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Assembling and Maintaining
the RBK 815
Recumbent Exercise Bike
Assembling and Maintaining
the RBK 815
Recumbent Exercise Bike
Edition Information
ASSEMBLING AND MAINTAINING THE RBK 815
RECUMBENT EXERCISE BIKE
P/N 300863-141 rev B
Copyright © August 2010 Precor Incorporated. All rights reserved. Specifications subject to change without notice.
Trademark Note
Precor, AMT, and EFX are registered trademarks and Preva is a trademark of Precor Incorporated. Other names in this document may be the trademarks or registered trademarks of their respective owners.
Intellectual Property Notice
Precor is widely recognized for its innovative, award-winning designs of exercise equipment. Precor aggressively seeks U.S. and foreign patents for both the mechanical construction and the visual aspects of its product design. Any party contemplating the use of Precor product designs is hereby forewarned that Precor considers the unauthorized appropriation of its proprietary rights to be a very serious matter. Precor will vigorously pursue all unauthorized appropriation of its proprietary rights.
Precor Incorporated
20031 142nd Ave NE, P.O. Box 7202 Woodinville, WA 98072-4002 1-800-347-4404
http://www.precor.com
Important Safety Instructions
Read the following precautions thoroughly before you begin assembly, and save them afterward for future reference.
Safety Precautions
Always follow basic safety precautions when using this equipment to reduce the chance of injury, fire, or damage. Other sections in this manual provide more details of safety features. Be sure to read these sections and observe all safety notices. These precautions include the following:
yRead all instructions in this guide before installing and using the equipment and follow any labels on the equipment.
yMake sure all users see a physician for a complete physical examination before they begin any fitness program.
yIl est conseillé de subir un examen médical complet avant d’entreprendre tout programme d’exercise. Si vous avez des étourdissements ou des faiblesses, arrêtez les exercices immédiatement.
yDo not allow children, or people unfamiliar with the operation of this equipment, on or near it. Do not leave children unsupervised around the equipment.
yMake sure all users wear proper exercise clothing and shoes for their workouts and avoid loose clothing. Users should not wear shoes with heels or leather soles, and they should check the soles of their shoes to remove any dirt and embedded stones. They should also tie long hair back.
yNever leave the equipment unattended when it is plugged in. Unplug the equipment from its power source when it is not in use, before cleaning it, and before providing authorized service.
Note: The optional power adapter is considered a power source for self-powered equipment.
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Assembling and Maintaining the RBK 815 Recumbent Exercise Bike |
yUse the power adapter provided with the equipment. Plug the power adapter into an appropriate, grounded power outlet as marked on the equipment.
yKeep the power cord or optional power adapter and plug away from heated surfaces.
yRoute power cables so that they are not walked on, pinched, or damaged by items placed upon or against them, including the equipment itself.
yEnsure the equipment has adequate ventilation. Do not place anything on top of or over the equipment. Do not use on a cushioned surface that could block the ventilation opening.
yAssemble and operate the equipment on a solid, level surface.
yLocate the equipment a few feet from walls or furniture, and away from sources of heat, such as radiators, heat registers, and stoves. Avoid temperature extremes.
yKeep equipment away from water and moisture. Avoid dropping anything on or spilling anything inside the equipment to prevent electric shock or damage to the electronics.
yNever operate this equipment if it has a damaged cord or plug, if it is not working properly, or if it has been dropped, damaged, or exposed to water. Call for service immediately if any of these conditions exist.
yMaintain the equipment to keep it in good working condition, as described in the Maintenance section of the assembly and maintenance guide. Make sure that all fasteners are secure.
yIf you plan to move the equipment, obtain help and use proper lifting techniques. For more information, refer to the "Moving the Equipment" section of the assembly and maintenance guide.
yUse the equipment only for its intended purpose as described in this manual. Do not use accessory attachments that are not recommended by Precor. Such attachments may cause injuries.
yDo not operate the equipment where aerosol (spray) products are being used or where oxygen is being administered.
yDo not use outdoors.
yDo not attempt to service the equipment yourself, except to follow the maintenance instructions in this manual.
yNever drop or insert objects into any opening. Keep hands away from moving parts.
Important Safety Instructions |
5 |
yDo not set anything on the stationary handrails, handlebars, control console, or covers. Place liquids, magazines, and books in the appropriate receptacles.
CAUTION: DO NOT remove the cover, or you may risk injury due to electric shock. Read the assembly and maintenance guide before operating. There are no user-serviceable parts inside. Contact Customer Support if the equipment needs servicing. For use with single phase AC supply only.
Educating Users
Take time to educate users about the Important Safety Instructions found in both the User Reference Manual and Product Owner’s Manual. Explain to your club or facility patrons that they should observe the following precautions:
yHold onto a stationary handrail or handlebar while assuming the starting position on the equipment.
yFace the console at all times.
yHold on to a stationary handrail or handlebar with one hand whenever you operate the console keys with the other hand.
Hazardous Materials and Proper Disposal
The batteries within self-powered equipment contain materials that are considered hazardous to the environment. Federal law requires proper disposal of these batteries.
If you plan to dispose of your equipment, contact Precor Commercial Products Customer Support for information regarding battery removal. Refer to Obtaining Service.
Product Recycling and Disposal
This equipment must be recycled or discarded according to applicable local and national regulations.
Product labels, in accordance with European Directive 2002/96/EC concerning waste electrical and electronic equipment (WEEE), determine the framework for the return and recycling of used equipment as applicable throughout the European Union. The WEEE label indicates that the product is not to be thrown away, but rather reclaimed upon end of life per this Directive.
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Assembling and Maintaining the RBK 815 Recumbent Exercise Bike |
In accordance with the European WEEE Directive, electrical and electronic equipment (EEE) is to be collected separately and to be reused, recycled, or recovered at end of life. Users of EEE with the WEEE label per Annex IV of the WEEE Directive must not dispose of end of life EEE as unsorted municipal waste, but use the collection framework available to customers for the return, recycling, and recovery of WEEE. Customer participation is important to minimize any potential effects of EEE on the environment and human health due to the potential presence of hazardous substances in EEE. For proper collection and treatment, refer to Obtaining Service.
Regulatory Notices for Cardiovascular Exercise Equipment
The regulatory information in this section applies to the exercise equipment and its control console.
Safety Approvals for Cardiovascular Equipment
Precor equipment has been tested and found to comply with the following applicable safety standards.
Cardiovascular Type Equipment:
yCAN/CSA, IEC, EN 60335-1 (Household and similar electrical appliances - Safety)
yEN 957 (Stationary training equipment, class S/B compliant equipment)
Radio Frequency Interference (RFI)
This Precor exercise equipment conforms to the following national standards defining acceptable limits for radio frequency interference (RFI).
Federal Communications Commission, Part 15
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a commercial installation. The equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the owner’s manual instructions, may cause harmful interference to radio communications.
Important Safety Instructions |
7 |
WARNING |
Per FCC rules, changes or modifications not |
|
expressly approved by Precor could void the |
|
user’s authority to operate the equipment. |
Industry Canada
This Class A digital apparatus complies with Canadian
ICES-003.
Cet appareil numérique de la classe A est conforme à la norme
NMB-003 du Canada.
ATTENTION: Haute Tension
Débranchez avant de réparer
European Applications
CE compliance is claimed to the following directives:
y2004/108/EC EMC Directive
y2006/95/EC LVD Directive
y2002/95/EC RoHS Directive
Directive compliance has been verified to the following standards:
yEN 55022
yEN 55024
yEN 60335-1
120 V and 240 V Equipment Designated for U.S. Markets
Note: If you are not installing this equipment in the United States or Canada, this section does not apply to you. You should have received a power cable that meets your local electrical code requirements along with the equipment. If you need additional help with the power connections for the equipment, contact your Precor authorized dealer.
Precor exercise equipment that is connected to an external power circuit, such as treadmills or equipment with optional power supplies for self-powered equipment, must be properly grounded. In addition, Precor treadmills must be connected to a dedicated branch circuit for power. A 20 amp dedicated branch circuit is recommended.
Important: A true dedicated branch circuit provides discrete hot, neutral, and ground lines to each plug. These lines must not be looped or "daisy-chained" to any other lines in any way.
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Assembling and Maintaining the RBK 815 Recumbent Exercise Bike |
For equipment fitted with P80 consoles or Personal Viewing System (PVS) screens, separate power connections are required for the consoles or screens. This connection must be independent of the circuit powering the equipment and must also be a dedicated branch circuit. However, up to 15 consoles or PVS screens can be "daisy-chained" on a single power circuit. A 20 amp dedicated branch circuit is recommended for every such chain of consoles or screens.
The grounding plug on a treadmill or power supply looks like the plug shown in one of the following two figures. The power outlet must have the same configuration as the plug.
Important: Do not use any power cord adapter with this product.
Figure 1: 120-volt, 20-amp power plug
Figure 2: 240-volt, 20-amp power plug
Obtaining Service
Do not attempt to service the equipment except for maintenance tasks. If any items are missing, contact your dealer. For more information regarding customer support numbers or a list of Precor authorized service centers, visit the Precor web site at http://www.precor.com.
Table of Contents |
|
Edition Information ..................................................................... |
2 |
Trademark Note.................................................................................... |
2 |
Intellectual Property Notice............................................................... |
2 |
Important Safety Instructions .................................................... |
3 |
Safety Precautions................................................................................ |
3 |
Educating Users .................................................................................... |
5 |
Hazardous Materials and Proper Disposal.................................... |
5 |
Product Recycling and Disposal ....................................................... |
5 |
Regulatory Notices for Cardiovascular Exercise Equipment..... |
6 |
120 V and 240 V Equipment Designated for U.S. Markets....... |
7 |
Obtaining Service.................................................................................. |
8 |
Assembling the Exercise Bike.................................................... |
11 |
Unpacking the Equipment ................................................................. |
12 |
Hardware Kit (not to scale) .............................................................. |
13 |
Required Tools...................................................................................... |
13 |
Attaching the Seat Back and Bottle Holder .................................. |
14 |
Installing the Upright Support and Cables.................................... |
15 |
Making Sure the Unit Is Stable........................................................ |
20 |
Breaking In the Equipment ............................................................... |
20 |
Installing the Console ................................................................ |
21 |
Maintenance.............................................................................. |
25 |
Daily Cleaning...................................................................................... |
25 |
Daily Inspection................................................................................... |
26 |
Quarterly Maintenance..................................................................... |
27 |
Storing the Chest Strap ..................................................................... |
27 |
Moving the Equipment...................................................................... |
28 |
Long-Term Storage ............................................................................ |
28 |
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Assembling and Maintaining the RBK 815 Recumbent Exercise Bike |
Self-Powered Features.............................................................. |
29 |
Informational Displays Prior to Shutdown .................................. |
30 |
Symptoms of a Low Battery ............................................................ |
30 |
Using the Optional Power Adapter ................................................ |
31 |
The Optional Power Adapter Kit..................................................... |
31 |
Replacing the Battery ......................................................................... |
32 |
Commercial Equipment Limited Warranty .............................. |
33 |
Chapter 1
Assembling the Exercise Bike
Important: The instructions in the following procedures are described from the perspective of a person standing directly in front of the equipment (that is, on the opposite side of the control console from a person using the equipment). These descriptions may not match the names of certain parts in the parts list, because such parts are named relative to the back of the equipment.
To prepare the exercise bike for assembly:
yOpen the box and assemble the components in the sequence presented in this guide.
yAssemble and operate your equipment on a hard, level surface in the area intended for use.
Important: Do not grasp any plastic parts of the unit while lifting or moving the unit. The plastic parts are non-structural covers and are not capable of supporting the weight of the unit.
yAssemble the equipment according to the guidelines in this manual to ensure you do not void the Precor Limited Warranty.
Important: Any damage caused during installation is not covered by the Precor Limited Warranty.
yAttach all fasteners and partially tighten them. Do not fully tighten fasteners until instructed to do so.
WARNING You will need assistance to assemble this unit. DO NOT attempt assembly by yourself.
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Assembling and Maintaining the RBK 815 Recumbent Exercise Bike |
Unpacking the Equipment
The shipping container for Precision Series exercise bikes consists of the following items:
yWooden pallet
yCardboard base
yCardboard cover
WARNING Do not attempt to move the equipment off of the pallet by yourself. Have at least one
other person help you, and use safe lifting techniques.
To unpack the bike:
1.Carefully remove all staples securing the cover to the cardboard base.
2.Lift the cover upward and set it aside.
3.Carefully remove any staples holding the cardboard shield in place in the center of the container.
4.Lift the shield upward and set it aside.
5.Cut all plastic ties securing the equipment in place.
6.Remove the upright support from the container and set it down near the spot where you plan to install the equipment.
7.Remove the seat back and bottle holder from the container and set them down with the upright support.
8.With the help of at least one other person, lift the body assembly and move it forward until its front legs can be lowered to the floor.
9.With the help of at least one other person, carefully tilt the body assembly forward until it rests on the wheels attached to the front legs. Roll it to the location where you plan to install it, then tilt it back until it rests flat on the floor.
Assembling the Exercise Bike |
13 |
Hardware Kit (not to scale)
Before you begin the assembly, verify that the following hardware items are packed with the equipment.
Fasteners |
Quantity |
-inch x ³-inch |
4 |
sockethead screw |
|
¹-inch x ³-inch |
4 |
buttonhead screw |
|
-inch flat washer |
4 |
Upright support |
2 |
mounting screw |
|
Required Tools
y³-inch hex wrench
y¹-inch hex wrench
y-inch hex wrench
y#2 Phillips screwdriver
yWire cutter
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Assembling and Maintaining the RBK 815 Recumbent Exercise Bike |
Attaching the Seat Back and Bottle Holder
While the equipment is in use, the seat back flexes to support users of different shapes and sizes. Underneath the seat back, the bottle holder accommodates both left-handed and right-handed users.
To attach the seat back:
1.Insert the lower front edge of the seat back assembly under the seat.
2.Swing the seat back assembly into place so that its four screw holes line up with the holes on the seat carriage bracket, as shown in the following illustration.
Figure 3: Moving the seat back assembly into position
3.Place four -inch washers onto four -inch x ³-inch sockethead screws.
4.Insert the screws through the holes in the seat back assembly and thread them into the seat carriage bracket.
5.Adjust the position of the seat back, then tighten the screws completely using a ¹-inch hex wrench.
Assembling the Exercise Bike |
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To attach the bottle holder:
1.Position the bottle holder so that it wraps around the seat back assembly and rests on the tab on the back of the assembly. The front edges of the bottle holder should rest on the handlebars and the two snap-in tabs should line up with the small rectangular holes on the seat back assembly.
2.Press the bottle holder forward until it locks into place.
Installing the Upright Support and Cables
Before you begin this procedure, retrieve the cables for the console that you plan to install on this exercise bike, or for any Cardio Theater® equipment that you plan to install on the console.
Note: If you are not installing Cardio Theater equipment on this bike, you do not need to complete the first procedure in this section; skip ahead to the following procedure. If you are installing Cardio Theater equipment on the bike, you will need to perform both procedures. You will need the help of another person to complete the procedures.
To prepare the bike for installation of the upright support:
1.Retrieve the cables from the box in which the console was shipped.
2.Using a #2 Phillips screwdriver, remove the two #10 x 1-inch self-tapping screws holding the top cover in place, then lift it off. Lift the cover from its front edge first, then disengage its plastic tabs from the recesses on the rear cover into which they fit.
Figure 4: Top cover removal
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Assembling and Maintaining the RBK 815 Recumbent Exercise Bike |
3.Remove the three #10 x 1-inch self-tapping screws holding the rear cover in place, then lift it off.
Figure 5: Rear cover removal
4.Remove the three #10 x 1-inch self-tapping screws holding the left side cover in place, then pull the cover away from the body assembly. Guide the cover around the pedal crank, then remove it and set it aside.
Figure 6: Left side cover removal
5.Slide the jack panel out of its bracket in the right side cover.
Assembling the Exercise Bike |
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To install the upright support and prepare the cables for connection to the console:
1.Remove the tape holding the base unit data cable and the heart rate sensor cable in place inside the upright support channel.
2.Proceed according to whether or not you are installing Cardio Theater equipment on the console.
If ... |
Then ... |
You are not installing Cardio Theater equipment |
Skip to step 6. |
on the console |
|
You are installing Cardio Theater equipment on |
Continue with |
the console |
step 3. |
3.Attach the lower ends of the following cables to the inner side of the jack panel:
y Television cable y Power cable
4.Slide the jack panel back into its bracket in the right side cover.
5.Using a piece of tape or a plastic tie, bind together the upper ends of all cables.
6.While your assistant holds the upright support in place over the body assembly, thread the cable or cables upward through the support. When you are finished, use a piece of tape to secure the upper connectors of the cables at the top of the support.
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Assembling and Maintaining the RBK 815 Recumbent Exercise Bike |
7.Slide the support into position so that its screw holes line up with the corresponding holes on the body assembly, as shown in the following illustration.
Note: If the support is positioned correctly, it rests on a metal tab in the upright support channel.
Figure 7: Upright support insertion
Important: In the following step, be extremely careful not to trap or pinch any of the cables between the mounting screws and their seats.
Assembling the Exercise Bike |
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8.Insert the two upright support mounting screws through the openings on the support and into the screw holes on the body assembly. Tighten the mounting screws completely using a ³-inch hex wrench.
Figure 8: Bolting the upright support into place
Note: If you are not installing Cardio Theater equipment on the console, you do not need to complete the following two steps.
9.Reposition the left side cover on the body assembly, then reattach and tighten the #10 x 1-inch self-tapping screws holding it in place.
10.Repeat the previous step to reinstall the rear and top covers.
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Assembling and Maintaining the RBK 815 Recumbent Exercise Bike |
Making Sure the Unit Is Stable
Make sure the unit is level before allowing anyone to use it.
CAUTION: To eliminate movement, make sure the adjustable feet are in contact with the floor.
To level the unit:
1.Gently rock the unit. If there is any movement, ask your assistant to tip the unit to one side while you locate the adjustable feet.
2.Correct the height of each adjustable foot as follows.
If you want to … |
Then turn the adjustable feet … |
Raise the unit |
Counterclockwise |
Lower the unit |
Clockwise |
Important: Place the unit on a flat surface. Rotating the adjustable feet cannot compensate for extremely uneven surfaces.
When you are finished adjusting the unit, place the unit on the floor and recheck that it is level.
Breaking In the Equipment
Precor equipment does not require an actual break-in period. However, moving components such as belts, gears, and bearings can settle while the equipment is being stored or shipped. This can cause the equipment to operate with a small amount of roughness or noise when it starts up for the first time.
The equipment usually returns to smooth operation after a day or two of normal use. If it does not, contact your dealer for assistance. For more information, refer to Obtaining Service.
Chapter 2
Installing the Console
Before you begin, make sure that the cables have been fed through the mounting bracket and their ends extend through the round opening at the base of the bracket. The television cable, along with any audio, video, or power cables needed to support a Cardio Theater screen or receiver, should be fed through the bracket and should extend through the opening at its upper end.
To connect the console:
1.Using a #2 Phillips screwdriver, remove the four 1-inch panhead machine screws securing the back cover of the console. Lift off the back cover and set it aside, along with the four machine screws.
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Assembling and Maintaining the RBK 815 Recumbent Exercise Bike |
2.Lower the console over the mounting bracket so that the two plastic hooks at the top of the console fit over the two tabs at the upper corners of the bracket.
Figure 9: Seating the console
3.Insert four ¹-inch x ³-inch buttonhead screws through the screw holes in the tabs on the mounting bracket and into the screw anchors on the console. Tighten the screws completely using a -inch hex wrench.
Installing the Console |
23 |
4.Route the twisted, red-and-black heart rate sensor cable and the flat, gray base unit data cable to the left of the mounting bracket and about three-quarters of the way up the left side of the console, as shown in the following illustration.
Figure 10: Routing the data and heart rate cables
5.Attach the base unit data cable to the eight-conductor modular jack labeled LOWER BOARD CONNECTION.
6.Attach the heart rate sensor cable to the four-pin connector labeled HEART RATE.
Note: The cables on the connector and the circuit board can fit together in only one way. There may also be a 10-pin connector labeled HEART RATE, but it is not compatible with the equipment.
Important: If you are installing a Cardio Theater screen or receiver, complete the Cardio Theater installation before you reattach the console’s rear cover.
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Assembling and Maintaining the RBK 815 Recumbent Exercise Bike |
7.Lower the rear cover over the mounting bracket so that the upright support extends through the gap in the cover.
Figure 11: Rear cover position
8.Position the back cover and attach the four 1-inch panhead machine screws, then tighten the screws completely using a #2 Phillips screwdriver.
Figure 12: Reattaching rear cover screws
Chapter 3
Maintenance
To keep the equipment functioning properly, perform the minor maintenance tasks in this section at the intervals shown on the maintenance checklist. Failure to maintain the equipment as described in this section could void the Precor Limited Warranty.
DANGER To reduce the risk of electrical shock, always disconnect the equipment from its power source before cleaning it or performing any maintenance tasks. If the equipment is self-powered but also uses the optional power adapter, disconnect the adapter.
Daily Cleaning
Precor recommends that you clean the equipment before and after each exercise session. To remove dust and dirt from the equipment, wipe all exposed surfaces with a soft cloth that you have moistened with one of the following cleaners:
yA solution of 30 parts of water to 1 part of Simple Green® (for more information, visit www.simplegreen.com)
yENVIR-O-SAFE oxygen enhanced cleaner or multi-task cleaner concentrate, diluted according to the manufacturer’s instructions (for more information, visit www.daleyinternational.com)
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