Powermatic PM2700 User Manual
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Operating Instructions and Parts Manual
Model PM2700 Shaper
Model: 270 0
Powermatic
427 New Sanford Road
LaVergne, TN 37086 Part No. M-1280100C
Ph.: 800-274-6848 Revision G1 02/2014
www.powermatic.com Copyright © 2014 Powerm atic
Warranty and Service
Powermatic warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair,
please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.
Warranty Period
The general warranty lasts for the time period specified in the literature included with your product or on the official
Powermatic branded website.
• Powermatic products carry a limited warranty which varies in duration based upon the product. (See chart
below)
• Accessories carry a limited warranty of one year from the date of receipt.
• Consumable items are defined as expendable parts or accessories expected to become inoperable within a
reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.
Who is Covered
This warranty covers only the initial purchaser of the product from the date of delivery.
What is Co vered
This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty
does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear,
improper repair, alterations or lack of maintenance.
Warranty Limitations
Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a
Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.
How to Get Technical Support
Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide proof
of initia l p u rch a s e whe n calling. If a product requires further inspection, the Technical Service representative will
explain and assist with any additional action needed. Powermatic has Authorized Service Centers located throughout
the United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service
Center Locator on the Powermatic website.
More Informa tion
Powermatic is constantly adding new products. For complete, up-to-date product information, check with your local
distributor or visit the Powermatic website.
How S tate Law Applies
This warranty gives you specific legal rights, subject to applicable state law.
Limitations on This Warranty
POWERMATIC LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH
PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS
FOR A PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW
LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
POWERMATIC SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR
FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF
OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
Powermatic sells through distributors only. The specifications listed in Powermatic printed materials and on the official
Powermatic website are given as general information and are not binding. Powermatic reserves the right to effect at
any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem
necessary for any reason whatsoever.
Product Listing with Warranty Period
90 Days – Parts; Consumable items
1 Year – Woodworking Machinery used for industrial or commercial purposes
5 Year – Woodworking Machinery
NOTE: Powermatic is a division of JPW Industries, Inc. References in this document to Powermatic also apply to
JPW Industries, Inc., or any of its successors in interest to the Powermatic brand.
2
Table of Contents
Warranty and Servic e .............................................................................................................................. 2
Table of Contents .................................................................................................................................... 3
Warnings ................................................................................................................................................. 4
Warning ................................................................................................................................................... 6
Introduction ............................................................................................................................................. 7
Specifica tions ................................................................................................................ .......................... 7
Unpac king ............................................................................................................................................... 8
Shipping Contents ................................................................................................................................ 8
Installing .................................................................................................................................................. 8
Assembly ................................................................................................................................................ 9
Mounting the Fenc e ............................................................................................................................. 9
Electri c al Connec tions ............................................................................................................................. 9
General Information ............................................................................................................................. 9
Extension Cords................................................................................................................................. 10
Adjustments ................................................................................................................... ....................... 1 1
Fence Assembly Movement ............................................................................................................... 11
Coplanar Alignment............................................................................................................................ 12
Ram Dial Calibration .......................................................................................................................... 13
Spindle G ib Adjust men t ...................................................................................................................... 14
Featherboard Hold-downs .................................................................................................................. 14
Spindle Asse mbly In stallatio n ............................................................................................................. 15
Spindle Asse mbly Remova l ................................................................................................................ 15
Shaper Cutter Installation ................................................................................................................... 16
Router Collet (O ptional) Installati on .................................................................................................... 16
Changing Cutter S peed ...................................................................................................................... 17
Drive Belt Tension .............................................................................................................................. 17
Precision Miter Gauge ........................................................................................................................ 18
Handwheel Adjustments ..................................................................................................................... 11
Belt Replacement ............................................................................................................................... 17
Operating Controls ................................................................................................................................ 19
Start/Stop ........................................................................................................................................... 19
Safety Ke y .................................................................................................................... ..................... 1 9
Digital Readout .................................................................................................................................. 19
Operations............................................................................................................................................. 2 0
Special Cuts .......................................................................................................................................... 29
Troubleshooting for PM2700 Shaper...................................................................................................... 32
Optional Accessories ............................................................................................................................. 3 3
Parts ..................................................................................................................................................... 34
Ordering Replacement Parts .............................................................................................................. 34
Table – Parts List ............................................................................................................................... 34
Table – Assembly Drawing ................................................................................................................. 35
Fence – Parts List .............................................................................................................................. 36
Fence – Assembly Drawing ................................................................................................................ 37
Frame and Motor – Parts List ............................................................................................................. 38
Elevator – Parts List ........................................................................................................................... 40
Elevator – Assembly Drawing ............................................................................................................. 41
Caster Assembly – Parts List ............................................................................................................. 42
Caster Assembly Drawing .................................................................................................................. 43
Spindle Assembly – Parts List ............................................................................................................ 44
Spindle Assembly Drawing- ................................................................................................................ 45
Cabinet and Base – Part s Li st ............................................................................................................ 46
Cabinet and Base .............................................................................................................................. 48
Wiring Diagrams .................................................................................................................................... 49
3HP/5HP, 230V, 1Phase .................................................................................................................... 49
5HP, 230V, 3Phase............................................................................................................................ 50
5HP, 460V, 3Phase............................................................................................................................ 51
3
Warnings
1. Read and understand the ent ire owner's manual bef or e att em pting assembly or operation.
2. Read and understand the warnings po sted on the m achine and i n thi s manual. Fail ure to comply wit h
all of these warnings m ay cause seriou s i njury.
3. Replace the warning labels if they become obscured or removed.
4. This shaper is designed and int ended for use by proper ly t rained and experi enced personnel onl y. If
you are not f amiliar wit h the proper and safe operati on of a shaper, do not use unt il proper training
and knowledge have been obtained.
5. Do not use this shaper for other than its intended use. If used for other purposes, Powermatic
disclaim s any real or i mplied warrant y and h olds itsel f harml ess from any injury t hat may r esult f rom
that use.
6. Always wear appr oved safety glasses/face shi elds while u si ng this shaper. Everyday ey eglasses only
have impact resistant lenses; they are not safety glasses.
7. Before operati ng this shaper, rem ove tie, rings, watches and other j ewelry, and r oll sleeves up past
the elbows. Remove all loose clothing and c onfine long hair. Non-sli p footwear or anti-skid fl oor st r ips
are recommended. Do not wear gloves.
8. Wear ear protector s (plugs or muffs) during ext ended peri ods of oper ation.
9. Some dust created by power sanding, shaping, grinding, drilling and other construction activities
contain chemi cals known to cause cancer , bir th defects or other r eproductiv e harm . Some exampl es
of these chemic als are:
• Lead from lead based paint.
• Crystalli ne sil ic a from bricks, cement and other m asonry pr oduc ts.
• Arsenic and chromium from chemically treated lumber .
Your risk of exposure varies, depending on how often you do this type of work. To reduce your
exposure to these chemicals, work in a well-ventilated area and work with approved safety
equipment, such as face or dust masks that are specifically designed to filter out microscopic
particles.
10. Do not operate this machi ne while tired or under the influence of drugs, alcohol or any medication.
11. M ak e c er tain the machine is properl y grounded.
12. M ak e all machine adjustments or maintenance with the m ac hine unplugged from the power source. A
machine under repair should be RED TAGGED to show it must not be used until maintenance is
complete.
13. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting
wrenches are removed from the machine before turning it on.
14. Keep safety guards in place at all times when the machi ne is in use. If removed for maintenance
purposes, use extreme caution and replace the guards immediately.
15. Check damaged parts. Before further use of the machine, a guard or other part that is damaged
should be carefully checked to determine that it will operate properly and perform its intended
function. Chec k for alignment of moving par ts, binding of moving parts, breakage of parts, mounting
and any other condi ti ons that m ay affect its operati on. A guard or ot her part that i s damaged should
be properly repaired or replaced.
16. P r ov ide for adequate space surroundi ng work ar ea and non-glare, ov er head lighting.
17. K eep the floor around the machi ne cl ean and free of scrap material, oil and grease.
18. K eep v isitors a safe distance fr om the work area. K eep chi ldren away.
4
19. M ak e y our workshop child proof wit h padloc k s, m aster swit c hes or by r em ov ing safety keys.
20. K eep v isitors a safe distance fr om the work area. K eep chi ldren away.
21. M ak e y our workshop child proof wit h padloc k s, m aster swit c hes or by r em ov ing safety keys.
22. Giv e your work undivi ded attention. Looki ng around, carryi ng on a conversati on and “horse-play” ar e
careless acts that can r esul t in serious injury.
23. Maintain a balanced stance at all times so that you do not fall or lean against the blade or other
moving part s. Do not over r eac h or use excessive force to perform any mac hine oper ation.
24. Use the ri ght t ool at the cor rect speed and feed r ate. Do not for ce a tool or attachment to do a job for
which it was not designed. T he ri ght tool will do the job better and safer.
25. Use recom mended accessories; improper accessories may be hazardous.
26. Maintai n tools with care. Keep cutter sharp and clean f or the best and safest perform ance. Follow
instructions for lubricating and changing accessories.
27. Check t he cutter f or crack s or missing teet h. Do not use a cracked c utter or one wi th missing teeth or
improper set. Make sure the c utt er i s securel y locked on the arbor.
28. Keep hands clear of the cutter area. Do not reach past the cutter to clear parts or scrap with the
shaper running. Avoi d awkward operations an d hand posi ti ons where a sudden sli p coul d cause your
hand to contact the c utt er .
29. Do not attem pt to shape boards with loose knots or with nails or other foreign mat eri al, on its surfac e.
Do not attempt to shape twisted, warped, bo wed or “i n wind” stoc k unl ess one edge ha s been joi nt ed
for guiding purpose s prior to shaping.
30. Do not at tempt to shape long or wide board s unsupported where spring or weight coul d cause the
board to shift posit ion.
31. A lways use safety devices for al l oper ations where they can be used.
32. B e sure t o c hec k the direction of spindl e rotation before use.
33. Turn off the mac hine before cl eaning. Use a brush or compressed air to rem ov e c hips or debris — do
not use your hands.
34. Do not stand on the machine. Seri ous i njury could occur if the machine tips over.
35. Never leave the mac hine r unning unattended. Turn the power off and do not leav e the machine until it
comes to a complete stop.
36. Remove loose items and unnecessary work pieces from the area before starting the machine.
Familiariz e you rself with the following safety no tices used in this manual:
This means that if precautions are not heeded, it may result in minor injury and/or
possible machine damage.
This means that if precauti ons are not heeded, it may result in serious injury or possibly
even death.
5
Warning
Short stock – Never shape stock less than 12
inches in length without special fixtures. Where
practic al, shape longer stoc k and c ut to size.
12 inch rule – When shaping, never allow your
hands to come closer than 12 inches to the
cutters.
Hand safety – Never pass the hands directly
over, or in front of, the c utters (Figure A). As one
hand approaches the 12 i nch radius point , remove
it (or the push stick) in an arc motion and
reposition hands 12 i nc hes beyond t he c utters.
Blind cut – W hen blind cutting, t he workpiece is
positioned on t op of the template. This keeps the
cutter(s) cutting only the underside of the
workpiece and prov ides a "distanc e" guard f or the
operator.
Cutter Clearance – W ith the power disconnect ed,
always rotate the spindle by hand with any new
set-up to ensure pr oper c learance wit h the cutters.
At the same tim e, check to be sure the c utt erhead
is turning in the cor r ect dir ec tion.
Stock feed – Feed stock opposi te to the di recti on
of the cut ter rot ation (Figur e B). Nev er back stock
out of the cutter once the cut has been started.
Instead, pull the stock straight out away from
cutter and begin the cut again.
Guide pin – Whenever possibl e, use a guide pin
when performing pattern shaping and collar
shaping operations.
Tool maintenance – Cl ean and sharp tools giv e
safer and better performance. Dull tools can
cause kickbacks and excessive chatter. Before
making a cut, always check the condition and
adjustment of the tools. Never use a tool that is
not balanced and rated for the selected RPM.
Spindle speed – Do not o perate tools at speeds
higher than rated by the manufacturer.
Cutter selection – Use only those cutters
designed to be used on the m achine, and mount
only safety type c utt er s on the spi ndle.
Stock condition – The danger of kicked-back
stock can occur when the stock ha s knots, hole s,
or foreign objec ts such as nails. Warped or in-wind
stock should f ir st be joi nt ed on one surf ac e bef ore
attempting to use it on the shaper.
Figure A
Figure B
6
Introduction
This manual is provided by Powermati c covering the safe operat ion and maintenance pr ocedures for a
Powermati c Model PM 2700 Shaper. This m anual contains i nstruct i ons on instal lati on, saf ety pr ecautions,
general operating procedures, maintenance instructions and parts breakd own. This machine has been
designed and constructed to provide years of trouble free operation if used in accordance with
instructi ons set forth i n this manual . If there are any questions or comm ents, please contact either your
local supplier or Powermatic. Powermati c can also be reached at our web site: www.powermati c .com.
Specifications
Model Number .............................................................................................................................. PM2700
Motor (TEFC Capaci tor Start Induction) Stock Number
3HP, 1 Phase, 230V, 60Hz, 14A .............................................................................................. 1280100C
5HP, 1 Phase, 230V, 60Hz, 22A .............................................................................................. 1280101C
5HP, 3 Phase, 230V/460V-prewir ed 230V (for 460V see Note below), 60Hz, 13/6.5A .............. 1280102C
Table Size (L x W) ....................................................................................................................... 40" x 30"
Table He ight from F loo r .................................................................................................................. 35-1 /2”
Spindle Size (Standard) .................................................................................. 3/4", 1-1/4" Interchangeable
Router Bit Coll et Si z e (Optional) .................................................................................................. 1/4", 1/2"
Spindle Capacity Under Nut:
3/4” Spindle (provided).............................................................................................................. 3-27/64"
1-1/4” Spindle (provi ded) ............................................................................................................ 5-5/32”
1” Spindle (optional accessory) ................................................................................................. 4-59/64”
Spindle Travel ........................................................................................................................................ 4"
Spindle Speeds (RPM) .......................................................................................... 7500, 10000, reversible
Table Opening Diameter .................................................................................................................... 7.33"
Insert Openi ng Diam eters .............................................................................................. 2.55", 4.16", 5.75"
Fence Size (x 2) .................................................................................................... 4-7/8" (H) x 18-3/4" (W)
Dust Collecti on Minimum CFM Required .............................................................................................. 600
Dust Port Diameter ................................................................................................................................. 4”
Overall Dimensions .......................................................................................... 40" (L) x 37" (W) x 45" (H)
Weight ..................................................................................................... 690 lbs (Shipping), 664 lbs (Net)
Note: For 460V operat ion, magnetic switch (Part No. PM2700-114C) m us t be purchased separately and
installed. A qualified elec trician is recommended.
The above specifications were current at the tim e this manual was published, but because of our policy of
continuous im provement, Powerm atic reserves the right t o change specific ations at any time and without
prior notic e, wit hout incurring obligati ons.
Read and understand the entire contents of this manual before attempting
assembly or operat io n! Failure to comply may cause serious inju ry.
7
Unpacking
Remove box and wood crating completely from
around shaper. Chec k for shippi ng damage. Report
any damage immediately to your distributor and
shipping agent. Do not discard any shipping
material until the Shaper is assembled and r unning
properly.
Compare the contents of your container with the
parts lists on thi s page to make sure all parts are
intact. Mi ssing parts, if any, should be reported to
your distributor. Read the instruction manual
thoroughly for assembly, maintenance and safety
instructions.
Shipping Contents
Referring to F igur e 1:
Main Shaper Container
1 Fence Assembly (A)
1 Cabinet and Base (B)
Hardware and included tools consist of the
following items:
2 Lock Handle (C)
2 M13 Flat Washer (D)
1 Miter Gauge Assembly ( E)
1 Draw Bar (F)
1 1-1/4" Spi ndle (G)
1 3/4" Spindle ( H)
2 Spindle Nut (I)
3 Insert Rings – 2.55”, 4.16”, 5.75” (J)
4 M10 Socket Head Cap Screw (K)
4 M10 Lock Washer (L)
1 Starting Pin ( M)
1 8 mm Hex Wrench (N)
1 Crosspoint/Flathead Screwdriver (O)
1 Wrench (P)
Main Shaper Container
Installing
1. Unbolt the shaper f r om the skid.
2. Carefully slide the shaper f rom the pallet onto
the floor.
Make sure that the casters do
not get damaged when removing from the skid.
The Shaper should be placed in an area with a
sturdy level floor, good ventilation and sufficient
lighting. Leav e enough space around the m achine
for mounti ng extension wings and r ail assemblies,
and loading and off-loading stock and general
maintenance work.
Hardware
Figure 1
8
Cleaning
Exposed met al surfaces, such as the t able top and
extension wings, have been given a protective
coating at t he f actory. This should be rem ov ed wit h
a soft cloth moistened with kerosene. Do not use
acetone, gasoline, or lacquer thinner for this
purpose. Do not u se solvents on pl astic parts, and
do not use an abrasive pad because it may scratc h
the surfaces.
Assembly
Mounting the Fence
Referring to Fi gur e 2:
1. Place the fence assembly (A) on the table (B),
lining up the four mounting holes (C) on the
bracket with the t hreaded holes (D) on the rear
of the table above the dust port (E).
2. Hand fasten with four each M10 hex socket
cap screws (F) and M10 lock washers (G). Do
not tighten at this time.
3. Place two M13 flat washers (H) on two lock
handles (J). Insert the lock handles through
slots (K) on each side of the base. Partially
thread the lock handles (J) into two mounting
holes (L) on the table. Do not tighten at this
time.
4. Turn the adj ust knob on the br acket to po siti on
the fence all the way to the rear .
5. Tighten the lock handles (J) sufficiently to
prevent the fence from movement.
Electrical Connections
Electrical connections must be
made by a qualified electrician in compliance
with all relevant codes. This machine must be
properly grounded to help prevent electrical
shock and possible fat al injury.
General Information
A power plug is not provided with the Model
PM2700. You may either connect the proper
UL/CSA listed plug or “hardwire” the machine
directly to your electrical panel provided there i s a
disconnect near the machine for the operator.
Consult electrical drawings at the back of this
manual for further clarification of wiri ng setup.
Figure 2
9
This machine must be grounded. Grounding
provides a path of least resistance to help divert
current away f rom the operator in case of electrical
malfunction.
Make sure the voltage of your power supply
matches the specif ications on the motor plate of t he
machine.
The PM2700 Shaper should be connected to a
dedicated ci rcuit, and prot ected by a circ uit break er
or time delay fuse, with minimum amp ratings as
shown in Table 1. Local codes take precedence
over recommend ation s.
Voltage Conversion (3 Phase Shaper only)
On the 3 phase model, to convert from 230V to
460V, replace the 230V switch with the 460V
switch (not inc luded, order par t no. PM 2700-114C),
and re-wire the incoming leads to the motor as
shown on the diagram inside t he c over of the m otor
junction box. A similar diagram is also i ncluded in
the back of this manual. (Figure 3 shows a
summary of the lead changes for 230V to 460V
conversion.) Note: In case of discrepancies, the
diagram in the motor junction box should take
precedence.
Model Recommended circuit*
1280100C (3 HP 1 PH 23 0V) 30 Amp
1280101C (5HP 1PH 230V) 40 Amp
1280102C (5 HP 3 PH 23 0V) 30 Amp
1280102C (5 HP 3 PH 46 0V) 15 Amp
*subject to local codes
Table 1
Extens ion Cords
The use of ext ension cords is discouraged. Try to
position equipment within reach of the power
source. If an extension cord becomes necessary,
make sure the cord rating is suitable for the
amperage list ed on the machine's m otor plate. An
undersized cord will cause a drop in line voltage
resulting in loss of power and overheating.
The chart i n Table 2 shows the correct size cord to
use based on cord length and motor plate amp
rating. If in doubt, use the nex t heavier gauge. The
smaller the gauge number, the heavier the cord.
Figure 3
Extension Cord Length *
25
50
75
100
150
feet
feet
feet
Amps
< 5 16 16 16 14 12 12
5 to 8 16 16 14 12 10 NR
8 to 12 14 14 12 10 NR NR
12 to 15 12 12 10 10 NR NR
15 to 20 10 10 10 NR NR NR
21 to 30 10 NR NR NR NR NR
*based on limiting the line voltage drop to 5V at 150% of the
rated amp eres.
NR: Not Re commended.
feet
feet
200
feet
Table 2
10
Adjustments
When changing tools, making
adjustments, or doing clean-up and
maintenance, always turn the machine off and
unplug the machine from its power source.
Fence Assembly Movement
Referring to Fi gur e 4:
The adjustm ent contr ols of the f ence assembl y are
as follows:
A – Fence Assembly Lock Knob – to secure fenc e
assembly to table
B – Fence Adjustment Knob – mov es fenc e
assembly forward or back
C – Lock Knob – to secure the infeed and outfeed
fences
D – Infeed/Outf eed Ram Adjust – fine adjustment
for infeed or outfeed fence
E – Lock Knob – loosening permits side to side
adjustment of infeed or outfeed fence
F – Lock Knob – loosening permi ts vertical
adjustment of guar d ( H)
G – Lock Knob – loosening permi ts
backward/for ward adj ustment of guard (H)
Handwheel Adjustments
Referring to Fi gur e 5:
The front handwheel (B) controls the spindle
height.
The side handwheel (C) controls the casters. The
Model PM2700 has a retr ac table caster system that
can be extended to permit t he shaper to be rolled
from one location to another.
Spindle he ig ht
1. Loosen the lock knob (B) on the spindl e height
adjust handwheel (A).
2. Turn the handwheel (A) cloc kwise to raise and
countercl oc k wise to lower the spi ndle.
3. Tighten the lock knob (B).
Caster system adju stment
Retractabl e casters can be ex tended per mi tti ng the
shaper to be moved as follows:
1. Turn the handwheel (C) clockwise to extend
the casters, rai si ng the shaper.
Note: Because of the weight of the machine,
both hands may be needed to turn the
handwheel. Raise the shaper just enough to
permit moving t o another location.
When the shaper has been reposit ioned:
2. Retract the casters by turning the hand-
wheel (C) count er cl oc k wise.
Figure 4
Figure 5
11
Coplanar Alignment
Follow steps 1–5 to determine if alignment is
necessary. Steps 6–9 will guide you through the
alignment if required.
Verifying that fences are coplanar
1. Remove the guard and spindle attachment.
2. Adjust the fence assembly (A) so it is
positioned approx imately at midpoint and l ock
(B).
3. Place a straightedge (F) on the table pressed
against the infeed (E
4. Unlock the fence lock knobs (D
5. With the ram adjust dials (C
position of either fence as required to bring
both fences in-line (coplanar alignment) using
the straight edge as the point of reference.
No adjustment is requi red if both fences are flush
with the straightedge as shown in Figure 7. Procede to Ram Dial Calibration ( step 00) .
Adjustment is required if the fences appear
skewed (Figure 8). Continue with Coplan ar Adjust-
ment (f ollowing steps).
Coplanar Adjustment
Determine whic h fence i s skewed (in t his ex ample:
, Fig. 8), which will requi re adjustment while the
G
1
remaining fence (G
point.
6. Remove both fences and place the straightedge against the infeed and outfeed fence
castings (Fi gur e 9) .
7. Lock the reference fence (D
skewed fence (D
Read step 8 completely before attempting.
) and outfeed fences (E2).
1
, D2).
1
, C2) adjust the
1
) will serve as the reference
2
) and unlock the
2
).
1
Figure 6
Figure 7
Figure 8
Figure 9
Figure 10
8. Maintain steady pressure of the straightedge
against the fence castings (H, Fig. 9). At the
same time, attempt to bring both fences into
alignment as shown in Figure 10. This is
accomplished by al ternately making incremental adjustments to four setscrews (L, Fig. 11)
on the front f ace of the casting (K, Fig. 11) wit h
a 2mm hex wrench, followed by repositioning
the casting with the micro adjust dial (J, Fig.
11) as required.
Important: It is recommended that the
adjustment setscrews (K, Fi g. 11) be rotat ed in
1/16th increments or less at a time.
Alignment is complete when the skewed and
reference fence castings are coplanar (in-line) as
shown in Figure 10.
9. Replace both fences and secure.
Figure 11
12
Ram Dial Calibration
The guard and spindle shoul d be r em ov ed.
Referring to Fi gur e 12:
1. Loosen the infeed fence lock knob (E), then
turn the infeed ram dial (D) countercl ockwise to
bring the inf eed fence ( F) bac k al l t he way unti l
the limiter setscrew (P) touches the head
casting (M). Then retighten the lock knob (E).
2. If necessary, loosen two setscrews on the
infeed ram dial (D) with a 2mm hex wrench and
align the zero on the dial with the indicator
mark. Then tighten the setscrews.
3. Next, loosen the outfeed fence lock knob (B)
and turn the outfeed ram dial (A) counterclockwise to bri ng t he outfeed fenc e (C) all the
way back.
4. Place a straightedge (G) on the table against
both fences.
If both fences are flush with the straightedge (K)
and the outfeed ram dial (A) indicates zero, no
further action is necessary.
If alignment is necessary ( J ) :
5. Slide the outfeed fence (C) a side to reveal the
limiting setscr ew (P) on the fence casting (N).
6. Loosen the hex locking nut (O) with a 10mm
wrench and back out the limiting setscrew (P)
with a 3mm hex wrench to permit a sufficient
backward and f or ward adjustment r ange for the
outfeed fence (C).
7. Slide the outfeed fence (C) back onto the
casting and secure.
8. Loosen the out feed fence lock knob (B).
9. While maintaining pressure (H) on the
straightedge (G) against the fences (C, F),
adjust the outfeed ram dial (A) until bot h fences
are in-li ne (K).
After proper alignm ent is made:
10. Slide the outfeed fence (C) aside again.
11. Turn the limiting setscrew (P ) in (t urn cw) until
it comes in contact with the head casting (M)
12. Tighten the hex locking nut (O) with a 10mm
wrench w hile maintain ing the sets crew posit ion
with the 3mm hex wrench.
13. Replace the outf eed fence and secure.
14. Loosen the t wo set-screws (2mm hex wrench)
on the outfeed ram dial (A) and align t he zero
on the dial with the indicator mark. Then tighten
the setscrews.
Infeed side fence casting
-- Outfeed side is mirror image
Figure 12
13
Spindle Gib Adjustment
Referring to Fi gur e 13:
The spindle housin g gib on your m ac hine i s f actory
adjusted and initially should not require readjustment. After a period of use the gib may wear and
become loose, introducing play and potentially
causing the spindle (A) to vibrate. This requires
adjustment.
To adjust (refer to Figure 13):
1. With a 12m m wrench, l oosen four jam nut s (B)
that secure the gib sets crew s (C).
2. With a 4mm hex wrench, tighten each setscrew
1/8 or less turn starting with the lowest one,
followed by the uppermost one, then the two
middle setscr ews.
If this is not enough t o remove the table play,
repeat this step unt il the play is removed.
Note: If the gi bs are too tight the front handwheel
(A, Fig. 3) that controls the spindle height will be
difficult to turn.
3. When adjustment is complete, hold the set-
screws (C) in position with the 4mm hex
wrench to mai ntain the setting while tighteni ng
the jam nuts (B) with the 12mm wrench.
Featherboard Hold-downs
Referring to Fi gur e 14:
The PM2700 Shaper comes equipped with two
featherboard hold-downs (A, B) mounted on the
infeed and outf eed fenc es.
1. Loosen lock handles (C) and lock knobs (D).
2. Slide the hold-down guides to the desired
position along the fence and tighten the lock
handles (C).
3. Place the workpiece (E) on the table against
the fence and under t he hold- down guide (A).
4. Adjust the featherboard stay to put moderate
pressure on the workpiece, then tighten the
lock knob (D).
Figure 13
Figure 14
14
Spindle Assembly Installation
Refer to Figur e 15. The fence guard (A) has bee n
removed for clarity.
The spindle assembly (B) is mounted t o the arbor
(C) and secured with a draw bar (J) and nut (E).
Use the following procedure to install the spindle
assembly. Reverse the order to remove the
spindle.
When changing tools, making
adjustments, or doing clean-up and maintenance, always t urn the machine off and unplug
the machine from its power source.
1. Raise the arbor (C) all the way using the
handwheel located on the front of the cabinet.
Locking the Arbor
2. Locate the spindle lock (F) acc essible through
the door on the right side of the cabi net. Pull
out and rotate 90º right or left, resetting the
knob into the indent.
Turn the arbor ( C) by hand until it locks, then
verify that it will not rotate.
Installing the Spindle Assem bly
3. Thread the nut (E) onto the threaded end of t he
spindle (D) in t he direction indi cated by arrows
, A2). Tighten securely by hand.
(A
1
4. Thread the spindle assembly (B) and nut (E)
onto the arbor (C) and hand tighten only.
5. Insert the draw bar ( J) through the opening in
the shaft (H) just below the drive belt (G ). Turn
clockwise, fastening and securing it to the
spindle. Tighten the draw bar (J) with the
provided wrench (K).
6. Tighten the nut (E) with the wrench (K).
Shaper Cutter installation is described in the
following section. Note that at this time the
spindle holder i s still locked.
Spindle Assembly Removal
Referring to Fi gur e 15:
The spindle hol der must be locked as descri bed in
Spindle Assembly Installation, step 2.
1. Remove the dr aw bar (J).
2. Loosen the nut (E) then, using the wrench (K)
continue to turn until the spindle attachment
breaks free of the ar bor .
Figure 15
15
Shaper Cutter Installation
Note: Spindle installation is described in the
previous section.
When changing tools, making
adjustments, or doing clean-up and maintenance, always t urn the machine off and unplug
the machine from its power source.
Locking the Spindle
1. Locate the spindle lock (F, Fig. 15) accessible
through the door on the right side of the
cabinet. Pull out and rotate 90º right or left,
resetting the knob into the indent.
Attempt to turn the spindle (B, Fig. 15) by hand
to verify that it is l oc k ed and will not rotate.
Installing the Shaper Cut ter
Referring to Fi gur e 16:
1. Place the shaper cutter (A) ( not incl uded) ont o
the spindle, ori ented in the proper direction.
2. Place the spacers (B) and keyed collar (C) onto
the spindle.
Note: Spacers come in several widths and the
stacked select i on (B) must be such that the t op
of the keyed collar (C) sits slightly above the
top of the spindle (D ) . This will ensure suffici ent
pressure to properly secure the shaper cutter
(A) when install ation is complete.
3. Install the pronged w as her ( E ) and s oc k et head
cap screw ( F). Tighten screw with t he 8mm hex
wrench provided.
Unlocking the Spindle
4. Pull out the spindle lock (F , Fig. 15) acc essible
through the door on the right side of the
cabinet. Rotate 90º right or left, resetting the
knob into the indent.
Using gloves to prevent injury from the
shaper cutter , turn the spindle (B) by hand to
verify that it turns freely.
Router Collet (Optional) Installation
1. Locate the spindle lock (F, Fig. 15) accessible
through the door on the right side of the
cabinet. Pull out and rotate 90º right or left,
resetting the knob into the indent.
Attempt to turn the spindle (B, Fig. 15) by hand
to verify that it is l oc k ed and will not rotate.
2. Place the router collet (A, Fig. 17) onto the
spindle (B, Fig. 17) and secure with the
wrench (K, Fig. 15) provided.
Figure 16
Figure 17
3. Unlock t he spindle by pulli ng out the lock knob
(F, Fig. 15) accessibl e through t he door on t he
right side of the cabi net. Rotate 90º right or left,
resetting the knob into the indent.
Turn the router collet (A, Fig. 17) by hand to
verify that it turns freely.
16
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