Powermatic Better By Design 1150-A Maintenance Instructions And Parts List

Model

1150=

MAINTENANCE

AND PARTS LIST

15"

(381

mm)

Drill

Press

INSTRUCTIONS

/

Better

McMINNVILLE,

,_.

.~

By

TENNESSEE

.-

..

~

-

Design@

®Iiii®

e15·473

5;;51

'Z-l1~

37110 0

.

AC

CC/JO

;

0/'1

III

7

FORWORD

SAFETY

This

Model

safety

before

FI

manual

1150

through

operating

RST

has

A

Drill

the use

In order to obtain

ions

in

the operating instructions and maintenance manuals carefully.

The

specifications

Powermatic's time

without

This

(blades.

of component

policy

obligation

Powermatlc, its

authorized

manufactured

of

delivery

date Powermatfc period.

This

maintenance

becomes

days

from

warranty

lubricants.

removal.

effective

date

been prepared

Press..

of

the

machine

maximum

put

forth in this manual were in effect at the time

of

continuous

on

for

the

Its

owner

purpose

and those responsible

aside from

proper

accepted practice.. Read the

..

life and efficiency

improvement,

the

part

of

Powermatic.

from

your Powermatic

changes

WARRANTY

a DIvision

by

wilt, at Its

warranty and

does

shipment

manufacturer's

of

dIstributors

from

of

DeVlfeg-Bullard Inc.,

of

Powennatlc

its authorized distributors

option, applies

safety set

only

if

delivery

not

etc.);

for

Powermatlc

to

repair

only

forth

the

accompanying

to

the

apply

to

el~trtcal

service

local

be free

Morrison

products

of

defects In material and

or

replace

to

products

In the catalogs, manuals,

original

items

and

aulhoflzed

card

purchaser.

that

would

motors

and

reinstallation.

repair

and

or

2000

hours

any

product

which

Is fully

and

normany

components

Claims

station

Road,

the

are

and/or

properly

be

for

of (or

used

relating

maintenance

safety

to

these specifications

McMinnville,

original

consumed

which

service.

purchasers workmanship use,

whichever

component

In

accordance

Instruction

completed

are

to

for

the

maintenance

and

operations

and

operating

Drill

of

publication. However, owing

Tennessee 37110 ("Powermatlc") warrants to

or

warranted

electracal

for

a perfod

occurs

part thereof) proving defective

with

sets furnished

and returned to

require

replacement

by

components

instructions

Press

such distributors, all

of

twelve (12)

first.

During

all instructions

by

Powermatlc. This warranty

PowermatIc

their

manufacturer;

must

follow

may

months

said

warranty

as

due

to

be

of

a Powermatic

is

to

thoroughly

all the instruct-

be

made

products

from

during

to operation,

within

ten (10)

normal

or

the

taken

to

promote

at

the

period

said

wear costs

the

to

any

ORr

LL

Read

1.

limit~tions

belt

ThIS

warranty

(2)

accident,

tampeflng. bea"ng repaffs

To

obtaIn

from

whom

product

proof

of dIrectly how

and provided returned to

repalrtng delIvery. shall

Powermat,c's

THIS IS

BY

LAW.

HEREBY

LOSS,

DAMAGE. OR EXPENSES DIRECTLY

OTHER

VENIENCE. OTHER

PRESS

understand

guard

is

null

neglect.

alterations

,ts

anginal

required

the

you

was

delIvered

purchase.

If

your

v.here

to

alfow

Without

or

FOB.

POWERMATIC'S

INCLUDING

LIMITED

CAUSE

AND

WARRANTY.

SAFETY

and

damage

or

serial

due

to

natural

fastest

possible

purchased

to

Should

claim

IS

covered

service

WIll

correctIon

I[S

pnor

replac,ng

(return

OR FOA CONSEQUENTIAL

(at

freight

liability

ANY

TO THE

lOSS

OF PRODUCTION). THE

EXPRESS OR

INSTRUCTIONS

and

hazards

of

this

machine

void

repairs number

you,

Cl(cumstances

wrttten

SOLE

WARRANTIES

DURATION

follow

if

the

product

Of'

other

outs,de

plate.

causes

warranty

the

product

(3)

a

description

by

thIs

be·provtded.

by

customer

authortzat.on.

Powermat,c·s

patd

by

under

this

WRIITEN

OF THIS

IMPUED.

the

associated

to

serve

has

circumstances

of

This

or

service

SpecifYing

warranty.

On

customer) warranty

WARRANTY.

safety

been

P(YNermat'c·s

warranty

acts

of

God.

you

(')

of

the

prohibit

personnel.

option)

FOR

you

your

simple

Powermatic's

products

Powermat,c's

exceed

MERCHANTABILITY

WRITIEN

OR

INDIRECTLY

DAMAGES

WARRANlY

SHALL

and

with

a 1

as a reminder

subjected

beyond

factory

does

not

must

first

the

problem

warranty

Powermatlc

ANY

BE

notIfy

product

for contacting Powermat,c

replacement

obligatIon

whIch

the

purchase

AND

WARRANTY.

CONTAINED

MADE

operating

150

A Drill Press. A

of

basic

to

(1)

misuse.

Powermatic's

nor

authorized

apply

to

in

writing

by

catalog

which

the

dlstflbutor

dIstrIbutor

assumes

under

are

determined

factory.

and

prace

ALL

OTHER

OR FITNESS FOR A PARTICULAR PURPOSE. ARE

POWERMATIC

TO

WlTHOUT

BY OR ON BEHALF OF

instruction

safety

control;

normal

number

you

seek

Will

or

repairs.

no

thlswarranty

on

inspection

paid

WARRANTIES

THE

USE

HEREIN

safety

practice.

abuse

Of

improper

(3)

by

'Near

the

warranty then

responsibilIty

by

for

LIMITATION.

modifications.

Powermat,c;

and

tear.

authorized and

serial

contact

provide

installatIons

Powermatic

by

the

product.

SHALL

OFITS

PRODUCTS OR

MAY

NOT

POWERMATIC.

found

rules decal

or

corrosion.

Powermatic

number.

servIce.

the

Pow-ermatlc

you

WIth

for

pr<X1ucts

shall

be

to

Powermatlc.

VVHICH

NOT BE

lOSS

BE

MODIFIED

in

this

service

or

disassembly

to

any

product

abrasion.

distributor

(2)

the

and

(4)

eVIdence

InstructIons

instructions

whIch

exclUSIvely

be

defectIve

In

MAY

BE

llABLE

FROM

OF TIME.

manual..

is

installed

storage;

not

date

the

factory

as

WIll

are

limIted

upon

no

event

IMPLIED

FOR

ANY ANY

INeON·

AND

NO

Know

or

of

to

be

on

the

2.

Grounding

grounding used,

make

cedu re

indicated

the

drill press: Make certain

lead

is

certain

by

included

that

the

in

the

grounding

National

the

incoming

Electric

that

lug

Code.

the machine frame

electrical

connects

service.

to

a suitable

is

electrically

In

cases

ground.

grounded and

where a cord and

Follow

the

grounding

that

plug

a

are

pro-

-------

--

3. Eye Safety: Wear

the

drill

press.

an

approved safety face shield, goggles or glasses to protect eyes

when

operating

4. Personal Protection: roll up sleeves above the elbow. Remove

type

footwear

should

exposure allowed

5.

Work Area:

Keep other foreign material, and sure the table

is

Before operating the machine, remove tie, rings, watch and

all

outer

loose clothing and confine long hair. Protective-

be

worn.

in

Section 1910.95

the floor around the machine clean and free

free of chips, tools and everything

r1@aring

protectors

of

the OSHA regulations. Do Not Wear Gloves.

oil, grease or coolant

shoufd

to

minimize the danger of tripping or slipping.

else

be

used

where

of

tools, tooling, stock scrap and

not

required for the task to be performed.

Powermatic recommends the use of anti·skid floor strips on the floor area where the

ally stands and lighted and ventilated. Provide for adequate work space around

6.

Guards: Keep

that

each machine's work area be marked off. Make certain the work area

the

machine.

all

machine guards

in

place at

a~1

times when

the

machine

the Machine with the Guard Off.

7.

Do

Not

Overreach: Maintain a balanced stance and keep

8.

Maintain Tools in

Top

Condition: Keep tools sharp and clean for safe and best performance. tools can increase the feed force required and can result the

work

to

be pulled free from its holding device. Dull

duce a straight hole.

9.

Use

the Proper Speed and Feed: A table

in

selecting the correct speed and feed rate for a variety of materials.

suit the material supplier for correct speed

is

provided

and feed rate. Adjust speed on variable speed models

only with the power on. On step cone models, make sure power

a complete stop before opening the access

door

to

your

body

in

burning the stock

or

improperly sharpened drills will

in

the operating instruction manual

change speeds.

under control at all times.

For

is

off and

other

jewelry and

noise exceeds the

operator

is

in

use.

Do

Not

or

seizing up, causing

materials

the

not

shown, con·

spindle has come to

level

Be

norm

is

well

Operate

Dull

not

pro·

as

a guide

of

..

10. Never Drill Freehand: Always block causing

the

work piece, jig,

or

fixture

11. Remove Key Chucks: When a key chuck

lock a tool chuck and could result

in

the chuck. If

it

is

in

serious injury.

or

clamp

to

rotate

is

not

removed, starting the spindle can cause

the

work piece. A drill

with the spindle and can cause serious injury.

used, remove

12. Hand Safety: Keep hands away from the spindle when is

chips when the spindle

under power and never use

rake. Chips are razor sharp and can

cause serious

the

injury.

Rotating Under Power.

13. Spindle Rotation:

14. Machine Adjustments: Make all machine

speed model

15. Machine Capacity: Do Not

requiring more than the rated horsepower

life

of

the machine and could cause the breakage

16. Avoid Accidental Starting: Make certain

power to

the

Be

sure

the

rotation

of

the

spindle

is

adjustments

or

feed rate on machine equ ipped with power feed. .

attempt

to

use

the

machine beyond its stated

of

the

motor. This

of

parts which could result

the

motor

switch

machine.

bit

or

tap can seize up

it

immediately

the

machine

after using

is

under

it

to

lock

it

to

be

thrown

off the

power. Never clear

hands to clear chips; use a brush or chip

Do Not Change Tools

correct for

with

is

the

power off

type

use

in

the

"off"

tool being used.

except

capacity

witl

position before connecting

with

the

speed

reduce

in

personal injury.

on

or

for operations

the

Spindle

a variable

productive

or

un-

17. Careless Acts: Give the work you are doing

a conversation, and "horseplay" are careless acts

your

undivided attention. Looking

that

can resu

It

in

serious inju ry.

around,

carrying on

3

18.

Job

Completion:

turned is

and never clean chips

off

complete, he should clean the machine and

and

the

If

the

spindle

with

operator

come

the hands;

leaves

the

machine area

to a complete

use

a brush

for

any reason,

stop

before he departs. In addition,

work

area.

Never clean the machine

or

chip rake.

the

drill press should

if

the

with

be

operation

power on

19. Disconnect Machine: Before

20.

Replacement

otherwise,

21. IVlisuse:

Parts: Use

the

drill

Do

Not

poses, Powermatic disclaims any real

that

may

result

power

in

Spindle

Quill

Column Outside Column Wall Column Column Length, Bench

Travel.

Diameter.

Length,

Table Working

Utility Tilting Production

Table

Base Working Capacity Capacity Throat

Spindle

Variable

Step

Weight

in

Depth

Speeds

1800 R 1200 RPM

Pu

tley Models

1800

RPM

1200

RPM

Nets.

nor

writing

. . .

. . . .

Diameter

Thrickness

Floor

Surface

Table.

Surface

Cast I

ron

Steel "

. " " .

Speed Models

PM

Motor Motor

" " .

from

with

a

by

Powermatic.

..

.

Model .

Model.

. . . .

.

. .

. . . .

performing

only

press

warranty

use

the

1150 A Drill

the

use.

motor

with

. .

..

. . . . . . . .

any service

Powermatic

or

factory

or

maintenance.

authorized

and guarantee will be null and void.

Press

for

other

than its

or

Do

Not

a speed

implied

equip a 1150 A

greater

SPECI

warranty

Drill

than

1800

FICATIONS

and holds itself harmless

Press

rpm unless specifically

replacement

intended

with a motor

use.

parts

and accessories;

If used

for

other

for

any

larger than 1 horse-

authorized

" .

.. . 6"

·

2-3/16"

. .

· .

3/16"

66"

42"

. .

10"

x

11"

(254 x

.. . 10" .

x

12" x 18"

13"

x

15Y2"

14"

(254

(305 x 457mm)• e • • •

(330 x 394mm)

· .

5/8" 1/2"

g

450-4800 300 -3200

. . 400 - 840

260 -560 -1050 -1875 -3550

c • • • • " • " " " • •

..

1580 -2800 - 5300 R

pur-

injury

to

do

so

(152mm)

(55.6mrn)

3"

(76mrn}

(4.8mrn)

(1676mrn)

(1

067mrn)

279mm)

x 356mm)

(15.9mm) (12.7mm)

7Y2"

(190mm)

See Catalog

RPM

PM

RPM&

DIMENSIONAL

DRAWING

7'

-

-(

, I

I

10

:~

I'

i

! I

--11~

r-

I I

,

f--

--

;-.-_...

~~

J

15 ~ - •

_.

20

-

t-o:=

]~ !

r

I

i

I

So

I

1-

~_-,"*J

~~~¥

12~1

16~

c)c)

+ 0

I

=J

I l

10-1

~14

----1

II

21~

8

PhDD.

TABLE

11

I

14

TILT.

TABLE

18~R

PROD.

UTILITY

TABlE

5

MACHINE

INSTALLATION

RECEIVING:

ADJUSTMENTS

AND

MAINTENANCE

Remove

immediately.

and spindle

drill

press

from

shipping container and check

Attach

with

accessories shipped

a good commercial solvent. Read

maintenance and safety instructions.

I

NST

ALLATI

Mount

and table

head available

1.

Place a·brock

2.

Loosen head

3.

Turn

4.

Lock through

5. If the above procedure

lift

6.

After the head.

ON:

machine on a solid

of

the machine have been lowered on

to

raise

the

head, proceed

of

wood

locking

handle

head again

counter

handles,

- clockwise (toward the

with

4.

head and one

head

is

This

to

at

proper

will

prevent head

handle loosening and

foundation

as

between spindle nose and

bumping

Jacking handles, raise table

is

too

slow,

height - - secure

with

drill

and

lag

follows:

them lightly

use a minimum

locking

tightly,

from

falling

press,

instruction

to

the

floor

the

top

operator).

to a position

the head locks then

if

loosened

for

damage.

then

clean

Report

protective

manual

through

column

of

table.

to

make certain

Head

of

three men

make sure the safety

for

holes

for

convenience in packaging. If a crane

they

will

move

just

under

to

..

swing drilling operations.

any damage

coating

thoroughly

provided

release.

upward

spindle nose and repeat steps 2

move

head

collar

in

6""

to

your

from

table,

for

assembly alignment,

base

of

drill

its

proper

is

locked

height;

in

distributor

column,

press. The

is

two

place

under

base

not

to

Visually

7.

MULTIPLE

In the

assemble the supports and more than one piece.

guarantee alignment precision level and level using the

in

MOTOR

Step Pulley

case

legs.

If

your

installation

a.

b.

c.

align spindle

SPINDLE

of

multiple

legs

bolt

INSTALLATION:

Models-

machine was ordered

easier.

Place

motor

Raise

drill

mount,

Loosen base cause excessive

using (4)

motor

clamp

MODELS:

to

multiple

legs

securely

In

of

table surfaces.

pulley

press table

base

to

rear

vibration,

with

table and

spindle models, the

spindle models,

ioining

less

on

motor

as

5/16-18

clamp (Fig.

for

light

base.

legs

are

not

attached

carefully

into

position.

table halves,

It

jackscrews

motor,

shaft and insert

shown in Fig.

hex nuts.

2)

belt

tension and

shaft breakage, bearing noise and wear.

The use

is

imperative

provided

or

if

the

Align

place

1.

belt

support

tables

alignment

that

in

the

motor

key.

Place

motor

and spindle

over

turn

is

motor

pulleys

lock, screw

to

the

machine

of

multiple

pins

provided

mu~tiple

legs.

Lag machine

being replaced,

upright

and

table,

spindle models are

spindle tables be

pulley

into

clockwise

they

are packed separately.

on

forklift

before securing bolts. These pins

to

floor

the

following

on

table

and install

and

tighten

lowest

speed grooves. Push

to

lock.

tines

or

at

carefully

through

instructions

motor

Too

other

temporary

times

shipped in

leveled. Use a holes provided

will make

motor

pulley

much

to

setscrews.

tension

To

motor

will

Variable

Powermatic ordered a.

6

Speed

Remove variable

then

less

remove

Models

prefers

motor,

or a motor

guard

-

to

ship all variable speed

is

being replaced,

speed

control

retaining

hub

screws

by

and

drill

presses

the

following removing lift

guard

with

the

mounting

from

motors

instructions

machine.

installed; However,

apply.

screw (Fig. 3), and

if

pulling

the

machine was

it

off

the

shaft

BELT

..

)_._~~~_~

&-----f--,~

~

F"--M0 TOR

SHEAVE

-18

HEX

NUT(4

REao)

MOWR

sa

MOTOR

H~DC7

-;

FIGURE

INSTALLATION

VLOCK

/

[BELT

1

SCREW

SPACER

USED ON

LENGTH

MOTOR

MAY

BE

DEPENDING

OF

C

'----------'

..

)c:=

(' @

BELT

o

FIGURE

2

TENSIONING

o

-

7

---""_.-...

b. Raise

c.

d. Before replacing guard -

drill

press table and

motor

to

motor

mount, Place variable speed between halves and side

of

the pu lIey flange.

belt

shouId

pulley

be

and move

in a

on

lock

using (4)

motor

pulling

pulley

outward

temporarily horizontal shaft

until

in

position

5/16-18

on

motor

on belt. Insert

plane. If

belt

is

speed range.)

e.

Remove handle - - replace guard, then

NOTE:

CHANGING

Speed changes clamp When speed choice

(F

The

top

SPEEDS:

ig.

2)

above operations are easier

of

column)

on

step

and pu

is

made, move handle

pulley

II

handle

since

it

is

models are

toward

control

easier

operator.

to

Speed changes on variable speed models are to

variable

If

spindle speed does ometer drive

drive

and adjust

(see

Fig.

mechanism

by

4)

clockwise

will

not

appear

unlocking

to

decrease speed and

result

the

if

speed

to

match the dial speed

setscrews in

(Fig. 1). Place

hex nuts.

shaft (spring

key

up);

in

replace variable speed

belt

is

cocked

at

level. Secure setscrew.

hub.

Machine

to

remove

to

be made

rear to

perform

Belt

for

be made is

adjusted

the

with

the

belt

with

is

now

proper

ONLY

on

upper

head raised

guard

the

free

tension and

while

variable speed

sheave

counterclockwise

motor

open

on

pulley

keyway,

control

an

angle,

(See

section on changing speeds

is

now

ready

with

machine

to

move

WHILE

machine

half

and

to

increase speed.

table in

by

then

tighten

hub

(Fig. 4).

shut

off

for

to

its

maximum

this

position.

not

running·

to

any

lock

the

MACHINE

is

not

unit

- - check speed

turning

upright

position

and attach

placing variable speed

screws in the

Turn

machine

the

motor,

bottom

on.

loosen

for

operation.

of

the

motor

IS

height

. loosen

5 speeds available.

base.

RUNNING.

(flush

motor

running.

with

the

top

nut

on the spline

belt

The

motor

setting

with

base

Damage

a tach-

~-

To

set speeds, adjust cam outside of The A

fter

a tab

INSTALLI a.

b.

c.

diameter

the belt.

upper

If

sheave on the spline

adjustment

of

the

lockwasher

NG

Wipe

off

sure

no

foreign particles are Apply a light collar rotating

on

and

When removal

there

CHUCK:

the

to

hand and using tinued

chuck

LL

QUI Lateral

pensate a.

Be

b.

Squeeze

rotation

off

as

ADJUSTMENT:

play

or

bellmouthing

for

wear between the qu

sure

quill

slotted

compensate

of

spindle sheave.

is a minimum

lock

the

into

No.

33

spindle taper and tapered

film

of

the

threads at end

tighten

of

the

chuck

of

the

damage

lock

could

handle (Fig. 6)

head casting

for

wear

but

to

minimum

driver

setscrews

the

nut

oil

on

the

chuck

is

RPM, adjust

Move

motor

of

slack,

has

two

bring

the

to

lock

left

on these surfaces

spindle

of

spindle.

collar

with

required - -

key handle, loosen

collar

will

force

result

to

chuck, spindle nose and spindle bearings.

can develop between

ill

and head, proceed

is

loose.

together

do

not

restrict

the

setscrews lock

its

taper

drill

the

chuck

slightly

free

by

means

back

until

motor

and

which

nut

down

position.

socket

which

and place

Hold

spindle

chuck disconnect chuck

motion

collar

off

tapered spindle.

the

quill

as

follows:

by

tightening

down

of

nut

on

the

belt

system are

must

against

in

chuck

cou Id

chuck

has

minimum

be

body prevent

on end

pulley

properly

unlocked

the

hub

(Fig. 5)

with

spline

proper

of

one hand

of

play. Pull

for

of

the

with

spindle

driver adjusted in

seating

key.

power

by

source.

turning

Hold

counter

NEVER

top

- clockwise (Fig. 5). Conattempt

and head casting bands due

bolt

(A).

Apply

or

return.

to

flush

out

the

sheave

upper

sheave and bend

a clean

of

the

(F

ig.

5). Screw

to

keep spindle

spindle

just

pulley

to

drive

to

wear.

enough pressure

belt

on

one side

this

position.

to

be moved.

cloth.

two

with

or

wedge

To

with

Make parts.

chuck

from

one

com·

to

QUI

LL

Spring ment

tension

should be spindle ing

quill

entire

housing assembly clockwise the

position.

RETURN

drilling

spring housing (B), DO

(NOTE:

SPRING

for

return

attempted

or

tapping head

The

ADJUSTMENT:

of

spindle,

after

unless absolutely necessary.

is

used.

NOT

flat

of

the spring housing

aof the spring housing.) Reset lockscrew

hole

If

adjustment

allow

number

(A),

drilling,

the

housing of

turns

pilot

make sure

has been pre-set Adjustment

is

necessary, loosen

to

turn

in

your

necessary

is

lined

up

with

point

of

screw mates

will

to

at

the

factory.

probably

lockscrew

hand,

cause

the

or

the

spring loading

to

No

be

required

(A) (Fig. 7)

spring

quill

flat

will

to

on the housing

further

if a multiple

unwind.

return

hole

on

while

to

the

journal.

adjust-

holdTurn

its

up

body

VIS

FIGURE 3

GUARD

REMOVAL

FIGURE 4

VIS SPEED ADJUSTMENT

v.S._,

:~"-lTRO~

"'!UB

I

SPINDLE

THREADS--~~:Jt-

CHUCK

FIGURE 5

KEY CHUCK

...

TiGHTEN

lOOSEN

KEY

INSTALLATION

~

CHUCK

COllAR

QUILL

LOCK

HANDLE

QUILL

0

r-==

............,,:

R

~

FIT

@

[j]

t--

(A)

FIGURE 6

UP

ADJUSTMENT

!.

p

@

L.-

'-'-

r!

0

-

~

h

u......u

9

"'-

..

REPLACING

To

change the

1.

Hold wind

2.

Loosen setscrew (C) (Fig.

SPINDLES

quill

return

slowly,

by

depth stop.

3.

Lower assembly

To

change spindles,

1.

Loosen setscrew in

of

2.

With come

3.

Use

4.

To

5.

When replacing

6.

When replacing

7.

If tongue on spring tension

quill

assembly

will

then slide

quill.

hard

rubber

out

of

the

an

arbor

press

replace spindle, reverse above procedure.

necessary, remove

return

as

LUBRICATION:

ON

assembly

QUILL

for

ASSEMBLY

any reason, proceed

spring housing (B) in

allowing

follow

mallet

housing

to

the

out

to

6)

and remove

position

of

head.

turn

the above steps, then (Fig.

collar

or

(A)

block

to

reach this screw, insert a 5/32"

of

quill.

to

remove bearing (C).

collar

(A),

remove all end play

quill

in head casting, rotate spindle,

lock

ring (F) and cover plate (G) (Fig.

spring (H)

instructed

is

properly

under

heading

left

in hand.

nut

where

wood,

inserted in

"QUI

as

follows:

hand

(see

Fig. 7))and loosen lockscrew

(OJ

on

bottom

the

turret

8):

tap spline end

from

spindle.

if

necessary,

slotted

LL

RETURN

pinion

of

end

SPRING

of

depth

shaft

can

Allen

spindle.

to

7) of

The

engage spline in

from

spring housing and make certain

pinion

ADJUSTMENT".

(A).

Let

spring un-

stop rod. Unscrew and remove

be

removed (E).

wrench

spindle,

through

with

pulley

Entire

hole (B) in

bearing

(C)

driver.

quill

top

will

shaft. Replace cover and adjust

;

"

All

ball bearings in

lubrication

1.

such

2.

A

are:

Internal spline

as

Fiske

Lube

twice

light

operation.

3.

Quill

return

squirt

4.

IMPORTANT:

can

equivalent.

5.

Apply

6.

Occasional dressing

Lubriplate

and qu ieter NOTE:

Use

using

running.

your

Powermatic

drive

assembly. Keep this area

Company

yearly.

film

of

oil

applied

spring should receive

or

small brush.

The

hub

to

quill

of

belt

operation.

extreme

paraffin

care when

bar, do

drill

"Lubriplate".

to

the

quill

oil

area

of

variable

pinion

with

every

spray

performing

this

only

press

are

sealed

Insert grease in

and

column

well

for

life, requiring

lubricated

the

hole at

will

reduce wear, prevent rust and assure

no

lubrication.

with

a good grade non-hardening

the

top

of

spindle

(SAE 20) once yearly. Remove cover plate and

speed

90

can

by

days.

type

this

turning

pulleys

belt operation

should be coated

dressing

orparaffinwax

and keep hands clear

the

sheaves

by

hand. DO

with a Dow

will

promote

of

NOT

corning

pinch

Points requiring

pulley

spline driver.

apply

GN Paste

longer

points. When

apply

with

grease,

ease

oil

with

belt

motor

of

or

life

10

o

I

FRONT

REF.,

HEAD

nOM

VIEW)

FIGURE 7

QUILL

REMOVAL

FIGURE 8

SPINDLE ASSEMBLY

SETSCREW

o-SRINE

1--+1E'---S

(TAPER

OR

KEYCHU(K)

Ct.

E

SOCKET

o

~RTISE

ATTACHMENT

INSTALLATION

IMPORTANT NOTE: Mortise attachments cannot be installed'on Morse To

mount

bolt

locknut

Insert proper size hollow chisel (with discharge hole

between shoulder on

head

mortise attachment, remove quill

at rear

bott

(B).

(D).

of

quill. Replace

top

Insert

drill bit into chisel allowing shank

yoke

of

chisel and

yoke

(Fig.

9)

by removing locknut (8) and loosening yoke clamp

with chisel housing (C). Insert depth stop rod into housing and replace

to

left if possible) into chisel housing. Insert a dime

bottom

of chisel housing. Lock chisel

to

extend as far as possible into chuck jaws. Apply

Taper

in

Spindle Models

..

place temporarily with square

pressure against bit end with a wood block and while holding, pressure tighten chuck jaws securely. Remove

dime and move chisel up against chisel housing.

as

tables

pictured

in

Fig. 9.

The

mortise attachment

lockscrew

is

now ready

(0)

tightly. Affix fence assembly

to

use. Use

short

pecking strokes on

to

tilting

all

Set

mortise operations.

If

chisel end begins Pressures exerted during mortise operation will sometimes force drill clearance gap. A loud squeal

to

turn

blue, check chisel for sharpness and clearance between end

bit

deeper into chuck jaws, reducing

is

usually an indication

of

insufficient clearance.

of

drill

bit

and chisel.

12

GUARO ASSY.

(2250091)

GUARQ ASSY.

(2250092)

MORTISE

(nOOR

MTGJ

(WITH

eAsE)

FIGURE 9

ATTACHMENT

rOOT

ASSY

(2192003)

INSTALLATION

rEED

TROUBLE

SHOOTING

HINTS

TROUBLE

Exce~~ivg

I

Motor

Noisy Operation

Drill

Up

ori

II

Excessive

or

Work

Loose

Vibration

Stalls

or

Tool

or

Burns"

Leads 0

Drill

Wobble

or Fixtu

or

Spins.

Heats

ff

Work

Runout

re

Comes

'I.

2.

3.

4.

1.

-,

2.

3. V/S

4.

5. Bad

1.

2.

3.

4.

1.

2.

3.

4.

5.

6.

1.

2.

3.

4.

1.

2.

3.

1.

PROBABLE

I

mproper

Uneven Motor

belt

or

belt

spindle

CAUSE

tension.

wear (hard spots).

pulley

out-of-

-l-""'"

REMEDY

Adjust

1.

Replace belt.

2.

Balance

3.

belt

or

tension.

replace

balance.

Replace

Bad

motor. Over feeding. Dull

drilL

belt Motor

riding on

not

building

inner

up

cone.

to

running

speed.

motor. Excessive

Improper quill

Noisy Noisy

Excessive speed. 1. Reduce speed. Chips

Dull Feed rate Rotation

Failure coolant

No

Cutting

Quill Bearing play.

Bent

Bearing Drill

chucks. Failure

work

vibration.

spline. motor.

not

clearing.

tool.

too

of

drill

to

use

(on steel).

drill

spot.

lips on

loose in head.

drilt.

play.

not

seated

to

clamp

holding

adjustment.

slow.

incorrect.

cutting

drill

device

oil

off

properly

workpiece

to

or

center.

in

or

table.

4.

Reduce feed rate.

1.

Sharpen

2.

3. Re-adjust V/S belt.

4.

Replace fuses in all three

.

motors

5. Replace

Check remedy

1.

vibration.

Adjust

2.

quill Lubricate

3.

Check

4.

motor

Use

2.

3. Sharpen

Increase feed enough

4.

Reverse

5.

wiring

J

Use

6.

Center

1.

Regrind

2.

Tighten

3.

Check bearings and reseat

4.

necessary.

Replace

1.

straighten.

Replace

2.

Loosen, reseat and

3.

Clamp

1.

device

motor.

drill

or

repair

and replace

motor.

quill

(refer

adjustment).

spline.

motor fan.

pecking

cutting

operation

tool

motor

diagram).

oil

punch

drill.

quill

drill.

or

reseat bearings.

workpiece to

table

"

,--

problem

and keep sharp.

motor.

regs

on three phase

if

under

to

bearings

or

replace.

rotation

or

coolant

or

center

(refer

to

Do

not

tighten

or

su

rface.

pulley.

Check

necessary.

excessive

paragraph on

or

for

to

clear

to

clear chips.

(refer

on steel.

drill

quill

or

attempt

chuck.

work

holding

--,

loose

ch

ips.

to

motor

workpiece.

adjustment).

replace

if

to

f

I

13

:I:

m:I:

»m

0»

»0

en»

sm

~~

-<r-

IOJ

coS:

-<

"

...l

--

C/) .....

-OC/)

:0."

-:0

2-

G)Z

-iC)

m-<

-am

:t>"

cnJ:

:DC")

Oc

nO

-i

m

"'"

'\

12-/\

SET

LIEU IN

(49)COMPRISE

USED IS

9COJIS. RAPID

~6)THRU

NO.

STOP AND

ASSY.

ITEMS

I.

NOTES'

(12)

ITEM

OF

USED

COMPRISE

IS

(54)

ANLJ

THRU

9100016, TURRE T

ASSY.

(~U)

NO.

ITEMS

HANDLE

ASSY.

2.

(6\("/)

0)

(f

ANf)

LIEU or ITEMS IN

(8)

-0

---0)

,..}

'~

~

®~

~--=--@>

-G7

I

-

.@

_-@

I

,--@

~-@

't"

.

"

~,

~

~.

,,~

r,.

.-

~"',

~//

ij,

G)

~

@-

'-

"-

~-

~L'~«~ ~8)

--.,----, r;0

.........

.~

":

..

;;._~_

I ®

~O ~O;-~_

~

Qyr-----

I

I .

I@__ _

t

I

i

I

j®--.-

'''

~

m"

~

,

/

..

eJ

5~

@-

-~

~o~---

I

'''1

"-,

._.

1

,

--~~ct=::Ji\

-

"Jk~

__

I@

if£) ,

----@

----

..

0

-

® :

~-J

~~

'.

'

~

..".-

~

I, I

ONLY

SOCKET

ASSY.

(2640018)

TAPER

QUILL

ASSY.ONLY-·

(2640017)

~EYCHU(K

QUilL

NO.

PART

NO.

HEAD

ASSEMBl

DESCRIPTION

Y

CTY.

".------------------------,

NO.

PART

HEAD

NO.

ASSEMBLY

DESCRIPTION

QTY.

f

,

':l1440Q3

1

6670006

3144006

2

3

6060014

4

3737021 6804003

5

2240071 3406045

6 7 6714019

I 8

9

10

6430024 3586025

3268053

2670014

11

3526093

12 3526094

13

6626035

14

3670102 3528005

15

2695009

16 3268002

17

3695010

18 3406016

2640017

2640018

19 6715016 20 3096244 21

6060165

3640016

22

23

6060009

24

2749037

3749105

25

6118005

26

27

2440013

3277028

28

3448014

29

30

6861513

31

3526039

32

3661016

33

3104010

34

6715116

35

6813026

36

3298288

37

6716040

38

6518001

39

6718038

40

6804004

41

6715039

42

6515001

43

6714090

44

3936013

45

3528005 9100015

46

6515006

47

6715010

48

3055104 3689070

49

9100016 2268006

3406206

50

3670025

51

52 6715013

DRIVE

SPLINE

5)

RETAINING INTERNAL BEARING BEARING "0"

RING

PINION

GEAR

THRU

10) HANDLE SOC SHEAR·LOC QUILL HANDLE DEPTH

THRU

GRADUATED PLAIN SPRING DEPTH LOCK LOCK THRU HANDLE LOCK HANDLE KEYCHUCK 19 TAPER

19

CUP COLLAR BEARING SLIDING BEARING SPINDLE CHUCK TAPER TAPER JACOBS HEAD MENT) DRILL HEAD FLAT NUT, RETAINING SPRING HALF

-18 SPRING SINGLE HEX HEX HALF

-13

"0"

HEX HEX HALF

-20x

QUILL

LOCK

RAPID

49)

HEX FLAT

STOP

LOCK

TURRET

THRU

HANDLE PHENOLIC TURRET

KNURLED

HD

OPERATING

ADJ

15)

DEPTH

ADJUST NUT seR

18)

seR

THRU

SOCKET

THRU

PT

SOC

ONL SOCKET SOCKET

SLEEVE

PRESS

SLEEVE

WASHER

1/2-13

DOG

x 1/2

HD NUT,

DOG

x 1-1/4

RING

HD NUT

DOG

1/2

YOKE

NUT

SET

(IN

LIEU

NUT,

PT

BLOCK

SCREW

54)

KNOB

CAP

PIN,

KNOB

24) 23, &

QUILL

ASSY,

CHUCK,

COVER

SPRING

seR

SCR,

SOC

HANDLE

ROD

5/16-18x3/8

ASSY,

RING

DRIVE

SPACER

ASSY,

seR

KNOB

ROD

ASSY,

DEPTH

STOP

3/16

ROD

ASSY.

QUILLASSY,

QUILL

25)

SET

SCR,

(1

Y)

SPINDLE ON LY)

1/2"

LOCK

HEAD

LOCK

1/2"

RING

PT

SOC

HOUSING

3/8-16 x 2·1/2

1/2-13

PT

SOC

5/16-18

PT

SOC

STOP,

OF

STANDARD)

5/16-18

SET

(IN

LIEU

ASSY

(ITEMS

KNOB

CUP

PT

(lTEM5 1

(SHAFT)

(ITEMS

6

~.'4-20

x

5/8

PINION

(ITEMS

STOP

NUT

)(

5/8

(ITEMS

16

(ITEMS

ASSY,

5/16-18

SPRING

SET

w/33

ASSY,

SCR,

KEY·

(1

SPRING

MT

(WELD·

5/16

1/2

x 1-3/4 1

SET

SCR,

1/4

(ITEMS

46

THRU

SCR,

5/16-18

~

ASSY,

(ITEMS

OF

STANDARD)

50 &

51)

SOC

SET

SCR,

T~-cfRU

11

(ITEMS

x 5/16

x

1/2

50

1

- •

54 6420001 WOODRUF F

KE

Y

"1

2

1

2

1

2

1 1

1

i

1

2

1

1 1

1

I

1

1 1

1

I

1 1

1

2

1

1 1

1

3

1

!

1

15

VARIABLE

SPEED

@

I

ASSEMBLY

'/F:'

'C,

~

'&

I

,"CO'"

t~

~'~

I I i

® ®

I I I I

®®

@

®

I

\

VARIABLE

SPEED

ASSEMBL

Y

VARIABLE

SPEED

ASSEMBL

Y

--

NO.

PART

2404005

2298033

2305002

1

6626056

3406045

2

3268056

3

3301042 SPEED

4

6716123

5

3703013

6

32982"36

7

6516001

8

6716117

9

I

10

i

6715032

11

3673032

12

6095043

I 6515007

13

14

3936014

15

2076004

16 6670002

17

6813089 2719065

18 3096144

19

6623013 6060123

20 21

2719069

3719177

22

6765003

23

24 6864006

6549006

25

6714154

26

6861101

27 28 3062109 29 6077158

3387028

30

31

2042163 2250140

6714083

32

33

6458002

34

2250131 6710003

35

36 6860800

6510009

37

2388061

38

3119003

39

3119005

3330284

40

3312228

41

6747000

42

43

6861201

44

6715035

45

3277028

6716031

46

47

6861300

48 2719066 49

6515001

50

6861200

51

6861201

6470600

::>2

6470607 6470608

NO.

VIS

31

HOUSING

17)

SPEED

1

THRU

SPA HANDLE HANDLE

BUT

CAM CAM HEX

SLOTTED

3/8-16

HEX

VIS

BUSHING, .3125/.3115 10 x .4375/.4365

00

HEX VIS

VIS

RETAINING

I

BELLVILLE

VIS

18

BEARING DOWEL FAFNIR

VIS

FIXED

CUP

(ONE LOCK LOCK

HEX

FLAT

ANGLE

VIS

FLAT

MOTOR

VIS

DESCRIPTION

KIT

ASSY,

)

ASSY,

HANDLE & HUB

4)

ING

PIN,

KNOB

HANDLE

HD

SCR,

SHAFT HOUSING

NUT

3/8-16

HD

x

1-1/2

HD

SCA

ROLLER

x

3/8

JAM

NUT,

YOKE

CAM

ASSY

DRtVEN

THRU

25) COLLAR

BEARING

SLIDING

FLANGE

PT SOC

NOT

SHOWN)

WASHER,

NUT,

HD

seR,

WASHER,

BRACKET

BELT

KEY,

MOUNT

GUARD

(ITEMS 1 THRU

5/32 x 3/4

HUB

3/8-16

x 1 1

SET

CONE

5/16-18

RING

SPRING

SHEAVE

5/16

SHEAVE

SET

N-06

1/4-20

3/16 x 1/4 x 3·5/16

ASSY

x 1

SHEAVE

SCR,

5/16-24 x 1/2

W-06

x

1/4

BASE

(ITEMS

37)

BUT

HD

SCA

1/4-20

RUBBER GUARD TRUSS FLAT SPEED

ViS

42) IDENTiFICATION NOJ IDENTIFICATION MATIC) SAFETY SERIAL DRIVE

SHOWN)

FLAT HEX HEAD HEX LOCK MOTOR HEX LOCK FLAT ELEC RPM ELEC RPM

ELEC

RPM,

MOLDING

ASSY

HD

SCA,

WASHER,

NUT

PLATE

KIT,

DECAL

PLATE

SCA,

WASHER

HD

CAP

HD

SCR

WASHER

SHEAVE

NUT,

5/16-18

WASHER WASHER, MOTOR,

115/230V

MOTOR,

20QV

56FR

MOTOR, 3/4

230/460V,

NO.4

SCR

x

(WELDMENT)

10-24

NO.

10

(ITEMS

DECAL

(NOT

SHOWN)

x 3/16

5/16

5/16-18

3/8-16

x 1 2

3/8

ASSY

5/16

3/4

HP,

56

FR

3/4

HP, 3 PH,

TEFC

HP,

56

FR,

ASSY,

(ITEMS

PT

seR,

x 1

(ITEMS

3/8

ASSY

32

THRU

1/2

x

1/2

38

THRU

(MODEL

(POWER-

SHOWN)

(NOT

x

3/4

1 PH,

1200

TEFC

1200

3 PH, 1200

TEFC

QTY.

1

2

1

1 1

2

1

1 1

1

2

1

2

1

2

1 1

2 2

I 2

1

2

2Ft.

1

2 2

2

1

2

1

2

4

1

2 1

4 4 4

NO.

PART

6470700

6470702 6470707 6470712

6470602

NO.

DESCRIPTION

ELEC

MOTOR,

RPM,

115/230V,

ELEC MOTOR,

RPM

575V

ElEC

RPM ElEC

56

MOTOR,

230/460V 56 FR

MOTOR, RPM, 200V, 56 ELEC MOTOR,

RPM,

230/460V,

REVERSING

3/4

HP, 1 PH.

56

FA,

3/4

FR

3/4

TEFC

HP, 3 PH,

TEFC HP, 3 PH,

TE

3/4

HP,

FR,

3/4

3 PH, 1800 TEFC HP, 3 PH, 1200

56

FR,

Fe

ODP,

1800

lBOO

HIGH

I

QTY.

I

I I

17

STEPCONE A

\

SSEMBLY

I

e

18

'\1.

}/

J~

........,.,...-,..

NO.

1

2

3

4

5

6

7 8

9

10

11

12 13 14

15

16

17

18

19

20

21

22

23 24

25

26

27

28 29

30

31

32

33 34 35 36 37

38

39

40

41

PART

NO.

2381004

6077018

3062109 6861101 6714154 6330002

2042164 6715014

3718031

3387028

2250141

6710034 6122038

·6510001

3755258 2250133

2250132

6458002 6714083 6710003

6860800 6510009

2268025

3268002 3448032 3406016 6515001 6715143 2717003

3718032 6715014

"2388062

3119004 3119005 3330284 3312228

6747000

6861201 6336010 6715035 6861201 3277028 6861201 6861200 6515001

6470600

6470607

6470608

6470700

6470702

6470707

6470712

64-70602

STEPCONE

STEPCONE 1

THRU

VEE

ANGLE FLAT

HEX VINYL STEPCONE CUP STEPCONE FLAT KEY STEPCONE

10THAU

RD

WECKESSER HEX

SPRING

DOOR GUARD RUBBER BUT TRUSS FLAT SPEED

STEPCONE

ASSY LOCKSCREW STEPCON E HANDLE HEX FLAT

STEPCONE

(ITEMS

STEPCONE CUP PT SOC STEPCON E THAU

IDENTIFICATION

IDENTIFICATION SAFETY SERIAL DRIVE SHOWN) FLAT RUBBER HEX FLAT HEAD FLATE LOCK HEX ELEC

115/230V

ELEC RPM, ELEC RPM ELEC RPM ELEC

RPM

ELEC RPM, ELEC

RPM

ELEC

RPM,

REVERSING

9)

BELT

BRACKET

WASHER,

HO

SCA

GRIP,

P.T

SOC

HO SCA,

NUT

GUARD

ASSY

MOLDING

HO

SCA

HD

WASHER

NUT

(ITEMS

NUT

PT

SET

26

32)

DECAL

PLATE

SCR,

WASHER

GROMMET

HD

SCA

WASHER

NUT

MOTOR,

200V,

MOTOR,

230/460V

MOTOR,

115/230V

MOTOR,

575V

MOTOR,

230/460V

MOTOR,

200V

MOTOR,

230/460V,

ASSEMBLY

DESCRIPTIONS

SHEAVE

MOTOR

seT

SHEAVE

3/16 x 1/4

GUARD

20)

10-24 x 1/2

10-24

seR

BASE

MOTOR

LOCKSCREW

5/16-18

MOTOR

& 27)

SHEAVE

SET

PLATE

No.4

5/16-18

56

KIT,

1/4

1/4-20 x 3/8

.090

x 1 x 3

BASE

seR,

5/16-18 x 1/2

x 3

ASSY

CLAMP

1/4-20 x 1/2

3/16-H-FR

ASSY

(WELDMENT)

10-24 x 1/2

No.10

LOCK

21

THAU

HANDLE

MOUNTLOCK

seR

5/16-18

SHEAVE

SCR

5/16-18 x 1/2

KIT,

DECAL DECAL

(NOT

SHOWN)

(NOT

SHOWN)

x

3/16

5/16

5/16-18 x 3/4

5/16

*HP, 1

Fr.

3/4 FR., 3/4

3/4

FR

3/4

FR

3/4

TEFC

HP, 3 PH,

FEFC

HP, 3 PH,

56FR.

HP, 1 PH,

56

FR. HP, 3 PH, TEFC HP, 3 PH,

56

FR HP, 3 PH,

TEFC

HP, 3

56

FA,

PH,

(ITEMS

ASSY

..

5/16

(ITEMS

HANDLE

25)

KNOB

x 1-1/4

(ITEMS

(NOT

1200

TEFC

1800

TEFC

1800

TEFC

1800

PH,

1200

OOP,

HIGH

ASSY

28

RPM

~r

..."'"

p~

QTY.

,

2

1

,

4

2

4

1

1 1

2Ft.

2

1

2

1

2

1

2

1

4

I

19

PRODUCTION

@

TABLE

&-~~~S·--E-

-

ASSEMBLY

9-----

~

D'

_

@~

--

.-.

4.

@J

O'~t

I

,~

~

@

...

I

_.

1

---

20

~._-

PRODUCTION

NO.

PART

NO.

•

1

,~

,

t

i

:.~

2797033

2797.132 2268013

6624006

1 2 3268201 3

3268005

4

6670008

6626038

5

6626040

6

3701001

7

3838009

8

2729004

9

6064001

10 11

3237332 6716099

12

13

3237333

14 3743011 SPACER 2

3710007

15 16

6638004 3797303

17

2695019 3268002

18 19

3695014 3406016

20

2645003

6626033

21

3650005

22

6715118

23

TA66[; &

OEseR

PRODUCTION

1

THRU PRODUCTION (ITEMS 1 THRU TABLE ASSY

FLAT NYLON TABLE RETAINING SHOWN) SPRING SPRING

ELEVATING

BEVEL

HEAD THRUST WORM

HALF

x

SPUR

GEAR PIPE PRODUCTION PRODUCTION ASSY

HANDLE

LOCK

KNOB TABLE 21 RACK

3/16

TABLE 24" HALF

30)

RAISING

(ITMES 1 THRU

HD

PIN.

MACHINE

ELEVATING

RING

PIN,

1/4

PIN.

1/4 x 1·1/4

HANDLE

WASHER

RAISING

BEARING

GEAR

DOG PT SOC SET SCR.

5/8

GEAR

SHAFT

PLUG

1/2-14

(ITEMS

SCR

RAISING

THRU

27)

MOUNTING

x 2

ELEVATING

LONG

DOG PT SOC SET SCR.

BASE

IPTION

TABLE

17) PINION

3"

LONG

HANDLE

(ONE

xl

SLEEVE

TABLE TABLE 18

THRU

RACK

SPRING

ASSEMBLY

ASSY.

(ITEMS

SUB

ASSY.

HANDLE

3)

HANDLE

NOT

SHAFT

ASSY 1

3/8-16

LOCK

SCR

20)

ASSY,

(ITEMS

GEAR

RACK

5/16

OTY.

1 1 1 3

1

.

1 1 1

1

1 1 1

1

2

-18x3/4

24

6515001

25

3078026 6054002

26 27

3096042 3598023

28

6718055

29 30

6716114

31

3042121 1

32

6718056 3098209

33

34

3598023

"

35

6718055 3096008

36

37

9100014

HEX

NUT. THRUST STEEL THRUST

BRASSPROTECTORSETSCR PLUG. CUP PT SOC HD

WINYLOK

DRILL CUPPT SOC DRILL BRASSPROTECTORSETSCRPLUG

BEARING

BALL

BEARING

7/16 x 3/16

HEX

SCR.

PRESS

5/16-18

COLLAR

3/8"

DIA.

COLLAR

SET

SCR.

3/8-16 x 2·3/4

INSERT

8ASE

SET

SCR.

COLUMN

CAP 1

1/2-13

x 1/2 1

1/2-13 x 3/4

7/16x3/16

CUP PT SOC SAFETY

FINISHED

SET

COLLAR

BASE IN

SCR

LIEU

1/2-13 x 1/2

OF

CAST

2

30

1 1

2

1 1 2

2 1 1

'11

@ @

c

.:>i"l

NDL

E

TABLE

AND

LEG ASSEMBLY

I

1

g

,

l

,

:

~

I

..

I

-,

"

".

•

,

..

~

,

~

I

MULT SPINDLE

PART

NO.

3063075

1

6517001

2

3098208

3

6717020

4

6717018

5

6

3797016

7

3797017 3797039

8 9

379706B

10

3797038

11

3797067

12

3797037

13

3797066

14

2797122

15

2797124

16

2797014

17

2797125

18

2797015

19

2797126

20

2423007

21

2423008

NO.

COLUMN 1

SPINDLE

2

SPINDLE 3SPINDLE 4

SPINDLE

5

SPINDLE

6 8

SPINDLE HEX 1

SPINDLE 2

SPINDLE 3

SPINDLE

4

SPINDLE

5 6

SPINDLE 8

SPINDLE BENCH 1

SPINDLE

2 3

SPINDLE 4

SPINDLE

5

SPINDLE

6 8

SPINDLE HEX 1

SPINDLE 2

SPINDLE 3

SPINDLE 4

SPINDLE

5

SPINDLE

6

8

SPINDLE HEX 1

SPINDLE 2

SPINDLE 3

SPINDLE

4

SPINDLE 5

SPINDLE

6

SPINDLE 8

SPINDLE ONE

ONE TWO TWO THREE THREE

FOUR FOUR FIVE

T·SLOTS

FIVE

T-SLOTS SIX T·SLOTS SIX T-SLOTS

EIGHT

T·SLOTS

EIGHT

T·SLOTS TABLE

1

SPINDLE

2 3

SPINDLE

4 5

SPINDLE

6

SPINDLE 8

SPINDLE TAB 5

SPINDLE

6

SPINDLE 8

SPINDLE

I

TABLE & LEG

DESCR

MOUNTING

NUT.

7/16-14

MODEL

HD

SPINDLE SPINDLE SPINDLE

SPINDLE

SPINDLE SPINDLE SPINDLE

SPINDLE

END

LE

MI

CAP

DO

COLUMN

SCR,

TABLE TABLE

TABLE

LEG

LE

TABLE TABLE

TABLE

ASSY

LEG

ASSY

IPTlON

BRACKET

7/16-14 x 2-1/2

7/16-14 x 1-1/2

W/O

T-SLOTS

WI

T-SLOTS

W/O

T-SLOTS

WI

T-SLOTS

W/O

T-SLOTS

WI

T-SLOTS

WIO

T-SLOTS

WI

T-SLOTS

ASSY

W/O

ASSY

WI

ASSY

W/O

ASSYWI

ASSY

W/O

ASSY

Wi

~

ASSY

OTY.

1 2 3 4 5 6 8

1 2 3 4 5 6

8

1 2 3 4 5 6

8

1 2 3 4 5 6 8

4

8

12

16

20 24 32

1

2

1

2

NO.

22

23

24

MU LT

PART

6717015

3694005

.

6638004

NO.

SP

IN DLET

HEX

1

SPINDLE

2SPINDLE

SPINDLE

3

SPINDLE

4 5SPINDLE 6

SPINDLE

8

SPINDLE

TABLE

SPINDLE

1

SPINDLE

2

3

SPINDLE

4

SPINDLE

5SPINDLE

SPINDLE

6

SPINDLE

8 sa

1

SPINDLE

2

SPINDLE SPINDLE

3

SPINDLE

4

5

SPINDLE

6

SPINDLE

8SPINDLE

HD

CAP

LEG

PIPE

A BLE &

DESCRITPION

seR,

7/16-14 x 1-1/4

LEVELING

PLUG,

1/2-14

LEG

SCR

ASS Y

! orr

8 8 8

8

12 1:2

16

4

4 6 6

8

1

1 1

23

24

NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART

2797120

2440014

3406016 3448033 3268002

6861501

3448014 2440013

3797052 2797008 3096008

3598023

6718055

3098209

3042121 6718056 9100014

NO.

I

,

I

DESCRIPTION

UTILITY

THRU

UTILITY (ITEMS 1 THRU HANDLE TABLE LOCK FLAT HEAD HEAD MENT)

UTILITY TILTING SAFETY

BRASS

TABLE

7)

TABLE

KNOB

LOCK

HANDLE

WASHER,

SLEEVE

TABLE

COLLAR

PROTECTOR

7/16 x 3/16

CUP

PT

SOC

PRESS

SOC

BASE

SET

DRILL

CUP

PT

FINISHED

ASSY,

LOCK

3)

1/2 LOCK LOCK

ASSY

SET

seR,

COLUMN

BASE

seR

IN

LIEU

(ITEMS

1

ASSY,

(WELD·

SCR

PLUG

1/2-13 x 1/2

1/2-13 x 3/4

OF

CAST

QTY.

1

2

1 1

1

ELECTRICAL

MANUAL

SCHEMATIC

·.~i

.r,:';;

:~

:Il

.

"";~

"

'~

:.:.:

,4'

.

.;,

-1

:J

.:-!

'.

'6

~

~~

~'i

":'".."

.,

::~

''''

.~

,t

\

l

>

.\

g;

:\\

Ii

.,

"j

~f

~

:

..

OJ

3~

II

V

l2 l3

230

.;';

60",

.-

1I

230V

l2

---=-=-<>-If-_-jl~

3¢

l3

60",

,

230V

1I

----<::>--_---j~

l2

30

l3

60",

HI

TI

2PB

START

51

'7

0

-'-

o :

-L-

0

=

10L

1M

=

H4

10l

I TI

IT2 IT)

MOTOR

ITI

I

rTOR

STARTER

MOTOR

MAGNETIC

WITH

VOLTAGE

CONTRa..

LON

REF.

~~y)

TI

1M

iWlTH

~MR

MTR. I

REF.

SI

REF.

MI

1)bl:1b~

OTY.

I SWITCH ,FURNAS,

1

I

POWERMATIC

OTY.

(J0)

I

(10)

POIN£RMATIC NO.

OTY.

(J¢)

I

10) 6816105

POWERMATIC

6821014 6831068 6831069 6831070 6816119 6816138 6816122 6816126 6470600 6470607 6470608 6470700 6470702 6470707 6470712

6816111

6821014

NO

682i13S

6821134

NO

TRANSFORMER

SWITCH,

SWITCH

STARTER STARTER

ISWITCH, FURNAS,

"

STARTER ,MAG. W/XMR, 1~ ,24V,

MOTOR,ELEC,1f-P.

"

..

.

"

. .

"

.. ..

.

"

MFG.

FURNAS FURNAS

MFG. DESCRIPTION MAGNETIC, MAGNETIC

MFG. DESCRIPTiON MCMENTARY

IIS/230-24V, 237460-24 230460-IISV,

10,IISV,

"

3l2l

"

30,IISV,

"

I""

1200 RPM,

30,

1200

..

30,

1200

10.

1800

"

30

,1800

"

30,1800

"

3l2l

, 1800

DESCRIPTION

12

BA34P

12

BA24P

F\.JR'.lAS

,14BF328C

,FURNAS,

~o.£NTARY

V,

.24

RPM, RPM, RPM, RPM, RPM, 2JO/460 RPM,

I4CFI2

PB,

A..ISHl3IJT1(;N,B2813IB

SO

VA

75

VA

SO

VA

FURNAS 14CFI07013

..

14CFi0700

.,

V,

14BFJ2BJ7180

o.

148F328A71BA

"'¥Z

JOV,

200

V

230/460

IISP-JO

V,

575

V

200

V

BA7

8281318

56

V,

"

, "

V, "

.

I

71

FR

"

TRANsrnR~IFR

I-'RI\I.\RY

.'10

NOTE:

FOR SINGLE PHASE

\1(T('R:I<"

V(\l

TS

-----

UNITS,

II

I

H3

~II\

,,,~LI

THNSf(+\lfR

f'RIMIIF-Y

OMIT

~-."

H?

LINE

L2

I

yH4

.P.C

L3

<)

11

\,\',lnR

·"el

(>

~')

I?

13

:.iv

f'.

_

25

PART

NO.

1 6498001

6122007

2

6714114

J

4

6861100 6634044

5

6

6284073

7

6716007

6122023

8

6833009

9

--~~-_.~'

NO.

NOZZLE. CONDUIT RD

HD LOCK PIPE TUBE

300. SELF TAPPING PAN

x

5/8 TUBE BLACK

-'_

...........

DESCRIPTION

1/8-27 x 24"

CLAMP.

CAP SCR.

WASHER.

COUPLING.

ADAPTOR

1/8-27

CLAMP.

PLASTIC

-

.....

1/4

1/4-20 x 3/8

1/4

1/8

FITTING,

HD

C3053A-6

TUBE.

~~

SCR.

3/8

__

1/8

MBS

NO.8

~..,-

..

,..,-.y-II

OTY.

Ti-;-'-j-Sr-nVDLe---

(OPTIONAL)

NO.

1 1 1 1 1 2

2

2 4'

10

11

12 6634071 13

14 15 16 17

PART

6850015

3402002

6634081 6714018 6634020 6634038 6160002

NO.

---

PRESSURE

1/8 SINGLE MANIFOLD CLOSE HEX

BUSHING

SOC

HD FITTING FITTING

COOLANT

DESCRIPTION

VALVE.

SPINDLE

NIPPLE

CAP SCR.

PIPE. PIPE.

SYSTEM.

GLOBE

COOLANT

FITTING FITTING

1/4-20 x 3/4

1/2

x 4

1/2-14.

H-16

PIPE.

90

NO.

SYSTEM

v

13,

1/8 x 3/4

3/8 x 1/8

i

I

1

1 1 2 3 2 1

PRESS~

~

~'

.

.. I

COOLANT

KIT,

2,3

& 4 SPINDLES

(OPTIONAL)

I

t·

t

I

[

,

i

f

PART

f I

6634020

6634038

2

6634082

3

6634090

4

3462001

5

6714018

6

7 6638001

6634071

9

6850015

10

6284073

NO.

• 4 SPINDLE

DescRIpTION

FITTING 2 SPINDLE 3 SPINDLE 4 SPINDLE FITTING ELBOW 2 SPINDLE 3

SPINDLE 4 SPINDLE FITTING 2

SPINDLE

3

SPINDLE 4 SPINDLE FITTING 2 SPINDLE

SPINDLE

3 4 SPINDLE COOLANT 2

SPINDLE

3

SPINDLE

4 SOC

HD 2 3

4 PIPE

2 3

FITTING 2 3

4 PRESSURE

2

3

4 SPINDLE

TU8E

2 3

4 SPINDLE

CAP SCR. SPINDLE SPINDLE SPINDLE

PLUG. SPINDLE SPINDLE

SPINDLE SPINDLE SPINDLE

SPINDLE SPINDLE

ADAPTOR SPINDLE SPINDLE

PIPE,

SYSTEM

1/8-27

PIPE.

VALVE.

1/2

x 4

1/2-14,

3/8 x 1/4

1/4

CLOSE

MANIFOLD

1/4-20 x 3/4

1/8 x 3/4

GLOBE

FITTING,

90u FEMALE

HEX

BUSHING

NIPPLE

NO,

13.1/8

1/8-27

QTY.

3 3 3

2 2 2

1 1

1

1 1 1

2 2 2

3 2

1

2 3

4

2 3 4

4 6

8

NO.

11

12

13

14

15

16

17

18

19

PART

6716007

6122023

6833009

.

6634044

6498001

6122007

6861100

6714114

6160002

NO.

SELF

TAPPING

x

5/8

2

SPINDLE

3

SPINDLE SPINDLE

4 TUBE

CLAMP.

2

SPINDLE

3

SPINDLE

4

SPINDLE BLACK 2

SPINDLE

3

SPINDLE

4

SPINDLE

PIPE

COUPLING.

2

SPINDLE SPINDLE

3 4

SPINDLE

NOZZLE.

SPINDLE

2 3

SPINDLE

4

SPINDLE CONDUIT 2

SPINDLE

3

SPINDLE 4 SPINDLE LOCK

WASHER.

2

SPINDLE

3

SPINDLE

4

SPINDLE

RD

HD

2

SPINDLE

3

SPINDLE

4

SPINDLE COOLANT 2

SPINDLE 3

SPINDLE 4

SPINDLE

DESCRIPTION

PAN

C3053A-6

PLASTIC

1/8-27

CLAMP,

CAP SCR.

SYSTEM,

HD

SCA,

TUBE.

3/8

1/8

x 24

1/4

1/4-20 x 3/8

H-16

aTY

NO.8

4

6

B

4

6

8

9'

15 22

2 3

4

2 3

4

2 3

4

2

3

4

2 3 4

1

1 1

4~~@~

~~~

10

~

.2

. "

I)

~

..

27

-~

-

._---------

.,

~_.

"

FOOT FEED ASSEMBLY

(OPTIONAL)

NO.

PART

NO.

1

3063051 UPPER

2

6716037 3025029

3

4

6715016

5

3584004

3096244

6

7

6622002

8

6621002

9

6126000

10

3670053

11

3096011

12

6813056

13

6861502

14

6716042

15

3063053

16

3670052

17

3096014

18

3584002

19

6518001 1

20

3025030

21

3063054 6517001

22 1

23

6861400

24

3587002 6717016

25

HEX UPPER

CUP PT SOC

UPPER COLLAR COTTER CLEVIS CLEVIS, UPPER COLLAR SPRING, FLAT HEX

COLUMN

LONER

COUPLING

FOOT

HEX PEDAL LONER HEX LOCK FOOT HEX

DESCRIPTION

MTG

BRKT

HD

SCR

FEED

SET

FEED

No.6

FEED

5/8

ID x 7/800

WASHER

HD

SCR,

BRKT

FEED

COLLAR

LEVER

HD

NUT.

ARM

MTG

HD

8R

NUT WASHER OPERATING

CAP SCR.

3/8-16

ARM

SCR.

ARM

YOKE

ROD

1/200 x 1/8

3/8-16

ROD

1/2-13

KT

7/16-14

7/16

PEDAL

7/16-14

x 2 4

5/16-18 x 5/16

x 10 LG

TH

x 3 2

xl

x 2

QTY.

1 1

8 1 2

2 2 2

1

1 1

1 1 1

1 1

1 1 1

e-

\&-----~'"

:W=-

..

;)qlll

'::l0t..AN

.;:.

'~r~~'

J::QESS-

~

--

@-------

'~:

'

...

------0

"I~'

----.

[,

~J-._-

-

,----@

@

<9)

0

~--@

-~---I@

"

(R-----e

/

-------@

NO.

1

2 3 4 5 6 7 8

9

GUARD

PART

NO.

2092008 6861200 6715035 6716016

2250121 6626032

2709026

3720020 6710063

ASSEMBLY

--,

..

GUARD

LOCK HEX

SOC

DRILL

SPRING

DRILL

PLASTIC

BUT

CLAMP

WASHER,

HD

SCR,

HD

CAP

PRESS

PIN,

PRESS

GUARD

HD

SOC SCR,

(OPTIONAL)

DESCRITPIDN

ASSY

(WELDMENT)

5/16

5/16-18 x 3/4

SCR,

3/8-16 x 7/8

GUARD

3/16 x 1·1/4

GUARD

ASSY,

SHAFT

No.

10-24 x 1/2

(WELD)

ASSY

QTY.

1

2

2 1 1 2 1

1

2

I

®-----

@f-------

---------HEAD

10

®(i)

RAISING

-~--

ASSEMBLY

--------

----

-------

(OPTIONAL)

@

~

!

!dJ

I

i

I

~~~

12

16

--l

~~

~-i_

I

~--~.@

'------,.~

o----~@

19

_@

)

@

<?

~

@ @

@

®®

!

30

,

(:,.

I,"

HEAD

NiJ,

1 2 3

4

.;

'.

5

6

7

8 9

10 11

12

13 14 15 16

17 18 19

20 21

22

23 24 25 26 27 28

29 30

,

:Jl

32

pAHT

NO,

2277104

2298034

2695009

3695010 3268002 3406016 2268013

6624006 3268201 3268005 6670008 3838009 2729004 6064001 6716099

6716003

6626040

3237332

3298237 6670018 3709020 2240072 3737023 2645008

3650004 6626033

6715118

6515007

3078026

6054002 3096042 6718055 3598023

3096008 3098209

3098208

3277028

RAISING

HEAD

26) GEAR

(ITEMS 1 THRU

LOCKSCREW

3) LOCK

HANDLE

I

HANDLE HEAD (lTMES 4 THRU FLAT NYLON TABLE RETAINING BEVEL HEAD

THRUST

HALF

x

5/8

KNURL

x

3/8 SPIRNG WORM GEARBOX RETAINING GEAR HEAD GEAR HEAD 20

THRU HEAD RACK

3/16

HALF

-18 x 3/4 HEX THRUST STEEL THRUST CUP PT SOC BRASS 7/16 x 3/16 SAFETY DRILL MODEll DRILL MODEll DRILL

ASSEMBLY

DeSeRiPTi6N

RAISING

ELEVATING

ASSY

SCR

KNOB

RAISING

HD

PIN.

3 1

MACHINE

ELEVATING

RING

WASHER

RAISING

BEARING

DOG

PT

SOC SET SCR.

CUP PT SOC SET SCR,

PIN,

1/4 x 1·1/4

GEAR

HOUSING

RING SHAFT RAISING SPACER RAISING

RAISING

MOUNTING

x 2

DOG

JAM

BALL

SET

PRESS

26)

PT SOC

NUT,

5/16-18

BEARING

SET

SCR

COLLAR

COLUMN

HEAD

GEAR

RACK

(OPTIONAL)

ASSY

(ITEMS 1 THRU

HOUSING

19) (ITEMS 1 THRU

HANDLE

6)

SLEEVE

SCR

PROTECTOR

ASSY

HANDLE

ASSY

SPRING

SET

SCR.

COLLAR

1/2-13 x 1/2

(FLOOR

(BENCH

ASSY

3/8-16

(ITEMS

5/16

CAP

PLUG,

QTY.

1 1 1

1 1 1 1 1 1 1

2

1 1 1

2

1 1 1

1 1

2

1

30

1

3 3

1

31

U

::tJ

fT1

(f) (f)

I

VARI

SLO

ATTACHMENT

(OPTIONAL)

NO.

-j,

1 2 3 4 5

6

7 8

9

10

12 13

14

15 16 17 18 19

20 21 22

23

PART

6515001 6861200 6861100 6714049 3063295

3388043 3700108 6060005 6670001 6861201

'-3773305

3064411 3718035

6715016

16860BOO ;6860802 16510001 12250134

6710003

3718034

6077100

3119006

3080054

VARI-SLO

ATTACHMENT

(OPTIONAL)

NO.

HEX

NUT,

LOCK

WASHER,

LOCK

WASHER,

HEX

HD VARI·SLO SHAFT KEY VARI·SLOATTACHMENT BEARING, RETAINING

FLAT

>---vARI-SLO

VARI·SLO VARI·SLO SHAFT CUP PT SOC SET (ONE FLAT LOCK HEX VARI·SLO TRUSS VARI·SLO POLYFLEX VARI·SLO A TTACHMENT (NOT CARTON

SCR,

BRKT

3/16x3/16x3-1/2

WASHER,

SHEAVE

NOT

WASHER

WASHER,

NUT.

HD

SHOWN)

(NOT

DESCRITPION

5/16-18

5/16

1/4

20

ATTACHMENT

FAFNIR

RING.

x

203

TRUARC

5/16

MTR

MTG

SCR.

No.10 No.

10-24

ASSY

No.

GATES

SHWON)

STUD

10

10-24

ATTACHMENT ATTACHMENT

SHOWN)

No. GUARD

SCR,

ATTACHMENT

BELT.

3/4

COUNTER-

SHAFT

PP

5100-16

MTG

BRK

COUNTER-

5/16-18 x 5/16

(WELD)

x

1/2

MTR

SHEAVE

7M600

DECAL

.

QTY.

12

8 4 4 1

1 1 2 1 8 4 1 1

4

2 2 2 1 2 1 1 1

1

NO.

1

2 3 4 5 6 7 8 9 10 11 12 13 14 15

-'

MUMTISER

PART

NO.

6515001 6715039 3063072

6715090

3212005 6715106 3670050 6715105 6518001 3837007 3063055 3195001

6715051

3092015

6718063

ATTACHMENT

(OPTIONAL)

HEX

NUT,

HEX

HD

CHISEL

sa

HOLD

THUM8

HOLD THUMB HEX MODIFIED HOLD BACK·UP FLAT CLAMP

sa

CAP SCR.

MTG

HD

SET SCR,

DOWN

SCR

DOWN

SCR,

NUT

DOWN BASE

HD

SCR,

·-----0

1-------<(2)

.

--

DESCRIPTION

5/16-18

1/2-13

BOARD SCR.

5/16-18 x 1-3/4

BRKT

5/16-18 x 1/2

FINGER

5/16-18 x 3/4

FINGER

5/16-18 x 1/2

WASHER

BRKT

FENCE

5/16-18 x 1-1/2

1/2-13 x 1-1/2

...

.-

ROD

1/2

---_._

.

-

QTY.

1 1 1 2 1 1 1 2 2 2 1 1 2 2 2

~

.~}-----------

@r-----------,

@f-----

'-------......,G

REF.,

TA8LE--~,-

1""1---t--@

I

-REF.,COLUMN

PDWERMATIC

.-

-------

_.

--_.

.

-

I

" \

.,\

..

<

35