This manual has been prepared for t he owner and operators of a Powermatic Model 1285 Jointer. It s
purpose, aside f rom machine oper ation, is to promot e safety using acc epted operati ng and maint enance
procedures. To obtai n maximum lif e and effici ency from your jointer and t o aid in using i t safely, please
read this manual thoroughly and follow the instruc tions carefully.
Warranty and Service
WMH Tool Gr oup warrants ever y product it sell s. If one of our tools needs s ervice or repai r, one of our
Authorized S ervic e Center located throughout the United States can provide quick servi c e or information.
In most cases, a W MH Tool Group Servi ce Center can assist i n authori zing repai r work, obtai ning part s,
or perform routine or major maintenance repai r on your Powerm atic product.
For the name of an Aut horized Service Cent er in your area, pl ease call 1-800-274-6848, or vi sit our web
site at www.wmhtoolgroup.com
More Information
Remember, WMH Tool Group i s consistently adding new products to the li ne. For complete, up-to-dat e
product information, check with your local WMH Tool Group distributor, or visit our web site at
www.wmhtoolgroup.com
WMH Tool Group Warranty
WMH Tool Group makes every effort to assure that it s products meet high quality and durability standards
and warrants to the original retail consumer/purchaser of our products that each product be free from
defects in mat erials and workmanship as foll ows: 1 YEA R LIMITED WARRANTY ON ALL PRODUCTS
UNLESS SPECIFIED OTHERWISE. This Warranty does not apply to defects due directly or i ndirectly to
misuse, abuse, negl igence or acc idents, norm al wear-and-tear , repair or alterati ons outside our f aciliti es,
or to a lack of maintenanc e.
WMH TOOL GROUP LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD SPECIFIED ABOVE,
BEGINNING FROM THE DATE THE PRODUCT WAS PURCHASED AT RETAIL. EXCEPT AS STATED
HEREIN, ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS ARE EXCLUDED.
SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS,
SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. IN NO EVENT SHALL WMH TOOL GROUP
BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL,
CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR
PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL
OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY
TO YOU.
To take advantage of this warranty, the product or part must be returned for examination, postage
prepaid, to an Authorized Service Center designated by our office. Proof of purchase date and an
explanati on of the complaint m ust accompany the merchandi se. If our inspecti on discloses a defec t, we
will either repair or replace the product at our discret ion, or r efund t he purchase pri ce if we cannot readi l y
and quickly provide a repai r or replac ement. We will return the repai red product or replacem ent at WMH
Tool Group’s ex pense, but if it is determ ined there i s no defect, or that the def ect resulted f rom causes
not within the scope of WMH Tool Group’s warranty, then the user must bear the cost of storing and
returning t he product . This warranty gives you specifi c legal ri ghts; you m ay also have ot her ri ghts, which
vary from state t o state.
WMH Tool Group sells through distribut ors only. Members of the WMH Tool Group reserve the right to
effect at any time, wit hout prior notice, alter ations to parts, fittings and accessory equi pment, which they
may deem necessary for any reason whatsoever.
2
Table of Contents
Warranty and Servic e ..............................................................................................................................2
Electri c al Connec tions – 1 Phase........................................................................................................... 42
Electri c al Connec tions – 3 Phase........................................................................................................... 43
3
Warning
1. Read and understand the entire owners manual before attempting assembly or operation.
2. Read and understand the warnings po sted on the m achine and i n thi s manual. Failur e to comply wit h
all of these warnings m ay cause seriou s i njury.
3. Replace the warning labels if they become obscured or removed.
4. This joint er is designed and intended f or use by properl y trained and ex perienced personnel onl y. If
you are not familiar with the proper and saf e oper ation of a jointer, do not use until proper trai ning and
knowledge have been obtained.
5. Do not use this j ointer for other than its int ended use. If used f or other purposes, W MH Tool Group
disclaim s any real or i mplied warrant y and h olds itsel f harml ess from any injury t hat may r esult f rom
that use.
6. Always wear approv ed safety glasses/face shi elds while using thi s jointer. Ever yday eyeglasses only
have impact resistant lenses; they are not safet y glasses.
7. Before operating t his jointer, remov e tie, rings, watches and other jewelry, and roll sleeves up past
the elbows. Rem ove all l oose clothing and confine long hair. Non-slip footwear or anti - skid floor strips
are recommended. Do not wear gloves.
8. Wear ear protector s (plugs or muffs) during extended peri ods of operation.
9. Some dust created by power sanding, sawing, grinding, drilling and other construction activities
contain chemi cals known to cause cancer , bir th defects or other r eproductiv e harm . Some examples
of these chemic als are:
• Lead from lead based paint.
• Crystalli ne sil ic a from bricks, cement and other m asonry pr oduc ts.
• Arsenic and chromium from chemically treated lumber .
Your risk of exposure varies, depending on how often you do this type of work. To reduce your
exposure to these chemicals, work in a well-ventilated area and work with approved safety
equipment, such as face or dust masks that are specifically designed to filter out microscopic
particles.
10. Do not operate this machine whil e tired or under the influence of drugs, al c ohol or any m edication.
11. M ak e c er tain the switch is in the OFF position before connecting the machine to the power supply.
12. M ak e c er tain the machine is properly grounded.
13. M ak e all machine adjustments or maintenance with the machine unplugged f r om the power source.
14. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting
wrenches are removed from the machine before turning it on.
15. Keep saf ety guar ds in pl ace at all tim es when the m achine i s in use, the only excepti on bei ng special
operations such as rabbet c uts which require remov al of the cutter guard. If guards are remov ed for
maintenance purposes or special operations, use extreme caution and replace the guards
immediately when finished.
16. Check damaged parts. Before further use of the machine, a guard or other part that is damaged
should be carefully checked to determine that it will operate properly and perform its intended
function. Check for alignment of moving part s, binding of moving parts, br eakage of parts, mounting
and any other condi ti ons that m ay affect its operati on. A guard or ot her part that i s damaged shoul d
be properly repaired or replaced.
17. P r ov ide for adequate space surroundi ng work area and non-glare, ov er head lighting.
18. K eep the floor around the machi ne cl ean and free of scrap material, oil and grease.
4
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19. K eep v isitors a safe distance from the work area. Keep ch il dren away.
20. M ak e y our workshop chi ld proof with padlock s, m aster switc hes or by removing starter key s.
21. Giv e your work undivi ded attention. Looking ar ound, carryi ng on a conversation and “ horse-play” ar e
careless acts that can r esul t in serious injury.
22. Maintain a bal anced stance at all times so that you do not fall or lean against t he knives or other
moving part s. Do not over r eac h or use exc essive force to perform any machine oper ation.
23. Use the ri ght t ool at the corr ect speed and f eed r ate. Do not forc e a tool or att achment to do a job for
which it was not designed. T he ri ght tool will do the job better and safer.
24. Use recom mended accessories; improper accessories m ay be hazardous.
25. Mai ntain tools with care. K eep knives sharp and clea n for the best and saf est performance. Foll ow
instructions for lubricating and changing accessories.
26. Turn off the mac hine before cl eaning. Use a brush or compressed air to remov e c hi ps or debris — do
not use your hands.
27. Do not stand on the machine. Serious i nj ur y c ould oc c ur if the mac hine tips over.
28. Never leave the machine r unning unatt ended. Turn the power off and do not leave t he machine until
the cutterhead c omes to a complete stop.
29. Remove loose items and unnecessary work pieces from the area bef or e starting the machine.
30. Nev er surface stoc k less than 12 inc hes long, or 3 inches wide, or 3 inc hes thick wit hout a hold- down
or push block.
31. When working on the jointer, follow the 3-inch
radius rule. The hands must never be closer than
3 inches to the cutt er head. See Figure A.
32. Use ext ra care in the location of the jointer in the
shop. Position the jointer so that potential kicked
back stock will strike a wall and not endanger
other persons in t he ar ea.
33. Never apply pressure to stock directly over the
cutterhead. This may result in the stock tipping
into the cutterhead along with the operator’s
fingers. Follow the 3-inch rule. Position hands
away from extreme ends of stock, and push
through with a smooth, even motion.
34. “Pull -out ” and the danger of ki ck ed back stock can
occur when the work piece has knots, holes, or
foreign materials such as nails. It can also occur
when the stock is fed against the grain on the
jointer. T he grain shoul d run in the sam e directi on
you are cutting.
35. It is good practice to move the hands in an
alternate motion from back to front as the work
continues through the cut. Nev er pass t he hands
directly over the cutter knife. As one hand
approaches the kniv es, rem ove it from the stoc k in
an arc motion and pl ace it back on the stock in a
position beyond t he cutter knife. See Figure B. At
all times hold the stock firmly.
igure A
igure B
5
36. Bef ore attempting to joint or plane, each work piec e must be carefully examined for stock condi tion
and grain ori entation. NOTE: At certain times it may be necessary t o plane against the grai n when
working with a swirl grain wood or burls. W ith this type of work the oper ator must use a lesser dept h
of cut and a slow rate of feed.
Familiariz e y our self with the following safety notices used in this manual:
This means that if precautions are not heeded, it may result i n mi nor i njur y and/or
possible machine damage.
This means that if precautions are not heeded, it may result i n serious injury or possibly
even death.
- - SAVE THESE INSTRUCTIONS - -
6
Introduction
This manual is provided by Powermati c covering the safe operat ion and maintenance pr ocedures for a
Model 1285 Jointer. This manual contains instructions on installation, safety precautions, general
operating proc edures, maintenance i nstructions and part s breakdown. This mac hine has been designed
and constructed to pr ovi de years of troubl e free operation if used in accor dance with instr ucti ons set forth
in this manual . If ther e are any que sti ons or com m ents, please cont act ei t her your loc al suppl ier or W MH
Tool Group. WMH Tool Group can also be reached at our web site: www.wmhtool gr oup.com.
Specifications
Model Number...................................................................................................................................1285
Stock Number (3HP, 1P h, 230V, wit h standar d c utterhead).......................................................... 1791241
Stock Number (3HP, 3P h, 230V/460V*, with standard cutterhead)............................................... 1791249
Stock Number (3HP, 1P h, 230V, with helical cutterhead) ............................................................. 1791307
Stock Number (3HP, 3P h, 230V/460V*, with helical cutterhead)................................................... 1791308
Cutting Capacity (W x D) (in.).................................................................................................. 11-3/4 x 3/4
The above specifications were current at the tim e this manual was published, but because of our policy of
continuous im provement, WMH Tool Group reserv es the right to change specif ications at any tim e and
without pri or notic e, without incurring obligations.
7
Unpacking
Open shipping cont ainer and check f or shipping
damage. Report any damage immediately to
your distributor and shipping agent. Compare
the contents of your container with the foll owing
parts list to make sure all parts are intact.
Missing parts, i f any , should be rep orted to y our
distributor. Read the instruction manual
thoroughly for assembly, maintenance and
safety instructions.
NOTE: The wrenches and knife setting gauge
will be found inside the jointer stand.
Read and understand the entire contents of this manual before attempting set-up
or operation! Failure t o co mpl y may cause seri ou s injury.
8
Assembly
Tools need for assembly:
10mm hex wrench (provi ded)
10-12mm combi nation wrench (provided)
forklift or hoist with straps
cross-point screwdriver
1. Remove top and sides of crat e from around
the machine.
2. Remove the dust hood and the fence
assembly from the skid. Reach into the
stand and remov e the screws securing the
stand to the skid.
3. Raise the jointer off the skid with lifting
straps. The straps should be suitable to lift
762 pounds of weight, and shoul d be plac ed
under the base casti ng as shown in Figure
1. Do not lift the j ointer under t he infeed and
outfeed tabl es.
4. The jointer should be placed on a sturdy,
level floor in a dry area, with sufficient
lighting and v entilation. Leave enough room
around the machine for loading and
offloading stock and routine maintenance
work. The mac hine can be f urther stabi lized
by bolting it to the floor using lag screws
through the holes on the i nsi de of the stand.
5. This machine is equipped with noise-
reducing table lips. The work site should,
however, be one which minimizes
reverberant sound from walls, ceilings and
other equipment.
6. Exposed met al ar eas of the jointer, i ncl uding
the table and fence surfaces, have been
factory coated wit h a prot ectant. This should
be removed wit h a soft clot h dampened wit h
a solvent such as mineral spirits or
kerosene. Do not use ga soline, acetone or
lacquer thinner , and do not use an abrasive
pad. Do not let solvent contact the plastic
parts of the machine, as it may damage
them.
Figure 1
Fence Installation
1. Use an assistant to help place the fence
assembly on top the table, aligning the
holes in the fence assembly with the holes
in the table base, as shown in Fi gur e 2.
2. Use the two socket head cap screws and
two lock washers (Figure 2), and tighten
securely with a 10mm hex wrench.
Figure 2
9
Switch Arm
The arm (Figure 3) on which the push button
switch is l oc ated is shipped in the down posi tion.
The arm should be pivot ed to upright positi on as
shown. Tighten the two screws with a 10mm
wrench.
Dust Hood
Before attaching the dust hood, make sure the
hole in the dust c hute is concealed by the dust
chute cover, as shown in Figure 4.
Mount the dust hood to the jointer stand using
the seven 1/ 4 x 1/2 hex cap screws and seven
1/4 lock washers (Figur e 5) .
It is recom mended that a dust coll ection system
of at least 800 CFM be connect ed to the jointer’s
dust hood, via a 6-inc h diam eter hose.
Grounding Instructions
Electrical connections must
be made by a qualified electrician in
compliance with all relevant codes. This
machine must be properly grounded to help
prevent electrical shock and possible fatal
injury.
Figure 3
Figure 4
This machine must be grounded. Grounding
provides a path of least resi stance to hel p divert
current away from the operator in case of
electrical malfunction.
Make sure the voltage of your power supply
matches the specif ications on the m otor plate of
the machine.
Open the junction box (Figure 6) and connect
the wires accordi ng t o the di agram on t he inside
of the juncti on box c over. A simi lar diagram can
be found at the back of this manual . The green
wire (ground) m ust be pr operl y gr ounded.
The Model 1285 may be fitted with an
appropriate plug, or be “hard-wired” to an
electric al panel. If hard-wired to a panel, mak e
sure a disconnect is available for the operator.
Figure 5
Figure 6
10
If the jointer is to be hard-wired, make sure the
fuses have been r emoved or the breakers hav e
been tripped i n the circuit t o which the saw will
be connected. Place a warning placard on the
fuse holder or ci rcuit breaker to prev ent it being
turned on while the machine is being wired.
Always follow proper Lock-Out/Tag-Out
procedures when per forming any wiring on thi s
machine.
Voltage Conversion
The Model 1285 Jointer is wired for 1-phase,
230 volt only; or 3-phase, 230/460 v olt. The 3phase model i s pre-wired at the f actory for 230
volt. However, if you wish to convert your 3phase joint er from 230 volt t o 460 volt, proceed
as follows:
1. Disconnect machine from power source.
2. Remove cover fr om junction box, and open
the side door on the stand.
3. Change the wires in the junction box by
following the diagram on the inside of the
junction box cover, or the di agram found at
the back of this manual.
4. Replace the 230 volt contactor (see Figure
7) with the 460 volt contactor (stock no.
PJ1285-109). The 460 volt contactor is
available through your authorized
Powermatic distributor, or by calling 1-800274-6848.
5. If you are using a plug on the joi nter’s power
cord, install an appr opr iate 460 volt plug.
6. After wiring f or the new volt age, turn on the
machine and observe the rotation of the
cutterhead; it should be clockwise when
viewed from the front of machine. If it
rotates counterclockwise, disconnect jointer
from power source and switch any two of
the three wires at t he junc tion box.
7. Close junction box and r ec onnec t power.
Extens ion cords
The use of an extension cord is not
recommended, but if one is necessary make
sure the cord rati ng i s suit able f or t he amperage
listed on the machine’s motor plate. An
undersized cord will cause a drop in line voltage
resulting in loss of power and overheating.
Figure 7
Use the chart in Fi gure 8 as a general guide in
choosing the cor rect size cord. If in doubt, use
the next heavi er gauge. The smaller t he gauge
number, the heavier the cord.
Figure 8
11
Adjustments
Disconnect jointer from
power supply before makin g ad ju st ments.
Drive Belt Tension
To check the tension of t he drive belts:
1. Rem ove the thr ee cap nuts and fl at washers
on the pulley cover with a 9/ 16 wrench, and
remove the guard to expose the belts and
pulleys. S ee Figure 9.
NOTE: The hex nuts and flat washers on the
threaded rods (A, Figure 9) should be left in
place; they keep t he pulley cover from bending
as it is being ti ghtened back into place with the
cap nuts.
2. There should be a small amount of
deflection in the belt when pressing it
midway between the pul leys with moderate
finger pressure (Figure 10).
3. If the belts need ti ght ening, loosen the l ower
hex nut (A, Figure 11) on the motor base
with a 19mm wrench.
Figure 9
4. Turn the top hex nut (B, Figure 11)
clockwise until proper tension is achiev ed.
5. Retighten lower hex nut (A, Figure 11).
NOTE: The belts should be inspected again
after the first f ew times the machine is used, as
the belts may stretch slightly during the
“breaking-in” process.
Setting Outfeed Table Height
For accurate work in most jointing operations,
the outfeed tabl e must be exactly level with the
knives/insert s at thei r highest poi nt of rev olution.
The outfeed table on t he Model 1285 has been
pre-set at the factory to the proper height in
relation to t he cutterhead. Howev er, the level of
the outf eed table should be checked i n case of
slight misadjustment during shipping. Outfeed
table height should also be inspected after resetting or replac ing knives/inserts.
1. The outfeed table has a stop screw (A,
Figure 12) whic h, when contact ing the edge
of the table as shown, will ensure the
outfeed tabl e is at the proper height . Loosen
the handwheel (C, Figure 12) and raise the
outfeed tabl e adjustment arm (D, Figure 12)
until thi s stop screw (A, Fi gure 12) contact s
the edge of the table as shown.
Figure 10
Figure 11
Figure 12
12
2. Place a straight edge on the outfeed table
and extending over the cutterhead, as
shown in Figure 13.
3. Rock the cut terhead slightly so that a knife
tip contacts the st raight edge. If the knif e tip
just contacts the straight edge without
moving the straight edge, then the outfeed
table is at the pr oper height. If the knife tip
pushes up the straight edge, the outfeed
table is too low. If the knife tip does not
contact the str aight edge, the outfeed tabl e
is too high.
4. To raise the height of the outfeed table,
loosen the hex nut (B, Fi gure 12) and rotate
the stop scre w (A, Figure 12) cl ockwise. To
lower the height of the outfeed table, rotat e
the stop screw (A, Figure 12) counter
clockwise.
5. When the outfeed table is level with the
knives, tighten the hex nut (B, Figure 12)
and firmly tighten the handwheel (C, Figure
12).
After the outfeed table has been set, it should
not be changed except f or speci al operations.
As a final check of the outf eed tabl e adjustment ,
turn on the jointer and run a scrap piece of wood
slowly over the knives for 6 to 8 inches; the
wood should rest firmly on both tables, as
shown in Fi gure 14, with no open space under
the finished cut.
If the outfeed table is too high, the finished
surf ace of the workpiece will be curved (Figure
15).
Figure 13
Figure 14
Figure 15
If the outf eed tabl e i s too l o w, the workpiece wil l
be gouged at the end of the cut (Fi gur e 16) .
Make further changes to the stop screw if
necessary to ensure the outfeed table is level
with the knives/inserts.
Figure 16
13
Setting Infeed T able Height (Depth of
Cut)
1. To set t he cutting depth, loosen handwheel
(A, Figure 17) by turning counterclockwise.
2. Move table adjustment arm (B, Figure 17)
up or down to raise or lower infeed table.
The pointer (C, Figur e 17) shows the depth
of cut on the adjoining scale.
3. Tighten handwheel securely (A, Figure 17).
The stop screw (D, Figure 17) on the infeed
table should be set so that when it cont acts the
table, t he infeed table will be ex actly level with
the knives (wit h the scale pointer at zero). The
setting of this stop screw has bee n made at the
factory, but should be checked by the operat or
before using the jointer. It should also be
checked occasionally as the machine receives
use.
Use the same procedure as for the outfeed
table, placing the straightedge across outfeed
table, cutterhead and infeed table. Loosen the
hex nut (E, Figure 17) and adjust t he stop screw
(D, Figure 17) as necessary. When finished,
retighten hex nut (E, Figure 17).
If the infeed t abl e is lev el wit h the kniv es but the
scale pointer (C, Figure 17) appears to be off,
loosen the scale poi nter with a screwdriv er and
adjust it as needed unti l it reads zero. Ret ighten
the screw.
Replacing and Setting Knives
(Straight Cutterhead)
Figure 17
Jointer knives are very
sharp. Use care and proceed slowly when
working with or around the cu t t erhead .
After a period of use, dull knives should be
reground or repl aced. Remove the pul ley cover
at the rear of the machine – this will allow you to
rotate the cutt erhead by using the belts.
To remove a knife:
1. Disconnect machine from power source.
2. Back the f ence away f rom the cutt erhead as
far as it will go. Lower infeed and outfeed
tables.
3. Tur n the six gib screws (Figure 18) into t he
gib with a 10mm wrench. A s the pressure of
the gib is released, the two springs in the
cutterhead slot wil l c ause the k nife to rise.
4. Carefully remove the knife from the
cutterhead.
Figure 18
14
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