Prochem Triad AFD User Manual

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AIR FILTRATION DEVICE
Operating instructions (ENG)
MODEL: 10079020
86337980-F 01/12/12
Read these instructions before using the machine.
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Machine Data Label
The Triad AFD (Air Filtration Device) improves healthful air quality, removing particulates including mold and spores.
2 86337980 Air Filter Device
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Machine Data Label. . . . . . . . . . . . . . . . . . . . . . . . . .2
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Safety
Safety Label Location . . . . . . . . . . . . . . . . . . . . . . . .4
Operation
Technical Specifications . . . . . . . . . . . . . . . . . . . . . .5
Installing AFD on the Triad Thruster Fan . . . . . . . . .6
Back Draft Prevention. . . . . . . . . . . . . . . . . . . . . . . .6
Maintenance
Filter Replacement . . . . . . . . . . . . . . . . . . . . . . . . . .7
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Table of Contents
Parts
Lower Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Upper Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Suggested Spare Parts. . . . . . . . . . . . . . . . . . . . . 14
Serial Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . 15
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Safety
Label, Warning AFD
8.633-799.0
Safety Label Location
4
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Technical Specifications
Width
Height
Length
ITEM SPECIFICATION
Construction Durable Rotomold Body
Duct Inlet Connection 12” Diameter Flex Duct
Triad Air Flow Rate 450 CFM with filters at 1.48 amps
Operation
Weight 25.0 lbs. Length 25.25”
Width 20.25”
Height 12”
Filters 1st Stage - 1” Pleated
2nd Stage - 1” Pleated 2nd Optional Stage - 1” Activated Carbon 3rd Stage - 2” HEPA
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Operation
Installing AFD on the Triad Thruster Fan
1. Remove all cords and ducting from fan's top intake nozzle.
2. Check all seals and gaskets for any damage. If required, only replace with Prochem factory parts.
3. Lift the AFD over the Triad fan.
4. Catch the fan's top intake flange with the AFD's 2 housing retention tabs, and let it rest on top of the fan.
5. Tighten the AFD's secur ing knob until the knob's ball is tightly under the fan's intake flange.
NOTE: Attaching duct to the AFD intake is the same as attaching it to the Triad's intake.
NOTE: Cords can be stored around the intake nozzle of the AFD, like the Triad. Leave enough slack so the upper housing can be removed easily to change the filters.
6. Switch Triad air mover to the 'on' position.
7. Remove the 'Containment Plug' from the inlet of the AFD.
Back Draft Prevention
Exhausting too much air from a space with Open Combustion Devices ( e.g. furnace, fireplace or water heater) can cause those devices to back draft. This can contaminate the space with potentially fatal gases.
Use the fan as a filtering unit only. Exhausting no air from the space and thus causing no negative pressure or back drafting.
OR
Exhaust a very limited amount of air, which does not cause back drafting.
The intake of the AFD has a rotating air flow limiting device.
OR
Direct one or more outlet ducts from the fan to the room with combustion devices. This will positively pressurize the room, thus preventing back drafting.
8. Adjust the 'Restrictor Plate Assembly' if operating the AFD in a negative air ducting situation. If operating in an open room or if controlling airflow is not desired remove the 'Restrictor Plate Assembly'.
9. Prior to moving or transporting the AFD the containment plug should be re-installed. To do this, while the air mover is still operating install plug into inlet neck of the AFD. The suction of the air mover will pull the plug into the neck. This will seal the collected contaminants within the AFD during transit or relocation.
When exhausting air from a space, always chec k Combustion Devices with the fan running to guarantee that back draft prevention measures are working.
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Maintenance
Filter Replacement
1. Remove any cords wrapped around neck of AFD
The filters will have captured potentially dange rous mold spores that may have been in the air in the disaster restoration and remediation environment. Follow all standards and recommendations found in IICRC S500 and IICRC S520.
2. Unlatch and remove the upper housing.
3. Flip the upper housing over.
4. Rotate the 4 filter retention tabs to clear the filters.
5. Remove the stage 2 filter, then the stage 1 filter.
6. Wipe out upper housing with disinfectant.
7. Replace the clogged filter(s) with new filter(s) with the air flow directional arrows on the filters pointing down.
NOTE: When conditions necessitate the use of activated charcoal, the Charcoal Filter should be installed directly downstream of the stage #1 filter.
8. Rotate the 4 filter retention tabs to hold the filters in place.
NOTE: The AFD is designed to make the expensive HEPA filter last as long as possible by running the air through the pre-filters first. The upper housing’s pre­filters will be replaced more frequently than the HEPA filter.
9. Rotate the 8 filter retention tabs on the lower housing to clear the full HEPA filter.
10. Remove the full HEP A filter from the lower housing.
11. Wipe out the lower housing and the seal with disin­fectant.
12. Insert a new HEP A filter into the lower ho using with the air flow directional arrows on the filter pointing down.
13. Rotate the 8 filter retention tabs on the lower housing to hold the HEPA filter in place.
14. Place the upper housing on top of the lower housing and latch in place.
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Maintenance
Cleaning
Perform after each job.
1. Dispose of all filters properly as per IICRC S520.
2. Disassemble the AFD and clean thoroughly as per IICRC S520.
NOTE: The rotomold halves of the AFD can be sprayed with water since the AFD contains no electronics or other components that can not be wet.
3. Towel dry parts or allow parts to air dry.
4. Install new filters.
5. Re-assemble AFD.
6. Place clean AFD into a bag and close bag until next use.
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PARTS
Parts
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Lower Housing
6
20
16
9
20
16
10
3
4
19
13
2
8
16
20
5
17
23
11
18
15
12
14
21
7
22
15
17
15
1
15
10
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Lower Housing
REF PART NO. PRV NO. QTY DESCRIPTION
1 86341990 8 SPACER, NYLON .219ID X .5OD X .156H 2 86338090 - 1 KNOB, BALL 3 86338070 - 1 HANDLE 4 86338060 - 1 BASE, HANDLE 5 86338050 - 1 KNOB, 1.38OD X 3/8-16 X 2.50 6 86336590 - 1 SEAL, LOWER 7 86336580 - 1 SEAL, UPPER 8 86336560 - 1 ASM, THREADED RETENTION TAB
9 86336550 - 2 TAB, HOUSING RETENTION 10 86336540 - 1 PLATE, SEAL MNT 11 86336530 - 1 ASM, AFD GASKET RING 12 86336520 - 8 TAB, FILTER RETENTION 13 86336250 - 1 HOUSING, AFD LOWER, TRIMMED 14 86279470 87165 8 WASHER, #10 SPLIT 15 86276290 70626 13 SCR, #10 X 3/4 PPHST HI-LO BLK 16 86173340 87514 14 WASHER, SPLIT LOCK, 1/4, SS 17 86161800 46-802531 2 LATCH, CONCEALED KEEPER 18 86010650 87018 10 WASHER, #10 X 9/16 FLAT 19 86006950 70532 2 SCR, 10-32 X 1/2 PPHMS BLK 20 86345560 - 12 SCR, 1/4-20 X 5/8 PPHMS SS 21 86005640 57030 8 NUT, 10-32 HEX NYLOCK
22 98409300 - 1 SET, 10 HEPA FILTER 23 86274520 - 1 SCR, 10 X 32 X .38 HI-LO
SERIAL NO.
FROM
NOTES
SOLD IN
SETS(10)
1186337980 Air Filter Device
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Upper Housing
2
12
10
1
8
7
9
9
6
5
11
13
14
15A 15B
4
3
12
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Upper Housing
REF PART NO. PRV NO. QTY DESCRIPTION
1 86338750 - 1 ASM, RESTRICTOR PLATE
2 86338080 - 1 LANYARD, 6.0 W/LOOP & EYE
3 86338040 - 1 RING, SPLIT, ID .802"
4 86338000 - 1 PLUG, CONTAINMENT
5 86336520 - 4 TAB, FILTER RETENTION
6 86336240 - 1 HOUSING, AFD UPPER, TRIMMED
7 86278990 87017 1 WASHER, #8 X 3/8 FLAT
8 86276290 70626 1 SCR, #10 X 3/4 PPHST HI-LO BLK
9 86275460 70481 2 SCR, 1/4-20 X 3/4 BHCS 10 86272620 80670 1 PIN, CLEVIS
11 86173340 87514 4 WASHER, SPLIT LOCK, 1/4, SS 12 86010630 87013 2 WASHER, 1/4 X 5/8 OD SS 13 86276160 70604 4 SCR, 10-32X5/8 PPHMS BLK
14 98409540 - 1 SET, 12 STAGE 1 FILTER
15A 98409550 - 1 SET, 12 STAGE 2 FILTER
15B 86341690 - 1 FILTER, CARBON ACTIV, 16" X 16" X 1" OPTIONAL
SERIAL NO.
FROM
NOTES
SOLD IN SETS
(12)
SOLD IN SETS
(12)
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Suggested Spare Parts
PART NO. PRV NO. DESCRIPTION
98409300 - SET, 10 HEPA FILTER
98409540 - SET, 12 STAGE 1 FILTER
98409550 - SET, 12 STAGE 2 FILTER
86161800 46-802531 LATCH, CONCEALED KEEPER 86338000 - PLUG, CONTAINMENT 86338750 - ASM, RESTRICTOR PLATE 86336580 - SEAL, UPPER 86336590 - SEAL, LOWER 86338070 - HANDLE 86338060 - BASE, HANDLE 86336520 - TAB, FILTER RETENTION 86341690 FILTER, CARBON ACTIVE, 16 X 16 X 1 OPTIONAL
SERIAL NO.
FROM
NOTES
SOLD IN SETS
(10)
SOLD IN SETS
(12)
SOLD IN SETS
(12)
14
86337980 Air Filter Device
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Serial Numbers
REF.
NO.
1N/A
MODEL: SERIAL #
86337980 Air Filter Device
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