Precor move beyond S3.23 Assembly And Maintenance Manual

Assembly and Maintenance Guide
S3.23
Strength-Training Fitness Equipment
S3.23 Assembly and Maintenance Guide
page 2
Important Safety Instructions
Important Safety Instructions
Before beginning any fitness program, consult your physician and receive a thorough physical examination.
Il est conseillé de subir un examen médical complet avant d’entreprendre tout programme d’exercise. Si vous avez des étourdissements ou des faiblesses, arrêtez les exercices immédiatement.
When using exercise equipment, basic precautions should always be taken, including the following:
Read all instructions before using the S3.23 equipment. These instructions are written for your safety and to protect the unit.
Do not allow children or those unfamiliar with its operation on or near the equipment. Do not leave children unsupervised around the unit
Use the equipment only for its intended purpose as described in this manual. Do not use accessory attachments that are not recommended by the manufacturer, as such attachments may cause injuries.
Wear proper exercise clothing and shoes for your workout and avoid loose clothing. Tie long hair back.
Use care when getting on or off the unit.
Do not overexert yourself or work to exhaustion.
If you feel any pain or abnormal symptoms, stop your workout immediately and consult your physician.
Never operate the unit when it has been dropped or damaged. Return the equipment to a service center for examination and repair.
Never drop or insert objects into any opening. Keep hands away from moving parts.
Always check the unit and its cables before each use. Make sure that all fasteners and cables are secure and in good working condition.
Do not use outdoors.
Personal Safety during Assembly
It is strongly recommended that a qualified dealer assemble the equipment. Assistance is
required.
Read each step in the assembly instructions and follow the steps in sequence. Do not skip ahead. If you skip ahead, you may learn later that you have to disassemble components and that you may have damaged the equipment.
Assemble and operate the S3.23 on a solid, level surface. Locate the unit a few feet from walls or furniture to provide easy access.
Obtaining Service
Do not attempt to service the S3.23 yourself except for the maintenance tasks described in this guide. This unit does not contain any user-serviceable parts.
For information about product operation, refer to the enclosed DVD. For service, refer to the Precor web site at www.precor.com. Should you need more information regarding customer support numbers or a list of Precor authorized service centers, visit the Precor website at www.precor.com/contact.
If you call or e-mail Customer Service, have the serial number and part numbers available.
You can find the serial number printed on a label affixed to the side of the S3.23. For future reference, write the serial number in the space provided below.
Serial number: ______________________
S3.23 Assembly and Maintenance Guide
page 3
Table of Contents
1 2
3
Important Safety Instructions ...................................................................................................2
Personal Safety During Assembly............................................................................................ 2
Obtaining Service .................................................................................................................... 2
Before You Begin ........................................................................................... 4
Unpacking the Equipment ....................................................................................................... 4
Preparations................................................................................................... 5
Required Tools ......................................................................................................................... 5
Installation Requirements ........................................................................................................ 5
Assembly Tips ......................................................................................................................... 5
Assembly Instructions .................................................................................. 6
Open Box 1 ............................................................................................................................. 7
1. Assemble Main Structure.............................................................................................. 8
2. Assemble Weight Stack ................................................................................................ 9
Open Box 2 ............................................................................................................................. 13
3. Attach Shrouds ............................................................................................................. 14
4. Attach Handles and Accessories .................................................................................. 15
5. Move the Pulley Assemblies ......................................................................................... 16
Adjustments and Maintenance ..................................................................... 17
1. Cable Adjustments ........................................................................................................ 18
2. Selector Stem Adjustments ........................................................................................... 18
3. Maintenance ................................................................................................................. 19
Limited Warranty Statement .................................................................................................... 20
Warranty Registration Card ..................................................................................................... 21
Specifications ............................................................................................................. Back cover
4
Table of Contents
S3.23 Assembly and Maintenance Guide
page 4
1
Before You Begin
Before You Begin
Thank you for purchasing the S3.23. This unit is part of the Precor Strength line of quality strength training machines, which let you target specific muscle groups to achieve better muscle tone and overall body conditioning. To maximize your use of the equipment, please study this guide thoroughly.
Unpacking the Equipment
The S3.23 is carefully tested and inspected before shipment. Precor Strength ships the unit in several pieces that require assembly. Ask for assistance during the assembly process.
Review the Installation Requirements found on the next page.
When instructed to open a box, carefully unpack the pieces and lay them on the floor near the location where you plan to use the equipment.
Be careful to open boxes and assemble components in the sequence presented in this manual.
If any items are missing, contact the dealer from whom you purchased the unit. For more information, refer to Obtaining Service.
S3.23 Assembly and Maintenance Guide
page 5
2
Preparations
Preparations
CAUTION: To set up this unit, you will need assistance. Do not attempt assembly by yourself.
You must review and follow the instructions in this guide. If you do not assemble and use the S3.23 according to the following guidelines, you could void the Precor Limited Warranty.
Required Tools
Tools that you need to obtain before assembling the unit include:
Standard set of hex keys
Tw o ⁹⁄₁₆-inch wrenches
One ¹⁄₂-inch wrench
Wire tie cutter (cuts plastic tie wraps)
Step stool
Note: Use box-end, open-end or standard crescent wrenches.
Installation Requirements
Follow these installation requirements when assembling the unit:
Fill out and mail the warranty registration card.
Set up the S3.23 on a solid, flat surface. A smooth, flat surface under the unit helps keep it level.
Provide ample space around the machine. Open space around the machine allows for easier access.
Insert all fasteners in the same direction. For aesthetic purposes, insert all the fasteners in the same direction unless specified (in text or illustrations) to do otherwise.
Leave room for adjustments. Tighten fasteners (such as screws, nuts, and bolts), so the unit is stable, but leaves room for adjustments. Do not fully tighten fasteners until instructed (in the steps) to do so.
Assembly Tips
A black 6-inch scale with white numbers is provided at the bottom of every assembly instruction page. Use this scale to identify the correct fastener size. The head of a fastener is not used in measuring the length.
To find out the length of a particular fastener, measure its shank (the long, narrow part beneath the head). Refer to the following diagram:
Silver fasteners are used within the silver painted areas. Black fasteners are used when assembling the gray painted surfaces.
Some pieces have extra holes that you will not use. Use only those holes indicated in the instructions and illustrations.
Read all caution notes on each page before completing that step.
While you may be able to assemble the S3.23 by reading the illustrations only, refer to the text for important safety cautions and notes.
Fastener head
Fastener threads
Shank
To determine the length of a fastener, measure its shank.
S3.23 Assembly and Maintenance Guide
page 6
1 2 3 4 5 6
3
Assembly Instructions
Assembly Instructions
Assembly of the S3.23 takes professional installers about 1 hour to complete. If this is the first time you have assembled this type of equipment, plan on significantly more time.
Professional installers are highly recommended!
However, if you acquire the appropriate tools, obtain assistance, and follow the assembly steps sequentially, the process will take time, but is fairly easy.
CAUTION: Obtain assistance! Do not attempt to assemble the S3.23 by yourself. Review the Installation Requirements on page 6 before proceeding with the following steps.
The S3.23 comes in two long boxes with four smaller boxes of weights.
Be careful to open boxes and assemble components in the sequence presented in this manual.
Note: With so many assembled parts, proper alignment and adjustment is critical. While tightening the fasteners, be sure to leave room for adjustments. Do not fully
tighten fasteners until instructed to do so.
S3.23 Assembly and Maintenance Guide
page 7
1 2 3 4 5 6
Open Box 1
Open Box 1
Use wire tie cutters to open the boxes.
In this section, you will assemble the Main Structure of the S3.23. The illustration shows how the Main Structure will look when you have completed its assembly.
Mid Cross Brace
Chin-up Bar
Main Upright
Main Upright
S3.23 Assembly and Maintenance Guide
page 8
1 2 3 4 5 6
Main Uprights
4 - 2¹⁄₂" bolts 8 - washers 4 - locknuts
B
Step 1. Assemble Main Structure
1. Assemble Main Structure
A. Lift and stabilize the two Main Uprights.
B. Have an assistant hold the Main Uprights steady
while you attach the Mid Cross Brace using four 2¹⁄₂-inch hex head bolts eight washers four locknuts
Note: Alternately finger tighten all four fasteners while adjusting the alignment of the Main Uprights.
C. Attach the Chin-up Bar to the Main Uprights
using four ³⁄₄-inch hex head bolts four washers
CAUTION: Make sure that the assembled parts are stable and balanced before your assistant lets go of the Main Uprights.
D. Use two ⁹⁄₁₆-inch wrenches to tighten the fasteners
beginning with the Mid Cross Brace.
E. Wrench tighten the Chin-up Bar fasteners.
F. Set aside the accessories and handles found in
Box 1.
Mid Cross Brace
Attach Mid
Cross Brace
4 - ³⁄₄" bolts 4 - washers
C
Mid Cross Brace
Rear view
D
E
Tighten four Mid Cross Brace fasteners.
Tighten four Chin-up Bar fasteners.
Loading...
+ 16 hidden pages