Powermatic 15 Instruction Manual & Parts List

MAINTENANCE & OPERATING INSTRUCTIONS
15" Planer
Model 15
# 0460213
This manual has been prepared for the owner and operators of a Powermatic Model 15 Planer. Its purpose, aside from machine operation, is to promote safety through the use of accepted correct operating and maintenance procedures. Completely read the safety and maintenance instructions before operating or servicing the machine. To obtain maximum life and efficiency from your planer, and to aid in using the machine safely, read this manual thoroughly and follow all instructions carefully.
Warranty & Service
The JET Group warrants every product it sells. If one of our tools needs service or repair, one of our Autho­rized Repair Stations located throughout the United States can give you quick service.
In most cases, any one of these JET Group Repair Stations can authorize warranty repair, assist you in obtaining parts, or perform routine maintenance and major repair on your JET, Performax or Powermatic tools.
For the name of an Authorized Repair Station in your area, please call 1-800-274-6848.
More Information
Remember, the JET Group is consistently adding new products to the line. For complete, up-to-date product information, check with your local JET Group distributor.
JET Group Warranty
The JET Group (including Performax and Powermatic brands) makes every effort to assure that its products meet high quality and durability standards and warrants to the original retail consumer/purchaser of our products that each product be free from defects in materials and workmanship as follow: 1 YEAR LIMITED WARRANTY ON ALL PRODUCTS UNLESS SPECIFIED OTHERWISE. This Warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, repair or alterations outside our facilities, or to a lack of maintenance.
THE JET GROUP LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD SPECIFIED ABOVE, FROM THE DATE THE PRODUCT WAS PURCHASED AT RETAIL. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OR MERCHANTIBILITY AND FITNESS ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. THE JET GROUP SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
To take advantage of this warranty, the product or part must be returned for examination, postage prepaid, to an Authorized Repair Station designated by our office. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our inspection discloses a defect, we will either repair or replace the product, or refund the purchase price if we cannot readily and quickly provide a repair or replace­ment, if you are willing to accept a refund. We will return repaired product or replacement at JET's expense, but if it is determined there is no defect, or that the defect resulted from causes not within the scope of JET's warranty, then the user must bear the cost of storing and returning the product. This warranty gives you specific legal rights; you may also have other rights which vary from state to state.
The JET Group sells through distributors only. Members of the JET Group reserve the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever.
TABLE OF CONTENTS
Safety:
General Rules ........................................................................................................................... 4
Specific Rules ........................................................................................................................... 5
Decal Instruction ....................................................................................................................... 5
Features ............................................................................................................................................ 6
Specifications .................................................................................................................................... 6
Receiving the Planer ......................................................................................................................... 7
Installation & Assembly ..................................................................................................................... 7
Stock Return Rollers................................................................................................................. 7
Mounting Handwheel ................................................................................................................ 7
Adjustments:
Depth of Cut .............................................................................................................................. 9
Feed Rate Adjustment .............................................................................................................. 9
Adjusting Belt Tension .............................................................................................................. 9
Knife Adjustment ....................................................................................................................... 9
Knife Removal & Installation .................................................................................................. 10
The Transmitting Rollers of Your Planer ................................................................................ 10
Anti-Kickback Fingers ............................................................................................................. 10
Feed Roll Sprint Tension ........................................................................................................ 10
Adjusting Outfeed Roller..........................................................................................................11
Adjusting Chipbreaker ............................................................................................................ 12
Adjusting Table Rollers ........................................................................................................... 12
Adjusting Cutting Head Parallel to Table ............................................................................... 12
Maintenance .................................................................................................................................... 13
Lubrication ............................................................................................................................... 13
Parts Lists & Exploded Views:
Base Assembly................................................................................................................... 14-15
Head Assembly .................................................................................................................. 16-18
Table Assembly ....................................................................................................................... 19
Gear Box Assembly ........................................................................................................... 20-21
Cabinet Assembly .............................................................................................................. 22-23
SAFETY: General Rules
As with all power tools there is a certain amount of hazard involved with the operation and use of the tool. Use the tool with the respect and caution de­manded where safety precautions are concerned. This will considerably lessen the possibility of per­sonal injury. When normal safety precautions are overlooked or completely ignored, personal injury to the operator can result.
KNOW YOUR TOOL. Read the owners manual carefully. Learn the machine's applications and limitations, as well as the specific potential haz­ards peculiar to it.
KEEP GUARDS IN PLACE and maintained in working order.
GROUND ALL TOOLS. If machine is equipped with three-prong plug, it should be plugged into a three-hole electrical receptacle. If an adapter is used to accommodate a two-prong receptacle, the adapter plug must be attached to a known ground. Never remove the third prong.
USE SAFETY GLASSES. Also use face or dust mask if cutting operation is dusty.
SECURE WORK. Use clamps or a vise to hold work when practical. Its safer than using your hand and frees both hands to operate tool.
DONT OVERREACH. Keep your proper footing and balance at all times.
MAINTAIN TOOLS IN TOP CONDITION. Keep tools sharp and clean for best and safest perfor­mance. Follow instructions for lubricating and changing accessories.
DISCONNECT TOOL before servicing and when changing accessories.
USE RECOMMENDED ACCESSORIES. Consult the owners manual for recommended accessories. The use of improper accessories may cause haz­ards.
AVOID ACCIDENTAL STARTING. Make sure switch is in OFF position before plugging in cord.
REMOVE ADJUSTING KEYS AND WRENCHES.
Form habit of checking to see that keys and ad­justing wrenches are removed from tool before turning it on.
KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.
AVOID DANGEROUS ENVIRONMENT. Dont use power tools in damp or wet locations, or expose them to rain. Keep work area well lighted.
KEEP CHILDREN AND VISITORS AWAY. All chil­dren and visitors should be kept a safe distance from work area.
MAKE WORKSHOP CHILDPROOF - with pad­locks, master switches, or by removing starter keys.
DONT FORCE TOOL. It will do the job better and be safer at the rate for which it was designed. Do not make cuts requiring more power than is avail­able on the machine.
USE RIGHT TOOL. Dont force machine or at­tachment to do a job it was not designed for.
WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, or jewelry that can get caught in moving parts. Nonslip footwear is rec­ommended. Wear protective hair covering to con­tain long hair.
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NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted.
GIVE YOUR WORK YOUR UNDIVIDED ATTEN­TION. Looking around, carrying on a conversa-
tion, and "horse play" are careless acts that can result in serious injury.
CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to ensure that it will operate properly and perform its intended function
- check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Dont leave tool until it comes
to a complete stop.
DRUGS, ALCOHOL, MEDICATION. Do not oper­ate tool while under the influence of drugs, alco­hol, or any medication.
ADDITIONAL HEALTH HAZARDS. Some dust created by power sanding, sawing, grinding, drill­ing and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
* Lead from lead-based paint. * Crystalline silica from bricks and cement and other masonry products. * Arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well­ventilated area, and work with approved safety equipment, such as those dust masks that are specifically designed to filter out microscopic par­ticles.
SAFETY: Specific Rules
REMOVE SHAVINGS only with the power "off". Use a brush, not hands, to clear chips and shav­ings.
CHECK that the switch is in "off" position before plugging in power cord.
BEFORE MOVING table upward or downward, loosen locking knobs. After choosing proper po­sition, tighten locking knobs.
BE SURE the knives of cutterhead are correct and all hex screws are secured tightly before use.
KEEP CUTTERHEAD SHARP and free of all rust and pitch.
CHECK MATERIAL for loose knots, nails and other defects.
SAFETY: Decal Instruction
KEEP HANDS AWAY from the feed rolls and cutterhead.
DO NOT OPERATE machine while the gear cover is open.
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FEATURES: Model 15 Planer
SPECIFICATIONS
Table size........................................................................................ 15" x 19-7/8"
Cutterhead diameter ................................................................................. 2-7/8"
Cuts per minute........................................................................................ 13,500
Cutterhead S.F.M. ...................................................................................... 3,385
Knives ......................................................................................... 3, double sided
Knife size ...................................................................................... 15" x 1" x 1/8"
Bed roller diameter................................................................................. 1-11/64"
Feed roller diameter.............................................................................. 1-31/32"
Feed speeds............................................................................. (2) 16 & 20 FPM
Maximum depth of cut ..................................................................................1/8"
Stock thickness range ....................................................................... 3/16" to 6"
Shortest planable stock, butted....................................................................... 8"
Shortest planable stock, not butted............................................................... 10"
Motor ........................................................................................ 3 HP, 1 Ph, 230V
Switch ....................................................................................... magnetic control
Cube ........................................................................ 22-1/2" x 27-1/2" x 45-1/8"
Weight.............................................................................................. Net 484 lbs.
Shipping weight ...................................................................................... 540 lbs.
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RECEIVING THE PLANER
Remove the wood container surrounding the planer and the boards holding it to the skid.
CAUTION: Care must be taken when clean- ing the cutterhead. Knives are extremely sharp and can cause injury if not handled properly!
Check for damage and ensure all parts are intact. Any damage should be reported immediately to your distributor and shipping agent. Before assem­bling, read the manual thoroughly, familiarizing yourself with correct assembly and maintenance procedures and proper safety precautions.
Contents of shipping carton:
1 Planer 1 Handwheel 1 Dust hood 1 Worm gear box 3 Roller brackets 2 Infeed & outfeed roller assemblies 1 Hardware bag containing:
2 open-end wrenches 4 Allen wrenches 2 stands (for knife setting gauge) 1 rod (for knife setting gauge) 4 E-rings (for knife setting gauge) 1 handle (for handwheel) 2 caster locking knobs
Three smaller bags are also included within the main hardware bag: Bag #2 (for mounting roller extensions) contains (6) 3/8" hex hd. screws, (6) flat washers, (6) setscrews.
STOCK RETURN ROLLERS
1. Locate hardware bag #3.
2. Attach worm gear box (A) to top right front corner of machine with three soc. hd. screws, us­ing the supplied Allen wrench. See Figure 1.
3. Attach roller bracket (B) to top right rear of machine with three soc. hd. screws.
4. Slide end of stock return roller (C) into worm gear box (A), and slide other end into a roller bracket (D). Then mount the roller bracket (D) to top left front of machine with three soc. hd. screws.
5. Slide second roller (E) into roller bracket, slide remaining bracket on the other end, and mount remaining bracket onto the top left rear of machine with three soc. hd. screws.
Bag #3 (for mounting stock return rollers and
handwheel)
contains (12) socket head bolts, (1) key, (1) nut, (1) washer, (1) direction label
Bag #4 (for mounting dust hood) contains (3) socket head cap screws, (3) flat washers, (3) pan head screws, and (3) lock washers
INSTALLATION AND ASSEMBLY
Carefully slide the planer off the skid onto the floor using assistants or material handling equipment. Use a soft cloth moistened with kerosene to re­move the protective coating from the table, bed rolls, feed rolls, cutterhead, lifting handles, motor pulley and other loose items packed with the ma­chine. DO NOT use acetone, gasoline or lacquer thinner - these will damaged painted surfaces. To prevent rust, wax the table surface with paste wax.
FIGURE 1
MOUNTING HANDWHEEL
1. Peel off paper backing from direction label and press label firmly onto center of handwheel hub (F), Figure 2.
2. Place the key into the key slot of the shaft (G) and slide the handwheel hub onto the shaft, align­ing the slot with the key.
3. Place washer and nut onto shaft and tighten.
4. Screw in the handle and tighten with 14mm wrench.
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FIGURE 2
KNIFE SETTING GAUGE ASSEMBLY
1. Slide the stands (H) onto the ends of the rod (J) and secure with E-rings, as shown in Figure 3.
2. Knife setting operation with be detailed later.
To help prevent snipe, you should compensate by adjusting the infeed extension assembly, so that its middle roller just touches the straight edge.
6. When satisfied, tighten all hex screws (L).
FIGURE 4
DUST HOOD INSTALLATION
FIGURE 3
INFEED & OUTFEED EXTENSIONS
1. Locate Bag #2, and the infeed and outfeed roller extension assemblies.
2. Install the six set screws (K) into the roller extension assemblies so that they are flush with the surface that faces the machine, Figure 4.
3. Attach each roller extension assy. to machine using three 3/8" hex. hd. screws and washers (L), with a 12mm wrench.
4. To adjust extension assemblies, place a straight edge approximately 4' long through the machine, so that it lies across the table and both extension assemblies.
5. Use the set screws (K) and hex screws (L) to adjust so that when the straight edge is resting on the rollers, there is no space between the straight edge and the tables nor does the straight edge lie on the tables with the rollers lower on each end. TIP: The Model 15 Planer has no pressure bar between the cutterhead and the outfeed table roller.
1. Locate Bag #4.
2. Mount the dust hood to the rear of the ma­chine with three soc. hd. cap screws with flat wash­ers (M) in the bottom holes, and three pan head screws with lock washers (N) in the top holes. See Figure 5.
FIGURE 5
ELECTRICAL CONNECTIONS
WARNING: All electrical connections must be done by a qualified electrician. Failure to make proper connections may cause damage to the machine and/or electrical shock to the operator.
1. The Model 15 planer is designed to run on single phase 230 volt power only. Be sure that this type of power is available to your machine.
2. The power cable will need to either be fitted with a 230 volt plug (not supplied) or be hard wired
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directly to the source through a disconnect box. Be sure to pay attention to wire coding when hook­ing up. A 230 volt plug is available from any elec­trical supply outlet.
3. This machine must be properly grounded. Failure to do this may result in shock to the opera­tor.
4. Use of an extension cord is not recom­mended. However, if it is necessary to use one, keep in mind that the planer has a three horse­power motor. An extension cord will need to be of sufficient size for the amperage drawn and the dis­tance between the machine and the power source.
ADJUSTMENTS
CAUTION: All adjustments must be made
with the power off and the machine disconnected from the power source!
2. Pull speed control lever out half way to disen­gage feed rollers.
3. Pull speed control lever out fully for 16 feet per minute.
FIGURE 7
DEPTH OF CUT
1. Depth of cut is controlled by raising or lower­ing the tables. This is done by using the handwheel (P), Figure 6.
2. Loosen the two lock knobs (R) on the left side of machine.
3. Raise or lower table to desired position.
4. Re-tighten lock knobs (R) before starting ma­chine.
5. Maximum depth of cut is 1/8". A limiter (S) is provided to limit the depth of cut on full width plan­ing from 3/16" to 1/8".
ADJUSTING BELT TENSION
1. Disconnect machine from power source.
2. Remove belt cover from machine.
3. Remove the rear door of machine, and loosen two nuts (U), Figure 8.
4. Pry up on motor plate (V) until correct belt tension is achieved. Correct tension is obtained when there is approximately 1/4" deflection in the center span of the belts using light finger pressure.
5. Re-tighten the two nuts and replace door.
FIGURE 6
FEED RATE ADJUSTMENT
The Model 15 is equipped with selectable feed speed rollers that feed stock at 16 and 20 feet per minute. Always change speeds while the ma-
chine is running.
To adjust speed, Figure 7:
1. Push speed control lever in fully for 20 feet per minute.
FIGURE 8
KNIFE ADJUSTMENT
CAUTION: Any adjustment or replacement
of knives should be done to all three knives at the same time. Failure to do this may result in an out­of-balance cutterhead which will lead to bearing failure. Use caution when placing hands near knife blades - they are extremely sharp and can cause severe cuts!
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1. Disconnect machine from power source.
2. Slightly loosen the five hex head screws (A). See Figures 9 & 10.
3. Carefully place knife setting gauge (B) on cutterhead. When properly adjusted, the knife edge should just contact the bottom of the center protrusion.
4. With a block of scrap wood (to protect fingers and the knife), push knife into cutterhead to where it needs to be.
5. Tighten all five hex head screws (A) firmly.
WARNING: All knife locking screws must be
firmly seated before turning on the machine. Fail­ure to heed this could cause knife ejection result­ing in severe injury or death!
ing straight out. A piece of scrap wood will aid removal.
4. Insert new blade into cutterhead.
5. Tighten five hex head screws (A). Check for proper height using knife setting gauge and adjust if necessary.
THE TRANSMITTING ROLLERS OF YOUR PLANER
A. Anti-Kickback Fingers B. Infeed Roller C. Chipbreaker D. Cutterhead E. Outfeed Roller
The infeed roller (B) and outfeed roller (E), Figure 11, are those parts of your planer that feed the stock while it is being planed. The infeed roller and the outfeed roller are under spring tension and this tension must be sufficient to feed the stock uniformly through the planer without slipping but should not be so tight that it causes damage to the boards. The tension should be equal at both ends of each roller.
FIGURE 9
FIGURE 10
KNIFE REMOVAL & INSTALLATION
1. Disconnect machine from power source.
2. To remove knife, loosen the five hex head screws (A), Figure 10.
3. Carefully remove knife from cutterhead by lift-
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FIGURE 11
ANTI-KICKBACK FINGERS
Anti-kickback fingers (A, Figure 11) are provided to prevent stock from being thrown from the ma­chine. These fingers operate by gravity and must be inspected before each day's use for pitch or gum buildup. The fingers must operate freely and move independently for correct operation.
FEED ROLL SPRING TENSION
The infeed and outfeed rollers are under spring tension sufficient to feed the stock uniformly through the planer without slipping. If spring ten­sion is too loose, stock will not feed uniformly. If
spring tension is too tight, it will cause damage to the stock. Tension should be equally adjusted at both ends of the roller.
1. To adjust spring tension of the infeed roller, turn screw (C) clockwise to increase tension and counterclockwise to decrease tension. Adjust equally on both ends of the roller. See Figure 12.
2. To adjust spring tension of the outfeed roller, turn screw (D) clockwise to increase tension and counterclockwise to decrease tension. Adjust equally on both ends of the roller.
1. Disconnect the machine from power source.
2. Make sure knives are adjusted properly (See "KNIFE ADJUSTMENT").
3. Place gauge block (D) on the table directly beneath the cutterhead (E) as shown in Figure 14.
4. Place a .04" feeler gauge (F) on top of the gauge block and raise table until the feeler gauge just touches the knife when the knife is at its low­est point. Do not move the table any further until the roller has been adjusted.
5. Move the gauge block (D) under one end of the outfeed roller, Figure 15. The bottom of the outfeed roller should just touch the top of the gauge block.
6. If an adjustment is necessary, loosen locknut (G) and turn screw (H) until the outfeed roller just touches the gauge block.
7. Tighten locknut (G). Check and adjust the opposite end of the outfeed roller by following steps 1-7.
FIGURE 12
ADJUSTING OUTFEED ROLLER
The outfeed roller, chipbreaker, and table rolls all use a gauge block of hardwood for adjustment. This gauge can be fashioned by following the di­mensions given in Figure 13.
FIGURE 14
FIGURE 13
The outfeed roller is set at the factory to be .04" below the cutting circle. To check and adjust the outfeed roller, proceed as follows:
FIGURE 15
11
ADJUSTING CHIPBREAKER
ADJUSTING TABLE ROLLERS
The chipbreaker is located just in front of the cutterhead. It raises as stock is fed through and "breaks" or "curls" the chips. The bottom of the chipbreaker must be parallel to the knives and must be set .04" below the cutting circle. To adjust the chipbreaker:
1. Disconnect machine from power source.
2. Make sure the knives are properly adjusted.
3. Place the gauge block (D) on the table directly beneath the cutterhead (see Figure 14). Place a .04" feeler gauge (F) on top of the gauge block and raise or lower the table until the knife just touches the feeler gauge when the knife is at its lowest point. Do not move the table until the chipbreaker has been adjusted.
4. Move the gauge block (D) beneath the chipbreaker (J) as shown in Figure 16. The bot­tom of the chipbreaker should just touch the top of the gauge block.
5. If an adjustment is necessary, loosen nuts (K) and turn screws (L) until the bottom of the chipbreaker just touches the gauge block, Figure
17. Re-tighten nuts (K)
6. Check opposite end of chipbreaker in the same manner.
The Model 15 has two table rollers which aid in feeding the stock by reducing friction and turn as the stock is fed through the planer. It is not pos­sible to give the exact height setting of the table rolls because each type of wood behaves differ­ently. As a general rule, however, when planing rough stock the table rollers should be set high and when planing smooth stock the table rollers should be set low. Height should be .005" to .015". The table rollers are factory set for average plan­ing and parallel to the table surface. (NOTE: Table rollers must always be parallel to the table.)To ad­just the table rollers higher or lower:
1. Disconnect machine from power source.
2. Lay a straight edge across both rollers as shown in Figure 18.
3. Loosen set screws (M). Raise or lower roller by turning screws (N). Rollers must be adjusted on the opposite end of the table in the same man­ner.
4. Re-tighten set screws (M).
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FIGURE 16
FIGURE 17
FIGURE 18
ADJUSTING CUTTING HEAD PARALLEL TO TABLE
The table is set parallel to the cutterhead at the factory and no further adjustment should be nec­essary. However, if the machine is planing a taper, first check to see that the knives are set properly in the cutterhead. Then check to see that the table is set parallel to the cutterhead as follows:
1. Disconnect machine from the power source.
2. Place gauge block (D) directly under front edge of head casting as shown in Figure 19. Raise table until front edge of head casting just touches the gauge block.
3. Move gauge block to opposite end of table. Distance from table to edge of head casting should be the same.
4. Repeat steps 2 and 3 on outfeed end of table.
FIGURE 19
5. If head casting is not parallel to table, adjust­ments will be made underneath the table as shown in Figure 20.
6. Remove bolt (P) and loosen bolt (R), which will allow movement of the idler sprocket assem­bly (S) far enough to release tension on the chain.
7. Remove chain from sprocket on the end of the table that must be adjusted.
8. Turn sprocket by hand to bring corner into adjustment with the other three corners. IMPORTANT: This adjustment is very sensitive and it should not be necessary to turn the sprocket more than one or two teeth.
9. Turning the sprocket clockwise will decrease the distance between the table and the head cast­ing. Counterclockwise movement will increase the distance.
10. After checking with the gauge block to make sure the adjustments are correct, place chain back on sprocket, re-tension idler sprocket, replace bolt (P) and tighten bolt (R).
MAINTENANCE
Buildup of sawdust and other debris can cause your machine to plane inaccurately. Periodic cleaning is not only recommended, but mandatory for ac­curate planing. Close fitting parts such as the table locking rods and the planer cutterhead slot should be cleaned with a brush and freed from clinging foreign mat­ter and then slightly dampened with oil. Remove resin and other accumulations from feed rolls and table with a non-flammable solvent.
LUBRICATION
The gear box oil should be changed once a year. The gear box drain plug (T) is shown in Figure 21. Refill the gear box with 60-90 weight gear oil through the fill hole (U).
FIGURE 21
The four table-raising screws (V) should be lubri­cated as required using a common grease.
FIGURE 20
The infeed and outfeed table rollers should be lu­bricated with motor oil.
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PARTS LIST: Base Assembly (15 Planer)
NO. PART NO. DESCRIPTION
1 6284703 Base 2 6284704 Screw, Set M10-1.5P-10 3 6284705 Column, Crank Case 4 6284706 Column 5 6284707 Screw, Lead 6 6284708 Crank, Lead Screw 7 6284709 Nut, Lead 8 6284710 Bushing 9 6284711 Ring, Internal Retaining, RTW 38 10 6284712 Key, 4-4-10 11 6284713 Gear 12 6284714 Ring, Retaining, STW 10 13 6284715 Bearing 14 6284716 Ring, Internal Retaining, RTW 35
NO. PART NO. DESCRIPTION
15 6284717 Sprocket 16 6284718 Washer, 3/8-20-1.5 17 6284719 Nut, Hex Hd. M10-1.25 18 6284720 Washer, 8.2-22-3 19 6284721 Bolt, Hex Hd. M8-1.25P-25 20 6284722 Shaft 21 6284723 Bracket, Tension 22 6284724 Sprocket 23 6284725 Ring, Retaining, STW 15 24 6284726 Chain, 410-134 25 6284727 Bar, Lifting 26 6284728 E-Ring, ETW 12 27 6284729 Scale 28 6284730 Screw, Pan Hd., M3-0.5P-6
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EXPLODED VIEW: Base Assembly (15 Planer)
15
PARTS LIST: Head Assembly (15 Planer)
NO. PART NO. DESCRIPTION
6284752 Assembly, Cutterhead 1 6284753 Case, Roller 2 6284704 Screw, Set M10-1.5P-10 3 6284754 Cutterhead
6284755 Gib, Cutterhead Assembly 4 6284756 Gib, Cutterhead 5 6284757 Bolt, Gib M8-1.25P-10 6 6284758 Spring, 0.5 7 6284800 Knives, Double Sided (3) 8 6284759 Bearing 9 6284760 Key, 8-8-35 10 6284761 Pulley, Driven 11 6284762 Washer, 8-30-3 12 6284763 Roller, Infeed 13 6284764 Bracket, Retaining 14 6284765 Spring, 3.5 15 6284766 Screw, M22-1.5P-20 17 6284767 Bracket 18 6284768 Screw, Set, M6-1.0P-16 19 6284769 Nut, Hex Hd. M6-1.0P 20 6284748 Bolt, Hex Hd., M8-1.25P-20 21 6284770 Key, 5-5-22 22 6284771 Sprocket, 31T 23 6284772 Washer, 6.2-20-3 24 6284773 Bolt, Hex Hd. M6-1.0P-16 25 6284774 Roller, Outfeed, Smooth 26 6284775 Sprocket, 31T 27 6284776 Shaft 28 6284777 Ring, Retaining, STW 12 29 6284778 Nut, Hex, M12-1.75P 30 6284779 Chipbreaker 31 6284768 Screw, Set, M6-1.0P-16 32 6284769 Nut, Hex Hd., M6-1.0P 33 6284780 Bracket 34 6284746 Bolt, Hex Hd., M6-1.0P-12 35 6284781 Bolt, Pan Hd., M6-1.0P-12 36 6284782 Shaft, Chip Deflector 37 6284783 Plate, Chip Deflector 38 6284784 Pawl, Anti-Kickback 39 6284785 Spacer 40 6284786 Shaft 41 6284787 Screw, Set, M8-1.25P-12 42 6284788 E-Ring, ETW 15 43 6284789 Limiter, Depth 44 6284780 Screw, Phillips, M5-0.8P-12 45 6284791 Cover, Dust
6284792 Assembly, Roller 46 6284793 Bracket, Roller 47 6284794 Roller 48 6284795 Box, Worm Gear 49 6284796 Gear, Worm
NO. PART NO. DESCRIPTION
50 6284797 Bearing 51 6284798 Ring, Retainer, RTW-30 52 6284799 Handwheel 53 6284828 Handle, 3/8"-16NC 54 6284700 Cover 55 6284701 Pin, Spring, 6-20 56 6284702 Plate 57 6284781 Bolt, Pan Hd., M6-1.0P-12 58 6284803 Bolt, Socket Hd., M8-1.25-50 59 6284804 Stud 60 6284805 Washer, 1/4"-16-1 61 6284706 Nut, Hex 5/16"-18NC 62 6284807 Cover, Pulley 63 6284808 Nut 64 6284809 Plate 65 6284810 Chain, 06B-63 66 6284751 Rivet, 2-5 67 6284811 Belt, M59 68 6284812 Guard, Pulley 69 6284813 Bolt, Soc. Hd., M6-1.0P-10 70 6284814 Bracket 71 6284815 Shaft 72 6284818 Hanger 73 6284819 Spring, 1.2 74 6284720 Washer, 8.2-22-3 76 6284820 Label 77 6284821 Label 78 6284822 Label, Warning 79 6284823 Label, Speed 80 6284824 Pulley, Motor, 84 81 6284830 Label, Direction 82 6284712 Key, 4-4-10 83 6284831 Nut, Hex, M10-1.25P 84 6284747 Bolt, Soc. Hd., M6-1.0P-16 85 6284718 Washer, 3/8-20-1.5
6284802 Gauge, Knife Setting (Items 86
thru 88) 86 6284833 Shaft, M10-1.25P 87 6284832 Adjuster, Blade 88 6284834 E-Ring, ETW 9 90 6284816 Pulley, Idle 91 6284817 Shaft 92 6284825 Hood, Collector, 45 degree 93 6284826 Washer, Spring, 6.1-10.2-14 94 6284745 Washer, 1/4"-16-1
6284835 Wrench, Hex, 3mm 6284836 Wrench, Hex, 4mm 6284837 Wrench, Hex, 5mm 6284838 Wrench, Hex, 6mm 6284839 Wrench, Hex, 8-10 6284840 Wrench, 12-14
16
EXPLODED VIEW: Head Assembly View #1 (15 Planer)
17
EXPLODED VIEW: Head Assembly View #2 (15 Planer)
18
PARTS LIST: Table Assembly (15 Planer)
NO. PART NO. DESCRIPTION
1 6284731 Table 2 6284732 Roller, Table 3 6284733 Bearing 4 6284734 Adjuster, Eccentric 5 6284735 Screw, Set M6-1.0P-12 6 6284737 Nut, Lock 7 6284738 Shaft, Threaded 8 6284736 Bushing, Lock 9 6284739 Knob, M12-1.75P
6284740 Assembly, Roller
10 6284741 Extension, Table
NO. PART NO. DESCRIPTION
11 6284742 Roller 12 6284743 Bushing, Roller 13 6284744 Shaft, Roller 14 6284745 Washer, 1/4"-16-1 15 6284746 Bolt, Hex Hd., M6-1.0P-12 16 6284747 Bolt, Soc. Hd., M6-1.0P-20 17 6284748 Bolt, Hex Hd., M8-1.25P-20 18 6284718 Washer, 3/8-20-1.5 19 6284749 Screw, Set M8-1.25P-8 20 6284750 Indicator 21 6284751 Rivet, 2-5
19
PARTS LIST: Gear Box Assembly (15 Planer)
NO. PART NO. DESCRIPTION
6284842 Assembly, Gear Box 1 6284803 Bolt, Soc. Hd., M8-1.25-50 2 6284843 Seal, Oil TC28-40-8 3 6284844 Plug, NPT, PT1/4"-19 4 6284845 Box, Gear 5 6284846 Gasket 6 6284847 Bearing 7 6284848 Gear, Helical 8 6284849 Gear, 47T 9 6284850 Bearing 10 6284851 Key, 5-5-10 11 6284852 Shaft, Single Geared, 18T 12 6284853 Shaft, Double Geared, 18, 22T 13 6284854 Gear, 71T 14 6284855 Key, 6-6-40 15 6284856 Assembly, Gear 16 6284857 Spring, 0.6 17 6284858 Ball, Steel, 6
NO. PART NO. DESCRIPTION
18 6284859 Shaft, Gear 19 6284860 Seal, Oil SC25-47-6 20 6284861 Bearing 21 6284862 Handle, Clutch 22 6284863 O-Ring, P12 23 6284864 Cover, Gear Box 24 6284865 Knob, 32-3/8"-16NC 25 6284866 Bolt, Hex Hd., M6-1.0P-16 26 6284867 Pin, 8-20 27 6284868 Sprocket, 12T 28 6284869 Washer, 6.2-20-3 29 6284773 Bolt, Hex Hd., M6-1.0P-16 30 6284870 Chain, 06B-47 31 6284871 Clutch 32 6284872 Washer, 1/4"-13-0.8 33 6284746 Bolt, Hex Hd., M6-1.0P-12 34 6284813 Bolt, Soc. Hd., M6-1.0P-10 35 6284874 Bearing
20
EXPLODED VIEW: Gear Box Assembly (15 Planer)
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PARTS LIST: Cabinet Assembly (15 Planer)
NO. PART NO. DESCRIPTION
6284875 Assembly, Cabinet 1 6284876 Cabinet 2 6284877 Door 3 6284911 Screw, Flat Hd. M6 x 1.0P x 12 4 6284878 Motor 6 6284879 Cord, Motor 12A/3C-0.8M-2R2Y 7 6284880 Key, 5-5-30 8 6284881 Plate, Motor 9 6284882 Bolt, Hex Hd., M8-1.25--30 10 6284883 Washer, 5/16"-23-2 11 6284884 Nut, Hex M8-1.25P 12 6284885 Bar, Pivot 13 6284886 Spacer 14 6284887 Screw, Set, M6-1.0P-6 15 6284888 Assembly, Tension Bolt 16 6284831 Nut, Hex, M10 x 1.25P 17 6284889 Washer, 1/2"-28-3 18 6284890 Wheel 19 6284891 Bolt, Hex Hd. 3/8"-16NC-2.5"
NO. PART NO. DESCRIPTION
20 6284892 Nut, Locking, 3/8"-16NC 21 6284893 Lock, Wheel, 38-5/16-18NC-3/4 22 6284894 Cord, Power, 12A/3C-2.8M-2R4Y 23 6284895 Relief, Strain, SB7R-3 24 6284896 Cord, Switch, 12AGW/3C-
2.4M-2R4Y 25 6284897 Box, Switch 26 6284898 Nut, Hex, M4-0.7P 27 6284899 Washer, 4-10-0.8 28 6284900 Screw, Pan Hd., M4-0.7P-12 29 6284901 Washer, Teeth, BW-4 30 6284902 Button, Start 31 6284903 Button, Stop 32 6284904 Cord, Electrical 33 6284905 Contactor, Magnetic, 3HP 34 6284906 Screw, Pan Hd., M4-0.7P-6 35 6284907 Relief, Strain, 1/2" 36 6284908 Bolt, Hex Hd., M8-1.25P-40
6284910 Hardware Kit
To order parts or reach our service department, please call our toll free number between 8:00 A.M. and 4:30 P.M. (CST), Monday through Friday. Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately. Locating the EDP number of the part(s) required from your parts manual will also expedite your order.
Phone: (800) 248-0144 Fax: (800) 274-6840 If you are calling from Canada, please call 800-238-4746
E-mail: powermatic@powermatic.com Website: www.powermatic.com
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EXPLODED VIEW: Cabinet Assembly (15 Planer)
23
JET Equipment & Tools
427 Sanford Road
LaVergne, TN 37086 Phone: (800) 248-0144 Fax: (800) 274-6840
E-mail: powermatic@powermatic.com
Website: www.powermatic.com
C
2001
POWERMATIC ® Corporation January
ALL RIGHTS RESERVED
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