Powermatic 1791258B User Manual
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Operating Instructions and Parts Manual
18-, 20-, 24-inch Band Saws
Models PM1800B, PM2013B, PM2415B
Powermatic
427 New Sanford Road
LaVergne, Tennessee 37086 Part No. M-1791800B
Ph.: 800-274-6848 Revision B1 09/2018
www.powermatic.com Copyright © 2018 Powermatic
PM2013B shown
1.0 Warranty and service
Powermatic warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair,
please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.
Warranty Period
The general warranty lasts for the time period specified in the literature included with your product or on the official
Powermatic branded website.
• Powermatic products carry a limited warranty which varies in duration based upon the product. (See chart
below)
• Accessories carry a limited warranty of one year from the date of receipt.
• Consumable items are defined as expendable parts or accessories expected to become inoperable within a
reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.
Who is Covered
This warranty covers only the initial purchaser of the product from the date of delivery.
What is Covered
This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty
does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear,
improper repair, alterations or lack of maintenance. Powermatic woodworking machinery is designed to be used with
Wood. Use of these machines in the processing of metal, plastics, or other materials outside recommended
guidelines may void the warranty. The exceptions are acrylics and other natural items that are made specifically for
wood turning.
Warranty Limitations
Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a
Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.
How to Get Technical Support
Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide proof
of initial purchase when calling. If a product requires further inspection, the Technical Service representative will
explain and assist with any additional action needed. Powermatic has Authorized Service Centers located throughout
the United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service
Center Locator on the Powermatic website.
More Information
Powermatic is constantly adding new products. For complete, up-to-date product information, check with your local
distributor or visit the Powermatic website.
How State Law Applies
This warranty gives you specific legal rights, subject to applicable state law.
Limitations on This Warranty
POWERMATIC LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH
PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS
FOR A PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW
LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
POWERMATIC SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR
FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF
OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
Powermatic sells through distributors only. The specifications listed in Powermatic printed materials and on the official
Powermatic website are given as general information and are not binding. Powermatic reserves the right to effect at
any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem
necessary for any reason whatsoever.
Product Listing with Warranty Period
90 Days – Parts; Consumable items
1 Year – Motors, Machine Accessories
2 Year – Woodworking Machinery used for industrial or commercial purposes
5 Year – Woodworking Machinery
NOTE: Powermatic is a division of JPW Industries, Inc. References in this document to Powermatic also apply to
JPW Industries, Inc., or any of its successors in interest to the Powermatic brand.
2
2.0 Table of contents
Section Page
1.0 Warranty and service ..................................................................................................................................... 2
2.0 Table of contents ............................................................................................................................................ 3
3.0 IMPORTANT SAFETY INSTRUCTIONS ....................................................................................................... 5
4.0 About this manual .......................................................................................................................................... 7
5.0 Features and Terminology ............................................................................................................................. 7
6.0 Specifications ................................................................................................................................................. 8
7.0 Base hole centers ........................................................................................................................................ 11
8.0 Setup and assembly ..................................................................................................................................... 12
8.1 Shipping contents ..................................................................................................................................... 12
8.2 Unpacking ................................................................................................................................................ 12
8.3 Spotting the band saw .............................................................................................................................. 12
8.4 Rear rail .................................................................................................................................................... 13
8.5 Front rail and guide rail ............................................................................................................................. 13
8.6 Fence assembly ....................................................................................................................................... 13
8.7 Resaw fence ............................................................................................................................................. 14
8.8 Fence to table clearance .......................................................................................................................... 14
8.9 Setting cursor (zero) position ................................................................................................................... 14
8.10 Setting table parallel to blade ................................................................................................................. 14
8.11 Setting fence parallel to blade ................................................................................................................. 15
8.12 Fence locking tightness .......................................................................................................................... 16
8.13 Dust collection ........................................................................................................................................ 16
9.0 Electrical connections .................................................................................................................................. 16
9.1 Single phase connections ........................................................................................................................ 16
9.2 Three phase connections ......................................................................................................................... 16
9.3 Grounding instructions ............................................................................................................................. 16
9.4 Extension cords ........................................................................................................................................ 17
10.0 Adjustments ............................................................................................................................................... 17
10.1 Table tilt .................................................................................................................................................. 17
10.2 90° table stop ......................................................................................................................................... 17
10.3 Installing/changing blades ...................................................................................................................... 18
10.4 Blade tension .......................................................................................................................................... 18
10.5 Blade tracking ......................................................................................................................................... 19
10.6 Blade guides ........................................................................................................................................... 19
10.9 Guide post .............................................................................................................................................. 21
10.10 Guide post parallelism .......................................................................................................................... 21
10.11 Resaw pin .............................................................................................................................................. 21
10.12 Miter gauge .......................................................................................................................................... 22
10.13 Blade speed adjustment ....................................................................................................................... 22
10.14 Drive belt tension and replacement ...................................................................................................... 23
10.15 Wheel brush ......................................................................................................................................... 24
10.16 Insert block ........................................................................................................................................... 24
11.0 Operating controls ...................................................................................................................................... 24
11.1 Start/stop ................................................................................................................................................ 24
11.2 Safety key ............................................................................................................................................... 24
11.3 Brake pedal ............................................................................................................................................ 24
12.0 Operation ................................................................................................................................................... 25
12.1 General procedure ................................................................................................................................. 25
12.2 Ripping ................................................................................................................................................... 25
12.3 Crosscutting ........................................................................................................................................... 25
12.4 Resawing ................................................................................................................................................ 25
12.5 Blade Lead ............................................................................................................................................. 26
13.0 Maintenance ............................................................................................................................................... 27
13.1 Lubrication Points ................................................................................................................................... 27
14.0 Blade Selection .......................................................................................................................................... 28
14.1 Width ...................................................................................................................................................... 28
14.2 Pitch ....................................................................................................................................................... 28
14.3 Shape ..................................................................................................................................................... 28
14.4 Set .......................................................................................................................................................... 29
14.5 Material ................................................................................................................................................... 29
3
14.6 Blade Breakage ...................................................................................................................................... 29
15.0 Blade Selection Guide ................................................................................................................................ 30
16.0 Troubleshooting PM1800B/2013B/2415B Band Saws ............................................................................... 31
16.1 Operational Problems ............................................................................................................................. 31
16.2 Mechanical and Electrical Problems ...................................................................................................... 33
17.0 Replacement Parts ..................................................................................................................................... 34
17.1.1 Complete Machine with Accessories – PM 1800B & 2013B Exploded View I .................................... 35
17.1.2 Complete Machine with Accessories – PM 1800B & 2013B Exploded View II ................................... 36
17.1.3 Complete Machine with Accessories – PM2415B Exploded View I .................................................... 37
17.1.4 Complete Machine with Accessories – PM2415B Exploded View II ................................................... 38
17.1.5 Complete Machine with Accessories – PM1800B, PM2013B and PM2415B – Parts List .................. 39
17.2.1 Upper Wheel Assembly – Exploded View ........................................................................................... 43
17.2.2 Upper Wheel Assembly – Parts List .................................................................................................... 43
17.3.1 Lower Wheel Assembly – Exploded View ........................................................................................... 44
17.3.2 Lower Wheel Assembly – Parts List .................................................................................................... 44
17.4.1 Upper Wheel Sliding Bracket Assembly –Exploded View ................................................................... 45
17.4.2 Upper Wheel Sliding Bracket Assembly –Part List .............................................................................. 45
17.5.1 Brake Linkage Assembly – Exploded View ......................................................................................... 46
17.5.2 Brake Linkage Assembly – Parts List .................................................................................................. 46
17.6.1 Lower Blade Guide Support Assembly – Exploded View .................................................................... 47
17.6.2 Lower Blade Guide Support Assembly – Parts List ............................................................................. 47
17.7.1 Upper Blade Guide Support Assembly – Exploded View .................................................................... 48
17.7.2 Upper Blade Guide Support Assembly – Parts List ............................................................................. 48
17.8.1 Trunnion Support Bracket Assembly – Exploded View ....................................................................... 49
17.8.2 Trunnion Support Bracket Assembly – Parts List ................................................................................ 49
17.9.1 Guide Bar Bracket Assembly – Exploded View ................................................................................... 50
17.9.2 Guide Bar Bracket Assembly – Parts List ........................................................................................... 50
17.10.1 Gear Bracket Assembly – Exploded View ......................................................................................... 51
17.10.2 Gear Bracket Assembly – Parts List .................................................................................................. 51
17.11.1 Miter Gauge Assembly – Exploded View .......................................................................................... 52
17.11.2 Miter Gauge Assembly – Parts List ................................................................................................... 52
17.12.1 Fence Assembly – Exploded View .................................................................................................... 53
17.12.2 Fence Assembly – Parts List ............................................................................................................. 53
18.0 Electrical Connections ................................................................................................................................ 55
18.1 Electrical Connections – 5HP 1PH 230V ............................................................................................... 55
18.2 Electrical Connections – 5HP 3PH 230V ............................................................................................... 56
18.3 Electrical Connections – 5HP 3PH 460V ............................................................................................... 57
4
3.0 IMPORTANT SAFETY
INSTRUCTIONS
WARNING: For your own safety read instruction
manual before operating Band Saw.
- Wear eye protection.
- Do not remove jammed cutoff pieces until blade
has stopped.
- Maintain proper adjustment of blade tension, blade
guides, and thrust bearings.
- Adjust upper guide to just clear workpiece.
- Hold workpiece firmly against table.
1. Read and understand entire owner's manual
before attempting assembly or operation.
2. Read and understand the warnings posted on
the machine and in this manual. Failure to
comply with all of these warnings may cause
serious injury.
3. Replace warning labels if they become
obscured or removed.
4. This band saw is designed and intended for use
by properly trained and experienced personnel
only. If you are not familiar with the proper and
safe operation of a band saw, do not use until
proper training and knowledge have been
obtained.
5. Do not use this band saw for other than its
intended use. If used for other purposes,
Powermatic disclaims any real or implied
warranty and holds itself harmless from any
injury that may result from that use.
6. Always wear approved safety glasses/face
shield while using this machine. (Everyday
eyeglasses only have impact resistant lenses;
they are not safety glasses.)
7. Before operating band saw, remove tie, rings,
watches and other jewelry, and roll sleeves up
past the elbows. Remove all loose clothing and
confine long hair. Non-slip footwear or anti-skid
floor strips are recommended. Do not wear
gloves.
8. Keep work area clean. Cluttered areas and
benches invite accidents.
9. Use proper extension cord. Make sure your
extension cord is in good condition. When using
an extension cord, be sure to use one heavy
enough to carry the current your product will
draw. An undersized cord will cause a drop in
line voltage resulting in loss of power and
overheating. Table 1 shows the correct size to
use depending on cord length and nameplate
ampere rating. If in doubt, use the next heavier
gage. The smaller the gage number, the
heavier the cord.
10. Secure work. Use clamps or a vise to hold work
when practical. It’s safer than using your hand
and it frees both hands to operate tool.
11. Disconnect tools before servicing; when
changing accessories, such as blade, bits,
cutters and the like.
12. Direction of feed: Feed work into a blade or
cutter against the direction of rotation of the
blade or cutter only.
13. Adjust upper blade guides to approximately 1/8”
above workpiece.
14. Make sure blade tension, tracking and blade
guides are all properly adjusted.
15. Make relief cuts where possible, when cutting
curved stock.
16. When feeding small work pieces into blade,
always use push stick, fixture, or similar device
to keep hands at a safe distance.
17. Hold stock firmly and flat against table.
18. Wear ear protectors (plugs or muffs) during
extended periods of operation.
19. Do not operate this machine while tired or under
the influence of drugs, alcohol or any
medication.
20. Make certain switch is in OFF position before
connecting machine to power supply.
21. Make certain machine is properly grounded.
22. Do not back stock out of blade while blade is
running.
23. Remove adjusting keys and wrenches. Form a
habit of checking to see that keys and adjusting
wrenches are removed from the machine
before turning it on.
24. Keep safety guards in place at all times when
machine is in use. If removed for maintenance
purposes, use extreme caution and replace the
guards immediately after completion of
maintenance.
25. Check damaged parts. Before further use of
machine, a guard or other part that is damaged
should be carefully checked to determine that it
will operate properly and perform its intended
function. Check for alignment of moving parts,
binding of moving parts, breakage of parts,
mounting and any other conditions that may
affect its operation. A guard or other part that is
damaged should be properly repaired or
replaced.
26. Keep floor around machine clean and free of
scrap material, oil and grease.
5
27. Keep visitors a safe distance from work area.
Keep children away.
28. Make your workshop child proof with padlocks,
master switches or by removing starter keys.
29. Give your work undivided attention. Looking
around, carrying on a conversation and “horseplay” are careless acts that can result in serious
injury.
30. Maintain a balanced stance at all times so that
you do not fall into blade or other moving parts.
Do not overreach or use excessive force to
perform any machine operation.
31. Use the right tool at the correct speed and feed
rate. Do not force a tool or attachment to do a
job for which it was not designed. The right tool
will do the job better and more safely.
32. Use recommended accessories; improper
accessories may be hazardous.
33. Maintain tools with care. Keep blades sharp and
clean for best and safest performance. Follow
instructions for lubricating and changing
accessories.
34. Turn off machine before cleaning. Use a brush
or compressed air to remove chips or debris —
not your hands.
35. Do not stand on machine. Serious injury could
occur if machine tips over.
36. Never leave machine running unattended. Turn
power off and do not leave band saw until blade
comes to a complete stop.
37. Remove loose items and unnecessary work
pieces from area before starting machine.
38. Keep hands out of line of saw blade.
39. Don’t use in dangerous environment. Do not
expose machine to rain or use in wet or damp
locations. Keep work area well lighted.
40. Remove safety key from switch whenever band
saw is turned “OFF”, and keep safety key out of
reach of unauthorized persons or children.
WARNING: This product can expose you to
chemicals including lead which is known to the
State of California to cause cancer and birth
defects or other reproductive harm. For more
information go to http://www.p65warnings.ca.
gov.
WARNING: Drilling, sawing, sanding or
machining wood products generates wood dust
and other substances known to the State of
California to cause cancer. Avoid inhaling dust
generated from wood products or use a dust
mask or other safeguards for personal
protection.
Wood products emit chemicals known to the
State of California to cause birth defects or other
reproductive harm. For more information go to
http://www.p65warnings.ca.gov/wood.
Familiarize yourself with the following safety notices used in this manual:
This means that if precautions are not heeded, it may result in minor injury and/or possible
machine damage.
This means that if precautions are not heeded, it may result in serious injury or possibly even
death.
6
4.0 About this manual
This manual is provided by Powermatic covering the safe operation and maintenance procedures for a
Powermatic Model PM1800B, PM2013B and PM2415B Band Saw. This manual contains instructions on
installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown.
Your machine has been designed and constructed to provide consistent, long-term operation if used in
accordance with the instructions as set forth in this document.
This manual is not intended to be an exhaustive guide to band saw operational methods, use of jigs or aftermarket accessories, choice of stock, etc. Additional knowledge can be obtained from experienced users or trade
articles. Whatever accepted methods are used, always make personal safety a priority.
If there are questions or comments, please contact your local supplier or Powermatic. Powermatic can also be
reached at our web site: www.powermatic.com.
Retain this manual for future reference. If the machine transfers ownership, the manual should accompany it.
Read and understand the entire contents of this manual before attempting assembly or
operation! Failure to comply may cause serious injury!
Register your product using the mail-in card provided, or register online:
http://www.powermatic.com/us/en/service-and-support/product-registration/
5.0 Features and Terminology
Figure 1
7
6.0 Specifications
Model number ....................................................................................................... PM1800B .............. PM1800B-3
Stock number ........................................................................................................ 1791800B ................. 1791801B
Model number ....................................................................................................... PM2013B .............. PM2013B-3
Stock number ........................................................................................................ 1791257B ................. 1791258B
Model number ....................................................................................................... PM2415B .............. PM2415B-3
Stock number ........................................................................................................ 1791259B ................. 1791260B
Single phase of motor and electricals:
Motor type ....................................................................... totally enclosed fan cooled, induction, capacitor start
Horsepower ................................................................................................................................................ 5 HP
Phase ........................................................................................................................................................ single
Voltage ....................................................................................................................................................... 230V
Cycle .......................................................................................................................................................... 60Hz
Listed FLA (full load amps) .......................................................................................................................... 22A
Starting amps ............................................................................................................................................. 105A
Running amps (no load) ................................................................................................................................. 9A
Start capacitor ....................................................................................................................... 300MFD, 250VAC
Run capacitor ............................................................................................................................. 45µF, 450VAC
Power transfer ......................................................................................................... Poly-V, PK 7 ribs belt drive
On/off switch ..................................................................... Magnetic, with power indicator lamp and safety key
Motor speed ...................................................................................................................................... 1720 RPM
Blade speed (PM1800B / PM2013B) ..................................................................................... 2300/4400 SFPM
Blade speed (PM2415B) ........................................................................................................ 2500/4800 SFPM
Power cord length ........................................................................................................................................ N/A
Power plug installed ..................................................................................................................................... N/A
Recommended circuit size
Sound emission
3
................................................................... 72 dB at 39” (1000mm) from blade, without load
Three phase of motor and electricals:
Motor type .................................................................... totally enclosed fan cooled, induction, split-phase start
Horsepower ................................................................................................................................................ 5 HP
Phase ........................................................................................................................................................ Three
Voltage
2
.............................................................................................................................................. 230/460V
Cycle .......................................................................................................................................................... 60Hz
Listed FLA (full load amps) .................................................................................................................... 15/7.5A
Starting amps ............................................................................................................................................. 105A
Running amps (no load) ........................................................................................................................ 8.5/4.3A
Start capacitor .............................................................................................................................................. N/A
Run capacitor ............................................................................................................................................... N/A
Power transfer ......................................................................................................... Poly-V, PK 7 ribs belt drive
On/off switch ..................................................................... Magnetic, with power indicator lamp and safety key
Motor speed ...................................................................................................................................... 1720 RPM
Blade speed (PM1800B-3 / PM2013B-3) ............................................................................... 2300/4400 SFPM
Blade speed (PM2415B-3) ..................................................................................................... 2500/4800 SFPM
Power cord length ........................................................................................................................................ N/A
Power plug installed ..................................................................................................................................... N/A
Recommended circuit size
Sound emission
1
subject to local/national electrical codes.
2
for 460V, magnetic switch (part no. PM1800B-043C) must be purchased separately and installed. A qualified
electrician is recommended.
3
the specified values are emission levels and are not necessarily to be seen as safe operating levels. As workplace
conditions vary, this information is only intended to allow the user to make a better estimation of the hazards and
risks involved.
3
................................................................... 72 dB at 39” (1000mm) from blade, without load
1
......................................................................................................................... 30A
1
......................................................................................................................... 20A
8
PM1800B/1800B-3 Capacities:
Maximum cutting height/resaw capacity ....................................................................................... 18” (457mm)
Throat capacity.............................................................................................................................. 18” (457mm)
Minimum blade width .................................................................................................................... 1/8” (3.2mm)
Maximum blade width ................................................................................................................. 1-1/2” (38mm)
Blade length .................................................................................................................... 160 +/-1/2” (4064mm)
Blade provided ................................................................................................... hook type, 3/4” x 0.03” x 4 TPI
Wheel diameter ............................................................................................................................. 18” (457mm)
PM2013B/2013B-3 Capacities:
Maximum cutting height/resaw capacity ....................................................................................... 18” (457mm)
Throat capacity.............................................................................................................................. 20” (508mm)
Minimum blade width .................................................................................................................. 1/4” (6.35mm)
Maximum blade width ................................................................................................................. 1-1/2” (38mm)
Blade length .................................................................................................................... 170 +/-1/2” (4318mm)
Blade provided .................................................................................................... hook type, 1” x 0.035” x 3 TPI
Wheel diameter ............................................................................................................................. 20” (508mm)
PM2415B/2415B-3 Capacities:
Maximum cutting height/resaw capacity ....................................................................................... 15” (381mm)
Throat capacity.............................................................................................................................. 24” (609mm)
Minimum blade width .................................................................................................................. 1/4” (6.35mm)
Maximum blade width ................................................................................................................. 1-1/2” (38mm)
Blade length .................................................................................................................... 183 +/-1/2” (4648mm)
Blade provided .................................................................................................... hook type, 1” x 0.035” x 3 TPI
Wheel diameter ............................................................................................................................. 24” (609mm)
Miscellaneous:
Fence plate .................................................................................................. 30-1/2”L x 6-1/2”H (775 x 164mm)
Resaw pin ....................................................................................................... 2” dia x 6-1/2”H (50.8 x 164mm)
Stand footprint (PM1800B)..................................................... 31-1/2"L x 20-3/8"W x 2"H (800 x 518 x 51 mm)
Stand footprint (PM2013B) ..................................................... 33-1/2"L x 20-3/8"W x 2"H (851 x 518 x 51 mm)
Stand footprint (PM2415B) ..................................................... 37-1/2"L x 20-3/8"W x 2"H (956 x 518 x 51 mm)
Overall dimensions, assembled (PM1800B) ................................. 38" x 42" x 81-1/2" (965 x 1067 x 2070mm)
Overall dimensions, assembled (PM2013B) ............................... 40" x 42" x 81-1/2" (1016 x 1067 x 2070mm)
Overall dimensions, assembled (PM2415B) ............................... 44" x 42" x 81-1/2" (1118 x 1067 x 2070mm)
Miter gauge positive stops .................................................................................................................... 45°, 90°
Materials:
Table ........................................................................................................................................ ground cast iron
Trunnion ............................................................................................................................................... cast iron
Enclosed cabinet ........................................................................................................................................ steel
Band wheels......................................................................................................................................... cast iron
Tires (PM1800B) ........................................................................................................................... polyurethane
Tires (PM2013B/PM2415B) ........................................................................................................ rubber coating
Blade guides ................................................................................................................................... ball bearing
Resaw fence ....................................................................................................................... extruded aluminum
Handwheels .................................................................................................................. cast iron, chrome finish
Paint finish...................................................................................................................................... powder coat
PM1800B/1800B-3 & 2013B/2013B-3 Table:
Table dimensions ............................................................................. 24”L x 27”W x 2”Thk (609 x 686 x 51mm)
Table tilt................................................................................................................................... 10° left, 45° right
Table height from floor at 90-degrees (PM1800B/1800B-3) ......................................................... 38” (965mm)
Table height from floor at 90-degrees (PM2013B/2013B-3) ......................................................... 36” (914mm)
Miter T-slot ............................................................................. 7/8”W x 3/8”D; opening 3/4"W (22 x 9.5; 19mm)
Edge bevel .................................................................................................................................................. front
9
PM2415B/2415B-3 Table:
Table dimensions ............................................................................. 24”L x 34”W x 2”Thk (609 x 864 x 51mm)
Table tilt................................................................................................................................... 10° left, 45° right
Table height from floor at 90-degrees ........................................................................................... 35” (889mm)
Miter T-slot ............................................................................. 7/8”W x 3/8”D; opening 3/4"W (22 x 9.5; 19mm)
Edge bevel .................................................................................................................................................. front
Dust collection:
Dust port outside diameter .................................................................................................... two at 4” (100mm)
Minimum extraction volume required .................................................................................................. 600 CFM
Overall dimensions:
Assembled dimensions Shipping dimensions
PM1800B/1800B-3 ................................................. 39-1/2” x 42” x 81-1/2” ........................ 38” x 33-1/4” x 87-1/2”
PM2013B/2013B ....................................................... 41-1/2” x 42” 81-1/2” ........................ 40” x 33-1/4” x 87-1/2”
PM2415B/2415B ....................................................... 46-3/4” x 42” 81-1/2” ........................ 45” x 33-1/4” x 87-1/2”
Weights:
Net weight (fully assembled) Shipping weight
PM1800B ........................................................................... 840 lb (381 kg) .................................... 936 lb (425 kg)
PM1800B-3 ........................................................................ 834 lb (378 kg) ..................................... 930lb (422 kg)
PM2013B ........................................................................... 860 lb (390 kg) .................................... 959 lb (435 kg)
PM2013B-3 ........................................................................ 854 lb (387 kg) .................................... 953 lb (432 kg)
PM2415B ........................................................................... 974 lb (442 kg) .................................. 1073 lb (487 kg)
PM2415B-3 ........................................................................ 968 lb (439 kg) .................................. 1067 lb (484 kg)
The specifications in this manual were current at time of publication, but because of our policy of continuous
improvement, Powermatic reserves the right to change specifications at any time and without prior notice, without
incurring obligations.
10
7.0 Base hole centers
PM1800B
PM2013B
PM2415B
Figure 2
11
8.0 Setup and assembly
8.1 Shipping contents
Carton contents (see Figure 3)
1 Band saw
1 Fence plate – A
1 Fence body – B
1 Resaw pin – C
1 Fence lever knob – D
1 Resaw pin lock knob – E
2 Eye bolts – F
1 Miter gauge – G
1 Front rail – H
1 Rear rail – J
1 Guide rail – K
Hardware for PM2415B (Figure 3b):
3 Socket head button screws, M8x20 – HP-1
8 Socket head button screws, M8x16 – HP-2
8 Flat washers, M8 – HP-3
11 Lock washers, M8 – HP-4
1 Hex wrench, 8mm – HP-5
Figure 3b: (part # PM2415B-HP)
Read and understand all
assembly instructions before attempting
assembly. Failure to comply may cause serious
injury.
8.2 Unpacking
Figure 3: contents (items not to scale)
Hardware for PM1800B/2013B (Figure 3a):
3 Socket head button screws, M8x20 – HP-1
8 Socket head button screws, M8x16 – HP-2
8 Flat washers, M8 – HP-3
11 Lock washers, M8 – HP-4
1 Hex wrench, 8mm – HP-5
Figure 3a
1. Remove all contents from shipping carton. Do
not discard carton or packing material until saw
is assembled and running satisfactorily.
2. Inspect contents. Report any shipping damage
or part shortages to your distributor.
8.3 Spotting the band saw
Tools required for assembly and set up:
Hoist or forklift, with straps/hooks
8mm hex wrench (provided)
Square
Remove all crating and plastic from around
machine. Remove any screws or straps holding
band saw to shipping pallet.
Exercise care when removing
machine from shipping pallet.
Install two eye bolts (F, Figure 2) to top of band saw.
Use hoist or forklift with straps/hooks to remove
machine from pallet. Straps must have a lifting
capacity greater than the band saw weight. Do NOT
place forks or straps directly beneath table or
against handles or levers.
Move band saw to its permanent location, which
should be dry and well lit, with enough space on all
sides to handle long stock or perform routine
maintenance on machine. Make sure floor is able to
support weight of machine. If desired, band saw can
be secured to floor using lag screws (not provided)
through the four holes in the base.
12
Exposed metal surfaces, such as table surface and
blade guides, have been given a protective coating
at the factory. This coating should be removed with
a soft cloth moistened with solvent. Do not get
solvents near plastic or rubber parts; and do not use
an abrasive pad as it may scratch the exposed
surfaces.
8.4 Rear rail
Refer to Figures 4 and 5.
1. Install rear rail to rear edge of table, using
M8x16 button screws (HP-2), and M8 lock
washers (HP-4) as shown. Hand tighten only.
2. Exact distance from rear rail to table top is not
important, but rear rail should be made parallel
to table top. Place a measuring device, such as
a combination square (Figure 5) at front and
back of table as shown. The measurement
should be the same at both ends of rear rail.
Adjust as needed.
3. Tighten screws with the hex wrench.
2. Install guide rail to bottom holes in front rail,
using five M8x16 button screws (HP-2), with
lock washers and flat washers (HP-5/4). Hand
tighten only. Pull guide rail away from table as
far as it will go, then tighten all five screws in the
guide tube with the hex wrench. Do not
overtighten.
Figure 6: installing front rail
8.6 Fence assembly
Refer to Figures 7 and 8.
Place fence body onto guide rail (as shown in Figure
8). Raise fence lever all the way up to install or
remove fence, or to position fence along guide rail.
Push down lever all the way to lock fence.
Figure 4: installing rear rail
Figure 5: aligning rear rail
8.5 Front rail and guide rail
Refer to Figure 6.
1. Install front rail to front edge of table, using
M8x20 button screws (HP-1), with M8 lock
washers (HP-4), and M8 flat washers (HP-3),
through the slotted holes in rail. Place the
screws approximately center of the slots; this
can be adjusted later as needed. Tighten the
screws with the hex wrench.
Figure 7: fence lever positions
Figure 8: vertical fence position
13
8.7 Resaw fence
Refer to Figures 8 and 9.
Loosen lock bar using the knobs, until lock bar
protrudes enough to slide aluminum resaw fence on
from either end, as shown in Figure 8. Re-tighten
knobs.
NOTE: The aluminum resaw fence can be installed
in one of two positions; vertically (resaw position),
as shown in Figure 8; or horizontally as shown in
Figure 9. Horizontal position is useful for smaller
workpieces. (Zero setting of the cursor cannot be
used with horizontal fence position.)
Figure 9: horizontal fence position
Figure 11: fence rear adjustment
8.9 Setting cursor (zero) position
Refer to Figure 12.
The fence must be set so that the cursor reads zero
at the line of the blade. The resaw fence must be
installed on the fence body in vertical position, and
the blade must be installed and fully tensioned.
1. Slide fence flush against flat of blade, as shown.
(Do not force the fence into the blade so that the
blade bends.)
2. If cursor is not at zero, loosen the two screws
and slide it as needed. Then re-tighten screws.
8.8 Fence to table clearance
1. Check clearance between table and bottom of
fence (Figure 10). The fence should not rub
against the table surface but be slightly above
it. This gap should be the same at front of
table as at the back.
Figure 10: fence-to-table clearance
2. If clearance is not the same, use a
combination of the following two adjustments:
• With the provided 8mm hex wrench, rotate two
nylon adjustment screws (A, Figure 16) the
same amount to raise or lower fence body from
the guide rail. Clockwise raises fence body,
counterclockwise lowers.
• And/or....Adjust back end of fence by
loosening hex nut (A, Figure 11) with 10mm
wrench, and rotating sliding pad (B) in or out.
When fence-to-table gap is equal, retighten hex
nut (A) against fence body.
Figure 12: calibrating fence cursor
8.10 Setting table parallel to blade
Refer to Figures 13 and 14.
The table has been aligned by the manufacturer so
that the miter slot is parallel to the flat of the blade;
it should not require adjustment. However, in the
future you may wish to confirm this setting is still
accurate. A wide blade is recommended for the
procedure.
1. Disconnect band saw from power source.
2. Blade should be fully tensioned and properly
tracked (see sect. 10.4 and 10.5).
3. Place a long straightedge flush against blade,
making sure it contacts both front and back of
blade. (Do not deflect blade by pushing into it.)
See Figure 13.
4. Use a gauge to carefully measure distance from
miter slot to straight edge. Take measurements
14
at both front and back of table – these should
be the same.
5. If miter slot is not parallel to blade, loosen the
four hex cap screws (17mm wrench) that
secure the table to the trunnion (Figure 14
shows three of them), and shift table as needed
until miter slot is parallel to blade.
6. Tighten the four hex cap screws.
Figure 13: setting table parallel to blade
Figure 15: setting fence parallel to blade
2. If adjustment is needed, turn one of the back
adjustment screws (B, Figure 16) to turn fence
in line with miter slot.
Figure 14: table adjustment screws
8.11 Setting fence parallel to blade
Refer to Figures 15 and 16.
The fence should be parallel to the flat of the blade
for accurate cutting. Since the miter slot has been
set parallel to the blade from the manufacturer (and
confirmed by the user, as described above), you can
use the table miter slot to set the fence parallelism.
1. Remove the aluminum resaw fence and the
lock bar from the fence body, and slide fence
body to edge of miter slot, as shown in Figure
15. The fence should align with miter slot along
the entire length of fence.
Figure 16: back adjustment screws
Figure 17: setting vertical parallelism
The fence must also be parallel to blade vertically.
Refer to Figure 17.
3. Make sure table has been set 90° to blade (see
sect. 8.10).
4. Mount the resaw fence, and slide fence up
against blade; do not push into blade. Turn
either of the nylon adjustment screws until
fence is parallel to blade along the vertical
length of fence.
15
8.12 Fence locking tightness
Tightness of the fence against the guide rail can be
adjusted by rotating the two back screws (B, Figure
16). Rotate the two screws equally (clockwise to
tighten) with the hex wrench.
Because these screws are also used to align the
fence to the blade, after adjusting fence locking
tightness, you should double check fence-to-blade
relationship, as explained under sect. 8.11.
8.13 Dust collection
The use of a dust collection system is strongly
recommended for this band saw. It will help keep the
shop clean, as well as reduce potential health
hazards caused by inhalation of wood dust. The
collector should have a capacity sufficient for this
size machine – 600 CFM is recommended.
Figure 18: dust ports
JET has a line of dust collection systems available;
see your dealer or visit our website listed on the
cover.
Connect the hoses of your dust collection system to
the 4” dust ports at rear of band saw. Secure tightly
with hose clamps (not provided). See Figure 18.
9.0 Electrical connections
Electrical connections must be
made by a qualified electrician in compliance
with all relevant codes. This machine must be
properly grounded to help prevent electrical
shock and possible fatal injury.
9.1 Single phase connections
The single phase Band Saw is factory wired for 230
volts. It is not supplied with a plug. You may either
install a UL/CSA-listed plug suitable for 230 volt
operation, or “hard-wire” the Band Saw directly to a
service panel.
It is recommended that the single phase Band Saw
be connected to a grounded and dedicated 30-amp
circuit with circuit breaker or time delay fuse marked
“D”. Local codes take precedence over
recommendations.
9.2 Three phase connections
The three phase Band Saw is factory wired for 230
volts. It is not supplied with a plug. You may either
install a UL/CSA-listed plug suitable for 230 volt
operation, or “hard-wire” the Band Saw directly to a
service panel.
It is recommended that the three phase Band Saw
be connected to a grounded and dedicated 20-amp
circuit with circuit breaker or time delay fuse marked
“D”. Local codes take precedence over
recommendations.
9.2.1 Voltage conversion
The three phase Band Saw may be converted to
460V operation:
1. Replace 230V contactor with 460V magnetic
contactor (part no. PM1800B-043C, purchased
separately).
2. Re-connect motor leads according to diagram
inside motor junction box. (Similar diagrams are
found in sect. 18.0 of this manual.)
If the single phase or three phase Band Saw is to be
“hard-wired” to a service panel, make sure a
disconnect is available for the operator. During
hard-wiring of the machine, make sure the fuses
have been removed or the breakers have been
tripped in the circuit to which the Band Saw will be
connected.
Place a warning placard on the fuse holder or circuit
breaker to prevent it being turned on while the
machine is being wired.
9.3 Grounding instructions
This machine must be grounded. In the event of a
malfunction or breakdown, grounding provides a
path of least resistance for electric current to reduce
the risk of electric shock.
Improper connection of the equipment-grounding
conductor can result in a risk of electric shock. The
conductor with insulation having an outer surface
that is green with or without yellow stripes, is the
equipment-grounding conductor.
If repair or replacement of the electric cord or plug
is necessary, do not connect the equipmentgrounding conductor to a live terminal.
Check with a qualified electrician or service
personnel if the grounding instructions are not
completely understood, or if in doubt as to whether
the tool is properly grounded. Repair or replace a
damaged or worn cord immediately.
Make sure the voltage of your power supply
matches the specifications on the motor plate of the
Band Saw.
16
9.4 Extension cords
Use of extension cords is discouraged; try to
position machines within reach of the power source.
If an extension cord becomes necessary, be sure to
use one heavy enough to carry the current your
product will draw. An undersized cord will cause a
drop in line voltage resulting in loss of power and
overheating. Table 1 shows correct size to use
depending on cord length and nameplate ampere
rating. If in doubt, use the next heavier gauge. The
smaller the gauge number, the heavier the cord.
Ampere
Rating
More
Than
00 06 18 16 16 14
06 10 18 16 14 12
10 12 16 16 14 12
12 16 14 12
Not
More
Than
Extension Cord Recommendations
Volts
120
240
AWG
Total length of
cord in feet
25
50
50
100
Table 1
100
200
Not
Recommended
150
300
10.0 Adjustments
Figure 19: table tilt
Figure 20: table stop
10.1 Table tilt
Refer to Figures 19 and 20.
1. Loosen lock lever (A).
2. For right tilt (as viewed from front or operator’s
side of saw), rotate handwheel (B) counterclockwise to tilt table up to 45°.
3. For left tilt (as viewed from front or operator’s
side of saw), loosen lock lever (A) and rotate
handwheel clockwise a turn or two to release
pressure on the 90° stop bolt (C). Rotate
circular plate (D) out of the way. Then rotate
handwheel clockwise to tilt table up to to 15°.
The now-exposed hole in the band saw body
allows the stop bolt to descend through it, to
keep intact the setting of the 90° stop.
4. Tighten lock lever (A, Figure 20) to secure
setting.
NOTE: The circular plate (D) can be tightened or
loosened as desired by using a 4mm hex wrench on
the screw.
Also, the lever (A, Figure 20) can be pivoted to a
more convenient position. Simply lift straight out on
the lever and rotate it on the pin, then release the
lever making sure it seats itself on the pin.
10.2 90° table stop
Refer to Figures 19 through 21.
The 90° positive stop ensures that table will always
be perpendicular to blade after table is returned to
horizontal position. Check and adjust this 90° stop
as follows:
1. Disconnect machine from power source.
2. Make sure blade is under full tension.
3. Loosen lever (A, Figure 19) and tilt table with
handwheel (B), until stop bolt (C) rests on
circular plate (D).
4. Make sure table insert lies flush with table
surface. Place a square on table and against
blade to check that table is 90° to blade. See
Figure 21. NOTE: Do not push square into
blade.
5. If table and blade are not square, use a 17mm
wrench to loosen lock nut (E) then rotate stop
bolt. Turn stop bolt as needed until there is no
longer light showing between square and blade.
6. Tighten lock nut (E) to secure table stop
position.
7. Tighten lever (A).
8. Check that scale pointer (F, Figure 19) is at
zero. If necessary, loosen screw on pointer and
shift pointer to zero. Then retighten screw.
17
Figure 21: setting table stop
10.3 Installing/changing blades
Always wear gloves when
handling blades. New blades are usually
packaged in a coiled position; to prevent injur y
uncoil them slowly and carefully, w hile wearing
work gloves and safety glasses.
Refer to sect. 6.0, Specifications, for maximum and
minimum blade widths for your machine.
Refer to Figures 22 and 23.
1. Disconnect machine from power source.
2. Remove table insert (A, Figure 22).
3. Pull out table pin (B) at end of slot.
4. Adjust upper and lower blade guides away from
blade.
5. Move blade tension lever to “Partial Tension”
position.
6. Open upper and lower doors by rotating door
catches. Open lower blade guard and remove
insert block (Figure 23).
7. Carefully remove blade from top wheel, then
from between upper and lower blade guides
and lower wheel. Slide old blade out through
slot in table.
Figure 22: blade removal
Figure 23
10.4 Blade tension
IMPORTANT: An interlock switch prevents the band
saw from starting if the blade is de-tensioned. Blade
must be tensioned for start switch to activate.
Refer to Figure 24.
1. Disconnect machine from power source.
2. Back off upper and lower guide bearings to
eliminate any contact with blade.
3. With blade centered on wheels, move quick
tension lever to “Full Tension” position, as
shown in Figure 24. NOTE: You will be able to
feel the lever fall into each position.
8. Guide new blade through table slot. Place blade
loosely in the upper and lower blade guides.
Make sure blade teeth point down toward table,
and toward the front of the saw. (If the teeth will
not point down, no matter how you orient the
blade, then the blade is twisted inside-out. Twist
it into correct position and re-install it.)
9. Position blade at center of upper and lower
wheels.
10. Re-install table insert (A) and table pin (B).
11. Before operating band saw, the new blade must
be tensioned and tracked, in that order. See
sect. 10.4 and 10.5. The blade guides must also
be set properly according to instructions in sect.
10.6.
18
Figure 24: blade tension/tracking
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