Precor P30 User Manual 3

Operating and Maintaining the P30 Console

Edition Information

OPERATING AND MAINTAINING THE P30 CONSOLE
P/N 301096-301 rev E
Copyright © December 2012 Precor Incorporated. All rights reserved. Specifications subject to change without notice.

Trademark Note

Precor, AMT, EFX, and Preva are registered trademarks of Precor Incorporated. Other names in this document may be the trademarks or registered trademarks of their respective owners.

Intellectual Property Notice

All rights, title, and interests in and to the software of the Preva Business Suite, the accompanying printed materials, any copies of such software, and all data collected via the Preva Business Suite, are exclusively owned by Precor or its suppliers, as the case may be.
Precor is widely recognized for its innovative, award-winning designs of exercise equipment. Precor aggressively seeks U.S. and foreign patents for both the mechanical construction and the visual aspects of its product design. Any party contemplating the use of Precor product designs is hereby forewarned that Precor considers the unauthorized appropriation of its proprietary rights to be a very serious matter. Precor will vigorously pursue all unauthorized appropriation of its proprietary rights.
Precor Incorporated 20031 142nd Ave NE, P.O. Box 7202 Woodinville, WA 98072-4002 1-800-347-4404
http://www.precor.com
WARNING

Important Safety Instructions

Important: Save these instructions for future reference.
Read all instructions in the documentation provided with your exercise equipment, including all assembly guides, user guides, and owner’s manuals, before installation of this device.
Note: This product is intended for commercial use.
The display apparatus (hereinafter referred to as the console) is intended to be shipped with new Precor exercise equipment (hereinafter referred to as the base unit). It is not packaged for individual sale.
To prevent injury, the console must be attached securely to the base unit following all assembly and installation instructions shipped with the base unit. The console is intended to be connected to AC mains power through the furnished power supply ONLY. It should be powered on only when installed as described in the assembly and installation instructions shipped with the base unit. The console is intended for use only with Precor fitness equipment, not as a standalone device.

Safety Precautions

Always follow basic safety precautions when using this equipment to reduce the chance of injury, fire, or damage. Other sections in this manual provide more details of safety features. Be sure to read these sections and observe all safety notices. These precautions include the following:
Read all instructions in this guide before installing and
using the equipment and follow any labels on the equipment.
4 Operating and Maintaining the P30 Console
Make sure all users see a physician for a complete
physical examination before they begin any fitness program, particularly if they have high blood pressure, high cholesterol or heart disease; have a family history of any of the preceding conditions; are over the age of 45; smoke; are obese; have not exercised regularly in the past year; or are taking any medication.
French equivalent of the above notice, for Canadian markets: Il est conseillé aux utilisateurs de subir un examen
médical complet avant d’entreprendre tout programme d’exercice, en particulier s’ils souffrent d’hypertension artérielle, ou de cardiopathie ou ont un taux de cholestérol élevé, s’ils ont des antécédents familiaux des précédentes maladies, s’ils ont plus de 45 ans, s’ils fument, s’ils sont obèses, s’ils n’ont pas fait d’exercices réguliers au cours de l’année précédente ou s’ils prennent des médicaments. Si vous avez des étourdissements ou des faiblesses, arrêtez les exercices immédiatement.
Do not allow children, or people unfamiliar with the
operation of this equipment, on or near it. Do not leave children unsupervised around the equipment.
Make sure all users wear proper exercise clothing and
shoes for their workouts and avoid loose or dangling clothing. Users should not wear shoes with heels or leather soles, and they should check the soles of their shoes to remove any dirt and embedded stones. They should also tie long hair back.
Never leave the equipment unattended when it is plugged
in. Unplug the equipment from its power source when it is not in use, before cleaning it, and before providing authorized service.
Note: The optional power adapter is considered a power source for self-powered equipment.
Use the power adapter provided with the equipment. Plug
the power adapter into an appropriate, grounded power outlet as marked on the equipment.
Care should be taken when mounting or dismounting the
equipment.
For Treadmills: Do not use typing or web surfing features
while walking at speeds that exceed a slow and relaxed leisurely pace. Always stabilize yourself by holding a
stationary handle bar while using typing or web surfing features.
Important Safety Instructions 5
For AMT and EFX: Always stabilize yourself by holding a
stationary handle bar while using typing or web surfing features.
Read, understand, and test the emergency stop
procedures before use.
Keep the power cord or optional power adapter and plug
away from heated surfaces.
Route power cables so that they are not walked on,
pinched, or damaged by items placed upon or against them, including the equipment itself.
Ensure the equipment has adequate ventilation. Do not
place anything on top of or over the equipment. Do not use on a cushioned surface that could block the ventilation opening.
Assemble and operate the equipment on a solid, level
surface.
SPACING—The below minimum spacing
recommendations are based on a combination of the ASTM (U.S.) voluntary standards and EN (European) regulations as of October 1, 2012, for access, passage around, and emergency dismount:
Treadmills—a minimum of 0.5 m (19.7 in.) on each
side of the treadmill and 2 m (78 in.) behind the machine.
Cardio equipment other than treadmills—a
minimum of 0.5 m (19.7 in.) on at least one side, and
0.5 m (19.7 in.) behind or in front the machine.
Careful consideration should be given to the requirements of the Americans with Disabilities Act (ADA), US Code 28 CFR (see Section 305). ASTM
standards are voluntary and may not reflect current industry standards. The actual area for access, passage around, and emergency dismount is the responsibility of the facility. The facility should consider the total space requirements for training on each unit, voluntary and industry standards, and any local, state, and federal regulations. Standards and regulations are subject to change at any time.
Important: These spacing recommendations should be used when positioning equipment away from sources of heat, such as radiators, heat registers, and stoves. Avoid temperature extremes.
6 Operating and Maintaining the P30 Console
Keep equipment away from water and moisture. Avoid
dropping anything on or spilling anything inside the equipment to prevent electric shock or damage to the electronics.
When using the treadmill, always attach the safety clip to
your clothing before beginning your workout. Failure to use the safety clip may pose a greater risk of injury in the event of a fall.
Keep in mind that heart rate monitors are not medical
devices. Various factors, including the user’s movement, may affect the accuracy of the heart rate readings. The heart rate monitors are intended only as exercise aids in determining heart rate trends in general.
Do not operate electrically powered equipment in damp
or wet locations.
Never operate this equipment if it has a damaged cord or
plug, if it is not working properly, or if it has been dropped, damaged, or exposed to water. Call for service immediately if any of these conditions exist.
Maintain the equipment to keep it in good working
condition, as described in the Maintenance section of the owner’s manual. Inspect the equipment for incorrect, worn, or loose components, and then correct, replace or tighten prior to use.
If you plan to move the equipment, obtain help and use
proper lifting techniques.
Equipment Weight Restrictions: Do not use the treadmill
if you weigh more than 500 pounds (225 kg). If you weigh more than 350 pounds (160 kg), do not run on the treadmill. For all other fitness equipment, the weight limit is 350 pounds (160 kg).
Use the equipment only for its intended purpose as
described in this manual. Do not use accessory attachments that are not recommended by Precor. Such attachments may cause injuries.
Do not operate the equipment where aerosol (spray)
products are being used or where oxygen is being administered.
Do not use outdoors. Do not attempt to service the equipment yourself, except
to follow the maintenance instructions in the owner’s manual.
Never drop or insert objects into any opening. Keep hands
away from moving parts.
Important Safety Instructions 7
Do not set anything on the stationary handrails,
handlebars, control console, or covers. Place liquids, magazines, and books in the appropriate receptacles.
Do not lean on or pull on the console at any time.
CAUTION: DO NOT remove the cover, or you may risk injury due to electric shock. Read the assembly and maintenance guide before operating. There are no user-serviceable parts inside. Contact Customer Support if the equipment needs servicing. For use with single phase AC power only.

Hazardous Materials and Proper Disposal

The batteries within self-powered equipment contain materials that are considered hazardous to the environment. Federal law requires proper disposal of these batteries.
If you plan to dispose of your equipment, contact Precor Commercial Products Customer Support for information regarding battery removal. Refer to Obtaining Service.

Product Recycling and Disposal

This equipment must be recycled or discarded according to applicable local and national regulations.
Product labels, in accordance with European Directive 2002/96/EC concerning waste electrical and electronic equipment (WEEE), determine the framework for the return and recycling of used equipment as applicable throughout the European Union. The WEEE label indicates that the product is not to be thrown away, but rather reclaimed upon end of life per this Directive.
In accordance with the European WEEE Directive, electrical and electronic equipment (EEE) is to be collected separately and to be reused, recycled, or recovered at end of life. Users of EEE with the WEEE label per Annex IV of the WEEE Directive must not dispose of end of life EEE as unsorted municipal waste, but use the collection framework available to customers for the return, recycling, and recovery of WEEE. Customer participation is important to minimize any potential effects of EEE on the environment and human health due to the potential presence of hazardous substances in EEE. For proper collection and treatment, refer to Obtaining Service.
8 Operating and Maintaining the P30 Console
WARNING

Regulatory Notices for Cardiovascular Exercise Equipment

The regulatory information in this section applies to the
Safety Approvals for Cardiovascular Equipment
Radio Frequency Interference (RFI)
exercise equipment and its control console.
Precor equipment has been tested and found to comply with the following applicable safety standards.
Cardiovascular Type Equipment:
CAN/CSA, IEC, EN 60335-1 (Household and similar
electrical appliances - Safety)
EN 957 (Stationary training equipment, class S/B
compliant equipment)
This Precor exercise equipment conforms to the following national standards defining acceptable limits for radio frequency interference (RFI).
Federal Communications Commission, Part 15
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a commercial installation. The equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the owner’s manual instructions, can cause harmful interference to radio communications.
Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
Per FCC rules, changes or modifications not expressly approved by the manufacturer could void the user’s authority to operate the equipment.
Important Safety Instructions 9
Industry Canada
This device complies with RSS-210:2007 of the Spectrum Management & Telecommunications Radio Standards Specification. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
This Class A digital apparatus complies with Canadian ICES-003.
Cet appareil numérique de la classe A est conforme à la norme NMB-003 du Canada.
ATTENTION: Haute Tension Débranchez avant de réparer
European Applications
CE compliance is claimed to the following directives:
2004/108/EC EMC Directive 2006/95/EC LVD Directive 2002/95/EC RoHS Directive
Directive compliance has been verified to the following standards:
EN 55022 EN 55024 EN 60335-1 EN 60065 (P80 and PVS)
10 Operating and Maintaining the P30 Console

Electrical Recommendations: 120 V and 240 V Treadmills

Note: This is a recommendation only. NEC (National Electric Code) guidelines or local region electric codes must be followed.
You should have received a power cable that meets your local electrical code requirements along with the equipment. Precor treadmills must be connected to a 20 amp individual branch circuit that can be shared only with one PVS. If you need additional help with the power connections contact your Precor authorized dealer.
Important: An individual branch circuit provides a hot conductor and neutral conductor to a receptacle. The conductors must not be looped, "daisy-chained", or connected to any other conductors. The circuit must be grounded according to NEC guidelines or local region electric codes.
Figure 1: North American 120-volt, 20-amp power receptacle
Figure 2: North American 240-volt, 20-amp power receptacle
Important Safety Instructions 11

Electrical Recommendations: All Equipment Excluding Treadmills

Note: This is a recommendation only. NEC (National Electric Code) guidelines or local region electric codes must be followed.
For equipment fitted with a P80 console or Personal Viewing System (PVS) screen a separate power connection is required. For a 20 amp branch circuit up to 10 screens can be connected. If the branch circuit has any other devices plugged into the circuit, then the number of screens must be reduced by the wattage of the other devices.
Note: The typical splitter power cords that have IEC-320 C13 and C14 plugs have a recommended maximum capacity of five screens.
Figure 3: IEC-320 C13 and C14 plugs

Obtaining Service

Do not attempt to service the equipment except for maintenance tasks. If any items are missing, contact your dealer. For more information regarding customer support numbers or a list of Precor authorized service centers, visit the Precor web site at http://www.precor.com.
12 Operating and Maintaining the P30 Console
Table of Contents
Important Safety Instructions ................................................... 3
Safety Precautions .................................................................................3
Hazardous Materials and Proper Disposal .................................... 7
Product Recycling and Disposal ....................................................... 7
Regulatory Notices for Cardiovascular Exercise Equipment ..... 8
Electrical Recommendations: 120 V and 240 V Treadmills ..... 9
Electrical Recommendations: All Equipment
Excluding Treadmills .................................................................... 11
Obtaining Service .................................................................................. 11
Getting Started ........................................................................ 15
Activating the Console for Self-Powered Equipment ................ 15
Identifying Parts of the Console ....................................................... 17
Setting Up the Console ............................................................ 21
System Settings .................................................................................... 21
Setting Club Parameter Values ....................................................... 23
Viewing the Informational Displays .............................................. 27
User ID Entry with CSAFE Equipment ........................................... 32
Introducing Users to the P30 Console ..................................... 33
Using the Touch Heart Rate Feature ............................................. 33
Using a Chest Strap Transmitter .................................................... 35
Using the Treadmill Safety Clip ...................................................... 35
Treadmill Auto Stop™ (Automatic Stop) Function ................... 37
Starting a Workout .................................................................. 39
Starting a Preset Programmed Workout ...................................... 39
Setting Options ................................................................................... 40
Pausing and Resuming an Exercise Session ................................. 41
Ending a Session.................................................................................. 42
Programs .............................................................................................. 44
Maintenance ............................................................................ 47
Cleaning the Console and Display ................................................. 47
Changing the Belt (Newer Model AMT Only) ............................ 48
14 Operating and Maintaining the P30 Console
Chapter 1

Getting Started

The P30 console offers administrators the ability to set default values that meet their specific needs. These settings include items like language, units of measure, and setting a

Activating the Console for Self-Powered Equipment

maximum allowed workout time for each piece of equipment.
Precor equipment is either self-powered or externally powered using an optional power adapter. Self-powered equipment requires the user exercise to initialize the console. This section provides more detail about powering equipment.
Activating the Console for Self-Powered Equipment
On self-powered equipment, when a user starts exercising, the console initializes and displays the Welcome banner. A minimum rate of motion must be maintained for the Welcome banner to appear. The words PEDAL FASTER (or the equivalent message depending on the equipment type) appear in the display when the rate of motion drops below the minimum requirements.
The equipment saves its battery charge by moving into a shutdown mode. If the user does not maintain the minimum rate of motion, a 30-second shutdown process begins.
In this mode, the console displays a countdown indicator and ignores all keypresses. If no movement is detected or the rate of motion remains below the minimum, the indicator changes as the countdown continues.
Note: The user can resume exercising before the countdown period elapses and the workout will continue from the point at which it was paused.
16 Operating and Maintaining the P30 Console
Optional Use of the Power Adapter
An optional AC power adapter provides sustained power to the equipment. This adapter allows you to change settings without having to pedal the equipment. To purchase the power adapter, contact your dealer.
If you purchase the optional power adapter, you must also purchase the internal cable kit. The kit supplies the cable, bracket, and fasteners that connect the power adapter to the lower electronics board.
CAUTION: The internal cable kit must be installed by authorized service personnel. Do not attempt installation on your own as you could void the Precor Limited Warranty. For more information, refer to Obtaining Service.
Important: If this equipment includes a P80 console, the optional power adapter and the internal cable kit must still be installed to provide continuous power to the base unit and support its internal battery.
Once the internal cable kit is installed, you can plug the optional power adapter into the equipment. Plug the opposite end into the appropriate power source for your equipment (120 V or 240 V). Review the safety instructions found at the beginning of this manual before using the power adapter.
CAUTION: When the optional power adapter is in use, make sure that the power supply cord does not create a safety hazard. Keep it out of the way of traffic and moving parts. If the power supply cord or power conversion module is damaged, it must be replaced.
The control console functions differently when the power adapter is connected. Because the power adapter provides a constant source of power, a user can pause for brief periods without initiating shutdown procedures. When the pause time limit expires and the user has not resumed exercising, the console returns to the Welcome screen. The default pause time is 30 seconds for all fitness equipment. Refer to the manual for your control console for instructions on setting or changing the pause time limit.
Getting Started 17

Identifying Parts of the Console

The following figure provides information about the console keys. The number and actions of the console keys may differ slightly depending on the type of equipment.
Figure 4: P30 console keys
Table 1. Parts of the console
Number Part Name Details
Average Speed
Pace
Distance
Calories Displays the number of calories you
Heart Rate Displays your heart rate
Time Elapsed
Time Remaining
Upper Text Display Scrolls information to guide the user
Use the or arrows to change which item you want to display
have burned
Use the or arrows to change how the time is displayed
18 Operating and Maintaining the P30 Console
Number Part Name Details
Muscle
Monitor - EFX
Stride Length -
AMT
Rate per
Minute ­Climber
<blank> - Bike,
Treadmill
Lower Display Displays graphical information about
Workouts
Quick Start Press to begin exercising
The Muscle Monitor displays the
muscles used to perform that workout.
Stride Length describes the
length of your steps during a workout.
Rate per Minute displays the
number of meters, feet, or steps that a user has gained during a workout.
your workout progress
Manual
Heart Rate
Interval
Weight Loss*
Variety*
Performance*
Fat Burner - older model AMT
only
* Not available on older model AMT
Getting Started 19
Number Part Name Details
Options
Press to enter Goals, Language,
Weight, Age, and Target Heart Rate information, More Options
Press More Metrics to view
additional metric information
Metrics:
Percent Complete
Time in Zone
Segment Time Remaining
Average Speed
Pace - Treadmill only
Calories per Minute
Calories per Hour
WATTS
METS
Target HR
Average HR
Elevations - Treadmill and
climber only
Stride Length - AMT only
Show All
OFF
Note: If your AMT has a Metrics key, press that key to view your metrics information.
Back Returns user to the previous screen
Pause For Treadmills: Pauses treadmill
during a workout.
For Self-powered Equipment:
Functions as a reset key. Pressing it stops the workout program and displays the workout summary.
OK and Up/Down arrows
Speed or Intensity Indicator
Use to navigate options and settings
AMT, AMT with Open StrideTM, bike, treadmill, EFX (single), and EFX (dual)
20 Operating and Maintaining the P30 Console
Number Part Name Details
Incline or Resistance
Treadmill, EFX (dual), climber, and AMT with Open Stride
TM
Indicator
Number pad Use to enter numerical information
such as age, weight, and passwords.
Press Clear to delete the numbers entered.
Press Enter after you have entered numbers on this number pad.
Chapter 2

Setting Up the Console

Use the System mode to configure settings in ways that benefit your users and your facility. The System menu is visible only to administrators and registered service technicians. Changes made to these settings are saved to the fitness equipment.
The System Settings categories are:
Club Settings Informational Display

System Settings

System Setting features remain hidden from club patrons and can only be accessed using special keypresses. To view the System Settings, the equipment must be in the Welcome state and display the Welcome banner. To access the Welcome banner, you must power the equipment. For self-powered equipment, use the optional power adapter, otherwise you will have to maintain the minimum rate of motion. For more information on self-powered equipment, refer to Activating the Console for Self-Powered Equipment.
22 Operating and Maintaining the P30 Console
The equipment is in the Welcome state when it is on, but not actually in use. This means that there is no exercise session, data entry, or diagnostic operation in progress.
When the equipment is in the Welcome state:
PRECOR scrolls on the lower text display. SELECT A
WORKOUT OR PRESS QUICKSTART TO BEGIN scrolls in the upper text display.
The heart rate signal is the only segment activated. On the treadmill, the belt is not moving and the lift motor
is off.
Note: On self-powered equipment, the console initializes when you begin working out. You must maintain a minimum rate of motion for the Welcome banner to appear.
The changes made in System Setting modes become the default settings when the display resets to the Welcome banner.
CAUTION: If you change the Unit of Measure display on the treadmill, check the speed setting to verify that it is correct.
To view the Club Parameters settings:
1. At the Welcome banner, press Pause.
2. Press the following number keys in sequence to enter the
password: 5 6 5 1 5 6 5
3. Press OK.
The Set Club Parameters banner appears.
Table 2. Navigational keys for the system setting modes
Key Function
or Navigates the settings menu
OK Selects a menu setting
BACK Returns to the previous menu level without saving
changes
PAUSE Exits the System Settings mode and returns to the
Welcome banner
Setting Up the Console 23

Setting Club Parameter Values

Use this information to customize the equipment for your setting.
Safety Code (Treadmill only)
Value Range: Enabled or Disabled
(Default: Disabled)
When the equipment is shipped from the factory, the safety code protection feature is disabled. If you enable the safety code, your users will need to enter a four digit number to begin their exercise session and start the running belt. The code is 1 2 3 4.
Select Language (All Equipment)
Value Range: English, Deutsch, Espanol, Francais, Netherlands, Portugues, Rucckijj, and Italiano
(Default: English)
Select your preferred language for the console display.
Note: Programming prompts are not affected by language selection. The prompts in this section continue to appear in English.
Set Units (All Equipment)
Value Range: U.S. or Metric
(Default: U.S.)
The equipment can display measurements in either Metric or U.S. Standard.
Important: If you change the Unit of Measure on a treadmill, be sure to check the speed setting to verify that it is correct.
24 Operating and Maintaining the P30 Console
Set Max Workout Time (All Equipment)
Value Range: 1 to 240 minutes
(Default: 60 minutes)
You can set a maximum workout time per session. Choose a time limit between 1 and 240 minutes, or select No Limit if you do not want to set a time limit. For example, if you set the time limit to 20 minutes, users can only enter a workout time between 1 and 20 minutes.
Select No Limit if you do not want to set a time limit.
Note: The Military Performance Programs will not complete if the maximum exercise time limit is less than 40 minutes. Set the maximum time about 40 minutes if you have enabled these performance programs.
Set Max Pause Time (All Equipment)
Value Range: 1 to 120 seconds
(Default: 120 seconds)
This setting limits how long equipment remains in a paused banner during a workout before it resets.
Note: The optional power adapter must be connected on self-powered equipment to establish a definitive pause time limit. If the optional power adapter is not attached and the rate of motion drops below the minimum requirements, the equipment begins its 30-second shutdown, effectively eliminating pause mode.
Set Cool Down Time (All Equipment)
Value Range: 0 to 5 minutes
(Default: 5 minutes)
Select the maximum amount of time the equipment remains in the cool down mode. The cool down time is the period of time following the completion of a program when the user exercises at a reduced work rate.
Setting Up the Console 25
Creating a Custom Workout
Value Range: ON or OFF
(Default Value: OFF)
Create a customized program for your workout.
Note: This option is not available on all equipment.
To create a custom program:
1. At the SET CUSTOM PROGRAM prompt, press OK.
The program profile appears in the display and a blinking column indicates your starting point.
2. Press the down arrow key on the navigational keypad to
select the column you want to change.
3. To change the height of the column, refer to the following
table.
Table 3. Custom Program keys
Equipment Key Name Description
Treadmill INCLINE Changes the column height and affects
the Custom Program incline.
EFX (835 only)
Bike RESISTANCE Changes the column height and affects
Climber RESISTANCE Changes the height of the column and
INCLINE Changes the column height and affects
the Custom Program ramp incline.
the Custom Program pedal resistance.
affects the Custom Program step resistance.
4. When you have set the column height, press the down
arrow key on the navigational keypad to move to the next column. You can press the up arrow key to return to previous columns.
5. Continue adjusting the profile for each column.
Note: Two custom programs are available on the treadmill. Some Precor products contain only one custom program. The prompt indicates which one you have accessed. To select a second custom program (treadmill only), press the down arrow key on the navigational keypad, before pressing OK in step 6.
The Set Custom Program 2 default value is Disabled.
26 Operating and Maintaining the P30 Console
6. When you have finished creating your program, press OK
to save the program profile, and return to the Welcome banner. Press BACK, to exit this setting without saving your changes to the custom profile.
Set Speed Limit (Treadmill only)
Value Range: Full speed range of equipment
(Default: Maximum speed)
This setting limits how fast the running belt moves and, consequently, the number of speed settings that are available to the user. Use it to set the maximum speed that a user can enter when using the equipment.
The speed is displayed in miles per hour (mph) or kilometers per hour (kph) depending upon the units of measure (U.S. Standard or Metric) selected earlier. The speed ranges values from 0.5 to 16 mph (0.8 to 25.5 kph).
Set Incline Limit (Treadmill only)
Value Range: Full grade range of equipment
(Default: Maximum grade possible)
Set the maximum percent incline that a user can enter when using the equipment.
Hidden Programs (Treadmill only)
Value Range: Show Programs or Hide Programs
(Default: Hide Programs)
When set to Show Programs, all Performance Programs are available to a user through the PERFORMANCE key. These programs are: Gerkin Fitness Test, USAF PRT, NAVY PRT, ARMY PFT, USMC PFT, and Federal Law Enf. PEB.
If set to HIDE PROGRAMS, when the user presses PERFORMANCE, the message WORKOUT NOT AVAILABLE will scroll in the upper text display.
Setting Up the Console 27
Set Resistance Range (Bike only)
Value Range: High, Medium, or Low
(Default: High)
You can set a low, medium, or high base resistance on the recumbent or upright bikes. There are 25 levels of resistance within each base setting, but the base setting affects the overall resistance range. The following ranges are available:
High: Provides full resistance range. Medium: Provides approximately two thirds of the
resistance that is available within the high group setting.
Low: Provides approximately one third of the resistance
that is available within the high group setting.
Set Crossramp Auto Level (EFX Dual only)
Value Range: 0 to 20
(Default: 10)
Use this setting to choose a specific ramp incline so that the EFX automatically returns to that incline at the end of a workout session.
28 Operating and Maintaining the P30 Console

Viewing the Informational Displays

Information Display settings are values that provide you with information about the equipment. Types of information contained in this setting group include, an event log, software and equipment serial numbers, and usage information.
To view the System settings:
1. At the Welcome banner, press Pause.
2. Press the following number keys in sequence to enter the
password: 6 5
3. Press Enter.
Use the following table to set up customized Informational Display values.
Table 4. Informational Displays values
Product Value Information provided
All ODOMETER The odometer value correlates to the
type of equipment and the standard of units, U.S. or Metric, selected in the programs.
Treadmill and newer model AMT:
Displays the number of cumulative miles or kilometers logged to date. In addition, the AMT displays the number of vertical strides.
EFX: Displays the number of total
strides logged to date.
Bike: Displays the number of total
revolutions logged to date.
Climber: Displays the number of
floors climbed.
Setting Up the Console 29
Product Value Information provided
AMT ­Newer Models Only
BELT USAGE
Belt Stride Count: Tracks the
number of strides on equipment.
Stride Count Reset: Reset
increases by one each time a reset is performed.
Odometer at Last Reset: Records
the odometer reading at the time the belt was changed. The equipment odometer continues to count forward after the belt change.
All HOUR METER Displays the number of hours that
the equipment has been in use.
The equipment tracks the elapsed
minutes, but the value that appears is truncated to the nearest full hour.
All UPPER BOOT SW
PART NUMBER
All UPPER BASE SW
PART NUMBER
All LOWER BASE SW
Upper board application software part number and version
Upper base application software version
Lower application software version
PART NUMBER
All METRICS BOARD Software number on the Metrics
Board
AMT STRIDE DIAL SW
Stride Dial software number
PART NUMBER
All SERIAL NUMBER Used to determine exact model and
type of equipment
All USAGE LOG The number of times each
program has been used and displays the associated cumulative minutes.
Helpful in determining user
preferences in program selection.
All EVENT LOG Displays any event codes that may
have been detected by the software. For more information, refer to Event Log.
30 Operating and Maintaining the P30 Console
Event Log
The event log holds a maximum of 30 events. After the log reaches 30 events, older events are erased to make room for newer ones.
Each event log entry contains the following information:
Event number Odometer value when the event occurred Hour meter value at the time the event occurred Current drawn by the motor when the event occurred
(treadmill only)
The following table contains a list of events detectable by the software.
Table 5. Event log numbers and descriptions
Event Number
00 Upper PCA memory location event
02 RAM location event
03 EEPROM checksum event
05 Depressed key at power up
09 Lower PCA memory test event
10 Line Frequency out of acceptable range
11 Watchdog (Upper PCA) low voltage power
12 Watchdog (Lower PCA) low voltage power
13 Fan at incorrect speed (version 1 treadmills)
14 Fan fail (Lower PCA)
15 AC input voltage too high
16 AC input voltage too low
20 Too many maximum power requests in one second
21 Too many maximum consecutive power requests
22 No motor pulses at start up
23 Motor pulses missing after start up
24 Reduce speed requested, speed is not reducing
26 Motor pulse width incorrect
27 Too much drive motor current
28 Temperature too high
Description of Event
Setting Up the Console 31
Event
Description of Event
Number
29 Excessive AC input current
30 Communications event lower board to upper board
31 Incorrect Communications event upper board to lower
board
32 Communication event upper board to lower board
33 Incorrect communications event lower board to upper board
37 E-STOP error (treadmill only)
40 Lift motion detected
42 Lift position value out of range
43 Zero switch not found
44 Un-commanded lift motion
45 Lift going in the wrong direction
50 Too much brake (magnet) current
53 Cannot read target, cannot find home switch
54 Target pulses lost during operation
55 Brake home switch activated unexpectedly
60 Auto Stop sensor failure (treadmill only)
61 Auto Stop not present (treadmill only)
62 Vertical sensor failure (AMT only)
70 Belt replacement, lower control board not read (AMT only)
71 Belt replacement, new lower control board (AMT only)
72 Belt replacement, lower control board version unknown
(AMT only)
73 Belt replacement, lower control board record bad (AMT
only)
74 Belt replacement, lower control board refurbished console
(AMT only)
75 Belt replacement, refurbished lower control board (AMT
only)
76 Belt replacement, console stride count is less than lower
control board (AMT only)
77 Belt replacement, console stride count is greater than lower
control board (AMT only)
78 Belt replacement warning (AMT only)
79 Belt replacement required (AMT only)
32 Operating and Maintaining the P30 Console

User ID Entry with CSAFE Equipment

This equipment is fully compatible with CSAFE protocols. When the equipment is connected to a CSAFE master device, the user is prompted to press ENTER and begin an identification process. The user ID is displayed as five zeros and indicates the starting point. The following table describes key functions while in CSAFE mode.
Table 6. CSAFE access keys
Keys Function
Number Keypad
CLEAR Erases individual numbers in the user ID from right to
ENTER or OK
PAUSE Resets to the Welcome banner.
Use the number keys to enter a user ID. Once you have entered the user ID number, press ENTER or OK to submit the user ID.
left.
Submits the user ID.
Note: User ID entry is bypassed when the user enters five zeros. No workout statistics are recorded.
A message appears on the display and indicates when the user ID is accepted by the CSAFE master device. Once program selection is complete, the user can begin exercising.
Chapter 3

Introducing Users to the P30 Console

CAUTION: Before beginning any fitness program, see your physician for a thorough physical examination. Seek advice from your physician to learn the target heart rate appropriate for your fitness level.
The P30 console offers an easy-to-follow display and multiple programs to help people meet their exercise needs.
Important: Please review the following sections in this guide with your users before allowing them to use the fitness equipment:
Important Safety InstructionsGetting StartedUsing the Safety Clip (for treadmill only)

Using the Touch Heart Rate Feature

Note: Touch heart rate performance may vary based on a user’s physiology, fitness level, age, and other factors. You may experience an erratic readout if your hands are dry, dirty, or oily, or if the skin on your palms is especially thick. Wearing hand lotion can also cause an erratic readout. In addition, make sure that the sensors are clean to ensure proper contact can be maintained.
To use the touch heart rate feature, place the palm of your hands directly on the metal heart rate sensors on the equipment’s handlebars. To ensure an accurate heart rate readout, make sure you follow these tips:
Both hands must grip the sensors for your heart rate to
register.
It takes a number of consecutive heartbeats (15-20
seconds) for your heart rate to register.
34 Operating and Maintaining the P30 Console
When gripping the sensors, do not grip tightly. Keep a
loose, cupping hold. Holding the grips tightly can affect the reading.
As you work out, your perspiration will help transmit your
heart rate signal. If you have difficulty using the handheld grips to determine your heart rate, try the sensors again later in the workout to see if you can obtain a heart rate signal.
If the touch heart rate feature does not work for you,
Precor recommends that you use a chest transmitter strap.
Figure 5: Heart rate target zones
CAUTION: Your heart rate should never exceed 85% of your maximum aerobic heart rate. Your maximum heart rate is equal to 220 minus your age.
Introducing Users to the P30 Console 35
WARNING

Using a Chest Strap Transmitter

Signals used by the Chest Strap Transmitter (or heart rate strap) may interfere with pacemakers or other implanted devices. Consult your physician and the manufacturers of your Chest Strap Transmitter and implanted device before using a Chest Strap Transmitter.
Wearing a chest strap transmitter during your workout provides steady heart rate information. For the equipment to detect your heart rate, you must grip the touch heart rate sensors or wear a chest strap transmitter while exercising. In the presence of both touch and wireless data, the touch data takes precedence and will display.
Note: To receive an accurate reading, the strap needs to be in direct contact with the skin on the lower sternum (just below the bust line for women).
To use a chest strap transmitter:
1. Carefully dampen the back of the strap with tap water.
Important: Do not use deionized water. It does not have the proper minerals and salts to conduct electrical impulses.
2. Adjust the strap and fasten it around your chest. The
strap should feel snug, not restrictive.
3. Make sure that the chest strap is right-side-up, lies
horizontally across, and is centered in the middle of your chest.
4. Test the chest strap placement by checking the heart rate
function on the equipment. If a heart rate is registering, your chest strap placement is correct. If the equipment does not register a heart rate, readjust the strap and recheck the heart rate function.
36 Operating and Maintaining the P30 Console

Using the Treadmill Safety Clip

The treadmill is equipped with two different stop functions, which behave as follows:
If the user … Then the
treadmill belt …
Presses down on the red STOP button
Pulls on the lanyard attached to the safety clip and trips the restart switch
Slows to a stop Shows that the exercise
Slows to a stop Shows the words PUSH
And the console …
workout is paused
TO RESET SWITCH and an arrow pointing to the Restart switch
The restart switch is located just below the console and immediately behind the red STOP button, as shown in the following figure. When it is tripped, the bar pops up, displaying the words PUSH TO RESET SWITCH on its front side. The treadmill does not operate while these words are visible.
Figure 6: Restart switch
Instruct users on how important it is to use the safety clip while exercising on the treadmill, and demonstrate how they should attach it to their clothing near the waistline.
Introducing Users to the P30 Console 37
If the restart switch trips during exercise, perform the following steps:
1. Reattach the safety clip if necessary.
2. Press the restart switch down until it clicks, returning it to
its normal position. Note: If the restart switch trips, all information about the
current workout is deleted.
3. Start the workout from the beginning, reducing the time
as needed to account for the amount of exercise that has been completed.
Figure 7: Attaching the safety clip
38 Operating and Maintaining the P30 Console

Treadmill Auto Stop™ (Automatic Stop) Function

Important: The default setting for this feature is ON. An administrator can turn off this feature in the System Settings; however, Precor recommends it remain ON.
The Auto Stop™ (Automatic Stop) feature is designed to bring the treadmill to a gradual stop when it is not in use. This might occur if a user steps off the treadmill before the end of a workout and leaves the treadmill running.
Sixty seconds after a treadmill workout starts or resumes, the equipment begins Auto Stop monitoring. If a user is detected, then no message appears, and the selected workout continues.
If no user is detected after an additional 30 seconds, the console displays the message NO USER DETECTED, STOPPING IN 10 SECONDS as notification of the pending stop. During the display of this message, a ten second countdown begins. If a user does not override the countdown, the belt comes to a gradual stop after the countdown is complete.
Note: Users weighing more than 90 pounds (41 kg) are detected within the speed and position limits of the feature. Users weighing 50 pounds (22.7 kg) to 89 pounds (40.5 kg) may not be detected depending on their speed and location. Always be aware of and follow the console’s instructions for proper operation.

Starting a Workout

CAUTION: If you are using a treadmill, be sure to attach the security clip to your clothing before starting your workout.
The equipment is in the Welcome state when the words
SELECT A WORKOUT OR PRESS QUICKSTART TO BEGIN
scroll across the scrolling upper text display and PRECOR scrolls on the lower text display.
If the equipment is connected to CSAFE, the words SELECT A WORKOUT, PRESS QUICKSTART, OR ENTER TO BEGIN scroll across the upper text display.
Chapter 4
If anything else appears on the screen, press Pause to display the Welcome banner.
From this screen, there are two ways to begin a workout:
Press Quick Start™.
This action launches the Manual program. Calculations, such as calories used, are based on a 150-lb (68 kg), 35-year old individual. You can complete a workout using this program with default values, or you can change workout settings.
Press one of the preset workouts.
When a user reaches the club time limit during a workout, the workout limit in minutes appears before the words CLUB TIME LIMIT REACHED, WORKOUT ENDING, appear in the upper text display.
40 Operating and Maintaining the P30 Console

Starting a Preset Programmed Workout

Preset workouts are a great way to tailor your workouts to your fitness goals, stay challenged, and add variety to your sessions. Most P30 equipment contains multiple preset workouts. These workouts include:
Manual Heart Rate Interval Weight Loss (Fat Burner on older model AMT) Variety Performance
Climber-specific programs are:
City Steps Fat Burn Rolling Hill Steady Climb Pyramid

Setting Options

Goal, Language, and Unit options can be set before you begin a workout. Once you begin a workout or press Quick Start, you can also enter Age and Weight, and a Target Heart Rate goal.
Note: After setting personal options, select a workout and begin exercising or your options will revert to the default values.
To choose a workout goal before you begin exercising:
1. From the Welcome banner, press OPTIONS.
Goal is the first option.
2. To choose the Goal option, press OK.
Goal options are Time, Distance, and Calories.
3. Use the Up and Down arrows or keypad to increase or
decrease your time, distance, or calorie goal.
4. Once you have entered a goal, press OK.
5. To continue to the next option category, Press OPTIONS
again.
Starting a Workout 41
To choose a language setting before you begin exercising:
1. From the Welcome banner, press OPTIONS.
2. Press OPTIONS again to choose the Language option, and
press OK.
3. Use the Up and Down arrows to navigate the list of
available languages. To select a language, press OK. Language choices are: English, Deutsch, Espanol, Francais,
Nederlands, Portugues, Rucckijj, and Italiano.
4. To continue to the next option category, press the Up or
Down arrows.
To choose a unit of measure before you begin exercising:
1. From the Welcome banner, press OPTIONS.
2. Press OPTIONS twice to go to UNITS.
3. Use the Up and Down arrows to select a unit of measure.
4. Once you have selected a unit of measure, press OK.
Setting Options after You Begin a Workout
Once you begin a Quick Start workout or choose a Workout, you can enter your Weight and Age, and a Target Heart Rate goal. The Language and Units settings are also available.
To enter your Age and Weight during a workout:
1. Press OPTIONS.
2. Weight/Age is the first option. To choose this option,
press OK.
3. Use the Up and Down arrows to increase or decrease
your weight.
4. Once you have selected your weight, press OK.
5. Repeat steps 1 - 4 to enter your age.
6. To continue to the next option category, press the Up or
Down arrows. The Target Heart Rate option appears.
7. Enter a target heart rate goal, and press OK.
At this time, you can set Units and Language if you have not selected these options prior to beginning your workout.
42 Operating and Maintaining the P30 Console

Pausing and Resuming an Exercise Session

When you interrupt a workout, the equipment responds in one of two ways, depending on how it is powered.
Paused (Externally Powered Equipment)
When the session is paused, the belt speed is slowly reduced to zero, or the resistance is slowly reduced to the minimum. The lift motor is turned off leaving the incline or crossramp at its current position. Data entry is canceled.
When you press Pause on all non-treadmill equipment, it displays the summary screen with your workout metrics. After displaying the summary, it returns to the Welcome screen.
Pending Shutdown (Self-Powered Equipment)
On self-powered machines, the paused state is equivalent to the pending shutdown state. When you stop working out, the equipment begins a 30 second countdown.
The accumulated metrics (e.g., time, strides, distance, calories) hold their current values and do not change. Data entry may not be started.
To restart the program, begin working out again. The resistance is reset to what it was when the program was paused.
If the equipment remains inactive for more than 30 seconds, the power is lost and the equipment bypasses the workout summary screen.

Ending a Session

Cooling down is an important aspect of your workout because it helps reduce muscle stiffness and soreness by transporting excess lactic acid out of the working muscles. In addition, a three to five minute cool down allows your heart rate to return to its normal, resting state.
At the end of your workout, a Summary screen displays your average heart rate during your workout and your accumulated workout metrics.
Starting a Workout 43
If you performed a fitness test exercise program, an initial message presents a fitness score.
The next two messages display the user’s average and maximum heart rate during the session. These messages are only displayed if heart rate data was acquired during the session, i.e., a valid heart rate number was displayed at least once during the session.
The summary state times out in two minutes, causing a return to the Welcome banner. If the machine is in a CSAFE Finished state then the summary state must last for at least the CSAFE timeout value, typically 10 seconds. If it has not lasted that long, then before returning to the Welcome banner, the word RESETTING appears until the CSAFE finished state ends.
Three different types of metrics are captured during a workout.
Controlled Metrics can be set and changed. They include:
Resistance Level (AMT, EFX, bike) Speed (treadmill) Incline (treadmill) Steps/Minute (climber)
Current Performance Metrics describe the intensity of a workout in real time. They include:
Calories/Minute, Calories/Hour Heart Rate Speed (treadmill, bike) Revolutions/Minute (bike) Strides/Minute (AMT, EFX)
Accumulated Metrics describe the overall performance throughout the entire exercise session. They include:
Time:
Count-down Mode Count-up Mode
Calories Distance:
Average Strides/Minute (AMT, EFX) Average Speed (treadmill, bike) Floors (climber)
44 Operating and Maintaining the P30 Console

Programs

Preset workouts are a great way to tailor your workouts to your fitness goals, stay challenged, and add variety to your sessions. In the following figures, the elevated areas show the work expenditure for each preset program.
Manual
During this workout, resistance and speed changes are completely under your control. The profile is initially a flat line. Any increase or decrease made in one workout segment will increase or decrease all remaining portions by the same amount.
Heart Rate
This workout computes your target heart rate based on the calculation, 60% of 220 minus your age; however, you can override this value. The equipment adjusts resistance and/or incline to maintain your target heart rate while you work out.
When a heart rate signal is not received, a heart shape with a question mark appears in the upper text display. On the newer model AMT, the heart shape remains lit, but the metric display appears blank. Recheck your hand grip on the handheld sensors or the placement of your chest strap.
Interval
Weight Loss
For the unit to detect your heart rate, you must grip the handheld heart rate sensors or wear a chest strap while exercising. In the presence of both handheld and wireless data, the handheld data takes precedence and displays.
The Interval workout is primarily for conditioning your cardiovascular system. This workout is designed to raise and lower your heart rate in a repeating fashion for a user-defined period of time by alternating rest and work intervals. Workout intensity is adjustable.
The workout time is fixed at 28 minutes. The workout consists of seven four-minute intervals. You can change the resistance at any time during the work interval.
Note: This program is called Fat Burner on older AMT models.
Starting a Workout 45
Variety
During this workout, resistance or ramp/incline vary throughout the workout in a random pattern.
Performance
Note: When a user presses PERFORMANCE, the message WORKOUT NOT AVAILABLE will scroll in the upper text
display, if the console is set to HIDE PROGRAMS in the Settings menu.
The Fitness Test, available by pressing the PERFORMANCE key, provides a means of comparing your fitness level with the official fitness test of the International Association of Firefighters (IAFF). It is written using the Gerkin Protocol, which is the basis for the official IAFF fitness test and part of their Wellness and Fitness Initiative.
During the test, the equipment gradually increases the incline and speed in specific stages. The keypads are disabled. Whatever stage you are at when the test ends determines your aerobic capacity and establishes your VO you complete the test, a fitness score appears as part of the workout summary.
max. Once
2
City Steps (Climber only)
The City Steps Program increases and decreases your step rate in stages. In each stage, the rate gradually rises to a peak and then falls quickly back to the starting rate. This pattern is repeated. You can override the settings for each column. Any increase or decrease made in one program segment will increase or decrease all remaining portions by the same amount.
Fat Burn (Climber only)
This intense program is designed to burn fat and increase cardiovascular conditioning. Step rate fluctuates mildly within a high-intensity range. Anytime during the program, you can override the settings, and the remaining profile columns will change accordingly. The changes are applied throughout the remainder of the program.
46 Operating and Maintaining the P30 Console
Rolling Hill (Climber only)
This cardio-conditioning program provides a high step rate. Like the Aerobic program, it involves several “peaks” and “valleys” in step rate; however, the dips in intensity during “rest” periods are smaller, resulting in more consistent intensity. You can override the settings for each column. The changes also raise or lower the columns on the remaining portion of the program profile.
Steady Climb (Climber only)
The Steady Climb program slowly increases the step rate until it culminates at the end of the program. You can override the settings for each column. The changes also raise or lower the columns on the remaining portion of the program profile.
Pyramid (Climber only)
The Pyramid Program slowly increases the step rate to a “peak” and then slowly decreases back to a slower rate. As the step rate increases, resistance is decreased and then increases as the step rate decreases. Any increase or decrease made in one program segment will increase or decrease all remaining portions by the same amount.
DANGER

Maintenance

To keep the equipment functioning properly, perform the minor maintenance tasks in this section at the intervals suggested. Failure to maintain the equipment as described in this section could void the Precor Limited Warranty.
To reduce the risk of electrical shock, always disconnect the equipment from its power source before cleaning it or performing any maintenance tasks. If the equipment uses an optional power adapter, disconnect the adapter.
Chapter 5

Cleaning the Console and Display

The console requires little maintenance once installed. Precor recommends that you clean the console before and after each exercise session.
To remove dust and dirt from the console:
Wipe all exposed surfaces with a soft cloth that you have
moistened with a solution of 30 parts of water to 1 part of Simple Green® (for more information, visit www.simplegreen.com).
Important: Do not use any acidic cleaners. Doing so will weaken the paint or powder coatings and void the Precor Limited Warranty. Never pour water or spray liquids directly on the console or console’s screen.
It is important to avoid using any corrosive chemicals on the
console or screen.
Always dampen the cloth and then clean the screen. Be sure
to spray the cleaning liquid onto the cloth, not the console, so that drips do not seep into the console.
Apply the cleaner with a soft, lint-free cloth. Avoid using gritty
cloths.
48 Operating and Maintaining the P30 Console

Changing the Belt (Newer Model AMT Only)

The newer model AMT uses belts to provide motion. These belts eventually wear and must be replaced.
When the belt stride count reaches 90 million, the message BELTS MUST BE CHANGED SOON scrolls on the Welcome screen. While this message appears, the AMT operates normally.
Important: If this message displays on your AMT, please contact Precor Customer Support for assistance.
When the belt stride count reaches 100 million (and the belt has not been changed), the message BELTS CHANGE REQUIRED scrolls continuously on the Welcome screen. The input keys are not functional and the user cannot enter values or begin a workout until the belts are changed. Please contact Precor Customer Support to schedule a belt change.
Precor Incorporated 20031 142nd Avenue NE P.O. Box 7202 Woodinville, WA USA 98072-4002
P30 OM 301096-301 rev E, en
December 2012
Assembling and Maintaining UBK 800-Series Upright Exercise Bikes

Edition Information

ASSEMBLING AND MAINTAINING UBK 800-SERIES UPRIGHT EXERCISE BIKES
P/N 300715-241 rev D
Copyright © October 2012 Precor Incorporated. All rights reserved. Specifications subject to change without notice.

Trademark Note

Precor, AMT, EFX, and Preva are registered trademarks of Precor Incorporated. Other names in this document may be the trademarks or registered trademarks of their respective owners.

Intellectual Property Notice

All rights, title, and interests in and to the software of the Preva Business Suite, the accompanying printed materials, any copies of such software, and all data collected via the Preva Business Suite, are exclusively owned by Precor or its suppliers, as the case may be.
Precor is widely recognized for its innovative, award-winning designs of exercise equipment. Precor aggressively seeks U.S. and foreign patents for both the mechanical construction and the visual aspects of its product design. Any party contemplating the use of Precor product designs is hereby forewarned that Precor considers the unauthorized appropriation of its proprietary rights to be a very serious matter. Precor will vigorously pursue all unauthorized appropriation of its proprietary rights.
Precor Incorporated 20031 142nd Ave NE, P.O. Box 7202 Woodinville, WA 98072-4002 1-800-347-4404
http://www.precor.com
WARNING

Important Safety Instructions

Important: Save these instructions for future reference.
Read all instructions in the documentation provided with your exercise equipment, including all assembly guides, user guides, and owner’s manuals, before installation of this device.
Note: This product is intended for commercial use.
The display apparatus (hereinafter referred to as the console) is intended to be shipped with new Precor exercise equipment (hereinafter referred to as the base unit). It is not packaged for individual sale.
To prevent injury, the console must be attached securely to the base unit following all assembly and installation instructions shipped with the base unit. The console is intended to be connected to AC mains power through the furnished power supply ONLY. It should be powered on only when installed as described in the assembly and installation instructions shipped with the base unit. The console is intended for use only with Precor fitness equipment, not as a standalone device.
4 Assembling and Maintaining UBK 800-Series Upright Exercise Bikes

Safety Precautions

Always follow basic safety precautions when using this equipment to reduce the chance of injury, fire, or damage. Other sections in this manual provide more details of safety features. Be sure to read these sections and observe all safety notices. These precautions include the following:
Read all instructions in this guide before installing and
using the equipment and follow any labels on the equipment.
Make sure all users see a physician for a complete
physical examination before they begin any fitness program, particularly if they have high blood pressure, high cholesterol or heart disease; have a family history of any of the preceding conditions; are over the age of 45; smoke; are obese; have not exercised regularly in the past year; or are taking any medication.
French equivalent of the above notice, for Canadian markets: Il est conseillé aux utilisateurs de subir un examen
médical complet avant d’entreprendre tout programme d’exercice, en particulier s’ils souffrent d’hypertension artérielle, ou de cardiopathie ou ont un taux de cholestérol élevé, s’ils ont des antécédents familiaux des précédentes maladies, s’ils ont plus de 45 ans, s’ils fument, s’ils sont obèses, s’ils n’ont pas fait d’exercices réguliers au cours de l’année précédente ou s’ils prennent des médicaments. Si vous avez des étourdissements ou des faiblesses, arrêtez les exercices immédiatement.
Do not allow children, or people unfamiliar with the
operation of this equipment, on or near it. Do not leave children unsupervised around the equipment.
Make sure all users wear proper exercise clothing and
shoes for their workouts and avoid loose or dangling clothing. Users should not wear shoes with heels or leather soles, and they should check the soles of their shoes to remove any dirt and embedded stones. They should also tie long hair back.
Never leave the equipment unattended when it is plugged
in. Unplug the equipment from its power source when it is not in use, before cleaning it, and before providing authorized service.
Note: The optional power adapter is considered a power source for self-powered equipment.
Use the power adapter provided with the equipment. Plug
the power adapter into an appropriate, grounded power outlet as marked on the equipment.
Important Safety Instructions 5
Care should be taken when mounting or dismounting the
equipment.
For Treadmills: Do not use typing or web surfing features
while walking at speeds that exceed a slow and relaxed leisurely pace. Always stabilize yourself by holding a
stationary handle bar while using typing or web surfing features.
For AMT and EFX: Always stabilize yourself by holding a
stationary handle bar while using typing or web surfing features.
Read, understand, and test the emergency stop
procedures before use.
Keep the power cord or optional power adapter and plug
away from heated surfaces.
Route power cables so that they are not walked on,
pinched, or damaged by items placed upon or against them, including the equipment itself.
Ensure the equipment has adequate ventilation. Do not
place anything on top of or over the equipment. Do not use on a cushioned surface that could block the ventilation opening.
Assemble and operate the equipment on a solid, level
surface.
6 Assembling and Maintaining UBK 800-Series Upright Exercise Bikes
SPACING—The below minimum spacing
recommendations are based on a combination of the ASTM (U.S.) voluntary standards and EN (European) regulations as of October 1, 2012, for access, passage around, and emergency dismount:
Treadmills—a minimum of 0.5 m (19.7 in.) on each
side of the treadmill and 2 m (78 in.) behind the machine.
Cardio equipment other than treadmills—a
minimum of 0.5 m (19.7 in.) on at least one side, and .5 m (19.7 in.) behind or in front the machine.
Careful consideration should be given to the requirements of the Americans with Disabilities Act (ADA), US Code 28 CFR (see Section 305). ASTM
standards are voluntary and may not reflect current industry standards. The actual area for access, passage around, and emergency dismount is the responsibility of the facility. The facility should consider the total space requirements for training on each unit, voluntary and industry standards, and any local, state, and federal regulations. Standards and regulations are subject to change at any time.
Important: These spacing recommendations should be used when positioning equipment away from sources of heat, such as radiators, heat registers, and stoves. Avoid temperature extremes.
Keep equipment away from water and moisture. Avoid
dropping anything on or spilling anything inside the equipment to prevent electric shock or damage to the electronics.
When using the treadmill, always attach the safety clip to
your clothing before beginning your workout. Failure to use the safety clip may pose a greater risk of injury in the event of a fall.
Keep in mind that heart rate monitors are not medical
devices. Various factors, including the user’s movement, may affect the accuracy of the heart rate readings. The heart rate monitors are intended only as exercise aids in determining heart rate trends in general.
Do not operate electrically powered equipment in damp
or wet locations.
Never operate this equipment if it has a damaged cord or
plug, if it is not working properly, or if it has been dropped, damaged, or exposed to water. Call for service immediately if any of these conditions exist.
Important Safety Instructions 7
Maintain the equipment to keep it in good working
condition, as described in the Maintenance section of the owner’s manual. Inspect the equipment for incorrect, worn, or loose components, and then correct, replace or tighten prior to use.
If you plan to move the equipment, obtain help and use
proper lifting techniques.
Equipment Weight Restrictions: Do not use the treadmill
if you weigh more than 500 pounds (225 kg). If you weigh more than 350 pounds (160 kg), do not run on the treadmill. For all other fitness equipment, the weight limit is 350 pounds (160 kg).
Use the equipment only for its intended purpose as
described in this manual. Do not use accessory attachments that are not recommended by Precor. Such attachments may cause injuries.
Do not operate the equipment where aerosol (spray)
products are being used or where oxygen is being administered.
Do not use outdoors. Do not attempt to service the equipment yourself, except
to follow the maintenance instructions in the owner’s manual.
Never drop or insert objects into any opening. Keep hands
away from moving parts.
Do not set anything on the stationary handrails,
handlebars, control console, or covers. Place liquids, magazines, and books in the appropriate receptacles.
Do not lean on or pull on the console at any time.
CAUTION: DO NOT remove the cover, or you may risk injury due to electric shock. Read the assembly and maintenance guide before operating. There are no user-serviceable parts inside. Contact Customer Support if the equipment needs servicing. For use with single phase AC power only.
8 Assembling and Maintaining UBK 800-Series Upright Exercise Bikes

Educating Users

Take time to educate users about the Important Safety Instructions found in both the User Reference Manual and Product Owner’s Manual. Explain to your club or facility patrons that they should observe the following precautions:
Hold onto a stationary handrail or handlebar while
assuming the starting position on the equipment.
Face the console at all times. Hold on to a stationary handrail or handlebar with one
hand whenever you operate the console keys with the other hand.

Hazardous Materials and Proper Disposal

The batteries within self-powered equipment contain materials that are considered hazardous to the environment. Federal law requires proper disposal of these batteries.
If you plan to dispose of your equipment, contact Precor Commercial Products Customer Support for information regarding battery removal. Refer to Obtaining Service.

Product Recycling and Disposal

This equipment must be recycled or discarded according to applicable local and national regulations.
Product labels, in accordance with European Directive 2002/96/EC concerning waste electrical and electronic equipment (WEEE), determine the framework for the return and recycling of used equipment as applicable throughout the European Union. The WEEE label indicates that the product is not to be thrown away, but rather reclaimed upon end of life per this Directive.
In accordance with the European WEEE Directive, electrical and electronic equipment (EEE) is to be collected separately and to be reused, recycled, or recovered at end of life. Users of EEE with the WEEE label per Annex IV of the WEEE Directive must not dispose of end of life EEE as unsorted municipal waste, but use the collection framework available to customers for the return, recycling, and recovery of WEEE. Customer participation is important to minimize any potential effects of EEE on the environment and human health due to the potential presence of hazardous substances in EEE. For proper collection and treatment, refer to Obtaining Service.
Important Safety Instructions 9
WARNING

Regulatory Notices for the RFID Module

When equipped with a control console as described in this document, this equipment may include a radio-frequency identification (RFID) module. The RFID module has been certified to operate at temperatures between -20°C and 85°C
Radio Frequency Interference (RFI)
(-4°F and 185°F).
The RFID module conforms to the following national standards defining acceptable limits for radio frequency interference (RFI).
Federal Communications Commission, Part 15
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a commercial installation. The equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the owner’s manual instructions, can cause harmful interference to radio communications.
Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
Per FCC rules, changes or modifications not expressly approved by the manufacturer could void the user’s authority to operate the equipment.
10 Assembling and Maintaining UBK 800-Series Upright Exercise Bikes
Industry Canada
This device complies with RSS-210:2007 of the Spectrum Management & Telecommunications Radio Standards Specification. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
This Class A digital apparatus complies with Canadian ICES-003.
Cet appareil numérique de la classe A est conforme à la norme NMB-003 du Canada.
ATTENTION: Haute Tension Débranchez avant de réparer
European Applications
CE compliance is claimed to the following directives:
1999/5/EC R&TTE Directive 2006/95/EC LVD Directive 2002/95/EC RoHS Directive
Directive compliance has been verified to the following standards:
EN 55022 EN 300 330-1 V1.5.1 EN 300 330-2 V1.3.1 EN 301 489-3 V1.4.1 EN 301 489-1 V1.8.1 EN 60950-1
Important Safety Instructions 11
WARNING

Regulatory Notices for Cardiovascular Exercise Equipment

The regulatory information in this section applies to the
Safety Approvals for Cardiovascular Equipment
exercise equipment and its control console.
Precor equipment has been tested and found to comply with the following applicable safety standards.
Cardiovascular Type Equipment:
CAN/CSA, IEC, EN 60335-1 (Household and similar
electrical appliances - Safety)
EN 957 (Stationary training equipment, class S/B
compliant equipment)
PVS and P80 Regulatory Notice
This Precor equipment has been tested and found to comply with the following applicable safety standards.
CAN/CSA, UL, IEC, EN 60065 (Audio, video and similar
electronic apparatus - Safety)
Radio Frequency Interference (RFI)
This Precor exercise equipment conforms to the following national standards defining acceptable limits for radio frequency interference (RFI).
Federal Communications Commission, Part 15
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a commercial installation. The equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the owner’s manual instructions, may cause harmful interference to radio communications.
Per FCC rules, changes or modifications not expressly approved by Precor could void the user’s authority to operate the equipment.
12 Assembling and Maintaining UBK 800-Series Upright Exercise Bikes
Industry Canada
This Class A digital apparatus complies with Canadian ICES-003.
Cet appareil numérique de la classe A est conforme à la norme NMB-003 du Canada.
ATTENTION: Haute Tension Débranchez avant de réparer
European Applications
CE compliance is claimed to the following directives:
2004/108/EC EMC Directive 2006/95/EC LVD Directive 2002/95/EC RoHS Directive
Directive compliance has been verified to the following standards:
EN 55022 EN 55024 EN 60335-1 EN 60065 (P80 and PVS)
Important Safety Instructions 13

Electrical Recommendations: All Equipment Excluding Treadmills

Note: This is a recommendation only. NEC (National Electric Code) guidelines or local region electric codes must be followed.
For equipment fitted with a P80 console or Personal Viewing System (PVS) screen a separate power connection is required. For a 20 amp branch circuit up to 10 screens can be connected. If the branch circuit has any other devices plugged into the circuit, then the number of screens must be reduced by the wattage of the other devices.
Note: The typical splitter power cords that have IEC-320 C13 and C14 plugs have a recommended maximum capacity of five screens.
Figure 1: IEC-320 C13 and C14 plugs

Obtaining Service

Do not attempt to service the equipment except for maintenance tasks. If any items are missing, contact your dealer. For more information regarding customer support numbers or a list of Precor authorized service centers, visit the Precor web site at http://www.precor.com.
14 Assembling and Maintaining UBK 800-Series Upright Exercise Bikes

Obtaining Updated Documentation

Current Precor product documentation is available at http://www.precor.com/productmanuals. You may want to check in for updated information from time to time.

Table of Contents

Important Safety Instructions .................................................... 3
Safety Precautions ................................................................................ 4
Educating Users .................................................................................... 8
Hazardous Materials and Proper Disposal .................................... 8
Product Recycling and Disposal ....................................................... 8
Regulatory Notices for the RFID Module ....................................... 9
Regulatory Notices for Cardiovascular Exercise
Equipment ....................................................................................... 11
Electrical Recommendations: All Equipment
Excluding Treadmills ................................................................... 13
Obtaining Service ................................................................................. 13
Obtaining Updated Documentation ............................................... 14
Assembling the Exercise Bike .................................................... 17
Unpacking the Equipment ................................................................. 18
Hardware Kit (not to scale) .............................................................. 19
Required Tools ...................................................................................... 19
Installing the Upright Support and Cables ................................... 20
Installing the Bottle Holder .............................................................. 24
Installing the Handlebars .................................................................. 25
Making Sure the Unit Is Stable ........................................................ 26
Breaking in the Equipment ............................................................... 26
Installing the Console ............................................................... 27
Threading the Cable Assembly (P80) .......................................... 28
Connecting Cables (P80) ................................................................. 30
Completing the Console Installation (P80) ................................. 36
Threading the Cable Assembly (P30 and P10) .......................... 36
Connecting Cables (P30 and P10) ................................................. 38
Completing the Console Installation (P30 and P10) .................. 41
Verifying That the Heart Rate Display Is Operational .............. 42
16 Assembling and Maintaining UBK 800-Series Upright Exercise Bikes
Maintenance .............................................................................. 43
Daily Cleaning ..................................................................................... 43
Daily Inspection .................................................................................. 44
Quarterly Maintenance .................................................................... 45
Storing the Chest Strap ..................................................................... 45
Moving the Equipment ..................................................................... 46
Long-Term Storage ............................................................................ 46
Self-Powered Features .............................................................. 47
Informational Displays Prior to Shutdown .................................. 48
Symptoms of a Low Battery ............................................................ 48
Using the Optional Power Adapter ............................................... 49
The Optional Power Adapter Kit .................................................... 49
Replacing the Battery ........................................................................ 50
Commercial Cardiovascular Equipment Limited Warranty ......51
Chapter 1

Assembling the Exercise Bike

Important: The instructions in the following procedures are described from the perspective of a person standing directly in front of the equipment (that is, on the opposite side of the control console from a person using the equipment). These descriptions may not match the names of certain parts in the parts list, because such parts are named relative to the back of the equipment.
To prepare the exercise bike for assembly:
Open the box and assemble the components in the
sequence presented in this guide.
Assemble and operate your equipment on a hard, level
surface in the area intended for use.
Important: Do not grasp any plastic parts of the unit while lifting or moving the unit. The plastic parts are non-structural covers and are not capable of supporting the weight of the unit.
Assemble the equipment according to the guidelines in
this manual to ensure you do not void the Precor Limited Warranty.
Important: Any damage caused during installation is not covered by the Precor Limited Warranty.
Attach all fasteners and partially tighten them. Do not
fully tighten fasteners until instructed to do so.
WARNING
You will need assistance to assemble this unit. DO NOT attempt assembly by yourself.
18 Assembling and Maintaining UBK 800-Series Upright Exercise Bikes
WARNING

Unpacking the Equipment

The shipping container for Precision Series exercise bikes consists of the following items:
Wooden pallet Cardboard base Cardboard cover
Do not attempt to move the equipment off of the pallet by yourself. Have at least one other person help you, and use safe lifting techniques.
To unpack the bike:
1. Carefully remove all staples securing the cover to the cardboard base.
2. Lift the cover upward and set it aside.
3. Carefully remove any staples holding the cardboard spacers in place at the ends of the container.
4. Pull the cardboard spacers away from the equipment and set them aside.
5. Cut all plastic ties securing the equipment in place.
6. Remove the upright support from the container and set it down near the spot where you plan to install the equipment.
7. With the help of at least one other person, lift the body assembly and move it forward until its front legs can be lowered to the floor.
8. With the help of at least one other person, carefully tilt the body assembly forward until it rests on the wheels attached to the front legs. Roll it to the location where you plan to install it, then tilt it back until it rests flat on the floor.
Assembling the Exercise Bike 19

Hardware Kit (not to scale)

Before you begin the assembly, verify that the following hardware items are packed with the equipment.
Fasteners
⁵₁₆-inch x ³₄-inch sockethead screw
¹₄-inch x ⁵₈-inch flathead machine screw
#8 x ⁵₈-inch self-tapping screw
Upright support mounting screw
Flat washers ⁵₁₆-inch 4
Quantity
4
4
2
2

Required Tools

³₈-inch hex wrench ¹₄-inch hex wrench ⁵₃₂-inch hex wrench #2 Phillips screwdriver Wire cutter
20 Assembling and Maintaining UBK 800-Series Upright Exercise Bikes
DANGER

Installing the Upright Support and Cables

Do not attempt to connect electrical power until all assembly procedures are complete and the console is properly installed.
Before you begin this procedure, retrieve the cables for the console that you plan to install on this exercise bike. The cables are packed with the console.
Note: You will need the help of another person while performing the procedure.
To prepare the bike for installation of the upright support:
1. Retrieve the cables from the box in which the console was shipped.
2. Using a #2 Phillips screwdriver, remove the two #10 x 1-inch self-tapping screws holding the rear cover in place. Pull the upright rear cover back to remove it, then set it aside.
Figure 2: Rear cover removal
3. Remove the two #10 x 1-inch self-tapping screws holding the top cover in place, then lift it off.
Figure 3: Top cover removal
Assembling the Exercise Bike 21
4. Remove the four #10 x 1-inch self-tapping screws holding the left side cover in place, then pull the cover away from the body assembly. Guide the cover around the pedal crank, then remove it and set it aside.
Figure 4: Side cover removal
5. Remove the tape holding the base unit data cable in place inside the upright support channel.
6. Slide the jack panel up and out of its bracket in the right side cover.
To install the upright support and prepare the cables for connection to the console:
1. Remove the nut and washer from one end of the F-type coaxial coupler packed with the P80 console. Insert that end of the coupler through the round opening in the jack panel.
2. Place the washer back onto the coaxial coupler, followed by the nut. Use two ⁷₁₆-inch open-end wrenches to secure the coupler; hold the coupler in place with one wrench while tightening the nut with the second wrench.
3. Locate the tabbed end of the modular plug coupler. Snap this end of the coupler into the square opening in the jack panel.
4. Slide the quick-disconnect terminal on the grounding lead of the power cable over the grounding terminal on the equipment frame.
5. Attach the lower ends of the following cables to the inner side of the jack panel:
Ethernet cable Television cable (for P80 console) Power cable (for P80 console)
6. Slide the jack panel back into its bracket in the right side cover.
22 Assembling and Maintaining UBK 800-Series Upright Exercise Bikes
7. Using a piece of tape or a plastic tie, bind together the upper ends of all cables.
8. While your assistant holds the upright support in place over the body assembly, thread the cables upward through the support. When you are finished, use a piece of tape to secure the upper connectors of the cables at the top of the support.
9. Slide the upright support into position so that its screw holes line up with the corresponding holes on the body assembly, as shown in the following illustration.
Note: If the support is positioned correctly, it rests on a metal tab in the upright support channel.
Figure 5: Upright support insertion
Important: In the following step, be extremely careful not to trap or pinch any of the cables between the mounting screws and their seats.
Assembling the Exercise Bike 23
10. Insert the two upright support mounting screws through the openings on the support and into the screw holes on the body assembly. Tighten the mounting screws completely using a ³₈-inch hex wrench.
Figure 6: Bolting the upright support into place
Important: In the following two steps, be extremely careful not to trap or pinch any of the cables between the bike frame and any of the covers.
11. Reposition the left side cover on the body assembly, then reattach and tighten the #10 x 1-inch self-tapping screws holding it in place.
12. Repeat the previous step to reinstall the top and rear covers.
24 Assembling and Maintaining UBK 800-Series Upright Exercise Bikes

Installing the Bottle Holder

The bottle holder attaches to a plastic support that has been mounted on the upright support at the factory.
To install the bottle holder:
1. Position the bottle holder on its support so that the three tabs on the bottle holder fit into the three rectangular holes in the support.
2. Secure the bottle holder onto its support using the two #8 x ⁵₈-inch self-tapping screws, as shown in the following illustration.
Figure 7: Installing the bottle holder
Assembling the Exercise Bike 25

Installing the Handlebars

After the upright support and the bottle holder are securely in place, install the handlebar assembly and route the heart rate sensor cable through the support.
To install the handlebars:
1. Position the handlebars over the brackets near the top of the upright support, as shown in the following illustration. The open ends of the assembly should face up and forward.
Figure 8: Installing the handlebars
2. Feed the heart rate cable through the nearest end of the bracket and into the upright support.
3. Have your assistant pull the end of the heart rate cable through the console mount at the top of the upright support.
4. Place four ⁵₁₆-inch flat washers onto four ⁵₁₆-inch x ³₄-inch sockethead screws. Place the handlebar assembly onto the brackets and attach the four sockethead screws with their washers. Tighten the screws completely using a ¹₄-inch hex wrench.
26 Assembling and Maintaining UBK 800-Series Upright Exercise Bikes

Making Sure the Unit Is Stable

Make sure the unit is level before allowing anyone to use it.
CAUTION: To eliminate movement, make sure the adjustable feet are in contact with the floor.
To level the unit:
1. Gently rock the unit. If there is any movement, ask your assistant to tip the unit to one side while you locate the adjustable feet.
2. Correct the height of each adjustable foot as follows.
If you want to … Then turn the adjustable feet …
Raise the unit Counterclockwise
Lower the unit Clockwise
Important: Place the unit on a flat surface. Rotating the adjustable feet cannot compensate for extremely uneven surfaces.
When you are finished adjusting the unit, place the unit on the floor and recheck that it is level.

Breaking in the Equipment

Precor equipment does not require an actual break-in period. However, moving components such as belts, gears, and bearings can settle while the equipment is being stored or shipped. This can cause the equipment to operate with a small amount of roughness or noise when it starts up for the first time.
The equipment usually returns to smooth operation after a day or two of normal use. If it does not, contact your dealer for assistance. For more information, refer to Obtaining Service.

Installing the Console

To make installation easier, all Precor Experience Series consoles use the same mounting hardware and connector locations whenever possible. The installation sequence for any of them is as follows:
Threading the cable assembly Connecting cables Completing the installation (tightening the mounting
screws and attaching the back cover)
The following sections describe how to perform these tasks.
Chapter 2
28 Assembling and Maintaining UBK 800-Series Upright Exercise Bikes

Threading the Cable Assembly (P80)

Earlier in the installation, you threaded the necessary cables through the frame of the base unit and out the passthrough opening in the console mount. As you line up the back plate on the console with the console mount, you must make sure that the cable assembly passes correctly through the openings in both components.
Important: Before you begin the following procedure, remove the rear cover from the control console. To remove the cover, use your fingernails to pry the lower edge loose, then swing the cover up and out as shown in the following illustration.
Figure 9: Removing the access cover from the P80 console
To thread the cable assembly:
1. Make sure that as much of each cable as possible passes through the opening in the middle of the console mount on the base unit.
2. Position the console over the console mount.
Installing the Console 29
3. Rest the console on the console mount so that the notch on the bottom of the console’s back plate rests on the rectangular hook at the bottom of the console mount, as shown in the following figure.
Figure 10: Console positioning on base unit
4. Tilt the console forward until it stops. Use one hand to steady the console in this position, or ask your assistant to do so.
30 Assembling and Maintaining UBK 800-Series Upright Exercise Bikes

Connecting Cables (P80)

After the console has been seated, separate the individual cables out of the end of the cable assembly and attach them to the appropriate circuit connectors inside the console. Refer to the following diagram and table to identify the cables and connectors.
Figure 11: Cable connections, P80 console
Installing the Console 31
Table 1. P80 internal cable connections
Cable Connector Type Circuit
Connector Location
Ethernet (LAN) Eight-contact modular,
on round black cable
TV in F-type coaxial
Power Two-contact plug,
polarized and latched
Data from base unit Eight-contact modular,
on flat gray cable
Heart rate sensors Four-contact strip, keyed
Safety key (treadmills only)
CSAFE Eight-contact modular,
Automatic stop sensor (treadmills only)
Six-contact strip, keyed
on flat gray cable
Vertical four-contact strip, keyed
To simplify installation and maintenance, route and connect cables 1 through 5 according to the following instructions.
Note: In the illustrations in this section, some cables are omitted for the sake of clarity.
Connecting the Television Cable
The console’s television tuner is mounted inside the console’s back plate. The tuner includes a short cable adapter that allows the television cable to be connected outside the back plate.
To connect the television cable:
1. Pull the cable out through the lower right corner of the back plate.
2. Route the cable counterclockwise around the outside of the back plate.
Important: In the following step, install the cable using a torque wrench and torque not to exceed 8 lb-in. If a torque wrench is not available, install the coaxial cable using a plain wrench and tighten to "snug + wrench on the internal nut to help tighten the connection.
¹₄
turn." You may also use a
32 Assembling and Maintaining UBK 800-Series Upright Exercise Bikes
3. Attach the connector on the cable to the connector on the tuner cable and tighten the two connectors securely using two ⁷₁₆-inch open-end wrenches. Position both connectors above the upper right corner of the back plate.
4. Use a plastic tie to secure the connectors to the top of the back plate. Pass the tie through the two small holes near the upper right corner of the back plate, then wrap it around the connectors and tighten it securely. Cut off and remove the protruding end of the tie.
The following illustration shows how the cable is positioned once it is installed.
Figure 12: Connecting the television cable
Installing the Console 33
Connecting the Ethernet and Base Unit Data Cables
Both the Ethernet and base unit data cables pass through the cutaway opening at the upper right corner of the back plate and connect to nearby modular jacks in the console. Because of this, it is important to exercise caution when connecting the cables. The black Ethernet cable connects to a jack just underneath the perforated metal bracket at the very top of the opening in the console. The gray base unit data cable connects to a lower jack closer to the back plate.
Refer to the following illustration for the correct position of both cables.
CAUTION: If you connect the base unit data cable to the wrong jack, the equipment will not function.
Figure 13: Connecting the Ethernet and base unit data cables
34 Assembling and Maintaining UBK 800-Series Upright Exercise Bikes
Connecting the Heart Rate Sensor Cable
The heart rate sensor cable passes through the cutaway opening at the upper left corner of the back plate, then down to the small circuit board at the lower left of the console. The following illustration shows how the cable should look once it is installed.
Figure 14: Connecting the heart rate cable
Installing the Console 35
Connecting the Power Cable
Route the power cable through the cutaway opening at the upper left corner of the back plate. In the nearby opening within the steel console framework, locate the socket that matches the power cable plug and connect the power cable to it.
Note: Be sure that the latch on the plug clicks into place on the socket.
The following illustration shows how the cable should look once it is installed.
Figure 15: Connecting the power cable
36 Assembling and Maintaining UBK 800-Series Upright Exercise Bikes

Completing the Console Installation (P80)

Before you complete the final installation steps, double-check the connections you have made. Make sure that all cables are fully and securely connected, and that any unneeded cables are tied back properly.
To complete the installation:
1. Feed extra cable back into the neck tube.
2. Tilt the control console backward (toward yourself) until the tab on the top edge of its back plate slides along the top edge of the console mount and the screw holes align properly.
3. Insert the four ⁵₈-inch flat head screws through the holes in the console mount and thread them into the holes in the back plate on the console. Partially tighten the screws using a ⁵₃₂-inch hex wrench.
4. Line up the two small tabs at the top of the console’s back cover with the slots at the top of the opening in the console case. Insert the tabs into the slots.
5. Insert the remaining tabs on the back cover with the corresponding slots on the console case.
6. Press gently on the edges of the back cover to snap it into place.

Threading the Cable Assembly (P30 and P10)

Earlier in the installation, you threaded the necessary cables through the frame of the base unit and out the passthrough opening in the console mount. As you line up the back plate on the console with the console mount, you must make sure that the cable assembly passes correctly through the openings in both components.
Important: Before you begin the following procedure, remove the rear cover from the control console. Set the cover and its mounting hardware aside for later use.
To thread the cable assembly:
1. Make sure that as much of each cable as possible passes through the opening in the middle of the console mount on the base unit.
2. Position the console over the console mount.
Installing the Console 37
3. Rest the console on the console mount so that the notch on the bottom of the console’s back plate rests on the rectangular hook at the bottom of the console mount, as shown in the following figure.
Figure 16: Console positioning on base unit
4. Tilt the console forward until it stops. Use one hand to steady the console in this position, or ask your assistant to do so.
38 Assembling and Maintaining UBK 800-Series Upright Exercise Bikes
5. Pull all cables upward and forward until you can drape them over the top of the console’s back plate.
Figure 17: Cable positioning

Connecting Cables (P30 and P10)

Important: Pass all cables through the semicircular opening just above the console mount, as shown in the following figure. Do not attempt to route any cables through other openings or through the steel channel above the mount.
Figure 18: Cable routing from the mount into the console
Installing the Console 39
After the console has been seated, separate the individual cables out of the end of the cable assembly and attach them to the appropriate circuit connectors inside the console. Refer to the following diagram and table to identify the cables and connectors.
Figure 19: Cable connections, P30 and P10 consoles
40 Assembling and Maintaining UBK 800-Series Upright Exercise Bikes
Table 2. P30 and P10 internal cable connections
Cable Connector Type Circuit
Connector Location
Safety key (treadmills only)
Automatic stop sensor (treadmills only)
Data from base unit Eight-contact modular,
Heart rate sensors
Six-contact strip, keyed
Four-contact strip, keyed
on flat gray cable
Four-contact strip, keyed
CSAFE Eight-contact modular,
on flat gray cable
Installing the Console 41

Completing the Console Installation (P30 and P10)

Before you complete the final installation steps, double-check the connections you have made. Make sure that all cables are fully and securely connected, and that any unneeded cables are tied back properly.
To complete the installation:
1. Feed extra cable back into the neck tube.
2. Tilt the control console backward (toward yourself) until the tab on the top edge of its back plate slides along the top edge of the console mount and the screw holes align properly.
3. Insert the four ⁵₈-inch flat head screws through the holes in the console mount and thread them into the holes in the back plate on the console. Partially tighten the screws using a ⁵₃₂-inch hex wrench.
4. Line up the two small tabs at the bottom of the console’s back cover with the slots at the bottom of the console case. Insert the tabs into the slots.
5. Insert the two #8–32 x ¹₂-inch Phillips-head screws that you removed earlier into the holes at the top edge of the console’s back cover. Tighten the screws fully.
Important: Use caution not to pinch the cables between the back cover and PVS mounting screw heads.
6. Fully tighten the four mounting screws (partially tightened in step 3) using a ⁵₃₂-inch hex wrench.
42 Assembling and Maintaining UBK 800-Series Upright Exercise Bikes

Verifying That the Heart Rate Display Is Operational

To verify that the heart rate display is operational:
1. Begin exercising on the equipment.
2. Grasp both touch-sensitive handlebars. Note: The heart rate is read within ten seconds. During
that time, the heart on the display flashes. You must maintain contact with both metal plates on each handlebar to ensure an accurate reading.
3. Look at the HEART RATE display. After a few seconds, a number appears indicating your heart rate.
4. If a number does not appear in the HEART RATE display, perform the following checks:
Verify that the cable connection is properly
connected.
Repeat the test with a different person. Although the
heart rate display is generally highly accurate, it may not work properly for a few individuals.
Note: If you use wireless heart rate monitoring, repeat this test using a chest strap or a wireless pulse simulator instead of grasping the touch-sensitive handlebars.
DANGER

Maintenance

To keep the equipment functioning properly, perform the minor maintenance tasks in this section at the intervals shown on the maintenance checklist. Failure to maintain the equipment as described in this section could void the Precor Limited Warranty.
To reduce the risk of electrical shock, always disconnect the equipment from its power source before cleaning it or performing any maintenance tasks. If the equipment is self-powered but also uses the optional power adapter, disconnect the adapter.
Chapter 3

Daily Cleaning

Precor recommends that you clean the equipment before and after each exercise session. To remove dust and dirt from the equipment, wipe all exposed surfaces with a soft cloth that you have moistened with one of the following cleaners:
A solution of 30 parts of water to 1 part of Simple Green®
(for more information, visit www.simplegreen.com)
ENVIR-O-SAFE oxygen enhanced cleaner or multi-task
cleaner concentrate, diluted according to the manufacturer’s instructions (for more information, visit
www.daleyinternational.com)
44 Assembling and Maintaining UBK 800-Series Upright Exercise Bikes
Alternatively, you can clean the equipment with Athletix fitness equipment cleaning wipes (for more information, visit
www.athletixproducts.com)
CAUTION: Read and follow the manufacturer’s instructions, particularly dilution instructions, before using any cleaner on Precor fitness equipment. Do not use concentrated cleaners at full strength, or acidic cleaners of any kind; such cleaners weaken the protective finish on the equipment and void the Precor Limited Warranty. Never pour water or spray liquids onto any part of the equipment. Allow the equipment to dry completely before using.
Vacuum the floor underneath the equipment frequently to prevent the accumulation of dust and dirt that can interfere with its operation. Use a soft nylon scrub brush to clean the grooves on equipment with foot pedals.

Daily Inspection

At least once every day, examine the equipment for the following problems:
Slipping belts Loose fasteners Unusual noises Worn or frayed power cords Any other indication that the equipment may be in need
of service
Important: If you determine that the equipment needs service, disconnect all power connections (television, Ethernet, and power) and move the equipment away from the exercise area. Place an OUT OF SERVICE sign on the equipment and make it clear to all patrons and other users that they must not use it.
To order parts or to contact a Precor authorized service provider in your area, refer to Obtaining Service.
Maintenance 45

Quarterly Maintenance

Precor recommends that you clean and inspect the equipment more thoroughly once every three months.
To perform quarterly maintenance:
1. Remove the cover panels.
2. Vacuum out any debris, being careful not to bring the vacuum cleaner nozzle too close to any circuit board (unless your vacuum cleaner is protected against static buildup).
3. Check the tension of both belts.
4. Replace the cover panels.
5. Wipe the exterior of the console with a damp sponge or soft cloth, and dry with a clean towel. Keep water away from electronic components to prevent electrical shock or damage.
6. Clean the touchscreen using a soft, lint-free cloth dampened with a 91% isopropyl alcohol solution (either full strength or diluted with an equal amount of water).

Storing the Chest Strap

If you purchased the optional heart rate chest strap, store it in a place where it remains free of dust and dirt (for example, in a closet or drawer). Be sure to protect the chest strap from extremes in temperature. Do not store it in a place that may be exposed to temperatures below 32° F (0° C).
To clean the chest strap, use a sponge or soft cloth dampened in mild soap and water. Dry the surface thoroughly with a clean towel.
46 Assembling and Maintaining UBK 800-Series Upright Exercise Bikes

Moving the Equipment

The equipment is very heavy. If you plan to move it to a new location, obtain the help of an adult assistant and use proper lifting techniques. If the equipment includes roller wheels on one end, use the wheels to reduce the load on yourself and your assistant.
To move the exercise bike:
1. Disconnect, unplug, and remove all external connections (television, Ethernet, and power).
2. Lift the rear feet to tip the bike forward onto its roller wheels.
3. Push the bike into its new location.
4. Lower the rear feet to the floor.

Long-Term Storage

If you do not expect anyone to use the equipment for a long time, perform the following tasks to prepare it for storage:
If it has a power cord, disconnect the cord. If it has an optional power adapter, connect the adapter to
prevent damage to the internal battery.
Position it so that it will not become damaged and will not
interfere with people or other equipment.
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