Precor TRM 800 User Manual
Assembling and Maintaining
TRM 800-Series Treadmills
Edition Information
ASSEMBLING AND MAINTAINING TRM 800-SERIES
TREADMILLS
P/N 300713-341 rev G
Copyright © February 2011 Precor Incorporated. All rights
reserved. Specifications subject to change without notice.
Trademark Note
Precor, AMT, and EFX are registered trademarks and Preva is
a trademark of Precor Incorporated. Other names in this
document may be the trademarks or registered trademarks of
their respective owners.
Intellectual Property Notice
All rights, title, and interests in and to the software of the
Preva Business Suite, the accompanying printed materials,
any copies of such software, and all data collected via the
Preva Business Suite, are exclusively owned by Precor or its
suppliers, as the case may be.
Precor is widely recognized for its innovative, award-winning
designs of exercise equipment. Precor aggressively seeks U.S.
and foreign patents for both the mechanical construction and
the visual aspects of its product design. Any party
contemplating the use of Precor product designs is hereby
forewarned that Precor considers the unauthorized
appropriation of its proprietary rights to be a very serious
matter. Precor will vigorously pursue all unauthorized
appropriation of its proprietary rights.
Precor Incorporated
20031 142nd Ave NE, P.O. Box 7202
Woodinville, WA 98072-4002
1-800-347-4404
http://www.precor.com
Important Safety Instructions
Read the following precautions thoroughly before you begin
assembly, and save them afterward for future reference.
Safety Precautions
Always follow basic safety precautions when using this
equipment to reduce the chance of injury, fire, or damage.
Other sections in this manual provide more details of safety
features. Be sure to read these sections and observe all safety
notices. These precautions include the following:
Read all instructions in this guide before installing and
using the equipment and follow any labels on the
equipment.
Make sure all users see a physician for a complete
physical examination before they begin any fitness
program.
Il est conseillé de subir un examen médical complet avant
d’entreprendre tout programme d’exercise. Si vous avez des
étourdissements ou des faiblesses, arrêtez les exercices
immédiatement.
Do not allow children, or people unfamiliar with the
operation of this equipment, on or near it. Do not leave
children unsupervised around the equipment.
Make sure all users wear proper exercise clothing and
shoes for their workouts and avoid loose or dangling
clothing. Users should not wear shoes with heels or
leather soles, and they should check the soles of their
shoes to remove any dirt and embedded stones. They
should also tie long hair back.
Never leave the equipment unattended when it is plugged
in. Unplug the equipment from its power source when it is
not in use, before cleaning it, and before providing
authorized service.
Note: The optional power adapter is considered a power
source for self-powered equipment.
4 Assembling and Maintaining TRM 800-Series Treadmills
Use the power adapter provided with the equipment. Plug
the power adapter into an appropriate, grounded power
outlet as marked on the equipment.
Care should be taken when mounting or dismounting the
equipment.
Read, understand, and test the emergency stop
procedures before use.
Keep the power cord or optional power adapter and plug
away from heated surfaces.
Route power cables so that they are not walked on,
pinched, or damaged by items placed upon or against
them, including the equipment itself.
Ensure the equipment has adequate ventilation. Do not
place anything on top of or over the equipment. Do not
use on a cushioned surface that could block the
ventilation opening.
Assemble and operate the equipment on a solid, level
surface.
Proper Location for Equipment
For all equipment other than treadmills: Locate at
least 40 inches (1 meter) away from walls or
furniture on either side of the equipment, and 40
inches (1 meter) away from objects behind the
equipment.
For treadmills: Locate at least 40 inches (1 meter)
away from walls or furniture on either side of the
treadmill, and at least 80 inches (2 meters) away
from objects behind the treadmill.
Keep equipment away from water and moisture. Avoid
dropping anything on or spilling anything inside the
equipment to prevent electric shock or damage to the
electronics.
Do not operate electrically powered equipment in damp
or wet locations.
Never operate this equipment if it has a damaged cord or
plug, if it is not working properly, or if it has been dropped,
damaged, or exposed to water. Call for service
immediately if any of these conditions exist.
Maintain the equipment to keep it in good working
condition, as described in the Maintenance section of the
assembly and maintenance guide. Inspect the equipment
for incorrect, worn, or loose components, and then
correct, replace or tighten prior to use.
Important Safety Instructions 5
When using the treadmill, always attach the safety clip to
your clothing before beginning your workout. Failure to
use the safety clip may pose a greater risk of injury in the
event of a fall.
Also, verify that the running belts on treadmills are clean
and running smoothly.
Do not allow runners over 350 pounds (160 kg) or
walkers over 500 pounds (225 kg) to use the treadmill.
If you plan to move the equipment, obtain help and use
proper lifting techniques. Refer to the "Moving the
Equipment" section of the assembly and maintenance
guide.
Use the equipment only for its intended purpose as
described in this manual. Do not use accessory
attachments that are not recommended by Precor. Such
attachments may cause injuries.
Do not operate the equipment where aerosol (spray)
products are being used or where oxygen is being
administered.
Do not use outdoors.
Do not attempt to service the equipment yourself, except
to follow the maintenance instructions in this manual.
Never drop or insert objects into any opening. Keep hands
away from moving parts.
Do not set anything on the stationary handrails,
handlebars, control console, or covers. Place liquids,
magazines, and books in the appropriate receptacles.
Do not lean on or pull on the console at any time.
CAUTION: DO NOT remove the cover, or you may risk injury due
to electric shock. Read the assembly and maintenance guide
before operating. There are no user-serviceable parts inside.
Contact Customer Support if the equipment needs servicing. For
use with single phase AC supply only.
Safety Code
The club owner or manager has the option to enable the
safety code. With the code enabled, a user must enter four
number keys in the correct order before using the equipment.
If the user does not press the correct keys within two minutes,
he or she is denied access to the equipment.
6 Assembling and Maintaining TRM 800-Series Treadmills
Educating Users
Take time to educate users about the Important Safety
Instructions found in both the User Reference Manual and
Product Owner’s Manual. Explain to your club or facility
patrons that they should observe the following precautions:
Hold onto a stationary handrail or handlebar while
assuming the starting position on the equipment.
Face the console at all times.
On treadmills, straddle the running belt and attach the
safety clip to clothing at waist level before touching the
control console.
Important: For safety, make sure users step onto the running
belt while it is moving at or below 1 mile per hour (1.6
kilometers per hour).
Hold on to a stationary handrail or handlebar with one
hand whenever you operate the console keys with the
other hand.
Hazardous Materials and Proper Disposal
The batteries within self-powered equipment contain
materials that are considered hazardous to the environment.
Federal law requires proper disposal of these batteries.
If you plan to dispose of your equipment, contact Precor
Commercial Products Customer Support for information
regarding battery removal. Refer to Obtaining Service.
Important Safety Instructions 7
Product Recycling and Disposal
This equipment must be recycled or discarded according to
applicable local and national regulations.
Product labels, in accordance with European Directive
2002/96/EC concerning waste electrical and electronic
equipment (WEEE), determine the framework for the return
and recycling of used equipment as applicable throughout the
European Union. The WEEE label indicates that the product is
not to be thrown away, but rather reclaimed upon end of life
per this Directive.
In accordance with the European WEEE Directive, electrical
and electronic equipment (EEE) is to be collected separately
and to be reused, recycled, or recovered at end of life. Users
of EEE with the WEEE label per Annex IV of the WEEE
Directive must not dispose of end of life EEE as unsorted
municipal waste, but use the collection framework available
to customers for the return, recycling, and recovery of WEEE.
Customer participation is important to minimize any potential
effects of EEE on the environment and human health due to
the potential presence of hazardous substances in EEE. For
proper collection and treatment, refer to Obtaining Service.
Regulatory Notices for the RFID Module
When equipped with a control console as described in this
document, this equipment may include a radio-frequency
identification (RFID) module. The RFID module has been
certified to operate at temperatures between -20ºC and 85°C
(-4°F and 185°F).
8 Assembling and Maintaining TRM 800-Series Treadmills
Radio Frequency Interference (RFI)
The RFID module conforms to the following national
standards defining acceptable limits for radio frequency
interference (RFI).
Federal Communications Commission, Part 15
This equipment has been tested and found to comply with the
limits for a Class A digital device, pursuant to Part 15 of the
FCC Rules. These limits are designed to provide reasonable
protection against harmful interference in a commercial
installation. The equipment generates, uses, and can radiate
radio frequency energy and, if not installed and used in
accordance with the owner’s manual instructions, can cause
harmful interference to radio communications.
Operation is subject to the following two conditions: (1) this
device may not cause harmful interference, and (2) this
device must accept any interference received, including
interference that may cause undesired operation.
WARNING
Per FCC rules, changes or modifications not
expressly approved by the manufacturer could
void the user’s authority to operate the
equipment.
Industry Canada
This device complies with RSS-210:2007 of the Spectrum
Management & Telecommunications Radio Standards
Specification. Operation is subject to the following two
conditions: (1) this device may not cause harmful
interference, and (2) this device must accept any interference
received, including interference that may cause undesired
operation.
This Class A digital apparatus complies with Canadian
ICES-003.
Cet appareil numérique de la classe A est conforme à la norme
NMB-003 du Canada.
ATTENTION: Haute Tension
Débranchez avant de réparer
Important Safety Instructions 9
European Applications
CE compliance is claimed to the following directives:
1999/5/EC R&TTE Directive
2006/95/EC LVD Directive
2002/95/EC RoHS Directive
Directive compliance has been verified to the following
standards:
EN 55022
EN 300 330-1 V1.5.1
EN 300 330-2 V1.3.1
EN 301 489-3 V1.4.1
EN 301 489-1 V1.8.1
EN 60950-1
Regulatory Notices for Cardiovascular Exercise Equipment
The regulatory information in this section applies to the
exercise equipment and its control console.
Safety Approvals for Cardiovascular Equipment
Precor equipment has been tested and found to comply with
the following applicable safety standards.
Cardiovascular Type Equipment:
CAN/CSA, IEC, EN 60335-1 (Household and similar
electrical appliances - Safety)
EN 957 (Stationary training equipment, class S/B
compliant equipment)
PVS and P80 Regulatory Notice
This Precor equipment has been tested and found to comply
with the following applicable safety standards.
CAN/CSA, UL, IEC, EN 60065 (Audio, video and similar
electronic apparatus - Safety)
10 Assembling and Maintaining TRM 800-Series Treadmills
Radio Frequency Interference (RFI)
This Precor exercise equipment conforms to the following
national standards defining acceptable limits for radio
frequency interference (RFI).
Federal Communications Commission, Part 15
This equipment has been tested and found to comply with the
limits for a Class A digital device, pursuant to Part 15 of the
FCC Rules. These limits are designed to provide reasonable
protection against harmful interference in a commercial
installation. The equipment generates, uses, and can radiate
radio frequency energy and, if not installed and used in
accordance with the owner’s manual instructions, may cause
harmful interference to radio communications.
WARNING
Per FCC rules, changes or modifications not
expressly approved by Precor could void the
user’s authority to operate the equipment.
Industry Canada
This Class A digital apparatus complies with Canadian
ICES-003.
Cet appareil numérique de la classe A est conforme à la norme
NMB-003 du Canada.
ATTENTION: Haute Tension
Débranchez avant de réparer
European Applications
CE compliance is claimed to the following directives:
2004/108/EC EMC Directive
2006/95/EC LVD Directive
2002/95/EC RoHS Directive
Directive compliance has been verified to the following
standards:
EN 55022
EN 55024
EN 60335-1
EN 60065 (P80 and PVS)
Important Safety Instructions 11
Treadmill Grounding Instructions
The treadmill must be grounded. If the equipment
malfunctions or breaks down, grounding draws off electric
current and reduces the risk of electric shock. The power cord
on the treadmill is equipped with a grounding conductor and a
three-pin grounding plug. This plug must be inserted into an
outlet that is properly installed and grounded in accordance
with all local codes and ordinances. Failure to ground the
treadmill properly may void the Precor Limited Warranty.
DANGER
Improper connection of the grounding conductor
can result in a risk of electric shock. Check with a
qualified electrician or service person if you are
not sure whether the equipment is properly
grounded. Do not modify the plug provided with
the treadmill. If the plug does not fit the outlet,
have a proper outlet installed by a qualified
electrician.
Electrical Recommendations: 120 V and 240 V Treadmills
Note: This is a recommendation only. NEC (National Electric
Code) guidelines or local region electric codes must be
followed.
You should have received a power cable that meets your local
electrical code requirements along with the equipment.
Precor treadmills must be connected to a 20 amp isolated
branch circuit that can be shared only with one PVS. If you
need additional help with the power connections contact your
Precor authorized dealer.
12 Assembling and Maintaining TRM 800-Series Treadmills
Important: An individual branch circuit provides a hot conductor
and neutral conductor to a receptacle. The conductors must not be
looped, "daisy-chained", or connected to any other conductors.
The circuit must be grounded according to NEC guidelines or local
region electric codes.
Figure 1: North American 120-volt, 20-amp power receptacle
Figure 2: North American 240-volt, 20-amp power receptacle
Obtaining Service
Do not attempt to service the equipment except for
maintenance tasks. If any items are missing, contact your
dealer. For more information regarding customer support
numbers or a list of Precor authorized service centers, visit
the Precor web site at http://www.precor.com.
Obtaining Updated Documentation
Current documentation for Experience Series consoles and
Preva Networked Fitness software is available at
http://www.precor.com/productmanuals. You may want to
check in for updated information from time to time as the
universe of Preva features expands.
Table of Contents
Important Safety Instructions ................................................... 3
Safety Precautions .................................................................................3
Safety Code ............................................................................................ 5
Educating Users .................................................................................... 6
Hazardous Materials and Proper Disposal .................................... 6
Product Recycling and Disposal ....................................................... 7
Regulatory Notices for the RFID Module ....................................... 7
Regulatory Notices for Cardiovascular
Exercise Equipment ...................................................................... 9
Treadmill Grounding Instructions .................................................... 11
Electrical Recommendations: 120 V
and 240 V Treadmills .................................................................. 11
Obtaining Service ................................................................................. 12
Obtaining Updated Documentation ............................................... 12
Assembling the Treadmill ....................................................... 15
Installation Requirements.................................................................. 16
Unpacking the Cables ......................................................................... 18
Assembling the Frame....................................................................... 20
Completing Assembly ....................................................................... 25
Attaching the Power Cord Clips ..................................................... 26
Checking Treadmill Alignment and Adjusting
the Running Belt .......................................................................... 27
Leveling the Unit ................................................................................. 28
Plugging In the Power Cord .............................................................. 29
Breaking in the Equipment ............................................................... 29
Installing the Console ...............................................................31
Threading the Cable Assembly (P80) ........................................... 31
Connecting Cables (P80) ................................................................. 33
Completing the Console Installation (P80) ................................ 37
Threading the Cable Assembly (P30 and P20) ......................... 38
Connecting Cables (P30) ................................................................. 39
Connecting Cables (P20) ................................................................ 40
Completing the Console Installation (P30 and P20) ................. 41
Reassembling the Treadmill Fairing .............................................. 42
Verifying That the Heart Rate Display Is Operational .............. 43
14 Assembling and Maintaining TRM 800-Series Treadmills
Maintenance ............................................................................ 45
Daily Cleaning ..................................................................................... 45
Daily Inspection .................................................................................. 46
Weekly Maintenance ........................................................................ 47
Monthly Maintenance ...................................................................... 47
Adjusting the Running Belt .............................................................. 48
Checking the Alignment of the Running Belt .............................. 49
Storing the Chest Strap ..................................................................... 50
Moving the Equipment ..................................................................... 50
Long-Term Storage ............................................................................. 51
Treadmill Safety Features ....................................................... 53
Entering the Safety Code ................................................................... 53
Using the Treadmill Safety Clip ...................................................... 54
Turning the Treadmill On and Off .................................................. 55
Weight Limit ......................................................................................... 55
Location.................................................................................................. 55
Commercial Cardiovascular Equipment Limited Warranty .... 57
Chapter 1
Assembling the Treadmill
Important: The instructions in the following procedures are
described from the perspective of a person standing directly in
front of the equipment (that is, on the opposite side of the
control console from a person using the equipment). These
descriptions may not match the names of certain parts in the parts
list, because such parts are named relative to the back of the
equipment.
WARNING
To prepare the treadmill for assembly:
1. Have your assistant help place the shipping carton close
to the location where you plan to use the treadmill. Break
down the sidewalls of the shipping carton so that they lie
flat. Remove the loose contents of the carton.
CAUTION: Use safe lifting techniques throughout the
following steps. To prevent injury to yourself or damage to
the equipment, obtain appropriate assistance before
removing the unit from the pallet.
2. With the help of as many assistants as necessary, lift the
treadmill off of the pallet and roll it gently onto the floor.
3. Make sure that the power switch is OFF. Check the
ON/OFF power switch on the front of the treadmill. Place
the switch in the O (OFF) position. Make sure that the
treadmill is not plugged into a power source.
Note: In the following step, do not roll the treadmill over
its power cord.
4. Lift the unit by placing hands on opposite sides of the rear
cross brace found under the treadmill’s running belt. Roll
the treadmill on its front wheels to the area where it will
be used.
You will need assistance to assemble this unit.
DO NOT attempt assembly by yourself.
16 Assembling and Maintaining TRM 800-Series Treadmills
5. Remove the shipping fasteners from the front panel using
a ¹₄-inch hex key and a ¹⁄₂–inch box-end wrench.
6. Remove any tape or wire ties securing the console cable
to the side of the unit.
Before you begin, verify that you have received the following
parts:
Base frame assembly
Left and right upright supports
Center fairing with handrails
Hardware kit
Installation Requirements
The location where the treadmill is installed must provide
power connections that supply the appropriate voltage, a 20A
dedicated branch circuit, and grounding as specified on the
treadmill.
CAUTION: Do not use a non-grounded outlet or transformer. Do
not remove or otherwise bypass the plug with an adapter.
Electrical damage can occur and void the Precor Limited Warranty
if the treadmill is connected to an improper power source.
Required Tools
¹₄-inch hex wrench
⁵₃₂-inch hex wrench (ball end is desirable)
¹₂-inch box-end wrench
Bubble level
#2 Phillips screwdriver
String or fish tape
Wire cutter
Assembling the Treadmill 17
Hardware Kit (not to scale)
The hardware kit shipped with this equipment contains the
fasteners and other hardware components shown in the
following table. Before you begin assembly, make sure that
your hardware kit is complete. If not, please contact Precor
Customer Support.
Fasteners
Quantity
Power cord clips 6
⁵₁₆-inch x ³₄-inch socket head
8
screws
⁵₁₆-inch x ³₄-inch buttonhead
6
screws (zinc finish)
⁵₁₆-inch x ³₄-inch buttonhead
4
screws (black finish)
Flat head hex drive screws (¹₄-inch
4
x ³₄-inch)
⁵₁₆-inch locknuts with star washers 4
⁵₁₆-inch split lock washers 10
⁵₁₆-inch flat washers (zinc finish) 6
⁵₁₆-inch flat washers (black finish) 12
Note: Retrieve the cables and other hardware shipped with
the console before you begin installation.
18 Assembling and Maintaining TRM 800-Series Treadmills
Unpacking the Cables
To connect the console to the base unit, you may need up to
five cables, as follows:
Ethernet (P80 only)
Television (P80 only)
Power (P80 only)
Base unit data
Automatic stop sensor (Auto Stop
The first three of these cables are shipped with the P80
console. The remaining two are shipped inside the treadmill
fairing.
To unpack the cables:
1. Open the box containing the P80 console. Retrieve the
Ethernet, television, and power cables.
2. Remove the two screws holding the center column cover
in place. Remove the cover and set it aside, along with the
two screws.
™
)
Figure 3: Removal and replacement of the center column
cover
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