Powerware®5125
Extended Battery Module
User’s Guide
For use with Two-in-One, 1000–1500 VA Models
www.powerware.com
Powerware is a registered trademark of Powerware Corporation.
.
Copyright 2003 Powerware Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be
reproduced in any way without the express written approval of Powerware Corporation.
TABLE OF CONTENTS
1 Introduction 1....................................................
Safety Warnings 2..............................................................
Sikkerhedsanvisninger 2..........................................................
Belangrijke Veiligheidsinstructies 3..................................................
Tarkeita Turvaohjeita 3...........................................................
Consignes de sécurité 4..........................................................
Sicherheitswarnungen 4..........................................................
Avvisi di sicurezza 5.............................................................
Viktig Sikkerhetsinformasion 6.....................................................
Regulamentos de Segurança 6.....................................................
Advertencias de Seguridad 7......................................................
Säkerhetsföreskrifter 8...........................................................
2 Installation 9.....................................................
Inspecting the Equipment 9........................................................
EBM Installation 9..............................................................
Rack-Mount Installation 10......................................................
Tower Installation 12..........................................................
3 Maintenance 15...................................................
UPS and Battery Care 15..........................................................
Storing the UPS and Batteries 15..................................................
When to Replace Batteries 15......................................................
How to Replace Extended Battery Modules 16...........................................
Testing New Batteries 17..........................................................
Recycling the Used Battery 18......................................................
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Table of C ontents
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CHAPTER 1
INTRODUCTION
The Extended Battery Module (EBM) can be added to the
Powerware
Up to four EBMs can be installed with the Powerware 5125.
Table 1. Battery Run Times (in Minutes a t Full/Half Load)
Model Internal UPS Batteries 1EBM 2EBMs 3EBMs 4EBMs
1000 VA 7/19 33/68 58/120 82/166 105/214
1500 VA 5/13 23/57 49/161 73/17 96/205
NOTE
Battery times are approximate and vary depending on the load configuration and battery charge.
With the hot-swappable battery feature, UPS batteries can be added or
replaced easily without turning the UPS off or disconnecting the load.
If you prefer to remove input power to change the battery: 1) Press and
hold the Off
seconds), then unplug the UPS; 2) Wait 60 seconds while the internal
processor shuts down before you disconnect the battery.
9
5125 to extend the available UPS battery time (see Table 1).
button until the long beep ceases (approximately five
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1
Introduction
Safety Warnings
Read the following precautions before you install the EBM.
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
This manual contains important instructions that you should follow during installation
and maintenance of the EBM. Please read all instructions before operating the
equipment and save this manual for future reference.
CAUTION
: Batteries can present a risk of electrical shock or burn from high short circuit
current. Observe proper precautions. Servicing should be performed by qualified
service personnel knowledgeable of batteries and required precautions. Keep
unauthorized personnel away from batteries.
: Proper disposal of batteries is required. Refer to your local codes for disposal
requirements.
: This UPS contains its own energy source (batteries). The UPS output receptacles
may carry live voltage even when the UPS is not connected to an AC supply.
: Never dispose of batteries in a fire. Batteries may explode when exposed to flame.
Sikkerhedsanvisninger
: Batterier kan udgøre en fare for elektrisk stød eller forbrændinger forårsaget af høj
kortslutningsspænding. De korrekte forholdsregler bør overholdes.
: Korrekt bortskaffelse af batterier er påkrævet. Overhold gældende lokale regler for
bortskaffelsesprocedurer.
: Denne UPS indeholder egen energiforsyning (batterier). Udgangsnetstikkene kan
lede strøm, selv når UPS’en ikke er tilsat en AC-energikilde.
: Skaf dig aldrig af med batterierne ved at brænde dem. Batterierne kan eksplodere
ved åben ild.
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ADVARSEL
Belangrijke Veiligheidsinstructies
: Batterijen kunnen gevaar voor elektrische schok of brandwonden veroorzaken als
gevolg van un hoge kortsluitstroom. Volg de desbetreffende aanwijzingen op.
: De batterijen moeten op de juiste wijze worden opgeruimd. Raadpleeg hiervoor uw
plaatselijke voorschriften.
: Deze UPS bevat zijn eigen energiebron (batterijen). De uitgangsaansluitingen
kunnen onder spanning staan wanneer de UPS niet op een wisselstroom voeding is
aangesloten.
: Nooit batterijen in het vuur gooien. De batterijen kunnen ontploffen.
Tarkeita Turvaohjeita
: Akusto saattaa aiheuttaa sähköiskun tai syttyä tuleen, jos akusto kytketään
oikosulkuun. Noudata asianmukaisia ohjeita.
: Akusto täytyy hävittää säädösten mukaisella tavalla. Noudata paikallisia
määräyksiä.
: Tämä UPS sisältää oman energialähteen (akuston). Ulostuloliittimissä voi olla
jännite, kun UPS ei ole liitettynä verkkojännitteeseen.
: Älä koskaan heitä akkuja tuleen. Ne voivat räjähtää.
Introduction
OPGELET
VARO
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Introduction
Consignes de sécurité
: Les batteries peuvent présenter un risque de décharge électrique ou de brûlure par
des courts-circuits de haute intensité. Prendre les précautions nécessaires.
: Une mise au rebut réglementaire des batteries est obligatoire. Consulter les
règlements en vigueur dans votre localité.
: Cet onduleur renferme sa propre source d’énergie (batteries). Les prises d e sortie
peuvent être sous tension même lorsque l’onduleur n’est pas branché sur le
secteur.
: Ne jamais jeter les batteries au feu. L’exposition aux flammes risque de les faire
exploser.
Sicherheitswarnungen
: Batterien können aufgrund des hohen Kurzschlußstroms Elektroschocks oder
Verbrennungen verursachen. Die entsprechenden Vorsichtsmaßnahmen sind
unbedingt zu beachten.
: Die Batterien müssen ordnungsgemäß entsorgt werden. Hierbei sind die örtlichen
Bestimmungen zu beachten.
: Diese USV ist mit einer eigenen Energiequelle (Batterie) ausgestattet. An den
Ausgangssteckdosen kann auch dann Spannung anliegen, wenn die USV nicht an
einer Wechselspannungsquelle angeschlossen ist.
: Batterien niemals verbrennen, da sie explodieren können.
ATTENTION!
VORSICHT!
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РспейдпрпйЮуейт БуцЬлейбт
:
Ïé ухуущсехфЭт мрпсеЯ íá рспкблЭупхн злекфспрлзоЯб Þ Эгкбхмб
áðü õøçëü сеэмб всбчхкхклюмбфпт. ЛбмвЬнефе ôéò кбфЬллзлет
рспцхлЬоейт.
:
ÁрбйфеЯфбй ущуфЮ дйЬиеуз ôùí ухуущсехфюн. ДеЯфе ôïõò фпрйкпэт
кбнпнйумпэт ðïõ бцпспэн ôéò брбйфЮуейт дйЬиеуЮт ôïõò.
:
Ôï ухгкексймЭнп UPS ресйЭчей ôç äéêÞ ôïõ ðçãÞ енЭсгейбт
(ухуущсехфЭт). Ïé сехмбфпдьфет еоьдпх мрпсеЯ íá Эчпхн енесгь ôÜóç
бкьмз êáé üôáí ôï UPS äåí еЯнбй ухндедемЭнп óå ðçãÞ
енбллбууьменпх сеэмбфпт (AC).
:
ÐïôÝ ìçí рефЬфе ôïõò ухуущсехфЭт óôç öùôéÜ, гйбфЯ мрпсеЯ íá
ексбгпэн.
Avvisi di sicurezza
: le batterie possono presentare rischio di scossa elettrica o di ustioni provocate da
alta corrente dovuta a corto circuito. Osservare le apposite istruzioni.
: le batterie devono essere smaltite in modo corretto. Per i requisiti di smaltimento
fare riferimento alle disposizioni locali.
: questo gruppo statico di continuità contiene una fonte di energia autonoma (le
batterie). Le prese di uscita possono condurre tensione energizzata quando il
gruppo statico di continuità non è collegato con una fonte di alimentazione a
corrente alternata.
: non gettare mai le batterie nel fuoco poichè potrebbero esplodere se esposte alle
fiamme.
Introduction
РСПУПЧЗ
ATTENZIONE
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Introduction
Viktig Sikkerhetsinformasion
: Batterier kan forårsake elektriske støt eller forbrenning på grunn av høy
kortslutningsstrøm. Følg instruksene.
: Batterier må fjernes på korrekt måte. Se lokale forskrifter vedrørende krav om
fjerning av batterier.
: Denne UPS’en har en egen energikilde (batterier). Stikkontaktene kan være
strømførende selv om UPS’en ikke er tilsluttet en vekselstrømforsyning.
: Kast aldri batterier i flammer, da de kan eksplodere, hvis de utsettes for åpen ild.
Regulamentos de Segurança
: As baterias podem apresentar o risco de choque elétrico, ou queimaduras
provenientes de alta corrente de curto-circuito. Observe as instruções adequadas.
: Siga as instruções apropriadas ao desfazer-se das baterias. Consulte os códigos do
local para maiores informações sobre os regulamentos de descarte de produtos.
: Esta UPS contém sua própria fonte de energia (baterias). Os receptáculos de saída
podem conter voltagem ativa quando a UPS não se encontra conectada a uma
fonte de alimentação de corrente alternada.
: Nunca jogue as baterias no fogo, porque há risco de explosão.
FORSIKTIG
PERIGO
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Предупреждения по мерам безопасности
ОСТОРОЖНО
: Аккумуляторы могут вызвать опасность поражения электрическим
током или ожога от тока короткого замыкания. Соблюдайте
соответствующие меры предосторожности.
: Необходимо соблюдать правила утилизации аккумуляторов.
Обратитесь к местным нормативным актам за информацией о
требованиях к утилизации.
: Данный ИБП содержит собственные источники энергии
(аккумуляторы). На выходных розетках может иметься напряжение,
даже когда ИБП не подключен к сети переменного тока.
: Никогда не бросайте аккумуляторы в огонь. Аккумуляторы могут
взорваться под воздействием огня.
Advertencias de Seguridad
PRECAUCIÓN
: Las baterías pueden presentar un riesgo de descargas eléctricas o de quemaduras
debido a la alta corriente de cortocircuito. Preste atención a las instrucciones
correspondientes.
: Es necesario desechar las baterías de un modo adecuado. Consulte las normas
locales para conocer los requisitos pertinentes.
: Este SIE contiene su propia fuente de energía (las baterías). Los receptáculos de
salida pueden transmitir corriente eléctrica aun cuando el SIE no esté conectado a
un suministro de corriente alterna (c.a.).
: Nunca deseche las baterías en el fuego. Las baterías pueden explotar si se las
expone a la llama.
Introduction
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Introduction
Säkerhetsföreskrifter
: Batterierna kan ge elektriska stötar eller brännskador från hög kortslutningsström.
Följ tillämpliga anvisningar.
: Batterierna måste a vyttras enligt anvisningarna i lokal lagstiftning.
: Denna UPS-enhet har en egen energikälla (batterier). De utgående kontakterna kan
vara strömförande när UPS-enheten inte är ansluten till en växelströmkälla.
: Använda batterier får aldrig brännas upp. De kan explodera.
VIKTIGT
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CHAPTER 2
INSTALLATION
NOTE If you are installing the UPS and the Extended Battery Module for the first
time, follow the installation instructions in the UPS user’s guide.
Inspecting the Equipment
If any equipment has been damaged during shipment, keep the shipping
cartons and packing materials for the carrier or place of purchase and
file a claim for shipping damage. If you discover damage after
acceptance, file a claim for concealed damage.
To file a claim for shipping damage or concealed damage: 1) File with
the carrier within 15 days of receipt of the equipment; 2) Send a copy of
the damage claim within 15 days to your service representative.
NOTE Check the battery recharge date on the shipping carton label. If the date has
expired and the batteries were never recharged, do not use or connect the EBM to the
UPS. Contact your service representative.
EBM Installation
The Powerware 5125 UPS is designed for flexible configurations and can
be installed in a rack or as a standalone cabinet.
If you are installing the EBM in a rack, continue to the following
section, “Rack-Mount Installation;” otherwise, continue to “Tower
Installation” on page 1 2.
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Installation
Rack-Mount Installation
The EBM can be installed in 19-inch racks and needs only 2U of
valuable rack space.
CAUTION
The EBM is heavy (65 lb; 29.5 kg). A minimum of two people are required to lift the
EBM into the rack.
NOTE Fixed mounting rails are required for each UPS and EBM cabinet. If fixed rails
are not already installed in your rack, contact your local distributor to order rail kit(s).
NOTE If you are installing the UPS and the EBM for the first time, follow the
installation instructions in the UPS user’s guide.
Use the following procedure to install the EBM in a rack:
1. Place the EBM on a flat, stable surface with the front of the EBM
facing toward you.
2. Attach the mounting handles to the bracket with the screws
provided in the accessory kit (see Figure 1).
3. Align the mounting brackets with the screw holes on the side of
the UPS and secure with the supplied screws (see Figure 1).
4. If installing additional EBMs, repeat Steps 1 through 3 for each
cabinet.
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Mounting
Bracket
Figure 1. Installing the Mounting Brackets
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Installation
NOTE The UPS and EBMs MUST be installed at the bottom of the rack. If placed in a
rack with existing equipment, the rack must be reconfigured to allow the UPS
installation at the bottom of the rack.
NOTE The EBMs must be installed below the UPS as shown in Figure 2.
UPS
Optional
EBMs
Figure 2. Rack-Mount UPS with EBMs
5. Slide the EBM(s) into the rack.
6. Plug the EBM cable(s) into the battery connectors (see
Figure 3). Up to four EBMs may be connected to the UPS.
UPS Battery
Connector
EBM Battery
Connectors
Figure 3. EBM Connections
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EBM
Cable
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Installation
Tower Installation
NOTE If you are installing the UPS and the EBM for the first time, follow the
installation instructions in the UPS user’s guide.
NOTE The air vents should be at the top of the unit when positioned vertically.
Air Vents
12
Figure 4. Tower UPS with EBMs
1. Remove the adjacent corner screws from the rear panels as
shown in Figure 5 to install the EBM brackets. Discard the
screws.
2. Align each EBM bracket with the screw holes and secure with
the screws provided in the accessory kit.
3. If installing additional EBMs, repeat Steps 1 and 2 for each
cabinet.
Powerware®5125 Two-in-One (1000–1500 VA) EBM User’s Guide : 164201439 A www.powerware.com
EBM Bracket
EBM Bracket
Figure 5. Installing the EBM Brackets
4. Plug the EBM cable(s) into the battery connectors (see
Figure 6). Up to four EBMs may be connected to the UPS.
Installation
EBM Battery
Connectors
EBM Cables
Figure 6. EBM Connections
Powerware®5125 Two-in-One (1000–1500 VA) EBM User’s Guide : 164201439 A www.powerware.com
UPS Battery
Connector
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Installation
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CHAPTER 3
MAINTENANCE
This section explains how to:
: Care for the UPS and batteries
: Replace the batteries
: Test new batteries
: Recycle used batteries
UPS and Battery Care
For the best preventive maintenance, keep the area around the UPS
clean and dust-free. If the atmosphere is very dusty, clean the outside of
the system with a vacuum cleaner.
For full battery life, keep the UPS at an ambient temperature of
25°C (77°F).
Storing the UPS and Batteries
If you store the UPS for a long period, recharge the battery every
6 months by plugging the UPS into a power outlet. The batteries charge
to 90% capacity in approximately 3 hours. However, it is recommended
that the batteries charge for 24 hours after long-term storage.
Check the battery recharge date on the shipping carton label. If the date
has expired and the batteries were never recharged, do not use the UPS.
Contact your service representative.
When to Replace Batteries
When the indicator flashes and there is a continuous audible alarm,
the batteries may need replacing. Conduct a self-test by pressing and
holding the
contact your service representative to order new batteries.
Powerware®5125 Two-in-One (1000–1500 VA) EBM User’s Guide : 164201439 A www.powerware.com
button for three seconds. If the indicator stays on,
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Maintenance
How to Replace Extended Battery Modules
NOTE DO NOT DISCONNECT the batteries while the UPS is in Battery mode.
Consider all warnings, cautions, and notes before replacing batteries.
WARNING
: Batteries can present a risk of electrical shock or burn from high short-circuit
current. The following precautions should be observed: 1) Remove watches, rings,
or other metal objects; 2) Use tools with insulated handles; 3) Do not lay tools or
metal parts on top of batteries.
: ELECTRIC ENERGY HAZAR D. Do not attempt to alter any battery wiring or
connectors. Attempting to alter wiring can cause injury.
NOTE An EBM charges to 90% capacity in approximately 3 hours. However, it is
recommended that the batteries charge for 24 hours after installation or long-term
storage.
NOTE If more than two EBMs are installed, an external battery charger is
recommended for faster recharge times.
16
Use the following procedure to replace EBMs:
1. Unplug the EBM cable from the UPS.
If additional EBMs are installed, unplug the EBM cable from the
battery connector on each EBM.
2. If the UPS is in a tower configuration, remove the EBM
brackets.
3. If the UPS is in a rack, install the mounting handles and
brackets on the new EBM.
4. Replace the EBM. See “Recycling the Used Battery” on page 18
forproperdisposal.
5. Reinstall the EBM brackets if removed in Step 2.
6. Plug the new EBM into the UPS as shown in Figure 7.
For additional EBMs, plug the EBM cable into the battery
connector on the adjacent EBM.
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Maintenance
EBM Bracket
EBM Battery
Connector
EBM Cable
UPS Battery
Connector
EBM Bracket
Figure 7. EBM Connections
Testing New Batteries
Press and hold the button for three seconds to initiate a self-test.
After the test is finished, the
indicator stays on, check the battery connections. Call your service
representative if the problem persists.
Powerware®5125 Two-in-One (1000–1500 VA) EBM User’s Guide : 164201439 A www.powerware.com
indicator should turn off. If the
17
Maintenance
Recycling the Used Battery
Contact your local recycling or hazardous waste center for information
on proper disposal of the used battery.
: Do not dispose of the battery or batteries in a fire. Batteries may explode. Proper
disposal of batteries is required. Refer to your local codes for disposal
requirements.
: Do not open or mutilate the battery or batteries. Released electrolyte is harmful to
the skin and eyes. It may be toxic.
Do not discard the UPS or the UPS batteries in the trash. This product contains sealed,
lead-acid batteries and must be disposed of properly. For more information, contact
your local recycling or hazardous waste center.
WARNING
CAUTION
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