ProMariner ProMar1 User Manual

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Mariner
TM
o
Mariner
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RECREATIONAL SERIES
Visit ProMariner online at www.promariner.com, for a complete selection of quality marine products...
Here are just a few:
ProMar1 Series - Recreational Grade Waterproof Marine Battery Chargers
ProSport Series - Heavy Duty Recreational Grade Marine Battery Chargers
ProTournament Series - Professional Grade Tournament Grade Marine Battery Chargers
ProIsoCharge Series - Digitally Controlled Zero Loss Charging Isolators
Digital Mobile Charge In-Transit Chargers
Battery Maintainers
AC Plug Holders
Battery Isolators
Isolation Transformers
Galvanic Isolators and Monitored Systems
Corrosion Control Products
Waterproof Marine Binoculars
Gold Plated Fuses and Holders
A Complete Line of Hand Held Test Meters
Online Technical Support and Service Support
Visit frequently, we are always adding new products for your boating enjoyment!
Professional Mariner, LLC
PO. Box 968 Rye, New Hampshire 03870 TEL: 603-433-4440 FAX: 603-433-4442 www.promariner.com
Made in Taiwan
specifications subject to change without notice
Design and Constructed to:
Marine UL 1236 SB CSA C22.2 No. 107.2 FCC Class A ABYC A-28
09/12 A
Pro
Marine Battery Charger
ProMar
Fully Automatic Charging Inside
1
100%
WATERPROOF &
SALTWATER
TESTED
Owner's Manual and Installation Guide
Model Part No.
5 31405 12 5 1 1156’ 5.75” x 3.5” x 2”
5/3 (OEM only) 31408 12/24 8 2 1156’ 5.75” x 3.5” x 2”
5/5 31410 12/24 10 2 1156’ 9” x 5.25” x 2”
5/5/3 31413 12/24/+ENG 13 3 1156’ 9” x 5.25” x 2”
IMPORTANT NOTICE
Please save and read all safety, operating and installation instructions before installing or applying AC power to your on-board battery charger.
Volts
Amps Banks AC In
For factory service please call: 800.824.0524 or visit www.promariner.com
For use with Flooded (Lead-Acid) or Gel Batteries. Not for use with AGM (Absorbed Glass Matt) or 4D or 8D large capacity batteries
Cables
Size
TABLE OF CONTENTS
Safety Instructions..........................................................................pages 1-2
General Overview........................................................................... pages 3-5
Installation Guidelines.....................................................................pages 5-7
Wiring Diagrams...........................................................................pages 8-12
Charging Your Batteries......................................................................page 13
Maintenance..................................................................................... page 14
Trouble Shooting................................................................................page 15
Customer Service & Warranty.............................................................page 16
Selector Guide...................................................................................page 17
Accessories.......................................................................................page 18
Please save and read this manual carefully and fully understand the safety instructions before installing your new ProMariner On-Board Marine Battery Charger.
SAFETY
SAFETY
1
General Safety
Before connecting your batteries or applying AC power, read all instructions and cautionary markings on the battery charger, cables, and batteries.
CAUTION - To reduce the risk of injury, charge only Lead-acid type rechargeable batteries; Flooded (Lead-acid), Sealed (Lead-acid) and Gel (Gelled Electrolyte Lead-acid). Other types of batteries may burst, causing personal injury.
Use of attachments not recommended or sold by ProMariner may result in a risk of fire, electrical shock or personal injury.
EXTERNAL CONNECTIONS TO CHARGER SHALL COMPLY WITH THE UNITED STATES COAST GUARD ELECTRICAL REGULATIONS (33CFR183, SUB PART 1).
Do not operate the charger if it has received a sharp blow, direct hit of force, been dropped or otherwise damaged in any way. Do not install if any protective AC and DC cable insulation, DC fuse holders and/or ring terminals have been damaged or compromised.
Call ProMariner for repair service to avoid risk of fire, short circuits or electrical shock.
Do not disassemble the battery charger. If service or repair is required please contact customer care at 800.824.0524. Incorrect reassembly or cable modifications may result in a risk of electrical shock, fire or explosion.
To reduce the risk of electrical shock, remove AC power from the charger prior to any maintenance or cleaning.
WARNING: RISK OF EXPLOSIVE GASES
WORKING IN THE VICINITY OF A LEAD-ACID BATTERY IS DANGEROUS. BATTERIES GENERATE EXPLOSIVE GASES DURING NORMAL BATTERY OPERATION. FOR THIS REASON IT IS OF EXTREME IMPORTANCE THAT EACH TIME BEFORE USING YOUR CHARGER YOU FOLLOW THESE SAFETY INSTRUCTIONS.
WARNING AVOID SERIOUS INJURY OR DEATH FROM FIRE, EXPLOSION, OR ELECTRICAL SHOCK
- Make your AC power connection in an open atmosphere free of explosive fumes.
- Make your AC power connection in a secure manner that will avoid contact with water.
Personal Safety Precautions
a) Someone should be within the range of your voice or close enough to come to your aid when working near a Lead-acid battery.
b) Have plenty of soap and water nearby in case battery acid comes in contact with skin, clothes, or eyes.
c) Wear complete eye protection and clothing protection. Avoid touching eyes while working near battery(s).
d) If battery acid contacts skin or clothing, wash immediately with soap and water. If acid enters eye, immediately flood eye with running cold water for at least 10 minutes and get medical attention immediately.
e) NEVER smoke or allow a spark or flame in the vicinity of a battery or engine.
f) Incorrect assembly or modification may result in risk of electrical shock, fire, or explosion.
g) Be extra cautious to reduce risk of dropping a metal tool onto the battery. It might spark or short-circuit a battery or other electrical hardware which may cause an explosion or fire.
General Safety
h) Remove all personal metal items such as rings, bracelets, necklaces, watches, and jewelry when working near a battery. A battery can produce a short circuit current high enough to weld a ring or any other metal, causing serious burns.
Not intended to supply low voltage electrical systems other than in a marine application use your marine battery charger to charge dry cell batteries that are commonly used with home appliances. These batteries may burst and cause injury to persons and property. Never charge a frozen battery.
. Do not
Safety Precautions Prior To Charging Batteries
If necessary to remove a battery from a boat to charge, always remove the grounded negative terminal from the battery first. Make sure all accessories in the boat are off,
as to not cause an arc. Be sure the area around the charger and batteries is well ventilated while the batteries are being charged. Gases can be forcefully blown away using a piece of cardboard or other nonmetallic material as a fan.
Clean battery terminals with full eye protection to prevent corrosive material from coming in contact with eyes.
For flooded batteries add distilled water in each cell until electrolyte reaches levels specified by the battery manufacturer. This helps purge excessive gases from cells. Do not overfill. For batteries without caps, carefully follow manufacturer's recharging instructions.
Study all manufacturer’s specific precautions, such as removing or not removing cell caps while charging, in addition to battery type for proper rate of charge.
Extension cords should be industrial grade / heavy duty UL approved and grounded. Check extension cord before use for damage, bent prongs, and cuts. Replace if damaged. Always make your extension cord connection on the charger side first. After connecting the extension cord to the charger proceed to plug the extension cord to a nearby 120 VAC GFCI protected (Ground Fault Circuit Interrupt) outlet.
Always remove the extension cord from the 120 VAC outlet first when charging is completed followed by unplugging the charger, completely disconnecting
IMPORTANT NOTICE: FCC CLASS A PART 15 NOTIFICATION
Your On-Board Marine Battery Charger has been designed and tested to comply with FCC Class A part 15. These regulations are to provide adequate protection against harmful interference while operated in a commercial application. If in a residential setting, you are encountering interference with TV and radio reception, simply remove AC power from the ProMariner unit to confirm if your battery charger is causing interference. End user can explore the following to minimize interference:
1) Chose a different AC circuit to power your On-Board Marine Battery Charger.
2) Make sure your outlet is properly grounded.
3) Re-position receiving antenna.
4) Purchase a separate AC line filter.
5) Relocate charger so that it is at the furthest point from home receiving equipment,TV, radio, etc.
2
OVERVIEW
OVERVIEW
3
General Overview
The ProMar1 Battery Charger is a fully Automatic/ Electronic On-board Marine Battery Charger. The unit is prewired for easy installation and is 100% waterproof for fresh and salt water applications.
The ProMar1 charger incorporates a durable one piece plastic housing. The unit offers fully automatic charging which includes a "Float " maintenance mode that is safe for long and short term storage. The charger can be left on indefinitely without harming or over charging your batteries.
Easy to view LED indicators will provide you with AC Power On and Charging Status.
The ProMar1 Battery Charger is available in 4 models and can be used in 12 and 24 volt with engine battery (model specific) configurations without rewiring or switching. Just attach the DC output cable terminals as illustrated in the installation section of this manual.
Understanding Battery Types
There are three primary types of batteries; Flooded (Lead-acid), AGM (Absorbed Glass Mat) and Gel Cell (Gelled Electrolyte Lead-acid). Traditionally, the most common type of batteries used are Flooded (Lead-acid batteries).
Almost all Gel Cell Batteries will state that they are Gel Cell on the battery case or labels.
NOTE: AGM (Absorbed Glass Mat) batteries are not Gel (Gelled Electrolyte Lead­acid) batteries. AGM batteries are charged with a completely different charge profile when compared to Gel batteries.
For use with Flooded (Lead-Acid) or Gel Batteries. Not for use with AGM (Absorbed Glass Matt) or 4D or 8D large capacity batteries.
***If you are unsure as to what kind of battery you have, we recommend that you contact the manufacturer of the battery.
4
General Operation
Install your ProMar1 - Fully Automatic / On-Board Marine Battery Charger to the guidelines in this manual.
Make sure your charger and batteries are properly vented. Connect your extension cord with no AC Power present to the battery charger and proceed to plug your extension cord in at a nearby 120 VAC GFCI protected (Ground Fault Circuit Interrupt) outlet.
With your ProMar1 Battery Charger plugged in properly, it will automatically charge your batteries while it conditions and extends the life of your batteries. When you are not at home always leave your charger plugged in to reduce sulfate buildup allowing your batteries to be fully charged and maintained until your next fishing trip.
AC Power and Charging LED Status Indicators
The ProMar1 Battery Charger includes three LED indicators as shown below.
1) Blue: AC Power on
2) Red: Charging
3) Green: Ready
When on, the blue LED remains on and the red LED indicates the unit is in its Automatic Charging Mode. When charging is complete only the blue and green LEDs will remain on.
Fully Automatic Charging Overview
When the ProMar1 Battery Charger is turned on the blue AC power indicator with turn on followed by the red charging LED indicator.
The automatic charger will provide the following:
ProMar1 Charging and Conditioning - Red and Blue LED On
During this mode the unit will use its available charging amps until battery voltage is raised to 14.1 VDC (safe for Lead Acid or Gel batteries).
The unit will charge batteries to 14.1 VDC to complete charging while conditioning batteries. Upon completion the charger will go to into its ready mode.
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