Walter Meier (Manufacturing), Inc., warrants every product it sells. If one of our tools needs service or repair, one of our
Authorized Serv ice Cent ers located t hroughout t he U nited S t at es can give y ou quick se rv ice. In most cases, any of t hese Walter
M eier Authorized Service Cente rs can authorize w arranty repai r, assist y ou in obtaining parts, or p erform routine maintenance
and m ajor repair on your POWERM A TIC® tools. For the name of an Authorized Serv ice Center in y our area call 1-800-2 74-684 8.
MO RE INF ORM ATION
Walter Meier is consistently adding new products t o t he line. For complete, up-to-date product information, check with your local
Walter Meier distributor, or visit powerm a t ic.com .
WARRANTY
POWERMATIC products carry a limited w arranty which v aries in duration based upon the product.
WH AT IS CO VERED?
This warranty covers any defect s in workm anship or mat erials subject t o the except ions stat ed below . C utting tools, abrasives
and other consum ables are exc luded from warranty coverage.
WHO IS CO VERED?
This warranty covers only the initial purchase r of t he product.
WHAT IS THE PERIOD OF COVERAGE?
The general POWERMATIC warranty lasts f or t he time period specified in the product literat ure of each product .
WH AT IS NO T COVERED?
The Five Year Warranty does not cover products used f or commercial, industrial or edu cational purposes. Products w ith a Five
Year Warranty t hat are used f or comm ercial, indust r ial or education purposes revert to a One Year Warranty . Th is w arranty does
not cov er defects due directly or indirectly t o misuse, abuse, negligence or accidents, norm al w ear-and-tear, improper repai r or
alterations, or lack of maintenance.
HOW TO GET SERVICE
The product or part m ust be returned for exam ination, post age prepaid, to a locatio n designated by us. For the nam e of t he
location nearest y ou, please call 1-800- 274-68 48.
You m ust prov ide proof of in itial purchase date and an ex planation of t he com plaint m ust accom pany t he merchandise. If our
insp e c tio n d isclose s a d e fect, we will repai r o r re plac e the product, or refund t he purchase price, at our option.
We will return the re p aired p roduct or re plac ement at our expense unless it is determined by us that there is no defect, or that the
defect resu lted from ca u s es not with in the s c o pe o f our warr a n ty in wh ic h c a se we will, a t y o u r d irectio n , dispos e o f or ret u rn the
product. I n t he event you choose to have the product returned, you will b e responsible for the handling and shipping c osts of the
return.
HOW STATE LAW APPL IES
This warranty giv e s you specific legal rights; you may also have other rights which vary from st ate t o state.
LIMITATIONS ON THIS WARRANTY
WALTER MEIER (MANUFACTURING), INC., LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED
WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OR M ERCHANTABILITY
AND FITNESS ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY
LASTS, SO THE ABOVE LIMITATION M AY NOT APPLY TO YOU.
WALTER MEIER (MANUFAC TURING), INC., SHALL IN NO EVENT BE LIABLE FOR DEATH, IN JURIES TO PERSONS OR
PROPERTY, OR FO R INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE
OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
Walter Meier sel ls through distributors only . The specifications in Walter Meier catalogs are given as general info rmation and are
not binding. M embers of Walter M eier reserve t he right to effect at any time, without prior not ice, t hose alterations to pa rts,
fittings, and accessory equipment w hich they m ay deem necessary for any reason whatsoever.
2
Table of Contents
Warranty and Service..........................................................................................................................2
Table of Contents ...............................................................................................................................3
Warn in g .............................................................................................................................................4
Fea ture s ............................................................................................................................................6
Spe cifi cation s .....................................................................................................................................6
Parts List: Cabinet Assembly.......................................................................................................... 37
Electrical Connect io ns – Single Phase, 230 Volt ................................................................................. 38
3
Warning
As with all machi nes, there is a cert ain amount of hazard involved wit h the use of t his planer . Use t he
machine with t he r es pect and caution demanded where safety pr ec autions are concerned. When normal
safety pr ecautions are overlooked or ignored, per s onal injury to t he operator c an result.
Read, underst and and f ol low the safety and operating instructions found in this manual. Know the
limitations a nd hazards associated with this machine.
Electrical grounding. Make certain that the machine frame is electrical ly gr ounded and t hat a ground
lead is included in the incoming electrical service. I n cases where a cor d and plug are used, make certain
that the grounding plug connects t o a suitable ground. Follow the grounding procedure indicated in the
National Electrical Code. I f connected t o a circ uit protected by fuses, use time delay fuse marked “D”.
Eye safety. W ear an approved safety shield, goggles, or glasses to protect eyes. (NOTE: Commo n
eyeglasses are only impact- r es istant, t hey are not safet y glasses. )
Personal protect i on. Bef or e oper at ing the machine, remove tie, r ings, wat c h and other jewelry and roll
up sleeves above the elbows. Remove all loose outer clot hi ng and co nfine long hair. Protective type
footwear should be used. Where the noise exceeds t he level of exposure allowed i n Section 1910.95 of
the OSHA Regulations, use hearing protective devices. Do not wear gloves.
Guards. Keep the machine guards in place for every operat ion for w hich they can be used. If any guards
are removed for maintenance, DO NOT OPER ATE the mac hi ne until the guards are reinsta lled.
Placement. Place machine so that pot ential kickback ar ea is not in line with aisles, doorways, wash
stations, or ot her wor k areas. Do not expose machine to rain or use in damp locations.
Work area. Keep the floor around the mac hi ne clean and free of scrap material, saw dust, oil and other
liquids to minimize the danger of tripping or slipping. Be sure the table is free of all scrap, f or eign material
and tools before star t ing to cut. Make certain the work area is well lighted and that a proper exhaust
system is used to minimize dust. It is recommended that anti-skid floor strips are used on the floor ar ea
where the operator normally stands a nd t hat each machine’s w or k ar ea be marked off. Provide adequate
work s pace around the machine.
Avoid acc idental star ting: Make c ertai n motor sw itch is in off positio n before co nnecti ng power to t he
machine.
Operat or position. M aintain a balanced sta nce and keep yo ur body under control at all times. Stand to
one side out of line with the table and make sure no one else is standi ng in line with the table.
Housekeeping. Before turning on machine, remove all extra equipme nt such as keys, w r enches, scrap,
and cleaning rags away f r om the machine
Careless acts. Give the wor k you are doing your undivided attentio n. Looki ng aro und, carr ying on a
conversation, a nd “horseplay” ar e car eless act s that can result in serious injury.
Disconnect machin e bef or e per f or ming any service or maintenance or w hen changing blades. A
machine under repair should be RED TAGGED to show it should not be used until the mainte nance is
complete.
Maintain tools in top condition. Keep tools sharp and clean for saf e and best per f ormance. Dull tools
increase noise levels and can cause kickbacks and gla zed s urfaces. Check the condition and adjustment
of the tools befor e making any cuts. Follow t he sharpening instructi ons on knife gr indi ng and jointi ng,
installi ng and adjustments.
4
Hand safety. Keep hands outside the mac hine. NEVER reach under t he guards to t r y to clear stock that
stops f eeding. Do not clear chips and sawdust with hands; use a brush. Do not have any part of t he
hands under that part of the board that is over the table when starting a cut; the infeed roll will engage the
board and force it dow n against the table causing a pinching action. Do not operat e machine while the
gear cover is open.
Cutterhead rotation: Be sure cutterhead rotates under power in a co unterclockwise direction w hen
viewed fr om the main drive motor side.
Mater ial conditi on: Do not p lane boards wit h loose knots or w ith nails or a ny foreign mater ial o n its
surface. Knife impact o n these objects can cause the knives to be pulled out a nd cause them to shatter
against the chipbreaker or pres sure bar. Twist ed, warped, or in wind stock should first be joi nted on one
surface before attempting to plane a parallel surface on the planer. Serious stock flaws cannot be
removed by use of a planer alone.
Machine adjustme nt s: M ake all machine adjustments with power off except feed rate.
Avoid kickback: To avoid kickbacks, use this machine for single board surfacing only. Never make cuts
deeper than 1/8 inch (3mm).
Job completion. If the operator leaves the machine area for any reason, the planer should be turned
"off" and the cutterhead sho uld come to a complete st op bef or e his departure. I n addition, if the operation
is complete, he should clean the planer a nd the work area. Never clean the planer with power "on" and
never use the hands to clear sawdust and debris; use a brush.
Replacement par t s. Use only Powermatic or fact or y authorized replace me nt part s and accessories;
otherwise the warr anty and guarantee is null and void.
Misuse. Do not use this Powermatic planer for ot her than its intended use. If used for other purposes,
Walter M eier (Manufacturi ng), I nc., disclai ms any real or implied w ar r anty and holds itself harmless f or
any injury or damage which may result f r om that use.
If you are not t horoughly familiar w ith the operatio n of planers, obt ain advice from your supervisor ,
instructor or ot her qualified person.
Drugs, alcohol, med icatio n. Do not operat e t his machine while under the influence of drugs, alco hol, or
any medication.
Health hazards. Some dust creat ed by power sanding, sawing, gri nding, drilli ng and ot her construction
activities contains chemicals known to cause cancer, birt h defects or other repr oductive harm. Some
examples of t hese chemicals are:
* Lead from lead-based paint.
* Cr y s talline silic a from bricks and cement and other masonry products.
* Arsenic and chromium from chemically-treated lumber.
Your risk fr om these exposures varies, dependi ng on how of t en you do this type of work. To reduce your
exposure to these chemicals, w or k in a well-ventilated area, and wor k w it h approved safety equipment,
such as those dust masks that are specifically designed to filter out microscopic particles.
Familiarize yours elf with the f ollow ing saf et y not ices used in t his manual:
This means that if precautions are not heeded, it may result i n minor injury and/or
possible machine damage.
This means that if precautions are not heeded, it may result i n serio us injury or possibly
even death.
5
Features
Figure 1
Specifications
Model Number ........................................................................... 15S ........................................... 15HH
Stock Number .................................................................... 1791210 .......................................1791213
Maximum Cutting Width (in.)....................................................14-7/8 .......................................... 14-7/8
Maximum Cutting Thickness (in.) .................................................... 6 .................................................. 6
Full Width Cutting Depth (in.) ....................................................... 1/8 ............................................... 1/8
The above specificati ons were current at the time t his manual w as publis hed, but beca use of our policy of
continuo us impro vement, Walt er M eier ( M anufacturi ng) Inc., reserves the right to change s pecificat ions at
any time and without prior notice, w ithout i ncurri ng obligations.
6
Unpacking
Open container a nd check for shipping damage.
Report any damage immediately to your
distributor and shipping agent. Do not discard
any shipping material until the Planer is
assembled a nd running properly.
Compare the contents of your co ntainer w ith the
following list to make sure all parts are intact.
Report any missing parts to your distributor.
Read this owner’s manual thoroughly for
assembly, maintenance and safety instructions.
Crate Contents (Figure 2):
1 Planer (not shown)
1 Dust hood
2 Cast iron extension tables
1 Handwheel
1 Handle
4 Hex wrenches (3, 4, 5 and 6mm)*
2 Open-end wrenches (8-10, 12-14mm)*
3 Bags of fast eners* – see below
1 Owner’s manual (not show n)
1 Warranty card (not shown)
Model 15S onl y:
1 T-handl e hex wrench (4 m m )*
2 Adjustment pins*
Model 15HH ONLY (Fi gur e 4):
1 1/4” Drive Screwdr iver
1 T25P Torx Plus Drive Socket Adaptor
1 Set of 10 Knife Inserts
Contents of fastener bags* ( Fi gur e 3):
A – (for installing handwheel)
1 Direction label
1 Hex nut
1 Flat washer
1 Key
B – (for installing extension tables)
6 Hex cap screws, M 8x25
6 Socket set screws, M8x20
C – (for installing dust hood)
3 Socket head cap screws, M6x12
3 Lock washers, M6
3 Hex cap screws, M 5x10
3 Flat washers, M 5
*indicates part s included in hardw ar e kit 15S- HK
Figure 2
Figure 3
Figure 4
7
Installation and Assembly
Tools required f or asse mbly:
Forklift or hoist with slings
10-12,12- 14mm open-e nd wrenches (provided)
4 and 5mm hex wrenches (provided)
16mm open-e nd wrench
Remove the screws holding the planer to the
pallet and use a forklift or hoist to lift the planer
off t he pallet. Forks and straps should alw ays be
placed under t he four lifti ng handles when lifti ng
this machine (Fig ure 5). The lift ing handles can
be pushed back in when not in use.
The pla ner should b e operated i n a well- lit area
with good ventilation. It can be rolled on its
casters to the desired location. Press the foot
pedal (Figure 6) to prevent movement during
operation or adjustments.
Exposed surfaces, such as tables, rollers,
cutterhead, etc., have been given a protective
coating at the factory. This should be removed
with a soft cloth moistened with a good
commercial solvent. Do not use acetone,
gasoline, lacq uer thi nner, or other solvents with
a low flas h poi nt. Do not use an abras ive pad
because it may scratch the polished cast iron
surfaces.
Figure 5
Figure 6
Use care when cleaning
around the cutterhead area – knives are
extremely sharp!
Handwheel
1. Place the key into the slot on the shaft
(Figure 7), and mo unt the handw heel to t he
shaft, making sure it is oriented so it slips
over the key.
2. Peel off the backing of the directio nal label,
and attach it to t he center of the handwheel.
Place flat washer a nd hex nut o n s haft and
tighten with 16mm wrench.
3. Mount the handle i n t he t hreaded hole in the
handwheel, and tighte n with a 12mm wrenc h
placed over the flat on the handle.
Starter Box
Mount the controls as shown in Figure 8, with
the two socket head cap screw s w hich yo u’ll find
mounted to the head casting. Use a 5mm hex
wrench.
Figure 7
Figure 8
8
Extension Tables
1. Mount a cast iron table to the edge of the
main table with three M8 x 25 hex cap
screw s ( Figure 9) using a 12mm wrench. Do
not fully tighten yet.
2. The extensio n table must be le veled w ith t he
main table. P lace a straig ht edge (suc h as a
jointed board) across the extension table
and the main table.
NOTE: T he straig ht edge should not lie over
the raised t able rollers, as t his wo uld distort
the leveling process. Either place the
straight edge just short of t he table rollers, or
lower the table rollers completely into the
table (see page 11) while mounting the
extension tables.
3. Insert three socket set screws with a 4mm
hex wrench, and screw them in or out as
needed until tables are level.
4. Securely tig hten the hex cap screw s .
5. Mount the second extension table to the
opposite side of the pla ner table, usi ng t he
same procedure.
Figure 9
Dust Hood
Mount the dust hood to the rear of the head
casting with three M6 x 12 socket head cap
screws with lock washers, and three M5 x 10
hex cap screws with flat washers. See Figure
10.
It is recommended that you use a dust collection
system with this planer. If you are not using a
dust collection system, do not attach the dust
hood to the planer, as t he accumulation of dust
inside the hood may create a safet y hazard, or
eventually cause jammi ng of the rollers.
Elect ri cal Connectio ns
Electrical connections must
be made by a qualified electrician in
compliance with all relevant codes. The
machine must be prop erly grounded t o help
prevent electrical shock and possible fatal
injury.
A power plug is not provided with the 15S or
15HH planers. You may either connect a 230
volt plug or "hard-wire" the machine directly to
your electrical panel provided there is a
disconnect near the machine. Consult electrical
schematic on page 38 f or further clarification of
wiring setup.
Figure 10
It is r ecommended that the 15S or 15 HH Planer
be connected t o a dedicated, minimum 40 amp
circuit with a 40 amp circuit breaker or time
delay f use. Loc al codes take precedence over
recommendations.
9
This machine must be grounded. Grounding
provides a path of least res istance to help d ivert
current away from the operator in case of
electrical malfunct ion.
Make sure the voltage of your power supply
matches the specificat ions on the motor plate of
the machine.
Extension Cords
The use of an extension cord is not
recommended for this machine, but if one is
necessary make sure the cord rating is suitable
for t he amperage listed on the machine's motor
plate. An undersize cord will cause a drop in line
voltage resulting in loss of power and
overheating.
The chart in Figure 11 shows the correct size
cord to use based on cord length and motor
plate amp rating. If in doubt, use the next
heavier gauge. The smaller the gauge number
the heavier the cord.
Recommended Gauges (AWG) of Extension Cords
Extension Cord Length *
25
50
75
100
150
200
Amps
< 5 16 16 16 14 12 12
5 to 8 16 16 14 12 10 NR
8 to 12 14 14 12 10 NR NR
12 to 15 12 12 10 10 NR NR
15 to 20 10 10 10 NR NR NR
21 to 30 10 NR NR NR NR NR
*based on limiting the line voltage drop to 5V at 150% of the
rated am per es.
NR: Not Recommended.
feet
feet
feet
feet
feet
feet
Figure 11
Adjustments
Tools required f or asse mbly:
10, 12 and 17mm open-end wrenches
power source before making any
adjustments ( except f eed r at e) .
Belt Tension
Inspect the tension of the belts fr equently duri ng
the first few times you use the planer. Belts often
stretch during this trial period. If they require
tightening, pr oceed as follows:
1. Remove the belt guard and the rear panel.
2. Loosen the bottom nut on the motor
adjustment screw (Figure 12) with a 17mm
wrench.
3. Tur n the top nut on t he adjust ment scr ew t o
lower the motor plate, which will increase
the belt tension.
4. Proper tension is achieved when there is
slight deflectio n in the belt midway between
the pulleys, using moderate f inger pr ess ure.
5. Tighten the bottom nut on the adjustment
screw (Figu re 12).
Figure 12
10
Pulley Alignment
The pulleys should be in line for proper belt
operation.
1. Remove the belt g uard a nd place a s traig ht
edge against the faces of both pulleys
(Figure 13).
2. If the straight edge does not lie flat on both
pulley faces, open the rear panel and loose n
the four hex nuts on the motor plate (see
Figure 12) w ith a 12mm wrench.
3. Nudge t he motor left or r ight until the pulleys
are in alignment.
4. Tighte n hex nuts and replace covers.
Tab le Roll ers
Your planer is supplied with two table rollers
(Figure 14) which turn as the stock is fed into the
machine, thus reducing friction. It is not possible
to give exact dimensions on the proper height
setting of t he table rollers beca use eac h type of
wood behaves differently. As a general rule,
however, when planing rough stock the table
rollers should be set at high position. When
planing smoot h stock the rollers should b e set at
low po s ition.
Figure 13
NOTE: When raisi ng the roller higher abo ve the
table, t he range is from zero to 0.06" (Figure 15).
Figure 15
The table rollers are factory set for average
planing and are parallel to the table surface. If
you desire to adjust the table rollers higher or
lower, pr oceed as follows:
1. Disconnect machi ne from pow er source.
2. Lay a str aight edge across bot h rollers.
3. On one side of the table, loosen the set
screw s (Figure 16) with a 3mm hex wrench,
and turn the eccentric shafts to raise or
lower the rollers.
4. When pr oper height is ac hie ved, tighte n set
screws.
Figure 14
Figure 16
5. Adjust the rollers from the opposite side of
the table in the same manner.
11
IMPORTANT: Be sure that the height of front
and rear rollers are the same. And the table
rollers must always be set parallel to the table.
Cutterhead
Although your planer was carefully adjusted at
the factory, it should be checked before being
put into operation. Any inaccuracies due to
rough handling in transit can be corrected by
following the directions in t his manual.
To check the adjustments yo u will need feeler
gauges, and a di al gauge or home-made ga uge
block made of hardwood. This ga uge block can
be made by fo llowing the di me nsio ns s hown in
Figure 17.
Repl aci ng Knives (Model 15S only)
Figure 17
Use caution and proceed
slowly when working with and around the
knives – they are extremely sharp!
When dull knives are replaced, care must be
exercised in setting the new knives into the
cutterhead. There is a certain procedure to
follow which will ensure a proper setting of
knives on the 15S Planer. Proceed as f ollows:
1. Disconnect machi ne from pow er source.
2. Remove the dust hood and the top cover.
Remove the chip deflector (Figure 28 s how s
the chip deflector). Remove the belt g uard
so you can rotate the cutterhead using t he
pulley.
3. Remove the gib screws with the T-handle
hex wrench, as shown in Figure 18, and
remove each gib one at a time.
4. Carefully remove the knife, and clean the
cutterhead slot of any dust or debris.
5. Place the new knife into the cutterhead slot.
6. IMPORTANT: As you proceed with knife
installation, make sure the wings on both
ends of each hole (see Figure 18) are
completely inserted into the groove in the
cutterhead. Failure to do this may result in
knife breakage during operatio n.
Figure 18 – Model 15S onl y
7. There are a total of three short gibs and
twelve long gibs on the cutter head. It is not
important w het her long or short gib is used
in any particular location along the knife. Of
course, eac h knife must use one short gib.
8. Put the first gib in place at the end of the
cutterhead. Use the knife adjustment pins
shown in Figure 19. The adjust ment pins fit
down through the smaller holes in the gib,
knife, and cutterhead, helpi ng to align t hem.
Figure 19 – Model 15S onl y
12
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