Assembling and Maintaining
TRM 800-Series Treadmills
Edition Information
ASSEMBLING AND MAINTAINING TRM 800-SERIES
TREADMILLS
P/N 303175-113 rev D
Copyright © January 2015 Precor Incorporated. All rights
reserved. Specifications subject to change without notice.
Trademark Note
Precor, AMT, EFX, and Preva are registered trademarks of
Precor Incorporated. Other names in this document may be
the trademarks or registered trademarks of their respective
owners.
Intellectual Property Notice
All rights, title, and interests in and to the software of the
Preva Business Suite, the accompanying printed materials,
any copies of such software, and all data collected via the
Preva Business Suite, are exclusively owned by Precor or its
suppliers, as the case may be.
Precor is widely recognized for its innovative, award-winning
designs of exercise equipment. Precor aggressively seeks U.S.
and foreign patents for both the mechanical construction and
the visual aspects of its product design. Any party
contemplating the use of Precor product designs is hereby
forewarned that Precor considers the unauthorized
appropriation of its proprietary rights to be a very serious
matter. Precor will vigorously pursue all unauthorized
appropriation of its proprietary rights.
Precor Incorporated
20031 142nd Ave NE, P.O. Box 7202
Woodinville, WA 98072-4002
1-800-347-4404
http://www.precor.com
WARNING
Important Safety Instructions
Important: Save these instructions for future reference.
Read all instructions in the documentation provided with your
exercise equipment, including all assembly guides, user
guides, and owner’s manuals, before installation of this
device.
Note: This product is intended for commercial use.
The display apparatus (hereinafter referred to as the console)
is intended to be shipped with new Precor exercise equipment
(hereinafter referred to as the base unit). It is not packaged for
individual sale.
To prevent injury, the console must be
attached securely to the base unit following all
assembly and installation instructions shipped
with the base unit. The console is intended to
be connected to AC mains power through the
furnished power supply ONLY. It should be
powered on only when installed as described
in the assembly and installation instructions
shipped with the base unit. The console is
intended for use only with Precor fitness
equipment, not as a standalone device.
4 Assembling and Maintaining TRM 800-Series Treadmills
Safety Precautions
Always follow basic safety precautions when using this
equipment to reduce the chance of injury, fire, or damage.
Other sections in this manual provide more details of safety
features. Be sure to read these sections and observe all safety
notices. These precautions include the following:
Read all instructions in this guide before installing and
using the equipment and follow any labels on the
equipment.
Make sure all users see a physician for a complete
physical examination before they begin any fitness
program, particularly if they have high blood pressure,
high cholesterol or heart disease; have a family history of
any of the preceding conditions; are over the age of 45;
smoke; are obese; have not exercised regularly in the past
year; or are taking any medication.
French equivalent of the above notice, for Canadian
markets: Il est conseillé aux utilisateurs de subir un examen
médical complet avant d’entreprendre tout programme
d’exercice, en particulier s’ils souffrent d’hypertension
artérielle, ou de cardiopathie ou ont un taux de cholestérol
élevé, s’ils ont des antécédents familiaux des précédentes
maladies, s’ils ont plus de 45 ans, s’ils fument, s’ils sont
obèses, s’ils n’ont pas fait d’exercices réguliers au cours de
l’année précédente ou s’ils prennent des médicaments. Si vous
avez des étourdissements ou des faiblesses, arrêtez les
exercices immédiatement.
Do not allow children, or people unfamiliar with the
operation of this equipment, on or near it. Do not leave
children unsupervised around the equipment.
Make sure all users wear proper exercise clothing and
shoes for their workouts and avoid loose or dangling
clothing. Users should not wear shoes with heels or
leather soles, and they should check the soles of their
shoes to remove any dirt and embedded stones. They
should also tie long hair back.
Never leave the equipment unattended when it is plugged
in. Unplug the equipment from its power source when it is
not in use, before cleaning it, and before providing
authorized service.
Note: The optional power adapter is considered a power
source for self-powered equipment.
Use the power adapter provided with the equipment. Plug
the power adapter into an appropriate, grounded power
outlet as marked on the equipment.
Important Safety Instructions 5
Care should be taken when mounting or dismounting the
equipment.
For Treadmills: Do not use typing or web surfing features
while walking at speeds that exceed a slow and relaxed
leisurely pace. Always stabilize yourself by holding a
stationary handle bar while using typing or web surfing
features.
For AMT and EFX: Always stabilize yourself by holding a
stationary handle bar while using typing or web surfing
features.
Read, understand, and test the emergency stop
procedures before use.
Keep the power cord or optional power adapter and plug
away from heated surfaces.
Route power cables so that they are not walked on,
pinched, or damaged by items placed upon or against
them, including the equipment itself.
Ensure the equipment has adequate ventilation. Do not
place anything on top of or over the equipment. Do not
use on a cushioned surface that could block the
ventilation opening.
Assemble and operate the equipment on a solid, level
surface.
6 Assembling and Maintaining TRM 800-Series Treadmills
SPACING—The below minimum spacing
recommendations are based on a combination of the
ASTM (U.S.) voluntary standards and EN (European)
regulations as of October 1, 2012, for access, passage
around, and emergency dismount:
– Treadmills—a minimum of 0.5 m (19.7 in.) on each
side of the treadmill and 2 m (78 in.) behind the
machine.
– Cardio equipment other than treadmills—a
minimum of 0.5 m (19.7 in.) on at least one side, and
0.5 m (19.7 in.) behind or in front the machine.
Careful consideration should be given to the
requirements of the Americans with Disabilities Act
(ADA), US Code 28 CFR (see Section 305). ASTM
standards are voluntary and may not reflect current
industry standards. The actual area for access, passage
around, and emergency dismount is the responsibility of
the facility. The facility should consider the total space
requirements for training on each unit, voluntary and
industry standards, and any local, state, and federal
regulations. Standards and regulations are subject to
change at any time.
Important: These spacing recommendations should be used
when positioning equipment away from sources of heat, such
as radiators, heat registers, and stoves. Avoid temperature
extremes.
Keep equipment away from water and moisture. Avoid
dropping anything on or spilling anything inside the
equipment to prevent electric shock or damage to the
electronics.
When using the treadmill, always attach the safety clip to
your clothing before beginning your workout. Failure to
use the safety clip may pose a greater risk of injury in the
event of a fall.
Keep in mind that heart rate monitors are not medical
devices. Various factors, including the user’s movement,
may affect the accuracy of the heart rate readings. The
heart rate monitors are intended only as exercise aids in
determining heart rate trends in general.
Do not operate electrically powered equipment in damp
or wet locations.
Never operate this equipment if it has a damaged cord or
plug, if it is not working properly, or if it has been dropped,
damaged, or exposed to water. Call for service
immediately if any of these conditions exist.
Important Safety Instructions 7
Maintain the equipment to keep it in good working
condition, as described in the Maintenance section of the
owner’s manual. Inspect the equipment for incorrect,
worn, or loose components, and then correct, replace or
tighten prior to use.
If you plan to move the equipment, obtain help and use
proper lifting techniques.
Equipment Weight Restrictions: Do not use the treadmill
if you weigh more than 400 pounds (180 kg). If you weigh
more than 350 pounds (160 kg), do not run on the
treadmill. For all other fitness equipment, the weight limit
is 350 pounds (160 kg).
Use the equipment only for its intended purpose as
described in this manual. Do not use accessory
attachments that are not recommended by Precor. Such
attachments may cause injuries.
Do not operate the equipment where aerosol (spray)
products are being used or where oxygen is being
administered.
Do not use outdoors.
Do not attempt to service the equipment yourself, except
to follow the maintenance instructions in the owner’s
manual.
Never drop or insert objects into any opening. Keep hands
away from moving parts.
Do not set anything on the stationary handrails,
handlebars, control console, or covers. Place liquids,
magazines, and books in the appropriate receptacles.
Do not lean on or pull on the console at any time.
CAUTION: DO NOT remove the cover, or you may risk injury due
to electric shock. Read the assembly and maintenance guide
before operating. There are no user-serviceable parts inside.
Contact Customer Support if the equipment needs servicing. For
use with single phase AC power only.
Safety Code
The club owner or manager has the option to enable the
safety code. With the code enabled, a user must enter four
number keys in the correct order before using the equipment.
If the user does not press the correct keys within two minutes,
he or she is denied access to the equipment.
8 Assembling and Maintaining TRM 800-Series Treadmills
Educating Users
Take time to educate users about the Important Safety
Instructions found in both the User Reference Manual and
Product Owner’s Manual. Explain to your club or facility
patrons that they should observe the following precautions:
Hold onto a stationary handrail or handlebar while
assuming the starting position on the equipment.
Face the console at all times.
On treadmills, straddle the running belt and attach the
safety clip to clothing at waist level before touching the
control console.
Important: For safety, make sure users step onto the running
belt while it is moving at or below 1 mile per hour (1.6
kilometers per hour).
Hold on to a stationary handrail or handlebar with one
hand whenever you operate the console keys with the
other hand.
Hazardous Materials and Proper Disposal
The batteries within self-powered equipment contain
materials that are considered hazardous to the environment.
Federal law requires proper disposal of these batteries.
If you plan to dispose of your equipment, contact Precor
Commercial Products Customer Support for information
regarding battery removal. Refer to Obtaining Service.
Important Safety Instructions 9
Product Recycling and Disposal
This equipment must be recycled or discarded according to
applicable local and national regulations.
Product labels, in accordance with European Directive
2002/96/EC concerning waste electrical and electronic
equipment (WEEE), determine the framework for the return
and recycling of used equipment as applicable throughout the
European Union. The WEEE label indicates that the product is
not to be thrown away, but rather reclaimed upon end of life
per this Directive.
In accordance with the European WEEE Directive, electrical
and electronic equipment (EEE) is to be collected separately
and to be reused, recycled, or recovered at end of life. Users
of EEE with the WEEE label per Annex IV of the WEEE
Directive must not dispose of end of life EEE as unsorted
municipal waste, but use the collection framework available
to customers for the return, recycling, and recovery of WEEE.
Customer participation is important to minimize any potential
effects of EEE on the environment and human health due to
the potential presence of hazardous substances in EEE. For
proper collection and treatment, refer to Obtaining Service.
10 Assembling and Maintaining TRM 800-Series Treadmills
WARNING
Regulatory Notices for the RFID Module
When equipped with a control console as described in this
document, this equipment may include a radio-frequency
identification (RFID) module. The RFID module has been
certified to operate at temperatures between -20°C and 85°C
Radio Frequency Interference (RFI)
(-4°F and 185°F).
The RFID module conforms to the following national
standards defining acceptable limits for radio frequency
interference (RFI).
Federal Communications Commission, Part 15
This equipment has been tested and found to comply with the
limits for a Class A digital device, pursuant to Part 15 of the
FCC Rules. These limits are designed to provide reasonable
protection against harmful interference in a commercial
installation. The equipment generates, uses, and can radiate
radio frequency energy and, if not installed and used in
accordance with the owner’s manual instructions, can cause
harmful interference to radio communications.
Operation is subject to the following two conditions: (1) this
device may not cause harmful interference, and (2) this
device must accept any interference received, including
interference that may cause undesired operation.
Per FCC rules, changes or modifications not
expressly approved by the manufacturer could
void the user’s authority to operate the
equipment.
Important Safety Instructions 11
Industry Canada
This device complies with RSS-210:2007 of the Spectrum
Management & Telecommunications Radio Standards
Specification. Operation is subject to the following two
conditions: (1) this device may not cause harmful
interference, and (2) this device must accept any interference
received, including interference that may cause undesired
operation.
This Class A digital apparatus complies with Canadian
ICES-003.
Cet appareil numérique de la classe A est conforme à la norme
NMB-003 du Canada.
ATTENTION: Haute Tension
Débranchez avant de réparer
European Applications
CE compliance is claimed to the following directives:
1999/5/EC R&TTE Directive
2006/95/EC LVD Directive
2002/95/EC RoHS Directive
Directive compliance has been verified to the following
standards:
EN 55022
EN 300 330-1 V1.5.1
EN 300 330-2 V1.3.1
EN 301 489-3 V1.4.1
EN 301 489-1 V1.8.1
EN 60950-1
12 Assembling and Maintaining TRM 800-Series Treadmills
WARNING
Regulatory Notices for Cardiovascular Exercise Equipment
The regulatory information in this section applies to the
Safety Approvals for Cardiovascular Equipment
exercise equipment and its control console.
Precor equipment has been tested and found to comply with
the following applicable safety standards.
Cardiovascular Type Equipment:
CAN/CSA, IEC, EN 60335-1 (Household and similar
electrical appliances - Safety)
EN 957 (Stationary training equipment, class S/B
compliant equipment)
PVS and P80 Regulatory Notice
This Precor equipment has been tested and found to comply
with the following applicable safety standards.
CAN/CSA, UL, IEC, EN 60065 (Audio, video and similar
electronic apparatus - Safety)
Radio Frequency Interference (RFI)
This Precor exercise equipment conforms to the following
national standards defining acceptable limits for radio
frequency interference (RFI).
Federal Communications Commission, Part 15
This equipment has been tested and found to comply with the
limits for a Class A digital device, pursuant to Part 15 of the
FCC Rules. These limits are designed to provide reasonable
protection against harmful interference in a commercial
installation. The equipment generates, uses, and can radiate
radio frequency energy and, if not installed and used in
accordance with the owner’s manual instructions, may cause
harmful interference to radio communications.
Per FCC rules, changes or modifications not
expressly approved by Precor could void the
user’s authority to operate the equipment.
Important Safety Instructions 13
DANGER
Industry Canada
This Class A digital apparatus complies with Canadian
ICES-003.
Cet appareil numérique de la classe A est conforme à la norme
NMB-003 du Canada.
ATTENTION: Haute Tension
Débranchez avant de réparer
European Applications
CE compliance is claimed to the following directives:
2004/108/EC EMC Directive
2006/95/EC LVD Directive
2002/95/EC RoHS Directive
Directive compliance has been verified to the following
standards:
EN 55022
EN 55024
EN 60335-1
EN 60065 (P80 and PVS)
Treadmill Grounding Instructions
The treadmill must be grounded. If the equipment
malfunctions or breaks down, grounding draws off electric
current and reduces the risk of electric shock. The power cord
on the treadmill is equipped with a grounding conductor and a
three-pin grounding plug. This plug must be inserted into an
outlet that is properly installed and grounded in accordance
with all local codes and ordinances. Failure to ground the
treadmill properly may void the Precor Limited Warranty.
Improper connection of the grounding conductor
can result in a risk of electric shock. Check with a
qualified electrician or service person if you are
not sure whether the equipment is properly
grounded. Do not modify the plug provided with
the treadmill. If the plug does not fit the outlet,
have a proper outlet installed by a qualified
electrician.
14 Assembling and Maintaining TRM 800-Series Treadmills
Electrical Recommendations: 120 V and 240 V Treadmills
Note: This is a recommendation only. NEC (National Electric
Code) guidelines or local region electric codes must be
followed.
You should have received a power cable that meets your local
electrical code requirements along with the equipment.
Precor treadmills must be connected to a 20 amp individual
branch circuit that can be shared only with one PVS. If you
need additional help with the power connections contact your
Precor authorized dealer.
Important: An individual branch circuit provides a hot conductor
and neutral conductor to a receptacle. The conductors must not be
looped, “daisy-chained”, or connected to any other conductors.
The circuit must be grounded according to NEC guidelines or local
region electric codes.
Figure 1: North American 120-volt, 20-amp power receptacle
Figure 2: North American 240-volt, 20-amp power receptacle
Important Safety Instructions 15
Obtaining Service
Do not attempt to service the equipment except for
maintenance tasks. If any items are missing, contact your
dealer. For more information regarding customer support
numbers or a list of Precor authorized service centers, visit
the Precor web site at http://www.precor.com.
16 Assembling and Maintaining TRM 800-Series Treadmills
Obtaining Updated Documentation
Current Precor product documentation is available at
http://www.precor.com/productmanuals. You may want to
check in for updated information from time to time.
Table of Contents
Important Safety Instructions ................................................... 3
Safety Precautions ................................................................................ 4
Safety Code ............................................................................................ 7
Educating Users .................................................................................... 8
Hazardous Materials and Proper Disposal .................................... 8
Product Recycling and Disposal ....................................................... 9
Regulatory Notices for the RFID Module ..................................... 10
Regulatory Notices for Cardiovascular Exercise Equipment .... 12
Treadmill Grounding Instructions ................................................... 13
Electrical Recommendations: 120 V and 240 V Treadmills .... 14
Obtaining Service ................................................................................. 15
Obtaining Updated Documentation ............................................... 16
Assembling the Treadmill ....................................................... 19
Installation Requirements................................................................. 20
Unpacking the Cables ........................................................................ 22
Assembling the Frame....................................................................... 23
Completing Assembly ....................................................................... 33
Leveling the Unit ................................................................................. 36
Installing the Console .............................................................. 39
Positioning the Console (P80) ....................................................... 40
Connecting Cables (P80) .................................................................. 41
Completing the Console Installation (P80)................................. 46
Positioning the Console (P30 and P10) ........................................ 47
Connecting Cables (P30 and P10) ................................................. 48
Completing the Console Installation (P30 and P10) ................. 50
Reassembling the Treadmill Fairing ............................................... 51
Plugging In the Power Cord .............................................................. 53
Checking Treadmill Alignment and Adjusting the
Running Belt ................................................................................. 54
Breaking In the Equipment ............................................................... 54
Verifying That the Heart Rate Display Is Operational .............. 55
Testing Safety Features ..................................................................... 56
18 Assembling and Maintaining TRM 800-Series Treadmills
Maintenance ............................................................................ 57
Daily Cleaning ...................................................................................... 57
Daily Inspection .................................................................................. 58
Weekly Maintenance ......................................................................... 61
Monthly Maintenance ...................................................................... 62
Checking the Alignment of the Running Belt .............................. 63
Adjusting the Running Belt .............................................................. 64
Storing the Chest Strap ..................................................................... 66
Moving the Equipment ..................................................................... 66
Long-Term Storage ............................................................................ 67
Treadmill Safety Features ....................................................... 69
Entering the Safety Code .................................................................. 69
Using the Treadmill Safety Clip ...................................................... 70
Turning the Treadmill On and Off .................................................. 72
Weight Limit ......................................................................................... 72
Location.................................................................................................. 72
WARNING
Chapter 1
Assembling the Treadmill
Important: The instructions in the following procedures are
described from the perspective of a person standing directly in
front of the equipment (that is, on the opposite side of the
control console from a person using the equipment). These
descriptions may not match the names of certain parts in the parts
list, because such parts are named relative to the back of the
equipment.
You will need assistance to assemble this unit.
DO NOT attempt assembly by yourself.
To prepare the treadmill for assembly:
1. Have your assistant help place the shipping carton close
to the location where you plan to use the treadmill. Break
down the sidewalls of the shipping carton so that they lie
flat. Remove the loose contents of the carton.
CAUTION: Use safe lifting techniques throughout the
following steps. To prevent injury to yourself or damage to
the equipment, obtain appropriate assistance before
removing the unit from the pallet.
2. With the help of as many assistants as necessary, lift the
treadmill off of the pallet and roll it gently onto the floor.
3. Make sure that the power switch is OFF. Check the
ON/OFF power switch on the front of the treadmill. Place
the switch in the O (OFF) position. Make sure that the
treadmill is not plugged into a power source.
Note: In the following step, do not roll the treadmill over
its power cord.
4. Lift the unit by placing hands on opposite sides of the rear
cross brace found under the treadmill’s running belt. Roll
the treadmill on its front wheels to the area where it will
be used.
20 Assembling and Maintaining TRM 800-Series Treadmills
Before you begin, verify that you have received the following
parts:
Base frame assembly
Left and right upright supports
Center fairing with handrails
Hardware kit
Console
Personal Viewing System (PVS), if one was part of the
order
Installation Requirements
The location where the treadmill is installed must provide
power connections that supply the appropriate voltage, a 20A
individual branch circuit, and grounding per NEC (National
Electric Code) guidelines or local region electric code.
CAUTION: Do not use a non-grounded outlet or transformer. Do
not remove or otherwise bypass the plug with an adapter.
Electrical damage can occur and void the Precor Limited Warranty
if the treadmill is connected to an improper power source.
Required Tools
⁵₃₂-inch hex wrench (ball end hex wrenches are desirable)
³₁₆-inch hex wrench
⁷₃₂-inch hex wrench
³₄-inch open-end wrench
⁷₁₆-inch, 30 inch-pound (in-lb) torque wrench (if you are
Bubble level
#3 Phillips screwdriver
String or fish tape
Wire cutter
installing a coaxial television cable)
Assembling the Treadmill 21
Hardware Kit (not to scale)
The hardware kit shipped with this equipment contains the
fasteners and other hardware components shown in the
following table. Before you begin assembly, make sure that
your hardware kit is complete. If not, please contact Precor
Customer Support.
Fasteners
³₈-inch × 1-inch buttonhead
screws
¹₄-inch × 1-inch buttonhead
screws
¹₄-inch × ³₄-inch panhead
self-tapping screws
¹₄-inch × 1¹₂-inch panhead
self-tapping screws
³₈-inch narrow flat washers 12
¹₄-inch × ³₈-inch shoulder bolt 4
Square plastic grommet 2
Quantity
12
4
6
2
Corner cover (2)
Access cover (2)
Note: Retrieve the cables and other hardware shipped with
the console before you begin installation.
22 Assembling and Maintaining TRM 800-Series Treadmills
Unpacking the Cables
To connect the console to the base unit, you may need up to
four cables, as follows:
Ethernet (P80 only)
Television (P80 or PVS)
Power (P80 or PVS)
Base unit data
The first three of these cables are shipped with the console or
PVS. The base unit data cable is shipped inside the treadmill
fairing.
Note: The PVS does not include an Ethernet cable.
To unpack the cables:
1. Open the box containing the P80 console or PVS. Retrieve
the Ethernet, television, and power cables.
2. Remove any tapes that secure the cables, then unwind
them and remove any kinks. Gather the cables into a
bundle (referred to later in this manual as the console
cable assembly).
Assembling the Treadmill 23
DANGER
Assembling the Frame
Make sure that the treadmill is not connected to any power source
before you begin the following procedures.
Each of the upright supports on this treadmill has two internal
channels: one to provide structural support and one to
contain the cables. The following figure shows the location of
the cable channel in each upright support.
Figure 3: Cable channel location
To begin assembly of the frame:
1. Gently flex the bottom front edge of the treadmill hood
forward and around the bracket at the front of the
treadmill base. Lift the hood off of the treadmill base and
set it aside.
Figure 4: Hood removal
2. Place the upright supports on the treadmill deck, next to
the base frame side brackets where you will be installing
them.
24 Assembling and Maintaining TRM 800-Series Treadmills
3. Feed the data cable from the treadmill drive unit through
the cable channel in the upright support on your left, from
bottom to top.
4. Place the upright support on your left onto its base frame
side bracket, making sure that the rounded edge of the
upright support faces you.
5. Secure the upright support to the side bracket using three
³₈-inch × 1-inch buttonhead screws and three ³₈-inch
narrow flat washers. Partially tighten the fasteners using a
⁷₃₂-inch hex wrench.
Figure 5: Upright support attachment
6. Pull the data cable gently upward through the upright
support to remove any extra cable from the base of the
treadmill. Drape the upper end of the data cable over the
inside edge of the upright support, using tape to hold it in
place if necessary.
7. Place the remaining upright support over the base frame
side bracket on your right so that the rounded edge of the
upright support faces you. Secure the upright support to
the side bracket using four ³₈-inch × 1-inch buttonhead
screws, then partially tighten the fasteners using a
⁷₃₂-inch hex wrench.
Assembling the Treadmill 25
If the treadmill is equipped with a P80 console, you will need
to replace the power harness in the treadmill base with the
replacement power harness packed with the console. The
replacement harness includes an additional connection to
supply power to the console’s DC power supply.
To attach the DC power supply (treadmills with P80
consoles only):
1. Disconnect the existing power harness from the drive
unit, the power filter, and the ground terminal. Remove
the power harness from the treadmill.
Figure 6: Removal of existing power harness
26 Assembling and Maintaining TRM 800-Series Treadmills
2. Connect the new power harness as shown in the following
figure and table.
Figure 7: P80 power harness connection points
Table 1. P80 power harness connections
Location Connector
Drive input connector
Brown lead with quick-connect terminal
Blue lead with quick-connect terminal
Green and yellow lead with quick-connect terminal
AC input connector for DC power supply
3. Using the Velcro connectors provided, attach the power
supply to the right-hand side of the front crossmember on
the treadmill base. Plug the AC input connector into the
socket on the power supply.
4. Route the DC output cable of the power supply through
the cable ties behind the power supply, toward the
upright support on your right. Bend the cable ties over the
DC output cable to hold it in place.
5. Connect the black three-conductor plug on the AC wiring
harness to the socket on the power supply.
Assembling the Treadmill 27
In addition to the television and Ethernet cables, the P80
console packaging also includes an accessory jack panel that
you must install on the treadmill. This jack panel provides a
connection point between these two cables and the networks
at your facility.
To install the accessory jack panel (treadmills with P80
consoles only):
1. Remove the two #10 x ¹₂-inch Phillips-head machine
screws securing the blank plate at the right front corner of
the treadmill, as shown in the following figure. Discard the
blank plate.
Figure 8: Blank plate removal
2. Feed the console cable assembly downward through the
cable channel in the upright support on your right. Drape
the remaining cable over the inside edge of the support
and tape it into place if necessary to secure it temporarily.
3. Pass the lower end of the television cable through the
right-hand grommet and attach its F-type connector to
the connector on the inward side of the jack panel. Using
a ⁷₁₆-inch torque wrench, tighten the connectors to 30
in-lb.
28 Assembling and Maintaining TRM 800-Series Treadmills
4. Pass the lower end of the Ethernet cable through the
right-hand grommet and snap it into the eight-pin
modular coupler installed in the jack panel.
5. Fit the lower ends of any optional console cables into the
notch in the upper edge of the jack panel.
6. Place the jack panel over the opening and replace the two
machine screws. Tighten the screws completely.
Figure 9: Accessory jack panel installation
Assembling the Treadmill 29
To attach the treadmill fairing and finish installing the
cables:
1. Detach the six ¹₄-inch × ³₄-inch self-tapping panhead
screws securing the back cover on the treadmill fairing,
then remove the back cover. Set the back cover and the
six screws aside to be reinstalled later.
Note: In the following step, make sure that the plastic
coverings of the treadmill arms fit over the upright
supports on all sides and are not bent or pushed out of
shape. The assistance of a second person can be helpful
in positioning and lowering the fairing.
2. Lower the treadmill fairing assembly over the upright
supports so that its brackets extend into the rectangular
openings in the supports. Tilt the fairing forward slightly,
guide the brackets into the supports, and then lower the
fairing into place.
Figure 10: Fairing position in upright supports
30 Assembling and Maintaining TRM 800-Series Treadmills
3. Route the upper end of the base unit data cable from the
top of the upright support on your left (shown as position
1 in the following figure) through the spacing ring
(position 2) and up through the cable channel on your left
(position 3). Bend the ends of the cable ties around the
data cable to hold it in place.
Figure 11: Base unit data cable positioning
Assembling the Treadmill 31
4. Route the upper end of the console cable assembly from
the top of the upright support (position 1 in the following
figure) through the spacer ring (position 2) and the
right-hand cable channel in the fairing (position 3), then
wrap the ties next to the channel around the cable
assembly to secure it.
Figure 12: Console cable assembly positioning
Important: Do not wrench-tighten the fasteners in the
following step until the unit has been fully assembled. Make
sure the cables are not pinched between any fasteners and the
body of the equipment, or between the arm covers and the
upright supports. The Precor Limited Warranty does not cover
cables damaged by improper installation.
32 Assembling and Maintaining TRM 800-Series Treadmills
5. Secure the fairing assembly using six ³₈-inch × 1-inch
buttonhead screws and six ³₈-inch narrow flat washers.
Partially tighten the fasteners using a ⁷₃₂-inch hex wrench.
Tip: To position the fairing brackets in the upright
supports, insert your #3 Phillips screwdriver through one
of the screw holes in the upright support and into the
corresponding screw hole in the bracket. Use the
screwdriver to hold the parts in position while you insert
and partially tighten the screws in the other two holes,
then remove the screwdriver and insert the third screw.
Repeat these steps for the other upright support if
necessary.
Figure 13: Fairing assembly attachment
6. Connect the DC output cable from the power supply to
the power cable in the console cable assembly.
7. Carefully pull all cables back up through the upright
supports so that no excess cable remains in the base of
the treadmill. Store the excess cable in the compartments
just above the upright supports.
Assembling the Treadmill 33
WARNING
Completing Assembly
After the upright supports and the fairing are in place, tighten
the upright support fasteners and replace the hood as
described in the following procedures.
Before you finish assembling the treadmill
base, examine the electrical bleed line
between the belt motor and the frame. Make
sure the bleed line is connected securely to
both the motor and the frame as shown in the
following figure, and verify that it is not
damaged.
DO NOT connect the treadmill to electrical
power while the hood is removed.
Figure 14: Electrical bleed line connection points
CAUTION: Be aware of the handrail extensions when you are
working around the front of the unit. It is easy to bump your head
or sustain other injuries if you ignore the location of the handrail
extensions.
34 Assembling and Maintaining TRM 800-Series Treadmills
To secure the fasteners:
Important: The figure at the end of this procedure shows only one
side of the treadmill. Be sure to complete each step on both sides
before you proceed to the following step.
Fully tighten the four screws that secure the sides of the
upright supports to the treadmill base, as shown in the
following figure.
Fully tighten the two screws that secure the edges of the
upright supports to the treadmill base.
Fully tighten the six screws that secure the console fairing to
the upright supports.
Figure 15: Tightening sequence for upright support fasteners (one
side shown)
Assembling the Treadmill 35
To complete assembly of the treadmill base:
1. Attach a corner cover to each of the lower front corners of
the treadmill. Insert the two hooks on the inside of each
corner cover into the rectangular openings in the treadmill
frame, then rotate the cover into position.
Figure 16: Corner cover positioning
2. Secure each corner cover in place using a ¹₄-inch ×
³₄-inch panhead self-tapping screw and tighten both
screws using a #3 Phillips screwdriver.
Figure 17: Corner cover attachment
3. Position the hood between the upright supports.
4. Gently flex the bottom edge of the hood around the
bracket at the front of the treadmill. Allow the hood to
settle into place with its tabs in the slots on the corner
covers.
36 Assembling and Maintaining TRM 800-Series Treadmills
5. Position the hood so that its screw holes line up correctly
with the holes on the base of the treadmill.
Figure 18: Hood installation and attachment
6. Insert one ¹₄-inch × ³₄-inch panhead self-tapping screw
into each of the two side holes. Partially tighten both
screws.
7. Insert one ¹₄-inch × 1¹₂-inch panhead self-tapping screw
into each of the two outer holes on the front of the hood.
Partially tighten both screws.
8. Insert one ¹₄-inch × ³₄-inch panhead self-tapping screw
into each of the two inner holes on the front of the hood.
Partially tighten both screws.
9. Tighten all six screws securely using a #3 Phillips
screwdriver, starting with the front screws.
Leveling the Unit
The treadmill deck must be absolutely level from side to side
to keep the belt in alignment and ensure proper operation. If
the load is not equally distributed across the treadmill deck,
users may feel excessive vibration or observe it at the
console. You must make sure the deck is level before allowing
anyone to use the treadmill.
Important: Observe the following precautions throughout this
procedure:
Adjust only one rear foot at a time.
Do not extend the adjustable feet more than ³₄ inch (2 cm).
Install the unit only on a stable, even surface. Adjusting the
rear feet cannot compensate for variations in the surface
under the unit.
Assembling the Treadmill 37
To level the treadmill:
1. Place a bubble level across the running belt to see
whether the treadmill is level.
Figure 19: Bubble level placement on running belt
If the treadmill … Then …
Is level Make sure the jam nuts on the adjustable
feet are tightened securely, then skip to the
next procedure.
Is not level Continue with step 2.
2. Position yourself next to the adjustable rear feet.
3. Using a ³₄-inch open-end wrench, loosen the jam nuts on
the rear feet.
Important: Be sure that your assistant uses proper lifting
techniques in the following step.
4. Ask your assistant to lift the rear portion of the treadmill.
5. Using the ³₄-inch open-end wrench, adjust the feet as
needed.
6. Repeat steps 2 through 5 until the treadmill is level.
7. If necessary, adjust the rear feet so that the user’s weight
is distributed evenly on the treadmill.
8. Using the ³₄-inch open-end wrench, tighten the jam nuts
on the two adjustable feet so that they are secure against
the treadmill frame.
38 Assembling and Maintaining TRM 800-Series Treadmills
Installing the Console
To make installation easier, all Precor Experience Series
consoles use the same mounting hardware and connector
locations whenever possible. The installation sequence for
any of them is as follows:
Threading the console cable assembly
Connecting cables
Completing the installation (tightening the mounting
screws and attaching the back cover)
The following sections describe how to perform these tasks.
Chapter 2
40 Assembling and Maintaining TRM 800-Series Treadmills
Positioning the Console (P80)
Earlier in the installation, you threaded the necessary cables
through the frame of the base unit and out the passthrough
opening in the console mount. As you line up the back plate
on the console with the console mount, you must make sure
that the console cable assembly passes correctly through the
openings in both components.
Important: Before you begin the following procedure, remove the
rear cover from the control console. To remove the cover, use your
fingernails to pry the lower edge loose, then swing the cover up
and out as shown in the following illustration.
Figure 20: Removing the access cover from the P80 console
To position the console:
1. Make sure that as much of each cable as possible passes
through the opening in the middle of the console mount
on the base unit.
2. Place the console over the console mount.
3. Rest the console on the console mount so that the notch
on the bottom of the console’s back plate rests on the
rectangular hook at the bottom of the console mount, as
shown in the following figure.
4. Tilt the console forward until it stops. Use one hand to
steady the console in this position, or ask your assistant
to do so.
Installing the Console 41
Connecting Cables (P80)
After the console has been seated, separate the individual
cables out of the end of the console cable assembly and
attach them to the appropriate circuit connectors inside the
console. Refer to the following diagram and table to identify
the cables and connectors.
Important: All cables must pass through the opening in the
center of the console mount.
Figure 21: Cable connections, P80 console
Table 2. P80 internal cable connections
Cable Connector Type Circuit Connector
Location
Ethernet
(LAN)
TV in F-type coaxial
Power Split power cable
Data from
base unit
Eight-contact modular, on
round black cable
Eight-contact modular, on flat
gray cable
42 Assembling and Maintaining TRM 800-Series Treadmills
Cable Connector Type Circuit Connector
Location
Heart rate
sensors
Safety key
(treadmills
only)
CSAFE Eight-contact modular, on flat
Four-contact strip, keyed
Six-contact strip, keyed
gray cable
To simplify installation and maintenance, route and connect
cables 1 through 5 according to the following instructions.
Note: In the illustrations in this section, some cables are
omitted for the sake of clarity.
Connecting the Television Cable
The console’s television tuner is mounted inside the console’s
back plate. The tuner includes a short cable adapter that
allows the television cable to be connected outside the back
plate.
To connect the television cable:
1. Pull the cable out through the lower right corner of the
back plate.
2. Route the cable counterclockwise around the outside of
the back plate.
Important: In the following step, one of the two wrenches
should be a torque wrench set to 30 in-lb.
3. Attach the connector on the cable to the connector on the
tuner cable and tighten the two connectors securely using
two ⁷₁₆-inch open-end wrenches. Position both
connectors above the upper right corner of the back plate.
Installing the Console 43
4. Use a plastic tie to secure the connectors to the top of the
back plate. Pass the tie through the two small holes near
the upper right corner of the back plate, then wrap it
around the connectors and tighten it securely. Cut off and
remove the protruding end of the tie.
The following illustration shows how the cable is positioned
once it is installed.
Figure 22: Connecting the television cable
44 Assembling and Maintaining TRM 800-Series Treadmills
Connecting the Ethernet and Base Unit Data Cables
Both the Ethernet and base unit data cables pass through the
cutaway opening at the upper right corner of the back plate
and connect to nearby modular jacks in the console. Because
of this, it is important to exercise caution when connecting
the cables. The black Ethernet cable connects to a jack just
underneath the perforated metal bracket at the very top of the
opening in the console. The gray base unit data cable
connects to a lower jack closer to the back plate.
Refer to the following illustration for the correct position of
both cables.
CAUTION: If you connect the base unit data cable to the wrong
jack, the equipment will not function.
Figure 23: Connecting the Ethernet and base unit data cables
Installing the Console 45
Connecting the Heart Rate Sensor Cable
The heart rate sensor cable passes through the cutaway
opening at the upper left corner of the back plate, then down
to the small circuit board at the lower left of the console. The
following illustration shows how the cable should look once it
is installed.
Figure 24: Connecting the heart rate cable
Connecting the Power Cable
Route the power cable through the cutaway opening at the
upper left corner of the back plate. In the nearby opening
within the steel console framework, locate the input
connector on the split power cable and connect the power
cable to it.
Note: Be sure that the latch on the plug clicks into place on
the socket.
Figure 25: Connect power cable
46 Assembling and Maintaining TRM 800-Series Treadmills
Completing the Console Installation (P80)
Before you complete the final installation steps, double-check
the connections you have made. Make sure that all cables are
fully and securely connected, and that any unneeded cables
are tied back properly.
To complete the installation:
1. Feed any extra cable back into the treadmill fairing.
2. Tilt the control console backward (toward yourself) until
the tab on the top edge of its back plate slides along the
top edge of the console mount and the screw holes align
properly.
3. Insert four ¹₄-inch × ³₈-inch shoulder bolts through the
holes in the console mount and thread them into the holes
in the back plate on the console. Using a ³₁₆-inch hex
wrench, tighten the shoulder bolts completely.
Figure 26: Securing the console
4. Line up the two small tabs at the top of the console’s back
cover with the slots at the top of the opening in the
console case. Insert the tabs into the slots.
5. Insert the remaining tabs on the back cover into the
corresponding slots on the console case.
6. Press gently on the edges of the back cover to snap it into
place.
Installing the Console 47
Positioning the Console (P30 and P10)
Earlier in the installation, you threaded the necessary cables
through the frame of the base unit and out the passthrough
opening in the console mount. As you line up the back plate
on the console with the console mount, you must make sure
that the console cable assembly passes correctly through the
openings in both components.
Important: Before you begin the following procedure, remove the
rear cover from the control console. Set the cover and its mounting
hardware aside for later use.
If you are also installing an additional component such as a PVS or
a wireless audio receiver, review its installation instructions to
coordinate its installation with the installation of the console.
To position the console:
1. Make sure that as much of each cable as possible passes
through the opening in the middle of the console mount
on the base unit.
2. Place the console over the console mount.
3. Rest the console on the console mount so that the notch
on the bottom of the console’s back plate rests on the
rectangular hook at the bottom of the console mount, as
shown in the following figure.
4. Tilt the console forward until it stops. Use one hand to
steady the console in this position, or ask your assistant
to do so.
48 Assembling and Maintaining TRM 800-Series Treadmills
Connecting Cables (P30 and P10)
Important: Pass all cables through the semicircular opening just
above the console mount, as shown in the following figure. Do not
attempt to route any cables through other openings or through the
steel channel above the mount.
Figure 27: Cable routing from the mount into the console
Installing the Console 49
After the console has been seated, separate the individual
cables out of the end of the console cable assembly and
attach them to the appropriate circuit connectors inside the
console. Refer to the following diagram and table to identify
the cables and connectors.
Important: All cables must pass through the opening in the
center of the console mount.
Figure 28: Cable connections, P30 and P10 consoles
Table 3. P30 and P10 internal cable connections
Cable Connector Type Circuit Connector
Location
Safety key (treadmills
only)
Data from base unit Eight-contact modular,
Six-contact strip, keyed
on flat gray cable
Heart rate sensors Four-contact strip, keyed
CSAFE Eight-contact modular,
on flat gray cable
50 Assembling and Maintaining TRM 800-Series Treadmills
Completing the Console Installation (P30 and P10)
Before you complete the final installation steps, double-check
the connections you have made. Make sure that all cables are
fully and securely connected, and that any unneeded cables
are tied back properly.
To complete the installation:
1. Feed any extra cable back into the treadmill fairing.
2. Tilt the control console backward (toward yourself) until
the tab on the top edge of its back plate slides along the
top edge of the console mount and the screw holes align
properly.
3. Insert four ¹₄-inch × ³₈-inch shoulder bolts through the
holes in the console mount and thread them into the holes
in the back plate on the console. Using a ³₁₆-inch hex
wrench, tighten the shoulder bolts completely.
Figure 29: Securing the console
Installing the Console 51
4. Line up the two small tabs at the bottom of the console’s
back cover with the slots at the bottom of the console
case. Insert the tabs into the slots.
5. Insert the two #8–32 × ¹₂-inch Phillips-head screws that
you removed earlier into the holes at the top edge of the
console’s back cover. Tighten the screws fully.
Important: If you are installing a console that is equipped
with a Personal Viewing System (PVS), use caution not to
pinch the cables between the back cover and PVS mounting
screw heads.
Reassembling the Treadmill Fairing
After the console is in place, reattach the two cover panels of
the treadmill fairing.
Important: In the following procedure, do not allow the fasteners
to break or pinch any cables.
To reassemble the fairing:
1. Verify that all cables are secure inside the cable ties.
2. Install one of the access covers over the opening above
the appropriate upright support. Slide the two tabs under
the edge of the opening as shown in the following figure.
Figure 30: Access panel positioning
3. Secure the access cover with two ¹₄-inch × 1-inch
buttonhead screws.
52 Assembling and Maintaining TRM 800-Series Treadmills
4. Repeat steps 2 and 3 to install the other access cover,
then tighten all four screws securely using a ⁵₃₂-inch hex
wrench.
Figure 31: Access panel attachment
5. Insert the edge of the rear cover into the lower edge of the
fairing. Lift the cover until it is possible to insert two
¹₄-inch × ³₄-inch self-tapping panhead screws into the
bottom two screw holes and partially tighten them.
Figure 32: Rear cover positioning
Installing the Console 53
6. Fit the rear cover into place. Secure it using four ¹₄-inch ×
³₄-inch self-tapping panhead screws.
Figure 33: Rear cover attachment
Important: Make sure that all of the edges of the rear cover
are seated correctly and are flush with the surrounding panels
before you tighten the cover’s mounting screws.
7. Tighten all six rear cover screws using a #3 Phillips
screwdriver.
Plugging In the Power Cord
CAUTION: Use the supplied power cord. Do not remove or
otherwise bypass the 3-prong plug with an adapter to use a
non-grounded outlet. Do not plug the unit into a power
transformer in an attempt to adjust the voltage requirements.
Failure to follow these instructions might damage the unit and
void the Precor Limited Warranty.
After assembly is complete, plug the power cord into an
appropriate outlet.
Important: The treadmill requires a 20-amp individual branch
circuit grounded per NEC (National Electric Code) guidelines or
local region electric code.
54 Assembling and Maintaining TRM 800-Series Treadmills
Checking Treadmill Alignment and Adjusting the Running Belt
Before you allow anyone to use the treadmill, you must check
the alignment of the running belt and adjust it as needed. For
more information, refer to Checking the Alignment of the
Running Belt and Adjusting the Running Belt in the Maintenance
chapter.
Breaking In the Equipment
Precor equipment does not require an actual break-in period.
However, moving components such as belts, gears, and
bearings can settle while the equipment is being stored or
shipped. This can cause the equipment to operate with a
small amount of roughness or noise when it starts up for the
first time.
The equipment usually returns to smooth operation after a
day or two of normal use. If it does not, contact your dealer
for assistance. For more information, refer to Obtaining
Service.
Installing the Console 55
Verifying That the Heart Rate Display Is Operational
To verify that the heart rate display is operational:
1. Begin exercising on the equipment.
2. Grasp both touch-sensitive handlebars.
Note: The heart rate is read within ten seconds. During
that time, the heart on the display flashes. You must
maintain contact with both metal plates on each
handlebar to ensure an accurate reading.
3. Look at the HEART RATE display. After a few seconds, a
number appears indicating your heart rate.
4. If a number does not appear in the HEART RATE display,
perform the following checks:
– Verify that the cable connection is properly
connected.
– Repeat the test with a different person. Although the
heart rate display is generally highly accurate, it may
not work properly for a few individuals.
Note: If you use wireless heart rate monitoring, repeat
this test using a chest strap or a wireless pulse simulator
instead of grasping the touch-sensitive handlebars.
56 Assembling and Maintaining TRM 800-Series Treadmills
Testing Safety Features
Before any exerciser uses the treadmill, verify that the stop
switch, the STOP button, and the Auto Stop feature are all
working correctly.
To test the restart switch:
1. Start any workout on the treadmill.
2. Give the safety clip lanyard a slight tug. The restart switch
should pop up and the treadmill should slow to a stop
immediately.
3. Press the restart switch back into its normal position. The
console should reset itself and return to the Welcome
screen or banner.
To test the STOP button:
1. Start any workout on the treadmill.
2. Press the STOP button once. The console should show
that the workout is paused.
3. Press the STOP button again. The console should show a
workout summary.
4. Press the STOP button a third time. The console should
return to the Welcome screen or banner.
To test the Auto Stop feature:
1. Start any workout on the treadmill, but do not step onto
the running belt.
2. Wait two minutes without stepping onto the running belt.
At this point or shortly beforehand, the treadmill should
slow to a stop and the console should ask the user to
confirm that he or she is still present. If there is no
confirmation, the console should return to the Welcome
screen or banner.
DANGER
Maintenance
To keep the equipment functioning properly, perform the
minor maintenance tasks in this section at the intervals
shown on the maintenance checklist. Failure to maintain the
equipment as described in this section could void the Precor
Limited Warranty.
To reduce the risk of electrical shock, always
disconnect the equipment from its power source
before cleaning it or performing any maintenance
tasks. If the equipment is self-powered but also
uses the optional power adapter, disconnect the
adapter.
Chapter 3
Daily Cleaning
Precor recommends that you clean the equipment before and
after each exercise session. To remove dust and dirt from the
equipment, wipe all exposed surfaces with a soft cloth that
you have moistened with one of the following cleaners:
A solution of 30 parts of water to 1 part of Simple Green®
(for more information, visit www.simplegreen.com)
ENVIR-O-SAFE oxygen enhanced cleaner or multi-task
cleaner concentrate, diluted according to the
manufacturer’s instructions (for more information, visit
www.daleyinternational.com)
58 Assembling and Maintaining TRM 800-Series Treadmills
Alternatively, you can clean the equipment with Athletix
fitness equipment cleaning wipes (for more information, visit
www.athletixproducts.com)
CAUTION: Read and follow the manufacturer’s instructions,
particularly dilution instructions, before using any cleaner on
Precor fitness equipment. Do not use concentrated cleaners at full
strength, or acidic cleaners of any kind; such cleaners weaken the
protective finish on the equipment and void the Precor Limited
Warranty. Never pour water or spray liquids onto any part of the
equipment. Allow the equipment to dry completely before using.
Vacuum the floor underneath the equipment frequently to
prevent the accumulation of dust and dirt that can interfere
with its operation. Use a soft nylon scrub brush to clean the
running belt.
CAUTION: On treadmills, as you clean the hood or side rails,
remain aware of the handrail extensions to avoid injury.
Daily Inspection
At least once every day, examine the equipment for the
following problems:
Slipping belts
Loose fasteners
Unusual noises
Worn or frayed power cords
Worn, damaged, or missing safety lanyards or clips
Any other indication that the equipment may be in need
of service
Important: If you determine that the equipment needs service,
disconnect all power connections (television, Ethernet, and power)
and move the equipment away from the exercise area. Place an
OUT OF SERVICE sign on the equipment and make it clear to all
patrons and other users that they must not use it.
To order parts or to contact a Precor authorized service
provider in your area, refer to Obtaining Service.
Maintenance 59
Reading the Active Status Light
The active status light is located at the front edge of the
treadmill hood, as shown in the following figure. The light is
large enough and bright enough to allow you to check the
condition of all your treadmills at a distance.
Figure 34: Status light location
During normal operation, the status light is a steady blue. It
changes color and pattern if the treadmill’s electronic drive
unit detects a mechanical or electrical problem.
60 Assembling and Maintaining TRM 800-Series Treadmills
Table 4. Active status light appearances and their meanings
Status light
Meaning Action required
appearance
Steady
(solid) blue
The treadmill is
operating normally and
does not currently
need maintenance.
Pulsing blue The treadmill is due for
scheduled
maintenance (P80
console only), or the
treadmill belt needs to
be replaced (except for
230 V models).
Steady
(solid)
yellow
The treadmill has
detected and
recovered from an
error. It can still be
used, but some
functions may not be
available.
Pulsing
yellow
The treadmill has
detected an error, has
been unable to recover
from the error, and has
taken itself out of
service.
None.
Perform the needed
maintenance, then reset the
status light.
Refer to the console’s event
log for more information.
Power-cycle the treadmill
(switch it off, wait 30
seconds, then switch it on
again). If the error occurs
again, check the console’s
event log for more
information, then contact
Precor Customer Support.
Maintenance 61
Weekly Maintenance
Perform the following maintenance tasks every week:
1. Elevate the tread to maximum incline, then turn off the
power switch or circuit breaker and unplug the unit from
the wall outlet.
2. Clean the floor under the equipment using a vacuum
cleaner or a damp mop.
3. When the floor is completely dry, reconnect the power
and return the treadmill to the level position.
4. Inspect the power cord to verify that it is not pinched
under the equipment or between any two moving parts.
5. Test all console functions, including heart rate monitoring
features.
6. Verify that the unit sits squarely on the floor. All of its feet
should be touching the floor and the unit should not rock
or wobble when in use. If not, re-level it as described in
Leveling the Unit.
62 Assembling and Maintaining TRM 800-Series Treadmills
Monthly Maintenance
Perform the following maintenance tasks every month:
1. Turn off the power switch or circuit breaker, then unplug
the unit from the wall outlet.
2. Inspect the running bed and belt for wear.
3. Clean the treadmill’s frame using a cloth moistened with
water or an approved cleaner.
4. Use water and a soft nylon scrub brush to clean the outer
surface of the running belt.
5. Wipe the exterior of the console with a damp sponge or
soft cloth, and dry with a clean towel. Keep water away
from electronic components to prevent electrical shock or
damage.
6. Clean the touchscreen using a soft, lint-free cloth
dampened with a 91% isopropyl alcohol solution (either
as sold or diluted with an equal amount of water).
7. Remove the front cover and remove any lint or debris,
being careful not to damage the fan.
8. Vacuum out any debris, being careful not to bring the
vacuum cleaner nozzle too close to any circuit board
(unless your vacuum cleaner is protected against static
buildup).
9. Clean and lubricate the lift motor screw with an approved
grease such as SuperLube® with Teflon® or Mobil 1®
synthetic grease.
10. Check all fasteners for proper tightness and torque.
11. Replace all covers.
12. Verify that the unit sits squarely on the floor. All of its feet
should be touching the floor and the unit should not rock
or wobble when in use. If not, re-level it as described in
Leveling the Unit.
Maintenance 63
Checking the Alignment of the Running Belt
Proper alignment allows the belt to remain centered and
ensures smooth operation. Realigning the belt takes a few
simple adjustments. If you are unsure about this procedure,
call Precor Customer Support (refer to Obtaining Service).
CAUTION: Do not adjust the running belt when someone is
standing on it.
To check the alignment of the running belt:
1. Make sure that the running surface is as level as possible.
If necessary, adjust the rear feet to level the treadmill
(refer to Leveling the Unit).
Note: Adjusting the rear feet cannot compensate for
extremely uneven surfaces. If you cannot make the
running surface level and stable, move the treadmill.
2. Turn the treadmill on.
3. Standing beside the treadmill (not on it), press GO or
Quick Start on the console.
4. If necessary, enter the safety code by pressing the
number keys in sequence. The running belt starts
automatically after a 3-second countdown appears on the
console.
5. Press the SPEED UP key until the console shows a speed
of 3 mph (5 kph).
CAUTION: If you hear any chafing or the running belt appears
to be getting damaged, stop the running belt immediately by
pressing the red STOP button. Contact Precor Customer
Support.
6. Observe the belt from the rear of the treadmill for a few
minutes. The belt should remain centered along the
running bed. If it drifts off center, adjust it (refer to
Adjusting the Running Belt).
Important: Failure to align the belt may cause the belt to tear
or fray, which is not covered by the Precor Limited Warranty.
7. Press the red STOP button to stop the belt.
8. Turn the treadmill off.
64 Assembling and Maintaining TRM 800-Series Treadmills
Adjusting the Running Belt
If you are unsure about adjusting the running belt, call Precor
Customer Support (refer to Obtaining Service).
CAUTION: Take special care when aligning the running belt. Turn
OFF the treadmill while adjusting or working near the rear roller.
Do NOT wear loose clothing or allow your hair to hang loose
during this procedure. Do NOT adjust the running belt when
someone is standing on it. Be very careful to keep your fingers and
any other object clear of the belt and rollers, especially in front of
the roller and behind the deck. The treadmill will not stop
immediately if an object becomes caught in the belt or rollers.
Important: Make all belt adjustments on the adjusting bolts at
the rear corners of the treadmill, using the hex key provided, and
do not turn either bolt more than ¼ turn before checking the
alignment of the running belt again. Overtightening the adjusting
bolts can damage the treadmill.
Maintenance 65
To adjust the running belt:
1. Locate the adjusting bolts in the end caps at the rear
corners of the treadmill, as shown in the following
diagram.
Figure 35: Location of the adjustment bolt
2. Use the hex key to tighten the adjusting bolt toward
which the belt is shifting. Turn the bolt ¹₄ turn clockwise.
3. Recheck the belt position as described under Checking the
Alignment of the Running Belt.
If the belt ... Then ...
Continues to shift in the
original direction
Starts to shift in the
opposite direction
Turn the same adjusting bolt an
additional ¹₄ turn clockwise.
Turn the same adjusting bolt ¹₈ turn or
less counterclockwise.
Note: If the belt slips after you have adjusted it, tighten both
adjusting bolts evenly, ¹₄ turn at a time, until the slipping
stops. Do not overtighten the belt.
66 Assembling and Maintaining TRM 800-Series Treadmills
Storing the Chest Strap
If you purchased the optional heart rate chest strap, store it in
a place where it remains free of dust and dirt (for example, in
a closet or drawer). Be sure to protect the chest strap from
extremes in temperature. Do not store it in a place that may
be exposed to temperatures below 32° F (0° C).
To clean the chest strap, use a sponge or soft cloth dampened
in mild soap and water. Dry the surface thoroughly with a
clean towel.
Moving the Equipment
The equipment is very heavy. If you plan to move it to a new
location, obtain the help of an adult assistant and use proper
lifting techniques. If the equipment includes roller wheels on
one end, use the wheels to reduce the load on yourself and
your assistant.
Important: The plastic end caps on Precor treadmills are designed
specifically for lifting. Working with your assistant, place a hand
under each side of the end cap. Then, using proper lifting
techniques, lift the rear of the treadmill so that it rolls on its front
wheels.
The treadmill can be easier to move if it is in an inclined
position.
To put the treadmill into an inclined position for moving:
1. Press GO on the console.
2. Increase the incline level to 4 or more.
3. While the treadmill is running, turn the main power
switch OFF.
4. Disconnect the treadmill’s power cord.
Maintenance 67
Long-Term Storage
If you do not expect anyone to use the equipment for a long
time, perform the following tasks to prepare it for storage:
Turn it OFF.
If it has a power cord, disconnect the cord.
If it has an optional power adapter, connect the adapter to
prevent damage to the internal battery.
Position it so that it will not become damaged and will not
interfere with people or other equipment.
68 Assembling and Maintaining TRM 800-Series Treadmills
Chapter 4
Treadmill Safety Features
Before allowing users on Precor equipment, review the
Important Safety Instructions in this manual. You should also
teach your patrons how to use the equipment safely,
Entering the Safety Code
according to the guidelines on Entering the Safety Code.
When the equipment is shipped from the factory, safety code
protection is not active.
After you have activated the safety code, you must inform
your patrons that the equipment requests a safety code to
prevent unauthorized use. They must complete the following
steps to use the equipment.
To enter the safety code and start the treadmill:
1. Assume the starting position, with one hand free to enter
the code and the other hand holding a handrail.
Important: Hold the handrail securely with at least one hand
throughout the following steps.
2. When you see the banner text on the console, select a
program or press GO.
3. When you are prompted to enter the safety code and
unlock the treadmill, press the 1, 2, 3, and 4 keys in order.
If you have entered the code correctly, the workout
begins. Otherwise, the equipment pauses for two seconds
and then prompts you to enter the code again. Pressing
five or more keys returns you to the initial safety code
prompt.
Note: On a treadmill, a 3-second countdown appears on the
console before the running belt starts to move.
70 Assembling and Maintaining TRM 800-Series Treadmills
Using the Treadmill Safety Clip
The treadmill is equipped with three different stop functions,
which behave as follows:
If the user … Then the
treadmill belt …
Pulls on the lanyard
attached to the safety
clip and trips the
restart switch
Presses down on the
red STOP button
Steps off of the
running belt for a
preset amount of
time
Slows to a stop Shows the words PUSH
Slows to a stop Shows that the exercise
Slows to a stop Shows that the exercise
And the console …
THE RESET SWITCH. On
some console models, an
arrow points toward the
Restart switch.
workout is paused.
workout is paused.
The restart switch and the red STOP button are located just
below the console, as shown in the following figure. When the
switch is tripped, the button pops up. The treadmill does not
operate until the button is returned to its normal position.
Figure 36: Restart switch
Treadmill Safety Features 71
Instruct users on how important it is to use the safety clip
while exercising on the treadmill, and demonstrate how they
should attach it to their clothing near the waistline.
If the restart switch trips during exercise, perform the
following steps:
1. Reattach the safety clip if necessary.
2. Press the restart switch down until it clicks, returning it to
its normal position.
Note: If the restart switch trips, all information about the
current workout is deleted.
3. Start the workout from the beginning, reducing the time
as needed to account for the amount of exercise that has
been completed.
Figure 37: Attaching the safety clip
Tip: The small, flexible tab underneath the restart switch is
designed for storage of the safety clip. When the treadmill is
not in use, attach the safety clip to the tab as shown in the
following figure.
Figure 38: Safety clip storage
72 Assembling and Maintaining TRM 800-Series Treadmills
Turning the Treadmill On and Off
To turn the treadmill ON and OFF, use the power switch
located beneath the hood, near the power cord receptacle.
Weight Limit
Important: When the treadmill is not being used, turn it OFF.
Do not use the treadmill if you weigh more than 400 pounds
(180 kg). If you weigh more than 350 pounds (160 kg), do not
run on the treadmill.
Location
The area around the treadmill must remain open, and free of
interference from objects such as other equipment, at all
times. In addition, for user safety and proper maintenance, an
area three feet (one meter) wide by six feet (two meters) long
must remain open and free of interference directly behind the
running belt.
Precor Incorporated
20031 142nd Avenue NE
P.O. Box 7202
Woodinville, WA USA 98072-4002
TRM 800-Series PAG/OM 303175-113 rev D
January 2015
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