Sub D connector. The antenna connector is BNC type, Female on unit.
2.4 Cable Harness Wiring
Referring to the appropriate Appendix, assemble a wiring harness as required for the installation. All wires must be MIL-SPEC in accordance with current regulations. Two- and three-conductor shielded wire must be used where indicated, and be MIL-C-27500 or equivalent specification. Proper stripping, shielding and soldering technique must be used at all times. It is imperative that c orrect wire be used.
Refer to FAA Advisory Circular 43.13-2A for more information. Failure to use correct techniques may result in improper operation, electrical noise or unit failure. Damage caused by improper installation will void the PS Engineering warranty.
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