Powermatic 1791000K User Manual
Operating Instructions and Parts Manual
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10-inch Cabinet Saw
Model PM1000
Powermatic
427 New Sanford Road
LaVergne, Tennessee 37086 Part No. M-1791000
Ph.: 800-274-6848 Revision A4 06/2015
www.powermatic.com Copyright © 2015 Powerm atic
1.0 Warranty and Service
Powermatic warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair,
please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.
Warranty Period
The general warranty lasts for the time period specified in the literature included with your product or on the official
Powermatic branded website.
• Powermatic products carry a limited warranty which varies in duration based upon the product. (See chart
below)
• Accessories carry a limited warranty of one year from the date of receipt.
• Consumable items are defined as expendable parts or accessories expected to become inoperable within a
reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.
Who is Covered
This warranty covers only the initial purchaser of the product from the date of delivery.
What is Co vered
This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty
does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear,
improper repair, alterations or lack of maintenance. Powermatic woodworking machinery is designed to be used with
Wood. Use of these machines in the processing of metal, plastics, or other materials outside recommended
guidelines may void the warranty. The exceptions are acrylics and other natural items that are made specifically for
wood turning.
Warranty Limitations
Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a
Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.
How to Get Technical Support
Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provid e pr o of
of initia l p u rch a s e whe n calling. If a product requires further inspection, the Technical Service representative will
explain and assist with any additional action needed. Powermatic has Authorized Servic e Centers located throughout
the United States. For the name of an Authorized Servi ce Center in your area call 1-800-274-6846 or use the Service
Center Locator on the Powermatic website.
More Informatio n
Powermatic is constantly adding new products. For complete, up-to-date product information, check with your local
distributor or visit the Powermatic website.
How State Law Appli es
This warranty gives you specific legal rights, subject to applicable state law.
Limitations on This Warranty
POWERMATIC LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH
PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS
FOR A PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW
LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
POWERMATIC SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURI ES TO PERSONS OR PROPERTY, OR
FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF
OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
Powermatic sells through distributors only. The specifications listed in Powermatic printed materials and on the official
Powermatic websit e are given as general information and are not binding. Powermatic reserves the right to effect at
any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem
necessary for any reason whatsoever.
Product Listing with Warranty Period
90 Days – Parts; Consumable items
1 Year – Motors, Machine Accessories
2 Year – W oodworking Machinery used for industrial or commercial purposes
5 Year – W oodworking Machinery
NOTE: Powermatic is a division of JPW Industries, Inc. References in this document to Powermatic also apply to
JPW Industries, Inc., or any of its successors in interest to the Powermatic brand.
2
2.0 Table of contents
Section Page
1.0 Warranty and Service ..................................................................................................................................... 2
2.0 Table of contents ............................................................................................................................................ 3
3.0 Safety warnings .............................................................................................................................................. 4
3.1 Kickback ..................................................................................................................................................... 5
4.0 About this manual .......................................................................................................................................... 6
5.0 Glossary ......................................................................................................................................................... 7
6.0 Specifications ................................................................................................................................................. 8
7.0 Setup and assembly ..................................................................................................................................... 10
7.1 Shipping contents ..................................................................................................................................... 10
7.2 Tools required for assembly ..................................................................................................................... 10
7.3 Unpacking and cleanup ............................................................................................................................ 10
7.4 Installing handwheels and hooks ............................................................................................................. 11
7.5 Installing table extensions ........................................................................................................................ 11
7.6 Leveling table extensions ......................................................................................................................... 11
7.7 Rails and Fence ....................................................................................................................................... 12
7.8 Switch bracket .......................................................................................................................................... 12
7.9 Wood Extension Table ............................................................................................................................. 12
7.10 Motor cover ............................................................................................................................................ 12
7.11 Table insert ............................................................................................................................................. 12
7.12 Installing and removing blade ................................................................................................................. 13
7.13 Riving knife ............................................................................................................................................. 13
7.14 Anti-kickback pawls ................................................................................................................................ 14
7.15 Blade guard ............................................................................................................................................ 14
7.16 Dust chute .............................................................................................................................................. 14
8.0 Electrical connections .................................................................................................................................. 14
8.1 Grounding instructions ................................................................................................... .......................... 14
8.2 Voltage conversion ................................................................................................................................... 15
8.3 Overload reset button ............................................................................................................................... 15
8.4 Extension cords ........................................................................................................................................ 15
8.5 Magnetic switch and safety key ................................................................................................................ 15
9.0 Adjustments ................................................................................................................................................. 16
9.1 Tools required for adjustments ................................................................................................................. 16
9.2 Fence alignment ....................................................................................................................................... 16
9.3 Blade raising/tilt mechanism ..................................................................................................................... 16
9.4 Miter gauge .............................................................................................................................................. 16
9.5 Blade tilt stop adjustment ......................................................................................................................... 17
9.6 Riving knife alignment .............................................................................................................................. 18
9.7 Table to blade alignment .......................................................................................................................... 19
9.8 Belt adjustment ......................................................................................................................................... 19
9.9 Arbor/Arbor Bearing Removal .................................................................................................................. 20
10.0 Operations .................................................................................................................................................. 20
11.0 Safety devices ............................................................................................................................................ 24
12.0 Maintenance ............................................................................................................................................... 26
12.1 Cleaning ................................................................................................................................................. 26
12.2 Lubrication .............................................................................................................................................. 26
12.3 Miscellaneous ......................................................................................................................................... 26
13.0 Optional accessories .................................................................................................................................. 27
14.0 Troubleshooting the PM1000 Cabinet Saw ................................................................................................ 28
15.0 Replacement Parts ..................................................................................................................................... 29
15.1.1 PM1000 Table and Cabinet Assembly – Exploded View .................................................................... 30
15.1.2 PM1000 Table and Cabinet Assembly – Parts List ............................................................................. 31
15.2.1 PM1000 Motor and Trunnion Assembly – Exploded View .................................................................. 33
15.2.2 PM1000 Motor and Trunnion Assembly – Parts List ........................................................................... 34
15.3.1 PM1000 Blade Guard Assembly – Exploded View ............................................................................. 36
15.3.2 PM1000 Blade Guard Assembly – Parts List ...................................................................................... 37
16.0 Electrical Connections for PM1000 ............................................................................................................ 38
3
3.0 Safety warnings
1. Read and understand the entire owner’s
manual before attempting assembly or
operation.
2. Read and understand the warnings posted on
the machine and in this manual. Failure to
comply with all of these warnings may cause
serious injury.
3. Replace the warning labels if they become
obscured or removed.
4. This table saw is designed and intended for
use by properly trained and experienced
perso nnel on ly. If you are no t fam iliar w ith the
proper and safe operation of a table saw, do
not use until proper training and knowledge
have been obtained.
5. Do not use this table saw for other than its
intended use. If used for other purposes,
Powermatic disclaims any real or implied
warranty and holds itself harmless from any
injury that may result from that use.
6. Always wear approved safety glasses/face
shields while using this table saw. Everyday
eyeglasses only have impact resistant lenses;
they are not safety glasses.
7. Before operating this table saw, remove tie,
rings, watches and other jewelry, and roll
sleeves up past the elbows. Remove all loose
clothing and confine long hair. Non-slip
footwear or anti-skid floor strips are
recommended. Do not wear gloves.
8. Wear ear protectors (plugs or muffs) during
extended periods of operation.
9. Some dust created by power sanding, saw ing,
grinding, drilling and other construction
activities contain chemicals known to cause
cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• Lead from lead based paint.
• Crystalline silica from bricks, cement and
other masonry products.
• Arsenic and chromium from chemically
treated lumber.
Your risk of exposure varies, depending on
how often you do this type of work. To reduce
your exposure to these chemicals, work in a
well-ventilated area and work with approved
safety equipment, such as face or dust masks
that are specifically designed to filter out
microscopic particles.
10. Do not operate this machine while tired or
under the influence of drugs, alcohol or any
medication.
11. Make certain the machine is properly
grounded.
12. Make all machine adjustments or maintenance
with the machine unplugged from the power
source. A machine under repair should be
RED TAGGED to show it must not be used
until maintenance is complete.
13. Remove adjusting keys and wrenches. Form a
habit of checking to see that keys and
adjusting wrenches are removed from the
machine before turning it on.
14. Keep safety guards in place at all times when
the machine is in use. If removed for
maintenance purposes, use extreme caution
and replace the guards immediately.
15. Check the alignment of the riving knife, fence
and miter slot to the blade. A caution decal is
installed on each guard to remind the operator
of the dangers of improper machine operation.
16. Check damaged parts. Before further use of
the machine, a guard or other part that is
damaged should be carefully checked to
determine that it will operate properly and
perform its intended function. Check for
alignment of moving parts, binding of moving
parts, breakage of parts, mounting and any
other conditions that may affect its operation.
A guard or other part that is damaged should
be properly repaired or replaced.
17. Provide for adequate space surrounding work
area and non-glare, overhead lighting.
18. Keep the floor around the machine clean and
free of scrap material, oil and grease.
19. Keep visitors a safe distance from the work
area. Keep children away.
20. Make your workshop child proof w ith padlocks,
master switches or by removing safety keys.
21. Give your work undivided attention. Looking
around, carrying on a conversation and “horseplay” are careless acts that can result in
serious injury.
22. Maintain a balanced stance at all times so that
you do not fall or lean against the blade or
other moving parts. Do not overreach or use
excessive force to perform any machine
operation.
23. Use the right tool at the correct speed and
feed rate. Do not force a tool or attachment to
do a job for which it was not designed. The
right tool will do the job better and safer.
24. Use recommended accessories; improper
accessories may be hazardous.
25. Maintain tools with care. Keep blade sharp and
clean for the best and safest performance.
Follow instructions for lubricating and changing
accessories.
26. Check the saw blade for cracks or missing
teeth. Do not use a cracked or dull blade or
one with missing teeth or improper set. Make
sure the blade is securely locked on the arbor.
27. Keep hands clear of the blade area. Do not
reach past the blade to clear parts or scrap
with the saw blade running. Never saw
freehand. Avoid awkward operations and hand
positions where a sudden slip could cause
your hand to contact the blade.
28. Do not attempt to saw boards with loose knots
or with nails or other foreign material, on its
surface. Do not attempt to saw twisted,
warped, bowed or “in wind” stock unless one
edge has been jointed for guiding purposes
prior to sawing.
29. Do not attempt to saw long or wide boards
unsupported where spring or weight could
cause the board to shift position.
30. Always use the riving knife, blade guard, push
stick and other safety devices for all operations
where they can be used. On operations such
as dadoing or molding where t he blade guard
cannot be used, use feather boards, fixtures
and other safety devices and use extreme
caution. Reinstall the riving knife and blade
guard immediately after completing the
operation that required their removal.
31. Be sure the saw blade rotates clockwise when
viewed from the motor side (left side) of the
machine.
32. Turn off the machine before cleaning. Use a
brush or compressed air to remove chips or
debris — do not use your hands.
33. Do not stand on the machine. Serious injury
could occur if the machine tips over.
34. Never leave the machine running unattended.
Turn the power off and do not leave the
machine until it comes to a complete stop.
35. Remove loose items and unnecessary work
pieces from the area before starting the
machine.
3.1 Kickback
The most common accidents among table saw
users, according to statistics, can be linked to
kickback, the high-speed expulsion of material from
the table that can strike the operator. Kickback can
also result in the operator’s hands being pulled into
the blade.
Kickback Prevention
Tips to avoid the most common causes of
kickback:
• Make sure the riving knife is always aligned
with the blade. A workpiece can bind or stop
the flow of the cut if the riving knife is
misaligned, and result in kickback.
• Use a riving knife during every cut. The riving
knife maintains the kerf in the workpiece,
which will reduce the chance of kickback.
• Never attempt freehand cuts. The workpiece
must be fed parallel to the blade, otherwise
kickback will likely occur. Always use the rip
fence or miter gauge to support the workpiece.
• Make sure that rip fence is parallel to blade. If
not, the chances of kickback are very high.
Take the time to check and adjust the rip
fence.
• Feed cuts through to completion. Anytime you
stop feeding a workpiece that is in the middle
of a cut, the chance of binding, resulting in
kickback, is greatly increased.
Protection Tips from Kickback
Kickback can happen even if precautions are taken
to prevent it. Listed below are some tips to protect
you if kickback does occur:
• Stand to the side of the blade when cutting. An
ejected workpiece usually travels directly in
front of the blade.
• Wear safety glasses or a face shield. Your
eyes and face are the most vulnerable part of
your body.
• Never place your hand behind the blade. If
kickback occurs, your hand will be pulled into
the blade.
• Use a push stick to keep your hands farther
away from the moving blade. If a kickback
occurs, the push stick will most likely take the
damage that your hand would have received.
5
Familiarize yourself with the following safety notices used in this manual:
This means that if preca utions are not heeded, it m ay result in minor injury a nd/or possible
machine damage.
This means that if prec autions are not heeded, it may result in serious injury or possibly even
death.
4.0 About this manual
This manual is provided by Powermatic covering the safe operation and maintenance procedures for a
Powermatic Model PM1000 Cabinet Saw. This manual co ntains i nstructions on i nstallation, saf ety precautio ns,
general operating procedures, maintenance instructions and parts breakdown. Your machine has been
designed and constructed to provide consistent, long-term operation if used in accordance with the instructions
as set forth in this document.
This manual is not intended to be an exhaust ive guide to table saw operational methods, use of jigs or aftermarket accessories, choice of stock, etc. Additional knowledge can be obtained from e xperienced users or
trade articles. Whatever accepted methods are used, always make personal safety a priority.
If there are questions or comments, please co ntact your local supplier or Powermatic. Powermatic can also be
reached at our web site: www.p owermatic.com.
Retain this manual for future reference. If the machine transfers ownership, the manual should accompany it.
Read and understand the entire contents of this manual before attem pting assembly
or operation! Failure to comply may cause serious injury!
6
5.0 Glossary
Arbor: Metal shaft that connects the drive
mechanism to the blade.
Bevel Edge Cut: Tilt of the saw arbor and blade
between 0° and 45° to perform an angled cutting
operation.
Blade Guard: Mechanism mounted over the saw
blade to prevent accidental contact with the cutting
edge.
Crosscut: Sawing operation in which the miter
gauge is used to cut across the grain of the
workpiece.
Dado Blade: Blade(s) used for cutting grooves and
rabbets. A stacked dado set can be used f or wider
grooves.
Dado Cut: Flat bottomed groo ve in t he face of the
workpiece made with a dado blade.
Featherboard: Device used to keep a board
against the rip fence or table that allows the
operator to keep hands away from saw blade.
Freehand: Moving the workpiece into the blade
using only the hands, without a fixed positioning
device. (This is a dangerous, unacceptable
procedure – always use appropriate devices to
feed the workpiece through the saw blade during
cutting operations.)
Kerf: The resulting cut or gap made by a saw
blade.
Kickback: An event in which the workpiece is lifted
up and thrown back toward an operator, caused
when a workpiece binds on the saw blade or
between the blade and rip fence (or other fixed
object). To minimize or prevent injury from
kickbacks, see the Operations section.
Miter Gauge: A component that controls the
workpiece movement while performing a crosscut
of various angles.
Non-Through Cut: A sawing operation that
requires the removal of the blade guard and
standard riving knife, resulting in a cut that does
not protrude through the top of the workpiece
(includes Dado and rabbet cuts).
The blade guard and riving knife must be reinstalled after performing a non-through cut to
avoid accidental contact with the saw blade during
operation.
Parallel: Position of the rip fence equal in distance
at every point to the side face of the saw blade.
Perpendicular: 90° (right angle) intersection or
position of the vertical and horizontal planes such
as the position of the saw blade (vertical) to the
table surface (horizontal).
Push Board/Push Stick: An instrument used to
safely push the workpiece through the cutting
operation by keeping the operator’s hands at a
distance.
Rabbet: A cutting operation that creates an
L-shaped channel along the edge of the board.
Rip Cut: A cut made along the grain of the
workpiece.
Riving Knife: A metal plate fixed relative to the
blade, which moves with the blade as cutting depth
is adjusted. Thus, it maintains not only the kerf
opening in the workpiece, but also the knife-toblade distance. A low-profile ri ving k nife sit s low er
than the top edge of the blade, f or making a nonthrough cut.
Splitter (Spreader): A stationary metal plate to
which the blade guard is attached that maintains
the kerf opening in the workpiece during a cutting
operation.
Standard Kerf: 1/8" gap made with a standard
blade.
Straightedge: A tool used to check that a surface
is flat or parallel.
Through Sawing: A saw ing operatio n in whic h the
workpiece thickness is completely sawn through.
Proper blade height usually allows 1/8" of the top
of blade to extend above the wood stock. Keep t he
blade guard down, the anti-kickback pawls down,
and the riving knife in place over the blade.
7
6.0 Specifications
Model number ............................................................................................................................................. PM 1000
Stock numbers:
Saw unit only, without Accu-Fence or rail system ..................................................................................... 1791000
Saw with 30” Accu-Fence and rail system ..............................................................................................1791000K
Saw with 50” Accu-Fence and rail system ..............................................................................................1791001K
Mot or an d electricals:
Motor type ............................................................................ totally enclosed fan cooled, induction, capacitor start
Horsepower ............................................................................................................................................ 1-3/4 HP
Phase......................................................................................................................................................... single
Voltage ................................................................................................................................................. 115/230V
Cycle ........................................................................................................................................................... 60H z
Listed FLA (full l oad am ps) ...................................................................................................................... 15/7 .5 A
Motor speed ........................................................................................................................................ 3450 RPM
Starting amps ............................................................................................................................................... 7 4 A
Running amps (no load) ............................................................................................................................... 2.7 A
Start capacitor ......................................................................................................................... 300MFD, 125VAC
Run capacitor ................................................................................................................................ 70μF, 250VAC
Overload reset ......................................................................................................... manual push button on motor
Power transfer ......................................................................................................................................poly v-belt
On/off switch .............................................................................................. magnetic, push button with safety key
Motor speed ........................................................................................................................................ 3450 RPM
Power cord ....................................................................................................................... 14 AWG, 6 ft. (183 cm)
Power plug installed ........................................................................................................................................ yes
Recommended circuit size
Sound emission ........................................................................... 80 dB at 30 " (762 mm) from blade, without load
1
Arbor and blade*:
Blade diameter .................................................................................................................................10" (254mm)
Arbor diameter .............................................................................................................................. 5/8" (15.88mm)
Arbor speed ..................................................................................................................................................4200
Arbor lock ....................................................................................................................................................... yes
Arbor wrench included ..................................................................................................... combination 17 / 27 mm
Maximum depth of cut at 90 degrees ............................................................................................. 3-1/8" (79 mm)
Maximum depth of cut at 45 degrees ............................................................................................. 2-1/8" (54 mm)
Maximum rip to right of blad e ................................................................................................ ................ 30" or 52"
Maximum rip to left of blade .............................................................................................................12" (305 mm)
Dado maximum width ................................................................................................................ 13/1 6 " (2 0.6 mm)
Dado maximum diameter .................................................................................................................. 8" (200 mm)
Blade height per one revolution of handwheel ................................. 19/6 4 " (7.5mm) for 90°; 1/ 1 6 " (1.7 mm) fo r 4 5 °
Blade tilt ...................................................................................................................................... left, 0 to 45 deg.
*blade not included
Materials:
Main table ................................................................................................................... ................ ground cast iron
Extension wings........................................................................................................................... ground cast iron
Trunnion ................................................................................................................................................. cast iron
Enclosed cabinet .......................................................................................................................................... stee l
Table:
Main table dimensions ............................................................................................ 20" L x 27" W (508 x 686 mm)
Table dimensions with wings ................................................................................. 40" L x 27" W (1016 x 686 mm)
Table area in front of blade at maximum height ................................................................................ .10" ( 305 mm)
Table height from floo r, ap proximate .......................................................................................... 34-1/4" (870 mm)
Miter T-slot .................................................................................................... two at 3/4" W x 3/8" D (19 x 10 mm)
Edge bevel ................................................................................................................................................... fron t
Dimensions:
Cabin et footprint ............................................................................................... 23" W x 24-1/2" L (584 x 622 mm)
Overall dimensions of shipping carton (cabinet only) ......... 30-1/2” L x 27-1/2” W x 43-3/4”H (77.5 x 70 x 111.4 cm)
Overall dimensions, fully assembled, accessories mounted:
with 30" rip .............................................................................. 43" W x 61" L x 44" H (1092 x 1549 x 1117 mm)
with 52" rip .............................................................................. 43" W x 83" L x 44" H (1092 x 2108 x 1117 mm)
subject to local/national electrical codes.
1
............................................................................................................................ 20A
8
Dust collection:
Dust p o rt outside diame ter ................................................................................................... ............. 4 " (100 mm)
Minimum extraction volume required ......................................................................................... 350 cfm (18 cmm)
Weights:
Saw Only (Net/Shipping) ............................................................................................................... 289 lb (131 kg)
Saw assembled with 30" Rail/Fence .............................................................................................. 330 lb (150 kg)
Saw assembled with 52" Rail/Fence .............................................................................................. 335 lb (152 kg)
L=length; W=width; D=depth; H=height
The specifications in this manual were current at time of publication, but because of our policy of continuous
improvement, Powermatic reserves the right to change specifications at any time and without prior notice,
without incurring obligations.
9
7.0 Setup and assembly
7.1 Shipping contents
7.1.1 Carton contents (Figure 1)
1 Cabinet saw
1 Guard assembly (A)
1 Miter gauge (B)
1 Anti-kickback pawl assembly (C)
1 Riving knife (D)
1 Arbor wrench (E)
2 Storage hooks (F)
1 Push stick (G)
2 Knobs (H)
2 Handles (I)
2 Handwheels (J)
1 Motor Cover (K)
1 Extension wing – Left (L)
1 Extension wing – Right (M)
1 Insert plate – (N)
1 Low profile riving knife – (P)
1 Hardware package
1 Warranty card
1 Operating Instructions and Parts Manual
7.1.2 Hardware package (Figure 2)
6 Hex cap screws, M10x35 (HP-1)
6 Lock washers, M10 (HP-2)
6 Flat washers, M10 (HP-3)
4 Socket head button screws, M6x16 (HP-4)
4 Lock washers, M6 (HP-5)
4 Flat washers, M6 (HP-6)
3 Socket flat head screws, M6x10 (HP-7)
Figure 2
Note: Fence and rail assemblies, and wood
extension tables and legs, are shipped in separate
cartons.
Figure 1
Read and understand all
assembly instructions before attempting
assembly. The saw must be disconnected
(unplug!) from pow er during assembly. Failure
to comply may cause serious injury.
7.2 Tools required for assembly
Hex keys – 3 and 4mm
Open end wrenches – 14 and 17mm
Cross point screwdriver
Straight edge
Rubber mallet (or hammer with block of wood)
Note: A ratchet wrench/socket set may speed
assembly time. Additional tools may be needed for
assembly of fence and rails – consult Accu-Fence
manual.
7.3 Unpacking and cleanup
Remove all contents from shipping carton. Remove
items from inside cabinet. Do not discard carton or
packing material until saw is assembled and
running satisfactorily.
Compare contents of your container with above
parts lists to make sure all parts are intact. Missing
parts, if any, should be reported to your distributor.
(Check saw first in case parts were preinstalled.)
Read instruction manual thoroughly for assembly,
maintenance and safety instructions.
10
1. Remove screws holding saw to pallet, by
unscrewing them from underneath pallet.
2. Carefully slide saw from pallet onto floor.
The cabinet saw should be placed in an area with a
sturdy level floor, good ventilation and sufficient
lighting. Leave enough space around the machine
for mounting extension wings and rail assemblies,
and loading and off-loading stock and general
maintenance work.
Exposed metal surfaces, such as table top and
extension wings, have been given a protective
coating at the factory. This should be removed with
a soft cloth moistened with kero sene or a cleanerdegreaser. Do not use acetone, gasoline, or
lacquer thinner for this purpose. Do not use
solvents on plastic parts, and avoid using an
abrasive pad as it can scratch surfaces.
7.4 Installing handwheels and hooks
Refer to Figure 3.
1. Install handwheels (J, Figure 3) onto tilting and
raising shafts, as shown. Fit the slot of
handwheel hub onto roll pin on shaft, then
secure by screwing on a locking knob (H).
2. Install handle (I) onto each handwheel, using
14mm wrench on the flat to tighten it.
3. Install storage hooks (F) with two button head
screws and washers (HP-4/5/6). The hooks
are used to store the Accu-Fence when it is
not in use.
4. Tilt arbor using right handwheel, and remove
Styrofoam packing from around motor.
make snug. Then pivot wing parallel to saw
table to insert remaining two screws.)
Figure 4
2. Repeat for opposite extension wing. Lightly
snug screws.
3. The front edge of extension wings must be
flush with front edge of saw table. If needed,
tap front edge of wing with a rubber mallet to
make flush. See Figure 5.
Figure 5
Figure 3
7.5 Installing table extensions
Refer to Figure 4.
1. Attach an extension wing to saw table (Note:
Extension wings are identical). Use three
screws, lock washers and flat washers (HP1/2/3). Lightly snug screws with 17mm wrench.
(Assembly Tip: If you are doing this without an
assistant, lift extension wing vertically to table
edge. Install center screw and washer, and
7.6 Leveling table extensions
Refer to Figure 6.
Level extension wings to saw table using a straight
edge. A metal straight edge is ideal, though a
carefully jointed board may also be used.
Figure 6
11
1. Shift e xtension wing so it is slightly above saw
table surface.
2. Begin by tightening the three screws (17mm
wrench) under the extension wing t hat secure
it to saw table. Tighten these just enough to
hold wing in place but loose enough to change
wing height by tapping on it.
3. Lay straight edge (Figure 6) across saw table
and extension wing, extendi ng it out past edge
of wing as shown.
4. Move straight edge to several places along
wing, as you continue to nudge wing level with
saw table. As each area of wing becomes
flush with table, tighten the screw under that
area. Continue until all three screws are fully
tightened. NOTE: Make sure front edge of
wing remains flush with front edge of saw
table.
5. Repeat above steps for opposite extension
wing.
7.7 Rails and Fence
With extension wings properly aligned, the rails
and Accu-Fence® assembly can now be mounted
to saw. Consult manual no. M-2195075Z, that
accompanies the fence.
NOTE: The switch bracket must be mounted to
front rail before installing guide tube. Follow
instructions in section 7.8, then install guide tube.
7.9 Wood Extension Table
For instructions on mounting the accessory wood
extension table, consult Accu-Fence manual,
document no. M-2195075Z.
7.10 Motor cover
Refer to Figure 8.
At the motor side, slide hinge pins through motor
cover cylinders and into hinge barrels on saw.
Close m oto r co ver u ntil it cat che s on lat ch p ost o n
saw.
Note: The catch mechanism may require slight
adjustment to ensure proper alignment.
7.8 Switch bracket
Refer to Figure 7.
After front rail has been installed, mount switch
bracket with three flat head screws (HP-7).
Mount guide tube to front rail, referring to
instructions in your Accu-Fence manual.
Figure 7
Figure 8
7.11 Table insert
Refer to Figure 9.
Push insert down into table opening. Verify that
insert lies flush with table surface by resting a
stra ig ht ed ge ac ro ss it at va rio u s p oi nt s. If i nser t is
not f lu s h alo ng its length, turn an y o f six se t sc r e w s
to raise or lower that area of the insert.
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