Proface GP4600R User Manual

Please read the “Warning/Caution Information” on the attached sheet before using the product.
Overview
Package Contents..........................................................................................4
About the Manual...........................................................................................5
Global Code ................................................................................................... 5
Electrical Specifications
1. PFXGP4301TADR/PFXGP4401TADR......................................................6
2. PFXGP4501TADR/PFXGP4601TADR......................................................7
Part Numbers and Functions
1. PFXGP4301TADR.....................................................................................8
2. PFXGP4401TADR.....................................................................................9
5. LED Indications.......................................................................................... 12
Interface
Serial Interface ...............................................................................................14
Installation
1. Installation Method..................................................................................... 17
2. Installation Requirements ..........................................................................18
3. Panel Cut Dimensions ...............................................................................20
4. Panel Type.................................................................................................24
5. Resin Boss Type........................................................................................ 33
Wiring
Wiring.............................................................................................................41
USB Cable Clamp
USB Cable Clamp.......................................................................................... 46
Standards
Relevant Standards .......................................................................................48
English

Overview

Package Contents

The following items are included in the package. Before using the GP unit, please confirm that all items listed here are present:
1 GP unit: 1 2 DC power supply connector: 1
English
3 USB cable clamp Type A: 1 set (1 clip and 1 tie) 4 Installation gasket: 1 set (8 per set) 5 Installation fasteners: 2 per set (attached to the top and bottom surfaces of
the GP unit)
6 Installation screws: 4 per set (attached to the top and bottom surfaces of
the GP unit)
7 GP4000 Series Rear Mount Model Installation Guide (this guide): 1 8 Warning/Caution Information: 1
This unit has been carefully packed, with special attention to quality. However, should you find anything damaged or missing, please contact your local GP unit distributor immediately.
*1
)RU *36HULHV
)RU *36HULHV
*1 You can use the DC power connector for GP-4300/4400 series to supply
power to GP-4500/4600 series. However the reverse is not possible. You cannot use the power connector for GP-4500/4600 series on GP-4300/ 4400 series.
4
Overview

About the Manual

This manual describes wiring and installation procedures. For more detailed information, refer to the manuals indicated below.
Manual Contents
GP4000 Series Hardware Manual
Device/PLC Connection Manual
Maintenance/ Troubleshooting
You can select the manuals from the GP-Pro EX help menu, or download the manuals from the Pro-face Home Page.
Specifications, dimensions, accessories, system design, standards, and other details.
System configuration of connected devices (PLCs and other devices), communication settings examples, connection wiring diagram, and other details.
• Troubleshooting Help for solving problems.
• Maintenance Details on the GP unit’s Offline Mode
URL
http://www.pro-face.com/otasuke

Global Code

A global code is assigned to every Pro-face product as a universal model number. For more information on product models and their matching global codes, please refer to the following URL.
http://www.pro-face.com/product/globalcode.html
English
5

Electrical Specifications

1. PFXGP4301TADR/PFXGP4401TADR

Specification PFXGP4301TADR PFXGP4401TADR
Rated Input Voltage 24Vdc
English
Input Voltage Limits 19.2...28.8 Vdc
Voltage Drop 5 ms or less
Power Consumption 10.5W or less 12W or less
When power is not supplied to external devices
Backlight is OFF
Power Supply
(Standby Mode)
Backlight Dimmed (Brightness: 20%)
In-Rush Current 30 A or less
Voltage Endurance 1,000 Vac, 20 mA for 1 min. (between
Insulation Resistance 500 Vdc, 10 M or more (between
6.5W or less 8W or less
4.5W or less 5W or less
5W or less 5.5W or less
charging and FG terminals)
charging and FG terminals)
6
Electrical Specifications

2. PFXGP4501TADR/PFXGP4601TADR

Rated Input Voltage 24 Vdc
Input Voltage Limits 19.2...28.8 Vdc
Voltage Drop 10 ms or less
Power Consumption 17W or less
When power is not supplied to external devices
Backlight OFF
Power Supply
(Standby Mode)
Backlight Dimmed (Brightness: 20%)
In-Rush Current 30 A or less
Voltage Endurance 1,000 Vac, 20 mA for 1 min.
Insulation Resistance 500 Vdc, 10 M or more
12W or less
7W or less
8W or less
(between charging and FG terminals)
(between charging and FG terminals)
English
7

Part Numbers and Functions

1. PFXGP4301TADR

Right
English
Rear
Bottom
A: USB (Type A) Interface B: Serial Interface (COM1) C: Serial Interface (COM2) D: Power Plug Connector E: SD Card Access LED (see page.13) F: SD Card Interface Cover/Replacement Battery Insertion Cover G: USB (mini-B) Interface H: Ethernet Interface (see page.13) I: Maintenance LED (see page. 12)
$
%
&
('
')*+ ,
8
Part Numbers and Functions

2. PFXGP4401TADR

Right
$
%
&
Rear
'(
Bottom
')*+,
A: USB (Type A) Interface B: Serial Interface (COM1) C: Serial Interface (COM2) D: Power Plug Connector E: SD Card Access LED (see page.13) F: SD Card Interface Cover/Replacement Battery Insertion Cover G: USB (mini-B) Interface H: Ethernet Interface (see page.13) I: Maintenance LED (see page.12)
English
9
Part Numbers and Functions

3. PFXGP4501TADR

Rear
English
Bottom
$%
+
*
,
)&'(
A: Power Plug Connector B: SD Card Access LED (see page.13) C: SD Card Interface Cover/Replacement Battery Insertion Cover D: USB (mini-B) Interface E: Ethernet Interface (see page.13) F: Maintenance LED (see page.12) G: USB (Type A) Interface H: Serial Interface (COM1) I: Serial Interface (COM2)
10
Part Numbers and Functions

4. PFXGP4601TADR

Rear
$%
Bottom
A: Power Plug Connector B: SD Card Access LED (see page.13) C: SD Card Interface Cover/Replacement Battery Insertion Cover D: USB (mini-B) Interface E: Ethernet Interface (see page.13) F: Maintenance LED (see page.12) G: USB (Type A) Interface H: Serial Interface (COM1) I: Serial Interface (COM2)
*+ ,
&'()
English
11
Part Numbers and Functions

5. LED Indications

(1) Maintenance LED
English
WARNING
UNINTENDED EQUIPMENT OPERATION
You cannot check the maintenance LED from the front of the GP unit.
• Design software by considering the possibility that touch operations may be performed while an error has occurred.
• To prevent malfunctions caused by touch operations, design software so that switches and other controls arranged on the screen do not function when you want the screen to be off even if these controls are accessed with
touch operations.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Note: (1) For details on the Standby Mode function and on the operations to use in the
system data area to turn the screen off, read the "GP-Pro EX Reference Manual".
Color Indicator Operation Mode
Green ON Offline -
Orange Flashing Software starting up
Red ON Power is turned ON.
LED fade (Green)
OFF Power is turned OFF.
(1)
(Drawing)
In operation RUN
Flashing In operation STOP
Flashing In operation Major Error
ON The GP unit’s “Backlight Control” is set to Standby
Mode and the screen has gone blank.
Logic execution mode (when logic is enabled)
12
(2) SD Card access LED
A
Color Indicator Description
Green (Active)
(3) Ethernet LED
ctive
ON The SD Card is inserted.
OFF The SD Card is not inserted or is not being
Color Indicator Description
Green (Active)
Link
Green (Link) ON Data transmission is available
accessed.
Flashing Data transmission is occurring.
OFF No data transmission
OFF No connection or subsequent
Part Numbers and Functions
English
in 10BASE-T/100BASE-TX.
transmission is NOT available.
13

Interface

Serial Interface

Note: For instructions on how to connect to other devices, always refer to the “GP-Pro EX
Device/PLC Connection Manual”.
English
DANGER
ELECTRIC SHOCK
The serial port is not isolated. The SG (signal ground) and the FG (frame ground) terminals are connected inside the unit. When using the SG terminal to connect an external device to the unit:
• Verify that a short-circuit loop is not created when you set up the system.
• Connect the #5 SG terminal to remote equipment when the host (PLC) unit is not isolated. Connect the #5 SG terminal to a known reliable ground connection to reduce the risk of damaging the RS232C/RS422/RS485 circuit.
Failure to follow these instructions will result in death or serious injury.
CAUTION
LOSS OF COMMUNICATION
• All connections to the communication ports must not put excessive stress on the ports.
• Securely attach communication cables to the panel wall or cabinet.
Failure to follow these instructions can result in injury or equipment damage.
14
Interface
1. COM1
D-Sub 9 pin plug connector via an RS-232C cable.
Pin Number
1 CD Input Carrier Detect
2 RD(RXD) Input Receive Data
3 SD(TXD) Output Send Data
4 ER(DTR) Output Data Terminal Ready
5 SG Signal Ground
6 DR(DSR) Input Data Set Ready
7 RS(RTS) Output Request to Send
8 CS(CTS) Input Send Possible
9 CI(RI)/VCC Input/– Called Status Display
Shell FG Frame Ground (Common
Note: (1) You can switch pin #9 between RI and VCC via software. To prevent damage or a unit malfunction, use only the rated current.
Interfit bracket is #4-40 (UNC). Recommendations:
• Cable Connector: XM2D-0901 manufactured by OMRON Corporation.
• Cable Cover: XM2S-0913 manufactured by OMRON Corporation.
• Jack Screw (#4-40 UNC): XM2Z-0073 manufactured by OMRON
RS-232C
Signal Name Direction Meaning
Corporation.
+5V±5% Output 0.25A
with SG)
(1)
English
15
Interface
2. COM2
D-Sub 9 pin plug connector via an RS-422/485 cable.
Pin Number
English
1 RDA Input Receive Data A (+)
2 RDB Input Receive Data B (–)
3 SDA Output Send Data A (+)
4 ERA Output Data Terminal Ready A (+)
5 SG Signal Ground
6 CSB Input Send Possible B (–)
7 SDB Output Send Data B (–)
8 CSA Input Send Possible A (+)
9 ERB Output Data Terminal Ready B (–)
Shell FG Frame Ground
Interfit bracket is #4-40 (UNC). Recommendations:
• Cable Connector: XM2D-0901 manufactured by OMRON Corporation.
• Cable Cover: XM2S-0913 manufactured by OMRON Corporation.
• Jack Screw (#4-40 UNC): XM2Z-0073 manufactured by OMRON
RS-422/RS-485
Signal Name Direction Meaning
(Common with SG)
Corporation.
16

Installation

1. Installation Method

Panel type standard mount
flat mount
Resin boss type standard mount
flat mount
Panel type: Weld the stud bolts to the panel, and then tighten the nuts to fasten the GP unit to the panel. Resin boss type: Tighten the screws to attach the GP unit to the bosses of the resin boss-molded product.
Standard mount: The GP unit's screen is fixed within the inside of the panel or resin boss-molded product. Flat mount: The GP unit's screen is fixed to the same surface of the panel or resin boss-molded product.
English
(1) (2) (3) (4)
Installation diagrams (profile)
1) Panel type, standard mount
2) Panel type, flat mount
3) Resin boss type, standard mount
4) Resin boss type, flat mount As shown in the figures, installation brackets can be attached at the top and
bottom surfaces of the GP unit or on either side of the GP unit.
17
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