Service Manual
SBK800-16 SPINNER
BIKE LINE
SPINNER RALLY
SPINNER SHIFT
SPINNER RIDE
®
Contents
1Introduction 1
General Information 3
Orientation Convention 3
Tools 3
Specification Summary 3
Parts 4
Lubrication 5
Cleaning 5
Safety Guidelines 6
2Operation Verification 7
Operation Verification Checklist 7
3Adjustment Procedures 8
Available Adjustment Procedures 8
Belt Drive Tension Adjustment 9
About 9
Procedure 9
Chain Drive Tension Adjustment 11
About 11
Procedure 11
Leveling Adjustment Procedure 15
4Replacement Procedures 16
Available Replacement Procedures 16
Belt/Chain Guard Cover Replacement 18
About 18
Procedure 18
Belt and Flywheel Replacement 21
About 21
Page ii
Procedure 21
Brake Pad Replacement 24
About 24
Procedure 24
Chain Drive and Flywheel Replacement 27
About 27
Specifications 27
Procedure 27
Handlebar Assembly Replacement 30
About 30
Procedure 30
Handlebar Adjustment Knob Replacement 34
About 34
Procedure 34
Pedal Replacement 36
About 36
Specifications 36
Specialized Tools 36
Procedure 36
Crank Arm Replacement 41
About 41
Specifications 41
Specialized Tools 41
Procedure 41
Resistance Knob Replacement 44
About 44
Procedure 44
Seat Assembly Replacement 50
About 50
Page iii
Procedure 50
Stabilizer Replacement 52
About 52
Front Stabilizer Replacement 53
Rear Stabilizer Replacement 55
5Troubleshooting 57
About 57
Introduction To Troubleshooting 57
Basic Steps 57
Belt Drive Issues 59
Applies To 59
Issues 59
Chain Drive Issues 60
Applies To 60
Issues 60
Resistance Issues 61
Applies To 61
Issue 61
Cause 61
Solution 61
6Spinning® Studio Console 62
About 62
Features 62
Cadence (RPM) sensor installation 63
Heart Rate Belt Bluetooth Pairing 63
Service and Maintenance 63
7Preventive Maintenance 64
About 64
General Care 64
Page iv
Maintenance Schedule 65
8Parts 68
Belt Drive Series Bikes 69
Chain Drive Series Bikes 72
Appendix A : Edition Information i
Edition i
Additional Documentation i
Copyright i
Appendix B : Notices and Safety ii
Trademarks ii
Intellectual Property ii
Warranty ii
Safety Instruction ii
Safety Notices iii
Page v
1 Introduction
1Introduction
If you are not a Precor certified servicer, you must not attempt to service any Precor Product.
Call your dealer for service information.
WARNING: This service documentation is for use by Precor certified servicer pro-
viders only. Personal injury can result from electrical shock and/or mechanical moving
parts.
This service manual applies to the SBK800 Spinner®line Rally™, Shift™, and Ride™ bike models. This document contains information required to service, repair, troubleshoot, and maintain
the bikes.
Spinner Bike Product Models
Spinner®Rally™ SBK861, SBK863
Spinner®Shift™ SBK841, SBK843
Spinner®Ride™ SBK821, SBK823
Additional Documentation
There is also an online web version if you have internet access at: Online Service Manual
See Also
"General Information" on page3
"Safety Guidelines" on page6
"Operation Verification" on page7
"Preventive Maintenance" on page64
"Adjustment Procedures" on page8
"Replacement Procedures" on page16
"Troubleshooting" on page57
Page 1
1 Introduction
Page 2
1 Introduction
General Information
General Information
The following information provides general equipment and service information that will help
you to use this manual to properly repair and maintain the bike.
Orientation Convention
The equipment orientation (front, right, left, back) used in manual is referenced to a user sitting
on the equipment facing the handlebars.
Tools
Recommended set of service and repair tools:
l Metric Hex Key set (2.5 - 6mm) l Torque wrench 40 ft-lbs (54 N•m
l Metric Wrench set (10 - 21mm) l Crank Extractor (Part:X-Tools Crank Extractor)
l Screw driver set ) l Belt Tension Gauge (recommended Kent-Moore BT-33-
(1)
73-F)
Note: (1) Required for pedal removal.
Specification Summary
This table provides a summary of system component specifications.
System Component Specification
Pedal Torque 33 ft-lb (45 N•m)
Page 3
System Component Specification
Belt Drive Tension 140 - 150 lbs
Chain Drive Tension 1/2 in (1.3 cm) up/dwn travel
Stabilizer fastener Torque 15.6 ft-lbs (21 N•m)
Axle Nut Torque 29.5 ft-lbs (40 Nm)
.
Parts
IMPORTANT: Always purchase OEM replacement parts and hardware from Precor.
If you use parts not approved by Precor, you could void the Precor Limited Warranty.
Use of parts not approved by Precor may cause injury.
Major Assembly and Parts Location
1 Introduction
General Information
Exploded View Diagram and Parts List
There is a copy of the parts
Exploded View Diagram
and
Parts Identification List
included in
the "Parts" on page68 chapter that you can use as a quick reference. It is recommended that
you go to the servicer partners Precor Connect website to view the most current parts
information including the
Exploded View Diagram
and
Parts Identification List
.
Page 4
1 Introduction
General Information
l
Precor Connect Partner Website
Lubrication
Common metal parts Use only synthetic lubricants such as Mobile 1 Synthetic grease or
Super Lube with Teflon. Use of unapproved lubricants, cleaners, or solvents may void the bike
warranty.
Chain Lubricant: Use a high quality petroleum based chain lubricant such as
ior Lubricant
or equivalent.
Tri-Flow Super-
Cleaning
1. Wipe down equipment with recommended cleaning solution.
l General: 1 oz. mild soap to 30 oz. water.
l Consoles: a diluted solution of one part 91% Isopropyl alcohol to one part water.
CAUTION: Do not use acidic cleaners and do not spray directly onto the equipment
surfaces.
2. Rinse using a clean lint-free cloth and dampened with water only. Dry completely with
another clean lint-free cloth.
Page 5
1 Introduction
General Information
Safety Guidelines
Safety guideline you need to know and follow:
l Read and follow all Warning notices to protect yourself from personal injury.
l Read and follow all Caution notices to prevent damage to the equipment.
l Read the owner’s manual and follow all operating instructions.
l Operate the equipment on a solid, level surface.
l Visually check the equipment before beginning service or maintenance operations. If it
is not completely assembled or is damaged in anyway, do not attempt to operate the
equipment.
l Never place liquids on any part of the equipment while performing service.
l To prevent electrical shock, keep all electrical components away from water and other
liquids.
l Do not use accessory attachments that are not recommended by the manufacturer-
such attachments can cause injury.
l Do not stand or climb on the handlebars, display enclosure or cover.
When servicing the equipment:
l During service operations you will be very close to moving machinery and voltage bear-
ing components:
o
Remove jewelry (especially from ears and neck),
o
Tie up long hair,
o
Remove neck ties, and
o
Do not wear loose clothing
See Also
"Safety Instruction" on pageii
"Safety Notices" on pageiii
6
2 Operation Verification
2Operation Verification
Use the Operation Verification Checklist to verify the bike operation. Verify the bike operation
at the completion of any maintenance procedure and when it is necessary to ensure that the
bike is operating properly.
Operation Verification Checklist
Do an overall visual inspection of the bike looking for any loose hardware and/or
missing parts Repair and replace as needed.
Verify that the bike sets level and is stable on the floor, see "Leveling Adjustment
Procedure" on page15.
Verify that the seat height and forward/back adjustment operate correctly.
l Make sure that the seat post up/down movement is smooth and that the
pop-pins lock at different positions. .
l Make sure the forward/back slider movement is smooth and the adjust-
ment knob locks the seat in position.
Verify that the handlebar height and forward/back adjustment work correctly.
l Make sure the handlebar post up/down movement is smooth and that the
pop-pins lock at different positions.
l Make sure the forward/back slider movement is smooth and the adjust-
ment knob locks the handlebar in position.
Set the resistance to minimum and pedal the bike at a moderate pace (55 rpm or
greater), increase the resistance to maximum and return to zero resistance.
l Verify that the resistance knob functions normally from min to max res-
istance.
l Verify that there were no unusual noises from the brake pads or flywheel
during operation.
l Verify that at maximum resistance, the bike was very hard to pedal.
Commercial use: Release all tension from the resistance knob when the operational check is completed.
Residential use: Use resistance knob to apply a small amount of resistance when
the operational check is completed.
.
Page 7
3 Adjustment Procedures
3Adjustment Procedures
Adjustment procedures provide you with the step-by-step adjustment instructions to bring systems and components into specification. Perform the adjustment procedures whenever a
trouble symptom points to a particular component and after a major component is removed/replaced.
Available Adjustment Procedures
"Belt Drive Tension Adjustment" on the facing page
"Chain Drive Tension Adjustment" on page11
"Leveling Adjustment Procedure" on page15
8
Belt Drive Tension Adjustment
About
This procedure provides instruction to verify and make adjustments to the belt drive tension.
The belt tension should be verified anytime the belt is replaced, at regularly scheduled preventative maintenance, or when there are any unusual belt related issues (noises, pedal slip,
etc.) while operating the bike.
Belt adjustment requires removing the front and rear belt guards and the use of a belt tension
gauge.
CAUTION: Improper belt adjustment will cause premature wear and may void the
Precor Limited Warranty.
Specifications
System Component Specification
Belt Drive Tension 140 - 150 lbs
Available Movies
(Internet Only)
Belt Tension Adjustment
Procedure
Review entire procedure before starting.
1. Remove front and rear belt guards, see "Belt/Chain Guard Cover Replacement" on
page18.
2. Remove all brake pad flywheel resistance by turning the resistance knob counterclockwise (-).
3.
Place the Belt Tension Gage onto the belt .
9
3 Adjustment Procedures
Belt Drive Tension Adjust ment
4. Adjust the belt tension between 140 - 150 lbs tension using the 13 mm belt tensioner
adjustment nut . Replace the belt if it cannot be adjusted within the specified limits.
5. Slowly turn the crank and verify the belt is operating smoothly and with no other issues
(noises, binding, etc.).
6. Mount and pedal bike to verify that there are no issues with the belt adjustment.
7. Replace belt guard covers in reverse order, see "Belt/Chain Guard Cover Replace-
ment" on page18.
8. Verify bike operation per "Operation Verification Checklist" on page7 and return to ser-
vice.
See Also
"Adjustment Procedures" on page8
10
Chain Drive Tension Adjustment
About
This procedure provides instruction to verify and make adjustments to the chain drive. The
chain tension should be verified anytime the chain is replaced, at regularly scheduled preventative maintenance, or when there are any unusual belt related issues (noises, pedal skip,
etc.) while operating the bike.
CAUTION: Improper chain adjustment will cause premature wear and may void the
Precor Limited Warranty.
Specifications
System Component Specification
Chain Drive Tension 1/2 in (1.3 cm) up/dwn travel
Axle Nut torque 29.5 ft-lbs (40 Nm)
Available Movies
(Internet Only)
Chain Tension Adjustment
Procedure
Review entire procedure before starting.
Chain tension verification
1. First verify the chain tension by inserting a screwdriver into the chain tension inspection
window (rear chain guard) and gently moving the chain up and down. A properly
adjusted chain will have 1/2 in (1.3 cm) up/dwn travel. If the chain is too loose or too
11
tight, continue procedure to adjust the chain tension.
3 Adjustment Procedures
Chain Drive T ension Adjustment
Chain adjustment instructions
1.
Remove the front chain guard access panel by removing the one fastener using a 5
mm hex key.
\
2. Remove all brake pad flywheel resistance by turning the resistance knob counter clockwise (-).
3.
Loosen the left and right axle nuts enough to allow axle movement using a 19 mm
wrench.
12
4. Chain adjustment requires proper chain tension and chain sprocket alignment. Equally
tighten or loosen the left and right chain adjustment nuts (10 mm wrench) so that
there is 1/2 in (1.3 cm) up/dwn travel.
a. Slowly turn the crank arm and adjust the chain tension so the chain falls smoothly
onto the front and rear sprockets.
b. Turn the crank and verify that the chain runs smoothly over the teeth of both front
and rear sprockets. The vertical gap between the flywheel rim and front forks
should be equal distance. Make small tension bolt adjustments as needed to align
the flywheel and sprockets.
13
3 Adjustment Procedures
Chain Drive T ension Adjustment
5.
Tighten the left and right axle nuts , torque to 29.5 ft-lbs (40 Nm).
6. Ride (pedal) the bike to verify there are no issues with the chain tension adjustment.
7. Replace the chain guard access panel.
8. Verify the bike operation per "Operation Verification Checklist" on page7 and return to
service
See Also
"Adjustment Procedures" on page8
14
Leveling Adjustment Procedure
Use this procedure to level the bike. Make sure the bike is level and sits firmly on the floor
before allowing anyone to use the bike.
IMPORTANT: Place the unit on a flat surface. Rotating the adjustable feet does not
compensate for extremely uneven surfaces.
Leveling the bike
1. Tighten all four leveling feet to fully lower the bike.
2. Try to rock the bike. If there is any movement, tip the bike to one side to locate the
adjustable feet.
3. Correct the height of each adjustable foot by turning it clockwise (+) to lower the bike, or
counterclockwise (-) to raise the bike.
4. When you are finished leveling the bike, place it on the floor. Recheck for movement
and readjust as necessary.
See Also
"Adjustment Procedures" on page8
15
4 Replacement Procedures
4Replacement Procedures
Replacement procedures provide you with the step-by-step instructions to remove and
replace system components.
Available Replacement Procedures
"Belt/Chain Guard Cover Replacement" on page18
"Belt and Flywheel Replacement" on page21
"Brake Pad Replacement" on page24
"Chain Drive and Flywheel Replacement" on page27
"Front Stabilizer Replacement" on page53
"Handlebar Assembly Replacement" on page30
"Pedal Replacement" on page36
"Rear Stabilizer Replacement" on page55
"Resistance Knob Replacement" on page44
"Seat Assembly Replacement" on page50
See Also
"Belt Drive Tension Adjustment" on page9
"Chain Drive Tension Adjustment" on page11
16
"Leveling Adjustment Procedure" on page15
17
4 Replacement Procedures
Belt/Chain G uard Cover Replacement
Belt/Chain Guard Cover Replacement
About
This procedure provides instruction to remove and install the front and rear Belt/Chain Guard
Covers.
The front belt/chain guard includes an access panel used to access the tensioner nuts and
right axle nut. The rear cover includes a chain tension window that allows you to verify the
chain tension. It is easiest to remove the rear guard cover first and then the front guard cover,
install in reverse order. All rear guard fasteners must be removed before the front guard can
be removed.
Available Movies
(Internet Only)
Belt/Chain Guard Cover Replacement
Procedure
Review entire procedure before starting.
Removal instructions
1.
Remove the rear belt guard cover by removing the fasteners (4x) using a 5 mm hex
key. Remove stared fastener last. Retain fastener hardware for installation.
Front Access Panel guard cover removal instructions
18
2.
Remove the front guard access panel by removing the one fastener using a 5 mm
hex key. Retain fastener hardware for installation.
Front Belt/Chain Panel guard cover removal instructions
3.
Remove the front belt/chain guard cover by removing the fasteners (4x) using a 5
mm hex key. The back cover bolts need to be removed to remove the front cover. Carefully slide the front cover over the pedal crank arm to remove. Retain fastener hardware
for installation.
Installation Instructions
4. Install the belt/ chain guard covers in reverse order:
a.
First install front cover and access panel .
b.
Then install the back cover . It is easiest to install the stared fastener first to
hold cover in position.
19
4 Replacement Procedures
Belt/Chain G uard Cover Replacement
See Also
"Replacement Procedures" on page16
20
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