Please read the “Warning/Caution Information” on the attached
sheet before using the product.
Overview
Package Contents..........................................................................................4
About the Manual...........................................................................................5
Global Code ................................................................................................... 5
Electrical Specifications
1. PFXGP4301TADR/PFXGP4401TADR......................................................6
2. PFXGP4501TADR/PFXGP4601TADR......................................................7
Part Numbers and Functions
1. PFXGP4301TADR.....................................................................................8
2. PFXGP4401TADR.....................................................................................9
3. PFXGP4501TADR.....................................................................................10
4. PFXGP4601TADR.....................................................................................11
5. LED Indications.......................................................................................... 12
Interface
Serial Interface ...............................................................................................14
Installation
1. Installation Method..................................................................................... 17
2. Installation Requirements ..........................................................................18
3. Panel Cut Dimensions ...............................................................................20
4. Panel Type.................................................................................................24
5. Resin Boss Type........................................................................................ 33
Wiring
Wiring.............................................................................................................41
USB Cable Clamp
USB Cable Clamp.......................................................................................... 46
Standards
Relevant Standards .......................................................................................48
English
Overview
Package Contents
The following items are included in the package. Before using the GP unit,
please confirm that all items listed here are present:
1 GP unit: 1
2 DC power supply connector: 1
English
3 USB cable clamp Type A: 1 set (1 clip and 1 tie)
4 Installation gasket: 1 set (8 per set)
5 Installation fasteners: 2 per set (attached to the top and bottom surfaces of
the GP unit)
6 Installation screws: 4 per set (attached to the top and bottom surfaces of
the GP unit)
7 GP4000 Series Rear Mount Model Installation Guide (this guide): 1
8 Warning/Caution Information: 1
This unit has been carefully packed, with special attention to quality.
However, should you find anything damaged or missing, please contact your
local GP unit distributor immediately.
*1
)RU
*36HULHV
)RU
*36HULHV
*1 You can use the DC power connector for GP-4300/4400 series to supply
power to GP-4500/4600 series. However the reverse is not possible. You
cannot use the power connector for GP-4500/4600 series on GP-4300/
4400 series.
4
Overview
About the Manual
This manual describes wiring and installation procedures. For more detailed
information, refer to the manuals indicated below.
Manual Contents
GP4000 Series
Hardware Manual
Device/PLC
Connection Manual
Maintenance/
Troubleshooting
You can select the manuals from the GP-Pro EX help menu, or download the
manuals from the Pro-face Home Page.
Specifications, dimensions, accessories, system
design, standards, and other details.
System configuration of connected devices (PLCs and
other devices), communication settings examples,
connection wiring diagram, and other details.
• Troubleshooting
Help for solving problems.
• Maintenance
Details on the GP unit’s Offline Mode
URL
http://www.pro-face.com/otasuke
Global Code
A global code is assigned to every Pro-face product as a universal model
number.
For more information on product models and their matching global codes,
please refer to the following URL.
http://www.pro-face.com/product/globalcode.html
English
5
Electrical Specifications
1. PFXGP4301TADR/PFXGP4401TADR
Specification PFXGP4301TADR PFXGP4401TADR
Rated Input Voltage 24Vdc
English
Input Voltage Limits 19.2...28.8 Vdc
Voltage Drop 5 ms or less
Power Consumption 10.5W or less 12W or less
When power is not
supplied to external
devices
Backlight is OFF
Power Supply
(Standby Mode)
Backlight Dimmed
(Brightness: 20%)
In-Rush Current 30 A or less
Voltage Endurance 1,000 Vac, 20 mA for 1 min. (between
Insulation Resistance 500 Vdc, 10 MΩ or more (between
6.5W or less 8W or less
4.5W or less 5W or less
5W or less 5.5W or less
charging and FG terminals)
charging and FG terminals)
6
Electrical Specifications
2. PFXGP4501TADR/PFXGP4601TADR
Rated Input Voltage 24 Vdc
Input Voltage Limits 19.2...28.8 Vdc
Voltage Drop 10 ms or less
Power Consumption 17W or less
When power is not
supplied to external
devices
Backlight OFF
Power Supply
(Standby Mode)
Backlight Dimmed
(Brightness: 20%)
In-Rush Current 30 A or less
Voltage Endurance 1,000 Vac, 20 mA for 1 min.
Insulation Resistance 500 Vdc, 10 MΩ or more
12W or less
7W or less
8W or less
(between charging and FG terminals)
(between charging and FG terminals)
English
7
Part Numbers and Functions
1. PFXGP4301TADR
Right
English
Rear
Bottom
A: USB (Type A) Interface
B: Serial Interface (COM1)
C: Serial Interface (COM2)
D: Power Plug Connector
E: SD Card Access LED (see page.13)
F: SD Card Interface Cover/Replacement Battery Insertion Cover
G: USB (mini-B) Interface
H: Ethernet Interface (see page.13)
I: Maintenance LED (see page. 12)
$
%
&
('
')*+ ,
8
Part Numbers and Functions
2. PFXGP4401TADR
Right
$
%
&
Rear
'(
Bottom
')*+,
A: USB (Type A) Interface
B: Serial Interface (COM1)
C: Serial Interface (COM2)
D: Power Plug Connector
E: SD Card Access LED (see page.13)
F: SD Card Interface Cover/Replacement Battery Insertion Cover
G: USB (mini-B) Interface
H: Ethernet Interface (see page.13)
I: Maintenance LED (see page.12)
English
9
Part Numbers and Functions
3. PFXGP4501TADR
Rear
English
Bottom
$%
+
*
,
)&'(
A: Power Plug Connector
B: SD Card Access LED (see page.13)
C: SD Card Interface Cover/Replacement Battery Insertion Cover
D: USB (mini-B) Interface
E: Ethernet Interface (see page.13)
F: Maintenance LED (see page.12)
G: USB (Type A) Interface
H: Serial Interface (COM1)
I: Serial Interface (COM2)
10
Part Numbers and Functions
4. PFXGP4601TADR
Rear
$%
Bottom
A: Power Plug Connector
B: SD Card Access LED (see page.13)
C: SD Card Interface Cover/Replacement Battery Insertion Cover
D: USB (mini-B) Interface
E: Ethernet Interface (see page.13)
F: Maintenance LED (see page.12)
G: USB (Type A) Interface
H: Serial Interface (COM1)
I: Serial Interface (COM2)
*+ ,
&'()
English
11
Part Numbers and Functions
5. LED Indications
(1) Maintenance LED
English
WARNING
UNINTENDED EQUIPMENT OPERATION
You cannot check the maintenance LED from the front of the GP unit.
• Design software by considering the possibility that touch operations may
be performed while an error has occurred.
• To prevent malfunctions caused by touch operations, design software so
that switches and other controls arranged on the screen do not function
when you want the screen to be off even if these controls are accessed with
touch operations.
Failure to follow these instructions can result in death, serious injury,
or equipment damage.
Note: (1) For details on the Standby Mode function and on the operations to use in the
system data area to turn the screen off, read the "GP-Pro EX Reference Manual".
Color Indicator Operation Mode
Green ON Offline -
Orange Flashing Software starting up
Red ON Power is turned ON.
LED fade
(Green)
– OFF Power is turned OFF.
(1)
(Drawing)
In operation RUN
Flashing In operation STOP
Flashing In operation Major Error
ON The GP unit’s “Backlight Control” is set to Standby
Mode and the screen has gone blank.
Logic execution mode
(when logic is
enabled)
12
(2) SD Card access LED
A
Color Indicator Description
Green
(Active)
(3) Ethernet LED
ctive
ON The SD Card is inserted.
OFF The SD Card is not inserted or is not being
Color Indicator Description
Green
(Active)
Link
Green (Link) ON Data transmission is available
accessed.
Flashing Data transmission is occurring.
OFF No data transmission
OFF No connection or subsequent
Part Numbers and Functions
English
in 10BASE-T/100BASE-TX.
transmission is NOT available.
13
Interface
Serial Interface
Note: For instructions on how to connect to other devices, always refer to the “GP-Pro EX
Device/PLC Connection Manual”.
English
DANGER
ELECTRIC SHOCK
The serial port is not isolated. The SG (signal ground) and the FG (frame
ground) terminals are connected inside the unit. When using the SG terminal
to connect an external device to the unit:
• Verify that a short-circuit loop is not created when you set up the system.
• Connect the #5 SG terminal to remote equipment when the host (PLC) unit
is not isolated. Connect the #5 SG terminal to a known reliable ground
connection to reduce the risk of damaging the RS232C/RS422/RS485 circuit.
Failure to follow these instructions will result in death or serious injury.
CAUTION
LOSS OF COMMUNICATION
• All connections to the communication ports must not put excessive stress
on the ports.
• Securely attach communication cables to the panel wall or cabinet.
Failure to follow these instructions can result in injury or equipment
damage.
14
Interface
1. COM1
D-Sub 9 pin plug connector via an RS-232C cable.
Pin
Number
1 CD Input Carrier Detect
2 RD(RXD) Input Receive Data
3 SD(TXD) Output Send Data
4 ER(DTR) Output Data Terminal Ready
5 SG – Signal Ground
6 DR(DSR) Input Data Set Ready
7 RS(RTS) Output Request to Send
8 CS(CTS) Input Send Possible
9 CI(RI)/VCC Input/– Called Status Display
Shell FG – Frame Ground (Common
Note: (1) You can switch pin #9 between RI and VCC via software. To prevent damage or
a unit malfunction, use only the rated current.
Interfit bracket is #4-40 (UNC).
Recommendations:
• Cable Connector: XM2D-0901 manufactured by OMRON Corporation.
• Cable Cover: XM2S-0913 manufactured by OMRON Corporation.
• Jack Screw (#4-40 UNC): XM2Z-0073 manufactured by OMRON
RS-232C
Signal Name Direction Meaning
Corporation.
+5V±5% Output 0.25A
with SG)
(1)
English
15
Interface
2. COM2
D-Sub 9 pin plug connector via an RS-422/485 cable.
Pin
Number
English
1 RDA Input Receive Data A (+)
2 RDB Input Receive Data B (–)
3 SDA Output Send Data A (+)
4 ERA Output Data Terminal Ready A (+)
5 SG – Signal Ground
6 CSB Input Send Possible B (–)
7 SDB Output Send Data B (–)
8 CSA Input Send Possible A (+)
9 ERB Output Data Terminal Ready B (–)
Shell FG – Frame Ground
Interfit bracket is #4-40 (UNC).
Recommendations:
• Cable Connector: XM2D-0901 manufactured by OMRON Corporation.
• Cable Cover: XM2S-0913 manufactured by OMRON Corporation.
• Jack Screw (#4-40 UNC): XM2Z-0073 manufactured by OMRON
RS-422/RS-485
Signal Name Direction Meaning
(Common with SG)
Corporation.
16
Installation
1. Installation Method
Panel type standard mount
flat mount
Resin boss type standard mount
flat mount
Panel type: Weld the stud bolts to the panel, and then tighten the nuts to
fasten the GP unit to the panel.
Resin boss type: Tighten the screws to attach the GP unit to the bosses of the
resin boss-molded product.
Standard mount: The GP unit's screen is fixed within the inside of the panel or
resin boss-molded product.
Flat mount: The GP unit's screen is fixed to the same surface of the panel or
resin boss-molded product.
English
(1) (2) (3) (4)
Installation diagrams (profile)
1) Panel type, standard mount
2) Panel type, flat mount
3) Resin boss type, standard mount
4) Resin boss type, flat mount
As shown in the figures, installation brackets can be attached at the top and
bottom surfaces of the GP unit or on either side of the GP unit.
17
Installation
2. Installation Requirements
• Decide on the thickness of the enclosure wall, based on the level of
strength required: For details, read chapter 3, "Panel Cut Dimensions"
(see page 20).
• Even if panel thickness is within recommended range for “Panel Cut
English
Dimensions”, the panel could warp, depending on panel’s material, size,
and installation location of GP unit or other devices. To prevent panel
warpage, the installation surface may need to be strengthened.
• Check that the installation panel or cabinet's surface is flat, in good
condition and has no jagged edges.
• Be sure that the surrounding air temperature and the ambient humidity are
within their designated ranges. Surrounding air temperature:
0 to 55 °C (32 to 131 °F)
ambient humidity: 10 to 90%RH; wet bulb temperature: maximum 39 °C (102 °F).
When installing the GP unit in a cabinet or enclosure, the surrounding air
temperature is the cabinet’s or enclosure’s internal temperature.
Panel
Face
• Be sure that heat from surrounding equipment does not cause the GP unit
to exceed its standard operating temperature.
• When installing the GP unit vertically, install the GP unit so that the power
supply connector on the rear surface of the unit is at the top.
(1)
Cabinet
Interior
(1) Power Connector
18
Installation
• When installing the GP unit in a slanted position, the GP unit face should
not incline more than 30°.
RRUOHVV
• When installing the GP unit in a slanted position with an incline more than
30°, the ambient temperature must not exceed 40 °C (104 °F). You may
need to use forced air cooling (fan, A/C) to ensure the ambient operating
temperature is 40°C or less (104 °F or less).
• For easier maintenance, operation and improved ventilation, install the GP
unit at least 100 mm (3.94 in.) away from adjacent structures and other
equipment as shown in the following illustration.
mm
in.
100
3.94
100
3.94
English
100
3.94
100
3.94
100
3.94
100
3.94
100
3.94
• The holes on the rear of the GP unit are not correspondent with VESA 75mm
standards. Do not attach the GP unit to the commercial-type VESA arm.
19
Installation
3. Panel Cut Dimensions
• Standard mount
5
English
%
a) Installation positions of stud bolts or positions of boss molds when
attaching installation brackets at the top and bottom surfaces of the GP
unit
b) Installation positions of stud bolts or positions of boss molds when
attaching installation brackets on either side of the GP unit
d) 4-M4 x 10L stud bolts (no foreign material present on the base due to
sparking or similar phenomena) or boss molds
e) Center of the display area
PFXGP4301TADR
PFXGP4401TADR
PFXGP4501TADR
PFXGP4601TADR
$
D
D
D
H
D
;
;
&
G
<
<
G
5
E
%
E
$
H
; ;
C
AB
118.8mm
(+0.5, -0mm)
(4.68in.
[+0.02, -0in.])
155.3mm
(+0.5, -0mm)
(6.11in.
[+0.02, -0in.])
214.8mm
(+0.5, -0mm)
(8.46in.
[+0.02, -0in.])
249.6mm
(+0.5, -0mm)
(9.83in.
[+0.02, -0in.])
90mm
(+0.5, -0mm)
(3.54in.
[+0.02, -0in.])
117 .4 mm
(+0.5, -0mm)
(4.62in.
[+0.02, -0in.])
162mm
(+0.5, -0mm)
(6.38in.
[+0.02, -0in.])
188.1mm
(+0.5, -0mm)
(7.41in.
[+0.02, -0in.])
Panel
1.6mm
(0.06in.)
to 3.2mm
(0.13in.)
SPCC
(JIS G
3141) or
SECC
(JIS G
3313)
1.5mm
(0.06in.)
to 6mm
(0.24in.)
SUS304
(JIS G
4305)
Typ e
Resin
Boss
Typ e
2mm
(0.08in.)
or more
E
<
<
E
R
1mm
(0.04in.)
maximum
20
Installation
Note : If you are designing the panel with a material other than sheet metal, ensure that
the material has sufficient strength.
Unit mm[in.]
Attaching Installation
Brackets on the Top and
Bottom Surfaces of the
GP Unit
Attaching Installation
Brackets on the Sides of
the GP Unit
X1 Y1 X2 Y2
PFXGP4301TADR
PFXGP4401TADR
PFXGP4501TADR
43 (±0.15)
[1.69, (±0.01)]
43 (±0.15)
[1.69, (±0.01)]
75.5 (±0.15)
[2.97, (±0.01)]
PFXGP4601TADR
Note : Note that the panel cut dimensions have been calculated with the display area, not
the panel cut (A or B), as the reference.
75.5 (±0.15)
[2.97, (±0.01)]
69.5 (±0.15)
[2.74, (±0.01)]
87.5 (±0.15)
[3.45, (±0.01)]
108.55 (±0.15)
[4.27, (±0.01)]
121.8 (±0.15)
[4.80, (±0.01)]
85.6 (±0.15)
[3.37, (±0.01)]
109.8 (±0.15)
[4.32, (±0.01)]
137.65 (±0.15)
[5.42, (±0.01)]
158.8 (±0.15)
[6.25, (±0.01)]
43 (±0.15)
[1.69, (±0.01)]
43 (±0.15)
[1.69, (±0.01)]
75.5 (±0.15)
[2.97, (±0.01)]
75.5 (±0.15)
[2.97, (±0.01)]
English
21
Installation
•Flat mount
$
$ $
5
D
D
English
H
%
D
D
; ;
&
G
<
<
G
5
%
Rear panel (resin plate) surfaceRear panel (resin plate) surface
E
E
; ;
$
$ $
H
a) Installation positions of stud bolts or positions of boss molds when
attaching installation brackets at the top and bottom surfaces of the GP
unit
b) Installation positions of stud bolts or positions of boss molds when
attaching installation brackets on either side of the GP unit
d) 4-M4 x 10L stud bolts (no foreign material present on the base due to
sparking or similar phenomena) or boss molds
e) Center of the display area
A
A1 A2
143mm (+0.5, -0mm) (5.63in.[+0.02, -0in.])
PFXGP4301
TADR
70.5mm
(+0.25, -0mm)
(2.78in.[+0.01, -0in.])
72.5mm
(+0.25, -0mm)
(2.85in.[+0.01, -0in.])
174.5mm (+0.5, -0mm) (6.87in.[+0.02, -0in.])
PFXGP4401
TADR
86.3mm
(+0.25, -0mm)
(3.4in. [+0.01, -0in.])
88.2mm
(+0.25, -0mm)
(3.47in. [+0.01, -0in.])
241mm (+0.5, -0mm) (9.49in.[+0.02, -0in.])
PFXGP4501
TADR
119.2mm
(+0.25, -0mm)
(4.69in. [+0.01, -0in.])
121.8mm
(+0.25, -0mm)
(4.8in. [+0.01, -0in.])
289.4mm (+0.5, -0mm) (11.39in.[+0.02, -0in.])
PFXGP4601
TADR
Note : If you are designing the panel with a material other than sheet metal, ensure that
the material has sufficient strength.
142.4mm
(+0.25, -0mm)
(5.61in. [+0.01, -0in.])
147mm
(+0.25, -0mm)
(5.79in. [+0.01, -0in.])
B
109mm
(+0.5, -0mm)
(4.29in.
[+0.02, -0in.])
134.2mm
(+0.5, -0mm)
(5.28in.
[+0.02, -0in.])
188mm
(+0.5, -0mm)
(7.4in.
[+0.02, -0in.])
214.4mm
(+0.5, -0mm)
(8.44in.
[+0.02, -0in.])
Panel
Typ e
1.6 mm
(0.06in.)
SPCC
(JIS G
3141) or
SECC(JIS
G 3313)
1.5 mm
(0.06in.)
SUS304
(JIS G
4305)
C
Resin
Boss
Type
2 mm
(0.08in.)
maximum
E
E
<
<
1 mm
(0.04in.)
maximum
R
22
Installation
Unit mm[in.]
Attaching Installation
Brackets on the Top and
Bottom Surfaces of the
GP Unit
Attaching Installation
Brackets on the Sides of
the GP Unit
X1 Y1 X2 Y2
PFXGP4301TADR
PFXGP4401TADR
PFXGP4501TADR
PFXGP4601TADR
Note: Note that the panel cut dimensions have be en calculated with the display area, not
the panel cut (A or B), as the reference.
43 (±0.15)
[1.69, (±0.01)]
43 (±0.15)
[1.69, (±0.01)]
75.5 (±0.15)
[2.97, (±0.01)]
75.5 (±0.15)
[2.97, (±0.01)]
69.5 (±0.15)
[2.74, (±0.01)]
87.5 (±0.15)
[3.45, (±0.01)]
108.55 (±0.15)
[4.27, (±0.01)]
121.8 (±0.15)
[4.80, (±0.01)]
85.6 (±0.15)
[3.37, (±0.01)]
109.8 (±0.15)
[4.32, (±0.01)]
137.65 (±0.15)
[5.42, (±0.01)]
158.8 (±0.15)
[6.25, (±0.01)]
43 (±0.15)
[1.69, (±0.01)]
43 (±0.15)
[1.69, (±0.01)]
75.5 (±0.15)
[2.97, (±0.01)]
75.5 (±0.15)
[2.97, (±0.01)]
English
23
Installation
4. Panel Type
English
NOTICE
PANEL UNSTEADY WHEN UNSECURED
• Keep GP unit stabilized in the panel-cut while you are installing or removing
the screw fasteners.
Failure to follow the instruction can result in equipment damage.
24
Installation procedure
Step Procedure Details
1 Cut an opening in the panel to match the standard mount or flat
mount panel cut dimensions, and then weld four M4 x 10L stud
bolts perpendicular to the rear surface of the panel in order to fix
the GP unit in place.
Note :
• Before you start this work, carefully read "3. Panel Cut
Dimensions" (see page 20).
• Prepare four stud bolts and four nuts within your quality
assurance range.
• The stud bolt height is 10 mm (0.39 in.).
PP
LQ
Installation diagram (profile)
• We recommend that you use M4 nuts (ISO4032, JIS B 1181).
PP
LQ
Installation
English
25
Installation
2 Attach the installation gaskets to the panel.
Installation gaskets are included for the standard mount orientation
and for the flat mount orientation.
English
Peel off the removable paper layer, and then attach the adhesive
surface to the rear surface of the panel as shown in the figure.
Follow the cross-section of the panel cut and attach the adhesive
surface on top of the installation gasket so that the adhesive
surface sticks out by approximately 3 mm (0.12 in.) past its
adjacent adhesive surface.
1) The installation gakets for Flat mount
2) The installation gakets for Standard mount
26
Cross-section
of the panel
D
E
E
D
Rear surface of the panel
D
E
E
D
a) Stud bolts when attaching installation brackets at the top and
bottom surfaces of the GP unit
b) Stud bolts when attaching installation brackets on either side of
the GP unit
Note :
• Be sure to use the included installation gaskets.
• Due to the installation gasket properties, do not pull on the
installation gaskets while you attach them. Doing so may cause
the installation gaskets to be embedded in the installation
brackets.
• If the installation gaskets are used for a long time, the gaskets
may be damaged or dirt may affix to the gaskets, which may
cause their effectiveness to decrease. Replace the installation
gaskets periodically.
Installation
3 Slowly peel the protective sheet off of the GP unit's screen.
Note : Peeling off the protective sheet with excessive force may peel off the
film of the touch panel.
4 When the GP unit is shipped from the factory, installation brackets
are fixed to its top surface and bottom surface. This corresponds to
the standard mount orientation. If you are installing the GP unit in a
panel with the GP unit in the same state as when it was shipped
from the factory, read step 8.
If you are switching the installation brackets to their positions on the
sides of the GP unit or if you are installing the GP unit with the flat
mount orientation, read steps 5 to 7.
5 [Switching the installation brackets to their positions on the sides of
the GP unit or changing to the flat mount orientation]
Orient the GP unit so that its screen faces down, and then place the
GP unit on a clean and level surface.
6 Use a Phillips head screwdriver to remove the two installation
screws fixing the one installation bracket in place on the top surface
of the GP unit. In the same manner, remove the one installation
bracket from the bottom surface.
English
27
Installation
7 Attach the installation brackets to the top and bottom surfaces of
the GP unit or to the sides of the GP unit. In each case, attach the
surface of the installation bracket that has six open holes to the GP
unit. Note that the protruding parts and the fixation positions of
English
installation screws vary between the standard mount (figure A) and
flat mount (figure B) orientations. Use a Phillips head screwdriver to
fix in place two installation screws per installation bracket. The
tightening torque is 0.8 N•m (7.1 lb-in).
28
$
%
A) Standard mount
1) Use two installation screws to fix the bracket in place. (Use
the two inner holes.)
B) Flat mount
2) Use two installation screws to fix the bracket in place. (Use
the two outer holes.)
Note : Check the positions of the protruding parts. Depending on the
installation method, the positions of these parts may differ from the positions
indicated by the arrows in the figure.
Installation
8 When you are installing the GP unit horizontally, hold the GP unit
so that the arrow pointing in the horizontal direction on the rear
surface of the GP unit points up as shown in the figure.
English
1) Figure of the GP unit's rear surface when attaching installation
brackets at the top and bottom surfaces of the GP unit
2) Figure of the GP unit's rear surface when attaching installation
brackets on either side of the GP unit
9 Insert the GP unit through the rear surface of the panel, pass the
stud bolts through the four installation bracket holes, and then
tighten nuts on the stud bolts to fix the GP unit in place. The
tightening torque is 0.8 N•m to 1.0 N•m (7.1 lb-in to 8.9 lb-in).
Installation diagram (profile)
29
Installation
)
10 When installing the GP unit with the flat mount orientation, affix the
Overlay to the front of the GP unit.
In advance, align the four corners of the Overlay outline on the
English
panel as shown in the figure, and then mark these corners.
Peel off the removable paper layer from the Overlay, align the
Overlay with the four marks, and then affix the Overlay to the panel.
); );
30
)<
H
)<
1) Locations to mark (four locations)
2) Overlay outline
e) Display area
mm(in.
(dimension tolerance: ±0.2 mm (±0.01 in.))
FX FY
PFXGP4301TADR 84.0 (3.31) 66.0 (2.60)
PFXGP4401TADR 99.7 (3.93) 78.6 (3.09)
PFXGP4501TADR 133.3 (5.25) 105.5 (4.15)
PFXGP4601TADR 158.5 (6.24) 118.7 (4.67)
Note : Use the Overlay manufactured by Pro-face. Use one of the following
models.
• PFXZGPFSR6W1 (for the PFXGP4301TADR)
• PFXZGPFSR7W1 (for the PFXGP4401TADR)
• PFXZGPFSR10W1 (for the PFXGP4501TADR)
• PFXZGPFSR12W1 (for the PFXGP4601TADR)
Installation
NOTICE
BROKEN ENCLOSURE
• Attach correctly without a crevice between gaskets and between gasket
and the panel.
• Do not attach installation fastener in a different position from mounting
instruction.
• Do not exert more than 0.8 N•m (7.1 lb-in) of torque when tightening the
installation screws.
• For use on a flat surface of a Type 1 Enclosure
• Attach the Overlay correctly with the installation.
• Do not reuse the Overlay removed once.
Failure to follow these instructions can result in equipment damage.
Removal procedure
Step Procedure Details
1 Remove the nuts from the four stud bolts fixed in place on the rear
surface of the panel, and then slowly remove the GP unit from the
panel.
English
Removal diagram (profile)
31
Installation
CAUTION
RISK OF INJURY
English
Be careful of the glass of the front of the GP unit.
• Wear gloves when you are installing the GP unit.
• Do not push the LCD panel strongly.
• When installing the GP unit with the flat mount orientation, affix the Overlay to
the front of the GP unit.
Do not drop the GP unit when you remove it from the panel.
• Hold the GP unit in place after removing the fasteners.
• Use both hands.
Failure to follow the instruction can result in injury or equipment
damage.
32
5. Resin Boss Type
Installation
NOTICE
PANEL UNSTEADY WHEN UNSECURED
• Keep GP unit stabilized in the panel-cut while you are installing or removing
the screw fasteners.
Failure to follow the instruction can result in equipment damage.
Installation procedure
Step Procedure Details
1 Follow the standard mount or flat mount panel cut dimensions to
perform sufficient tests in advance with designs that meet the
following conditions, confirm the safety of the system, and then
mold the resin plate.
'
&
%
$
Standard mount Flat mount
%
$
(
&
English
33
Installation
English
A) Resin plate
B) Boss diameter: ø10.5 mm ± 0.5 mm (ø 0.41 in. ± 0.02 in.)
C) Lower hole depth: 6 mm (0.24 in.) or more
D) Boss height: 20 mm (0.79 in.) ± 0.1 mm (± 0 in.) for the
standard mount orientation
E) Boss height and resin plate thickness*
1
):
19.5 mm (0.77 in.) ± 0.1 mm (± 0 in.) for the flat mount
orientation
*1 Resin plate thickness: max. 2mm (0.08 in.)
Note :
• Before you start this work, carefully read "3. Panel Cut
Dimensions" (see page 20).
• Design the resin plate on the basis of sufficient testing and within
your quality assurance range. However, the boss height cannot
be changed.
• Do not construct any ribs outside of the area indicated by diagonal
lines in the figure.
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PP
LQ
GLPHQVLRQ
WROHUDQFH
PP
LQ
34
(This figure shows PFXGP4301TADR. The dimensions are common with all
of the rear mount models.)
2 Attach the installation gaskets to the panel.
Installation gaskets are included for the standard mount orientation
and for the flat mount orientation.
1) The installation gakets for Flat mount
Peel off the removable paper layer, and then attach the adhesive
surface to the rear surface of the resin plate as shown in the figure.
Follow the cross-section of the panel cut and attach the adhesive
surface on top of the installation gasket so that the adhesive
surface sticks out by approximately 3 mm (0.12 in.) past its
2) The installation gakets for Standard mount
adjacent adhesive surface.
Installation
English
Cross-section
of the panel
D
E
E
D
Rear surface of the panel
D
E
E
D
a) Boss when attaching installation brackets at the top and bottom
surfaces of the GP unit
b) Boss when attaching installation brackets on either side of the
GP unit
Note :
• Be sure to use the included installation gaskets.
• Due to the installation gasket properties, do not pull on the
installation gaskets while you attach them. Doing so may cause
the installation gaskets to be embedded in the installation
brackets.
• If the installation gaskets are used for a long time, the gaskets
may be damaged or dirt may affix to the gaskets, which may
cause their effectiveness to decrease. Replace the installation
gaskets periodically.
35
Installation
3 Slowly peel the protective sheet off of the GP unit's screen.
Note : Peeling off the protective sheet with excessive force may peel off the
film of the touch panel.
4 When the GP unit is shipped from the factory, installation brackets
English
are fixed to its top surface and bottom surface.
These installation brackets are fixed in positions that do not match
the resin boss type, so follow the procedure below to change the
positions in which the installation brackets are attached.
5 Orient the GP unit so that its screen faces down, and then place the
GP unit on a clean and level surface.
6 Use a Phillips head screwdriver to remove the two installation
screws fixing the one installation bracket in place on the top surface
of the GP unit. In the same manner, remove the one installation
bracket from the bottom surface.
7 Attach the installation brackets to the top and bottom surfaces of
the GP unit or to the sides of the GP unit. In each case, attach the
surface of the installation bracket that has six open holes to the GP
unit as shown. Use a Phillips head screwdriver to fix in place two
installation screws per installation bracket. The tightening torque is
0.8 N•m (7.1 lb-in).
1) Use two installation screws to fix the bracket in place. (Use
the two inner holes.)
36
Installation
8 When you are installing the GP unit horizontally, hold the GP unit
so that the arrow pointing in the horizontal direction on the rear
surface of the GP unit points up as shown in the figure.
English
1) Figure of the GP unit's rear surface when attaching installation
brackets at the top and bottom surfaces of the GP unit
2) Figure of the GP unit's rear surface when attaching installation
brackets on either side of the GP unit
9 Insert the GP unit through the rear surface of the resin plate, pass
the bosses through the four installation bracket holes, and then
tighten the screws to fix the GP unit in place. We recommend that
you use M4 screws. The tightening torque is 0.8 N•m (7.1 lb-in).
Installation diagram (profile)
37
Installation
)
10 When installing the GP unit with the flat mount orientation, affix the
Overlay to the front of the GP unit.
In advance, align the four corners of the Overlay outline on the
English
panel as shown in the figure, and then mark these corners.
Peel off the removable paper layer from the Overlay, align the
Overlay with the four marks, and then affix the Overlay to the panel.
); );
38
)<
H
)<
1) Locations to mark (four locations)
2) Overlay outline
e) Display area
mm(in.
(dimension tolerance: ±0.2 mm (±0.01 in.))
FX FY
PFXGP4301TADR 84.0 (3.31) 66.0 (2.60)
PFXGP4401TADR 99.7 (3.93) 78.6 (3.09)
PFXGP4501TADR 133.3 (5.25) 105.5 (4.15)
PFXGP4601TADR 158.5 (6.24) 118.7 (4.67)
Note : Use the Overlay manufactured by Pro-face. Use one of the following
models.
• PFXZGPFSR6W1 (for the PFXGP4301TADR)
• PFXZGPFSR7W1 (for the PFXGP4401TADR)
• PFXZGPFSR10W1 (for the PFXGP4501TADR)
• PFXZGPFSR12W1 (for the PFXGP4601TADR)
Installation
NOTICE
BROKEN ENCLOSURE
• Attach the Overlay correctly with the installation.
• Do not reuse the Overlay removed once.
• Do not exert more than 0.8 N•m (7.1 lb-in) of torque when tightening the
installation screws.
• For use on a flat surface of a Type 1 Enclosure
• Attach correctly without a crevice between gaskets and between gasket
and the panel.
• Do not attach installation fastener in a different position from mounting
instruction.
Failure to follow these instructions can result in equipment damage.
English
39
Installation
Removal procedure
Step Procedure Details
1 Remove the screws from the four bosses fixed in place on the rear
surface of the resin plate, and then slowly remove the GP unit from
English
the resin plate.
Removal diagram (profile)
CAUTION
RISK OF INJURY
Be careful of the glass of the front of the GP unit.
• Wear gloves when you are installing the GP unit.
• Do not push the LCD panel strongly.
• When installing the GP unit with the flat mount orientation, affix the Overlay to
the front of the GP unit.
Do not drop the GP unit when you remove it from the panel.
• Hold the GP unit in place after removing the fasteners.
• Use both hands.
Failure to follow the instruction can result in injury or equipment
damage.
40
Wiring
Wiring
WARNING
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
• Remove all power from the device before removing any elements of the
system, and prior to installing or removing any accessories, hardware, or
cables.
• Remove power before wiring the GP unit’s power terminals.
• The DC model uses only 24 Vdc power. Using any other level of power can
damage both the power supply and the GP unit.
• Since the GP unit is not equipped with a power switch, be sure to connect
a power switch to the power supply.
• Be sure to ground the GP unit’s FG terminal.
• Replace and secure all elements of the system before applying power to
the GP unit.
Failure to follow these instructions can result in death, serious injury,
or equipment damage.
Note:
• The shield ground (SG) and FG terminals are connected internally in the GP unit.
• When the functional ground (FG) terminal is connected, be sure the wire is grounded. Not
grounding the GP unit can result in excessive Electromagnetic Interference (EMI).
Grounding is required to meet EMC level immunity.
English
41
Wiring
1. Connecting the DC Power Cord
Field wiring terminal marking for wire type (75°C (167 °F) Copper conductors
only)
Power Cord Diameter
English
Conductor type
Conductor length
0.75 to 2.5 mm
Simple or Stranded Wire
mm
in.
*1 If the conductor’s end (individual) wires are not twisted correctly, the end
wires may either short against each other or against an electrode.
2
(18-13 AWG)
*1
10
0.39
42
Wiring
Power Connector Specifications: Spring Clamp Terminal
Blocks
PFXGP4301TADR
PFXGP4401TADR
FG
PFXGP4501TADR
PFXGP4601TADR
FG
+
-
+
Connection Wire
+ 24 Vdc
–0 Vdc
FG Grounded terminal connected to the panel chassis.
Note: The DC power supply connector (plug) for PFXGP4301TADR/PFXGP4401TADR is
PFXZCBCNDC1 (manufactured by Pro-face). The DC power supply connector (plug) for
PFXGP4501TADR/PFXGP4601TADR is PFXZCBCNDC2 (manufactured by Pro-face).
Recommended Driver SZS 0.6x3.5 (1205053)
Recommended Pin Terminals 3201288 AI 0,75-10 GY
Recommended Pin Terminal Crimp Tool CRIMPFOX 6
(Items are made by Phoenix Contact.)
3200182 AI 1 -10 RD
3200195 AI 1,5 -10 BK
3202533 AI 2,5 -10 BU
English
43
Wiring
How to connect the DC Power Cord
Step Action
1 Confirm the power cord is not connected to the power supply.
2 Check the rated voltage, and remove the “DC24V” sticker on
English
Note:
• Do not solder the wire directly to the power receptacle pin.
• To prevent the possibility of a terminal short, use a pin terminal that has an insulating
• The DC power supply connector for PFXGP4301TADR/PFXGP4401TADR can be
the DC power supply connector.
3 Remove 10 mm (0.39 in.) of the vinyl membrane off the ends
of the power cord wires.
mm
in.
10
0.39
4 If using stranded wire, twist the ends. Tinning the ends with
solder reduces risk of fraying and ensures good electrical
transfer.
5 Push the Opening button with a small and flat screwdriver to
open the desired pin hole.
6 Insert each pin terminal into its corresponding holder. Release
the Opening button to clamp the pin in place.
PFXGP4301TADR
PFXGP4401TADR
DC Power Cord
7 After inserting all three pins, insert the DC power supply
connector into the power connector on the GP unit.
sleeve.
connected to PFXGP4501TADR/PFXGP4601TADR. However, the DC power supply
connector for PFXGP4501TADR/PFXGP4601TADR is unable to connect to
PFXGP4301TADR/PFXGP4401TADR.
Opening Button
(24V)
(0V)
FG
PFXGP4501TADR
PFXGP4601TADR
Opening Button
+
FG
44
Wiring
2. Wiring Cautions
Improving Noise/Surge Resistance
• The GP unit’s power supply cord should not be bundled with or kept close
to main circuit lines (high voltage, high current), power lines, or input/
output lines, and their various systems should be kept separate. When
power lines cannot be wired via a separate system, use shielded cables for
input/output lines.
• Make the power cord as short as possible, and be sure to twist the ends of
the wires together (i.e. twisted pair cabling) from close to the power supply
unit.
• If there is an excess amount of noise on the power supply line, connect a
noise reducing transistor before turning on the power.
• Connect a surge absorber to handle power surges. Be sure to ground the
surge absorber (E1) separately from the GP unit (E2).
GP
FG
E1 E2
Short Circuit Prevention
• The SG (signal ground) and FG (functional ground) terminals are
connected internally in the GP unit. When connecting the SG line to
another device, be sure that no shorting loops are formed.
Grounding
• Use an exclusive grounding wire with a grounding resistance of 100Ω or
less and a wire of 2mm
2
(AWG 14) or thicker, or your country’s applicable
standard.
Exclusive Grounding
(Best)
GP unit
Other
Equipment
Common Grounding
GP unit
Lightening Surge Absorber
(OK)
Other
Equipment
Common Grounding
(Not OK)
GP unit
Other
Equipment
English
45
USB Cable Clamp
USB Cable Clamp
When using a USB device, attach a USB cable clamp to the USB interface to
prevent the USB cable from being disconnected.
English
WARNING
RECOMMENDATION FOR RESTRICTED AREAS
• Verify the power, input, and output (I/O) wiring are in accordance with
Class I, Division 2 wiring methods.
• Substitution of any component may impair suitability for Class I, Division 2.
• Confirm that the USB cable has been fixed with the USB cable clamp
before using the USB interface.
• Remove power before attaching or detaching any connectors to or from the
unit.
Failure to follow these instructions can result in death, serious injury,
or equipment damage.
1. Attaching the USB Cable Clamp
Note: Watch your fingers. The edge of the clip is sharp.
Step Action
1 Mount the clip to the USB mark connector shell so that it
overlaps. The clip matches the 27 to 43.5mm [1.06 to 1.71 in.]
length of the USB connector.
27 to 43.5mm
[1.06 to 1.71 in.]
2 Align the clip and the USB cable connector shell. Adjust the
position of the holes where the clip is attached. To ensure stability,
select the clip-hole position that is closest to the base of the
connector shell.
Pass the tie
through here.
46
USB Cable Clamp
3 As shown, pass the tie through the clip hole. Next, turn the tie and
pass it through the head so that the USB cable can pass through
the center of the tie loop. The clip is now attached to the USB
cable.
Note:
• Check the direction of the head beforehand. Make sure the
USB cable is through the center of the tie loop and that the tie
can pass through the head.
• You can substitute the tie provided with PFXZCBCLUSA1
(manufactured by Pro-face) or other commercially available ties
with a width of 4.8 mm [0.19 in.] and thickness of 1.3 mm [0.05
in.].
4 While pressing the grip on the clip, insert the cable from step 3 all
the way into the USB host interface. Make sure that the clip tab is
secured to the USB cable attached to the GP unit.
2. Removing the USB Cable
Step Action
1 Remove the USB cable while pushing the grip section of the clip.
English
47
Standards
Relevant Standards
Names Registration Model No.
GP-4300 Series GP-4301T PFXGP4301TADR
GP-4400 Series GP-4401T PFXGP4401TADR
English
GP-4500 Series GP-4501T (Analog Touch
GP-4600 Series GP-4601T (Analog Touch
The GP unit is manufactured in accordance with:
• Standard UL 508 and CSA C22.2 n°142 for Industrial Control Equipment
Note:
• For use in Pollution Degree 2 environments.
• For use on a flat surface of a Type 1 Enclosure.
• 24V DC input unit must be used with a Class 2 power supply.
Panel)
Panel)
PFXGP4501TADR
PFXGP4601TADR
WARNING
RECOMMENDATION FOR RESTRICTED AREAS
• Verify the power, input, and output (I/O) wiring are in accordance with Class
I, Division 2 wiring methods.
• Substitution of any component may impair suitability for Class I, Division 2.
• Do not disconnect equipment while the circuit is live or unless the area is
known to be free of Ignitable concentrations.
• Securely lock externally connected units and each interface before turning
on the power supply.
• The USB (mini-B) interface is for temporary connection only during
maintenance and setup of the device. Do not use, connect, or disconnect
USB (mini-B) cable unless area is known to be non-hazardous.
• Potential electrostatic charging hazard: wipe the front panel of the terminal
with a damp cloth before turning ON.
Failure to follow these instructions can result in death, serious injury,
or equipment damage.
48
Standards
CAUTION
ENVIRONMENTAL HAZARDS TO THE EQUIPMENT
• Allow the device to reach the surrounding air temperature, not exceeding
55°C (131°F), before turning the device on:
• Do not turn on the device if condensation has occurred inside the device.
After it is completely dry again, the device may be turned on.
• Do not expose the device to direct sunlight.
• Do not obstruct the vents in the device casing.
• Remove any dust from the device before turning it on.
• Ensure that the cable installation fasteners are not damaged. Replace
them, if necessary.
• Only qualified personnel can change the primary battery.
Failure to follow these instructions can result in injury or equipment
damage.
The GP is a device for use in factory systems.
When using the GP in a system, the system should comply with the following
standards in regards to the installation environment and handling.
• Standard WEEE, Directive 2012/19/EU
• Standard RoHS, Directive 2011/65/EU
• Standard RoHS China, Standard SJ/T 11363-2006
Inquiry
Do you have any questions about difficulties with your GP?
Please access our site anytime that you need help with a solution.
http://www.pro-face.com/otasuke/
English
Notes
Please be aware that Digital Electronics Corporation shall not be held liable
by the user for any damages, losses, or third party claims arising from the
uses of this product.
49
Standards
English
50
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