Precor P30 Console Operating & Maintenance Manual

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Operating and Maintaining the P30 Console
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Edition Information
OPERATING AND MAINTAINING THE P30 CONSOLE
P/N 301096-201 rev C
Copyright © June 2011 Precor Incorporated. All rights reserved. Specifications subject to change without notice.
Trademark Note
Precor, AMT, and EFX are registered trademarks and Preva is a trademark of Precor Incorporated. Other names in this document may be the trademarks or registered trademarks of their respective owners.
Intellectual Property Notice
All rights, title, and interests in and to the software of the Preva Business Suite, the accompanying printed materials, any copies of such software, and all data collected via the Preva Business Suite, are exclusively owned by Precor or its suppliers, as the case may be.
Precor is widely recognized for its innovative, award-winning designs of exercise equipment. Precor aggressively seeks U.S. and foreign patents for both the mechanical construction and the visual aspects of its product design. Any party contemplating the use of Precor product designs is hereby forewarned that Precor considers the unauthorized appropriation of its proprietary rights to be a very serious matter. Precor will vigorously pursue all unauthorized appropriation of its proprietary rights.
Precor Incorporated 20031 142nd Ave NE, P.O. Box 7202 Woodinville, WA 98072-4002 1-800-347-4404
http://www.precor.com
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Important Safety Instructions
This apparatus (hereinafter referred to as the console) is intended to be shipped with new Precor exercise equipment (hereinafter referred to as the base unit). It is not packaged for individual sale.
WARNING
To prevent injury, the console must be attached securely to the base unit following all assembly and installation instructions shipped with the base unit. The console is intended to be connected to AC mains power through the furnished power supply ONLY. It should be powered on only when installed as described in the assembly and installation instructions shipped with the base unit. The console is intended for use only with Precor fitness equipment, not as a standalone device.
Safety Precautions
Read all instructions in the documentation provided with your exercise equipment before installation of this device including all assembly guides, user guides, and owner’s manuals.
Always follow basic safety precautions when using this equipment to reduce the chance of injury, fire, or damage. Other sections in this manual provide more details of safety features. Be sure to read these sections and observe all safety notices. These precautions include the following:
Read all instructions in this guide before installing and
using the equipment and follow any labels on the equipment.
Make sure all users see a physician for a complete
physical examination before they begin any fitness program.
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4 Operating and Maintaining the P30 Console
Il est conseillé de subir un examen médical complet avant
d’entreprendre tout programme d’exercise. Si vous avez des étourdissements ou des faiblesses, arrêtez les exercices immédiatement.
Do not allow children, or people unfamiliar with the
operation of this equipment, on or near it. Do not leave children unsupervised around the equipment.
Make sure all users wear proper exercise clothing and
shoes for their workouts and avoid loose or dangling clothing. Users should not wear shoes with heels or leather soles, and they should check the soles of their shoes to remove any dirt and embedded stones. They should also tie long hair back.
Never leave the equipment unattended when it is plugged
in. Unplug the equipment from its power source when it is not in use, before cleaning it, and before providing authorized service.
Note: The optional power adapter is considered a power source for self-powered equipment.
Use the power adapter provided with the equipment. Plug
the power adapter into an appropriate, grounded power outlet as marked on the equipment.
Care should be taken when mounting or dismounting the
equipment.
Read, understand, and test the emergency stop
procedures before use.
Keep the power cord or optional power adapter and plug
away from heated surfaces.
Route power cables so that they are not walked on,
pinched, or damaged by items placed upon or against them, including the equipment itself.
Ensure the equipment has adequate ventilation. Do not
place anything on top of or over the equipment. Do not use on a cushioned surface that could block the ventilation opening.
Assemble and operate the equipment on a solid, level
surface.
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Important Safety Instructions 5
Proper Location for Equipment
For all equipment other than treadmills: Locate at
least 40 inches (1 meter) away from walls or furniture on either side of the equipment, and 40 inches (1 meter) away from objects behind the equipment.
For treadmills: Locate at least 40 inches (1 meter)
away from walls or furniture on either side of the treadmill, and at least 80 inches (2 meters) away from objects behind the treadmill.
Important: These location standards should also be used when positioning equipment away from sources of heat, such as radiators, heat registers, and stoves. Avoid temperature extremes.
Keep equipment away from water and moisture. Avoid
dropping anything on or spilling anything inside the equipment to prevent electric shock or damage to the electronics.
When using the treadmill, always attach the safety clip to
your clothing before beginning your workout. Failure to use the safety clip may pose a greater risk of injury in the event of a fall.
Do not operate electrically powered equipment in damp
or wet locations.
Never operate this equipment if it has a damaged cord or
plug, if it is not working properly, or if it has been dropped, damaged, or exposed to water. Call for service immediately if any of these conditions exist.
Maintain the equipment to keep it in good working
condition, as described in the Maintenance section of the assembly and maintenance guide. Inspect the equipment for incorrect, worn, or loose components, and then correct, replace or tighten prior to use.
If you plan to move the equipment, obtain help and use
proper lifting techniques.
Equipment Weight Restrictions: Do not use the treadmill
if you weigh more than 500 pounds (225 kg). If you weigh more than 350 pounds (160 kg), do not run on the treadmill. For all other fitness equipment, the weight limit is 350 pounds (160 kg).
Use the equipment only for its intended purpose as
described in this manual. Do not use accessory attachments that are not recommended by Precor. Such attachments may cause injuries.
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6 Operating and Maintaining the P30 Console
Do not operate the equipment where aerosol (spray)
products are being used or where oxygen is being administered.
Do not use outdoors. Do not attempt to service the equipment yourself, except
to follow the maintenance instructions in this manual.
Never drop or insert objects into any opening. Keep hands
away from moving parts.
Do not set anything on the stationary handrails,
handlebars, control console, or covers. Place liquids, magazines, and books in the appropriate receptacles.
Do not lean on or pull on the console at any time.
CAUTION: DO NOT remove the cover, or you may risk injury due to electric shock. Read the assembly and maintenance guide before operating. There are no user-serviceable parts inside. Contact Customer Support if the equipment needs servicing. For use with single phase AC power only.
Hazardous Materials and Proper Disposal
The batteries within self-powered equipment contain materials that are considered hazardous to the environment. Federal law requires proper disposal of these batteries.
If you plan to dispose of your equipment, contact Precor Commercial Products Customer Support for information regarding battery removal. Refer to Obtaining Service.
Product Recycling and Disposal
This equipment must be recycled or discarded according to applicable local and national regulations.
Product labels, in accordance with European Directive 2002/96/EC concerning waste electrical and electronic equipment (WEEE), determine the framework for the return and recycling of used equipment as applicable throughout the European Union. The WEEE label indicates that the product is not to be thrown away, but rather reclaimed upon end of life per this Directive.
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Important Safety Instructions 7
In accordance with the European WEEE Directive, electrical and electronic equipment (EEE) is to be collected separately and to be reused, recycled, or recovered at end of life. Users of EEE with the WEEE label per Annex IV of the WEEE Directive must not dispose of end of life EEE as unsorted municipal waste, but use the collection framework available to customers for the return, recycling, and recovery of WEEE. Customer participation is important to minimize any potential effects of EEE on the environment and human health due to the potential presence of hazardous substances in EEE. For proper collection and treatment, refer to Obtaining Service.
Regulatory Notices for Cardiovascular Exercise Equipment
The regulatory information in this section applies to the exercise equipment and its control console.
Safety Approvals for Cardiovascular Equipment
Precor equipment has been tested and found to comply with the following applicable safety standards.
Cardiovascular Type Equipment:
CAN/CSA, IEC, EN 60335-1 (Household and similar
electrical appliances - Safety)
EN 957 (Stationary training equipment, class S/B
compliant equipment)
Radio Frequency Interference (RFI)
This Precor exercise equipment conforms to the following national standards defining acceptable limits for radio frequency interference (RFI).
Federal Communications Commission, Part 15
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a commercial installation. The equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the owner’s manual instructions, can cause harmful interference to radio communications.
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8 Operating and Maintaining the P30 Console
Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
WARNING
Per FCC rules, changes or modifications not expressly approved by the manufacturer could void the user’s authority to operate the equipment.
Industry Canada
This device complies with RSS-210:2007 of the Spectrum Management & Telecommunications Radio Standards Specification. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
This Class A digital apparatus complies with Canadian ICES-003.
Cet appareil numérique de la classe A est conforme à la norme NMB-003 du Canada.
ATTENTION: Haute Tension Débranchez avant de réparer
European Applications
CE compliance is claimed to the following directives:
2004/108/EC EMC Directive 2006/95/EC LVD Directive 2002/95/EC RoHS Directive
Directive compliance has been verified to the following standards:
EN 55022 EN 55024 EN 60335-1 EN 60065 (P80 and PVS)
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Important Safety Instructions 9
Electrical Recommendations: 120 V and 240 V Treadmills
Note: This is a recommendation only. NEC (National Electric Code) guidelines or local region electric codes must be followed.
You should have received a power cable that meets your local electrical code requirements along with the equipment. Precor treadmills must be connected to a 20 amp individual branch circuit that can be shared only with one PVS. If you need additional help with the power connections contact your Precor authorized dealer.
Important: An individual branch circuit provides a hot conductor
and neutral conductor to a receptacle. The conductors must not be looped, "daisy-chained", or connected to any other conductors. The circuit must be grounded according to NEC guidelines or local region electric codes.
Figure 1: North American 120-volt, 20-amp power receptacle
Figure 2: North American 240-volt, 20-amp power receptacle
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10 Operating and Maintaining the P30 Console
Electrical Recommendations: All Equipment Excluding Treadmills
Note: This is a recommendation only. NEC (National Electric Code) guidelines or local region electric codes must be followed.
For equipment fitted with a P80 console or Personal Viewing System (PVS) screen a separate power connection is required. For a 20 amp branch circuit up to 10 screens can be connected. If the branch circuit has any other devices plugged into the circuit the number of screens must be reduced by the wattage of the other devices.
Note: The typical splitter power cords that have IEC-320 C13 and C14 plugs have a recommended maximum capacity of five screens.
Figure 3: IEC-320 C13 and C14 plugs
Obtaining Service
Do not attempt to service the equipment except for maintenance tasks. If any items are missing, contact your dealer. For more information regarding customer support numbers or a list of Precor authorized service centers, visit the Precor web site at http://www.precor.com.
For the most current manuals, go to http://www.precor.com.
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Table of Contents
Important Safety Instructions ................................................... 3
Safety Precautions .................................................................................3
Hazardous Materials and Proper Disposal .................................... 6
Product Recycling and Disposal ....................................................... 6
Regulatory Notices for Cardiovascular
Exercise Equipment ...................................................................... 7
Electrical Recommendations:
120 V and 240 V Treadmills ...................................................... 9
Electrical Recommendations: All Equipment
Excluding Treadmills .................................................................. 10
Obtaining Service ................................................................................ 10
Getting Started .........................................................................13
Activating the Console for Self-Powered Equipment ................ 13
Identifying Parts of the Console ....................................................... 15
Setting Up the Console ............................................................ 19
System Settings .................................................................................... 19
Setting Club Parameter Values ....................................................... 20
Viewing the Informational Displays .............................................. 25
User ID Entry with CSAFE Equipment ........................................... 28
Introducing Users to the P30 Console ......................................31
Using the Touch Heart Rate Feature .............................................. 31
Using a Chest Strap Transmitter .................................................... 33
Using the Treadmill Safety Clip ...................................................... 33
Treadmill Auto Stop™ (Automatic Stop) Function ................... 35
Starting a Workout .................................................................. 37
Starting a Preset Programmed Workout ...................................... 37
Setting Options .................................................................................... 38
Pausing and Resuming an Exercise Session ................................ 39
Ending a Session................................................................................. 40
Programs ............................................................................................... 42
Maintenance ............................................................................ 45
Cleaning the Console and Display ................................................. 45
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Chapter 1
Getting Started
The P30 console offers administrators the ability to set default values that meet their specific needs. These settings include items like language, units of measure, and setting a maximum allowed workout time for each piece of equipment.
Activating the Console for Self-Powered Equipment
Precor equipment is either self-powered or externally powered using an optional power adapter. Self-powered equipment requires the user exercise to initialize the console. This section provides more detail about powering equipment.
Activating the Console for Self-Powered Equipment
On self-powered equipment, when a user starts exercising, the console initializes and displays the Welcome banner. A minimum rate of motion must be maintained for the Welcome banner to appear. The words PEDAL FASTER (or the equivalent message depending on the equipment type) appear in the display when the rate of motion drops below the minimum requirements.
The equipment saves its battery charge by moving into a shutdown mode. If the user does not maintain the minimum rate of motion, a 30-second shutdown process begins.
In this mode, the console displays a countdown indicator and ignores all keypresses. If no movement is detected or the rate of motion remains below the minimum, the indicator changes as the countdown continues.
Note: The user can resume exercising before the countdown period elapses and the program will continue from the point at which it was paused.
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Optional Use of the Power Adapter
An optional AC power adapter provides sustained power to the equipment. This adapter allows you to change settings without having to pedal the equipment. To purchase the power adapter, contact your dealer.
If you purchase the optional power adapter, you must also purchase the internal cable kit. The kit supplies the cable, bracket, and fasteners that connect the power adapter to the lower electronics board.
CAUTION: The internal cable kit must be installed by authorized service personnel. Do not attempt installation on your own as you could void the Precor Limited Warranty. For more information, refer to Obtaining Service.
Important: If this equipment includes a P80 console, the optional power adapter and the internal cable kit must still be installed to provide continuous power to the base unit and support its internal battery.
Once the internal cable kit is installed, you can plug the optional power adapter into the equipment. Plug the opposite end into the appropriate power source for your equipment (120 V or 240 V). Review the safety instructions found at the beginning of this manual before using the power adapter.
CAUTION: When the optional power adapter is in use, make sure that the power supply cord does not create a safety hazard. Keep it out of the way of traffic and moving parts. If the power supply cord or power conversion module is damaged, it must be replaced.
The control console functions differently when the power adapter is connected. Because the power adapter provides a constant source of power, a user can pause for brief periods without initiating shutdown procedures. When the pause time limit expires and the user has not resumed exercising, the console returns to the Welcome screen. The default pause time is 30 seconds for all fitness equipment. Refer to the manual for your control console for instructions on setting or changing the pause time limit.
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Getting Started 15
Identifying Parts of the Console
The following diagram provides information about the console keys. The number and actions of the console keys may differ slightly depending on the type of equipment.
Figure 4: P30 console keys
Table 1. Parts of the console
Number Part Name Details
Average Speed
Pace
Distance
Use the or arrows to change which item you want to display
Calories Displays the number of
calories you have burned
Heart Rate Displays your heart rate
Time Elapsed
Time Remaining
Use the or arrows to change how the time is displayed
Upper Text Display Scrolls information to guide the
user
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Number Part Name Details
Muscle Monitor -
EFX
Stride Length - AMT
Rate per Minute -
Climber
<blank> - Bike,
Treadmill
The Muscle Monitor
displays the muscles used to perform that workout.
Stride Length describes the
length of your steps during a workout.
Rate per Minute displays
the number of meters, feet, or steps that a user has gained during a workout.
Lower Display
Displays graphical information about your workout progress
Workouts
Manual: Available on all
equipment
Heart Rate: Available on all
equipment
Interval: Available on all
equipment
Weight Loss: Available on
all equipment except AMT
Variety: Available on all
equipment except AMT
Performance: Available on
all equipment except AMT
Fat Burner - AMT only
Quick Start Press to begin exercising
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Getting Started 17
Number Part Name Details
Options - All equipment except AMT
Press to enter Goals,
Language, Weight, Age, and Target Heart Rate information, More Options
Press More Metrics to
view additional metric information for all equipment except the AMT
Metrics:
Percent Complete
Time in Zone
Segment Time Remaining
Average Speed
Pace - Treadmill only
Calories per Minute
Calories per Hour
WATTS
METS
Target HR
Average HR
Elevations - Treadmill and
climber only
Stride Length - AMT only
Show All
Metrics key- AMT only Use to view Metric information
on AMT
Back Returns user to the previous
screen
Pause Use to momentarily stop
machine during a workout
OK and Up/Down arrows
Used to navigate options and settings
Speed or Intensity Indicator
AMT, bike, treadmill, EFX (single), and EFX (dual)
Incline or Resistance Indicator
Treadmill, EFX (dual), and climber
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Number Part Name Details
Number pad Use to enter numerical
information such as age, weight, and passwords.
Press Clear to delete the numbers entered.
Press Enter after you have entered numbers on this number pad.
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Chapter 2
Setting Up the Console
Use the System mode to configure settings in ways that benefit your users and your facility. The System menu is visible only to administrators and registered service technicians. Changes made to these settings are saved to the fitness equipment.
The System Settings categories are:
Club Settings Informational Display
System Settings
System Setting features remain hidden from club patrons and can only be accessed using special keypresses. To view the System Settings, the equipment must be in the Welcome state and display the Welcome banner. To access the Welcome banner, you must power the equipment. For self-powered equipment, use the optional power adapter, otherwise you will have to maintain the minimum rate of motion. For more information on self-powered equipment, refer to Activating the Console for Self-Powered Equipment.
The equipment is in the Welcome state when it is on, but not actually in use. This means that there is no exercise session, data entry, or diagnostic operation in progress.
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When the equipment is in the Welcome state:
PRECOR scrolls on the lower text display. SELECT A
WORKOUT OR PRESS QUICKSTART TO BEGIN scrolls in the upper text display.
The heart rate signal is the only segment activated. On the treadmill, the belt is not moving and the lift motor
is off.
Note: On self-powered equipment, the console initializes when you begin working out. You must maintain a minimum rate of motion for the Welcome banner to appear.
The changes made in System Setting modes become the default settings when the display resets to the Welcome banner.
CAUTION: If you change the Unit of Measure display on the treadmill, check the speed setting to verify that it is correct.
To view the Club Parameters settings:
1. At the Welcome banner, press Pause.
2. Press the following number keys in sequence to enter the password:
5 6 5 1 5 6 5
3. Press OK. The Set Club Parameters banner appears.
Table 2. Navigational keys for the system setting modes
Key Function
or Guides you through the settings menu and selections.
OK Select a menu selection.
BACK Returns to the previous menu level without saving
changes.
PAUSE Exits the System Settings mode and returns to the
Welcome banner.
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Setting Up the Console 21
Setting Club Parameter Values
Use this information to customize the equipment for your setting.
Safety Code (Treadmill only)
Value Range: Enabled or Disabled
(Default: Disabled)
When the equipment is shipped from the factory, the safety code protection feature is disabled. If you enable the safety code, your users will need to enter a four digit number to begin their exercise session and start the running belt. The code is 1 2 3 4.
Select Language (All Equipment)
Value Range: English, Deutsch, Espanol, Francais, Netherlands, Portugues, Rucckijj, and Italiano
(Default: English)
Select your preferred language for the console display.
Note: Programming prompts are not affected by language selection. The prompts in this section continue to appear in English.
Set Units (All Equipment)
Value Range: U.S. or Metric
(Default: U.S.)
The equipment can display measurements in either Metric or U.S. Standard.
Important: If you change the Unit of Measure on a treadmill, be sure to check the speed setting to verify that it is correct.
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Set Max Workout Time (All Equipment)
Value Range: 1 to 240 minutes
(Default: 60 minutes)
You can set a maximum workout time per session. Choose a time limit between 1 and 240 minutes, or select No Limit if you do not want to set a time limit. For example, if you set the time limit to 20 minutes, users can only enter a workout time between 1 and 20 minutes.
Select No Limit if you do not want to set a time limit.
Note: The Military Performance Programs will not complete if the maximum exercise time limit is less than 40 minutes. Set the maximum time about 40 minutes if you have enabled these performance programs.
Set Max Pause Time (All Equipment)
Value Range: 1 to 120 seconds
(Default: 120 seconds)
This setting limits how long equipment remains in a paused banner during a workout before it resets.
Note: The optional power adapter must be connected on self-powered equipment to establish a definitive pause time limit. If the optional power adapter is not attached and the rate of motion drops below the minimum requirements, the equipment begins its 30-second shutdown, effectively eliminating pause mode.
Set Cool Down Time (All Equipment)
Value Range: 0 to 5 minutes
(Default: 5 minutes)
Select the maximum amount of time the equipment remains in the cool down mode. The cool down time is the period of time following the completion of a program when the user exercises at a reduced work rate.
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Setting Up the Console 23
Creating a Custom Workout
Value Range: ON or OFF
(Default Value: OFF)
Create a customized program for your workout.
Note: This option is not available on all equipment.
To create a custom program:
1. At the SET CUSTOM PROGRAM prompt, press OK. The program profile appears in the display and a blinking
column indicates your starting point.
2. Press the down arrow key on the navigational keypad, to select the column you want to change.
3. To change the height of the column, refer to the following table.
Table 3. Custom Program keys
Equipment Key Name Description
Treadmill INCLINE Changes the column height and
affects the Custom Program incline.
EFX (835 only)
INCLINE Changes the column height and
affects the Custom Program ramp incline.
Bike RESISTANCE Changes the column height and
affects the Custom Program pedal resistance.
Climber RESISTANCE Changes the height of the column
and affects the Custom Program step resistance.
4. When you have set the column height, press the down arrow key on the navigational keypad to move to the next column. You can press the up arrow key to return to previous columns.
5. Continue adjusting the profile for each column. Note: Two custom programs are available on the
treadmill. Some Precor products contain only one custom program. The prompt indicates which one you have accessed. To select a second custom program (treadmill only), press the down arrow key on the navigational keypad, before pressing OK in step 6.
The Set Custom Program 2 default value is Disabled.
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24 Operating and Maintaining the P30 Console
6. When you have finished creating your program, press OK to save the program profile, and return to the Welcome banner. Press BACK, to exit this setting without saving your changes to the custom profile.
Set Speed Limit (Treadmill only)
Value Range: Full speed range of equipment
(Default: Maximum speed)
This setting limits how fast the running belt moves and, consequently, the number of speed settings that are available to the user. Use it to set the maximum speed that a user can enter when using the equipment.
The speed is displayed in miles per hour (mph) or kilometers per hour (kph) depending upon the units of measure (U.S. Standard or Metric) selected earlier. The speed ranges values from 0.5 to 16 mph (0.8 to 25.5 kph).
Set Incline Limit (Treadmill only)
Value Range: Full grade range of equipment
(Default: Maximum grade possible)
Set the maximum percent incline that a user can enter when using the equipment.
Hidden Programs (Treadmill only)
Value Range: Show Programs or Hide Programs
(Default: Hide Programs)
When set to Show Programs, all Performance Programs are available to a user through the PERFORMANCE key. These programs are: Gerkin Fitness Test, USAF PRT, NAVY PRT, ARMY PFT, USMC PFT, and Federal Law Enf. PEB.
If set to HIDE PROGRAMS, when the user presses PERFORMANCE, the message WORKOUT NOT AVAILABLE will scroll in the upper text display.
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Setting Up the Console 25
Set Resistance Range (Bike only)
Value Range: High, Medium, or Low
(Default: High)
You can set a low, medium, or high base resistance on the recumbent or upright bikes. There are 25 levels of resistance within each base setting, but the base setting affects the overall resistance range. The following ranges are available:
High: Provides full resistance range. Medium: Provides approximately two thirds of the
resistance that is available within the high group setting.
Low: Provides approximately one third of the resistance
that is available within the high group setting.
Set Crossramp Auto Level (EFX Dual only)
Value Range: 0 to 20
(Default: 10)
Use this setting to choose a specific ramp incline so that the EFX automatically returns to that incline at the end of a workout session.
Viewing the Informational Displays
Information Display settings are values that provide you with information about the equipment. Types of information contained in this setting group include, an event log, software and equipment serial numbers, and usage information.
To view the System settings:
1. At the Welcome banner, press Pause.
2. Press the following number keys in sequence to enter the password:
6 5
3. Press Enter.
Use the following table to set up customized Informational Display values.
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26 Operating and Maintaining the P30 Console
Table 4. Informational Displays values
Product Value Information provided
All ODOMETER The odometer value correlates to the
type of equipment and the standard of units, U.S. or Metric, selected in the programs.
Treadmill: Displays the number of
cumulative miles or kilometers logged to date.
EFX or AMT: Displays the number
of total strides logged to date.
Bike: Displays the number of total
revolutions logged to date.
Climber: Displays the number of
floors climbed.
All HOUR METER Displays the number of hours that
the equipment has been in use.
The equipment tracks the elapsed
minutes, but the value that appears is truncated to the nearest full hour.
All UPPER BOOT
SW PART NUMBER
Upper board application software part number and version
All UPPER BASE SW
PART NUMBER
Upper base application software version
All LOWER BASE
SW PART NUMBER
Lower application software version
All METRICS
BOARD
Software number on the Metrics Board
AMT STRIDE DIAL SW
PART NUMBER
Stride Dial software number
All SERIAL NUMBER Used to determine exact model and
type of equipment
All USAGE LOG The number of times each program
has been used and displays the associated cumulative minutes.
Helpful in determining user
preferences in program selection.
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Setting Up the Console 27
Product Value Information provided
All EVENT LOG Displays any event codes that may
have been detected by the software. For more information, refer to Event Log.
Event Log
The event log holds a maximum of 30 events. After the log reaches 30 events, older events are erased to make room for newer ones.
Each event log entry contains the following information:
Event number Odometer value when the event occurred Hour meter value at the time the event occurred Current drawn by the motor when the event occurred
(treadmill only)
The following table contains a list of events detectable by the software.
Table 5. Event log numbers and descriptions
Event Number
Description of Event
00 Upper PCA memory location event
02 RAM location event
03 EEPROM checksum event
05 Depressed key at power up
09 Lower PCA memory test event
10 Line Frequency out of acceptable range
11 Watchdog (Upper PCA) low voltage power
12 Watchdog (Lower PCA) low voltage power
13 Fan at incorrect speed (version 1 treadmills)
14 Fan fail (Lower PCA)
15 AC input voltage too high
16 AC input voltage too low
20 Too many maximum power requests in one second
21 Too many maximum consecutive power requests
22 No motor pulses at start up
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28 Operating and Maintaining the P30 Console
Event Number
Description of Event
23 Motor pulses missing after start up
24 Reduce speed requested, speed is not reducing
26 Motor pulse width incorrect
27 Too much drive motor current
28 Temperature too high
29 Excessive AC input current
30 Communications event lower board to upper board
31 Incorrect Communications event upper board to
lower board
32 Communication event upper board to lower board
33 Incorrect communications event lower board to
upper board
40 Lift motion detected
42 Lift position value out of range
43 Zero switch not found
44 Un-commanded lift motion
45 Lift going in the wrong direction
50 Too much brake (magnet) current
53 Cannot read target, cannot find home switch
54 Target pulses lost during operation
55 Brake home switch activated unexpectedly
60 Auto Stop sensor failure (treadmill)
61 Auto Stop not present (treadmill)
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Setting Up the Console 29
User ID Entry with CSAFE Equipment
This equipment is fully compatible with CSAFE protocols. When the equipment is connected to a CSAFE master device, the user is prompted to press ENTER and begin an identification process. The user ID is displayed as five zeros and indicates the starting point. The following table describes key functions while in CSAFE mode.
Table 6. CSAFE access keys
Keys Function
Number Keypad
Use the number keys to enter a user ID. Once you have entered the user ID number, press ENTER or OK to submit the user ID.
CLEAR Erases individual numbers in the user ID from right to
left.
ENTER or OK
Submits the user ID.
Note: User ID entry is bypassed when the user enters five zeros. No workout statistics are recorded.
PAUSE Resets to the Welcome banner.
A message appears on the display and indicates when the user ID is accepted by the CSAFE master device. Once program selection is complete, the user can begin exercising.
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30 Operating and Maintaining the P30 Console
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Chapter 3
Introducing Users to the P30 Console
CAUTION: Before beginning any fitness program, see your physician for a thorough physical examination. Seek advice from your physician to learn the target heart rate appropriate for your fitness level.
The P30 console offers an easy-to-follow display and multiple programs to help people meet their exercise needs.
Important: Please review the following sections in this guide with your users before allowing them to use the fitness equipment:
Important Safety Instructions Getting Started Using the Safety Clip (for treadmill only)
Using the Touch Heart Rate Feature
Note: Touch heart rate performance may vary based on a user’s physiology, fitness level, age, and other factors. You may experience an erratic readout if your hands are dry, dirty, or oily, or if the skin on your palms is especially thick. Wearing hand lotion can also cause an erratic readout. In addition, make sure that the sensors are clean to ensure proper contact can be maintained.
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32 Operating and Maintaining the P30 Console
To use the touch heart rate feature, place the palm of your hands directly on the metal heart rate sensors on the equipment’s handlebars. To ensure a more accurate heart rate readout, make sure you follow these tips:
Both hands must grip the sensors for your heart rate to
register.
It takes a number of consecutive heart beats (15-20
seconds) for your heart rate to register.
When gripping the sensors, do not grip tightly. Keep a
loose, cupping hold. Holding the grips tightly can affect the reading.
As you work out, your perspiration will help transmit your
heart rate signal. If you have difficulty using the handheld grips to determine your heart rate, try the sensors again later in the workout to see if you can obtain a heart rate signal.
If the touch heart rate feature does not work for you,
Precor recommends that you use a chest transmitter strap.
Figure 5: Heart rate target zones
CAUTION: Your heart rate should never exceed 85% of your maximum aerobic heart rate. Your maximum heart rate is equal to 220 minus your age.
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Introducing Users to the P30 Console 33
Using a Chest Strap Transmitter
WARNING
Signals used by the Chest Strap Transmitter (or heart rate strap) may interfere with pacemakers or other implanted devices. Consult your physician and the manufacturers of your Chest Strap Transmitter and implanted device before using a Chest Strap Transmitter.
Wearing a chest strap transmitter during your workout provides steady heart rate information. For the equipment to detect your heart rate, you must grip the touch heart rate sensors or wear a chest strap transmitter while exercising. In the presence of both touch and wireless data, the touch data takes precedence and will display.
Note: To receive an accurate reading, the strap needs to be in direct contact with the skin on the lower sternum (just below the bust line for women).
To use a chest strap transmitter:
1. Carefully dampen the back of the strap with tap water.
Important: Do not use deionized water. It does not have the proper minerals and salts to conduct electrical impulses.
2. Adjust the strap and fasten it around your chest. The strap should feel snug, not restrictive.
3. Make sure that the chest strap is right-side-up, lies horizontally across, and is centered in the middle of your chest.
4. Test the chest strap placement by checking the heart rate function on the equipment. If a heart rate is registering, your chest strap placement is correct. If the equipment does not register a heart rate, readjust the strap and recheck the heart rate function.
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34 Operating and Maintaining the P30 Console
Using the Treadmill Safety Clip
The treadmill is equipped with two different stop functions, which behave as follows:
If the user … Then the treadmill
belt …
And the console …
Presses down on the red STOP button
Slows to a stop Shows that the
exercise workout is paused
Pulls on the lanyard attached to the safety clip and trips the restart switch
Slows to a stop Shows the words
PUSH TO RESET SWITCH and an arrow pointing to the Restart switch
The restart switch is located just below the console and immediately behind the red STOP button, as shown in the following illustration. When it is tripped, the bar pops up, displaying the words PUSH TO RESET SWITCH on its front side. The treadmill does not operate while these words are visible.
Figure 6: Restart switch
Instruct users on how important it is to use the safety clip while exercising on the treadmill, and demonstrate how they should attach it to their clothing near the waistline.
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Introducing Users to the P30 Console 35
If the restart switch trips during exercise, perform the following steps:
1. Reattach the safety clip if necessary.
2. Press the restart switch down until it clicks, returning it to its normal position.
Note: If the restart switch trips, all information about the current workout is deleted.
3. Start the workout from the beginning, reducing the time as needed to account for the amount of exercise that has been completed.
Figure 7: Attaching the safety clip
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36 Operating and Maintaining the P30 Console
Treadmill Auto Stop™ (Automatic Stop) Function
Important: The default setting for this feature is ON. An administrator can turn off this feature in the System Settings; however, Precor recommends it remain ON.
The Auto Stop™ (Automatic Stop) feature is designed to bring the treadmill to a gradual stop when it is not in use. This might occur if a user steps off the treadmill before the end of a workout and leaves the treadmill running.
Sixty seconds after a treadmill workout starts or resumes, the equipment begins Auto Stop monitoring. If a user is detected, then no message appears, and the selected workout continues.
If no user is detected after an additional 30 seconds, the console displays the message NO USER DETECTED, STOPPING IN 10 SECONDS as notification of the pending stop. During the display of this message, a ten second countdown begins. If a user does not override the countdown, the belt comes to a gradual stop after the countdown is complete.
Note: Users weighing more than 90 pounds (41 kg) are detected within the speed and position limits of the feature. Users weighing 50 pounds (22.7 kg) to 89 pounds (40.5 kg) may not be detected depending on their speed and location. Always be aware of and follow the console’s instructions for proper operation.
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Chapter 4
Starting a Workout
CAUTION: If you are using a treadmill, be sure to attach the security clip to your clothing before starting your workout.
The equipment is in the Welcome state when the words
SELECT A WORKOUT OR PRESS QUICKSTART TO BEGIN
scroll across the scrolling upper text display and PRECOR scrolls on the lower text display.
If the equipment is connected to CSAFE, the words SELECT A WORKOUT, PRESS QUICKSTART, OR ENTER TO BEGIN scroll across the upper text display.
If anything else appears on the screen, press Pause to display the Welcome banner.
From this screen, there are two ways to begin a workout:
Press GO (Quick Start™ method).
This action launches the Manual program. Calculations, such as calories used, are based on a 150-lb (68 kg), 35-year old individual. You can complete a workout using this program with default values, or you can change workout settings.
Press one of the preset workouts.
When a user reaches the club time limit during a workout, the workout limit in minutes appears before the words CLUB TIME LIMIT REACHED, WORKOUT ENDING, appear in the upper text display.
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38 Operating and Maintaining the P30 Console
Starting a Preset Programmed Workout
Preset workouts are a great way to tailor your workouts to your fitness goals, stay challenged, and add variety to your sessions. Most P30 equipment contains multiple preset workouts. These workouts include:
Manual Heart Rate Interval Weight Loss (Fat Burner on some equipment) Variety Performance
Climber-specific programs are:
City Steps Fat Burn Rolling Hill Steady Climb Pyramid
Setting Options
Goal, Language, and Unit options can be set before you begin a workout. Once you begin a workout or press Quick Start, you can also enter Age and Weight, and a Target Heart Rate goal.
To choose a workout goal before you begin exercising:
1. From the Welcome banner, press OPTIONS. Goal is the first option.
2. To choose the Goal option, press OK. Goal options are Time, Distance, and Calories.
3. Use the Up and Down arrows to increase or decrease your time, distance, or calorie goal.
4. Once you have entered a goal, press OK.
5. To continue to the next option category, Press OPTIONS again.
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Starting a Workout 39
To choose a language setting before you begin exercising:
1. From the Welcome banner, press OPTIONS.
2. Press OPTIONS again to choose the Language option, and press OK.
3. Use the Up and Down arrows to navigate the list of available languages. To select a language, press OK.
Language choices are: English, Deutsch, Espanol, Francais, Nederlands, Portugues, Rucckijj, and Italiano.
4. To continue to the next option category, press the Up or
Down arrows.
To choose a unit of measure before you begin exercising:
1. From the Welcome banner, press OPTIONS.
2. Press OPTIONS twice to go UNITS.
3. Use the Up and Down arrows to select a unit of measure.
4. Once you have selected a unit of measure, press OK.
Setting Options after You Begin a Workout
Once you begin a Quick Start workout or choose a Workout, you can enter your Weight and Age, and a Target Heart Rate goal. The Language and Units settings are also available.
To enter your Age and Weight during a workout:
1. Press OPTIONS.
2. Weight/Age is the first option. To choose this option, press OK.
3. Use the Up and Down arrows to increase or decrease your weight.
4. Once you have selected your weight, press OK.
5. Repeat steps 1 - 4 to enter your age.
6. To continue to the next option category, press the Up or Down arrows.
The Target Heart Rate option appears.
7. Enter a target heart rate goal, and press OK. At this time, you can set Units and Language if you have
not selected these options prior to beginning your workout.
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40 Operating and Maintaining the P30 Console
Pausing and Resuming an Exercise Session
When you interrupt a workout, the equipment responds in one of two ways, depending on how it is powered.
Paused (Externally Powered Equipment)
When the session is paused, the belt speed is slowly reduced to zero, or the resistance is slowly reduced to the minimum. The lift motor is turned off leaving the incline or crossramp at its current position. Data entry is canceled.
When you press Pause on all non-treadmill equipment, it displays the summary screen with your workout metrics. After displaying the summary, it returns to the Welcome screen.
Pending Shutdown (Self-Powered Equipment)
On self-powered machines, the paused state is equivalent to the pending shutdown state. When you stop working out, the equipment begins a 30 second countdown.
The accumulated metrics (e.g., time, strides, distance, calories) hold their current values and do not change. Data entry may not be started.
To restart the program, begin working out again. The resistance is reset to what it was when the program was paused.
If the equipment remains inactive for more than 30 seconds, the power is lost and the equipment bypasses the workout summary screen.
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Starting a Workout 41
Ending a Session
Cooling down is an important aspect of your workout because it helps reduce muscle stiffness and soreness by transporting excess lactic acid out of the working muscles. In addition, a three to five minute cool down allows your heart rate to return to its normal, resting state.
At the end of your workout, a Summary screen displays your average heart rate during your workout and your accumulated workout metrics.
If you performed a fitness test exercise program, an initial message presents a fitness score.
The next two messages display the user’s average and maximum heart rate during the session. These messages are only displayed if heart rate data was acquired during the session, i.e., a valid heart rate number was displayed at least once during the session.
The summary state times out in two minutes, causing a return to the Welcome banner. If the machine is in a CSAFE Finished state then the summary state must last for at least the CSAFE timeout value, typically 10 seconds. If it has not lasted that long, then before returning to the Welcome banner, the word RESETTING appears until the CSAFE finished state ends.
Three different types of metrics are captured during a workout.
Controlled Metrics can be set and changed. They include:
Resistance Level (AMT, EFX, bike) Speed (treadmill) Incline (treadmill) Steps/Minute (climber)
Current Performance Metrics describe the intensity of a workout in real time. They include:
Calories/Minute, Calories/Hour Heart Rate Speed (treadmill, bike) Revolutions/Minute (bike) Strides/Minute (AMT, EFX)
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42 Operating and Maintaining the P30 Console
Accumulated Metrics describe the overall performance
throughout the entire exercise session. They include:
Time:
Count-down Mode Count-up Mode
Calories Distance:
Average Strides/Minute (AMT, EFX) Average Speed (treadmill, bike) Floors (climber)
Programs
Preset workouts are a great way to tailor your workouts to your fitness goals, stay challenged, and add variety to your sessions In the following figures, the elevated areas show the work expenditure for each preset program.
Manual
During this workout, resistance and speed changes are completely under your control. The profile is initially a flat line. Any increase or decrease made in one workout segment will increase or decrease all remaining portions by the same amount.
Heart Rate
This workout computes your target heart rate based on the calculation, 60% of 220 minus your age; however, you can override this value. The equipment adjusts resistance and/or incline to maintain your target heart rate while you work out.
When a heart rate signal is not received, a heart shape with a question mark appears in the upper text display. Recheck your hand grip on the handheld sensors or the placement of your chest strap.
For the unit to detect your heart rate, you must grip the handheld heart rate sensors or wear a chest strap while exercising. In the presence of both handheld and wireless data, the handheld data takes precedence and displays.
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Starting a Workout 43
Interval
The Interval workout is primarily for conditioning your cardiovascular system. This workout is designed to raise and lower your heart rate in a repeating fashion for a user-defined period of time by alternating rest and work intervals. Workout intensity is adjustable.
Weight Loss
The workout time is fixed at 28 minutes. The workout consists of four intervals, each lasting eight minutes. You can change the resistance at any time during the work interval.
Variety
During this workout, resistance and speed vary throughout the workout in a random pattern.
Performance
Note: When a user presses PERFORMANCE, the message WORKOUT NOT AVAILABLE will scroll in the upper text
display, if the console is set to HIDE PROGRAMS in the Settings menu.
The Fitness Test, available by pressing the PERFORMANCE key, provides a means of comparing your fitness level with the official fitness test of the International Association of Firefighters (IAFF). It is written using the Gerkin Protocol, which is the basis for the official IAFF fitness test and part of their Wellness and Fitness Initiative.
During the test, the equipment gradually increases the incline and speed in specific stages. The keypads are disabled. Whatever stage you are at when the test ends determines your aerobic capacity and establishes your VO
2
max. Once you complete the test, a fitness score appears as part of the workout summary.
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44 Operating and Maintaining the P30 Console
City Steps (Climber only)
The City Steps Program increases and decreases your step rate in stages. In each stage, the rate gradually rises to a peak and then falls quickly back to the starting rate. This pattern is repeated. You can override the settings for each column. Any increase or decrease made in one program segment will increase or decrease all remaining portions by the same amount.
Fat Burn (Climber only)
This intense program is designed to burn fat and increase cardiovascular conditioning. Step rate fluctuates mildly within a high-intensity range. Anytime during the program, you can override the settings, and the remaining profile columns will change accordingly. The changes are applied throughout the remainder of the program.
Rolling Hill (Climber only)
This cardio-conditioning program provides a high step rate. Like the Aerobic program, it involves several “peaks” and “valleys” in step rate; however, the dips in intensity during “rest” periods are smaller, resulting in more consistent intensity. You can override the settings for each column. The changes also raise or lower the columns on the remaining portion of the program profile.
Steady Climb (Climber only)
The Steady Climb program slowly increases the step rate until it culminates at the end of the program. You can override the settings for each column. The changes also raise or lower the columns on the remaining portion of the program profile.
Pyramid (Climber only)
The Pyramid Program slowly increases the step rate to a “peak” and then slowly decreases back to a slower rate. As the step rate increases, resistance is decreased and then increases as the step rate decreases. Any increase or decrease made in one program segment will increase or decrease all remaining portions by the same amount.
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Chapter 5
Maintenance
To keep the equipment functioning properly, perform the minor maintenance tasks in this section at the intervals suggested. Failure to maintain the equipment as described in this section could void the Precor Limited Warranty.
DANGER
To reduce the risk of electrical shock, always disconnect the equipment from its power source before cleaning it or performing any maintenance tasks. If the equipment uses an optional power adapter, disconnect the adapter.
Cleaning the Console and Display
The console requires little maintenance once installed. Precor recommends that you clean the console before and after each exercise session.
To remove dust and dirt from the console:
Wipe all exposed surfaces with a soft cloth that you have
moistened with a solution of 30 parts of water to 1 part of Simple Green® (for more information, visit www.simplegreen.com).
Important: Do not use any acidic cleaners. Doing so will weaken the paint or powder coatings and void the Precor Limited Warranty. Never pour water or spray liquids directly on the console or console’s screen.
It is important to avoid using any corrosive chemicals on the
console or screen.
Always dampen the cloth and then clean the screen. Be sure
to spray the cleaning liquid onto the cloth, not the console, so that drips do not seep into the console.
Apply the cleaner with a soft, lint-free cloth. Avoid using gritty
cloths.
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46 Operating and Maintaining the P30 Console
Notes:
Page 49
Notes 47
Notes:
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48 Operating and Maintaining the P30 Console
Notes:
Page 51
Page 52
Precor Incorporated 20031 142nd Avenue NE P.O. Box 7202 Woodinville, WA USA 98072-4002
P30 OM 301096-201 rev C, en
Page 53
Assembling and Maintaining Elliptical Fitness Crosstrainers
EFX® 883 • EFX® 833 • EFX® 823
Page 54
Page 55
Page 56
Edition Information
ASSEMBLING AND MAINTAINING ELLIPTICAL FITNESS CROSSTRAINERS: EFX 883 / 833 / 823
P/N 300712-341 rev G
Copyright © July 2011 Precor Incorporated. All rights reserved. Specifications subject to change without notice.
Trademark Note
Precor, AMT, and EFX are registered trademarks and Preva is a trademark of Precor Incorporated. Other names in this document may be the trademarks or registered trademarks of their respective owners.
Intellectual Property Notice
All rights, title, and interests in and to the software of the Preva Business Suite, the accompanying printed materials, any copies of such software, and all data collected via the Preva Business Suite, are exclusively owned by Precor or its suppliers, as the case may be.
Precor is widely recognized for its innovative, award-winning designs of exercise equipment. Precor aggressively seeks U.S. and foreign patents for both the mechanical construction and the visual aspects of its product design. Any party contemplating the use of Precor product designs is hereby forewarned that Precor considers the unauthorized appropriation of its proprietary rights to be a very serious matter. Precor will vigorously pursue all unauthorized appropriation of its proprietary rights.
Precor Incorporated 20031 142nd Ave NE, P.O. Box 7202 Woodinville, WA 98072-4002 1-800-347-4404
http://www.precor.com
Page 57
Important Safety Instructions
Read all instructions in the documentation provided with your exercise equipment, including all assembly guides, user guides, and owner’s manuals, before installation of this device.
The display apparatus (hereinafter referred to as the console) is intended to be shipped with new Precor exercise equipment (hereinafter referred to as the base unit). It is not packaged for individual sale.
WARNING
To prevent injury, the console must be attached securely to the base unit following all assembly and installation instructions shipped with the base unit. The console is intended to be connected to AC mains power through the furnished power supply ONLY. It should be powered on only when installed as described in the assembly and installation instructions shipped with the base unit. The console is intended for use only with Precor fitness equipment, not as a standalone device.
Safety Precautions
Always follow basic safety precautions when using this equipment to reduce the chance of injury, fire, or damage. Other sections in this manual provide more details of safety features. Be sure to read these sections and observe all safety notices. These precautions include the following:
Read all instructions in this guide before installing and
using the equipment and follow any labels on the equipment.
Make sure all users see a physician for a complete
physical examination before they begin any fitness program.
Il est conseillé de subir un examen médical complet avant
d’entreprendre tout programme d’exercise. Si vous avez des étourdissements ou des faiblesses, arrêtez les exercices immédiatement.
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4 Assembling and Maintaining Elliptical Fitness Crosstrainers: EFX 883 / 833 / 823
Do not allow children, or people unfamiliar with the
operation of this equipment, on or near it. Do not leave children unsupervised around the equipment.
Make sure all users wear proper exercise clothing and
shoes for their workouts and avoid loose or dangling clothing. Users should not wear shoes with heels or leather soles, and they should check the soles of their shoes to remove any dirt and embedded stones. They should also tie long hair back.
Never leave the equipment unattended when it is plugged
in. Unplug the equipment from its power source when it is not in use, before cleaning it, and before providing authorized service.
Note: The optional power adapter is considered a power source for self-powered equipment.
Use the power adapter provided with the equipment. Plug
the power adapter into an appropriate, grounded power outlet as marked on the equipment.
Care should be taken when mounting or dismounting the
equipment.
Read, understand, and test the emergency stop
procedures before use.
Keep the power cord or optional power adapter and plug
away from heated surfaces.
Route power cables so that they are not walked on,
pinched, or damaged by items placed upon or against them, including the equipment itself.
Ensure the equipment has adequate ventilation. Do not
place anything on top of or over the equipment. Do not use on a cushioned surface that could block the ventilation opening.
Assemble and operate the equipment on a solid, level
surface.
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Important Safety Instructions 5
Proper Location for Equipment
For all equipment other than treadmills: Locate at
least 40 inches (1 meter) away from walls or furniture on either side of the equipment, and 40 inches (1 meter) away from objects behind the equipment.
For treadmills: Locate at least 40 inches (1 meter)
away from walls or furniture on either side of the treadmill, and at least 80 inches (2 meters) away from objects behind the treadmill.
Important: These location standards should also be used when positioning equipment away from sources of heat, such as radiators, heat registers, and stoves. Avoid temperature extremes.
Keep equipment away from water and moisture. Avoid
dropping anything on or spilling anything inside the equipment to prevent electric shock or damage to the electronics.
When using the treadmill, always attach the safety clip to
your clothing before beginning your workout. Failure to use the safety clip may pose a greater risk of injury in the event of a fall.
Do not operate electrically powered equipment in damp
or wet locations.
Never operate this equipment if it has a damaged cord or
plug, if it is not working properly, or if it has been dropped, damaged, or exposed to water. Call for service immediately if any of these conditions exist.
Maintain the equipment to keep it in good working
condition, as described in the Maintenance section of the assembly and maintenance guide. Inspect the equipment for incorrect, worn, or loose components, and then correct, replace or tighten prior to use.
If you plan to move the equipment, obtain help and use
proper lifting techniques.
Equipment Weight Restrictions: Do not use the treadmill
if you weigh more than 500 pounds (225 kg). If you weigh more than 350 pounds (160 kg), do not run on the treadmill. For all other fitness equipment, the weight limit is 350 pounds (160 kg).
Use the equipment only for its intended purpose as
described in this manual. Do not use accessory attachments that are not recommended by Precor. Such attachments may cause injuries.
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6 Assembling and Maintaining Elliptical Fitness Crosstrainers: EFX 883 / 833 / 823
Do not operate the equipment where aerosol (spray)
products are being used or where oxygen is being administered.
Do not use outdoors. Do not attempt to service the equipment yourself, except
to follow the maintenance instructions in this manual.
Never drop or insert objects into any opening. Keep hands
away from moving parts.
Do not set anything on the stationary handrails,
handlebars, control console, or covers. Place liquids, magazines, and books in the appropriate receptacles.
Do not lean on or pull on the console at any time.
CAUTION: DO NOT remove the cover, or you may risk injury due to electric shock. Read the assembly and maintenance guide before operating. There are no user-serviceable parts inside. Contact Customer Support if the equipment needs servicing. For use with single phase AC power only.
Educating Users
Take time to educate users about the Important Safety Instructions found in both the User Reference Manual and Product Owner’s Manual. Explain to your club or facility patrons that they should observe the following precautions:
Hold onto a stationary handrail or handlebar while
assuming the starting position on the equipment.
Face the console at all times. Hold on to a stationary handrail or handlebar with one
hand whenever you operate the console keys with the other hand.
Hazardous Materials and Proper Disposal
The batteries within self-powered equipment contain materials that are considered hazardous to the environment. Federal law requires proper disposal of these batteries.
If you plan to dispose of your equipment, contact Precor Commercial Products Customer Support for information regarding battery removal. Refer to Obtaining Service.
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Important Safety Instructions 7
Product Recycling and Disposal
This equipment must be recycled or discarded according to applicable local and national regulations.
Product labels, in accordance with European Directive 2002/96/EC concerning waste electrical and electronic equipment (WEEE), determine the framework for the return and recycling of used equipment as applicable throughout the European Union. The WEEE label indicates that the product is not to be thrown away, but rather reclaimed upon end of life per this Directive.
In accordance with the European WEEE Directive, electrical and electronic equipment (EEE) is to be collected separately and to be reused, recycled, or recovered at end of life. Users of EEE with the WEEE label per Annex IV of the WEEE Directive must not dispose of end of life EEE as unsorted municipal waste, but use the collection framework available to customers for the return, recycling, and recovery of WEEE. Customer participation is important to minimize any potential effects of EEE on the environment and human health due to the potential presence of hazardous substances in EEE. For proper collection and treatment, refer to Obtaining Service.
Regulatory Notices for the RFID Module
When equipped with a control console as described in this document, this equipment may include a radio-frequency identification (RFID) module. The RFID module has been certified to operate at temperatures between -20°C and 85°C (-4°F and 185°F).
Radio Frequency Interference (RFI)
The RFID module conforms to the following national standards defining acceptable limits for radio frequency interference (RFI).
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8 Assembling and Maintaining Elliptical Fitness Crosstrainers: EFX 883 / 833 / 823
Federal Communications Commission, Part 15
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a commercial installation. The equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the owner’s manual instructions, can cause harmful interference to radio communications.
Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
WARNING
Per FCC rules, changes or modifications not expressly approved by the manufacturer could void the user’s authority to operate the equipment.
Industry Canada
This device complies with RSS-210:2007 of the Spectrum Management & Telecommunications Radio Standards Specification. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
This Class A digital apparatus complies with Canadian ICES-003.
Cet appareil numérique de la classe A est conforme à la norme NMB-003 du Canada.
ATTENTION: Haute Tension Débranchez avant de réparer
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Important Safety Instructions 9
European Applications
CE compliance is claimed to the following directives:
1999/5/EC R&TTE Directive 2006/95/EC LVD Directive 2002/95/EC RoHS Directive
Directive compliance has been verified to the following standards:
EN 55022 EN 300 330-1 V1.5.1 EN 300 330-2 V1.3.1 EN 301 489-3 V1.4.1 EN 301 489-1 V1.8.1 EN 60950-1
Regulatory Notices for Cardiovascular Exercise Equipment
The regulatory information in this section applies to the exercise equipment and its control console.
Safety Approvals for Cardiovascular Equipment
Precor equipment has been tested and found to comply with the following applicable safety standards.
Cardiovascular Type Equipment:
CAN/CSA, IEC, EN 60335-1 (Household and similar
electrical appliances - Safety)
EN 957 (Stationary training equipment, class S/B
compliant equipment)
PVS and P80 Regulatory Notice
This Precor equipment has been tested and found to comply with the following applicable safety standards.
CAN/CSA, UL, IEC, EN 60065 (Audio, video and similar
electronic apparatus - Safety)
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10 Assembling and Maintaining Elliptical Fitness Crosstrainers: EFX 883 / 833 / 823
Radio Frequency Interference (RFI)
This Precor exercise equipment conforms to the following national standards defining acceptable limits for radio frequency interference (RFI).
Federal Communications Commission, Part 15
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a commercial installation. The equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the owner’s manual instructions, may cause harmful interference to radio communications.
WARNING
Per FCC rules, changes or modifications not expressly approved by Precor could void the user’s authority to operate the equipment.
Industry Canada
This Class A digital apparatus complies with Canadian ICES-003.
Cet appareil numérique de la classe A est conforme à la norme NMB-003 du Canada.
ATTENTION: Haute Tension Débranchez avant de réparer
European Applications
CE compliance is claimed to the following directives:
2004/108/EC EMC Directive 2006/95/EC LVD Directive 2002/95/EC RoHS Directive
Directive compliance has been verified to the following standards:
EN 55022 EN 55024 EN 60335-1 EN 60065 (P80 and PVS)
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Important Safety Instructions 11
Electrical Recommendations: All Equipment Excluding Treadmills
Note: This is a recommendation only. NEC (National Electric Code) guidelines or local region electric codes must be followed.
For equipment fitted with a P80 console or Personal Viewing System (PVS) screen a separate power connection is required. For a 20 amp branch circuit up to 10 screens can be connected. If the branch circuit has any other devices plugged into the circuit the number of screens must be reduced by the wattage of the other devices.
Note: The typical splitter power cords that have IEC-320 C13 and C14 plugs have a recommended maximum capacity of five screens.
Figure 1: IEC-320 C13 and C14 plugs
Obtaining Service
Do not attempt to service the equipment except for maintenance tasks. If any items are missing, contact your dealer. For more information regarding customer support numbers or a list of Precor authorized service centers, visit the Precor web site at http://www.precor.com.
For the most current manuals, go to http://www.precor.com.
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12 Assembling and Maintaining Elliptical Fitness Crosstrainers: EFX 883 / 833 / 823
Obtaining Updated Documentation
Current documentation for Experience Series consoles and Preva Networked Fitness software is available at http://www.precor.com/productmanuals. You may want to check in for updated information from time to time as the universe of Preva features expands.
Page 67
Table of Contents
Important Safety Instructions .................................................... 3
Safety Precautions ................................................................................ 3
Educating Users .................................................................................... 6
Hazardous Materials and Proper Disposal .................................... 6
Product Recycling and Disposal ....................................................... 7
Regulatory Notices for the RFID Module ....................................... 7
Regulatory Notices for Cardiovascular
Exercise Equipment ...................................................................... 9
Electrical Recommendations: All Equipment
Excluding Treadmills .................................................................... 11
Obtaining Service .................................................................................. 11
Obtaining Updated Documentation ............................................... 12
Assembling the EFX ...................................................................15
Installation Requirements.................................................................. 16
Performing the Assembly .................................................................. 19
Leveling the EFX ................................................................................... 31
Breaking in the Equipment ............................................................... 32
Installing the Console ............................................................... 33
Threading the Cable Assembly (P80) .......................................... 33
Connecting Cables (P80) ................................................................. 36
Completing the Console Installation (P80) .................................. 41
Threading the Cable Assembly (P30 and P20) ......................... 42
Connecting Cables (P30) ................................................................ 44
Connecting Cables (P20) ................................................................. 46
Completing the Console Installation (P30 and P20) ................ 47
Verifying That the Heart Rate Display Is Operational .............. 48
Maintenance .............................................................................. 49
Daily Cleaning ...................................................................................... 49
Daily Inspection ................................................................................... 50
Weekly Maintenance.......................................................................... 51
Monthly Maintenance ........................................................................ 51
Storing the Chest Strap ..................................................................... 52
Moving the Equipment ...................................................................... 52
Long-Term Storage ............................................................................ 52
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14 Assembling and Maintaining Elliptical Fitness Crosstrainers: EFX 883 / 833 / 823
Self-Powered Features .............................................................. 53
Informational Displays Prior to Shutdown .................................. 54
Symptoms of a Low Battery ............................................................ 54
Using the Optional Power Adapter ................................................55
The Optional Power Adapter Kit .....................................................55
Replacing the Battery ........................................................................ 56
Commercial Cardiovascular Equipment Limited Warranty ..... 57
Page 69
Chapter 1
Assembling the EFX
WARNING
You will need the assistance of two other people to assemble this unit. DO NOT
attempt assembly by yourself.
Important: The instructions in the following procedures are described from the perspective of a person standing directly in front of the equipment (that is, on the opposite side of the
control console from a person using the equipment). These descriptions may not match the names of certain parts in the parts list, because such parts are named relative to the back of the equipment.
To prepare the EFX for assembly:
Open the box and assemble the components in the
sequence presented in this guide.
Assemble and operate your equipment on a hard, level
surface in the area intended for use.
Use a hand truck or furniture dolly to move the EFX unit.
Important: Do not grasp the unit by any of its plastic parts to move it. The plastic parts are non-structural covers and are not capable of supporting the weight of the unit.
Provide ample space around the unit. Assemble the equipment according to the guidelines in
this manual to ensure that you do not void the Precor Limited Warranty.
Important: Any damage caused during installation is not covered by the Precor Limited Warranty.
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16 Assembling and Maintaining Elliptical Fitness Crosstrainers: EFX 883 / 833 / 823
Begin installation of all fasteners by hand, then partially
tighten them. Do not fully tighten fasteners until instructed to do so.
Important: When wrench-tightening the screws, make sure the head of the fastener is parallel to the product surface. If it is not, stop tightening to avoid cross-threading. To avoid further damage, stop assembly work and contact Customer Support.
Installation Requirements
Prior to assembly, make sure you have the required tools and hardware.
Hardware Kit (not to scale)
The hardware kit shipped with this equipment contains the fasteners and other hardware components shown in the following table. Before you begin assembly, make sure that your hardware kit is complete. If not, please contact Precor Customer Support.
Page 71
Assembling the EFX 17
Fasteners
Quantity
Flat washers (⁵₁₆-inch) 14
Split washers (⁵₁₆-inch) 14
Flat head hex drive screws (¹₄-inch x ³₄-inch)
4
Phillips-head machine screws (#8 x ³₄-inch)
3
Buttonhead screws (⁵₁₆–inch x � 1� –inch)
14
Sockethead cap screws (#8 x 1¹₂-inch)
4
Self-tapping screws (#8 x 1¹₂-inch)
4
Page 72
18 Assembling and Maintaining Elliptical Fitness Crosstrainers: EFX 883 / 833 / 823
Handlebar bolt wrench 1
Center cross bar cap
Outer handrail cap (2)
Inner handrail cap (2)
Upright support covers (right-hand and left-hand sets)
Page 73
Assembling the EFX 19
Required Tools
#2 Phillips screwdriver Rubber mallet SAE standard hex wrench set SAE standard socket set Two ⁹₁₆-inch wrenches (open-end and box-end) Wire cutter
Performing the Assembly
DANGER
Do not attempt to connect electrical power until all assembly procedures are complete and the console is properly installed.
As you assemble the EFX, make sure to construct the cable assembly as directed so that the necessary connections are accessible when you add the console.
To begin assembly:
1. Remove the lift cover and set it aside.
Important: Grease on the lift screw can stain clothing. Be careful not to get grease on your clothing as you remove the lift cover. Do not remove the grease from the lift screw, because it is required for proper operation.
Figure 2: Lift cover removal
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20 Assembling and Maintaining Elliptical Fitness Crosstrainers: EFX 883 / 833 / 823
2. Thread the cable through the left upright support. Tape it
to the top of the upright support to secure it temporarily.
Important: Do not stretch, crimp, or damage the cable. Cables damaged by improper installation will not be covered by the Precor Limited Warranty.
Figure 3: Route the cable
Page 75
Assembling the EFX 21
3. Attach the left upright support to the base frame using
four buttonhead screws, four split washers, and four ⁵₁₆-inch washers. Partially tighten the fasteners.
Figure 4: Attach the upright support to the base frame
4. Repeat steps 2 through 4 to attach the right upright
support.
5. Using a right-angle ³₁₆" hex wrench, remove the four ¹₄" x
³₄" buttonhead screws securing the central plastic base cover.
6. Remove the tape at the top of the left upright support.
7. Feed one of the cables you want to install down through
the upright support, then along the inside of the foot support and back through the central frame member. The following illustration shows the general path of the cable.
Figure 5: EFX cable path
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22 Assembling and Maintaining Elliptical Fitness Crosstrainers: EFX 883 / 833 / 823
8. Pull the end of the cable upward through the opening just
behind the lift motor, as shown in the previous illustration.
9. Attach the cable to the appropriate connector inside the
base of the EFX, as shown in the following illustration and table.
Important: Install coaxial cable using a torque wrench and torque to not exceed 8 lb-in. If a torque wrench is not available, install the coaxial cable using a wrench to “snug + ¼ turn.” It is permissible to use a wrench on the internal nut to aid the tightening process.
Figure 6: Cable connection points inside EFX base
Connect … To …
The console power cable (red and black, individual leads)
The power connector on the jack panel
The television cable (black and round)
The coaxial connector on the jack panel
The Ethernet cable (black and flat)
The eight-connector modular jack on the jack panel
10. Repeat steps 7 through 9 for the remaining cables you
want to install.
Page 77
Assembling the EFX 23
11. Replace the central plastic base cover, then attach the
four buttonhead screws you removed along with the cover. Tighten the screws completely.
12. Replace the lift cover that was removed in the first step.
Figure 7: Lift cover replacement
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24 Assembling and Maintaining Elliptical Fitness Crosstrainers: EFX 883 / 833 / 823
To mount the center column support on the frame: Note: Check that the base fasteners are loose before
installing the fasteners for the central column support.
1. Have your assistant support the center column support
while you align the inside mounting brackets with the upright supports.
2. Fasten the center column support to each upright support
by threading a buttonhead screw, a ⁵₁₆-inch washer, and a split washer through opposite mounting holes.
Figure 8: Rear view of console attachment
Important: When wrench-tightening the screws, make sure the head of the fastener is parallel to the product surface. If it is not, stop tightening to avoid cross-threading. To avoid further damage, stop assembly work and contact Customer Support.
Page 79
Assembling the EFX 25
3. Check alignments and thread the remaining four center
column support screws, four ⁵₁₆-inch washers, and four split washers. Tighten with a ³₁₆-inch hex key so the assemblies come together, but leave room for adjustments.
Figure 9: Attachment of center column support
To tighten the fasteners properly:
CAUTION: Upright support fasteners must be properly aligned and wrench-tightened in the order described below. If improperly assembled, the upright supports can rub against the ramp.
1. Fully tighten the two sets of fasteners on the back of the
center column support.
Figure 10: Fastener attachment detail
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26 Assembling and Maintaining Elliptical Fitness Crosstrainers: EFX 883 / 833 / 823
2. Fully tighten the fasteners on the back of each upright
support.
Figure 11: Tighten the back fasteners on the upright supports
3. Fully tighten the fasteners on the lower sides of each
upright support.
Figure 12: Tighten the front fasteners on the upright supports
4. Fully tighten the fasteners on the upper front of the center
column support.
Figure 13: Tighten the front fasteners on the center column support
Page 81
Assembling the EFX 27
To attach the handlebars:
Important: Attach one handlebar at a time.
1. Use a ³₁₆-inch hex wrench to loosen the two screws in the
handlebar clamp. Refer to the following illustration for the location of these fasteners.
Figure 14: Clamp screw location, EFX handlebar bracket
2. Connect the heart rate cable from the console to the heart
rate cable from the handlebars and place excess cable inside the handlebar.
Figure 15: Threading of the heart rate cable
Important: Do not stretch, crimp, or damage the cable. Cables damaged by improper installation will not be covered by the Precor Limited Warranty.
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28 Assembling and Maintaining Elliptical Fitness Crosstrainers: EFX 883 / 833 / 823
3. Insert the right handlebar into the handlebar clamp until
the foam grip touches the side of the handlebar clamp.
4. Apply pressure to the handlebar and rotate it back and
forth to ease it into the handlebar clamp.
5. Slide the inner handlebar cap onto the lower handlebar.
6. Thread one hex head screw through the handlebar and
handlebar mount. Partially tighten the screw.
Figure 16: Handrail attachment detail
7. Repeat steps 1 through 7 to attach the opposite
handlebar.
To tighten the handlebars completely:
1. Use the wrench included with the unit, or a 1³₈-inch
socket, box, or open-end wrench, to tighten the handlebar screws fully.
2. Use a ³₁₆-inch hex wrench to tighten the two handlebar
clamp fasteners fully.
Page 83
Assembling the EFX 29
3. Insert the center crossbar cap for each handlebar and
press firmly into place.
Figure 17: Center crossbar cap attachment
Note: When secure, the center crossbar caps hold the lift
cover in place.
4. Attach the outer handlebar caps.
Figure 18: Outer handrail caps attachment
Page 84
30 Assembling and Maintaining Elliptical Fitness Crosstrainers: EFX 883 / 833 / 823
To attach the water bottle holder:
1. Position the water bottle holder as shown and attach it to
the right stationary handlebar.
Figure 19: Water bottle attachment
2. Secure the holder using three Phillips-head screws.
To attach the upright support covers:
1. Place one inner and one outer upright support cover
around one of the upright supports, aligning them so that the arrows on their inside surfaces point toward the front of the equipment.
2. Line up the protrusions on the outer cover with the screw
holes on the inner cover.
3. Apply pressure to both covers so that the protrusions fit
firmly into the screw holes.
4. Secure the upright support covers using two self-tapping
screws.
Figure 20: Upright support cover attachment (right-hand cover shown)
Page 85
Assembling the EFX 31
5. Slide the covers down and snap them into the base
mount. Note: Be sure to align the covers so that the lip of each
cover fits inside the edge of the base mount and the hook on the base mount fits into the corresponding slot on the cover. When you have snapped the covers into place, the surfaces of the covers and the base mount should line up smoothly.
6. Repeat steps 1 through 5 to attach the other pair of
upright support covers.
Leveling the EFX
Make sure the unit is level before allowing anyone to use it.
CAUTION: To eliminate movement, make sure the adjustable feet are in contact with the floor.
To level the unit:
1. Gently rock the unit. If there is any movement, ask your
assistant to tip the unit to one side while you locate the adjustable feet.
2. Correct the height of each adjustable foot as follows.
If you want to … Then turn the adjustable feet …
Raise the unit Counterclockwise
Lower the unit Clockwise
Figure 21: Rubber pad and adjustable foot locations
Important: Place the unit on a flat surface. Rotating the adjustable feet cannot compensate for extremely uneven surfaces.
When you are finished adjusting the unit, place the unit on the floor and recheck that it is level.
Page 86
32 Assembling and Maintaining Elliptical Fitness Crosstrainers: EFX 883 / 833 / 823
Breaking in the Equipment
Precor equipment does not require an actual break-in period. However, moving components such as belts, gears, and bearings can settle while the equipment is being stored or shipped. This can cause the equipment to operate with a small amount of roughness or noise when it starts up for the first time.
The equipment usually returns to smooth operation after a day or two of normal use. If it does not, contact your dealer for assistance. For more information, refer to Obtaining Service.
Page 87
Chapter 2
Installing the Console
To make installation easier, all Precor Experience Series consoles use the same mounting hardware and connector locations whenever possible. The installation sequence for any of them is as follows:
Threading the cable assembly Connecting cables Completing the installation (tightening the mounting
screws and attaching the back cover)
The following sections describe how to perform these tasks.
Threading the Cable Assembly (P80)
Earlier in the installation, you threaded the necessary cables through the frame of the base unit and out the passthrough opening in the console mount. As you line up the back plate on the console with the console mount, you must make sure that the cable assembly passes correctly through the openings in both components.
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34 Assembling and Maintaining Elliptical Fitness Crosstrainers: EFX 883 / 833 / 823
Important: Before you begin the following procedure, remove the rear cover from the control console. To remove the cover, use your fingernails to pry the lower edge loose, then swing the cover up and out as shown in the following illustration.
Figure 22: Removing the access cover from the P80 console
To thread the cable assembly:
1. Make sure that as much of each cable as possible passes
through the opening in the middle of the console mount on the base unit.
2. Position the console over the console mount.
Page 89
Installing the Console 35
3. Rest the console on the console mount so that the notch
on the bottom of the console’s back plate rests on the rectangular hook at the bottom of the console mount, as shown in the following figure.
Figure 23: Console positioning on base unit
4. Tilt the console forward until it stops. Use one hand to
steady the console in this position, or ask your assistant to do so.
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36 Assembling and Maintaining Elliptical Fitness Crosstrainers: EFX 883 / 833 / 823
Connecting Cables (P80)
After the console has been seated, separate the individual cables out of the end of the cable assembly and attach them to the appropriate circuit connectors inside the console. Refer to the following diagram and table to identify the cables and connectors.
Figure 24: Cable connections, P80 console
Page 91
Installing the Console 37
Table 1. P80 internal cable connections
Cable Connector Type Circuit
Connector Location
Ethernet (LAN) Eight-contact modular, on
round black cable
TV in F-type coaxial
Power with splitter cable
Two-contact plug, polarized and latched
Data from base unit Eight-contact modular, on
flat gray cable
Heart rate sensors Four-contact strip, keyed
Safety key (treadmills only)
Six-contact strip, keyed
CSAFE Eight-contact modular, on
flat gray cable
Auto Stop sensor (treadmills only)
Four-contact strip, keyed
To simplify installation and maintenance, route and connect cables 1 through 5 according to the following instructions.
Note: In the illustrations in this section, some cables are omitted for the sake of clarity.
Page 92
38 Assembling and Maintaining Elliptical Fitness Crosstrainers: EFX 883 / 833 / 823
Connecting the Television Cable
The console’s television tuner is mounted inside the console’s back plate. The tuner includes a short cable adapter that allows the television cable to be connected outside the back plate.
To connect the television cable:
1. Pull the cable out through the lower right corner of the
back plate.
2. Route the cable counterclockwise around the outside of
the back plate.
3. Attach the connector on the cable to the connector on the
tuner cable and tighten the two connectors securely using two ⁷₁₆-inch open-end wrenches. Position both connectors above the upper right corner of the back plate.
4. Use a plastic tie to secure the connectors to the top of the
back plate. Pass the tie through the two small holes near the upper right corner of the back plate, then wrap it around the connectors and tighten it securely. Cut off and remove the protruding end of the tie.
The following illustration shows how the cable is positioned once it is installed.
Figure 25: Connecting the television cable
Page 93
Installing the Console 39
Connecting the Ethernet and Base Unit Data Cables
Both the Ethernet and base unit data cables pass through the cutaway opening at the upper right corner of the back plate and connect to nearby modular jacks in the console. Because of this, it is important to exercise caution when connecting the cables. The black Ethernet cable connects to a jack just underneath the perforated metal bracket at the very top of the opening in the console. The gray base unit data cable connects to a lower jack closer to the back plate.
Refer to the following illustration for the correct position of both cables.
CAUTION: If you connect the base unit data cable to the wrong jack, the equipment will not function.
Figure 26: Connecting the Ethernet and base unit data cables
Page 94
40 Assembling and Maintaining Elliptical Fitness Crosstrainers: EFX 883 / 833 / 823
Connecting the Heart Rate Sensor Cable
The heart rate sensor cable passes through the cutaway opening at the upper left corner of the back plate, then down to the small circuit board at the lower left of the console. The following illustration shows how the cable should look once it is installed.
Figure 27: Connecting the heart rate cable
Connecting the Power Cable
A power splitter cable provides power to the tuner and display. To connect the power cable, route it through the cutaway opening at the upper left corner of the back plate and plug it in to this adapter.
The following illustration shows how the cable should look once it is installed.
Figure 28: Connecting the power cable
Page 95
Installing the Console 41
Completing the Console Installation (P80)
Important: To allow enough room to attach the console’s back cover, you must loosen the bracket holding the upper ends of the handlebars in place. If you do not loosen the bracket, the cover may break. Using a
³₁₆
-inch hex key, loosen the two socket head
cap screws in the bracket by two or three turns each.
Figure 29: Location of screws on handlebar bracket
Before you complete the final installation steps, double-check the connections you have made. Make sure that all cables are fully and securely connected, and that any unneeded cables are tied back properly.
To complete the installation:
1. Feed extra cable back into the neck tube.
2. Tilt the control console backward (toward yourself) until
the tab on the top edge of its back plate slides along the top edge of the console mount and the screw holes align properly.
3. Insert the four ⁵₈-inch flat head screws through the holes
in the console mount and thread them into the holes in the back plate on the console. Partially tighten the screws using a ⁵₃₂-inch hex wrench.
4. Line up the two small tabs at the top of the console’s back
cover with the slots at the top of the opening in the console case. Insert the tabs into the slots.
5. Insert the remaining tabs on the back cover with the
corresponding slots on the console case.
6. Press gently on the edges of the back cover to snap it into
place.
7. Using a ³₁₆-inch hex key, fully retighten the two socket
head cap screws securing the handlebar bracket.
Page 96
42 Assembling and Maintaining Elliptical Fitness Crosstrainers: EFX 883 / 833 / 823
Threading the Cable Assembly (P30 and P20)
Earlier in the installation, you threaded the necessary cables through the frame of the base unit and out the passthrough opening in the console mount. As you line up the back plate on the console with the console mount, you must make sure that the cable assembly passes correctly through the openings in both components.
Important: Before you begin the following procedure, remove the rear cover from the control console. Set the cover and its mounting hardware aside for later use.
To thread the cable assembly:
1. Make sure that as much of each cable as possible passes
through the opening in the middle of the console mount on the base unit.
2. Position the console over the console mount.
Page 97
Installing the Console 43
3. Rest the console on the console mount so that the notch
on the bottom of the console’s back plate rests on the rectangular hook at the bottom of the console mount, as shown in the following figure.
Figure 30: Console positioning on base unit
4. Tilt the console forward until it stops. Use one hand to
steady the console in this position, or ask your assistant to do so.
5. Pull all cables upward and forward until you can drape
them over the top of the console’s back plate.
Page 98
44 Assembling and Maintaining Elliptical Fitness Crosstrainers: EFX 883 / 833 / 823
Connecting Cables (P30)
After the console has been seated, separate the individual cables out of the end of the cable assembly and attach them to the appropriate circuit connectors inside the console. Refer to the following diagram and table to identify the cables and connectors.
Figure 31: Cable connections, P30 console
Page 99
Installing the Console 45
Table 2. P30 internal cable connections
Cable Connector Type Circuit Connector
Location
Safety key (treadmills only)
Six-contact strip, keyed
Auto Stop sensor (treadmills only)
Four-contact strip, keyed
Data from base unit Eight-contact modular,
on flat gray cable
Heart rate sensors Four-contact strip, keyed
C-Safe port
Page 100
46 Assembling and Maintaining Elliptical Fitness Crosstrainers: EFX 883 / 833 / 823
Connecting Cables (P20)
After the console has been seated, separate the individual cables out of the end of the cable assembly and attach them to the appropriate circuit connectors inside the console. Refer to the following diagram and table to identify the cables and connectors.
Figure 32: Cable connections, P20 console
Table 3. P20 internal cable connections
Cable Connector Type Circuit Connector
Location
Data from base unit Eight-contact modular,
on flat gray cable
Heart rate sensors Four-contact strip, keyed
Safety key (treadmills only)
Six-contact strip, keyed
Auto Stop sensor (treadmills only)
Four-contact strip, keyed
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