Service Manual
Experience
TRM700-16 Base
Treadmill
™
Series 700 line
120 VAC and 240 VAC
Contents
1Introduction 1
General Information 3
Model and Serial Numbers 3
Orientation 4
Covers and Panels 5
Tools 5
Specification Summary Table 6
Understanding bolt grades 7
Parts 7
Lubricants 8
Cleaning Solutions 8
Power, RF, and Ethernet Requirements 9
Treadmill Placement and Spacing Requirement 11
Safety Guidelines 13
Safety guideline you need to know and follow: 13
2Operation Verification 15
Operation Verification Tests. 15
Error Code Verification Test 15
Hardware ValidationDiagnostic Tests: 15
Operational Tests 16
Tracking Test 16
Return to service 16
3Standard Service Modes 17
About 17
Service Access Codes 17
How to Access the Service Software 18
P10 and P30 Series Consoles 18
P62 and P82 Series Consoles 18
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Navigating the Service Software Menus 19
P10 & P30 Series Consoles 19
P80 and P82 Series Consoles 20
P62 Series Consoles 20
Hardware Validation Service Mode (51765761) 21
P10 & P30 Series Consoles 21
P62, P80, and P82 Series Consoles 23
Club Settings Service mode (5651565) 24
P10 & P30 Series Consoles 24
P62, P80, and P82 Series Console 26
About menu 26
Equipment Usage menu 27
System Settings menu 28
Maintenance menu 31
Information Display (65) 33
P10, P20, and P30 Series Consoles 33
P62, P80, and P82 Series Consoles 34
4Adjustment Procedures 35
Available Adjustment Procedures 35
Drive Belt Tension and Alignment Adjustment 36
About 36
Procedure 36
Running Belt Tension and Tracking Adjustment 40
About 40
Tools 40
Specification 40
Procedure 40
Lift Motor Calibration 45
About 45
Specifications 45
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45
Procedure 45
Lift Platform Assembly Access 48
5Replacement Procedures 53
Available Replacement Procedures 53
Covers and Panels Replacement 54
About 54
Hood Cover Replacement 56
Hood Transition Cover Replacement 57
Trim Landing Covers Replacement 59
Trim End Cap Covers Replacement 62
Trim Side Cover Replacement 64
Dash Back Cover Replacement 66
Dash Front Cover Replacement 67
Dash Top and Bottom Cover Replacement 68
Side Arm Upper/Lower Covers Replacement 72
Power Cord Replacement 73
About 73
Procedure 73
ON/OFF SW Circuit Breaker Replacement 75
About 75
75
Wire Diagram 76
Procedure 76
ASL PCA Replacement 79
About 79
Wire Diagram 79
Procedure 80
E-Stop "Emergency Switch" Replacement 82
About 82
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Procedure 83
Motor Controller (MC) Replacement 84
About 84
MC Wire Diagram 85
MC Connector Definition 86
MC Status Light 91
Replacement Procedure 92
Drive Belt Replacement 94
About 94
Procedure 94
Drive Motor Replacement 101
About 101
Procedure 101
Drive Roller Replacement 107
About 107
Procedure 107
Take-up Roller Replacement 112
About 112
Procedure 112
Belt and Deck Replacement Procedure 116
About 116
Procedure 116
Lift Motor Replacement 122
About 122
Specification 122
Procedure 122
Lift Platform Replacement 131
About 131
Procedure 131
6Troubleshooting 137
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About 137
Introduction To Troubleshooting 137
Basic Steps 137
Standard Error Codes 139
About 139
Viewing Logged Error Codes 140
Available Error Codes 140
Troubleshooting with Error Codes 141
Error Log & CPA Event Log 141
About 141
Accessing the Error Log & CPA Event Log 142
Using the Error Log & CPA Event Log 142
Error Log & CPA Event Log 145
About 145
Accessing the Error Log & CPA Event Log 145
Using the Error Log & CPA Event Log 146
Active Status Light (ASL) 147
About 147
ASL Overview 148
ASL States 149
Setting the ASL light brightness level 149
Disabling the ASL Maintenance Reminder 150
Viewing the current ASL state 150
Viewing the ASL maintenance counter remaining miles (or hours) 150
Clearing the Blue Pulsing ASL State (Maintenance Counter reset) 151
Clearing the Yellow & Yellow Pulsing ASL states 151
7Preventive Maintenance 152
About 152
Maintenance Schedule 152
Running Belt and Deck Cleaning Procedure 156
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8Theory of Operation 159
What's New 159
Operating System Summary Information 159
Console - Upper PCA board (UPCA) 159
Base - Lower PCA board (LPCA) 160
COMM Communication Interface Cable 160
Active Status Light (ASL) 160
161
System Wiring Diagram 161
System Overview Wire Diagram 161
Power Entry Assemble Wire Diagram 162
COMM Cable Wire Diagram 163
Console Wire Diagram 164
8Parts Exploded View 166
About 166
Exploded View Diagram 166
Parts List 173
Appendix A : Edition Information i
Edition i
Copyright i
Appendix B : Notices and Safety ii
Trademarks ii
Intellectual Property ii
Warranty ii
Safety Instruction ii
Safety Notices ii
Experience Series 700 Line Treadmills
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1 I ntroduction
1Introduction
If you are not a Precor certified servicer, you must not attempt to service any Precor Product.
Call your dealer for service information.
WARNING: This service documentation is for use by Precor certified servicer pro-
viders only. Personal injury can result from electrical shock and/or mechanicalmoving
parts.
This service manual applies to the Experience™ Series 700 Line treadmills. This document
contains information required to service, repair, troubleshoot, and maintain the treadmill.
Model TRM700-16 Base Configuration
TRM731 TRM700 base (0.5-12 mph, 0-15% incline) with P30 console
TRM761 TRM700 base (0.5-12 mph, 0-15% incline) with P62 console
TRM781 TRM700 base (0.5-12 mph, 0-15% incline) with P82 console
Separate Base/Console Service Manuals
There are separate service manuals for the machnine base and consoles. Use this service
manual to service, repair, and maintain the machine base. Refer to the particular console ser-
vice manual for console service, repair, and maintainance information.
Additional Documentation
There is also an online web version if you have internet access at: Online Service Manuall
See Also
Experience Series 700 Line Treadmills
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"General Information" on the facing page
"Safety Guidelines" on page13
"Operation Verification" on page15
"Standard Service Modes" on page17
"Preventive Maintenance" on page152
"Adjustment Procedures" on page35
"Troubleshooting" on page137
1 I ntroduction
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1 I ntroduction
General Information
General Information
The following information provides general equipment and service information that will help
you to use this manual to properly repair and maintain the treadmill.
Model and Serial Numbers
Model and Serial Numbers
Model Numbers
The product model number is an alphanumeric code that is comprised of a three character
product type designator, a 1 digit product line designator, a one digit console type designator,
and a one digit feature level designator.
Ex: TRM 833 - TRM833 Precision TRM800-14 treadmill with decline and P82 console
Product Type Product Line Console Feature Level
TRM: treadmill,
EFX: elliptical
AMT: AMT,
UBK: Upright,
RBK: Recumbent,
8-Experience,
7-Experience, 6-P62 5 TRM: High Speed/Decline
6-Assurance,
4-Precision,
2-Energy,
Premium
Standard
Consumer
Consumer
8-P80, P82 7 EFX: Fixed Ramp/Moving
Arms
AMT: Moving Step Height
EFX: Moving Ramp/Moving
Arms
3-P30 3 TRM: No Decline
AMT: Fixed Step Height
EFX: Moving Ramp/Fixed
Arms
2-P20 1 EFX: Fixed ramp/Moving
Arms
1-P10
Serial Numbers
About
The serial number uniquely identifies each machine. The serial number is an alphanumeric
code comprised of a four character model designator, a 1 letter build month code, a 2 digit day
built, a 2 digit year built and a four digit consecutive daily build number.
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Equipment Location
1 I ntroduction
General Information
The serial number label is located on the hood and frame.
Note:Always use the frame label to verify the unit serial number. The hood serial
number label may be wrong if the hood was incorrectly replaced with a different treadmill hood the serial number for that unit will be wrong.
Orientation
The equipment orientation (front, right, left, & back) is referenced to an exerciser standing on
the machine facing the console.
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Covers and Panels
Covers and Panels
1 I ntroduction
General Information
Equipment cover and access panel locations.
For cover removal and installation, see "Covers and Panels Replacement" on page54.
Tools
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1 I ntroduction
General Information
• General set of service and repair tools.
• US and Metric Hex Key set • Standard straight slot tip screw drive set
• US and Metric socket set • Philips tip screw driver set
• Us and Metric wrench set • US & metric Allen wrench set
• Cutters • 7/16” Allen key, socket mounted
• Rubber mallet • Pliers
• Tape measure /Straight edge ruller • Inner and outer snap ring pliers
• DVM meter • Torque Wrenches: 9 in lbs to 100 in - lbs (83
ft-lbs)
• AC Clamp-on averageing current meter • DVM Multimeter
• Belt tension gauge – OTC Tools Model #:
6673
• 2 Running belt tension gauges (Precor PN:
PPP000000020007101)
• Drive Belt tension Gauge (Kent-Moore BT33-73-F
• Polar HRM simulator transmitter (Precor
PN: • PPP000000020045101)
• 12 " wonder bar • ESD safe vacuum cleaner
• ESD wrist strap
Supplies
• Super Lube Gel with Telfon by Permatex • Cleaning rags
• Mobil 1, NLGI 2 Teflon Synthetic Grease • Cleaner Degreaser (Simple Green)
• Loctite 243 Blue Medium Strength Thread-
• Cable ties (1- 3/4", 3", 4" lengths)
locker
Specification Summary Table
This table provides a summary of system component torque and belt rating specifications.
System Component Specification
RF coax connector 2.4 in-lbs (0.271 Nm)
Display mounting fasteners 180 in-lbs (20 Nm
Set screws 300 in-lbs (34 Nm)
Plastite screw fasteners 20 in-lbs (2.3 Nm)
Flathead screws 25 in-lbs (2.8 Nm)
Drive Belt Tension New Belt 100-120 lbs (45-54 kgs)
Drive Belt Tension Used Belt 80-90 lbs (36-41 kgs)
Drive Motor fasteners 204 in-lbs (17 ft-lbs, 23 N-m)
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1 I ntroduction
General Information
System Component Specification
Running belt tension (gauge/percent) 3.55 (0.55%)*
Deck front fasteners 27-33 in-lbs (3.1-3.7 Nm)
Deck rear fasteners 50-55 in-lbs (5.6-(6.2 Nm)
Lift Motor Calibration gap 1 1/8 in - 1 3/16 in (2.8 cm - 3.0 cm)
Notes:*Referenced to 3.0 (0.0%)
Understanding bolt grades
For US SAE bolts, the grade of the bolt is determined by the number of the lines on the head of
the bolt. The number of lines is always two less than the grade of the bolt. Count the lines, add
two, and you can determine the grade of the bolt.
In the case of a metric bolt, the head will have a numerical marking to indicate the grade
CAUTION:Always replace bolts with the same grade. If you don’t know the grade of
the replacement bolt – DO NOT USE.
Parts
IMPORTANT: Always purchase OEM replacement parts and hardware from Precor.
If you use parts not approved by Precor, you could void the Precor Limited Warranty.
Use of parts not approved by Precor may cause injury.
Exploded View Diagram and Parts List
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1 I ntroduction
General Information
There is a copy of the parts
Exploded View Diagram
and
Parts Identification List
included in
the "Parts Exploded View" on page166 chapter that you can use as a quick reference. It is
recommended that you go to the servicer partners Precor Connect (or Precor Connection)
website to view the most current parts information including the
Parts Identification List
l
Precor Connect Partner website
l
Precor Connection website
.
Exploded View Diagram
and
Lubricants
Use only synthetic lubricants such as Mobil 1® synthetic or SuperLube® with Teflon® grease.
Use of unapproved lubricants, cleaners, or solvents may void the TRM warranty.
l Mobil 1, NLGI 2 Teflon Synthetic
Grease
l Super Lube Gel with Telfon by Per-
matex
CAUTION: Do not apply any lubricants or wax to the deck and belt. Do not use Wax
Blast, silicon sprays, or other applied lubricants. The use of these lubricants will quickly
degrade the low-friction surface of the deck.
CAUTION: Do not use petroleum based lubricants on mechanical components such
as the lift, as this may result in degradation of nylon gearing mechanisms. Use only synthetic lubricants such as "Super Lube with Teflon" or "Mobile One Synthetic" grease
(RED).
Cleaning Solutions
Wipe down equipment with recommended cleaning solution. Use dry cloth to remove residue
Experience Series 700 Line Treadmills
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1 I ntroduction
General Information
solution.
l General: 1 oz mild soap (Simple Green) to 30 oz. water.
l Console and PVS: a diluted solution of one part 91% Isopropyl alcohol to one part
water.
CAUTION: Do not use acidic cleaners and do not spray directly onto the equipment
surfaces.
Power, RF, and Ethernet Requirements
The following information provides the treadmill and console power, RF, and ethernet requirements to correctly and safely power and use the treadmill.
US and Canada power requirements
Precor treadmills must be connected to a 20 amp, individual branch circuit that can be shared
only with one PVS (Personal Viewing System) display. If you need additional help with the
power connections contact your Precor authorized dealer.
Individual branch circuit: An individual branch circuit provides a hot conductor and neutral
conductor to a receptacle. The conductors must not be looped, "daisy-chained", or connected
to any other conductors or receptacles. The circuit must be grounded according to NEC
guidelines or local region electric codes.
CAUTION:NEC (National Electric Code) guidelines or local region electric codes
must be complied with.
Input Power
Nominal 120 VAC models
l Operating voltage: 90 VAC to 132 VAC.
l Frequency: 47 65 Hz
Nominal 240 AC Models
l Rated Operating voltage: 180 VAC - 264 VAC.
NOTE: An Internal operating voltage range of 180 – 275 VAC with reduced per-
formance is allowed.
l Frequency: 47-65 Hz
Frame Ground
For operator safety and to minimize electrostatic discharge conditions the AC frame ground
continuity must also be verified to be a low resistance connection to the AC distribution ground
bar.
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Plugs and Receptacles (US and Canada installations)
Country Equipment Voltage Outlet/Plug1Type
US &Canada 120 VAC: 50/60 Hz NEMA 5-20R/5-20P
US &Canada 240 VAC: 50/60 Hz NEMA 6-20R/6-20P
1 I ntroduction
General Information
PVS (Personal Viewing System) displays
For equipment fitted with a PVS screen, a separate power connection is required. Using a 20
amp branch circuit, up to 10 displays can be connected. No other devices except PVS may be
connected to this circuit.
P62, P80, and P82
For self powered equipment fitted with a P62, P80, and P82, a separate power connection is
required. Using a 20 amp branch circuit, up to ten consoles can be connected. No other
devices except P62, P80, and P82 may be connected to this circuit..
RF (CATV) power requirements
For P62, P80, and P82 or PVS displays, there is a minimum RF input power requirement to
properly supply CATV2signal to the consoles.
l Analog video power: +5 dB to +10 dB RF power with a +40 dB minimum channel to
noise ratio (at each display).
l Digital RF power: -5 dB to 0 dB (at each display).
1
Device power cord connector or electrical cable male connector that is inserted into an elec-
trical receptacle "outlet" (also called the plug-in).
2
Community Access Television
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1 I ntroduction
General Information
For MYE displays.
l Analog video power (at each display): - 30 dB to +20 dB RF power with a (+40 db C/N
(Channel to Noise ratio) .
l Digital RF power (at each display): -5 dB to 0 dB.
Using an RF wall outlet
If a wall RF outlet is used to power several consoles in series for a row of equipment there is a
minimum RF power requirement at the outlet of +35 dB at +40 dB minimum channel to noise
ratio for analog video and a +25 dB for Digital video. RF signal strength of +35 dB can power
17 to 19 consoles in a single row when properly tapped out.
Internet Ethernet Requirements
It is recommend a dedicated CAT6 Ethernet feed to each equipment location.
Communication Requirements:
l 512Kb/s up
l 5-10Mb/s down
l Switch Ports: 80, 123, 443
The P80 console uses a security token for communication to Precor servers. The security
token is a hash string that is sent with every API call from the FE’s to the Amazon Cloud. It originates after the equipment is registered at the location. The P80 issues a ‘Call’ which returns
the registration token and the fitness equipment URL. Every event after that uses the URL and
the token to validate/authenticate communication with the Amazon servers and Preva Business Systems (PBS).
All communication with our servers is currently done via outgoing (originating from the console) HTTPS sessions. The P80 utilizes NTP1to set its clock and for synchronization. At no
time is Precor connecting to your network to "push" any data. The P80 initiates all data
requests.
.
Treadmill Placement and Spacing Requirement
The minimum side to side spacing between treadmills is 20 in (0.5 m) and the minimum front to
back spacing is 78 in (2 m).
1
Network Time Protocol (NTP) is a networking protocol for clock synchronization between
computer systems over packet-switched, variable-latency data networks.
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1 I ntroduction
General Information
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1 I ntroduction
Safety Guidelines
Safety Guidelines
WARNING: Only Precor certified servicers and technicians are permitted to service
Precor products. Personal injury can result from electrical shock and/or mechanical
moving parts.
Safety guideline you need to know and follow:
l Read and follow all Warning notices to protect yourself from personal injury.
l Read and follow all Caution notices to prevent damage to the equipment.
l Read the owner’s manual and follow all operating instructions.
l Operate the equipment on a solid, level surface.
l Visually check the equipment before beginning service or maintenance operations. If it
is not completely assembled or is damaged in anyway, do not attempt to operate the
equipment.
l Never place liquids on any part of the equipment while performing service.
l To prevent electrical shock, keep all electrical components away from water and other
liquids.
l Do not use accessory attachments that are not recommended by the manufacturer.
non-DEM accessories can cause injuries.
l Do not stand or climb on the handlebars, display enclosure or cover.
l On a self-powered unit, it will either be necessary to either equip the unit with the
optional external power supply or have an assistant pedal on the unit while voltage
measurements are being taken. Because of the danger of working on the unit while it is
in motion using the optional external power supply is strongly recommended.
l On ATM units when the side arm s are in motion; the generator will operate and pro-
duce potentially hazardous voltages even when the battery is disconnected.
l On AMT units with Cardio Theater PVS units will have external power supply and
coaxial cable routed through the bottom of the unit to the top of the display console.
Cord management must be maintained
l On ATM units, a pinching hazard exists when the unit is operated. It is possible to ser-
iously pinch a finger. The AMT can be mechanically locked by inserting a screwdriver
through the primary sheave and frame.
l On treadmills, removing the hood exposes high voltage components and potentially dan-
gerous machinery. Exercise extreme caution when you perform maintenance procedures with the hood removed.
When servicing the equipment:
l During service operations you will be very close to moving machinery and voltage bear-
ing components:
o
Remove jewelry (especially from ears and neck),
o
Tie up long hair,
Experience Series 700 Line Treadmills
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o
Remove neck ties, and
o
Do not wear loose clothing
See Also
"Safety Instruction" on pageii
"Safety Notices" on pageii
1 I ntroduction
Safety Guidelines
Experience Series 700 Line Treadmills
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2 O peration Verification
Operation Verification Tests.
2Operation Verification
This section provides a method to verify that the treadmill is operating correctly and can be
returned to service. Do these operation verification tests at the end of a maintenance procedure or whenever it is necessary to ensure that the machine is operating properly.
Operation Verification Tests.
Error Code Verification Test
Verify that there are no current active error codes logged for this unit.
1. Go to the Error Log (or CPA1Event Log) and look for and record any active logged
error codes, see "Error Log & CPA Event Log" on page145.
2. Resolve any active logged error codes.
3. On P10, P20, and P30 clear the Error Log, see "Error Log & CPA Event Log" on
page145.
Hardware ValidationDiagnostic Tests:
1. Access the diagnostics Hardware ValidationTests (access code 5,1,7,6,5,7,6,1) and
run the following tests:
P10, P20, and P30:
l KEYPAD TEST () (select KEYPAD TEST): Follow prompts to run test.
l DISPLAY TEST (select DISPLAY TEST): Follow prompts to run test.
l INCLINE TEST (select MACHINE TEST > INCLINE TEST ).
l BELT SPEED TEST (select MACHINE TEST > BELT TEST )
l HEART RATE TEST (select HEART RATE TEST): Follow prompts run test.
P62, P80, and P82:
l NUMERIC BACKLIGHT TEST (select SYSTEM TESTS > NUMERIC
BACKLIGHT TEST )
l NUMERIC DISPLAY TEST (select SYSTEM TESTS > NUMERIC DISPLAY
TEST )
l INCLINE TEST (select SYSTEM TESTS > INCLINE TEST ).
l BELT SPEED TEST (select SYSTEM TESTS > BELT TEST )
l HEART RATE TEST (select HEART RATE TEST): Follow prompts run test.
2. Exit Hardware validation Test: On P10, P20, and P30 press the RESET key to exit diagnostics. On P62, P80, and P82 press Back to exit diagnostic and return to the Home
page.
1
Control Processing Assembly
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2 O peration Verification
Operation Verification Tests.
Operational Tests
1. Select a Manual program and operate the treadmill at least 5 minutes. While walking on
the unit perform the following tests:
2. Operate the SPEED and INCLINE controls from minimum to maximum ranges while
verifying the operation.
l Make sure that the operation is smooth and that there are no unusual noises.
l Also verify that the console parameter indicators and user interface displays are
showing correct information.
3. While walking on the treadmill, press the STOP button and verify that the running belt
slows to a stop.
4. While walking on the treadmill, pull the ESTOP lanyard and make sure the running belt
slows to a stop.
Tracking Test
1. Step off the treadmill and operate the treadmill at 12 mph (19 kph) for one minute. Verify
that the running belt remains centered, see "Running belt tracking adjustment" on
page43.
Return to service
1. Switch the power OFF.
2. Make sure that the treadmill is setting level and stable, adjust the two rear leveling feet
as necessary.
3. On successful completion of these tests, return the treadmill to service.
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3 Standard Service Modes
3Standard Service Modes
About
There are three Standard Service software modes used across Precor cardio product lines
providing equipment usage information, club settings, and machine service diagnostic tests:
l Hardware Validation (5,1,7,6,5,7,6,1) is a set of automated diagnostic tests and hard-
ware calibration routines used to troubleshoot and verify machine operation.
l Club Settings (5,6,5,1,5,6,5) also referred to as Club Parameters used to manage and
customize user machine workout limit parameters. On touchscreen consoles, machine
usage information and error event code data is included.
l Information Display (6,5) provides software information, machine usage information,
and error event codes. Only supported on P10, P20, and P30 consoles.
Service software is run in the console and is accessed by entering the service mode access
code. The user interface and service software capabilities will vary based on the console
model and type of exercise equipment. Consoles that currently support standard service
modes include:
About
Non-touchscreen consoles: P10, P20, and P30
Touchscreen consoles: P62, P80, and P82
Service Access Codes
The following table lists the three standard access codes used to open and run the service
mode software.
SERVICE
ACCESS CODE SERVICE MODE FUNCTION
5,1,7,6,5,7,6,1 Hardware Validation Diagnostic tests.
5,6,5,1,5,6,5 Club Settings Configure machine and workout
parameter limits
‡
6,5
Information Display View usage stats, HW/SW con-
nectivity, and error code inform-
(2)
ation
1) On P62, P80, and P82 consoles, the Information Display (6,5) data is also included in Club Settings (5,6,5,1,5,6,5).
2) The Information Display (65) is not supported on the P62, P80, and P82 consoles, access Club
Setting (5,1,7,6,5,7,6,1) to access similar data.
.
(1)
.
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3 Standard Service Modes
How to Access the Service Software
How to Access the Service Software
The process to access the service software varies between console models. Go to section listed below for your particular console to learn how to access the service software.
P10 and P30 Series Consoles
Steps:
1. Press either the STOP, PAUSE, or RESET hardkey an immediately type in the access
code.
P62 and P82 Series Consoles
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3 Standard Service Modes
Navigating the Service Software Menus
Steps
1. Make sure the P82 is set to the Welcome home page.
2. Press and hold the VOL down key while pressing CH up >CH down > CH down > CH
up:
3. Use the touch keypad to type in the service access code.
Navigating the Service Software Menus
The hardkeys and softkeys used to navigate the service software menus vary between console models. Go to section listed below for your particular console to learn how to navigate the
service software menus.
P10 & P30 Series Consoles
The service software menus are organized in a sequential top-menu to sub-menu architecture.
Menus and submenus are accessed using a combination of Up/Down arrow, OK, BACK, and
ENTER keys. By design, the arrow keys should be used to scroll from one menu item to the
next, while the OK, ENTER, and BACK keys are used to enter and exit submenus. In some
cases the operation is inconsistent, and the OK/ENTER key will instead advance to the next
menu rather than enter a submenu
CONSOLE KEY FUNCTION/DESCRIPTION
Up/Down Moves up and down through the current menu.
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3 Standard Service Modes
CONSOLE KEY FUNCTION/DESCRIPTION
OK Selects the current menu item or confirms settings.
P62 Series Consoles
BACK/CLEAR
• Returns to the previous menu level without saving changes.
• Hold Back to exit the Display test.
PAUSE • Exits service mode
• Press and hold PAUSE for greater than 6 sec will open the Error
Log or show the "Stuck Key" message when there are no logged
errors.
P80 and P82 Series Consoles
:
The P80 and P82 consoles use the touchscreen softkeys to select items and navigate the service software and diagnostic test menus.
Follow the on-screen prompts run the diagnostic tests.
CONSOLE KEY FUNCTION/DESCRIPTION
Softkey controls Use your finger to touch the on-screen softkey controls (OK.
START, STOP, BACK, etc.) or menu item to select.
Scroll Up/Dwn Use your finger to select while swiping your finger Up/Dwn to scroll
through menu items. Some menus provide a scroll bar on the
screen right side to scroll Up/Dwn.
BACK softkey
• Use the touchscreen BACK softkey to return to the previous menu display.
• Continue selecting the BACK softkey to exit the service software.
PAUSE hardkey Stop a running diagnostic test.
P62 Series Consoles
The P62 console uses a combination of touchscreen softkeys and keypad hardkeys to select
and navigate thru the service software programs. The P62 uses the BACK hardkey to return
to the previous menu and the PAUSE hardkey to stop a runing diagnostic test.
Follow the on-screen prompts run the diagnostic tests.
CONSOLE KEY FUNCTION/DESCRIPTION
Softkey controls Use your finger to touch the on-screen softkey controls (OK. START,
Experience Series 700 Line Treadmills
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3 Standard Service Modes
Hardware Validation Service Mode (51765761)
CONSOLE KEY FUNCTION/DESCRIPTION
STOP, etc.) or menu item to select.
Scroll Up/Dwn Use your finger to select while swiping your finger Up/Dwn to scroll
through menu lists. Some menus provide an on-screen scroll bar to
scroll Up/Dwn.
BACK hardkey
• On P62 consoles, use the control keypad BACK hardkey to go back
or return to the previous menu display.
• Continue selecting the BACK hardkey to exit the service software.
PAUSE hardkey Stop a running diagnostic test.
Hardware Validation Service Mode (51765761)
Access Code: 5,1,7,6,5,7,6,1 (see "Service Access Codes" on page17)
The hardware diagnostic tests are accessed thru the Hardware Validation service software
mode Hardware Validation mode provides a set of automated diagnostic tests and hardware
calibration routines used to troubleshoot, calibrate, and verify machine proper operation.. The
diagnostic tests are customized for the particular equipment type and console configuration.
P10 & P30 Series Consoles
Menu path:Hardware Validation Tests (5,1,7,6,5,7,6,1) > Hardware Validation Tests.
DIAGNOSTIC
TEST
DISPLAY TEST
Tests the console LEDs. Successively press the OK key to verify each
TEST DESCRIPTION
Experience Series 700 Line Treadmills
21
3 Standard Service Modes
Hardware Validation Service Mode (51765761)
DIAGNOSTIC
TEST
KEYBOARD TEST
PVS KEY TEST
HEART RATE
ACTIVE STATUS
LIGHT
AS LIGHT
BRIGHTNESS
MC2LIGHT
BELT SPEED
TEST
TEST DESCRIPTION
group of LEDs and verify that all LEDs illuminate. Press Back to exit the
test.
An illuminated LED map of the function keys will be shown. Press each individual key and verify that the corresponding LED extinguishes. Press and
hold BACK to exit the test.
Not used, OEM test.
Tests the unfiltered, filtered, and pulse heart rate. Grasp the grips to test the
hand held heart rate. Use a Polar heart rate simulator to test the wireless
heart rate. Press the BACK button to exit this test.
The current ASL1status light state (blue. pulsing blue, yellow, & pulsing yellow).
Sets the ASL light brightness level and ON/OFF state:HIGH. MED, LOW,
and ON/OFF.
Shows current state of MC LED-Hold Quick Start to reset.
Menu path: MACHINE TEST > BELT SPEED TEST
Tests belt operating condition in 0.1 speed increments
Test parameters:
AUTO STOP TEST
INCLINE TEST
• AMPS IN: Treadmill input Current.
• VOLTS IN: Treadmill input Voltage
• VBUSS: Treadmill internal buss Voltage
• AMPS MTR: Current supplied to the drive motor.
Menu path: MACHINE TEST > AUTO STOP TEST
Test parameters;
• Status - User detected on running belt (detected/not detected)
• Step Count - Average # of footplants. Footplant averaging delay reset with
each speed change.
.
Menu path: MACHINE TEST > INCLINE TEST
Test parameters;
• A/D - lift motor incline position potentiometer A/D number.
1
Active Status Light: Service and maintenance status light.
2
Motor Controller Module
Experience Series 700 Line Treadmills
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3 Standard Service Modes
Hardware Validation Service Mode (51765761)
DIAGNOSTIC
TEST
• SEC - UP/DWN command response delay between the UPCA1and
LPCA2.
• Glitches - Momentary failures in the A/D potentiometer output. If there are
more than 50 Glitches, the lift motor should be replaced.
.
STOP KEY TEST
Menu path: MACHINE TEST > STOP KEY TEST
(P10, P30 consoles only)
Verifies the Stop Key and E-Stop function
Test sequence steps;
1.StopKey test - Press the Stop Key
2.Lanyard ESTOP test- Pull the lanyard to trip the emergency stop function.
3.Exit test - Press the Stop button to reset and exit test.
P62, P80, and P82 Series Consoles
TEST DESCRIPTION
Menu path:Hardware Validation Tests (5,1,7,6,5,7,6,1) > System Settings > System
Tests.
On P62, P80, and P82 consoles, the diagnostic tests are located in the Hardware Validation
System Tests menu.
SYSTEM TESTS TEST DESCRIPTION
AUTO STOP
TEST
BELT SPEED
TEST
Menu path: MACHINE TEST > AUTO STOP TEST
Test parameters;
• Status - User detected on running belt (detected/not detected)
• Step Count - Average # of footplants. Footplant averaging delay reset with
each speed change.
Menu path: MACHINE TEST > BELT SPEED TEST
Tests belt operating condition in 0.1 speed increments
Test parameters:
• AMPS IN: Treadmill input Current.
• VOLTS IN: Treadmill input Voltage
• VBUSS: Treadmill internal buss Voltage
1
Upper PCA board
2
Lower PCA board
Experience Series 700 Line Treadmills
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