Powerware 9315 User Manual

9
Uninterruptible Power
Supply
200 kVA -- 300 kVA
315
Operation
Manual
164201036 Rev. D
------------------------------------------------------------------------
------------------------------------------------------------------------
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IMPORTANT SAFETY INSTRUCTIONS
Instructions Importantes Concernant La Sécurité
SAVE THESE INSTRUCTIONS
Conserver Ces Instructions
This manual contains important instructions for your Uninterruptible Power
Supply (UPS) system. You should follow these instructions during the
installation and maintenance of the UPS, options, accessories, and batteries.
Cette notice contient des instructions importantes
concernant la sécurité.
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their own expense.
WARNING: This is a product for restricted sales distribution to informed partners. Installation restrictions or additional measures ma y be needed to prevent disturbances.
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Table of Contents

1 Introduction 1............................................
Using This Manual 1............................................
For More Information 2.........................................
Getting Help 2.................................................
2 Getting Started 3.........................................
Looking Inside the UPS 4.......................................
UPS Standard Features 5.......................................
Monitor Panel 5.............................................
Control Panel 5.............................................
Communication Panel 5.....................................
Computer Interface 5........................................
Summary Alarm Contacts 5..................................
Building Alarm Monitoring 5..................................
Input Filter 5................................................
Emergency Load Off 5.......................................
Automatic Battery Charge Current Limit 5......................
Installation Features 6.......................................
Options and Accessories 6......................................
Battery 6...................................................
External Battery Disconnect 6................................
Power Distribution Module
(available for North American voltages only) 6...............
Upgrade Capability 6........................................
Remote Monitor Panel 6.....................................
Relay Interface Module 6.....................................
Isolation Transformer 6......................................
Modem 7..................................................
Customer Convenience Outlet 7..............................
Safety Considerations 7.........................................
Symbols, Controls, and Indicators 8..............................
3 Understanding UPS Operation 9...........................
Normal Mode 10................................................
Bypass Mode 11................................................
Battery Mode 12................................................
Monitoring and Controlling UPS Operation 13......................
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4 Starting and Stopping the UPS 15..........................
Using the Control Panel 15.......................................
To Place the UPS in Normal Mode 16...........................
To Shut Down the UPS from Normal Mode 17...................
To Start the UPS in Bypass Mode 17...........................
To Shut Down Power to the Critical Load
While in Bypass Mode 17..................................
5 Using the Monitor Panel 19.................................
Using the LCD Screen 20........................................
Using the Pushbuttons 21........................................
Adjusting the Contrast 21........................................
Using the Load Off Pushbutton 21.................................
Reading the Status Indicators 22..................................
Using the Menu Options 23.......................................
6 Using Features and Options 31.............................
Building Alarm Monitoring 31.....................................
Summary Alarm Contacts 32.....................................
Remote Monitor Panel 33........................................
Battery Cabinets 35.............................................
External Battery Disconnect 35....................................
Relay Interface Module 36........................................
Supervisory Contact Module 37...................................
7 Serial Communications 39.................................
Locating the Communications Panel 40............................
Connecting Equipment to a Serial Port 41..........................
Configuring the Serial Ports 43....................................
Mode 44....................................................
Rate 44.....................................................
Data/Stop 45................................................
Handshaking 45.............................................
Disabled (No Handshaking) 45................................
XON/XOFF 45...............................................
Save 45.....................................................
Default Settings 45...........................................
Terminal M o d e 46...............................................
Printing Selected Information 46...............................
Entire Log (Ctrl + P) 47.......................................
Meters Printout (Ctrl + M) 48..................................
System Information Printout (Ctrl + A) 48.......................
Battery Test Printout (Ctrl + B) 49..............................
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System Configuration 50.........................................
System Configuration Mode Main Menu 50......................
Program Building Alarms 50...................................
Enable/Disable Default Functions 51...........................
Customize Alarm Messages 52................................
Program Unit Name 52.......................................
Adjust Output Voltage 53.....................................
Change Password 53.........................................
Battery Test Setup 54.........................................
Modify Low Battery Time 55...................................
Calibration Mode 55.............................................
Computer Mode 55..............................................
Remote Monitor Mode 55........................................
8 Remote Notification 57.....................................
Remote Notification Features 58..................................
Description of Operation 59......................................
Call Answer 59..............................................
Call Out 59..................................................
Housekeeping 60............................................
Hardware Requirements 61.......................................
Configuring the Modem 62.......................................
Basic Modem Configuration 62................................
Configuring the Modem to Call a Remote Computer 63...........
Configuring the Modem to Call a Numeric Pager 64..............
Configuring the Modem to Answer Incoming Calls 65.............
Final Modem Configuration 66.................................
UPS Setup Configuration 67......................................
User-Selected Events 68.........................................
9 Maintaining the UPS System 71.............................
Important Safety Instructions 71...................................
Performing Preventive Maintenance 73.............................
Maintenance Training 73.........................................
10 Product Specifications 75.................................
System Input 75................................................
System Output 76...............................................
Environmental Specifications 77..................................
Battery Specifications 77.........................................
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11 Responding to System Events 79...........................
System Event Horns 79..........................................
System Event Lights 79..........................................
System Event Messages 80......................................
12 Using the LOAD OFF Pushbutton 83........................
To use the LOAD OFF Pushbutton 83..............................
Resetting the UPS System after Load Off 83........................
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List of Figures

Figure 1. Typical Powerware Plus UPS System 3.....................
Figure 2. Main Elements of the UPS System 4.......................
Figure 3. Path of Current Through the UPS in Normal Mode 10.........
Figure 4. Path of Current Through the UPS in Bypass Mode 11.........
Figure 5. Path of Current Through the UPS in Battery Mode 12.........
Figure 6. Location of the Monitor Panel and the Control Panel 13.......
Figure 7. UPS Control Panel 15.....................................
Figure 8. UPS Monitor Panel 19....................................
Figure 9. Parts of the LCD Screen
(Typical for Powerware Plus 300 480/480V Unit) 20...........
Figure 10. System Meters Screen
(Typical for Powerware Plus 300 480/480V Unit) 23...........
Figure 11. Load Amps Meters Screen 24..............................
Figure 12. Event History Log Screen 25...............................
Figure 13. Active System Events Screen 26...........................
Figure 14. Unit Statistics Screen 27..................................
Figure 15. Mimic Screen 28.........................................
Figure 16. Time Setup Screen 29....................................
Figure 17. Port Setup Screen 30.....................................
Figure 18. External Connections for Building Alarm Monitoring 31........
Figure 19. Summary Alarm Contacts 32..............................
Figure 20. Remote Monitor Panel 33.................................
Figure 21. Relay Interface Module 36.................................
Figure 22. Supervisory Contact Module 37............................
Figure 23. Location of Communications Ports on the UPS
(Powerware Plus 300) 40..................................
Figure 24. Port 1 Pin Assignments 41.................................
Figure 25. Port 2 Pin Assignments 42.................................
Figure 26. Setup Serial Port 1 Screen 43..............................
Figure 27. Event History Log 47.....................................
Figure 28. System Meters 48........................................
Figure 29. Battery Test Log 49.......................................
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List of Tables

Table 1. Optional Monitoring Accessories 33........................
Table 2. Pin Assignments for Port 1 (DE --- 9) 41......................
Table 3. Pin Assignments for Port 2 (DB --- 25) 42.....................
Table 4. Options Available for Each Communication Port 44...........
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Introduction
Congratulations on your purchase of a Powerware9315 Uninterruptible
Power Supply! The Powerware 9315 online power protection can be utilized to prevent loss of valuable electronic information, minimize equipment downtime, and/or minimize the adverse effect on equipment production due to unexpected power problems.
The Powerware 9315 Uninterruptible Power Supply (UPS) continually monitors incoming electrical power and removes the surges, spikes, sags, and other irregularities that are inherent in commercial utility power . W orking with your building’s electrical system, the UPS supplies clean, consistent power that your sensitive electronic equipment requires for reliable operation. And during brownouts, blackouts, and other power interruptions, one or more optional battery cabinets can provide emergency power to safeguard your operation.
Your UPS will function automatically and require very little attention during normal operation. However, you should read and understand the procedures described in this manual to ensure trouble-free operation. In particular, you should be thoroughly familiar with the Load Off procedure described in Chapter 12.
Using This Manual
This manual describes the Powerware 9315 UPS routine operation and maintenance. It also describes optional features and accessories that are available to enhance UPS operation and performance. The text uses these conventions:
· Bold type highlights important concepts in discussions, key terms in
procedures, and menu options.
· Italic type highlights notes and new terms where they are defined.
· Rectangular boxes containing bold type are warnings or cautions that pertain to
the UPS system or its electrical connections. This important information alerts you to possible dangers pertaining to personnel safety, UPS or equipment damage, critical load protection, or operational concerns.
In this manual, the term UPS refers only to the UPS cabinet and its internal elements. The term UPS system refers to the entire power protection system—the UPS cabinet and any options or accessories you have installed. The rectifier and inverter are internal UPS components that are together referred to as the power processing unit (PPU) of the UPS.
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For More Information
This manual describes how your UPS system works. For more information about your system, refer to the following:
164201037 Powerware
This manual contains the following information:
· How to prepare your site and plan for installation
· Detailed step-by-step procedures for installing each component of your system
· Detailed illustrations o f cabinets and optional accessories, including
dimensions and connection points.
Contact Powerware Corporation Field Service for information on how to obtain copies of this manual.
Getting Help
If you have a question about any of the information in this manual, or if you have a question this manual does not answer, please call Powerware Corporation Field Service:
United States 1-800-843-9433 Canada 1-800-461-9166
9315 (200 kVA ---300 kVA) UPS Installation
Outside the U.S. Call your local representative
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Getting Started
Each component of the UPS system is housed in a free-standing
cabinet designed for industrial or computer room applications. The cabinets match in style and color, and have safety shields behind the doors for hazardous voltage protection. Figure 1 shows a typical Powerware 9315 UPS system.
UPS
BATTERY CABINETCABINET (optional)
Figure 1. Typical Powerware 9315 UPS System
INPUT
CABINET
OUTPUT
TRANSFORMER
(optional)
PDM
CABINET
(optional---
requires 480/208
transformer)
Each cabinet of the UPS system is shipped separately. As shown in Figure 1, you can combine a UPS with any of the options described in this manual to meet your system needs. The UPS and options are described in detail later in this manual. The following descriptions provide a brief overview of standard UPS features and available enhancements.
NOTE: You should read this manual and have thorough knowledge of UPS operation
before attempting to operate any of the switches or controls on the UPS or
optional components.
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Looking Inside the UPS
The Powerware 9315 is a continuous duty, solid-state UPS that supports the following equipment: process control, data processing, telecommunications/PBX, research, and medical. The Powerware 9315 maintains power to the critical loads during commercial electrical power brownout, blackout, overvoltage, undervoltage, and out-of-tolerance frequency conditions.
In this manual, the power required by your equipment is called the critical load.The UPS supplies the critical load with conditioned power that is synchronized with your utility power. Figure 2 shows the main elements of the UPS.
BA TTER Y CABINET
AC INPUT TO
RECTIFIER/
CHARGER
AC INPUT TO
BYPASS
INPUT
FILTER
POWER PROCESSING UNIT
RECTIFIER/
CHARGER
DIGITAL
METERING
INVERTER
STATIC
SWITCH
BYPASS
CONTACTOR
OUTPUT
TRANSFORMER
CONTACTOR
OUTPUT
AC OUTPUT TO CRITICAL
LOAD
UPS CABINET
Figure 2. Main Elements of the UPS System
If utility power is interrupted or falls outside the parameters specified in Chapter 10, “Product Specifications,” the UPS uses a backup battery supply to maintain power to the critical load for a specified period of time or until the utility power returns. For extended power outages, the backup battery supply allows you to either transfer to an alternative power system (such as a generator) or shut down your critical load in an orderly manner.
The operation of the UPS system is described in greater detail in Chapter 3, “Understanding UPS Operation.” Chapter 10, “Product Specifications,” outlines the storage and operating specifications for the UPS and optional battery.
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UPS Standard Features
The UPS has many standard features that provide cost-effective and consistently reliable power protection:
Monitor Panel
The Monitor Panel on the front of the UPS contains an LCD screen to display the current status of the UPS. You can view a statistical history and log of UPS events and display a real-time graphic representation of power flowing through the UPS components. Backlit status indicators show the operating mode of the UPS and alert you to system events. The emergency LOAD OFF pushbutton is also located on the monitor panel and is described in Chapter 5, “Using the Monitor Panel.”
Control Panel
The Control Panel inside the right door of the UPS contains the operator controls to start and stop the UPS, change the operating mode, and reset the LOAD OFF pushbutton. The Control Panel is described in “Using the Control Panel” section of Chapter 4.
Communication Panel
Computer Interface
Two serial communications ports are standard on all units, and are electrically isolated from the UPS. You can use these ports to link the UPS to the features described in Chapter 7, Serial Communicationsand Chapter 8, “Remote Notification.”
Summary Alarm Contacts
Alarm contacts are provided for connection to equipment at your facility, such as a light, an audible alarm, or a computer terminal. The equipment you connect to these contacts alerts you to a UPS alarm. This feature is described further in Chapter 6, “Using Features and Options.”
Building Alarm Monitoring
You can connect your facility’s alarm system contacts to six (6) inputs in the UPS. The UPS uses these inputs to monitor your building alarms in addition to the UPS status. This feature is described further in Chapter 6, “Using Features and Options.”
Input Filter
Your unit may be equipped with an input filter.Aninput filter yields power factor correction that allows you to save on your initial installation and operating costs. The filter also reduces input harmonic current distortion and minimizes upstream interference that can damage sensitive hardware components.
Emergency Load Off
A LOAD OFF pushbutton is provided for situations where you must immediately remove all power to your critical load. The pushbutton is located on the front of the UPS for quick access and is covered with a clear plastic shield to prevent inadvertent operation. The shield must be raised before pressing the pushbutton. The LOAD OFF pushbutton is described in detail in Chapter 12, “Using the LOAD OFF Pushbutton.”
Automatic Battery Charge Current Limit
A preset limit restricts battery charging current to protect batteries from damage due to high current charging. Charging at high currents can overheat and damage batteries.
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Installation Features
Power wiring can be routed through the top or bottom of each UPS cabinet. External sensing and monitoring control wire must be installed in accordance with Class 2 wiring methods. Bottom entry is provided for Class 2 wiring.
Options and Accessories
Contact your sales representative for information about any of these available options:
Battery
You can enhance the protection provided by your UPS with one or more backup battery supplies equipped with sealed lead-acid, maintenance-free batteries in a matching cabinet. Each battery cabinet contains individual modular battery trays and a battery circuit breaker. Several battery capacities are available.
The UPS battery cabinets can be paralleled; you can increase your battery backup time by adding battery cabinets to your UPS system. Your UPS system can support up to four (4) battery cabinets.
External Battery Disconnect
An optional DC circuit breaker, enclosed in a wall-mounted box adjacent to the UPS, provides a manual means of disconnecting a battery that is located remotely from the UPS. This option is described further in Chapter 6, “Using Features and Options.”
Power Distribution Module (available for North American voltages only)
An optional output power distribution module (PDM) is available to distribute the output power of the UPS to your critical load. The PDM cabinet has two panels, each containing up to 42 poles for breaker switches you can assign with flexibility to meet the needs of your facility. Each panel is controlled by one 225 amp feeder breaker. The PDM is enclosed in a separate cabinet that matches the UPS.
Upgrade Capability
The UPS is available in various output power ratings in both 50 and 60 Hz models. If your power requirements increase, you can upgrade your UPS system to provide more output power with a minimum impact on your facility.
Remote Monitor Panel
An optional Remote Monitor Panel (RMP) contains backlit status indicators and a local horn, allowing you to monitor the operational status and alarm condition of the UPS from virtually any location within your facility. You can install multiple RMPs at remote locations to increase your monitoring capabilities. This option is described further in Chapter 6, “Using Features and Options.”
Relay Interface Module
An optional Relay Interface Module (RIM) uses relay contact closures to indicate the operating status and alarm condition of the UPS system. The module uses a serial interface line and may support up to eight critical loads. This option is described further in Chapter 6, “Using Features and Options.”
Input Isolation Transformer
Optional 480/480, 208/480, or 600/480 VAC input isolation transformers provide an isolated input to the rectifier for applications that require a DC link that is not ground referenced or for applications requiring an input of 208 or 600 VAC. The transformers are contained in separate cabinets.
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Output Transformer
An optional 480/208 VAC output auto transformer provides a 208 VAC output for applications that require 208 VAC. The transformer is contained in a separate cabinet.
Modem
An optional modem is available for use with the UPS Remote Notification feature described in Chapter 8, “Remote Notification”. Refer to the manual supplied with the modem for modem operating instructions.
Customer Convenience Outlet
An uninterruptible 120VAC, 0.2 amp, fuse-protected convenience outlet is provided to supply power to the optional modem. It is located adjacent to the Communications Panel.
Safety Considerations
The UPS enclosures are designed for industrial or computer room applications, and contain safety shields behind the doors. However, the UPS is a sophisticated power system and should be handled with appropriate care, following these guidelines:
· Keep surroundings clean and free from excess moisture.
· Do not operate the UPS close to gas or electric heat sources.
· The system is not intended for outdoor use.
· The UPS operating environment should be maintained within the
parameters stated in this manual.
· Keep the UPS doors closed to ensure proper cooling airflow and to protect
personnel from dangerous voltages inside the unit.
· The UPS contains its own power source. Lethal voltages are present even
when the UPS is disconnected from utility power.
WARNING: Only AUTHORIZED SERVICE PERSONNEL should perform service or maintenance on the UPS or battery.
If service or routine UPS maintenance is required:
· Ensure all power is disconnected before performing installation or service.
· Ensure the area around the UPS system is clean and uncluttered.
· Battery cabinet maintenance or battery replacement should be performed
only by authorized service personnel.
· Observe all DANGER, CAUTION, and WARNING notices affixed to the
inside and outside of the equipment.
· Always conform to the more detailed safety precautions described in
“Important Safety Instructions” section of Chapter 9.
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Symbols, Controls, and Indicators
These symbols may appear on your UPS system or on labels inside the UPS. They are accepted by most international safety agents. Everyone in your organization who works with your UPS should understand the meaning of these symb ols:
ON
The principal power switch is in the “On” position.
OFF
The principal power switch is in the “Off” position.
PHASE
The word “phase.”
CAUTION: REFER TO MANUAL
Stop and refer to the Operator’s Manual for more information.
RISK OF ELECTRIC SHOCK
There is a risk of electric shock present, and you should observe associated warnings. The UPS contains high voltages.
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Understanding UPS Operation
Your UPS functions automatically to supply AC electrical power to your
critical load. The UPS always operates in one of three modes:
· In Normal mode, the critical load is supplied by the inverter, which derives its
power from rectified utility AC power. In this mode, the rectifier also provides charging current for the battery.
· In Battery mode, the battery cabinet provides DC power, which maintains
inverter operation. The battery supports the critical load.
· In Bypass mode, the critical load is directly supported by utility power.
The UPS continually monitors itself and the incoming utility power, and automatically switches between these modes as required, with no operator intervention. The sophisticated detection and switching logic inside the UPS ensures that operating mode changes are automatic and transparent to the critical load. The UPS switches operating modes in response to these system events:
· A command is an intervention that is externally initiated by an operator or by
some site action. A command causes the UPS to switch operating modes; it usually does not require any further action by you.
· A notice is a minor system event that may or may not require your attention.
· An alarm is a system event that requires immediate operator intervention.
System events, alarm horns, and indicator lights are described in Chapter 11, “Responding to System Events.”
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Normal Mode
In Normal mode, utility AC power is supplied to the rectifier. The rectifier supplies DC power to the inverter, which then supplies the critical load with AC power. The rectifier also provides charging power to the battery. The battery charge condition is monitored by the UPS and reported by a status indicator on the Monitor Panel. The message “System Normal” appears in the status area of the LCD screen.
Figure 3 shows the path of electrical power through the UPS system when the UPS is operating in Normal mode.
Bypass
Input
BYPASS
K4
RECTIFIER INVERTER
Rectifier
Input
CB1
TRANSFORMER
Path of electrical power
Figure 3. Path of Current Through the UPS in Normal Mode
BATTERY
K3
(closed)
If the utility AC power is interrupted or is out of specification, the UPS automatically switches to Battery mode to support the critical load with no interruption. When utility power returns, the UPS returns to Normal mode.
If the UPS system becomes overloaded, the UPS switches to Bypass mode. The UPS automatically returns to Normal mode when the error condition is cleared and system operation is restored within specified limits.
Output
10
If the UPS suffers an internal failure, it switches automatically to Bypass mode and remains in that mode until the failure is corrected and the UPS is back in service.
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Bypass Mode
The UPS automatically switches to Bypass mode if it detects an overload, load fault, or internal failure. The bypass source supplies the commercial AC power to the load directly.
CAUTION: The critical load is not protected while the UPS is in Bypass mode.
Figure 4 shows the path of electrical power through the UPS system when the UPS is operating in Bypass mode.
Bypass
Input
Rectifier
Input
CB1
BYPASS
K4
RECTIFIER INVERTER
TRANSFORMER
K3
(open)
Output
Path of electrical power
Figure 4. Path of Current Through the UPS in Bypass Mode
You can transfer the UPS from Normal mode to Bypass mode manually. However, the UPS switches automatically to Bypass mode whenever the inverter can no longer supply the critical load. If the UPS transfers to Bypass mode from Normal mode due to any reason other than operator intervention, the UPS automatically attempts to transfer back to Normal mode (up to three times within a 10-minute period). The fourth transfer will lock the critical load on the bypass source and requires operator intervention to transfer.
Bypass mode is a normal operating mode, and not an alarm condition. However, if the UPS is unable to return to Normal mode following an automatic transfer to Bypass mode, an alarm condition will be recorded.
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BATTERY
11
Battery Mode
The UPS transfers to Battery mode automatically if a utility power outage o ccurs, or if the utility power does not conform to specified parameters. In Battery mode, the battery provides emergency DC power that the inverter converts to AC power. When the UPS switches to Battery mode, the alarm indications depend on the cause and condition of the battery charge. The length of time the system can operate in Battery mode depends on loading and the battery supply capacity.
Figure 5 shows the path of electrical power through the UPS when operating in Battery mode.
Bypass
Input
Rectifier
Input
CB1
BYPASS
K4
RECTIFIER INVERTER
TRANSFORMER
K3
(closed)
Output
12
BATTERY
Path of electrical power
Figure 5. Path of Current Through the UPS in Battery Mode
When the discharging battery voltage reaches the lower limit of UPS operation capability, the critical load transfers to Bypass mode if it is available. If Bypass input is not available, a “Shutdown Imminent” warning occurs. The warning time before critical load loss occurs is approximately 2 minutes, depending on battery capacity and the amount of loading.
If incoming power returns to within specified parameters, the UPS automatically returns to Normal mode and alarm indicationsclear. However, the process of returning to Normal mode is not instantaneous. The rectifier gradually draws increasing power from the incoming utility until Normal mode is achieved.
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Monitoring and Contro lling UPS Operation
After you start the UPS, no operator intervention is necessary except for periodic checks of the UPS status. Manual operation is required only during routine maintenance or service. Use the Monitor Panel and the Control Panel to monitor and control the UPS. Figure 6 shows the location of these two panels on the front of the UPS.
MONITOR
PANEL
CONTROL PANEL
Figure 6. Location of the Monitor Panel and the Control Panel
The Monitor Panel on the left front of the UPS continually indicates the present mode of UPS operation. This panel contains an LCD screen, backlit status indicators, and the LOAD OFF pushbutton. Use the LCD screen on the Monitor Panel to view performance meters or graphic representations of UPS operation. The Monitor Panel is described in detail in Chapter 5, “Using the Monitor Panel.” A quick reference label describing how to use the Monitor Panel is located inside theUPSabovetheControlPanel.
Open the right front door of the UPS to view the Control Panel containing various controls and switches. These control power to and from the UPS, and allow you to change the UPS mode manually. The Control Panel is discussed in Chapter 4.
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This Page Intentionally Left Blank.
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Starting and Stopping the UPS
This chapter describes how to use the Control Panel to start and stop the UPS.
NOTE:
Before starting the UPS, ensure all installation tasks are complete and a preliminary
startup has been performed by authorized service personnel. The preliminary
startup verifies all electrical interconnections to ensure the installation was
successful and the UPS system operates properly.
Using the Control Panel
TheControlPanel(seeFigure7)isinsidetherightdooroftheUPScabinet. Although the Control Panel appears easy to use, you should read these instructions and thoroughly understand how the controls work before attempting to use them.
CAUTION: Incorrect use of the power controls on the Control Panel can cause a loss of powertoyourequipment.
Figure 7. UPS Control Panel
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The following describes the switches on the Control Panel (see Figure 7):
· The MODE switch is a two-position rotary switch that controls the manual
transfer of the UPS to and from Bypass mode. The MODE switch is used to:
--- Place the critical load in Bypass mode when the UPS is operating in Normal mode and the bypass source is w ithin acceptable limits. If the transfer does not occur within 2 seconds, an alarm sounds.
--- Prevent transfer to Normal mode when the UPS is in Bypass mode.
--- S hu t d ow n t h e power processing unit (inverter and rectifier) of the UPS.
· The BATTERY switch is a two-position rotary switch that allows you to manually
shunt trip the battery breakers in remote cabinets.
· The circuit breaker (CB1) switch controls the operation of the rectifier and
inverter. If CB1 is on (closed), the rectifier turns on when the START switch is activated and the proper voltage is at the input terminals.
· The PUSH TO RESET pushbutton is described in the “Resetting the UPS
System after Load Off” section of Chapter 12.
· The START switch activates the power controls on the Control Panel. The
START switch is center-biased (the key will rest only in the upright position). Its
operation is similar to that of an automobile ignition switch. After setting the operator controls, you turn the START switch to the right momentarily to activate the controls. When you release it, it returns to the upright position.
The following sections describe how to operate these controls to start, stop, or change the operating mode of the UPS.
To Place the UPS in Normal Mode:
1. Close Input Power Feeder breaker
2. Be sure the Load Off PUSH TO RESET pushbutton is pressed in.
3. Turn t he BATTERY switch to NORMAL.
4. Turn t he MODE switch to NORMAL.
5. Move the CB1 switch to ON.
6. Turn t he START switch to the right momentarily.
The rectifier turns on, then the inverter turns on. When the inverter reaches full voltage, it turns on and supplies power to the critical load. It takes less than 1 minute for the UPS to achieve Normal mode.
IfabypasssourceisavailablewhenyouturntheSTART switch on, the critical load is immediately supplied by the bypass source in Bypass mode until the inverter turns on and the UPS transfers to Normal mode. The status indicators on the Monitor Panel indicate when the UPS is in Bypass mode and Normal mode.
7. Close battery breaker(s).
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To Shut Down the UPS from Normal Mode:
1. Turn t he MODE switch to BYPASS.
The UPS switches to Bypass mode. If the bypass source is not available, the power processor remains on and an alarm sounds.
2. When the transfer is complete (the LCD screen reads “On Bypass”), move the
CB1 switch to OFF.
The bypass source supplies the critical load and the power processor de-energizes. The Bypass mode indicator illuminates on the Monitor Panel.
To Start the UPS in Bypass Mode:
If the power processing unit (PPU) of the UPS is not available and you need to energize your critical load right away, you can energize your critical load without the benefit of backup. To turn the UPS on in Bypass mode:
1. Turn t he MODE switch to BYPASS. (The remaining switches can be in any
position.)
2. Turn t he START switch to the right momentarily.
Power to the critical load is supplied by the bypass source. No backup is available.
To Shut Down Power to the Critical Load While in Bypass Mode:
To perform maintenance or service on your critical load, you must shut it down first:
1. Turn off all equipment that is being powered through the UPS.
2. Press the LOAD OFF pushbutton on the Monitor Panel.
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Using the Monitor Panel
This chapter describes the Monitor Panel and how to monitor and control
UPS operation. The Monitor Panel is a black rectangular area on the front of
the UPS (see Figure 8).
Figure 8. UPS Monitor Panel
The Monitor Panel contains a flat liquid crystal display (LCD) screen (1), a horizontal row of pushbuttons (2), a vertical column of backlit status indicators (3), and the red LOAD OFF pushbutton (4). A quick reference label describing how to use the Monitor Panel is located inside the UPS above the Control Panel. The following sections describe the Monitor Panel in detail.
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19
Using the LCD Screen
The LCD screen at the top of the Monitor Panel provides an operator interface with the UPS. Figure 9 identifies the display fields discussed in the following sections.
System Normal
A
Alarm: None Notice: None
Uninterruptible Power System
04 MAY 1997 14:23:45
F
B
C
D
E
Battery Percent
Meters
System
Load Amps
Meters
Input Output
100%
Events Statistics Graphics Setup
VAB
VBC VCA
480
480 480
IA IB IC
480
KVA 399
VAB 480
KW
379
Bypass Battery
VBC VCA 480 480
480480
PF
0.95
FREQ
60.0
VAB
VBC VCA
480
480 480
IA IB IC
361 361361
KVA 300KW240PF0.80
V
540
I
000
FREQ
60.0
IN
000
Figure 9. Parts of the LCD Screen (Typical for Powerware 9315 300 480/480V Unit)
A The UPS status area contains three lines that display the current state of the UPS. The first
line shows the present operational mode of the UPS. The second line shows t he highest level of the current active alarms, and the third line shows any notices the UPS has posted. (For more information about alarms and notices, refer to Chapter 11, “Responding to System Events.”)
G
20
B The battery charge box shows the percentage of battery capacity available.
C The menu box shows the currently selected menu and lists the options available on that
menu. The title at the top of the menu box is also shown below on the menu bar (E). Press
and pushbuttons to scroll up and down through the options in the menu box.
the
D The currently selected option is highlighted in the menu box. Press t he and pushbuttons
to move the highlight up or down. The data in the information area (G) changes accordingly.
E The menu bar lists the titles of the menus. The title of the menu currently displayed in the
menu box is highlighted. When you press the left or right, the data in the menu box a nd the information area change accordingly.
and pushbuttons to move the highlight
F The timestamp shows the current date and time. This date and time are recorded in the Event
Log when a notice or alarm is activated.
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G The information area contains data about UPS status and operations. Select a menu option to
display statistics or graphics.
You can use the LCD screen and the pushbuttons beneath it to:
· Monitor UPS operation
· Look at a log of UPS events (alarms, notices, and commands).
Using the Pushbuttons
The pushbuttons below the LCD screen are labeled with arrows indicating their functions:
· Press the and pushbuttons to move through the options in a menu, or to
scroll through the list of alarms and notices in the event log.
· Press the and pushbuttons to move through the menu titles on the
menu bar. Press them simultaneously to silence the horn, or to test the lamps behind the status indicators.
· Press the pushbutton to toggle the use of the and pushbuttons
between the menu box and the information area.
Adjusting the Contrast
· Use the pushbuttons to adjust the contrast on the LCD screen. Hold down the
pushbutton, then press the pushbutton to increase the contrast or the
pushbutton to decrease the contrast.
Using the Load Off Pushbutton
The LOAD OFF pushbutton is red and covered by a clear plastic shield. In an emergency, you can press this pushbutton to cut off utility power to the power processing unit of the UPS and to your critical load. For more information, refer to Chapter 12, “Using the LOAD OFF Pushbutton.”
CAUTION: All power to the critical load is lost when you press the LOAD OFF pushbutton. You should use the LOAD OFF pushbutton only when you want to de-energize the critical load.
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21
Reading the Status Indicators
The six symbols on the left side of the monitor panel are status indicators.Theyare backlit by colored light emitting diode (LED) lamps, and they work in conjunction with the alarm horn to let you know the operating status of the UPS.
Normal This green symbol is lit when the UPS is operating in
Normal mode. The power processing unit (PPU) is supplying power to the critical load.
Battery This yellow symbol is lit when the UPS is operating in
Battery mode. Because Battery mode is a normal condition of the UPS, the Normal indicator also remains lit.
Bypass This yellow symbol is lit when the UPS is operating in
Bypass mode. The critical load is supported by the bypass source. The Normal indicator is not lit when the system is in Bypass mode.
Notice This yellow symbol is lit when the system needs attention.
The LCD screen shows all active notices. Some notices may be accompanied by an audible horn. To silence the
horn, press the The Notice indicator may be lit along with other indicators.
and pushbuttons simultaneously.
Alarm This red symbol is lit when a situation requires immediate
attention. The LCD screen shows the highest priority active alarms. All alarms are accompanied by an audible
horn. To silence the horn, press the pushbuttons simultaneously. The Alarm indicator may be lit along with other indicators.
and
Standby This yellow symbol is lit when electricity is present in the
PPU of the UPS and the Normal indicator is not lit. During normal startup, this indicator illuminates until the the UPS transfers to Normal mode, at which point the Normal indicator is lit. During normal shutdown, the Standby indicator is lit until all energy in the UPS is dissipated and shutdown is complete.
For more information about audible horns, refer to the “System Event Horns” section of Chapter 11.
To test the LED lamps behind the status indicators, press the pushbuttons simultaneously for 3 seconds. All the indicators should light while you hold down these pushbuttons. If any indicator does not light, its LED may need to be replaced. Contact Customer Service if you have a problem with the indicator lamps.
and
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Using the Menu Options
The UPS menus allow you to display data in the information area to help you monitor and control UPS operation. The following menus and options are available:
· Meters Displays UPS performance meters for the system or critical load.
· Events Displays the list of Active System Events and a historical log of
system events.
· Statistics Displays statistical information about UPS operations for the
battery, load, or line.
· Graphics Displays a real-time graphic representation of the flow of current
through the internal UPS components.
· Setup Allows you to configure the UPS communications port and set
the date and time for the timestamp.
Figure 10 shows the LCD screen as it appears when you first start the UPS. The Meters menu is displayed in the menu box, with the System option highlighted. In the information area, the system meters show their current readings.
System Normal Alarm: None Notice: None
Uninterruptible Power System
04 MAY 1997 14:23:45
Battery Percent
Meters
System
Load Amps
Meters
100%
Events Statistics Graphics Setup
VAB 480
Input Output
VBC VCA 480 480
IA IB IC
480
KVA 399
VAB 480
KW
379
Bypass Battery
VBC VCA 480 480
480480
PF
0.95
FREQ
60.0
VAB 480
IA IB IC
361 361361
VBC VCA 480 480
KVA 300KW240PF0.80
V
540
I
000
FREQ
60.0
IN
000
Figure 10. System Meters Screen (Typical for Powerware 9315 300 480/480V Unit)
The Input area shows the phase-to-phase voltage, frequency, and phase current of the incoming utility, followed by the KVA, KW, and power factor measurements. The output area shows the same information for the power being output by the UPS.
The Bypass area shows the phase-to-phasevoltage of the bypass source. The Battery area displays the DC voltage (V) and the DC current (I).
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Select Load Amps from the Meters menu to see a real-time bar graph of the output current of the UPS. The graph shows the current for each phase.
Figure 11 shows the Load Amps Meters screen.
Uninterruptible Power System
System Normal Alarm: None Notice: None
04 MAY 1997 14:23:45
Battery Percent
100%
Meters
System
Load Amps
Events Statistics Graphics SetupMeters
Output Current
125%
100%
75%
50%
25%
0%
Phase A Phase B Phase C
Figure 11. Load Amps Meters Screen
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Select History from the Events menu to display the Event History Log. The Event History Log lists up to 400 system events in chronological order, with the most recent event listed last. The end of the log (the most recent events) appears when you display the screen, and you must scroll upward to view older event listings.
Figure 12 shows the Event History Log screen.
Uninterruptible Power System
System Normal Alarm: None Notice: None
04 MAY 1997 14:23:45
Battery
Percent
100%
Events
History
Active
EventsMeters
Date / Time May
03
16:41:19.3
03
16:41:20.1
03
16:41:22.4
03
16:41:25.5
03
16:41:26.8
03
16:41:27.8
03
16:41:30.4
16:41:29.1
03
Statistics Graphics Setup
Event History Log
Event Description
COMMAND: Keyswitch On
STATUS: Auto Mode
COMMAND: Rectifier Commanded On
STATUS: Inverter On
STATUS: Rectifier On
STATUS: Inverter Contactor (3) Closed
STATUS: Bypass Contactor (K4) Open
STATUS: Inverter Normal
Figure 12. Event History Log Screen
A small return arrow ( ) appears in the upper right corner of the information area of the Event History Log screen. This arrow is a reminder that you can press the
pushbutton on the Monitor Panel to toggle the scroll bar between the menu box and the information area. When the scroll bar is in the information area, the return arrow is in the menu box. When the scroll bar is in the menu box, the return arrow is in the information area.
When the scroll bar is in the information area, you can press the to scroll through the Event History log.
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and pushbuttons
25
Select Active from the Events menu to display a listing of all system events that are currently active. The most recent system event is listed first. As events clear, they areremovedfromtheActiveSystemEventslisting.
Figure 13 shows the Active System Events screen.
Uninterruptible Power System
Alarm: On Battery Shutdown Imminent Notice: None
04 MAY 1997 14:23:45
Battery
Minutes
001.3
Events
History
Active
Events Statistics Graphics SetupMeters
Active System Events
NOTICE: Input power unavailable NOTICE: Bypass Not Available ALARM: Shutdown Imminent
Figure 13. Active System Events Screen
26
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Select Unit from the Statistics menu to display a listing of statistics about UPS operation.
Figure 14 shows the Unit Statistics screen.
Uninterruptible Power System
UPS System Normal Alarm: None Notice: None
04 MAY 1997 14:23:45
Battery Percent
100%
Statistics
Unit
Events Statistics Graphics SetupMeters
Number of Incidents:
On Battery < 1 Min. On Battery 1-4 Min.
On Battery > 4 Min. Full Batt. Discharge Building Alarm 1 Building Alarm 2 Building Alarm 3 Building Alarm 4 Building Alarm 5 Building Alarm 6
Start Date: 04 MAY 1997
Month Total DAYS HR MNTime On:
0 1 0 0 2 2 3 2 3 3
0
UPS
0
Bypass
0
Battery
0
Generator
11
Logic 9 8 5
Availability 8
UPS 9
Bypass
0035 20 59 0000 00 30 0000 00 02 0000 00 00 0035 21 30
0.99
0.81
Figure 14. Unit Statistics Screen
The left column shows the number of UPS incidents for the current month and since the start date shown at the top of the screen. The top right column shows the time that the UPS was on bypass, battery, or generator, and the amount of time the UPS logic has been functioning since the start date. The lower right column shows the percent of availability of the UPS and the bypass source.
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Select Mimic from the Graphics menu to display a real-time graphical representation of the flow of current through the UPS.
Figure 15 shows the Mimic screen.
Uninterruptible Power System
UPS System Normal Alarm: None Notice: None
Battery Percent
100%
Graphics
Mimic
Bypass
CB1 K3
Rectifier Inverter
K2
Battery
04 MAY 1997 14:23:45
Events Statistics Graphics SetupMeters
Figure 15. Mimic Screen
The Mimic screen shows the internal components of the UPS cabinet. The flow of current through the components is highlighted.
28
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Select Time from the Setup menu to display the Time Setup screen. The Time Setup screen allows you to set the internal timestamp of the UPS. The timestamp is used for logging events in the Event History Log. Figure 16 shows the Time Setup screen.
Uninterruptible Power System
UPS System Normal Alarm: None Notice: None
Battery
Percent
100%
Setup
Port 1
Port 2
Time
Set Time & Date
DAY DT MON 07
MON APRYR97
HR:MN 15:06
04 MAY 1997 14:23:45
SAVE
YES
EventsMeters
Statistics Graphics Setup
Figure 16. Time Setup Screen
The small return arrow ( ) appears in the upper right corner of the Time Setup screen. This arrow is a reminder that you can press the
pushbutton on the Monitor Panel to toggle the pushbuttons between the menu box and the information area. When the scroll bar is in the information area, the return arrow is in the menu box. When the scroll bar is in the menu box, the return arrow is in the information area.
When the scroll bar appears in the information area, you can use the pushbuttons to change the timestamp settings. To change a setting in the timestamp, press the
and pushbuttons to highlight the setting you want to change. To increase the setting (make it a higher value), press the (make it a lower value), press the
pushbutton. If you want to s ave the settings
pushbutton. To decrease the setting
upon exit from this screen, be sure the SAVE field is set to YES.
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Select Port 1 or Port 2 from the Setup menu to display one of the Port Setup screens. The Port Setup screens allow you to specify settings for the two serial communication ports on the UPS. Figure 17 shows the Setup Serial Port 1 screen.
Uninterruptible Power System
UPS System Normal Alarm: None
Notice: None
Battery Percent
100%
Setup
Port 1
Port 2 Time
MODE
TERMINAL
Setup Serial Port 1
RATE
DATA/STOP
9600
81
04 MAY 1997 14:23:45
HANDSHAKING XON / XOFF
SAVE NO
EventsMeters
Statistics Graphics Setup
Figure 17. Port Setup Screen
The small return arrow ( ) appears in the upper right corner of the Port Setup screen. This arrow is a reminder that you can press the
pushbutton on the Monitor Panel to toggle the pushbuttons between the menu box and the information area. When the scroll bar is in the information area, the return arrow is in the menu box. When the scroll bar is in the menu box, the return arrow is in the information area.
When the scroll bar appears in the information area, you can use the pushbuttons to change the port configuration. To change a setting, press the
and pushbuttons to move the highlight to the setting you want to change. To scroll through the available options for that setting, press the
or pushbutton. To save the
settings upon exit from this screen, be sure the SAVE field is set to YES.
The setup screens for Port 1 and Port 2 are identical. For detailed information about configuring the serial ports, refer to Chapter 7, “Serial Communications.”
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Using Features and Options
The many standard features of your UPS provide consistent, economical,
and dependable power protection. In addition, you can add available options and accessories to enhance the performance of your UPS system. This chapter provides detailed descriptions of some of the features and options introduced earlier in this manual.
Building Alarm Monitoring
This standard feature lets you connect the UPS to your building alarms, such as smoke detectors or overtemperature alarms. The terminals for external connections are located inside the UPS on the customer interface panel (see Figure 18).
TB1
1
2 3 4 5
6 7 8
9
10 11 12 13 14 15
BLDG ALARM 1
BLDG ALARM 1 RTN
BLDG ALARM 2
BLDG ALARM 2 RTN
BLDG ALARM 3
BLDG ALARM 3 RTN
BLDG ALARM 4
BLDG ALARM 4 RTN
BLDG ALARM 5
BLDG ALARM 5 RTN
BLDG ALARM 6
BLDG ALARM 6 RTN
TB2
1
2 3 4 5
6 7 8
9
10 11 12 13 14 15
REMOTE EPO
REMOTE EPO RTN
ON INV
ON INV RTN
ON BYPASS
ON BYPASS RTN
BATTERY CONTACTOR CLOSED
BATTERY CONT RTN
RELAY 1 NC
RELAY 1 NO
ALARM RTN
RELAY 2 NC
RELAY 2 NO
NOTICE RTN
RS485
NOTE:
All building alarm inputs or remote features require an isolated, normally open contact or switch (rated at 24 Vdc 20 mA minimum) connected between the alarm input terminal and common terminal as shown. All control wiring, relay, and switch contacts are customer provided.
RS232
Figure 18. External Connections for Building Alarm Monitoring
Regardless of how you assign the building alarms, they display as Building Alarm 1, Building Alarm 2, Building Alarm 3, etc., on the LCD screen of the Monitor Panel. You should use twisted pair wires for each alarm input and common.
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31
Summary Alarm Contacts
Two s ummary alarm contacts are provided as a standard feature on the UPS. The alarm contacts (one notice and one alarm) are located inside the UPS on the customer interface panel (see Figure 19).
TB2
ALARM NC
ALARM NO
COMMON
NOTICE NC
NOTICE NO
COMMON
10
11
12
13
14
15
Figure 19. Summary Alarm Contacts
You can specify that each contact be either normally closed (NC) or normally open (NO). If the state of the contact changes from the state you specify as normal, an alarm is issued. You can connect these contacts to equipment at your facility (such as a light or an alarm bell) to let you know when an alarm is active on the UPS. This feature is useful if the UPS is located in a remote area where the UPS alarm horn may not be heard immediately.
CAUTION: Contacts should not be operated in excess of 30 VAC or 42.4V peak AC or DC @1Amaximum.
32
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Remote Monitor Panel
As an option, you can install Remote Monitor Panels (RMPs) to monitor the operation of the UPS system from virtually any location within your facility, up to 500 feet from the UPS. Each RMP contains backlit status indicators and a local horn. You can flush-mount or surface-mount an RMP on a desktop, wall, or wherever you have a serial interface line. A maximum of two monitoring accessories (RMPs, Relay Interface Modules (RIMs), or Supervisory Contact Modules (SCMs)) can be installed. See Table 1 for the number of accessories permitted. Figure 20 shows an RMP.
Figure 20. Remote Monitor Panel
Table 1. Optional Monitoring Accessories
Number and Type of Accessories Permitted
Remote Monitor Panel Relay Interface Module Supervisory Contact Module
2
2
2
1 1
1 1
1 1
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33
The RMP contains a local horn and the following backlit status indicators:
SYSTEM NORMAL
The UPS is energized (either with utility power or battery back up) and is supplying conditioned power to the critical load.
NO REDUNDANCY
This indicator applies only to parallel systems when one cabinet is not functioning. This feature is not available on this system.
ON GENERATOR
This alarm means that the UPS input and bypass are being supplied by t he power from the generator, instead of from the utility power.
ON BYPASS
Thebypasssourceissupplyingthecritical load. Usually this means that the UPS is not energized. The load is not protected in Bypass mode, and a horn sounds after 30 seconds.
UPS ALARM
The UPS system is issuing an alarm. Conditions that affect the current UPS mode are indicated by the alarm lamps and horn on the U PS.
ON BATTERY
The UPS battery back up is supplying the critical load. The utility power is either interrupted or out of specification. The SYSTEM NORMAL indicator is also lit.
BYPASS UNAVAILABLE
The UPS system is in Normal mode, but
a bypass source is not within specification.
A horn sounds after 30 seconds.
SHUTDOWN IMMINENT
The UPS is preparing to shut down because the UPS is in Battery mode and the DC voltage is approaching its low limit. This light is accompanied by an audible alarm horn.
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Battery Cabinets
You can enhance the protection time provided by your UPS by adding one or more battery cabinets. The battery cabinets provided by the UPS manufacturer are equipped with sealed lead-acid, maintenance-free batteries in a cabinet that matches the UPS. Each battery cabinet contains a battery circuit breaker. Several battery capacities are available.
The UPS battery cabinets can be paralleled. With this capability, you can increase your battery backup time by adding battery cabinets to your UPS system. Most UPS models can support up to four battery cabinets.
External Battery Disconnect
A breaker switch is located inside each battery cabinet supplied by the UPS manufacturer. However, due to space limitations, your battery cabinets may not be located in the same area as your UPS. An optional external DC circuit breaker provides a manual means of disconnecting a battery that is located remotely from the UPS. The circuit breaker is enclosed in a wall-mounted box. You can install it anywhere between the remote DC supply and the UPS, according to national and local codes.
The breaker switch should be set to ON for normal UPS o peration when DC power is available at the UPS. When service personnel are performing maintenance on the UPS or battery cabinet, the switch should be set to OFF.
Note 1: There is no DC disconnect device within the UPS.
Note 2: The DC input to the UPS is protected by internal fuses F21 and F22.
Note 3: The UPS DC disconnect trip signal from TB4, points 1 and 2 (shunt trip) or
TB4, points 1 and 3 (UV trip) must be connected to the DC source disconnect device(s).
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35
Relay Interface Module
An optional Relay Interface Module (RIM) uses relay contact closures to indicate the operating status and alarm condition of the UPS system. A maximum of two monitoring accessories (RMPs, RIMs, or SCMs) can be installed. See Table 1 for the number of accessories permitted. Figure 21 shows the RIM with its four 15-pin connectors labeled J1 through J4.
Figure 21. Relay Interface Module
TheRIMcanprovidethesesignals:
· UPS AVAILABLE (pins 1 and 12) Contacts are closed when the UPS is
offline.
· UPS OFF LINE (pins 3 and 13) Contacts are closed when the UPS is
operating in Normal mode.
· UTILITY FAILURE (pins 6 and 15) Contacts are closed when Utility Failure is
detected.
· BATTERY WEAK (pins 5 and 14) Contacts are closed when approximately
2 minutes of battery time is remaining, before the critical load is lost.
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Supervisory Contact Module
An optional Supervisory Contact Module (SCM) establishes an interface between the UPS manufacturer’s equipment and the customer’s monitor. This interface allows the customer to monitor operational status of the UPS equipment. A maximum of two monitoring accessories (RMPs, RIMs, or SCMs) can be installed. See Table 1 for the number of accessories permitted. Figure 22 shows the SCM, input connections on TB1, and output connections on TB2.
TB2
Figure 22. Supervisory Contact Module
The SCM provides signals for the following indications:
· SYSTEM NORMAL TB2 --- 1 t h r ou g h T B 2 --- 3
· NO REDUNDANCY TB 2 --- 4 t h ro u g h T B 2 --- 6
· ON GENERATOR T B 2 --- 7 t hr o u gh T B2 --- 9
· BYPASS NOT AVAILABLE T B 2 --- 10 t h r ou g h T B 2 --- 1 2
· ON BATTERY T B 2 --- 1 3 t hr o u gh T B2 --- 1 5
· UPS ALARM T B 2 --- 1 6 t hr o u gh T B2 --- 1 8
· ON BYPASS T B 2 --- 1 9 t hr o u gh T B2 --- 2 1
· SHUTDOWN IMMINENT T B 2 --- 2 2 t h r ou g h T B 2 --- 2 4
Refer to Powerware Plus Installation manual, Chapter 12, for TB2 contact configurations.
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Serial Communications
This chapter describes the serial communications feature of the Powerware 9315 UPS. Two serial communications ports on the UPS let you connect equipment to view system event information.
The following sections describe the serial communications feature, and provide information about connecting hardware, setting up the ports, changing settings, and changing modes.
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39
Locating the Communications Panel
The Communications Panel inside the UPS contains two serial communications ports, one DE---9 and one DB ---25. The ports provide a computer interface to a Remote Monitor Panel (RMP), R elay Interface Module (RIM), or remote terminal and/or printer. The Communications Panel also contains terminals (TB1 and TB2) for connecting your equipment to the UPS. Figure 23 shows the location of these items inside the UPS.
P O R T 1 ( DE --- 9 F )
R S --- 4 85
Connection
TB1 and TB2
COMMUNICATIONS
PANE L
P O R T 2 ( DB --- 2 5 F )
R S --- 2 32
Connection
40
Figure 23. Location of Communications Ports on the UPS (Powerware 9315 300)
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Connecting Equipment to a Serial Port
You can connect a wide variety of terminals, printers, and computers to each port, and configure the UPS as the Data Communication Equipment (DCE). Set up the remote equipment using the appropriate parameters for the mode you select. The following section provides more information about configuration.
The cables you use for connection depend on the equipment you are connecting to the UPS. Cables should be no longer than 16m (50 ft). The connectors for Port 1 and Port 2 on the Communications Panel in the UPS are female, so the cables should be male. Figure 24 shows the pin assignments for Port 1, and Table 2 describes them. Figure 25 shows the pin assignments for Port 2, and Table 3 describes them.
PORT 1 (DE--9)
+24V
RS232 TXD
RS232 RXD
NOT USED
RETURN
Figure 24. Port 1 Pin Assignments
1
6
2
7
3
8
4
9
5
NOT USED
485 +
485 --
RETURN
Table 2. Pin Assignments for Port 1 (DE---9)
Pin # Symbol Description Comments
1 +24V +24voltsDC
2 TXD Tra nsmit Dat a Input to UPS
3
5
7 485+ RS485 + Data
8
9
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RXD Receive Data Output from UPS
RTN Return
485--- RS485 --- Data
RTN Return
41
PORT 2 (DB--25)
GND
RS232 TXD
RS232 RXD
RS232 RTS
RS232 CTS
RS232 DSR
RTN
+12V
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
RS232 DTR
NOT USED
--12V
NOT USED
NOT USED
NOT USED
Figure 25. Port 2 Pin Assignments
Table 3. Pin Assignments for Port 2 (DB---25)
Pin # Symbol Description Comments
1 GND Chassis Ground
2 TXD Tra nsmit Dat a Input to UPS
3
4 RTS Request to Send Input to UPS
5
6 DSR Data Set Ready Output from UPS
7
8
20 DTR Data Terminal Ready Input to UPS --- typically not used by UPS
22 --- 1 2V --- 1 2 v o l t s Output from UPS --- always true
RXD Receive Data Output from UPS
CTS Clear to Send Output from UPS
RTN Return
+12V +12 volts Output from UPS --- always true
NOTE: Pins 5 and 6 are tied together internally.
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Configuring the Serial Ports
You must configure the port for communications using the LCD screen and pushbuttons on the UPS Monitor Panel.
Select Port 1 or Port 2 from the Setup menu to display one of the Setup Port screens. The screens for Port 1 and Port 2 are identical, and allow you to specify settings for the two serial communication ports. Figure 26 shows the Setup Serial Port 1 screen.
Uninterruptible Power System
UPS System Normal Alarm: None Notice: None
Battery
Percent
100%
03 JAN 1997 14:23:45
Setup Serial Port 1
Setup
Port 1
Port 2 Time
Mode
TERMINAL
EventsMeters
Statistics Graphics Setup
Rate 9600
Data/Stop
81
Handshaking XON / XOFF
Save NO
Figure 26. Setup Serial Port 1 Screen
A small return arrow ( ) appears in the upper right corner of the Setup Port screen. This arrow is a reminder that you can press the
pushbutton on the Monitor Panel to toggle the pushbuttons between the menu box and the information area.
If the scroll bar is in the menu box, press the information area. The first setting (Mode) is highlighted. Press the
pushbutton to toggle to the
or pushbutton to move the highlight to the setting you want to change. To scroll through the available options for that setting, press the
or pushbutton.
To save the settings upon exit from this screen, be sure the Save field is set to YES.
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Mode
Table 4 shows which options are available for each port. The sections that follow describe the configuration settings you can change.
Tab l e 4 . Options Available for Each Communication Port
Port 1 Port 2 Options
X X Terminal M o d e
Calibration Mode
X X System Configuration
X Computer Mode
X Remote Monitor Mode
X X Baud rate of 300, 1200, 2400, 4800, 9600, or 19,200
X X Data size/stop bits of 8/1 or 8/2
X Data size/stop bits of 7/1 or 7/2
X X Disabled handshaking
X X XON/XOFF handshaking
Rate
The operational mode of the port. Each communications port operates in one of the following modes:
Te r m i n a l m o de System events are logged immediately as they occur.
Calibration Used only by service personnel.
System Config. Allows you to set building alarms, battery tests, etc.
(Check with your Sales or Service Representative for availability.)
Computer Provides a proprietary Binary Computer Mode (BCM) Interface.
Remote Monitor Sends all system event information to an RMP, RIM, or
Supervisory Contact Module (SCM). Available for Port 1 only.
Port 1 and Port 2 cannot be in the same mode simultaneously; they must always be operating in different modes. The modes are described later in this chapter.
The baud rate of the equipment connected to this port. The baud rate determines the speed of data transferred between the UPS and the connected equipment. For Remote Monitor mode, the baud rate must be set to 300. All other modes should operate at the highest baud rate available with the connected equipment. 300 baud is not recommended for any mode except Remote Monitor.
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You can select a baud rate of 300, 1200, 2400, 4800, 9600, or 19,200.
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Data/Stop
The data size and stop bits of the equipment connected to this port. These settings determine the number of bits transmitted per ASCII character. The data size and stop bits you specify depend on the configuration of your equipment.
For Port 1, the data size must be set to 8, with 1 or 2 stop bits. Settings of 7 data bits/1 stop bit and 7 data bits/2 stop bits are available for Port 2.
NOTE: When connecting a computer running a terminal emulation program, you
should set your equipment to NO PARITY.
Handshaking
This setting controls handshaking. You can select XON/XOFF or Disabled for this setting.
Disabled (No Handshaking)
If handshaking is disabled, the UPS will transmit and receive data via the serial port, ignoring all inputs from handshaking lines.
XON/XOFF
If handshaking is enabled, the UPS uses special characters (XON and XOFF) to handshake with the host terminal. The XON character is defined to be ASCII value 11 hex, and the XOFF character is defined to be ASCII value 13 hex. Upon reception of an XOFF command, the UPS halts transmission until an XON command is received. In the same way, if the terminal receives an XOFF command, the UPS expects the terminal to halt transmission until the UPS sends an XON command.
Save
Set to YES to save any changes to configuration settings upon exit from the Setup screen. Set to NO if you do not want to save any changes.
Default Settings
The following are the default configuration settings for the serial communications ports:
Port 1 Remote Monitor 300 baud 8/1 Handshaking Disabled
Port 2 Terminal 9600 baud 8/1 Handshaking Disabled
Each communications port on the UPS operates in one of five modes which you select when configuring the port using the Setup Port screen.
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Term inal M ode
In this mode, system events are continually logged through the serial port to the device connected to the port. Port 2 operates by default in Terminal mode.
The printed log entries contain a time and date stamp and the alarm text message. Terminal mode uses this format for printing alarm entries:
MMM DD HH:MM:SS.hh KYWD MESSAGE :::: <CF> <LF>
Symbol Description
MM Month (3 letters) DD Day (2 digits) HH Hour (2 digits) MM Minute (2 digits) SS Second (2 digits) hh Hundredths of Second (2 digits) KYWD Keyword (ALARM, NOTICE, COMMAND, or STATUS) :::: System Diagnostic Information <CF> Carriage Return Character (ASCII 13) <LF> Line Feed (ASCII 10)
An alarm message is prefixed by the word “CLEAR” whenever an alarm is entered into the Event History Log with a cleared status.
Printing Selected Information
If a port is operating in Terminal mode and is connected to a computer, you can use key combinations at any time to print only selected information:
Ctrl+P Prints the entire log with a header
Ctrl+M Prints the current system meters with a header
Ctrl+A Prints all system information
Ctrl+B Prints Battery Test Log
To use a key combination, hold down the Control key and press the letter key.
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Entire Log (Ctrl + P)
This key sequence prints the entire Event History Log of the UPS at the time the data is requested. The printout begins with the oldest alarm entry in the queue and ends with the most recent. Any alarms that o ccur while the Event History Log is printing are included in chronological order.
The Event History L og lists up to 400 system events in chronological o rder with the most recent event listed last. Figure 27 shows a sample Event History Log printout.
Uninterruptible Power System
UPS System Normal Alarm: None Notice: None
Event History Log
MAY 12
JUN 04
16:41:19.3 16:41:29.1
12
16:41:42.4
12
16:42:05.5
12
16:42:46.8
12
16:43:15.8
12
16:43:42.4
12
16:44:29.1
12
12:16:35.9
Figure 27. Event History Log
03 JAN 1997 14:22:49
Event Description
COMMAND: Keyswitch On STATUS: Auto Mode COMMAND: Rectifier Commanded On STATUS: Inverter On STATUS: Rectifier On STATUS: Inverter Contactor (3) Closed STATUS: Bypass Contactor (K4) Open STATUS: Inverter Normal
NOTICE: Room High Temperature
0421 1000
2030
2202
324001
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Meters Printout (Ctrl + M)
This key sequence prints the current readings of the UPS system meters. The Input area shows the phase-to-phase voltage, frequency, and phase current of the incoming utility, followed by the kVA, kW, and power factor measurements. The output area shows the same information for the power being output by the UPS. TheBypassareashowsthephase-to-phasevoltageofthebypasssource. The Battery area displays the DC voltage (V) and the DC current (I). Figure 28 shows a sample Meters printout.
Uninterruptible Power System
UPS System Normal Alarm: None Notice: None
Input Output
VAB
VBC VCA
480
480 480
IA IB IC
480
KVA 399
VAB 480
KW
379
Bypass Battery
VBC VCA 480 480
Figure 28. System Meters
FREQ
60.0
480480
PF
0.95
03 JAN 1997 14:22:49
VAB
VBC VCA
480
480 480
IA IB IC
361 361361
KVA 300KW240PF0.80
V
+
540
FREQ
60.0
IN
0
I 0
System Information P rintout (Ctrl + A)
This key sequence prints a listing of all available serial data. This printout contains the information shown on the Event History Log and Meters screens of the UPS (both Figures 27 and 28).
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Battery Test Printout (Ctrl + B)
This key sequence prints the Battery Test Log. The log consists of a history of the last 30 battery tests that were run and the results of those tests. The most recent test will appear at the bottom of the log. Figure 29 shows a sample of the Battery Test L og.
Uninterruptible Power System
UPS#1
UPS System Normal Alarm: None Notice: None
Battery Test Log
Date/Time Volts Health Data
AUG 14 23:45 498.0 1.00 0000 SEP 11 23:45 498.0 1.00 0000 OCT 9 23:45 498.0 1.00 0000 NOV 13 23:45 498.0 0.99 0000 DEC 11 23:45 498.0 0.99 0000 JAN 8 23:45 498.0 0.98 0000 FEB 12 23:45 498.0 0.98 0000 MAR 12 23:41 000.0 0.00 0003 APR 9 23:45 496.2 0.98 0000
12 APR 97 15:39:31
Figure 29. Battery Test Log
The Date/Time field is the date and time of the battery test.
The Volts field is a measured value of the battery voltage during the test. This field will display 000.0 if the test did not run to completion.
The Health field is a relative measurement of your batteries condition. This number can be used to chart the condition of your batteries. If a sudden change of this number occurs relative to the previous test results, it is an indication that your batteries may need attention. This display is 0.00 if the test does not run to completion.
The Data field is a value to be used by your field service engineer to gain more information about the battery tests.
If the battery test does not complete, the Volts and Health field will read zero and the UPS Event History Log will report either Battery Test Failed, Battery Test Aborted (Load), or Battery Test Aborted (Utility). If the test ran to completion, Battery Passed Test will appear in the UPS Event History Log.
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System Configuration
The System Configuration mode allows you to modify special functions in your UPS. These functions include programm i ng of building alarms, customizing building alarm messages, adjusting the nominal output voltage, and scheduling battery tests. The menus provided and their function are described in this section.
System Configuration Mode Main Menu
When the System Configuration mode is selected with a terminal attached, you will be prompted to enter the password for this mode:
Please Enter Password:
The default password is EXIDE1. You may modify this password using the change password function in the following menu. When the valid password is entered, the main menu will be displayed:
Program Mode Main Menu
1. Program Building Alarms
2. Program Unit Name
3. Adjust Output Voltage
4. Change Password
5. Battery Test Setup
6. Modify Low Battery Time
7. Exit Program Mode
Enter Selection:
Program Building Alarms
This menu provides access to all the functions available in the system configuration mode. If 1 is entered at the prompt, you can program the building alarm functions:
Program Building Alarms
1. Enable/Disable Default Functions
2. Customize Alarm Messages
3. Return to Main Menu
Enter Selection:
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Enable/Disable Default Functions
From this menu you may either enable the building alarms for general functions or specialfunctionssuchasOnGenerator,GoToBypass,andGoToUPS. Youmay also customize the alarm messages from this menu. When 1 is selected from this menu, the following menu is displayed:
Enable/Disable Default Functions
1. Enable/Disable Go To Bypass
2. Enable/Disable Go To UPS
3. Enable/Disable On Generator
4. Enable/Disable Building Alarm
5. Return to Program Building Alarms Menu
Enter Selection:
If you select entry 1 --- 3 from this menu, the following menu will be displayed:
Enable/Disable (Function)
Enabled Building Alarm Number(s)
14
Enter E# to Enable Building Alarm Number #
Enter D# to Disable Building Alarm Number #
Enter <CR> for No Change
Enter Selection:
Where (Function) indicates the function the building alarm is being programmed for. The line following the Enabled Building Alarm Number(s) label indicates which building alarms are currently enabled for the function. (In this example, Building Alarms 1 and 4 are enabled.) A building alarm can only be programmed for one special function at a time from these menus. Enabling a building alarm for a special function automatically enables the alarm. If you disable a special function, the building alarm is also disabled.
If you select entry 4 from this menu, the following menu will be displayed:
Enable/Disable Building Alarm
Enabled Building Alarm Number(s)
14
Enter E# to Enable Building Alarm Number #
Enter D# to Disable Building Alarm Number #
Enter <CR> for No Change
Enter Selection:
The line following the Enabled Building Alarm Number(s) label indicates which building alarms are currently enabled. (In this example, Building Alarms 1 and 4 are enabled.)
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Customize Alarm Messages
If Customize Alarm Messages is selected from the Program Building Alarm menu, you can select a custom message for a building alarm or disable a previously enabled building alarm custom message. When this entry is selected, the following menu is displayed:
Customize Alarm Messages Enabled on Building Alarm Number(s) 23 Enter Building Alarm Number:
This example indicates that there are custom messages enabled for Building Alarms 2 and 3. When a building alarm number is entered, the message being used by the software is displayed (either a custom message or the default message indicated by the list of enabled custom messages). If 1 was entered at the prompt, the following will be displayed:
Building Alarm Active Message: Building Alarm 1 (default message) EnterNewMessageor<CR>forNoChange:
At this level you can enter a custom message, 30 characters maximum, to display when Building Alarm 1 is activated. If a custom message is entered to activate the building alarm, a custom message should also be entered to deactivate. After the message or a carriage return is entered, the following is displayed:
Building Alarm Clear Message: Clear Building Alarm 1 (default message) EnterNewMessageor<CR>forNoChange:
At this prompt, the user should enter the custom message for the building alarm deactivation state. When a message or a carriage return is entered, the following will be displayed:
Enter E to Enable Custom Message Enter D to D isable Custom Message Enter <CR> for No Change Enter Selection:
If an E is entered at the prompt, the custom messages will be used for the building alarm. If a D is entered, the default messageswillbeusedforthebuildingalarm.
Program Unit Name
If Program Unit Name is selected from the main menu, the following is displayed:
Program Unit Name Unit Name: Enter New Name or <CR> No Change:
NOTE: Unit Name is 45 characters maximum
Thecurrentunitnameisdisplayed. Thisnamewillbedisplayedonthesecondline of the display and in the headers of prints from Terminal mode. If a change is desired, the new unit name should be entered at the prompt. The unit name is 45 characters maximum and includes spaces and any punctuation. If the user wants to center the text portion of the name, the appropriate number of leading spaces should be included when entered.
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Adjust Output Voltage
If Adjust Output Voltage is selected from the main menu, the following menu is displayed:
Adjust Output Voltage
Output Voltage Setup: 480
Output Voltage Range: 456 --- 504
Enter Desired Output Voltage Setup:
The output voltage desired can then be entered or a carriage return for no change. Only values within the range will be accepted.
Change Password
If Change Password is selected from the main menu, the following menu is displayed:
Change Password
Enter New Password:
Verify New Password:
NOTE: Password must be six characters in length.
<CR> to return with no change.
The password will be changed if the user enters and verifies the password. The entry must be six characters.
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Battery Test Setup
If Battery Test Setup is selected from the main menu, the following menu is displayed:
Battery Test Setup
1. Setup One-time Delayed Battery Test
2. Setup Monthly Battery Test
3. Setup Quarterly Battery Test
4. Cancel Pending Battery Test
5. Display Next Scheduled Battery Test
6. Return to Main Menu
Enter Selection:
This menu allows you to schedule, review schedule, or cancel pending battery tests. The following menu is displayed when 1---3 is selected:
Enter Starting Month (1---12):
Enter Day of Week, Sunday = 1, (1---7):
Enter Week of Month (1---5):
EnterHourofTest(0---23):
Enter Minute of Test (0---59):
NOTE: Follow each entry with <CR>.
<CR> with no entry will return to Battery Test Setup Menu.
Enter the information at the prompt with a carriage return to schedule the battery test.
If entry 4 is selected from the Battery Test Setup menu, you will be prompted to enter “Y” to cancel all pending tests. This selection will only cancel pending tests and will not stop a test currently in progress.
If entry 5 is selected from the Battery Test Setup menu, and if a Battery Test is scheduled, the following menu is displayed:
Next Battery Test Scheduled
WK DAY MON HR:MN
4FRIMAR15:34
NOTE: Enter <CR> to return to Battery Test Setup Menu.
If 5 is selected and there are no tests scheduled, the following will be displayed:
No Battery Test Scheduled
Enter <CR> to return to Battery Test Setup Menu
NOTE: The unit will only perform one battery test in any 24 hour period.
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Modify Low Battery Time
This menu allows you to modify the low battery time warning. When selected, the following menu will be displayed:
Modify Low Battery Time
Low Battery Time (Minutes): 004
Enter New Low Battery Time:
NOTE: Low Battery Time should be no greater than 999. Enter <CR> to return with
no change.
Enter the new time desired to change the warning level.
Calibration Mode
Calibration mode is used by factory and field service personnel to calibrate system meters. Factory test engineers calibrate the UPS meters prior to shipping so the UPS arrives at your site correctly calibrated. After use, field service personnel may need to use Calibration mode to recalibrate one or more meter settings.
NOTE: Calibration mode is for use by service personnel ONLY. To prevent
inadvertent modification, this mode can be accessed only by trained personnel.
Computer Mode
This mode provides a computer interface which gives your system compatibility with system monitoring and network products. For a list of products available, contact your sales representative.
Remote Monitor Mode
This mode provides the interface for the RMP, RIM, or SCM described earlier.
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Remote Notification
Remote Notification provides the user with the option of receiving alarms and notices at a remote location. Remote Notification also provides some basic controls that can be performed remotely on the UPS. Remote Notification operates through a standard computer modem. Using the Terminal mode, the user calls the UPS to perform basic monitoring and control. In the event of a UPS alarm or notice, the user is notified at the remote location. The UPS calls, through the modem, to the user’s computer or pager and leaves a message.
Remote Notification is an extension of the Terminal mode with the additional support algorithms necessary to control an external modem (refer to Chapter 7, “Serial Communications”). Connection to the UPS is made when a user calls the UPS on the phone. The user has exactly the same capabilities as if using a terminal connected directly to the UPS RS --- 232 port. Remote Notification differs from the basic Terminal mode with the addition of Call Answer, Call Out, and Housekeeping functions. The Call Answer function allows the user to call into the UPS from a remote location and enter Term inal mode. The Call Out function allows the UPS to be configured to call either a remote computer or numeric paging serviceoverthephoneline. CallOutallowstheUPStocallaremotecomputerand leave a one-line descriptive message of the alarm or notice condition. Numeric paging support allows the UPS to call a paging service and send numeric messages. The Housekeeping function maintains the link between the UPS and modem.
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Remote Notification Features
Remote Notification provides the UPS with the capability to utilize a standard off-the-shelf PC modem as a telephone interface. The features provided by this option are as follows:
· Call out to a remote terminal or pager based on programmable events and
alarms.
· Two separate, programmable notification groups (phone numbers).
· Programmable number of redial attempts.
· Programmable time delay between call out attempts.
· Automatic answering (user configurable) for access to the Terminal mode of
the UPS.
· Remote and local ability to clear Call Out alarms and events.
· Error detection and correction for misconfigured and disconnected modems.
· Uses standard modems and cables available at your local computer supply
center.
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Description of Operation
The Remote Notification option performs three basic functions: Call Answer into Terminal mode, Call Out to a remote terminal, and Housekeeping. Remote Notification also allows access to any functions available in the Terminal mode from a remote computer or terminal.
Call Answer
To use the Call Answer function, the modem is configured to automatically answer by having the user program the S0 register of the modem to a non-zero number. When the modem receives a call, the UPS is alerted to wait for a connect signal from the modem. When the modem answers and finishes handshaking, the UPS acknowledges the modem connect signal and allows the caller into the Terminal mode (refer to Chapter 7, “Serial Communications”). In this mode, the user can request four items and perform one command:
NOTE: The brackets ([ ]) in the following steps indicate standard keyboard
characters.
· Display all screens (^B, ^M, ^P). Press and hold [CTRL], then press [A].
· Display battery test results by pressing and holding [CTRL], then pressing [B].
· Display meters screen by pressing and holding [CTRL], then pressing [M].
· Display event history by pressing and holding [CTRL], then pressing [P].
· Reset Call Out Alarms by pressing and holding [CTRL], then pressing [R].
The Reset Call Out Alarms command causes the UPS to cease Call Out attempts on a currently active alarm and resets that alarm call. Refer to the “Call Out” section of this chapter for more information.
Call Out
The Call Out function contains programmable alarms and status events (refer to Chapter 11, “Responding to System Events”). The notification groups tell the UPS to notify a remote computer or pager for each selected event. Refer to the “Configuring the Modem” section of this chapter for information on the modem configuration. Refer to the “User-Selected Events” section of this chapter to note which events are designated as group one or two. These events are selected when the UPS is purchased. The Call Out function activates as follows:
· A UPS alarm or notice occurs that is programmed to cause a Call Out.
· The UPS takes the modem off the hook and sends a command to the modem
to call the notification groups (phone numbers) required. The command sent to the modem for group one is “ATDTS0” and “ATDTS1” for group two. This allows the user to program the phone numbers into the modem.
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· The UPS logs a successful notify to the event log when the remote computer or
modem answers and leaves an event message with the following format.
nnn<space>mmm<LF><CR> where:
nnn = The telephone number of the UPS (20 characters maximum) <space> = ASCII space character (0x20) mmm = Event message for notice or alarm (40 characters maximum) <LF> = ASCII line feed character (0x0A) <CR> = ASCII carriage return character (0x0D)
If calling a pager service and the service answers, the UPS delays momentarily and then dials the pager number. Refer to the “Configuring the Modem to Call a Numeric Pager” section of this chapter for more information on configuring a modem to dial a pager.
NOTE: Because the pager service is not a modem, the UPS does not know if its
message got through; therefore, the UPS continues to call the pager service for a programmed number of times or until a call-in reset is performed. An unsuccessful notify event is logged into the UPS event log for each attempted call out.
If the phone number that the UPS is calling does not answer, the UPS delays for a time period (programmable from 1 to 60 minutes) and then reattempts the call. If answered, the UPS ceases further attempts to call. Each call group can be programmed for a separate number of attempts to call and delay between calls. Each unsuccessful attempt to call causes an unsuccessful notify event to be logged into the UPS event log.
If both call groups are active, the UPS alternates between calling the groups. The Call Out process can be terminated at any time by calling into the UPS and sending the reset command (press and hold [CTRL] and press [R]) or by turning the key switch on the front of the UPS.
Housekeeping
When the modem is idle, the UPS “pings” (tests for connection) the modem by sending an “AT” to the modem at five-minute intervals. If the modem does not respond correctly, by sending either “O K” or “0” to the UPS, the UPS attempts to re-initialize the modem. After a successful re-initialization, the UPS returns to the Housekeeping function. If the re-initialization is unsuccessful, two more attempts to re-initialize the modem are made before the UPS disables all Call Out attempts. Re-initialization is then attempted every ten minutes or until the communications mode is changed by the UPS front panel controls (or the modem re-initializes). For each unsuccessful attempt, the UPS logs a modem failure event into the event log. When the modem link is confirmed, the UPS communications resume normal operation and Call Out is enabled.
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Hardware Requirements
The following hardware components are required to connect the Remote Notification function.
· Modem: Basic external PC modem supporting the following AT commands.
E0 --- Do not echo characters in command state. M 0 --- Turn s p e ak e r o ff. N0 --- Handshake only at speed specified by S37. Q0 --- Return result codes in both originate and answer mode. V0 --- Display result codes as numbers. X0 --- Provide basic result codes: CONNECT, NO CARRIER, and RING. &A0 --- Connect as answering modem when auto-answering. &D0 --- Ignore status of DTR signal. &K0 --- Disable local flow control. &Q5 --- Communicate in error control mode.
NOTE: Consult the modem manufacturer’s manual to confirm that the above
commands are supported by your modem.
· Standard serial cable with a male DB25 connector on both ends.
· DB25 null modem adapter.
All the above items can be acquired at your local computer products supply store.
An alternative to purchasing a cable is to build your own serial cable using the following pin out description:
Male DB25 Male DB25
pin 7 pin 7 pin 2 pin 2 pin 3 pin 2
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Configuring the Modem
The modem must be configured by the user before connecting to the UPS. In addition, the modem must be programmed with the Call Out telephone numbers in order to operate the Remote Notification option.
To configure the modem, connect the serial port of a standard PC computer to the modem through the serial cable. Run a terminal emulation program on the computer. Test the connection to the modem by typing [A], [T] and [ENTER]. The modem should respond with either “OK” or “0” (zero). If the modem does not respond, consult the modem manufacturer’s manual to confirm your setup. If the modem still does not respond, then seek technical assistance from your modem manufacturer.
After connection, perform “Basic Modem Configuration” and the remaining sections of this chapter.
Basic Modem Configuration
The basic modem configuration consists of establishing the default operating parameters for the modem and saving them to the modem memory. This procedure sets up the modem for all operations. The configuration procedure is as follows:
1. Connect the modem to the PC through the serial port as described in the modem manufacturer’s manual.
NOTE: The brackets ([ ]) in the following steps indicate characters that require
keying in prior to pressing [ENTER].
2. Keyin[A],[T],thenpress[ENTER].
3. Confirm that the modem responds with “OK” or “0” (zero).
4. Keyin[A],[T],[&],[F],thenpress[ENTER].
5. Confirm that the modem responds with “OK” or “0” (zero).
6. Keyin[A],[T],[Q],[0](zero),[V],[0](zero),[M],[0](zero),[N],[0](zero),[X], [0] (zero), [&], [A], [0] (zero), [&], [D], [0] (zero), [&], [K], [0] (zero), [&], [Q], [5]. Verify that the display reads “ATQ0V0M0N0X0&A0&D0&K0&Q5”, then press [ENTER].
7. Confirm that the modem responds with “OK” or “0” (zero).
8. Keyin[A],[T],[&],[W],[0](zero),thenpress[ENTER].
9. Confirm that the modem responds with “OK” or “0” (zero).
10. Keyin[A],[T],[&],[Y],[0](zero),thenpress[ENTER].
62
11. Confirm that the modem responds with “OK” or “0” (zero).
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Configuring the Modem to Call a Remote Computer
To configure the modem to call a remote computer, perform the following procedure:
NOTE: Perform this procedure only after completing “Basic Modem Configuration”
section of this chapter.
The brackets ([ ]) in the following steps indicate characters that require keying in prior to pressing [ENTER].
1. Connect the modem to the PC through the serial port as described in the modem manufacturer’s manual .
2. Keyin[A],[T],thenpress[ENTER].
3. Confirm that the modem responds with “OK” or “0” (zero).
NOTE: In steps 4 and 5, the “xxxxxxx” is the phone number of a remote computer.
The phone number should include all local line and long distance access numbers needed to dial out. This number is limited to 32 characters. Placing a “T” at the beginning of the number informs the modem to use tone dialing. For example, use “9” if needed for an outside line, “1” for long distance + (Area Code) + Number or whatever access codes are needed to dial the call directly. Add a “,” in the number anywhere that a delay is needed. This will cause a one-second delay. More than one delay may be added to the number; for example, enter “AT&Z0=T,9,,1 (Area Code) (Phone Number)”.
4. Toprogramagrouponenumber,keyin[A],[T],[&],[Z],[0](zero),[=],[T],[,], [xxxxxxx], then press [ENTER].
5. To program a group two number, key in [A], [T], [&], [Z], [1], [=], [T], [,], [xxxxxxx],
then press [ENTER].
6. Confirm that the modem responds with “OK” or “0” (zero).
7. Keyin[A],[T],[&],[W],[0](zero),thenpress[ENTER].
8. Confirm that the modem responds with “OK” or “0” (zero).
9. Connect a telephone line to the modem and test the modem by keying in [A], [T], [D], [S], [0] (zero), then pressing [ENTER].
10. The modem dials the telephone number stored in step 4 or 5. (The number is
displayed on the terminal screen as it is dialed.) Repeat steps 4 (or 5) through 9 as necessary to modify the telephone number.
11. Confirm that the modem responds with “1” (one) when the connection is made.
NOTE: To set up a group one or group two pager number, refer to “Configuring the
Modem to Call a Numeric Pager” section of this chapter.
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Configuring the Modem to Call a Numeric Pager
To configure the modem to call a numeric pager system, perform the following procedure.
NOTE: Perform this procedure only after completing “Basic Modem Configuration”
section of this chapter.
The brackets ([ ]) in the following steps indicate characters that require keying in prior to pressing [ENTER].
1. Connect the modem to the PC through the serial port as described in the modem manufacturer’s manual .
2. Keyin[A],[T],thenpress[ENTER].
3. Confirm that the modem responds with “OK” or “0” (zero).
NOTE: In steps 4 and 5 the “xxxxxxx” is the pager system number and “yyyyyyy” is the
numeric message (usually a phone number). The three“[,]” provide a delay while the pager system computer answers. The “xxxxxxx” entry should include all local line and long distance access numbers needed to dial out, as well as the pause necessary between dialing the pager service and sending the pager the numeric message. This number is limited to 32 characters. Placing a “T” at the beginning of the number informs the modem to use tone dialing. For example, use “9” if needed for an outside line, “1” for long distance + (Area Code) + Number or whatever access codes are needed to dial the call directly. Add a “,” in the number anywhere that a delay is needed. This causes a one-second delay. More than one delay may be added to the number; for example, enter “AT&Z0=T,9,,1 (Area Code) (Phone Number) (Pauses) (Numeric Message)”. For areas with pulse dialing, the “T” should be inserted before the numeric message to switch to tone dialing. The numeric message can only be delivered using tone dialing.
(pound) character at the end of the numeric message is very important. It prevents the pager service from picking up on the modem hang-up commands and sending additional characters.
Keying in the “#”
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4. Toprogramagrouponenumber,keyin[A],[T],[&],[Z],[0](zero),[=],[T],[,], [xxxxxxx], [,], [,], [,], [yyyyyyy], [#], then press [ENTER].
5. To program a group two number, key in [A], [T], [&], [Z], [1], [=], [T], [,], [xxxxxxx], [,], [,], [,], [yyyyyyy], [#], then press [ENTER].
6. Confirm that the modem responds with “OK” or “0” (zero).
7. Keyin[A],[T],[&],[W],[0](zero),thenpress[ENTER].
8. Confirm that the modem responds with “OK” or “0” (zero).
9. Connect a telephone line to the modem and test the modem by keying in [A], [T], [D], [S], [0] (zero), then pressing [ENTER].
10. The modem dials the telephone number stored in step 4 or step 5. (The number is
displayed on the terminal screen as it is dialed.) Confirm that the pager receives the message. Repeat s teps 4 (or 5) through 9 as required to modify the telephone number and message.
NOTE: To set up a group one or group two number to call a computer, refer to
“Configuring the Modem to Call a Remote Computer” section of this chapter.
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Configuring the Modem to Answer Incoming Calls
To configure the modem to answer incoming calls, perform the following procedure.
NOTE: Calling into the UPS does not present any type of security risk. There are no
commands that can be executed via the call-in feature except those available to the Terminal mode.
1. Connect the modem to the PC through the serial port as described in the modem manufacturer’s manual .
NOTE: The brackets ([ ]) in the following steps indicate characters that require
keying in prior to pressing [ENTER].
2. Keyin[A],[T],thenpress[ENTER].
3. Confirm that the modem responds with “OK” or “0” (zero).
4. Keyin[A],[T],[S],[0](zero),[=],[2],thenpress[ENTER].
5. Confirm that the modem responds with “OK” or “0” (zero).
6. Keyin[A],[T],[S],[0](zero),[?],thenpress[ENTER].
7. Confirm that the modem responds with “OK” or “0” (zero) and a value of “002”.
8. Connect a telephone line to the modem. Test the modem by using another PC equipped with a modem to dial the first modem.
9. Confirm that the UPS modem responds with “2” when the phone is ringing, a nd a “1” after the UPS modem has answered and the carrier has been detected.
10. Keyin[A],[T],[&],[W],[0](zero),thenpress[ENTER].
11. Confirm that the modem responds with “OK” or “0” (zero).
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Final Modem Configuration
The final step in configuring the PC modem for use with the UPS is to turn off the echo feature of the modem. Perform the following procedure.
NOTE: The brackets ([ ]) in the following steps indicate characters that require
keying in prior to pressing [ENTER].
1. Connect the modem to the PC as described in the modem manufacturer’s manual.
2. Keyin[A],[T],thenpress[ENTER].
3. Confirm that the modem responds with “OK” or “0” (zero).
4. Keyin[A],[T],[E],[0](zero),thenpress[ENTER].
5. Confirm that the modem responds with “OK” or “0” (zero).
6. Keyin[A],[T],thenpress[ENTER].
7. Confirm that the modem responds with “OK” or “0” (zero) and that the “AT” is not echoed back to the terminal.
8. Keyin[A],[T],[&],[W],[0](zero),thenpress[ENTER].
9. Confirm that the modem responds with “OK” or “0” (zero).
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UPS Setup Configuration
Connect the modem to the UPS by connecting one end of the serial cable to the UPS Port 2 DB--- 25F connector and the other to the modem (refer to Chapter 7, “Serial Communications”). If using a standard serial cable, a null modem adapter is required for the connection to the modem.
The Powerware 9315 UPS can only use serial Port 2, DB---25F, for the Remote Notification option. This connection is located in the serial communications panel at the base of the UPS cabinet, behind the front door.
The modem operates at only one baud rate because there is no handshaking between the modem and the UPS. Select the lowest common baud rate (less than or equal to 2400 baud) compatible with the capability of the UPS interface equipment. For example, if the computer only has a 2400 baud modem, then the UPS should be set for 2400 baud. Remember, the remote computer modem can always slow down to the UPS baud rate, e.g., a 14400 baud modem can run at 2400 baud, but a 2400 baud modem cannot run at 14400 baud.
Following the instructions in Chapter 5, “Using the Monitor Panel” and Chapter 7, “Serial Communications”, use the LCD screen and pushbuttons on the Monitor Panel to access the setup screen and configure Port 2 as follows.
NOTE: The modem should be connected to the UPS as described in the modem
manufacturer’s manual before configuring the UPS communications port.
<MODE> Remote Notify
<RATE> Thebaudrateatwhichthemodemwillcommunicate
to other modems, 2400 baud maximum. <DATA/STOP> 8 1 Standard 8 data bits, 1 stop bit, no parity.
<HANDSHAKING> Disabled
<SAVE> Yes. To save new configuration.
The handshaking feature listed is for UPS-to-terminal handshaking, not UPS-to-modem handshaking. Setting the handshaking to “modem” has no effect. If the remote terminal has buffering problems because of excessive data transfer rate from the UPS, XON/XOFF handshaking can be selected to resolve this issue. The user must make sure that the modem (not the remote terminal) at the remote terminal end of the connection is configured for either hardware handshaking or none at all. This is required so that the modem does not attempt to trap the XON/XOFF characters and prevent them from being t ransmitted to the UPS.
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User-Selected Events
Insert a check at each alarm or notice in the appropriate Group 1 or Group 2 block to indicate the configuration of your UPS.
INVERTER
MESSAGES --
ALARMS
Inverter AC Over
Group1Group
2
Inv. Logic Power Failed
INVERTER
MESSAGES --
NOTICES
Voltage Inverter AC Under
Voltage Inverter Calibration
Required Inverter Contactor (K3)
Bypass AC Over Voltage
Bypass AC Under Voltage
Bypass is Not Available
Failed Inverter DC Over
Bypass Mode
Voltage Inverter Failure Bypass Over
Frequency
Inverter Over Frequency
Bypass Under Frequency
Inverter Phase Rotation Input Breaker (CB1)
Open
Inverter Setup Required
Inverter Under Frequency
100% Overload
Battery Contactor (K2) Open
Battery DC Under Voltage
Battery Discharged
Shutdown 125% Overload
Battery Not Charged
Shutdown Over Temperature
Battery Voltage Low
Shutdown Shutdown Imminent Phase A Current Limit
Group1Group
2
Load Off Phase B Current Limit
Bypass Contactor (K4)
Phase C Current Limit
Failed Battery Contactor (K2)
Phase C Current Limit
Failed Bypass Control Failed
Bypass Phase Rotation
Go To Bypass Active
Battery Ground Fault
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RECTIFIER
MESSAGES --
ALARMS
Group1Group
2
RECTIFIER
MESSAGES --
NOTICES
Input Phase Rotation Battery Test Failed
Over Temperature DC Voltage High
Group1Group
2
Over Temperature
DC Voltage Low
Warning Rectifier Calibration
Equalizing Battery
Required Rectifier DC Over
Input AC Over Voltage
Voltage Rectifier DC Under
Input AC Under Voltage
Voltage Rectifier Failure Input Over Frequency
Rectifier Setup
Input Transient
Required Temperature Sensor
Input Under Frequency
Failure
Input/Battery Current Limit
Logic Power Failed
Power Supply Over Voltage
Power Supply Under Voltage
Rectifier 1.12
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Reduced Input Current Limit
Testing Battery
69
MONITOR
MESSAGES --
ALARMS
Group1Group
2
MONITOR
MESSAGES --
NOTICES
Battery Test Failed Battery Passed Test Battery Test Failed Battery Test Aborted
(load)
Fan Failure Battery Test Aborted
(utility)
Load Over 100% Battery Test Requires
Calibration Load Over 125% Battery Time Low Monitor Calibration
Building Alarm 1 Active Required
Monitor Setup
Building Alarm 2 Active Required
Overload Warning Building Alarm 3 Active Power Supply Failure Building Alarm 4 Active
Building Alarm 5 Active
Building Alarm 6 Active
Inverter Network Down
MonitorLogicPwrFail
Group1Group
2
Monitor Network Down
No Active Events
Output AC Over
Voltage
Output AC Under
Voltage
Output Over Frequency
Output Under
Frequency
Power Off Switch
Rectifier Network Down
Test i n g B a t t e r y
ThreeWireACOver
Voltage
ThreeWireACUnder
Voltage
ThreeWireOverFreq.
ThreeWireUnderFreq.
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Maintaining the UPS System
The components inside the UPS cabinet are secured to a sturdy metal frame that is supported by the UPS magnetics. This design allows authorized service personnel to remove repairable components with very little disassembly. All repairable parts and assemblies are located in the front of the UPS, allowing all routine maintenance and servicing to be performed with front panel access.
You must schedule periodic performance checks of your UPS to keep it running properly. Regular routine checks of operation and system parameters will enable your UPS s ystem to function efficiently for many trouble-free years.
Important Safety Instructions
Remember that your UPS is designed to supply power EVEN WHEN DISCONNECTED FROM THE UTILITY POWER. The UPS interior is unsafe until the DC power source is disconnected and the electrolytic capacitors are discharged. After disconnecting the utility power and the DC power, authorized service personnel should wait at least 5 minutes before attempting internal access to the UPS system.
WARNING: Servicing and maintenance should be performed by qualified service personnel only.
WARNING: LETHAL VOLTAGE PRESENT. This unit should not be operated with the cabinet doors open or protective panels removed. Do not make any assumptions about the electrical state of any cabinet in the UPS system.
WARNING: Battery cabinet maintenance or battery replacement should be performed by authorized service personnel only. Keep unauthorized personnel away from battery cabinets.
Since each battery cabinet is an energy source in itself, opening the Battery Circuit Breaker does not de-energize the voltage within the battery cabinet. DO NOT
ATTEMPT TO ACCESS ANY INTERNAL AREA OF THE BATTERY CABINET YOURSELF. VOLTAGES ARE ALWAYS PRESENT IN THE BATTERY CABINET.
If you suspect that a battery cabinet needs service, you should contact your local field service office.
If the cabinet requiring service was not provided by the UPS manufacturer, refer to the battery cabinet manufacturer’s operating manual for instructions on battery cabinet installation and maintenance, or contact your local field service office.
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Observe these precautions when working on or around battery cabinets:
· Remove watches, rings, or other metal objects.
· Use tools with insulated handles.
· Wear rubber gloves and boots.
· Do not lay tools or metal parts on top of batteries or battery cabinets.
· Disconnect the charging source prior to connecting or disconnecting terminals.
· Determine if the battery is inadvertently grounded. If it is, remove the source of
the ground. Contact with any part of a grounded battery can result in electrical shock. The likelihood of such shock will be reduced if such grounds are removed during installation and maintenance.
· When replacing batteries, use the same number of sealed, lead-acid batteries.
· Proper disposal of batteries is required. Refer to your local codes for disposal
requirements.
WARNING: HAZARDOUS WASTE. Do not incinerate or dispose of batteries indiscriminately. Observe local and national codes.
WARNING: Do not dispose of battery or batteries in a fire. The battery may explode.
Do not open or mutilate the battery or batteries. Released electrolyte is harmful to the skin and eyes, and may be toxic.
A battery can cause electrical shock, burn from high short-circuit current, or fire. Observe proper precautions.
ATTENTION: Une batterie peut prêsenter un risque de choc êlectrique, de brulure, ou d’incendie. Suivre les précautions qui s’imposent.
· Pourleremplacement,utiliserlemêmenombreetmodéledesbatteries.
· L’élimination des batteries est règlementée. Consulter les codes locaux à cet
effet.
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Performing Preventive Maintenance
The UPS requires very little preventive maintenance. However , the UPS should be inspected periodically to verify that the unit is operating normally and that the batteries are in good condition.
Perform the following checks DAILY:
· Check the area surrounding the UPS. Ensure the area is not cluttered, allowing
free access to the unit.
· Ensure the air intakes (vents on the front doors) and exhaust opening
(on top of the UPS cabinet) are not blocked.
· Ensure there is at least six inches of clearance behind the unit for proper air
circulation.
· Ensure the operating environment is within the parameters specified in
Chapter 10, “Product Specifications.”
· Ensure the UPS is in Normal mode (Normal status indicator is lit). If an alarm
lamp is lit or the Normal status indicator is not lit, contact Customer Support.
Perform the following checks MONTHLY:
· Ensure all status indicator lamps are operative. (Press the and
pushbuttons simultaneously to test the lamps.)
· Monitor system parameters as described in Chapter 5, “Using the Monitor
Panel.”
· Check the air filters (located behind the front doors) and replace them as
necessary. The filter size is 16 in. x20in. x1in.
· Record the results of your checks and any corrective actions in a suitable log.
ANNUAL maintenance:
Annual preventive maintenance should be performed only by authorized service personnel familiar with maintenance and servicing of the UPS system. Contact your nearest field service office for more information about service offerings.
BATTERY maintenance:
Contact your nearest field service office for battery maintenance. Battery replacement and maintenance should be performed only by authorized service personnel.
Maintenance Training
A basic training course, available from Powerware Corporation, gives you a competent working knowledge of UPS operation and teaches you how to perform first level corrective maintenance. For more information about training and other services, contact the Powerware Training Coordinator in R aleigh, North Carolina, or call Powerware Corporation field service at 1 --800--843 --9433.
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both 50 Hz and 60 Hz, with various output power ratings. Smaller models within a system may be upgraded in the field to larger models:
System Models Notes
Powerware9315 200 200 kVA 50 Hz or 60 Hz (400V models only) Powerware9315 225 225 kVA 60 Hz only Powerware9315 250 200 kVA & 250 kVA 50 Hz or 60 Hz (400V models only) Powerware9315 300 225 kVA & 300 kVA 60 Hz only
The following sections detail the input, output, environmental, and battery specifications for the UPS.
System Input
Product Specificat ions
The UPS systems are housed in freestanding, double-front cabinets
with safety shields behind the doors. The UPS systems are available in
Operating Input Vol tage (Nominal +10/ --15%)
Operating Input Frequency Range
Operating Input Current
Input Current Harmonic Content
Power Walk-In Adjustable 3 ---60 second rectifier ramp-up to full utility load
Power Factor Minimum 0.95
Line Surges 6 kV OC, 3 kA SC per ANSI 62.41 and IEC 801 ---4
480 VAC for operation from 408 VAC to 528 VAC (60 Hz only)
400 VAC for operation from 340 VAC to 440 VAC (50/60 Hz only)
600 VAC for operation from 510 VAC to 660 VAC (60 Hz only)
3Hzofnominal(50Hzor60Hz)
Battery Charge:
125% of full load for overload + battery charge Actual load + 25% of full load for battery charge
Reduced for Generator:
Adjustable, set to 102%
10% THD at full load (with input filter option installed)
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System Output
Rectifier/Charger Capacity 125%
DC Filtering Ripple voltage less than 0.5% peak to peak
UPS Output Capacity 100% rated current at 0.8 power factor
Output Voltage Regulation 1% (10% to 100% load)
Output Voltage Adjustment (Nominal +/ --5%)
Output Voltage Harmonic Content 3% max THD, 2% max single (for linear load)
Output Voltage Balance 3% for 100% maximum load imbalance
Output Voltage Phase Displacement
Output Transients 5% for 100% load step or removal
Frequency Regul ation 0.01 Hz free running
Synchronous to Bypass Bypass within voltage limits of +5%, --- 8% of
208 VAC nominal, adjustable from 198 VAC to 218 VAC (60 Hz only)
480 VAC nominal, adjustable from 456 VAC to 504 VAC (60 Hz only)
600 VAC nominal, adjustable from 570 VAC to 630 VAC (60 Hz only)
400 VAC nominal, adjustable from 380 VAC to 420 VAC (50/60 Hz)
3˚ for 100% maximum load imbalance
output setting; bypass within 0.5 Hz
76
Frequency Slew Rate 1 Hz per second maximum (adjust able)
Overload Capability 1125% for 10 minutes
1150% for 10 seconds
Maximum Output Capability 300% peak for 10 cycles without bypass
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Environmental Specifications
Operating Temperature 0to40˚C without derating. However, operating
Operating Altitude Maximum 1500m (5000 ft) at 40_C without
Storage Temperature --- 2 0 t o + 70 ˚C (prolonged storage above 40˚C
at or near 40˚C will adversely affect battery life (refer to your battery specifications for more information). The recommended operating temperature is 25˚C.
derating
will cause rapid battery self-discharge)
Relative Humidity (operating and storage)
Acoustical Noise 65 dBA at a 1m distance
EMI Supression Meets FCC Regulation 47, Part 15, Subpart J, for
Electrostatic Discharge (ESD) Immunity
System Ef ficiency at Full Unity PowerFactorLoadandNominal Input Voltage
Note: The 208/600 systems use an
input isolation transformer option that reduces system efficiency.
Battery Specifications
These specifications are for batteries supplied by the UPS manufacturer in line-up-and-match cabinets:
95% maximum noncondensing
class A devices
Meets I EC 801 --- 2 specifications. Withstands up to 25 kV without damage and with no disturbance or adverse effect to the critical load.
400V, 600V Models:
91%
480V Models
92%
:
.
Battery Type Sealed, maintenance-free, high rate discharge, lead-acid
Nominal Battery String Vol tage
Float Charging 2.25 VDC per cell
Equalizing Charge 2.40 VDC per cell, set to 2.25 VDC at factory
Battery Charge Current Limit
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cells
480 VDC (240 cells) for Powerware 420 VDC (210 cells) for
(540 VDC based on 240 cells) (470 VDC based on 210 cells)
Limited to 25% of full, regardless of actual load on inverter
PowerwarePlus 200, 250
Plus 225, 300
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When the UPS system is running in Normal mode, it continually
monitors itself and the incoming utility power. In Battery or Bypass modes, the UPS may issue alarms to let you know exactly what event caused the change from Normal mode. System events can be indicated by horns, lights on the UPS, or both.
Select Active from the Events menu on the LCD screen to look at the Active System Events screen. This screen shows any currently active alarms, notices, or commands.
System Event Horns
The system event horn beeps according to the type of event it is signifying:
· When the U PS detects an alarm that requires your attention, the horn beeps at
½-second intervals.
· When a notice occurs, the horn beeps at 2-second intervals.
Responding to System Events
System Event Lights
The status indicators on the UPS Monitor Panel work in conjunction with the event horn to let you know when the UPS is operating in any mode other than Normal. Only the Normal indicator is visible during normal UPS operation. The others light to indicate alarms or events. When an alarm occurs, you should first check these indicators to see what type of event has taken place. (For descriptions of the status indicators, refer to the “Reading the Status Indicators” section of Chapter 5.)
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System Event Messages
When a system event occurs, a message is added to the Event History Log. A message may also appear on the Monitor Panel of the UPS. The Event History Log contains all system event messages, whether or not they were displayed on the Monitor Panel.
INVERTER MESSAGES -- ALARMS
Inverter DC Over Voltage ClearInverterDCOverVoltage
Inverter AC Over Voltage ClearInverterACOverVoltage
Inverter AC Under Voltage Clear Inverter AC Under Voltage
Inverter Over Frequency ClearInverterOverFrequency
Inverter Under Frequency Clear Inverter Under Frequency
INVERTER MESSAGES -- NOTICES
Bypass AC Over Voltage ClearBypassACOverVoltage
Bypass AC Under Voltage Clear Bypass AC Under Voltage
Bypass Over Frequency ClearBypassOverFrequency
Bypass Under Frequency Clear Bypass Under Frequency
Battery DC Under Voltage Clear Battery DC Under Voltage
Over Temperature Shutdown Battery Not Charged
Clear Battery Not Charged
100% Overload Shutdown Bypass is Not Available
Bypass is Available
125% Overload Shutdown Input Breaker Open
Battery Cont. (K2) Failure Inv. Logic Power Failure
ClearInv.LogicPwrFail.
Bypass Cont. (K4) Failure Phase A Current Limit
Phase B Current Limit Phase C Current Limit
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Bypass Control Failure Load Transferred to Bypass
Inverter Cont. (K3) Failure
Inverter Failure
Load Off
Inverter Cont. (K3) Open
Bypass Cont. (K4) Failure
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INVERTER MESSAGES --
COMMANDS
INVERTER STATUS MESSAGES
Bypass Mode Normal Mode
Inverter On Inverter Off
Keyswitch On Battery Contactor (K2) Closed
Battery Contactor (K2) O pen
Inverter Commanded On
Total Battery Discharge
Inverter Commanded Off
Bypass Contactor (K4) Closed Bypass Contactor (K4) Opened
Input Breaker (CB1) Closed Input Breaker (CB1) Opened
Inverter Contactor (K3) Closed Inverter Contactor (K3) Opened
Inverter Shutdown
Inverter Normal
Load Transferred t o Bypass
Auto Mode
RECTIFIER MESSAGES -- ALARMS RECTIFIER MESSAGES -- NOTICES
Rectifier DC Over Voltage Clear Rectifier DC Over Voltage
Rectifier DC Under Voltage Clear Rectifier DC Under Voltage
Rectifier Over Temperature Clear Rectifier Over Temperature
Rct. Over Temperature Warning ClearRct.OverTemp.Warning
Rct. Temp. Sensor Failure Clear Rct. Temp. Sensor Failure
Input AC Over Voltage Clear Input AC Over Voltage
Input AC Under Voltage Clear Input AC Under Voltage
Input AC Over Frequency Clear Input AC Over Frequency
Input AC Under Frequency Clear Input AC Under Frequency
Rct. Logic Pwr Supply OV ClearRct.LogicPwrSplyOV
Rectifier Failure Rct. Logic Pwr Supply UV
ClearRct.LogicPwrSplyUV
Rectifier Alarm Rectifier DC Too Low
Input Voltage Transient
Rct. Logic Pwr Fail. Clear Rct. Logic Pwr Fail.
Battery Current Limit Clear Battery Current Limit
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DC Too High
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RECTIFIER MESSAGES --
COMMANDS
RECTIFIER STATUS MESSAGES
Rectifier Commanded On Rectifier Commanded Off
Rectifier On Rectifier Off
Rectifier Shutdown
MONITOR PANEL ALARMS MONITOR PANEL NOTICES
Load Over 100% Clear Load Over 100%
Overload 100% Clear Overload 100%
Overload 125% Clear Overload 125%
Power Supply Failure Clear Power Supply Fail.
Fan Failure Clear Fan Failure
Output AC Over Voltage ClearOutputACOverVoltage
Output AC Under Voltage Clear Output AC Under Voltage
Output Over Freq. ClearOutputOverFreq.
Output Under Frequency Clear Output Under Frequency
3W AC Over Voltage Clear3WACOverVoltage
3W AC Under Voltage Clear 3W AC Under Voltage
3W Over Frequency Clear3WOverFrequency
3W Under Frequency Clear 3W Under Frequency
Power Fail Clear Power Fail
Power Off Switch
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Building Alarm 1 Clear Building Alarm 1
Building Alarm 2 Clear Building Alarm 2
Building Alarm 3 Clear Building Alarm 3
Building Alarm 4 Clear Building Alarm 4
Building Alarm 5 Clear Building Alarm 5
Building Alarm 6 Clear Building Alarm 6
Rectifier Network Down Rectifier Network Clear
Inverter Network Down Inverter Network Clear
Monitor Network Down Monitor Network Clear
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Using the LOAD OFF Pushbutton
Load Off is initiated by the covered, red LOAD OFF
pushbutton on the Monitor Panel. This pushbutton is protected by a clear plastic shield to prevent accidental activation. In an emergency, you can press this pushbutton to instantaneously open the input breaker and interrupt UPS output. The UPS is cut off from utility power, and your critical load is de-energized. All power to the critical load is lost. The UPS (including Bypass) remains locked off until you reset the LOAD OFF pushbutton.
WARNING: All power to the critical load is lost when you press this pushbutton. You should use this feature only in an emergency or when you want to de-energize the critical load.
To restart the UPS after pressing the LOAD OFF pushbutton, follow the procedure “Resetting the UPS System after Load Off” of this chapter before starting the UPS.
NOTE: TheRemoteEmergencyLoadOffoptionfunctionsthesamewayasthe
LOAD OFF pushbutton on the Monitor Panel.
To Use the LOAD OFF Pushbutton
1. Raise the clear plastic shield covering the red LOAD OFF pushbutton on the
Monitor Panel.
2. Press the LOAD OFF pushbutton.
The breaker and contactors open (you can hear them opening). The CB1 switch trips, and the Load Off PUSH TO RESET pushbutton on the UPS Control Panel pops out. The UPS system shuts down.
Resetting the UPS System after Load Off
CAUTION: Do not attempt to restart the system after Load Off until the cause of the emergency has been identified and cleared.
The Load Off PUSH TO RESET pushbutton is a small white button on the UPS Control Panel. The PUSH TO RESET pushbutton pops out and the CB1 switch trips when the LOAD OFF pushbutton on the Monitor Panel is activated.
To r e s e t t h e U PS s y s t e m :
1. Press the Load Off PUSH TO RESET pushbutton until it clicks in and remains
recessed.
2. Move the CB1 switch from the center (tripped) position to OFF.Theswitch
should be difficult to move from the TRIPPED position.
3. The UPS system is now reset. To restart the UPS system, follow the procedure
in Chapter 4, “Starting and Stopping the UPS.”
Powerware 9315 (200 kVA ---300 kVA) Operation
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Powerware 9315 (200 kVA ---300 kVA) Operation
164201036 Rev. D 041500
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