Powerware 9395 UPS, UPS 650825 kVA User Manual
Powerware 9395 UPS and Plus 1 UPS
®
650–825 kVA
Installation and Operation Manual
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
This manual contains important instructions that you should follow during installation and maintenance of the UPS and batteries. Please
read all instructions before operating the equipment and save this manual for future reference.
CONSIGNES DE SÉCURITÉ IMPORTANTES
CONSERVER CES INSTRUCTIONS
Ce manuel comporte des instructions importantes que vous êtes invité à suivre lors de toute procédure d’installation et de maintenance
des batteries et de l’onduleur. Veuillez consulter entièrement ces instructions avant de faire fonctionner l’équipement et conserver ce
manuel afin de pouvoir vous y reporter ultérieurement.
W A R N I N G
This is a product for restricted sales distribution to informed partners (EN/IEC 62040−2). Installation restrictions or additional measures
may be needed to prevent electromagnetic disturbances.
Eaton, Powerware, X−Slot, LanSafe, PowerXpert, and Powerware HotSync are registered trademarks and ConnectUPS is a
trademark of Eaton Corporation or its subsidiaries and affiliates. IBM and AS/400 are registered trademarks of International
Business Machines Corporation. Modbus is a registered trademark of Schneider Electric. National Electrical Code and NEC are
registered trademarks of National Fire Protection Association, Inc. All other trademarks are property of their respective
companies.
ECopyright 2008 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any
way without the express written approval of Eaton Corporation.
Table of Contents
1 Introduction 1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 UPS Standard Features 1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.1 Installation Features 1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.2 Control Panel 1−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.3 Customer Interface 1−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.4 Advanced Battery Management 1−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.5 Power Management Software 1−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Options and Accessories 1−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.1 Field Installed UPM 1−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.2 Inherent Redundancy 1−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.3 Sync Control 1−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.4 Monitoring and Communication 1−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.5 Single−Feed Kit 1−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.6 Separate Rectifier Input 1−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.7 Distributed Bypass System 1−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.8 Input Output Module Configuration 1−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Battery System 1−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4 Basic System Configurations 1−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5 Using This Manual 1−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.6 Conventions Used in This Manual 1−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.7 Symbols, Controls, and Indicators 1−7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.8 For More Information 1−7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.9 Getting Help 1−8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 Safety Warnings 2−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section I – Installation
3 UPS Installation Plan and Unpacking 3−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 Creating an Installation Plan 3−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Preparing the Site 3−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.1 Environmental and Installation Considerations 3−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.2 UPS System Power Wiring Preparation 3−8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.3 UPS System Interface Wiring Preparation 3−19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.4 Distributed Bypass Power Wiring Preparation 3−20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Inspecting and Unpacking the UPS Cabinets 3−21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 UPS System Installation 4−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 Preliminary Installation Information 4−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Unloading the UPS Sections from the Pallet 4−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 Mechanically Joining the Sections 4−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4 Electrically Connecting the Sections 4−8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.5 Field Installed UPM Installation 4−18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.6 Battery System Installation 4−18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.7 Distributed Bypass Tie Cabinet Installation 4−18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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4.8 Installing UPS External and Battery Power Wiring 4−18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.8.1 External Power Wiring Installation 4−18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.8.2 Battery Power Wiring 4−28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.9 Installing Interface Connections 4−31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.9.1 TB1, TB2, and TB3 Connections (Other than TB1 Battery Interface Connections) 4−31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.9.2 TB1 Battery Interface Connections 4−36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.9.3 X−Slot Connections 4−38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.10 Installing a REPO Switch 4−39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.11 Installing Options, Accessories, and Distributed Bypass Control Wiring 4−42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.12 Initial Startup 4−42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.13 Completing the Installation Checklist 4−42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 Installing Options and Accessories 5−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 Installing an Optional Powerware Hot Sync CAN Bridge Card 5−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 Installing Distributed Bypass Control Wiring 5−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3 Installing an Optional Remote Monitor Panel II 5−9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4 Installing an Optional Relay Interface Module II 5−11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5 Installing an Optional Supervisory Contact Module II 5−13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.6 Accessory Mounting Dimensions 5−15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section II – Operation
6 Understanding UPS Operation 6−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1 UPS System Overview 6−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2 Single UPS 6−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2.1 Modes 6−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2.2 Normal Mode 6−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2.3 Bypass Mode 6−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2.4 Battery Mode 6−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3 Single UPS Unit System Oneline Configurations 6−7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4 Multiple UPS Distributed Bypass System 6−21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4.1 Multiple UPS Parallel System Modes 6−21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4.2 Normal Mode – Distributed Bypass 6−22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4.3 Bypass Mode – Distributed Bypass 6−23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4.4 Battery Mode – Distributed Bypass 6−24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5 Multiple UPS Distributed Bypass System Oneline Configurations 6−26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 UPS Operating Instructions 7−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1 UPS Controls and Indicators 7−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.1 Control Panel 7−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.2 Circuit Breaker 7−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2 Using the Control Panel 7−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.1 Status Indicators 7−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.2 System Events 7−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.3 Using the LCD and Pushbuttons 7−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.4 Using the Menu 7−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.5 Mimic Screen 7−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.6 Display Menu Operation 7−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.7 System Status Screen and Controls 7−8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.8 Load Off Screen 7−10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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7.3 Single UPS Operation 7−11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.1 Starting the UPS in Normal Mode 7−11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.2 Starting the UPS in Bypass Mode 7−12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.3 Starting the UPMs 7−12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.4 Transfer from Normal to Bypass Mode 7−14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.5 Transfer from Bypass to Normal Mode 7−14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.6 Transfer from Normal to Bypass Mode and Shut Down UPS 7−15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.7 Single UPM Shutdown 7−15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.8 UPS and Critical Load Shutdown 7−16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.9 Charger Control 7−16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.10 Using the UPS LOAD OFF Pushbutton or Command 7−17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.11 Using the Remote Emergency Power−off Switch 7−18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4 Multiple UPS Distributed Bypass Operation 7−20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4.1 Starting the Distributed Bypass System in Normal Mode 7−20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4.2 Starting the Distributed Bypass System in Bypass Mode 7−21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4.3 Starting the UPSs UPMs 7−21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4.4 Transfer from Normal to Bypass Mode 7−23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4.5 Transfer from Bypass to Normal Mode 7−23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4.6 Transfer from Normal to Bypass Mode and Shut Down all UPSs 7−24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4.7 Single UPM Shutdown 7−24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4.8 UPS and Critical Load Shutdown 7−25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4.9 Charger Control 7−25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4.10 Using the UPS LOAD OFF Pushbutton or Command 7−26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4.11 Using the Remote Emergency Power−off Switch 7−27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 Communication 8−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1 X−Slot Cards 8−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2 eNotify Service 8−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.1 eNotify Service Features 8−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.2 Installing eNotify Service 8−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3 Powerware LanSafe Power Management Software 8−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4 Remote Notification 8−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5 Terminal Mode 8−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5.1 Display UPS Control Panel 8−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5.2 Event History Log 8−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.6 Building Alarm Monitoring 8−7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.7 General Purpose Relay Contact 8−7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.8 Remote Monitor Panel II 8−7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.9 Relay Interface Module II 8−9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.10 Supervisory Contact Module II 8−10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 UPS Maintenance 9−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1 Important Safety Instructions 9−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2 Performing Preventive Maintenance 9−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.1 DAILY Maintenance 9−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.2 MONTHLY Maintenance 9−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.3 PERIODIC Maintenance 9−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.4 ANNUAL Maintenance 9−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.5 BATTERY Maintenance 9−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3 Installing Batteries 9−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.4 Recycling the Used Battery or UPS 9−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.5 Maintenance Training 9−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EATON Powerware® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com
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TABLE OF CONTENTS
10 Product Specifications 10−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.1 Model Numbers 10−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.2 Specifications 10−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.2.1 UPS Input 10−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.2.2 UPS Output 10−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.2.3 UPS Environmental 10−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warranty W−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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EATON Powerware® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com
TABLE OF CONTENTS
List of Figures
Figure 1-1. Powerware 9395 UPS (650–825 kVA) 1−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 1-2. Powerware 9395 UPS (650–825 kVA) with the Field Installed UPM 1−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 3-1. UPS Cabinet Dimensions (Front View) 3−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 3-2. UPS Cabinet Dimensions (Right Side View) 3−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 3-3. ISBM Section Dimensions (Front View) 3−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 3-4. UPM Section Dimensions (Front View) 3−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 3-5. ISBM Section Dimensions (Top View) 3−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 3-6. ISBM Section Dimensions (Bottom View) 3−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 3-7. UPM Section Dimensions (Top View) 3−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 3-8. ISBM Section Center of Gravity 3−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 3-9. UPM Section Center of Gravity 3−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 3-10. Remote EPO Switch Dimensions 3−7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 3-11. UPS Cabinet as Shipped on Pallet (ISBM Section) 3−22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 3-12. UPS Cabinet as Shipped on Pallet (UPM Section) 3−23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 4-1. Removing the ISBM Section Left Side Shipping Bracket 4−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 4-2. Removing the ISBM Section Right Side Shipping Bracket 4−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 4-3. Removing the UPM Section Left Side Shipping Bracket 4−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 4-4. Removing the UPM Section Right Side Shipping Bracket 4−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 4-5. Section Joining 4−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 4-6. ISBM and UPM Sections Joined 4−7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 4-7. ISBM Section to UPM Section Joining Brackets 4−8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 4-8. ISBM Section Intercabinet Power Terminal Locations – Common Rectifier Feed 4−11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 4-9. ISBM Section Input Power Terminal Detail – Common Rectifier Feed 4−12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 4-10. ISBM Section Intercabinet Power Terminal Locations – Separate Rectifier Feed 4−13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 4-11. ISBM Section Input Power Terminal Detail – Separate Rectifier Feed 4−14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 4-12. ISBM Section Battery Input Power Terminal Detail 4−15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 4-13. ISBM Section Output Power Terminal Detail 4−15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 4-14. UPS Intercabinet Interface Harness Locations 4−16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 4-15. Pl1 Interface Board Location 4−17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 4-16. J39 Location on Pl1 Interface Board 4−17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 4-17. ISBM and UPM Section Debris Shields 4−19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 4-18. ISBM Section Conduit and Wire Entry Locations 4−20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 4-19. Distributed Bypass Wire Length 4−22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 4-20. ISBM Section Power Terminal Locations – Common Rectifier Feed 4−23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 4-21. ISBM Section Power Terminal Detail AA – Common Rectifier Feed 4−24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 4-22. ISBM Section Power Terminal Locations – Separate Rectifier Feed 4−25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 4-23. ISBM Section Power Terminal Detail AA – Separate Rectifier Feed 4−26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 4-24. UPM Rectifier Input Power Terminal Block Detail 4−27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 4-25. ISBM Section Power Terminal Detail BB – Common Battery 4−29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 4-26. ISBM Section Power Terminal Detail CC – Separate Battery 4−30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 4-27. ISBM Section Interface Terminal Locations 4−32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 4-28. Interface Terminal Detail 4−34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 4-29. Typical Alarm Relay Connection 4−34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 4-30. Terminal Blocks TB1, TB2, and TB3 Connector Assignments 4−35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 4-31. Typical Battery Interface Connection – Common Battery System 4−37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 4-32. Typical Battery Interface Connection – Separate Battery System 4−37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 4-33. X−Slot Communication Bays 4−38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Figure 4-34. REPO Switch 4−39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 4-35. Normally−Open REPO Switch Wiring 4−40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 4-36. Normally-Closed REPO Switch Wiring 4−41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 4-37. Normally-Closed and Normally-Open REPO Switch Wiring 4−42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 5-1. Powerware Hot Sync CAN Bridge Card 5−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 5-2. Powerware Hot Sync CAN Bridge Card Connections 5−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 5-3. Distributed Bypass System Can and Pull−Chain Simplified Interface Wiring 5−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 5-4. Distributed Bypass System UPS CAN Wiring without MOBs 5−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 5-5. Distributed Bypass Pull−Chain Wiring without MOBs 5−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 5-6. Distributed Bypass Pull−Chain Wiring with MOBs 5−7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 5-7. Remote Monitor Panel II and Relay Interface Module II Terminal Locations 5−10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 5-8. Remote Monitor Panel II, Relay Interface Module II, or Supervisory Contact Module II Wiring 5−10. . . . . . . . . . . . . . . . . . . . . .
Figure 5-9. J1, J2, J3, and J4 15−Pin D−Sub Connectors 5−12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 5-10. Supervisory Contact Module II Terminal Location 5−13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 5-11. Supervisory Contact Module II TB2 5−14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 5-12. Remote Monitor Panel II Dimensions 5−15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 5-13. Relay Interface Module II Dimensions 5−16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 5-14. Supervisory Contact Module II Dimensions 5−17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 6-1. Main Elements of the UPS System 6−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 6-2. Path of Current Through the UPS in Normal Mode 6−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 6-3. Path of Current Through the UPS in Bypass Mode 6−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 6-4. Path of Current Through the UPS in Battery Mode 6−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 6-5. UPS System – Common Rectifier Feed, Common Battery, Dual-Feed Configuration 6−8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 6-6. UPS System – Common Rectifier Feed, Separate Battery, Dual-Feed Configuration 6−9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 6-7. Plus 1 UPS System – Common Rectifier Feed, Common Battery, Dual-Feed Configuration 6−10. . . . . . . . . . . . . . . . . . . . . . . . .
Figure 6-8. Plus 1 UPS System – Common Rectifier Feed, Separate Battery, Dual-Feed Configuration 6−11. . . . . . . . . . . . . . . . . . . . . . . . .
Figure 6-9. UPS System – Common Rectifier Feed, Common Battery, IOM Configuration 6−12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 6-10. UPS System – Common Rectifier Feed, Separate Battery, IOM Configuration 6−13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 6-11. Plus 1 UPS System – Common Rectifier Feed, Common Battery, IOM Configuration 6−14. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 6-12. Plus 1 UPS System – Common Rectifier Feed, Separate Battery, IOM Configuration 6−15. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 6-13. UPS System – Separate Rectifier Feed, Separate Battery, Dual-Feed Configuration 6−16. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 6-14. Plus 1 UPS System – Separate Rectifier Feed, Separate Battery, Dual-Feed Configuration 6−17. . . . . . . . . . . . . . . . . . . . . . . .
Figure 6-15. UPS System – Separate Rectifier Feed, Separate Battery, IOM Configuration 6−18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 6-16. Plus 1 UPS System – Separate Rectifier Feed, Separate Battery, IOM Configuration 6−19. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 6-17. Simplified Dual−Feed UPS with Maintenance Bypass Panel 6−20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 6-18. Path of Current through the UPSs in Normal Mode – Distributed Bypass 6−22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 6-19. Path of Current through the UPSs in Bypass Mode – Distributed Bypass 6−23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 6-20. Path of Current through the UPSs in Battery Mode – Distributed Bypass 6−25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 6-21. Typical Distributed Bypass System (1+1 and 2+0 Configurations) 6−27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 6-22. Typical Distributed Bypass System (2+1 and 3+0 Configurations) 6−28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 6-23. Typical Distributed Bypass System (3+1 and 4+0 Configurations) 6−29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 7-1. UPS Controls and Indicators – ISBM Section Shown 7−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 7-2. UPS Control Panel 7−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 7-3. Parts of the LCD 7−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 7-4. Main Menu and Mimic Screen (Normal Mode) 7−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 7-5. Typical System Status Screen 7−8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 7-6. Load Off Screen 7−10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 7-7. REPO Operation 7−19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS
Figure 8-1. Optional X−Slot Cards 8−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 8-2. Sample Event History Log 8−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 8-3. Remote Monitor Panel II Front Panel 8−7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 8-4. Relay Interface Module II Customer Interface Connectors J1 through J4 8−9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 8-5. Supervisory Contact Module II Enclosure 8−10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 9-1. ISBM Section Air Filter Locations 9−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 9-2. UPM Section Air Filter Locations 9−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 9-3. FI−UPM Air Filter Location 9−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Chapter 1 Introduction
Figure 1Table 1
Eaton’s Powerware® 9395 uninterruptible power supply (UPS) is a true online,
continuous−duty, transformerless, double−conversion, solid−state, three−phase system,
providing conditioned and uninterruptible AC power to protect the customer’s load
from power failures.
The Powerware 9395 UPS (650–825 kVA) contains two sections: an integrated
system bypass module (ISBM) or an Input Output Module (IOM) rated for a maximum
of 825 kVA and an Uninterruptible Power Module (UPM) section containing three
UPMs. Each UPM is rated for a maximum of 275 kVA for a total maximum of 825
kVA.
The UPS is available as a single unit or an optional multiple unit distributed bypass
system (see paragraph 1.2.7).
The UPS Plus 1 model using the Field Installed UPM (FI−UPM) provides N+1
redundancy for the system (see paragraph 1.2.1).
The Powerware 9395 online power protection system is used to prevent loss of
valuable electronic information, minimize equipment downtime, and minimize the
adverse effect on production equipment due to unexpected power problems.
The Powerware 9395 UPS continually monitors incoming electrical power and
removes the surges, spikes, sags, and other irregularities that are inherent in
commercial utility power. Working with a building’s electrical system, the UPS
system supplies clean, consistent power that sensitive electronic equipment requires
for reliable operation. During brownouts, blackouts, and other power interruptions,
batteries provide emergency power to safeguard operation.
The UPS is housed in a free-standing cabinet, divided into two sections to facilitate
shipping. The sections match in style and color and have safety shields behind the
doors for hazardous voltage protection. The FI−UPM matches the UPS in style and
color. Figure 1-1 shows the Powerware 9395 UPS (650–825 kVA). Figure 1-2 shows
the Powerware 9395 (650–825 kVA) UPS with the FI−UPM.
NOTE Startup and operational checks must be performed by an authorized Eaton Customer Service
Engineer, or the warranty terms specified on page W−1 become void. This service is offered as part of the
sales contract for the UPS. Contact an Eaton service representative in advance (usually a two−week notice is
required) to reserve a preferred startup date.
1.1 UPS Standard Features
The UPS has many standard features that provide cost-effective and consistently
reliable power protection. The descriptions in this section provide a brief overview of
the UPS standard features.
1.1.1 Installation Features
Each UPS section is shipped separately. The sections are mechanically and electrically
joined at the installation site.
Sections can be permanently bolted to the floor.
EATON Powerware® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com
1−1
INTRODUCTION
Power wiring can be routed through the top or bottom of the cabinet with
connections made to easily accessible terminals. Control wiring is routed through the
top of the cabinet and must be installed in accordance with Class 1 wiring methods.
1−2
ISBM SECTION
Figure 1-1. Powerware 9395 UPS (650–825 kVA)
UPM SECTION
1.1.2 Control Panel
The control panel, located on the front of the UPS, contains a liquid crystal display
(LCD) and pushbutton switches to control the operation of the UPS and to display the
status of the UPS system. See Chapter 7, UPS Operating Instructions," for
additional information.
1.1.3 Customer Interface
S Building Alarm Monitoring – Up to five inputs in the UPS are available to connect the
facility’s alarm system contacts. Some system configurations may limit the
number of inputs available. The UPS uses these inputs to monitor the building
alarms in addition to the UPS status. See Chapter 8, Communication," for
additional information.
EATON Powerware® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com
INTRODUCTION
S Alarm Contact – One alarm contact is provided for connection to equipment at the
facility, such as a light, an audible alarm, or a computer terminal. The equipment
connected to this contact alerts you to a UPS alarm. See Chapter 8,
Communication," for additional information.
S X−Slot Communication Bays – Four communication bays are standard equipment.
One to four optional X−Slot
at any time. X−Slot cards are quickly installed at the front of the UPS and are
hot−pluggable. See Chapter 8, Communication," for additional information.
®
connectivity cards can be installed in the UPS module
FI−UPM
ISBM SECTION
Figure 1-2. Powerware 9395 UPS (650–825 kVA) with the Field Installed UPM
UPM SECTION
1.1.4 Advanced Battery Management
A three−stage charging system increases battery service life by optimizing recharge
time, and protects batteries from damage due to high current charging and inverter
ripple currents. Charging at high currents can overheat and damage batteries.
1.1.5 Power Management Software
Powerware LanSafe® Power Management Software is bundled as part of the
Software Suite CD shipped with the UPS. See Chapter 8, Communication," for
additional information.
EATON Powerware® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com
1−3
INTRODUCTION
1.2 Options and Accessories
Contact an Eaton sales representative for information about the following options.
1.2.1 Field Installed UPM
A Field Installed UPM (FI−UPM) provides N+1 redundancy for the UPS system. The
FI−UPM may be installed at any time in the future when power needs change. The
module cabinet is installed on the left side of the ISBM section and is wired directly to
the UPS. No input or output wiring changes are needed for redundancy. Operation
remains the same as the original UPS.
1.2.2 Inherent Redundancy
To deliver greater reliability, the Powerware 9395 UPS can be configured by an
authorized Eaton Customer Service Engineer for inherent redundancy. When
configured, the UPS automatically becomes redundant if the load is at or below the
capacity of the UPMs minus the capacity of one UPM. Under normal conditions the
UPMs in the UPS share the load equally. If one or more UPMs becomes unavailable
and the load is at or below the capacity of remaining UPMs, the remaining UPMs
supply the load instead of transferring to bypass.
If the capacity of the UPMs falls below the redundancy level or the load increases
above redundancy level, but is still able to maintain the load, a loss of redundancy
alarm is sounded. If the load exceeds the capacity of remaining UPMs, the UPS
transfers to bypass.
1.2.3 Sync Control
An optional Powerware 9395 Sync Control maintains the critical load outputs of two
separate single module Powerware 9395 UPS systems in synchronization. This option
facilitates the uninterrupted transfer of the load from one load bus to another by
means of transfer switches. The Sync Control is housed in a wall-mounted panel that
can be located between the UPS units for easy wiring.
1.2.4 Monitoring and Communication
S Remote Monitor Panel II (RMP II) – An optional RMP II contains backlit status
indicators and a local horn, allowing monitoring of the operational status and alarm
condition of the UPS from virtually any location within the facility.
S Relay Interface Module II (RIM II) – An optional RIM II uses relay contact closures to
indicate the UPS operating status and alarm condition.
S Supervisory Contact Module II (SCM II) – An optional SCM II establishes an interface
between the UPS system equipment and the customer’s monitor.
S X−Slot Cards – Optional X−Slot cards support several protocols, such as SNMP,
HTTP, IBM
®
AS/400®, and Modbus®.
S eNotify Remote Monitoring and Diagnostics Service – An optional service that provides
24/7 remote monitoring of 43 alarms, temperature/humidity and battery charge
information, daily heartbeat check, and monthly report. The service also provides
customer notification of significant alarms, remote diagnostics, and dispatch of
technicians. A ConnectUPS−X Web/SNMP Card is required in an X−Slot
communication bay. An optional Powerware Environmental Monitoring Probe
(EMP) is required for temperature/humidity monitoring.
1−4
See Chapter 8, Communication," for additional information on monitoring and
communication features.
EATON Powerware® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com
1.2.5 Single−Feed Kit
An optional kit is available for converting the dual−feed rectifier and bypass inputs to a
single−feed configuration. The kit consists of jumpers for each phase, and the
hardware required for installation.
1.2.6 Separate Rectifier Input
The UPS can be supplied with separate rectifier inputs for each UPM. Separate inputs
provide increased flexibility and reliability by allowing multiple input sources to supply
the UPS. Input circuit breaker CB1 is not installed with this configuration. AC input
control to the UPS and each UPM rectifier is to be provided by the customer.
1.2.7 Distributed Bypass System
There are two types of redundancy: UPS based (based on the number of UPS units)
and UPM based (based on the number of UPMs). Each UPS can contain three to four
UPMs.
INTRODUCTION
1.2.8 Input Output Module Configuration
1.3 Battery System
A distributed bypass UPS system with two to five UPS units can be installed to
provide a capacity and/or redundant system. This load sharing system provides more
capacity than a single UPS, and can provide backup, depending on the load and
configuration. In addition, when one UPM is taken out of service for maintenance or is
not operating properly, a redundant UPM continues to supply uninterrupted power to
the critical load. A Powerware Hot Sync
®
Controller Area Network (CAN) Bridge Card
provides connectivity and operational mode control. The distributed bypass system
consists of two to five UPS units each with a parallel CAN card, and a
customer−supplied tie cabinet or load distribution panel to act as a tie point. The tie
cabinet should contain Module Output Breakers (MOBs) with dual auxiliary contacts
for control of the system.
The UPS can be supplied in an Input Output Module (IOM) configuration without the
bypass input connections, the static switch, the motorized wraparound bypass
breaker, and the backfeed protection contactor. This configuration is primarily used in
multiple UPS parallel systems that do not need a bypass for each UPS and use a
separate System Bypass Module (SBM) to provide system bypass capabilities.
Although not provided with the UPS, a battery system is required to provide
emergency short−term backup power to safeguard operation during brownouts,
blackouts, and other power interruptions. The battery system should be equipped
with lead-acid batteries. An external battery disconnect switch must be used.
The UPMs may be powered with either a common or separate battery system. In a
common battery system, single and multiple UPMs are powered from one common
battery source. In a separate battery system, multiple UPMs are each powered from
separate battery sources.
UPMs in distributed bypass and parallel systems must use a separate battery system.
A supplemental 48 Vdc shunt trip signal for the battery disconnect device is provided
by the UPS, but is not required for normal operation.
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INTRODUCTION
1.4 Basic System Configurations
The following basic UPS system configurations are possible:
S Single UPS with three common battery UPMs and a standalone common battery
system with a battery disconnect
S Single UPS with three common battery UPMs, a common battery FI−UPM, and a
standalone common battery system with a battery disconnect
S Single UPS with three separate battery UPMs and a standalone separate battery
system with a battery disconnect for each UPM
S Single UPS with three separate battery UPMs, a separate battery FI−UPM, and a
standalone separate battery system with a battery disconnect for each UPM
S Distributed bypass system with two to five UPSs and a customer−supplied
tie cabinet
The UPS system configuration can be enhanced by adding optional accessories such
as a Remote Emergency Power−off (REPO) control, RMP II, or X−Slot communication
cards.
1.5 Using This Manual
This manual describes how to install and operate the Powerware 9395 650–825 kVA
UPS. Read and understand the procedures described in this manual to ensure
trouble−free installation and operation. In particular, be thoroughly familiar with the
REPO procedure (see paragraph 7.3.11 on page 7−18).
The information in this manual is divided into sections and chapters. The system,
options, and accessories being installed dictate which parts of this manual should be
read. At a minimum, Chapters 1 through 4 and Chapter 7 should be examined.
Read through each procedure before beginning the procedure. Perform only those
procedures that apply to the UPS system being installed or operated.
1.6 Conventions Used in This Manual
This manual uses these type conventions:
S Bold type highlights important concepts in discussions, key terms in procedures,
and menu options, or represents a command or option that you type or enter at a
prompt.
S Italic type highlights notes and new terms where they are defined.
S Screen type represents information that appears on the screen or LCD.
Icon Description
1−6
Information notes call attention to important features or instructions.
[Keys] Brackets are used when referring to a specific key, such as [Enter] or [Ctrl].
In this manual, the term UPS refers only to the UPS cabinet and its internal elements.
The term UPS system refers to the entire power protection system – the UPS
cabinet, the battery system, and options or accessories installed.
EATON Powerware® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com
1.7 Symbols, Controls, and Indicators
The following are examples of symbols used on the UPS or accessories to alert you
to important information:
INTRODUCTION
RISK OF ELECTRIC SHOCK − Observe the warning associated with the risk of electric
shock symbol.
CAUTION: REFER TO OPERATOR’S MANUAL − Refer to your operator’s manual for
additional information, such as important operating and maintenance instructions.
1.8 For More Information
This symbol indicates that you should not discard the UPS or the UPS batteries in the
trash. This product contains sealed, lead-acid batteries and must be disposed of
properly. For more information, contact your local recycling/reuse or hazardous waste
center.
This symbol indicates that you should not discard waste electrical or electronic
equipment (WEEE) in the trash. For proper disposal, contact your local recycling/reuse
or hazardous waste center.
Refer to the Powerware 9390 and 9395 Sync Control Installation and Operation
Manual for the following additional information:
S Installation instructions, including site preparation, planning for installation, and
wiring and safety information. Detailed illustrations of the cabinet with dimensional
and connection point drawings are provided.
S Operation, including controls, functions of the standard and optional features,
procedures for using with the UPS, and information about maintenance.
Refer to the Powerware 9395 Field Installed UPM Mechanical Installation Manual for
the following additional information:
S Mechanical installation instructions, including site preparation, planning for
mechanical installation, and safety information.
S Detailed illustrations of the cabinet, including dimension and pallet removal
drawings.
Visit www.powerware.com or contact an Eaton service representative for information
on how to obtain copies of these manuals.
EATON Powerware® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com
1−7
INTRODUCTION
1.9 Getting Help
If help is needed with any of the following:
S Scheduling initial startup
S Regional locations and telephone numbers
S A question about any of the information in this manual
S A question this manual does not answer
Please call the Eaton Help Desk for Powerware products at:
United States:
Canada: 1−800−461−9166 ext 260
All other countries: Call your local service representative
1−800−843−9433 or 1−919−870−3028
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EATON Powerware® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com
Chapter 2 Safety Warnings
Figure 2Table 2
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
This manual contains important instructions that should be followed during installation and maintenance of
the UPS and batteries. Read all instructions before operating the equipment and save this manual for future
reference.
The UPS is designed for industrial or computer room applications, and contains safety shields behind the
door and front panels. However, the UPS is a sophisticated power system and should be handled with
appropriate care.
This UPS contains LETHAL VOLTAGES. All repairs and service should be performed by AUTHORIZED
SERVICE PERSONNEL ONLY. There are NO USER SERVICEABLE PARTS inside the UPS.
S The UPS is powered by its own energy source (batteries). The output terminals may carry live voltage
even when the UPS is disconnected from an AC source.
S To reduce the risk of fire or electric shock, install this UPS in a temperature and humidity controlled,
indoor environment, free of conductive contaminants. Ambient temperature must not exceed 40°C
(104°F). Do not operate near water or excessive humidity (95% maximum). The system is not intended for
outdoor use.
S Ensure all power is disconnected before performing installation or service.
S Batteries can present a risk of electrical shock or burn from high short-circuit current. The following
precautions should be observed: 1) Remove watches, rings, or other metal objects; 2) Use tools with
insulated handles; 3) Do not lay tools or metal parts on top of batteries; 4) Wear rubber gloves and boots.
S ELECTRIC ENERGY HAZARD. Do not attempt to alter any UPS or battery wiring or connectors. Attempting
to alter wiring can cause injury.
S Do not open or mutilate batteries. Released electrolyte is harmful to the skin and eyes. It may be toxic.
D A N G E R
W A R N I N G
C A U T I O N
S Installation or servicing should be performed by qualified service personnel knowledgeable of UPS and
battery systems, and required precautions. Keep unauthorized personnel away from equipment. Consider
all warnings, cautions, and notes before installing or servicing equipment. DO NOT DISCONNECT the
batteries while the UPS is in Battery mode.
S Replace batteries with the same number and type of batteries as originally installed with the UPS.
S Disconnect the charging source prior to connecting or disconnecting terminals.
S Determine if the battery is inadvertently grounded. If it is, remove the source of the ground. Contacting
any part of a grounded battery can cause a risk of electric shock. An electric shock is less likely if you
disconnect the grounding connection before you work on the batteries.
S Proper disposal of batteries is required. Refer to local codes for disposal requirements.
S Do not dispose of batteries in a fire. Batteries may explode when exposed to flame.
S Keep the UPS door closed and front panels installed to ensure proper cooling airflow and to protect
personnel from dangerous voltages inside the unit.
S Do not install or operate the UPS system close to gas or electric heat sources.
EATON Powerware® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com
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SAFETY WARNINGS
S The operating environment should be maintained within the parameters stated in this manual.
S Keep surroundings uncluttered, clean, and free from excess moisture.
S Observe all DANGER, CAUTION, and WARNING notices affixed to the inside and outside of the
equipment.
C A U T I O N
To prevent damage to the wiring channel and wiring in the UPS cabinet base when lifting or moving the
cabinet:
S Lift and move the cabinet using only the front or rear forklift slots.
S Verify that the forklift forks are in a horizontal position before inserting them into the forklift slots.
DO NOT angle fork tips upward.
S Insert the forks all the way through the base. DO NOT insert forks partially into the base to move the
cabinet.
S Forks may be partially inserted into the front or rear forklift slots for minor positioning if the forks are
kept in a horizontal position with no upward angling.
S DO NOT use the forklift slots on the end of the cabinet to move the cabinet.
S End forklift slots may be used for minor positioning if the forks are kept in a horizontal position with no
upward angling.
If these instructions are not followed, damage to the wiring channel and wiring will occur.
A V E R T I S S E M E N T !
S Les batteries peuvent présenter un risque de décharge électrique ou de brûlure par des courts-circuits de
haute intensité. Prendre les précautions nécessaires.
S Pour le replacement, utiliser le même nombre et modéle des batteries.
A T T E N T I O N !
S Une mise au rebut réglementaire des batteries est obligatoire. Consulter les règlements en vigueur dans
votre localité.
S Ne jamais jeter les batteries au feu. L’exposition aux flammes risque de les faire exploser.
2−2
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Section I
Installation
EATON Powerware® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com
2−1
2−2
EATON Powerware® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com
Chapter 3 UPS Installation Plan and Unpacking
Figure 3Table 3
Use the following basic sequence of steps to install the UPS:
1. Create an installation plan for the UPS system (Chapter 3).
2. Prepare your site for the UPS system (Chapter 3).
3. Inspect and unpack the UPS sections (Chapter 3).
4. Unload and install the UPS sections, and wire the system (Chapter 4).
5. Install features, accessories, or options, as applicable (Chapter 5).
6. Complete the Installation Checklist (Chapter 4).
7. Have authorized service personnel perform preliminary operational checks and
start up the system.
NOTE Startup and operational checks must be performed by an authorized Eaton Customer Service
Engineer, or the warranty terms specified on page W−1 become void. This service is offered as part of the
sales contract for the UPS. Contact an Eaton service representative in advance (usually a two−week notice is
required) to reserve a preferred startup date.
3.1 Creating an Installation Plan
Before installing the UPS system, read and understand how this manual applies to the
system being installed. Use the procedures and illustrations in paragraph 3.2 and
Chapter 4 to create a logical plan for installing the system.
3.2 Preparing the Site
For the UPS system to operate at peak efficiency, the installation site should meet
the environmental parameters outlined in this manual. If the UPS is to be operated at
an altitude higher than 1500m (5000 ft), contact an Eaton service representative for
important information about high altitude operation. The operating environment must
meet the weight, clearance, and environmental requirements specified.
3.2.1 Environmental and Installation Considerations
The UPS system installation must meet the following guidelines:
S The system must be installed on a level floor suitable for computer or electronic
equipment.
S The system must be installed in a temperature and humidity controlled indoor area
free of conductive contaminants.
Failure to follow guidelines may void your warranty.
The UPS equipment operating environment must meet the weight requirements
shown in Table 3-1 and the size requirements shown in Figure 3-1 through
Figure 3-10. Dimensions are in millimeters (inches).
For Field Installed UPM (FI−UPM) weights and dimensions, refer to the Powerware
9395 Field Installed UPM Mechanical Installation Manual, listed in paragraph 1.8 on
page 1−7.
EATON Powerware® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com
3−1
UPS INSTALLATION PLAN AND UNPACKING
Table 3-1. UPS Cabinet Weights
Model Section
Weight
kg (lb)
Shipping Installed
Powerware 9395−825/650
Powerware 9395−825/750
Powerware 9395−825/825
ISBM 1498 (3302) 1390 (3064)
UPM 1590 (3505) 1482 (3267)
ISBM 1498 (3302) 1390 (3064)
UPM 1590 (3505) 1482 (3267)
ISBM 1498 (3302) 1390 (3064)
UPM 1590 (3505) 1482 (3267)
The UPS cabinet uses forced air cooling to regulate internal component temperature.
Air inlets are in the front of the cabinet and outlets are in the top. Allow clearance in
front of and above each cabinet for proper air circulation. The clearances required
around the UPS cabinet are shown in Table 3-2.
Table 3-2. UPS Cabinet Clearances
From Top of Cabinet 457.2 mm (18") minimum clearance for ventilation
From Front of Cabinet 914.4 mm (36") working space
From Back of Cabinet None Required
From Right Side of Cabinet 152.4 mm (6") working space
From Left Side of Cabinet None Required
The basic environmental requirements for operation of the UPS are:
S Ambient Temperature Range: 0–40°C (32–104°F)
S Recommended Operating Range: 20–25°C (68–77°F)
S Maximum Relative Humidity: 95%, noncondensing
C A U T I O N
If battery systems are located in the same room as the UPS, the battery manufacturer’s environmental
requirements should be followed if they are more stringent than the UPS requirements. Operating
temperatures above the recommended range will result in decreased battery life and performance, and may
reduce or void the battery warranty.
The UPS ventilation requirements are shown in Table 3-3.
Table 3-3. Air Conditioning or Ventilation Requirements During Full Load Operation
Rating
650 kVA
750 kVA
825 kVA
Input/Output
Voltage
400/400 125 (31613)
480/480 127 (31933)
400/400 145 (36476)
480/480 146 (36845)
400/400 159 (40124)
480/480 161 (40530)
Heat Rejection
BTU/hr 1000 (kg−cal/hr)
Ventilation Required for
Cooling Air Exhaust
Approximately 2265 liter/sec (4800 cfm)
With Field Installed UPM:
Approximately 3020 liter/sec (6400 cfm)
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EATON Powerware® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com
UPS INSTALLATION PLAN AND UNPACKING
Figure 3-1. UPS Cabinet Dimensions (Front View)
Dimensions are in millimeters [inches].
Dimensions are in millimeters [inches].
Figure 3-2. UPS Cabinet Dimensions (Right Side View)
EATON Powerware® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com
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UPS INSTALLATION PLAN AND UNPACKING
Figure 3-3. ISBM Section Dimensions (Front View)
3−4
Figure 3-4. UPM Section Dimensions (Front View)
EATON Powerware® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com
UPS INSTALLATION PLAN AND UNPACKING
Front
Dimensions are in millimeters [inches].
Figure 3-5. ISBM Section Dimensions (Top View)
Front
Dimensions are in millimeters [inches].
Figure 3-6. ISBM Section Dimensions (Bottom View)
Front
Dimensions are in millimeters [inches].
Figure 3-7. UPM Section Dimensions (Top View)
EATON Powerware® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com
3−5
UPS INSTALLATION PLAN AND UNPACKING
CG
Figure 3-8. ISBM Section Center of Gravity
CG
Dimensions are in millimeters [inches].
3−6
CG
CG
Dimensions are in millimeters [inches].
Figure 3-9. UPM Section Center of Gravity
EATON Powerware® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com
UPS INSTALLATION PLAN AND UNPACKING
114.3
[4.50]
115.8
[4.56]
0.87
[0.22]
1.57
[0.40]
Needed to
Front View
remove key
Figure 3-10. Remote EPO Switch Dimensions
88.9
[3.50]
95.3
[3.57]
(Square)
1/2" Knockout Pattern
(Typical 5 Sides)
Dimensions are in millimeters [inches].
EATON Powerware® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com
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UPS INSTALLATION PLAN AND UNPACKING
3.2.2 UPS System Power Wiring Preparation
Read and understand the following notes while planning and performing the
installation:
S Refer to national and local electrical codes for acceptable external wiring practices.
S To allow for future kVA upgrades, consider installing a derated UPS using wiring
S For external wiring, use 90°C copper or aluminum wire. Wire sizes listed in
S Wire ampacities are chosen from Table 310−16 of the NEC. Specification is for
S Material and labor for external wiring requirements are to be provided by
S If installing a maintenance bypass, a minimum of two separate feeds with
S The bypass feed into this equipment uses three or four wires. The rectifier feed
S If the load requires a neutral, a bypass source neutral must be provided. If the load
S The ISBM and UPM sections are shipped with debris shields covering the
S In a common battery system, single and multiple UPMs are powered from one
S On an UPS configured for separate rectifier inputs, all sources that feed the
S On an UPS configured as an Input Output Module (IOM), bypass input wiring,
S A Field Installed UPM (FI−UPM) is always designated as UPM 4.
and external overcurrent protection breakers sized for a fully rated UPS.
Table 3-4 and Table 3-5 are for copper wiring only. If wire is run in an ambient
temperature greater than 30°C, higher temperature wire and/or larger size wire
may be necessary. Wire sizes are based on using the specified breakers.
copper wire with a 90°C rating.
designated personnel.
upstream feeder breakers, or a single feed with two upstream feeder breakers,
must be provided: one for the UPS or rectifier input breaker (RIB) (if installed) and
one for the maintenance bypass input. DO NOT use a single feed or a single feeder
breaker to supply both the UPS or RIB and the maintenance bypass. If a bypass
input breaker (BIB) is installed in the maintenance bypass and a single−feed UPS is
being installed, a single feed to the maintenance bypass is acceptable for supplying
both the UPS and the bypass.
into this equipment uses three wires. The phases must be symmetrical about
ground (from a Wye source) for proper equipment operation.
does not require a neutral and there is no neutral conductor connected at the
bypass input, a neutral to ground bonding jumper must be installed. DO NOT install
both a source neutral and a bonding jumper. See Table 3-4 or Table 3-5 for neutral
bonding jumper wire sizes. The bonding jumper must be copper wire.
ventilation grills on top of the sections. Do not remove the debris shields until
installation is complete. However, remove the shields before operating the UPS.
Once the debris shields are removed, do not place objects on the ventilation grills.
common battery source. In a separate battery system, multiple UPMs are each
powered from separate battery sources.
separate rectifier inputs must be derived from a common ground point.
termination, conduit, and bypass breaker requirements are not applicable.
3−8
EATON Powerware® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com
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